PART NO.

ENMABA-3-2

ZX17U-5A
•
Operator’s Manual

26U-5A HYDRAULIC EXCAVATOR

OPERATOR’S MANUAL
17U-5A
26U-5A
Hydraulic Excavator

URL:http://www.hitachi-c-m.com ENMABA-3-2

Serial No.
ZX17U-5A 020001 and up
PRINTED IN THE NETHERLANDS 2020, 04 ZX26U-5A 030001 and up
 INTRODUCTION

Read this manual carefully to learn how to operate and Warranty is provided as a part of Hitachi’s support
service your machine correctly. Failure to do so could program for customers who operate and maintain their
result in personal injury or equipment damage. equipment as described in this manual. The warranty is
explained on the warranty certificate which you should
This standard specification machine can be operated have received from your dealer.
under the following conditions without being modified.
Atmospheric Temperature: −20 °C to 40 °C (−4 °F to 104 °F) This warranty provides you the assurance that Hitachi
Altitude: 0 m to 1500 m (0 ft to 4900 ft) will back its products where defects appear within the
warranty period. In some circumstances, Hitachi also
In case the machine is used under conditions other than provides field improvements, often without charge to
described above, consult your authorized dealer. the customer, even if the product is out of warranty.
Should the equipment be abused, or modified to
This manual should be considered a permanent part of change its performance beyond the original factory
your machine and should remain with the machine when specifications, the warranty will become void and field
you sell it. improvements may be denied. Setting fuel delivery
above specifications or otherwise overpowering machines
This machine is of metric design. Measurements in this will result in such action.
manual are metric. Use only metric hardware and tools as
specified. Only qualified, experienced operators officially licensed
• SI Units (International System of Units) are used in this (according to local law) should be allowed to operate
manual. the machine. Moreover, only officially licensed personnel
For reference MKS system units and English units are should be allowed to inspect and service the machine.
also indicated in parentheses after the SI units.
Example : 24.5 MPa (250 kgf/cm², 3560 psi) PRIOR TO OPERATING THIS MACHINE, INCLUDING
COMMUNICATION SYSTEM, IN A COUNTRY OTHER
Right-hand and left-hand sides are determined by THAN A COUNTRY OF ITS INTENDED USE, IT MAY
facing in the direction of forward travel. BE NECESSARY TO MAKE MODIFICATIONS TO IT SO
THAT IT COMPLIES WITH THE LOCAL REGULATORY
Write product identification numbers in the Machine STANDARDS (INCLUDING SAFETY STANDARDS)
Numbers section. Accurately record all the numbers AND LEGAL REQUIREMENTS OF THAT PARTICULAR
to help in tracing the machine should it be stolen. COUNTRY. PLEASE DO NOT EXPORT OR OPERATE
Your dealer also needs these numbers when you order THIS MACHINE OUTSIDE OF THE COUNTRY OF ITS
parts. If this manual is kept on the machine, also file the INTENDED USE UNTIL SUCH COMPLIANCE HAS BEEN
identification numbers in a secure place off the machine. CONFIRMED.
PLEASE CONTACT HITACHI CONSTRUCTION
Be sure to use fuel that complies with JIS K-2204, EN-590 MACHINERY CO., LTD. OR ANY OF OUR AUTHORIZED
or ASTM D-975 which contains 15 ppm or lower sulfur. DISTRIBUTOR OR DEALER IF YOU HAVE ANY
Also use fuel that complies with solid contamination level QUESTIONS CONCERNING COMPLIANCE.
of class 18/16/13 of ISO4406-1999 (solid contamination
includes dust). If the fuel specified above is not used,
exhaust gas that exceeds the regulation values may be
discharged, causing serious problem on the engine.
Consult your nearest Hitachi dealer.

All information, illustrations and specifications in this manual are based on the latest product information available at the
time of publication. The right is reserved to make changes at any time without notice.
©2020 Hitachi Construction Machinery Co., Ltd.
All Rights Reserved.
 MACHINE NUMBERS
INDEX SAFETY
VISIBILITY MAP
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
OPERATOR’S STATION
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONST
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENT
ENMABA-3-2
INDEX
 CONTENTS
MACHINE NUMBERS.........................................................................1 Avoid Applying Heat to Lines Containing Flammable
Fluids............................................................................................ S-36
SAFETY................................................................................................S-1 Precautions for Handling Accumulator (ZX26U-5A)......... S-36
Recognize Safety Information.....................................................S-1 Remove Paint Before Welding or Heating............................ S-37
Understand Signal Words..............................................................S-1 Beware of Asbestos and Silicon Dust and Other
Follow Safety Instructions.............................................................S-2 Contamination.......................................................................... S-37
Prepare for Emergencies................................................................S-3 Prevent Battery Explosions........................................................ S-38
Wear Protective Clothing..............................................................S-3 Handle Chemical Products Safely............................................ S-39
Protect Against Noise.....................................................................S-4 Dispose of Waste Properly.......................................................... S-39
Inspect Machine...............................................................................S-4 Never Ride Attachment............................................................... S-40
General Precautions for Cab.........................................................S-5 Precautions for Communication Terminal............................ S-40
Use Handrails and Steps................................................................S-6
Adjust the Operator's Seat............................................................S-6 VISIBILITY MAP............................................................................ S-41
Ensure Safety Before Rising from or Leaving Operator’s SAFETY SIGNS............................................................................... S-43
Seat..................................................................................................S-7
Fasten Your Seat Belt.......................................................................S-7 COMPONENTS NAME...................................................................1-1
Move and Operate Machine Safely............................................S-8 Components Name.........................................................................1-1
Operate Only from Operator's Seat...........................................S-8
GETTING ON/OFF THE MACHINE............................................1-2
Jump Starting....................................................................................S-9
Keep Riders off Machine................................................................S-9 Getting ON/OFF the Machine......................................................1-2
Precautions for Operations........................................................ S-10 OPERATOR'S STATION..................................................................1-3
Investigate Job Site Beforehand.............................................. S-11 Layout...................................................................................................1-3
Install OPG Guard.......................................................................... S-12 Layout...................................................................................................1-4
Restriction of Attachment Installation.................................. S-13 Key Switch.....................................................................................1-5
Provide Signals for Jobs Involving Multiple Machines.... S-13 Switch Panel..................................................................................1-5
Confirm Direction of Machine to Be Driven......................... S-13 Monitor Panel....................................................................................1-6
Drive Machine Safely.................................................................... S-14 Alternator Indicator....................................................................1-6
Avoid Injury from Rollaway Accidents................................... S-16 Fuel Level Indicator....................................................................1-6
Avoid Injury from Back-Over and Swing Accidents.......... S-17 Preheat Indicator.........................................................................1-6
Keep Person Clear from Working Area.................................. S-18 Overheat Indicator.....................................................................1-7
Never Position Bucket Over Anyone...................................... S-18 Engine Oil Pressure Indicator.................................................1-7
Avoid Undercutting...................................................................... S-19 Hour Meter....................................................................................1-7
Avoid Tipping.................................................................................. S-19 Fuel Gauge....................................................................................1-7
Never Undercut a High Bank..................................................... S-20 Coolant Temperature Indicator..............................................1-7
Dig with Caution............................................................................ S-20 Cab Heater Operation (ZX26U-5A) (Cab Equipped
Operate with Caution.................................................................. S-20 Machine)........................................................................................1-8
Avoid Power Lines......................................................................... S-21 Heater Operation........................................................................1-8
Precautions for Lightning........................................................... S-21 Blower Operation........................................................................1-8
Object Handling............................................................................ S-22 Defroster Operation...................................................................1-8
Protect Against Flying Debris and Falling Object.............. S-23 Radio (ZX26U-5A) (Cab equipped machine) (Optional).....1-9
Park Machine Safely...................................................................... S-24 AM/FM Radio Operation............................................................. 1-10
Handle Fluids Safely−Avoid Fires............................................ S-24 Part Name and Function....................................................... 1-10
Transport Safely............................................................................. S-25 Radio Operation....................................................................... 1-10
Practice Safe Maintenance......................................................... S-26 Tuning Procedure.................................................................... 1-11
Warn Others of Service Work.................................................... S-27 Station Presetting Procedure............................................... 1-11
Support Machine Properly......................................................... S-28 Deletion of Preset Memory.................................................. 1-11
Stay Clear of Moving Parts......................................................... S-28 Sound Adjustment.................................................................. 1-12
Prevent Parts from Flying........................................................... S-29 Digital Clock Setting Procedure.......................................... 1-12
Avoid Injury from Attachment Falling Accident................ S-29 Door Lock Release Lever (ZX26U-5A) (Cab equipped
Prevent Burns.................................................................................. S-30 machine)..................................................................................... 1-13
Replace Rubber Hoses Periodically......................................... S-31 Opening Upper Front Window (ZX26U-5A) (Cab
Avoid High-Pressure Fluids........................................................ S-31 equipped machine)................................................................. 1-14
Prevent Fires.................................................................................... S-32 Front Window............................................................................ 1-14
Evacuating in Case of Fire........................................................... S-34 Removing and Storing Lower Front Window................ 1-14
Beware of Exhaust Fumes.......................................................... S-34 Adjusting the Seat (Optional)................................................... 1-15
Precautions for Welding and Grinding.................................. S-35 Seat Fore-aft Adjustment...................................................... 1-15
Avoid Heating Near Pressurized Fluid Lines........................ S-36
 CONTENTS
Seat Back Box.................................................................................. 1-15 TRANSPORTING..............................................................................6-1
Emergency Exit (ZX26U-5A) (Cab equipped machine).... 1-16 Transporting by Road.....................................................................6-1
Seat Belt............................................................................................ 1-17 Loading/Unloading on a Truck....................................................6-2
Room Lamp (ZX26U-5A) (Cab equipped machine).......... 1-17 Fastening Machine for Transporting.........................................6-5
BREAK-IN............................................................................................2-1 Unloading...........................................................................................6-6
Lifting Machine.................................................................................6-7
Breaking in New Machine.............................................................2-1
MAINTENANCE................................................................................7-1
OPERATING THE ENGINE.............................................................3-1
Correct Maintenance and Inspection Procedures................7-1
Inspect Machine Daily Before Starting.....................................3-1
Check the Hour Meter Regularly.................................................7-2
Before Starting Engine...................................................................3-2
Layout...................................................................................................7-3
Starting the Engine..........................................................................3-3
Maintenance Guide Table..............................................................7-4
Check Instruments After Starting Engine................................3-5
Preparations for Inspection and Maintenance......................7-7
Using Booster Battery.....................................................................3-6
Access Covers.....................................................................................7-8
Stopping the Engine.......................................................................3-8
Maintenance Guide...................................................................... 7-14
DRIVING THE MACHINE...............................................................4-1 Periodic Replacement of Parts.................................................. 7-18
Travel Levers (ZX17U-5A)...............................................................4-1 Kind of Oils....................................................................................... 7-19
Travel Levers and Pedals (ZX26U-5A)........................................4-3 A. Greasing....................................................................................... 7-22
Travel Mode Pedal (ZX17U-5A)....................................................4-5 Front Joint Pins......................................................................... 7-22
Travel Mode Switch (ZX26U-5A).................................................4-6 Bucket and Link Pins............................................................... 7-22
Traveling..............................................................................................4-7 Swing Post and Others........................................................... 7-22
Traveling on Soft Ground..............................................................4-8 Blade Pins (ZX26U-5A)........................................................... 7-24
Raise One Track by Using Boom and Arm...............................4-9 Swing Bearing........................................................................... 7-25
Towing Machine............................................................................ 4-10 Swing Internal Gear................................................................ 7-26
Operating in Water or Mud........................................................ 4-11 Control Lever Universal Joint............................................... 7-26
Precautions for Traveling on Slopes....................................... 4-12 B. Engine........................................................................................... 7-27
Parking the Machine on Slopes................................................ 4-13 Engine Oil Level........................................................................ 7-27
Parking the Machine.................................................................... 4-13 Change Engine Oil................................................................... 7-28
Replace Engine Oil Filter........................................................ 7-28
OPERATING THE MACHINE........................................................5-1
C. Transmission............................................................................... 7-31
Control Lever (ISO Pattern)...........................................................5-1 Travel Reduction Gear............................................................ 7-31
Boom-Swing Pedal...........................................................................5-2 D. Hydraulic System...................................................................... 7-34
Blade Lever.........................................................................................5-3 Check Hydraulic Oil Level..................................................... 7-38
Precautions for Blade Operation.................................................5-4 Drain Hydraulic Oil Tank Sump........................................... 7-39
Side Frame Extend / Retract Lever (ZX17U-5A only)...........5-5 Change Hydraulic Oil.............................................................. 7-40
Pilot Control Shut-Off Lever.........................................................5-7 Clean Suction Filter................................................................. 7-40
Warming Up Operation..................................................................5-9 Replace Full-Flow (Return) Filter Element....................... 7-44
Warming Up in Cold Weather......................................................5-9 Replace Pilot Oil Filter Element........................................... 7-46
Operating Backhoe....................................................................... 5-10 Check Hoses and Lines.......................................................... 7-48
Grading Operation........................................................................ 5-11 E. Fuel System................................................................................. 7-54
Avoid Abusive Operation........................................................... 5-12 Recommended Fuel................................................................ 7-54
Avoid Excavation Using Upperstructure and/or Boom Check Fuel Level....................................................................... 7-55
Swing Power.............................................................................. 5-12 Check Water Separator.......................................................... 7-56
Avoid Driving Bucket Teeth into Ground.............................. 5-13 Drain Fuel Tank Sump............................................................. 7-57
Avoid Striking With Bucket........................................................ 5-13 Replace Fuel Filter Element.................................................. 7-58
Boom Cylinder may Hit Blade................................................... 5-14 Check Fuel Hoses..................................................................... 7-59
Avoid Hitting Blade With Bucket.............................................. 5-15 F. Air Cleaner.................................................................................... 7-60
Avoid Colliding Blade Against Rocks...................................... 5-15 Air Cleaner Element................................................................ 7-60
Avoid Colliding Boom Cylinder With Track........................... 5-15 G. Cooling System......................................................................... 7-61
Precautions for Installing Wide Bucket or Special Type Check Coolant Level............................................................... 7-62
Bucket.......................................................................................... 5-15 Check and Adjust Fan Belt Tension.................................... 7-63
Use Correct Track Shoe................................................................ 5-16 Change Coolant........................................................................ 7-65
Using Rubber Crawler.................................................................. 5-17 Clean Radiator and Oil Cooler Core................................... 7-67
Avoid other than Specified Machine Operations.............. 5-19 H. Electrical System....................................................................... 7-68
Shackle Bracket Usage................................................................. 5-20 Battery.......................................................................................... 7-68
Emergency Boom Lowering Procedure................................ 5-21 Replacing Fuses........................................................................ 7-72
Precautions for After Operations............................................. 5-24 I. Miscellaneous.............................................................................. 7-73
 CONTENTS
Check and Replace Bucket Teeth....................................... 7-73
Change Bucket.......................................................................... 7-75
Adjust Track Sag (Rubber Crawler) and Check for
Damage.................................................................................. 7-76
Replace Rubber Crawler........................................................ 7-78
Check and Replace Seat Belt................................................ 7-81
Clean Cab Floor (ZX26U-5A) (Cab equipped
machine)................................................................................ 7-82
Check, Clean and Function Check of Injection
Nozzle..................................................................................... 7-83
Inspect and Adjust Valve Clearance.................................. 7-83
Check and Adjust Injection Timing................................... 7-83
Measure Engine Compression Pressure.......................... 7-83
Check Starter and Alternator............................................... 7-83
Check Crankcase Breather.................................................... 7-83
Check Radiator Cap................................................................. 7-83
Tightening and Retightening Torque of Nuts and
Bolts......................................................................................... 7-84
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL
CONDITIONS.....................................................................................9-1
Maintenance Under Special Environmental Conditions....9-1
STORAGE......................................................................................... 10-1
Storing the Machine..................................................................... 10-1
TROUBLESHOOTING.................................................................. 11-1
Troubleshooting............................................................................ 11-1
SPECIFICATIONS.......................................................................... 12-1
Std. Specification........................................................................... 12-1
Working Ranges............................................................................. 12-2
Bucket Types and Applications ZX17U-5A........................... 12-3
Std. Specification........................................................................... 12-4
Working Ranges............................................................................. 12-5
Bucket Types and Applications ZX26U-5A........................... 12-6
Noise Level Results....................................................................... 12-7
Vibration Level................................................................................ 12-7
Electric Fans..................................................................................... 12-7
Lifting Capacities........................................................................... 12-8
OPTIONAL ATTACHMENT........................................................ 13-1
Hydraulic Breaker, Hydraulic Crusher and Quick
Coupler........................................................................................ 13-1
Attachment...................................................................................... 13-2
Piping for Breaker and Crusher (Optional)........................... 13-3
Attachment Pedal (Hydraulic Breaker) (Optional)............. 13-4
Precautions for Breaker Operation.......................................... 13-5
Attachment Pedal (Hydraulic Crusher) (Optional)............. 13-9
Precautions for Crusher Operation.......................................13-10
Numeric Keypad Lock (Optional)...........................................13-13
INDEX................................................................................................ 14-1
 CONTENTS

