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Audi A6 Hybrid And Audi A8 Hybrid Service Training
Audi Vorsprung durch Technik Self Study Programme 615

615
For internal use only

Audi A6 hybrid and Audi A8 hybrid

All rights reserved.

Technical specifications
are subject to change.

Copyright
AUDI AG
I/VK-35
[email protected]

AUDI AG
D-85045 Ingolstadt
Technical status 02/13

Printed in Germany Audi

A13.5S00.99.20
Service Training
The first series-produced Audi hybrid model of the new century, Drive is provided by a 2.0l TFSI engine developing 211 hp (155 kW)
the Audi Q5 hybrid quattro, was launched in November 2011. and an electric motor developing 54 hp (40 kW) and 210 Nm of
The performance SUV is the world's first lithium-ion-battery- torque; their combined power output is 245 hp (180 kW). The
powered full hybrid in its segment. The Audi A6 hybrid and the vehicles can cover up to three kilometres at a constant speed of
Audi A8 hybrid also hit the streets in the course of 2012. 60 kph entirely under electrical power. Their top speed in electric-
They utilise the same parallel hybrid drive configuration as the only mode of 100 kph also sets new standards.
performance SUV, but differ in that they only have front wheel
drive. Power transmission is provided by a highly modified eight-speed
With both large saloon models, Audi becomes the first premium tiptronic gearbox which does not require a torque converter. The
manufacturer to offer full hybrid vehicles featuring lithium ion torque converter is replaced by an electric motor which is com-
technology simultaneously in the B, C and D segments. bined with a multi-plate clutch. This multi-plate clutch couples and
decouples the electric motor and the internal combustion engine.
A lithium-ion battery system weighing only approx. 38 kg serves as
an energy store. A sophisticated two-way air cooling system keeps
the temperature of the battery system within acceptable limits.

615_046

615_047

Learning objectives of this self study programme:

This self study programme provides you with general information • What are the distinguishing features of the Audi A6 hybrid and
on the Audi A6 hybrid and Audi A8 hybrid models. After you have the Audi A8 hybrid?
worked your way through this self study programme you will be • How many cells are there in a battery module in high voltage
able to answer the following questions: battery A38?
• Where is the cooling module for cooling the hybrid battery unit
AX1 located in the Audi A8 hybrid?

2
 Contents

Introduction
Vehicle distinguishing features ____________________________________________________________________________________________________________________________ 4

Safety instructions
VDE safety rules of electrical engineering ________________________________________________________________________________________________________________ 6
Warning signs _______________________________________________________________________________________________________________________________________________ 7

Basics of hybrid technology

Hybrid technology ___________________________________________________________________________________________________________________________________________ 8
Hybrid drive technology ____________________________________________________________________________________________________________________________________ 8
Full hybrid drive _____________________________________________________________________________________________________________________________________________ 8
Other terminology __________________________________________________________________________________________________________________________________________ 9

Engine
System data ________________________________________________________________________________________________________________________________________________ 10
8-speed automatic gearbox with hybrid module _______________________________________________________________________________________________________ 11

Suspension System
Electro-mechanical steering ______________________________________________________________________________________________________________________________ 12
Vacuum pump for brake servo assist V469 ______________________________________________________________________________________________________________ 13

Electrical system
Hybrid battery unit AX1 ___________________________________________________________________________________________________________________________________ 14
High voltage battery A38 _________________________________________________________________________________________________________________________________ 16
Battery regulation control unit J840 _____________________________________________________________________________________________________________________ 17
Maintenance connector for high voltage system TW ___________________________________________________________________________________________________ 18
Safety concept ______________________________________________________________________________________________________________________________________________ 20
Battery cooling _____________________________________________________________________________________________________________________________________________ 22
Electric drive power and control electronics JX1 ________________________________________________________________________________________________________ 24
Electric drive control unit J841 ___________________________________________________________________________________________________________________________ 27
Electrical AC compressor V470 ___________________________________________________________________________________________________________________________ 28
Three-phase AC drive VX54 _______________________________________________________________________________________________________________________________ 29
Electro-drive drive motor V141 ___________________________________________________________________________________________________________________________ 30
High voltage cable set for hybrid battery PX1 and PX2 ________________________________________________________________________________________________ 34
12 volt starting _____________________________________________________________________________________________________________________________________________ 35
Hybrid manager ____________________________________________________________________________________________________________________________________________ 36
EV mode _____________________________________________________________________________________________________________________________________________________ 37

Displays
Display elements for driving in hybrid mode ____________________________________________________________________________________________________________ 38

Service
Special tools ________________________________________________________________________________________________________________________________________________ 40
Workshop equipment ______________________________________________________________________________________________________________________________________ 40

Annex
Test your knowledge _______________________________________________________________________________________________________________________________________ 41
Self Study Programmes ___________________________________________________________________________________________________________________________________ 43

!
The Self Study Programme teaches a basic knowledge of the design and functions of new models, new auto-
motive components or new technologies. Note
It is not a Repair Manual! Figures are given for explanatory purposes only and, refer to the data valid at
the time of preparation of the SSP.
For maintenance and repair work, always, refer to the current technical literature.
Reference

3
Audi A6 Hybrid And Audi A8 Hybrid Service Training
Full download: http://manualplace.com/download/audi-a6-hybrid-and-audi-a8-hybrid-service-training/
Introduction

Vehicle distinguishing features

Instrument cluster with power meter and hybrid displays
In addition to the hybrid logo on the nameplate, the
Audi A6 hybrid and Audi A8 hybrid can be distinguished by the
following features.

Hybrid logo on the design cover in the engine bay

Reference
For further information on the basic models, please
refer to Self Study Programme 456 "Audi A8 ’10"
and Self Study Programme 486 "Audi A6 ’11".

Hybrid logo on the wings

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