Volvo Penta Md5a Workshop Manual
Volvo Penta Md5a Workshop Manual
Volvo Penta Md5a Workshop Manual
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Publ. No. 3061
Dec. 1975
WORKSHOP MANUAL
MD5A
Marine diesel engine
ENGINE UNIT
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FOREWORD
This workshop manual contains repair instructions for the MD5A marine diesel engine. The instructions
concerning overhauling describe the most suitable working method to be used with the special tools listed under
the heading “Special tools”.
Both the engine designation and its serial number must be clearly stated in all correspondence concerning the
engine and when ordering spare parts. We reserve the right to carry out design modifications and, for this
reason, the contents of this manual cannot he regarded as binding.
AB VOLVO PENTA
Technical Information Department
CONTENTS
Presentation 2
Dismantling
Electrical system, thermostat housing cylinder head 3
Flywheel, fuel injector pump 4
Oil pump, transmission cover, governor 5
Lubricating oil pump, camshaft, cylinder 6
Crankshaft, cylinder liner, camshaft bearing 7
Overhauling
Lubricating oil pump, sea-water pump 7–9
Feed pump 9 – 11
Fuel filter, crankshaft 11
Centrifugal governor, piston 12 – 13
Valve guides, nozzle sleeve 14 – 15
Valves, valve seats, rocker mechanism, injector 15 – 16
Hand start mechanism, camshaft 17
Assembling
Cylinder liner, crankshaft 18
Cylinder, camshaft, governor 19
Lubricating oil pump, transmission cover 20
Adjustment of control rod travel, assembling
flywheel cover 20 – 21
Oil sump, cylinder head, feed cover 22
Fuel filter, injector, thermostat 22
Flywheel, generator, valve adjustment 24
Checking injection angle 25
Bleeding the fuel system, electrical system 26
Wiring diagram 27
Fault-tracing system 28
Special tools 29
Technical data 30 – 33
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