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
 MACHINE NUMBERS
The manufacturing Nos. explained in this group are the
individual numbers (serial No.) given to each machine and
hydraulic components. These numbers are requested when
inquiring any information on the machine and/or components.
Fill these serial Nos. in the blank spaces in this group to
immediately make them available upon request.

Machine

ZX17U-5A MABA-00-001

SS3097499
1. MODEL/TYPE
2. Product Identification Number
3. Year of Manufacturing
4. Operating mass (No additional counter weight version)
ZX26U-5A MABA-00-002
5. Mass of additional counter weight
6. Engine power in KW according to ISO 14396: 2002

Product Identification Number

PRODUCT IDENTIFICATION NUMBER:

fNOTE:
Marks to indicate the
*HCMABA50X00030001* start and end of the PIN
ZX17U-5A MABA-00-001
PRODUCT IDENTIFICATION
NUMBER (PIN)

ZX26U-5A MABA-00-002

1
 MACHINE NUMBERS

Engine

TYPE:

MFG. NO.:

MABA-00-003
ZX17U-5A

MABA-00-004
ZX26U-5A

Travel Motor

TYPE:

MFG. NO.:

MABA-00-005
ZX17U-5A

MABA-00-006
ZX26U-5A

2
 MACHINE NUMBERS

Swing Motor

TYPE:

MFG. NO.:

ZX17U-5A MABA-00-007

ZX26U-5A MABA-00-008

Hydraulic Pump

TYPE:

MFG. NO.:

ZX17U-5A MABA-00-009

ZX26U-5A MABA-00-010

3
 MACHINE NUMBERS

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

4
 SAFETY

Recognize Safety Information

 These are the SAFETY ALERT SYMBOLS.
 When you see these symbols on your machine or in this
manual, be alert to the potential for personal injury.
 Follow recommended precautions and safe operating
practices.

SA-2644

Understand Signal Words

 On machine safety signs, signal words designating the
degree or level of hazard - DANGER, WARNING, or CAUTION
- are used with the safety alert symbol.
 DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
 WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
 CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
 DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on
CAUTION safety signs.
 Some safety signs do not use any of the designated signal
words above after the safety alert symbol are occasionally
used on this machine.

SA-1223
 To avoid confusing machine protection with personal
safety messages, a signal word IMPORTANT indicates a
situation which, if not avoided, could result in damage to
the machine.

 NOTE: indicates an additional explanation for an

element of information.

S-1
 SAFETY

Follow Safety Instructions

 Carefully read and follow all safety signs on the machine
and all safety messages in this manual.
 Safety signs should be installed, maintained and replaced
when necessary.
 If a safety sign or this manual is damaged or missing,
order a replacement from your authorized dealer in the
same way you order other replacement parts (be sure to
state machine model and serial number when ordering).
 Learn how to operate the machine and its controls correctly
and safely.
 Allow only trained, qualified, authorized personnel to
operate the machine.
 Keep your machine in proper working condition. SA-003
 Unauthorized modifications of the machine may impair
its function and/or safety and affect machine life.
 Do not modify any machine parts without authorization.
Failure to do so may deteriorate the part safety, function,
and/or service life. In addition, personal accident,
machine trouble, and/or damage to material caused by
unauthorized modifications will void Hitachi Warranty
Policy.
 Do not use attachments and/or optional parts or
equipment not authorized by Hitachi. Failure to do so
may deteriorate the safety, function, and/or service life
of the machine. In addition, personal accident, machine
trouble, and/or damage to material caused by using
unauthorized attachments and/or optional parts or
equipment will void Hitachi Warranty Policy.
 The safety messages in this SAFETY chapter are intended
to illustrate basic safety procedures of machines. However
it is impossible for these safety messages to cover every
hazardous situation you may encounter. If you have any
questions, you should first consult your supervisor and/
or your authorized dealer before operating or performing
maintenance work on the machine.

S-2
 SAFETY

Prepare for Emergencies

 Be prepared if a fire starts or if an accident occurs.
 Keep a first aid kit and fire extinguisher on hand.
 Thoroughly read and understand the label attached on
the fire extinguisher to use it properly.
 To ensure that a fire extinguisher can be always used
when necessary, check and service the fire extinguisher
at the recommended intervals as specified in the fire
extinguisher manual.
 Establish emergency procedure guidelines to cope with
fires and accidents.
 Keep emergency numbers for doctors, ambulance
service, hospital, and fire department posted near your
telephone. SA-437

Wear Protective Clothing

 Wear close fitting clothing and safety equipment
appropriate to the job.

You may need:

A hard hat
Safety shoes
Safety glasses, goggles, or face shield
Heavy gloves
Hearing protection
Reflective clothing SA-438
Wet weather gear
Respirator or filter mask
Be sure to wear the correct equipment and clothing for the
job. Do not take any chances.
 Avoid wearing loose clothing, jewelry, or other items that
can catch on control levers or other parts of the machine.
 Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones while
operating the machine.

S-3
 SAFETY

Protect Against Noise

 Prolonged exposure to loud noise can cause impairment or
loss of hearing.
 Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortably loud noises.

SA-434

Inspect Machine
 Inspect your machine carefully each day or shift by walking
around it before you start it to avoid personal injury.
 In the walk-around inspection be sure to cover all points
described in the "Inspect Machine Daily Before Starting"
section in the operator’s manual.

SA-435

S-4
 SAFETY
General Precautions for Cab
 Before entering the cab, thoroughly remove all dirt and/or
oil such as mud, grease, soil or stones that may mess up
the cab from the soles of your work boots. If any controls
such as a pedal is operated while with dirt and/or oil on
the soles of the operator’s work boots, the operator’s foot
may slip off the pedal, possibly resulting in a personal
accident.
 Do not mess up around the operator’s seat with parts,
tools, soil, stones, obstacles that may fold up or turn
over, cans or lunch box. The levers or pedals become
inoperable if obstacle jams in operation stroke of the
travel levers/pedals, pilot control shut-off lever or control
levers, which may result in serious injury or death.
 Avoid storing transparent bottles in the cab. Do not
attach any transparent type window decorations on
the windowpanes as they may focus sunlight, possibly
starting a fire.
 Refrain from listening to the radio, or using music
headphones or mobile telephones in the cab while
operating the machine.
 Keep all flammable objects and/or explosives away from
the machine.
 After using the ashtray, always cover it to extinguish the
match and/or tobacco.
 Do not leave cigarette lighters in the cab. When the
temperature in the cab increases, the lighter may
explode.
 Use proper floor mat dedicated to the machine. If another
floor mat is used, it may be displaced and contact with
the travel pedals during operation, resulting in serious
injury or death.

S-5
 SAFETY

Use Handrails and Steps

 Falling is one of the major causes of personal injury.
 When you get on and off the machine, always use the
crawler instead of the step for safety. Also get on and off
from the position of the crawler that can secure your feet
space enough.
 When you get on and off the machine, always face the
machine.
 Maintain a three-point contact with the steps and
handrails.
 Do not use any controls as handholds.
 Never jump on or off the machine. Never mount or
dismount a moving machine.
SA-439
 In case adhered slippery material such as oil, grease,
or mud is present on steps, handrails, or platforms,
thoroughly remove such material.

Adjust the Operator's Seat

 A poorly adjusted seat for either the operator or for the
work at hand may quickly fatigue the operator leading to
misoperations.
 The seat should be adjusted whenever changing the
operator for the machine.
 The operator should be able to fully depress the pedals
and to correctly operate the control levers with his back
against the seat back.
 If not, move the seat forward or backward, and check
again.
 Adjust the rear view mirror position so that the best rear SA-378
visibility is obtained from the operator’s seat. If the mirror
is broken, immediately replace it with a new one.

S-6
 SAFETY
Ensure Safety Before Rising from or Leaving
Operator’s Seat
 Before rising from the operator’s seat to open/close either
side window or to adjust the seat position, be sure to first
lower the front attachment to the ground and then move
the pilot control shut-off lever to the LOCK position. Failure
to do so may allow the machine to unexpectedly move
when a body part unintentionally comes in contact with a
control lever, possibly resulting in serious personal injury or
death.
 Before leaving the machine, be sure to first lower the front
attachment to the ground and then move the pilot control
shut-off lever to the LOCK position. Turn the key switch OFF
to stop the engine.
 Before leaving the machine, close all windows, doors, and
access covers and lock them up.

Fasten Your Seat Belt

 If the machine should overturn, the operator may become
injured and/or thrown from the cab. Additionally the
operator may be crushed by the overturning machine,
resulting in serious injury or death.
 Prior to operating the machine, thoroughly examine
webbing, buckle and attaching hardware. If any item is
damaged or worn, replace the seat belt or component
before operating the machine.
 Be sure to remain seated with the seat belt securely
fastened at all times when the machine is in operation to SA-237
minimize the chance of injury from an accident.
 We recommend that the seat belt be replaced every three
years regardless of its apparent condition.

S-7
 SAFETY

Move and Operate Machine Safely

 Bystanders can be run over.
 Take extra care not to run over bystanders. Confirm the
location of bystanders before moving, swinging, or
operating the machine.
 Always keep the travel alarm and horn in working
condition (if equipped). It warns people when the
machine starts to move.
 Use a signal person when moving, swinging, or operating
the machine in congested areas. Coordinate hand signals
before starting the machine.
 Use appropriate illumination. Check that all lights are
SA-1291
operable before operating the machine. If any faulty
illumination is present, immediately repair it.
 Ensure the cab door, windows, doors and covers are
securely locked.
 Check the mirrors for problems.
If there is, replace the problem part(s) or clean the mirror.

Operate Only from Operator's Seat

 Inappropriate engine starting procedures may cause the
machine to runaway, possibly resulting in serious injury or
death.
 Start the engine only when seated in the operator's seat.
 NEVER start the engine while standing on the track or on
ground.
 Do not start engine by shorting across starter terminals.
 Before starting the engine, confirm that all control levers
are in neutral.
 Before starting the engine, confirm the safety around the
machine and sound the horn to alert bystanders.
SA-444

S-8
 SAFETY

Jump Starting
 Battery gas can explode, resulting in serious injury.
 If the engine must be jump started, be sure to follow
the instructions shown in the “OPERATING THE ENGINE”
chapter in the operator’s manual.
 The operator must be in the operator’s seat so that the
machine will be under control when the engine starts.
Jump starting is a two-person operation.
 Never use a frozen battery.
 Failure to follow correct jump starting procedures could
result in a battery explosion or a runaway machine.
SA-032

Keep Riders off Machine

 Riders on machine are subject to injury such as being struck
by foreign objects and being thrown off the machine.
 Only the operator should be on the machine. Keep riders
off.
 Riders also obstruct the operator’s view, resulting in the
machine being operated in an unsafe manner.

SA-1292

S-9
 SAFETY

Precautions for Operations

 Investigate the work site before starting operations.
 Be sure to wear close fitting clothing and safety
equipment appropriate for the job, such as a hard hat,
etc. when operating the machine.
 Clear all persons and obstacles from area of operation and
machine movement. Do not permit persons other than
the operator to enter areas where there is danger such as
flying objects. Always beware of the surroundings while
operating. When working in a small area surrounded by
obstacles, take care not to hit the upperstructure against
obstacles.
 When loading onto trucks, bring the bucket over the truck
beds from the rear side. Take care not to swing the bucket
over the cab or over any person.

M586-12-012

S-10
 SAFETY

Investigate Job Site Beforehand

 When working at the edge of an excavation or on a road
shoulder, the machine could tip over, possibly resulting in
serious injury or death.
 Investigate the configuration and ground conditions of
the job site beforehand to prevent the machine from
falling and to prevent the ground, stockpiles or banks
from collapsing.
 Make a work plan. Use machines appropriate to the work
and job site.
 Reinforce ground, edges and road shoulders as
necessary. Keep the machine well back from the edges of
excavations and road shoulders.
 When working on an incline or on a road shoulder,
employ a signal person as required.
 Confirm that your machine is equipped with a FOPS cab
before working in areas where the possibility of falling SA-1293
stones or debris exist.
 When the footing is weak, reinforce the ground before
starting work.
 When working on frozen ground, be extremely alert. As
ambient temperatures rise, footing becomes loose and
slippery.
 Beware the possibility of fire when operating the machine
near flammable objects such as dry grass.

S-11
 SAFETY
 Make sure the worksite has sufficient strength to firmly
support the machine.
When working close to an excavation or at road
shoulders, operate the machine with the tracks positioned
perpendicular to the cliff face with travel motors at the rear,
so that the machine can more easily evacuate if the cliff face
collapses.
 If working on the bottom of a cliff or a high bank is required,
be sure to investigate the area first and confirm that no
danger of the cliff or bank collapsing exists. If any possibility
of cliff or bank collapsing exists, do not work on the area.
 Soft ground may collapse when operating the machine on
it, possibly causing the machine to tip over. When working
on soft ground is required, be sure to reinforce the ground
first using large pieces of steel plates strong and firm
M586-05-021
enough to easily support the machine.
 Note that there is always a possibility of machine tipping
over when working on rough terrain or on slopes. Prevent
machine tipping over from occurring. When operating on
rough terrain or on slopes:
 Reduce the engine speed.
 Select slow travel speed mode.
 Operate the machine slowly and be cautious with
machine movements.

Install OPG Guard

In case the machine is operated in areas where the possibilities
of falling stones or debris exist, equip Hitachi OPG guard.
Consult your authorized dealer for installing the OPG guard.
The guard can be compliant with ROPS standards depending
on the machine specifications.
In order not to impair operator protective structure:
Replace damaged ROPS or OPG guard. Never attempt to repair
or modify the guard.

ROPS: Roll Over Protective Structure

OPG: Operator Protective Guard

SA-490

S-12
 SAFETY

Restriction of Attachment Installation

 Do not install an attachment which exceeds specified
weight for the machine structure.

Provide Signals for Jobs Involving Multiple

Machines
 For jobs involving multiple machines, provide signals
commonly known by all personnel involved. Also, appoint
a signal person to coordinate the job site. Make sure that all
personnel obey the signal person’s directions.

SA-481

Confirm Direction of Machine to Be Driven

 Incorrect travel pedal/lever operation may result in serious
injury or death.
 Before driving the machine, confirm the position of the
undercarriage in relation to the operator’s position. If the
travel motors are located in front of the cab, the machine
will move in reverse when travel pedals/levers are
operated to the front.

SA-1294

S-13
 SAFETY

Drive Machine Safely

 Before driving the machine, always confirm that the travel
levers/pedals direction corresponds to the direction you
wish to drive.
 Be sure to detour around any obstructions.
 Avoid traveling over obstructions. Soil, fragments of rocks, A
and/or metal pieces may scatter around the machine. Do
not allow personnel to stay around the machine while
traveling.
SA-1295

 Driving on a slope may cause the machine to slip or

overturn, possibly resulting in serious injury or death.
 Never attempt to ascend or descend 25 degrees or
steeper slopes.
 Be sure to fasten the seat belt.
 When driving up or down a slope, keep the bucket facing
the direction of travel, approximately 200 to 300 mm (8 to
12 in) (A) above the ground.
 If the machine starts to skid or becomes unstable,
immediately lower the bucket to the ground and stop.
 Driving across the face of a slope or steering on a
slope may cause the machine to skid or turnover. If
A
the direction must be changed, move the machine to SA-1296
level ground, then, change the direction to ensure safe
operation.
 Avoid swinging the upperstructure on slopes. Never
attempt to swing the upperstructure downhill. The
machine may tip over. If swinging uphill is unavoidable,
carefully operate the upperstructure and boom at slow
speed.
 If the engine stalls on a slope, immediately lower the
bucket to the ground. Return the control levers to neutral.
Then, restart the engine.
SA-441

SA-589

S-14
 SAFETY
 When the machine descends a slope at high speed,
machine weight accelerates descending speed. It may
cause collision accident due to misjudging of braking
distance or machine turnover due to running on an
unexpected obstacle.
Before descending a slope, always ensure that engine
control lever (1) is in the slow idle position, and then
reduce the engine speed. Turn the travel mode switch (2)
to slow speed for ZX26U-5A.
 Be sure to thoroughly warm up the machine before
ascending steep slopes. If hydraulic oil has not warmed
up sufficiently, sufficient performance may not be
obtained.
1 2 MABA-04-003
 Use a signal person when moving, swinging or operating
the machine in congested areas. Coordinate hand signals
before starting the machine.
 Before moving machine, determine which way to move
travel pedals/levers for the direction you want to go.
When the travel motors are in the rear, pushing down
on the front of the travel pedals or pushing the levers
forward moves the machine forward, towards the idlers.
An arrow-mark seal is stuck on the inside surface of the
side frame to indicate the machine front direction.
 Select a travel route that is as flat as possible. Steer the
machine as straight as possible, making small gradual
changes in direction.
 Before traveling on them, check the strengths of bridges Travel Motor
and road shoulders, and reinforce if necessary. M104-05-008
 Use wood plates in order not to damage the road surface.
Be careful of steering when operating on asphalt roads in
summer.
 When crossing train tracks, use wood plates in order not
to damage them.
 Do not make contact with electric wires or bridges.
 When crossing a river, measure the depth of the river
using the bucket, and cross slowly. Do not cross the river
when the depth of the river is deeper than the upper
edge of the upper roller.
 When traveling on rough terrain, reduce engine speed.
Select slow travel speed. Slower speed will reduce
SA-673
possible damage to the machine.
 Avoid operations that may damage the track and
undercarriage components.
 During freezing weather, always clean snow and ice from
track shoes before loading and unloading machine, to
prevent the machine from slipping.

M586-05-002

S-15
 SAFETY

Avoid Injury from Rollaway Accidents

 Death or serious injury may result if you attempt to mount
or stop a moving machine.

To avoid rollaways:
 Select level ground when possible to park the machine.
 Do not park the machine on a grade.
 Lower the bucket and/or other work tools to the ground.
 Run the engine at slow idle speed without load for 5
minutes to cool down the engine.
 Stop the engine and remove the key from the key switch.
 Pull the pilot control shut-off lever to LOCK position.
 Block both tracks and lower the bucket to the ground.
Thrust the bucket teeth into the ground if you must park
on a grade.
 Position the machine to prevent rolling.
 Park at a reasonable distance from other machines.

SA-1297

S-16
 SAFETY

Avoid Injury from Back-Over and Swing

Accidents
 If any person is present near the machine when backing or
swinging the upperstructure, the machine may hit or run
over that person, resulting in serious injury or death.
To avoid back-over and swing accidents:
 Always look around BEFORE YOU BACK UP AND SWING
THE MACHINE. BE SURE THAT ALL BYSTANDERS ARE
CLEAR.
 Keep the travel alarm in working condition (if equipped).
ALWAYS BE ALERT FOR BYSTANDERS MOVING INTO THE
WORK AREA. USE THE HORN OR OTHER SIGNAL TO WARN
BYSTANDERS BEFORE MOVING MACHINE.
 USE A SIGNAL PERSON WHEN BACKING UP IF YOUR VIEW
IS OBSTRUCTED. ALWAYS KEEP THE SIGNAL PERSON IN
VIEW. SA-383
Use hand signals, which conform to your local regulations,
when work conditions require a signal person.
 No machine motions shall be made unless signals are
clearly understood by both signalman and operator.
 Learn the meanings of all flags, signs, and markings used
on the job and confirm who has the responsibility for
signaling.
 Keep windows, mirrors, and lights clean and in good
condition.
 Dust, heavy rain, fog, etc., can reduce visibility. As visibility
decreases, reduce speed and use proper lighting.
 Read and understand all operating instructions in the SA-384
operator’s manual.

S-17
 SAFETY

Keep Person Clear from Working Area

 A person around the operating machine may be hit severely
by the swinging front attachment or counterweight, be
caught in other objects, and/or be struck by flying objects,
resulting in serious injury or death.
 Set up barriers and/or put a NO ADMISSION sign at the
machine operating site and areas exposed by flying
objects to prevent anyone from entering the work area.
 Check that all personnel or obstacles other than the
signal person are not present in the working area before
operating the machine.

SA-667

Never Position Bucket Over Anyone

 Never lift, move, or swing bucket above anyone or a truck
cab.
Serious injury or machine damage may result due to bucket
load spill or due to collision with the bucket.

SA-668

S-18
 SAFETY
Avoid Undercutting
 In order to retreat from the edge of an excavation if the
footing should collapse, always position the undercarriage
perpendicular to the edge of the excavation with the travel
motors at the rear.
 If the footing starts to collapse and if retreat is not
possible, do not panic. Often, the machine can be secured
by lowering the front attachment, in such cases.

SA-1300

Avoid Tipping
DO NOT ATTEMPT TO JUMP CLEAR OF TIPPING MACHINE
--- SERIOUS OR FATAL CRUSHING INJURIES WILL RESULT
MACHINE WILL TIP OVER FASTER THAN YOU CAN JUMP
FREE
FASTEN YOUR SEAT BELT
 The danger of tipping is always present when operating on
a grade, possibly resulting in serious injury or death.
To avoid tipping:
 Be extra careful before operating on a grade.
 Prepare machine operating area flat.
 Keep the bucket low to the ground and close to the
machine.
 Reduce operating speeds to avoid tipping or slipping. SA-1301
 Avoid changing direction when traveling on grades.
 NEVER attempt to travel across a grade steeper than 15
degrees if crossing the grade is unavoidable.
 Reduce swing speed as necessary when swinging loads.

 Be careful when working on frozen ground.

 Temperature increases will cause the ground to become
soft and make ground travel unstable.

S-19
 SAFETY

Never Undercut a High Bank

 The edges could collapse or a land slide could occur causing
serious injury or death.

SA-1302

Dig with Caution

 Accidental severing of underground cables or gas lines may
cause an explosion and/or fire, possibly resulting in serious
injury or death.
 Before digging check the location of cables, gas lines, and
water lines.
 Keep the minimum distance required, by law, from cables,
gas lines, and water lines.
 If a fiber optic cable should be accidentally severed, do
not look into the end. Doing so may result in serious eye
injury.
 Contact your local “diggers hot line” if available in your
area , and/or the utility companies directly.
Have them mark all underground utilities. SA-672

Operate with Caution

 If the front attachment or any other part of the machine hits
against an overhead obstacle, such as a bridge, both the
machine and the overhead obstacle will be damaged, and
personal injury may result as well.
 Take care to avoid hitting overhead obstacles with the
boom or arm.

SA-673

S-20
 SAFETY

Avoid Power Lines

 Serious injury or death can result if the machine or front
attachments are not kept at a safe distance from electric
lines.
 When operating near an electric line, NEVER move any
part of the machine or load closer than 3 m (10 ft) plus
twice the line insulator length.
 Check and comply with any local regulations that may
apply.
 Wet ground will expand the area that could cause any
person on it to be affected by electric shock. Keep all SA-1305
bystanders or co-workers away from the site.

Precautions for Lightning

 Lightning may strike the machine.

If lightning comes close, immediately stop the operation,

and take the following action.
 When you are around the machine or operating cab-
less machine, evacuate to a safe place far away from the
machine.
 When you are in the cab, stay in the cab until lightning
has passed and safety is secured. Close the cab doors and
windows. Lower the bucket to the ground, and stop the
engine. Put your hands on your lap to avoid contact with
any metal surfaces. Never go out of the cab.

If lightning strikes the machine or near the machine,

check all of the machine safety devices for any failure after
lightning has passed and safety is secured. If any trouble is SA-2716
found, operate the machine only after repairing it.

S-21
 SAFETY

Object Handling
 If a lifted load should fall, any person nearby may be
struck by the falling load or may be crushed underneath it,
resulting in serious injury or death.
 When using the machine for craning operations, be sure
to comply with all local regulations.
 Do not use damaged chains or frayed cables, sables,
slings, or ropes.
 Before craning, position the upperstructure with the
travel motors at the rear.
 Move the load slowly and carefully. Never move it
suddenly.
 Keep all persons well away from the load.
 Never move a load over a person’s head.
 Do not allow anyone to approach the load until it is safely
and securely situated on supporting blocks or on the
ground.
 Never attach a sling or chain to the bucket teeth. They
may come off, causing the load to fall.

SA-014

S-22
 SAFETY

Protect Against Flying Debris and Falling Object

 During hammer operation, debris from earth, rock or metal
may fly in all directions, resulting in a serious personal injury
or death.
 When driving the connecting pins in or out, wear goggle
or safety glasses, hard hat and face shield.

SA-432

 During machine operation, debris from earth, rock or metal

may fly off from the track and bucket, resulting in a serious
personal injury or death.
 Ensure nobody presents in or around the work area while
machine is operating.

SA-344

 Falling of accumulated earth or dirt onto people may result

in a serious personal injury or death.
 Before performing maintenance or inspection under
carriage, remove accumulated debris.

SA-527

S-23
 SAFETY

Park Machine Safely

To avoid accidents:
 Park machine on a firm, level surface.
 Lower bucket to the ground.
 Run engine at slow idle speed without load for 5 minutes.
 Turn key switch to the OFF position to stop engine.
 Remove the key from the key switch.
 Pull the pilot control shut-off lever to the LOCK position.
 Close windows, roof vent, and cab door.
 Lock all access doors and compartments.
SA-1306

Handle Fluids Safely−Avoid Fires

 Handle fuel with care; it is highly flammable. If fuel ignites,
an explosion and/or a fire may occur, possibly resulting in
serious injury or death.
 Do not refuel the machine while smoking or when near
open flame or sparks.
 Always stop the engine before refueling the machine.
 Fill the fuel tank outdoors.

 All fuels, most lubricants, and some coolants are flammable.

 Store flammable fluids well away from fire hazards.
 Do not incinerate or puncture pressurized containers. SA-018
 Do not store oily rags; they can ignite and burn
spontaneously.
 Securely tighten the fuel and oil filler cap.

SA-019

S-24
 SAFETY

Transport Safely
 Take care the machine may turn over when loading or
unloading the machine onto or off of a truck or trailer.
 Observe the related regulations and rules for safe
transportation.
 Select an appropriate truck or trailer for the machine to
be transported. SA-1307
 Be sure to use a signal person.
 Always follow the following precautions for loading or
unloading:
1. Select solid and level ground.
2. Always use a ramp or deck strong enough to support the
machine weight.
3. Select the slow travel mode for loading or unloading the
machine.
Before descending a slope, always ensure that engine
control lever (1) is in the slow idle position, and then
reduce the engine speed. Turn the travel mode switch (2)
to slow speed for ZX26U-5A.
4. Never load or unload the machine onto or off a truck
or trailer using the front attachment functions when
driving up or down the ramp.
5. Never steer the machine while on the ramp. If the
traveling direction must be changed while on the ramp,
unload the machine from the ramp, reposition the 1 2 MABA-04-003
machine on the ground, then try loading again.
6. The top end of the ramp where it meets the flatbed is a
sudden bump. Take care when traveling over it.
7. Place blocks in front of and behind the tires. Securely
hold the machine to the truck or trailer deck with wire
ropes.

Be sure to further follow the details described in the

TRANSPORTING section.

S-25
 SAFETY

Practice Safe Maintenance

To avoid accidents:
 Understand service procedures before starting work.
 Keep the work area clean and dry.
 Do not spray water or steam inside cab.
 Never lubricate or service the machine while it is moving.
 Keep hands, feet and clothing away from power-driven
parts.

Before servicing the machine:

1. Park the machine on a level surface.
2. Lower the bucket to the ground.
3. Run the engine at slow idle speed without load for 5
minutes.
4. Turn the key switch to the OFF position to stop engine.
5. Relieve the pressure in the hydraulic system by moving
the control levers several times.
6. Remove the key from the key switch. SA-028

7. Attach a “Do Not Operate” tag on the control lever.

8. Pull the pilot control shut-off lever to the LOCK position.
9. Allow the engine to cool.

 If a maintenance procedure must be performed with the

engine running, do not leave the machine unattended.
 If the machine must be raised, maintain a 90 to 110˚ 90 to 110°
angle between the boom and arm. Securely support any
machine elements that must be raised for service work.
 Inspect certain parts periodically and repair or replace as
necessary. Refer to the section discussing that part in the
“MAINTENANCE” chapter of this manual. M1M7-04-006
 Keep all parts in good condition and properly installed.
 Fix damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
 When cleaning parts, always use nonflammable
detergent oil. Never use highly flammable oil such as fuel
oil and gasoline to clean parts or surfaces.
 Disconnect battery ground cable (−) before making
adjustments to electrical systems or before performing
welding on the machine.

SA-527

S-26
 SAFETY
 Sufficiently illuminate the work site. Use a maintenance
work light when working under or inside the machine.
 Always use a work light protected with a guard. In case
the light bulb is broken, spilled fuel, oil, antifreeze fluid, or
window washer fluid may catch fire.

SA-037

Warn Others of Service Work

 Unexpected machine movement can cause serious injury.
 Before performing any work on the machine, attach a “Do
Not Operate” tag on the control lever.
This tag is available from your authorized dealer.

SS2045102-4

S-27
 SAFETY

Support Machine Properly

 Never attempt to work on the machine without securing
the machine first.
 Always lower the attachment to the ground before you
work on the machine.
 If you must work on a lifted machine or attachment,
securely support the machine or attachment. Do not
support the machine on cinder blocks, hollow tires, or
props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.

SA-527

Stay Clear of Moving Parts

 Entanglement in moving parts can cause serious injury.
 To prevent accidents, care should be taken to ensure that
hands, feet, clothing, jewelry and hair do not become
entangled when working around rotating parts.

SA-026

SA-2294

S-28
 SAFETY

Prevent Parts from Flying

 Grease in the track adjuster is under high pressure.
Failure to follow the precautions below may result in serious
injury, blindness, or death.
 Do not attempt to remove GREASE FITTING or VALVE
ASSEMBLY.
 As pieces may fly off, be sure to keep body and face away
from valve.
 Never attempt to disassemble the track adjuster.
Inadvertent disassembling of the track adjuster may
cause the parts such as a spring to fly off, possibly
resulting in severe personal injury or death. SA-344

 Travel reduction gears are under pressure.

 As pieces may fly off, be sure to keep body and face away
from AIR RELEASE PLUG to avoid injury.
 GEAR OIL is hot. Wait for GEAR OIL to cool, then gradually
loosen AIR RELEASE PLUG to release pressure.

Avoid Injury from Attachment Falling Accident

 Stored attachments such as buckets, hydraulic hammers,
and blades can fall and cause serious injury or death.
 To avoid possible personal injury from attachment falling
accident, use a platform when replacing an attachment.
 Securely store attachments and implements to prevent
falling.
 Keep children and bystanders away from storage areas.

SA-034

S-29
 SAFETY

Prevent Burns
Hot spraying fluids:

 After operation, engine coolant is hot and under pressure.

Hot water or steam is contained in the engine, radiator and
heater lines.
Skin contact with escaping hot water or steam can cause
severe burns.
 To avoid possible injury from hot spraying water. DO
NOT remove the radiator cap until the engine is cool.
When opening, turn the cap slowly to the stop. Allow all
pressure to be released before removing the cap.
 The hydraulic oil tank is pressurized. Again, be sure to
release all pressure before removing the cap. SA-039

Hot fluids and surfaces:

 Engine oil, gear oil and hydraulic oil also become hot during
operation.
The engine, hoses, lines and other parts become hot as well.
 Wait for the oil and components to cool before starting
any maintenance or inspection work.

SA-225

S-30
 SAFETY

Replace Rubber Hoses Periodically

 Rubber hoses that contain flammable fluids under pressure
may break due to aging, fatigue, and abrasion. It is very
difficult to gauge the extent of deterioration due to aging,
fatigue, and abrasion of rubber hoses by inspection alone.
 Periodically replace the rubber hoses. (See the page of
“Periodic replacement of parts” in the operator’s manual.)

 Failure to periodically replace rubber hoses may cause a fire,

fluid injection into skin, or the front attachment to fall on a
SA-019
person nearby, which may result in severe burns, gangrene,
or otherwise serious injury or death.

Avoid High-Pressure Fluids

 Fluids such as diesel fuel or hydraulic oil under pressure can
penetrate the skin or eyes causing serious injury, blindness
or death.
 Avoid this hazard by relieving pressure before
disconnecting hydraulic or other lines.
 Tighten all connections before applying pressure.
 Search for leaks with a piece of cardboard; take care to
protect hands and body from high-pressure fluids. Wear a
face shield or goggles for eye protection.
 If an accident occurs, see a doctor familiar with this
type of injury immediately. Any fluid injected into the SA-031
skin must be surgically removed within a few hours or
gangrene may result.

SA-292

SA-044

S-31
 SAFETY

Prevent Fires
Check for Oil Leaks:
 Fuel, hydraulic oil and lubricant leaks can lead to fires.
 Check for oil leaks due to missing or loose clamps, kinked
hoses, lines or hoses that rub against each other, damage
to the oil-cooler, and loose oil-cooler flange bolts.
 Tighten, repair or replace any missing, loose or damaged
clamps, lines, hoses, oil-cooler and oil-cooler flange bolts.
 Do not bend or strike high-pressure lines.
 Never install bent or damaged lines, pipes, or hoses.
 Replace fuel hoses and hydraulic hoses periodically even
if there is no abnormality in their external appearance.
SA-019
Check for Shorts:
 Short circuits can cause fires.
 Clean and tighten all electrical connections.
 Check before each shift or after eight (8) to ten (10) hours
operation for loose, kinked, hardened or frayed electrical
cables and wires.
 Check before each shift or after eight (8) to ten (10) hours
operation for missing or damaged terminal caps.
 DO NOT OPERATE MACHINE if cable or wires are loose,
kinked, etc.
 Never attempt to modify electric wirings.

S-32
 SAFETY
Clean up Flammable Materials:
 Spilled fuel and oil, and trash, grease, debris, accumulated
coal dust, and other flammable materials may cause fires.
 Prevent fires by inspecting and cleaning the machine
daily, and by removing adhered oil or accumulated
flammable materials immediately. Check and clean
high temperature parts such as the exhaust outlet and
mufflers earlier than the normal interval.
 Do not wrap high temperature parts such as a muffler or
exhaust pipe with oil absorbents.
 Do not store oily cloths as they are vulnerable to catching
fire.
 Keep flammable materials away from open flames.
 Do not ignite or crush a pressurized or sealed container.
 Wire screens may be provided on openings on the engine
compartment covers to prevent flammable materials
such as dead leaves from entering. However, flammable
materials which have passed through the wire screen
may cause fires. Check and clean the machine every
day and immediately remove accumulated flammable
materials.

Check Key Switch:

 If a fire breaks out, failure to stop the engine will escalate
the fire, hampering fire fighting.
Always check key switch function before operating the
machine every day:
1. Start the engine and run it at slow idle.
2. Turn the key switch to the OFF position to confirm that
the engine stops.
 If any abnormalities are found, be sure to repair them
before operating the machine.

Check Heat Shields:

 Damaged or missing heat shields may lead to fires.

 Damaged or missing heat shields must be repaired or

replaced before operating the machine.
 If hydraulic hoses are broken while the engine cover is
open, splattered oil on the high temperature parts such
as mufflers may cause fire. Always close the engine cover
while operating the machine.

S-33
 SAFETY

Evacuating in Case of Fire

 If a fire breaks out, evacuate the machine in the following
way:
 Stop the engine by turning the key switch to the OFF
position if there is time.
 Use a fire extinguisher if there is time.
 Exit the machine.
 In an emergency, if the cab door or front window can not
be opened, break the front or rear window panes with
the emergency evacuation hammer to escape from the
cab. Refer to the explanation pages on the Emergency SA-393
Evacuation Method.

SS-1510

Beware of Exhaust Fumes

 Prevent asphyxiation. Engine exhaust fumes can cause
sickness or death.
 If you must operate in a building, be sure there is
adequate ventilation. Either use an exhaust pipe
extension to remove the exhaust fumes or open doors
and windows to bring enough outside air into the area.

SA-016

S-34
 SAFETY
Precautions for Welding and Grinding
 Welding may generate gas and/or small fires.
 Be sure to perform welding in a well ventilated and
prepared area. Store flammable objects in a safe place
before starting welding.
 Only qualified personnel should perform welding.
Never allow an unqualified person to perform welding.
 Grinding on the machine may create fire hazards. Store
flammable objects in a safe place before starting grinding.
 After finishing welding and grinding, recheck that there are
no abnormalities such as the area surrounding the welded
area still smoldering. SA-818

S-35
 SAFETY

Avoid Heating Near Pressurized Fluid Lines

 Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to yourself
and bystanders.
 Do not heat by welding, soldering, or using a torch near
pressurized fluid lines or other flammable materials.
 Pressurized lines can be accidentally cut when heat goes
beyond the immediate flame area. Install temporary
fire-resistant guards to protect hoses or other materials
before engaging in welding, soldering, etc..

SA-030
Avoid Applying Heat to Lines Containing
Flammable Fluids
 Do not weld or flame cut pipes or tubes that contain
flammable fluids.
 Clean them thoroughly with nonflammable solvent
before welding or flame cutting them.

Precautions for Handling Accumulator (ZX26U-

5A)
High-pressure nitrogen gas is sealed in the accumulator and
the gas damper. Inappropriate handling may cause explosion,
possibly resulting in serious injury or death.

Strictly comply with the following items:

 Do not disassemble the unit.

 Keep the unit away from open flames and fire.
 Do not attempt to bore a hole or cut by torch.
 Avoid giving shocks by hitting or rolling the unit.
 Before disposing the unit, sealed gas must be released.
Consult your nearest Hitachi dealer.

S-36
 SAFETY

Remove Paint Before Welding or Heating

 Hazardous fumes can be generated when paint is heated by
welding, soldering, or using a torch. If inhaled, these fumes
may cause sickness.
 Avoid potentially toxic fumes and dust.
 Do all such work outside or in a well-ventilated area.
Dispose of paint and solvent properly.
 Remove paint before welding or heating:
1. If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
2. If you use solvent or paint stripper, remove stripper with SA-029
soap and water before welding. Remove solvent or paint
stripper containers and other flammable material from
area. Allow fumes to disperse at least 15 minutes before
welding or heating.

Beware of Asbestos and Silicon Dust and Other

Contamination
 Take care not to inhale dust produced in the work site.
Inhalation of asbestos fibers may be the cause of lung
cancer. Inhalation of silicon dust or other contamination
may cause sickness.
 Depending on the work site conditions, the risk
of inhaling asbestos fiber, silicon dust or other
contamination may exist. Spray water to prevent asbestos
fibers, silicon dust or other contamination from becoming
airborne. Do not use compressed air.
 When operating the machine in a work site where
asbestos fibers, silicon dust or other contamination SA-029
might be present, be sure to operate the machine
from the upwind side and wear a mask rated to
prevent the inhalation of asbestos, silicon dust or other
contamination.
 Keep bystanders out of the work site during operation.
 Asbestos fibers might be present in imitation parts. Use
only genuine Hitachi Parts.

S-37
 SAFETY

Prevent Battery Explosions

 Battery gas can explode.
 Keep sparks, lighted matches, and flame away from the
top of battery.
 Never check battery charge by placing a metal object
across the posts. Use a voltmeter or hydrometer.
 Do not charge a frozen battery; it may explode. Warm the
battery to 16 ˚C ( 60 ˚F ) first.
 Do not continue to use or charge the battery when
electrolyte level is lower than specified. Explosion of the
battery may result.
 Loose terminals may produce sparks. Securely tighten all
terminals. SA-032
 Connect terminals to the correct electrical poles. Failure
to do so may cause damage to the electrical parts or fire.

 Battery electrolyte is poisonous. If the battery should

explode, battery electrolyte may be splashed into eyes,
possibly resulting in blindness.
 Be sure to wear eye protection when checking electrolyte
specific gravity.

S-38
 SAFETY

Handle Chemical Products Safely

 Direct exposure to hazardous chemicals can cause serious
injury. Potentially hazardous chemicals used with your
machine include such items as lubricants, coolants, paints,
and adhesives.
 A Safety Data Sheet (SDS) provides specific details on
chemical products: physical and health hazards, safety
procedures, and emergency response techniques.
 Check the SDS before you start any job using a hazardous
chemical. That way you will know exactly what the risks
are and how to do the job safely. Then follow procedures
and use recommended equipment.
 See your authorized dealer for SDS’s (available only in
SA-2579
English) on chemical products used with your machine.

Dispose of Waste Properly

 Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste used
with Hitachi equipment includes such items as oil, fuel,
coolant, brake fluid, filters, and batteries.
 Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
 Do not pour waste onto the ground, down a drain, or into
any water source.
 Air conditioning refrigerants escaping into the air can
damage the Earth’s atmosphere. Government regulations SA-226
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
 Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your authorized dealer.

S-39
 SAFETY

Never Ride Attachment

Never allow anyone to ride attachments or load. This is an
extremely dangerous practice.

Precautions for Communication Terminal

Electrical wave transmitted from the communication terminal
may cause malfunction of other electronic devices.
Inquire the device manufacturer for electrical wave
disturbance upon using an electronic device near the
communication terminal.

S-40
 VISIBILITY MAP

Visibility Map for Machine Model ZX17U-5A series

Personal Hazard
This machine complies with the essential health and safety requirements for visibility set out by Machinery Directive
2006/42/EC. The map shows the residual maskings (blind spots) observed by a seated operator (wearing the
recommended seat restraint) in the cab using direct vision and the standard visual aids supplied with the machine.

This map shows an approximation of the residual masking. This can be used as a guide when conducting a site risk
assessment, utilized for site management and to consider additional visual aids.

Conditions: Driver’s visibility on 1mRB and VTC are evaluated under ISO 5006.
Test Height (on 1mRB): 1.0 m to 1.2 m
(1mRB to VTC/on VTC): Ground Level
Operator eye Height: 1.2 m from the canopy floor
Applicable visual aids: none

: Operator’s eye point

A : 1 m Rectangular Boundary (1mRB)
2.2 m

B : 12 m Visibility Test Circle (VTC)

MABA-VM-001
Machine Position Image : Masking area

masking area

Visibility Map MABA-VM-002

S-41
 VISIBILITY MAP

Visibility Map for Machine Model ZX26U-5A series

Personal Hazard
This machine complies with the essential health and safety requirements for visibility set out by Machinery Directive
2006/42/EC. The map shows the residual maskings (blind spots) observed by a seated operator (wearing the
recommended seat restraint) in the cab using direct vision and the standard visual aids supplied with the machine.

This map shows an approximation of the residual masking. This can be used as a guide when conducting a site risk
assessment, utilized for site management and to consider additional visual aids.

Conditions: Driver’s visibility on 1mRB and VTC are evaluated under ISO 5006.
Test Height (on 1mRB): 1.0 m to 1.2 m
(1mRB to VTC/on VTC): Ground Level
Operator eye Height: 1.2 m from the canopy/cab floor
Applicable visual aids: none

: Operator’s eye point

A : 1 m Rectangular Boundary (1mRB)
B : 12 m Visibility Test Circle (VTC)
2.1 m
2.1 m

MABA-VM-003 MABA-VM-005
Canopy Cab
: Masking area
Machine Position Image

masking area

MABA-VM-004 MABA-VM-006
Canopy Cab
Visibility Map

S-42
 SAFETY SIGNS
All safety signs and their locations affixed on the machine are
illustrated in this group. Make sure of the contents described
in the safety signs through reading actual ones affixed on
the machine to ensure safe machine operation. Always keep
the safety signs clean. In case a safety sign is broken or lost,
immediately, obtain a new replacement and affix it again in
position on the machine. Use the part No. indicated under the
right corner of each safety sign illustration when ordering it at
your authorized dealer.

SS4420332-2

 Always read the Operator’s Manual before operating,

servicing, disassembling, assembling, and transporting ZX17U-5A MABA-00-022
the machine.

ZX26U-5A MABA-00-023

S-43
 SAFETY SIGNS

SS4420333-2

ZX17U-5A MABA-00-022
 If the parked machine is unexpectedly moved, serious
injury or death due to crushing may result. Be sure to
lower the front attachment to the ground, lock the
control levers, and remove the engine key before leaving
the machine unattended.

ZX26U-5A MABA-00-023

ZX17U-5A
MABC-00-003

SS4295807

 Before starting engine, pilot control shut-off lever must

be in up position.

ZX26U-5A MABA-00-023

S-44
 SAFETY SIGNS

SS4420334-2

 Electrocution is possible if the machine is operated too

close to power lines. Always keep a safe distance from MABA-00-030
Canopy
power lines.
ZX17U-5A

Canopy MABA-00-031
ZX26U-5A

Cab MABA-00-032
ZX26U-5A

S-45
 SAFETY SIGNS
 Stand clear of the equipment. If
knocked over by the equipment,
serious injury may result.

SS3085503-1 SS-1494

S-46
 SAFETY SIGNS
 Hot coolant or oil may spout if the radiator or hydraulic
oil cap is removed while the machine temperature is still
high, possibly causing a burn. Wait until the machine has
cooled to remove the cap.

ZX17U-5A MABA-00-024

ZX26U-5A SS4420336-2

ZX17U-5A

SS4392290-1

ZX17U-5A MABA-00-025

ZX26U-5A MABA-00-026

ZX26U-5A MABA-00-027

S-47
 SAFETY SIGNS
 Sign indicates the hazard of rotating parts, such as fan,
etc. that could cause injury by being caught. Turn it off
completely before inspection and maintenance.

ZX17U-5A MABA-00-013

ZX17U-5A
SS4672424-2
ZX26U-5A
SS4425442-1

ZX26U-5A MABA-00-028

 Sign indicates the hazard of rotating parts, such as belt,

etc. that could cause injury by being caught. Turn it off
completely before inspection and maintenance.

ZX17U-5A MABA-00-013

ZX17U-5A
SSYD00008926-0

ZX26U-5A
SS4425120-1

ZX26U-5A MABA-00-028

S-48
 SAFETY SIGNS
 Personal injury may result if the
stored front window slips off. Always
securely lock the window in the
stored position (on the cab equipped
machine).

SS4425121-1

ZX26U-5A MABA-00-033

SS4392288-2

 Serious injury may result if the plug flies off the track
adjuster. Read the Operator’s Manual before loosening
SS-1495
the track, and adjust the track sag following the correct
procedure.

S-49
 SAFETY SIGNS

SS4425443-1

 Possible severe burns. Do not touch the engine

components while they are hot.

ZX17U-5A MABA-00-014

ZX26U-5A MABA-00-029

S-50
 SAFETY SIGNS

SS3078858-2

 Personnel in the swing radius may be crushed by the

upperstructure when the machine swings. Stand clear of
the swing radius.

ZX17U-5A MABC-00-006

ZX26U-5A MABC-00-007

SS4408870-2

 Sign indicates the hazard of rotating parts, such as fan,

etc. that could cause injury by being caught.
Turn it off completely before inspection and maintenance. ZX26U-5A MABA-00-029

S-51
 SAFETY SIGNS
 If the machine should overturn, the
operator may become injured and/or
thrown from the cab and/or crushed
by the overturning machine.

SS4448289-1
CANOPY MABC-00-020
ZX17U-5A

CANOPY
ZX26U-5A
MABC-00-021

CAB MABC-00-022
ZX26U-5A

S-52
 SAFETY SIGNS

SS4676482-0

Precautions for extending/retraction side frame

 Operate the machine with the side frames retracted only
when traveling on a flat narrow work site.
 Except for the above operating conditions, always operate MABA-00-046
the machine with the side frames extended for travel, ZX17U-5A
excavation, and blade operations. Failure to do so may
cause the machine to turn over.

S-53
 SAFETY SIGNS

SS-3644 SS-3645

CANOPY
ZX17U-5A
MABA-00-021

SS-3646

A machine attached with above certification meets strength

authentication of operator’s station (such as ROPS/TOPS/TOP CANOPY
Guard). ZX26U-5A
Never attempt to modify the ROPS, TOPS or TOP Guard other MABC-00-024
than authorized personnel. If an operator’s station is detached
or a bolt is installed/removed by unauthorized personnel, it
may not comply with ROPS, TOPS or TOP Guard.
Consult your nearest authorized dealer when any modification
is required.

CAB
ZX26U-5A
MABA-00-034

S-54
 COMPONENTS NAME

Components Name

3 6 5

8
2

9 7

10
1 12 11

16

15

14 13 MABA-01-001

1- Counterweight 7- Bucket 13- Front Idler

2- Canopy 8- Bucket Cylinder 14- Track Frame
3- Boom 9- Work Light 15- Track Shoe
4- Boom Cylinder 10- Boom Swing Cylinder 16- Travel Device
5- Arm 11- Blade
6- Arm Cylinder 12- Blade Cylinder

1-1
 GETTING ON/OFF THE MACHINE

Getting ON/OFF the Machine 8 3

Foothold (1) and handrails (4) are provided around the

entrance. These are used to get on and off the cab safely as
well as to do inspection and maintenance of the machine
safely.
Never jump on or off the machine as it is very dangerous. Take
extra care not to contact door striker (2).

dWARNING:
Never attach a wire on handrails (4) and door striker

(2) to lift the cab or main body, or while transporting
the machine on a truck or trailer as it is dangerous.
Door knob (6), handle (5) on the front window and

release lever (7) are not handrails. Do not use them
as a handrail when getting on and off the machine. MABA-01-002
4 1 4
 Do not hold control lever (3) or pilot control shut-off
Canopy
lever (8) when getting on and off the machine.
5 4

4 6

7
3

1 8 MABA-01-009

Cab

1-2
 OPERATOR'S STATION

Layout 1 12 13 2 3 4 5

ZX17U-5A
1- Left Control Lever
2- Left Travel Lever
3- Right Travel Lever 6
4- Swing Pedal 6
11 7
5- Right Control Lever/Horn Switch
6- Wrist Rest
7- Key Switch
8- Monitor
9- Seat Back Box (Optional) 10 9 8 MABA-01-003

10- Seat Belt

11- Operator's Seat
12- Travel Mode Pedal
13- Auxiliary Pedal
14- Auxiliary Power (Optional) 15
14
15- Side Frame Extend/Retract Lever 16
18
16- Pilot Control Shut-Off Lever
17- Fuse Box
17
18- Selector Valve
19- Blade Lever
MABA-01-004
20- Engine Control Lever
21- Numeric Keypad Lock System (Optional)
19
20 21

MABA-01-005

1-3
 OPERATOR'S STATION

Layout 1 14 2 3 4

ZX26U-5A
1- Left Control Lever
2- Left Travel Lever
5
3- Right Travel Lever
4- Swing Pedal
5- Right Control Lever/Horn Switch 6
13
6 7
6- Wrist Rest
12
7- Key Switch
11
8- Monitor
9- Seat Back Box (Optional)
10 9 8 MABA-01-017
10- Seat Belt
11- Operator's Seat
12- FM/AM Radio (Cab equipped machine) (Optional)
13- Door Opener (Cab equipped machine)
15
14- Auxiliary Pedal
15- Auxiliary Power (Optional) 16

16- Pilot Control Shut-Off Lever

17- Fuse Box
18- Selector Valve
19- Blade Lever
18 17 MABA-01-018
20- Numeric Keypad Lock System (Optional)
21- Travel Mode Switch
22- Heater Control Switch (Cab equipped machine)
19 20 21 22 23
23- Engine Control Lever

MABA-01-019

1-4
 OPERATOR'S STATION
Key Switch 3

1- OFF (Engine Off )

2
2- ON
3- START (Engine Start)
4- HEAT (Engine Preheat) 1

Switch Panel
5- Work Light Switch 4
Press switch (5) to turn ON work light (9) located on the
M1M7-01-007
boom.
5
6- Travel Mode Switch (ZX26U-5A)
7- Heater Control Switch (ZX26U-5A) (Cab equipped
machine)
8- Wiper Switch (ZX26U-5A) (Cab equipped machine)
Three (operational) positions are provided on this switch.
OFF: Neither the wiper nor the washer operates.
Center: The wiper operates.
WASHER: The washer operates together with the wiper. Canopy MABA-01-005

5 6 8 7

Cab
ZX26U-5A MABA-01-010

MABA-01-006

1-5
 OPERATOR'S STATION

Monitor Panel 8 1 2 3

1- Alternator Indicator
2- Fuel Level Indicator
3- Preheat Indicator
4- Overheat Indicator
5- Engine Oil Pressure Indicator
6- Hour Meter
7- Fuel Gauge 4 5 6 7 M1NC-01-005
8- Coolant Temperature Indicator

Alternator Indicator
The red indicator will light when low alternator output is
present.
Check the electrical system such as the alternator and/or
M178-01-038
battery system.

Fuel Level Indicator

When the remaining fuel level indicator comes ON at flat
ground, the remaining fuel level is as follows. Refill fuel as
soon as possible.
M178-01-034

Model Fuel Level

ZX17U-5A Approximately 5 Liters
ZX26U-5A Approximately 6 Liters

Preheat Indicator
It is lit when the key switch is turned to the HEAT position.
After turning the key switch to the HEAT position, the M178-01-041
preheat indicator turns OFF when preheating is finished.
Preheating time is as follows.

Model Preheating time

ZX17U-5A Approximately 4 Seconds
ZX26U-5A Approximately 15 Seconds

1-6
 OPERATOR'S STATION
Overheat Indicator
If the coolant temperature rises extremely high, this
indicator lights. If the red light comes ON, the buzzer sounds
at the same time. Immediately stop machine operation and
reduce engine speed to the slow idle speed to lower the
coolant temperature.
M178-01-036

Engine Oil Pressure Indicator

The red indicator will light when the engine oil pressure is
low. If the red indicator comes ON, the engine oil pressure
warning buzzer will sound at the same time. Immediately
stop the engine. Check the engine oil pressure system and
the oil level for any abnormality. M178-01-037

Hour Meter
Total (accumulated) machine operation hours counted since
the machine started working, are displayed in the unit of
HOUR (h). One digit after the decimal point indicates the
tenths of an hour (6 minutes). M1NC-01-006

Fuel Gauge
The gauge segment position indicates the fuel level. Refill
the fuel before only the E-marked segment comes ON.
M1NC-01-007

Coolant Temperature Indicator

When the key switch is turned to the ON position, the
indicator will light when the engine coolant temperature is
low.

M1NC-01-008

1-7
 OPERATOR'S STATION

Cab Heater Operation (ZX26U-5A) (Cab Equipped

Machine)
Heater Operation
Turn heater cock (1) in the engine compartment
counterclockwise. Adjust air flow by turning heater adjust
knob (2) located at the right- rear in the operator’s station.

Blower Operation
Turn heater cock (1) in the engine compartment clockwise
to close it. Adjust air flow following the same method as
mentioned in the Heater Operation.
MABA-01-011
1
Defroster Operation
Adjust air flow by operating heater adjust knob (2). Remove 3
clouding on the window pane by directing air flow from air
vents (3) and (4) toward the window pane.

MABA-01-012

1-8
 OPERATOR'S STATION

Radio (ZX26U-5A) (Cab equipped machine) 1

(Optional)
1- Radio/Clock

MABA-01-013

1-9
 OPERATOR'S STATION

AM/FM Radio Operation 5 6 7 8

Part Name and Function

1- Power Switch
Push this switch to turn ON/OFF the radio.
2- Sound Control Switch (SOUND)
Push this switch to adjust sound (Balance/Bass/Treble).
3- Up/Down Buttons (UP/DOWN) 4 3 2 1
M1NE-01-003
This button is used to change the radio wave frequency,
adjust the sound parameter and the clock setting.
4- Display
Time, radio receiving frequency and operation mode are
displayed.
5- AM/FM Switch (AM/FM)
"FM" and "AM" are switched over alternately each time
the switch is pressed.
The display indicates the receiving station frequency.
6- Display Switch (DISP)
Push this switch to switch over the display between
radio wave frequency and time.
7- Preset Switch (PRESET)
One FM and MW (AM) station per button can be preset
using these respective buttons.
8- Volume Control Button (VOL)
Push this switch to adjust the volume.
Push the button to increase the volume in a step-by-
step manner.
Push the button to decrease the volume in a step-
by-step manner.

Radio Operation
1. Turn the engine key switch to ON position. Push radio
power switch (1) ON.
2. Select either MW (AM) or FM by operating AM/FM switch
(5).
3. Select the station according to your preference using
PRESET buttons (7) or UP/DOWN buttons (3).
4. Adjust the volume and tone according to your
preference.
5. When turning the radio OFF, repress power switch (1).

1-10
 OPERATOR'S STATION
Tuning Procedure
1. Manual Tuning Procedure
Push UP button (3) to increase the frequency by
one step. Push DOWN button (3) to decrease the
frequency by one step.
2. Automatic Tuning (Auto-Seeking)
Push UP button (3) or DOWN button (3) long to
scan the frequency upward or downward. When a station
3
is received, the auto-seeking function is deactivated so
M1NE-01-003
that the received frequency station is tuned in.

Station Presetting Procedure

1. Select MW (AM) or FM by pushing AM/FM switch (5).
2. Push one of PRESET buttons (7) long to save the 5 7
receiving frequency in memory. When the preset
procedure completes, the PRESET button No. flashes 3
times and frequency display becomes ON.
3. Repeat steps 1 and 2 for other PRESET buttons (7).

 Station Auto-Presetting Procedure

Pushing SOUND control switch (2) long with the radio
switch ON will search for the optimum receiving radio
frequency stations and automatically allocate each station 3 2
M1NE-01-003
in preset memory buttons (1 to 6).
f NOTE: Performing auto-presetting operation will delete the
stations previously saved in memory.
If it is difficult to set the memory of the desired station to the
desired button, follow the preset procedure.

Deletion of Preset Memory

If the battery power is disconnected while servicing the
machine or by removing the radio, the preset memory in
PRESET buttons (7) will be deleted. In this case, preset the
stations again.

1-11
 OPERATOR'S STATION
Sound Adjustment
When SOUND control switch (2) is pressed with the radio
switch ON, it will be in the sound adjustment state.
Each time SOUND control switch (2) is pressed, the
adjustment item can be changed as below.
BAL  TRE  BAS  BAL  TRE  BAS
When SOUND control switch (2) is pressed with the BAS
state, the sound adjustment is deactivated.

• Sound Adjustment (Balance Control) 3 2

When UP button (3) is pressed with the BAL state, M1NE-01-003
loudspeaker output is increased from R output by one
step. When DOWN button (3) is pressed with the BAL
state, loudspeaker output is decreased from L output by
one step.
• Sound Adjustment (Treble Control)
When UP button (3) is pressed with the TRE state, treble
level is increased by one step. When DOWN button (3) is
pressed with the TRE state, treble level is decreased by
one step.
• Sound Adjustment (Bass Control)
When UP button (3) is pressed with the Bas state, bass
level is increased by one step. When DOWN button (3) is
pressed with the Bas state, bass level is decreased by one
step. 6

Digital Clock Setting Procedure

Pushing DISP button (6) long in the clock display mode
makes the clock adjustable.
Pushing DISP button (6) in the clock adjustment mode will
switch over the time unit from hours to minutes. Push UP or
DOWN button (3) to adjust the time unit.
Push DISP button (6) in the minute adjustment mode to
deactivate the time adjustment.
3
M1NE-01-003

Time Display Mode

Long push DISP button (6)

Push UP key (3) Push DOWN key (3)

Push DISP key (6)

Push UP key (3) Push DOWN key (3)

Push DISP key (6)

M1NE-01-007

1-12
 OPERATOR'S STATION

Door Lock Release Lever (ZX26U-5A) (Cab

equipped machine)

dCAUTION: Open the door all the way until it securely

locks in the latch on the side of the cab.

To unlock the door, push down door lock release lever (1)
located at the left side of the operator's seat.

MABA-01-014

1-13
 OPERATOR'S STATION

Opening Upper Front Window (ZX26U-5A) (Cab 2

equipped machine)
Front Window
1. Hold handles (1) at upper part of the front door and pull
lock levers (2) with your finger. Release the lock to open
1
the front window.
2. Pull the upper front window up and back along the rail
until it securely activates lock levers (2) at the rear end.
This time, use handle (3) on the lower front window. 3

3. After confirming that lock levers (2) are securely

activated, slide lock pin (6) to lock the window in 4
position.

MADB-01-058

dCAUTION: 3 6
 Slowly close the upper front window so as not to
catch a finger.
 Switch (4) is provided on the front window to 1
prevent the wiper from operating when the front
window is opened. Before closing the front window,
ensure that the wiper switch is turned OFF.
 When opening the front window, ensure that the left
and right locks are definitely activated.

MADB-01-059

4. Close the upper front window by following steps 1 and 2

in the reverse order.

Removing and Storing Lower Front Window

1. Open the upper front window beforehand when
removing the lower front window. Pulling lower front
window (5) upward along the window frame will release
the window towards the cabin side. Install the lower 5
front window by following the steps in the reverse order.

dCAUTION: Lower window (5) breaks easily by drop

or shock, so carefully place and keep the removed MADB-01-060

windowpane in the safe storage area.

1-14
 OPERATOR'S STATION

Adjusting the Seat (Optional)

Seat Fore-aft Adjustment
Release the seat lock by pulling in adjuster bar (1)
horizontally. Move the seat backward and forward. Seat
fore-aft is adjustable.

Adjustable range is as follows.

Model Adjustable Range
ZX17U-5A 14 Steps (140 mm in total)
ZX26U-5A 11 Steps (110 mm in total)

Seat Back Box

MABA-01-007
Pocket (2) is located at the back side of the seat.
Put the operator’s manual inside. 1

MABA-01-008

1-15
 OPERATOR'S STATION

Emergency Exit (ZX26U-5A) (Cab equipped

machine)
Escape from the cab in emergency in the following methods:

dCAUTION: There is always a danger of falling when

escaping from the cab in emergency, which may
result in serious personal injury. Escape from the cab
as safely as possible, depending on the posture of
machine and the external situation.

1. Open the cab door. Escape through the door.

2. If the cab door is difficult to open or use, open the upper
front window. Escape through the window. See page Front MADC-01-004

"OPENING UPPER FRONT WINDOW" for the opening

method of the upper front window.

dCAUTION: Take care not to be injured by pieces of

broken window glass.

3. If the front window can not be opened, break the

window glass by using the emergency evacuation tool 1
(1) located at the cab rear. Then escape through the
broken window. Emergency Evacuation Tool, Rear MADC-01-009
4. If the front window is not available for escaping,
break the rear window glass by using the emergency
evacuation tool (1).

1-16
 OPERATOR'S STATION

Seat Belt 1 2

dWARNING:
 Be sure to use seat belt (1) when operating the
machine.
 Before operating the machine, be sure to examine
seat belt (1) and the hardware attached for any
failure. Replace seat belt (1) and the hardware
attached if they are damaged and/or worn.
 Replace seat belt (1) every 3 years regardless of its
appearance. M573-01-014

1
Seat Belt
1. Confirm that seat belt (1) is not twisted. Securely insert
the end of seat belt (1) into buckle (2). Lightly pull on the
belt to confirm that the buckle locks securely.
2. Push button (3) on buckle (2) to unfasten seat belt (1).

Replace the seat belt if it is damaged or worn out, or if the

seat belt has external damage due to accident.

M107-01-045

Room Lamp (ZX26U-5A) (Cab equipped machine)

Push switch (4) on the cab light to turn the cab light ON. (The
light turns ON while the key switch is ON.) 3
M573-01-015

M1M7-01-021

1-17
 OPERATOR'S STATION

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

1-18
 BREAK-IN

Breaking in New Machine

IMPORTANT: Operating a new machine at full load
without first breaking in can cause scratches and/or
seizures, consequently affecting the service life of the
machine. Thoroughly perform the break-in operation.

The service life and the performance of the machine can be

greatly affected by operation and maintenance of the machine
during the initial stage of operation. Perform the break-
in operation with the engine output less than 80% of the
maximum output for the first 50 hours.

2-1
 BREAK-IN

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

2-2
 OPERATING THE ENGINE

Inspect Machine Daily Before Starting

Perform the required daily check before starting the engine.

Engine
 Level and contamination of engine oil and coolant*
 Starting easiness, exhaust gas color, and noise
 Oil and water leaks, damage to hoses and pipe lines
 Clogging and damage to radiator, oil cooler
 Looseness and missing of mounting bolts and nuts
Upperstructure
 Fuel level, leaks and contamination of fuel in tank*
 Hydraulic oil level, leaks and contamination of hydraulic oil tank*
 Movement, play and operating force of all control levers
 Operation of all hydraulic components, oil leaks and damage to pipe lines and hoses
 Deformation, break and abnormal noise of upper structure
 Looseness and missing of mounting bolts and nuts
 Washer Fluid*
Undercarriage
 Sag, wear and break of crawler*
 Oil leaks and wear on upper/lower rollers and front idlers
 Oil leaks from travel devices
 Looseness and missing of mounting bolts and nuts
Working Device
 Check cylinders, pipe lines and hoses for oil leaks and damages
 Wear and damage of the bucket
 Check bucket teeth for looseness, wear and missing*
 Lubrication state of the working device
 Check for pin anti-extraction pins, stoppers, rings and bolts for damage
 Looseness and missing of mounting bolts and nuts
Others
 Operation of instruments, switches, lights and buzzer/horn*
 Function of parking brake
 Deformation and break of head guard
 Abnormal outside appearance of machine
 Wear and damage of the seat belt*

fNOTE: Item with *mark: Refer to "Maintenance" section for detailed information.

3-1
 OPERATING THE ENGINE

Before Starting Engine

1. Confirm that pilot control shut-off lever (1) is in the LOCK 1
position.
2. Confirm that all control levers are placed in neutral.
3. Check indicator bulbs as follows:
Turn key switch to the ON position. All indicator lights
and warning lamps will come on. They will stay on for
approximately 2 seconds, except for alternator (3) and
engine oil pressure (4) indicator, which will continue to
stay on further.
IMPORTANT: The monitor panel indicates the machine
operating conditions. If the machine is operated with
an indicator bulb or a warning lamp burned out, the
alarm will not be displayed even if any abnormality
occurs on the machine. Accordingly, in case any of
the indicator bulbs or the warning lamps do not
come ON, immediately contact your authorized MABA-01-002
dealer for repair. If any of alternator (3), or engine oil
pressure (4) indicator fails to light after indicator light
check is completed, the machine may have trouble.
Immediately contact your authorized dealer for repair. 2

4. Adjust the seat to allow full pedal and control levers

stroke with operator's back against the backrest. Fasten
the seat belt.

fNOTE: The monitor surface is a resin product. When the

surface becomes dusty, lightly wipe the surface with a wet
cloth. Never use an organic solvent.
M1M7-01-007

4 3

M1NC-01-005

3-2
 OPERATING THE ENGINE

Starting the Engine

Starting the Engine at Normal Temperature 1
1. Confirm that pilot control shut-off lever (1) is in the LOCK
position.
2. Turn engine control lever (3) to the slow idle position.
3. Sound horn to alert bystanders.
4. Turn key switch (2) to START position to rotate the
starter. The engine will start.
IMPORTANT: Never operate the starter for more than 15
seconds at a time. If engine fails to start, return key
switch to OFF. Wait for more than 30 seconds, then
try again. Failure to do so may cause damage to the
starter and/or discharging the batteries.

5. Release key switch (2) immediately after the engine has

started. Key switch (2) will automatically return to ON
MABA-01-002
position.

Slow Idle 3 Fast Idle

fNOTE: The horn sounds even though key switch (2) is turned
OFF. The engine does not start unless pilot control shut-off
lever (1) is in the LOCK position.

IMPORTANT: Avoid operating key switch (2) with stained

hands or gloves.

MABA-01-005

M1M7-01-007

3-3
 OPERATING THE ENGINE
Starting in Cold Weather
Preheating 1

1. Confirm that pilot control shut-off lever (1) is in the LOCK

position.
2. Turn engine control lever (3) to around the middle
between the slow idle and fast idle position.
3. Turn key switch (2) to the HEAT position; hold it until
preheat indicator (4) turns OFF.
4. Sound the horn to alert bystanders.
5. As soon as preheat indicator (4) goes OFF, turn key
switch (2) to START position to rotate the starter.
IMPORTANT: Never operate the starter for more than 15
seconds at a time. If engine fails to start, return key
switch to OFF. Wait for more than 30 seconds, then
try again. Failure to do so may cause damage to the
starter and/or discharging the batteries. MABA-01-002

6. Release key switch (2) immediately after the engine has 2

started. Key switch (2) will automatically return to ON
position.

fNOTE: The horn sounds even though key switch (2) is turned
OFF. The engine does not start unless pilot control shut-off
lever (1) is in the LOCK position.

IMPORTANT: Avoid operating key switch (2) with stained M1M7-01-007

hands or gloves.
3
fNOTE: Set the engine control lever (3) to the fast idle position
to start the engine in an extreme cold weather district. After
the engine is started, gradually reduce the engine speed and
perform warm-up operation at the medium speed range.

MABA-01-005

4
M1NC-01-005

3-4
 OPERATING THE ENGINE

Check Instruments After Starting Engine

Checking instruments through monitor functions 2 1

After starting the engine, check the following points

through the monitor functions.

1. Check that alternator alarm indicator (1) is OFF. In case

alternator alarm indicator (1) stays ON, immediately stop
the engine. Inspect the alternator and the battery system
for any abnormality.
2. Check that engine oil pressure indicator (2) is OFF.
In case engine oil pressure indicator (2) stays ON,
M1NC-01-005
immediately stop the engine. Inspect the engine oil
pressure system and the oil level.
IMPORTANT: In case any abnormality is found on the
monitor unit, immediately stop the engine. Inspect the
cause of the trouble.

Check engine noise and exhaust gas color:

Check that the engine noise and exhaust gas color are
normal.

fNOTE: Check the exhaust gas color as follows. (After warm-

up operation, run the engine with no loads.)
Colorless or : Normal (Perfect combustion)
light blue
Black : Abnormal (Imperfect combustion,
abnormal fuel system)
White : Abnormal (Oil is leaking into the
combustion chamber, abnormal fuel
system)

3-5
 OPERATING THE ENGINE

Using Booster Battery

dWARNING:
 An explosive gas is produced while battery is in use
or being charged. Keep open flames and sparks
away from the battery area. Do not continue to use
or charge the battery when electrolyte level is lower
than specified. Explosion of the battery may result.
 Park the machine and a machine with the booster
battery on a dry or concrete surface, not on steel
plates. If the machine is parked on steel plates,
dangerous sparks may be unexpectedly created on SA-032
the machine.
 Never connect a positive terminal to a negative
terminal, as a dangerous short circuit will occur.

IMPORTANT: The machine electrical system is a 12 volt

Connect First
negative (-) ground. Use only 12 volt booster battery
1
with sufficient capacity to start this machine.
(Red)

When the machine battery is exhausted, start the engine using

booster battery as shown below.
Booster Battery Machine Battery
Connecting the booster batteries (Black)
2
1. Stop the engine of the machine on which booster To hinge (3) of this machine tank cover
battery is mounted.
2. Connect one end of red cable (1) to the positive (+)
terminal of the machine battery, and the other end to M503-03-002
the positive (+) terminal of the booster battery.
3. Connect one end of black cable (2) to the negative (–)
terminal of the booster battery, and then connect the
other end to hinge (3) of this machine cover. In the last
connection to frame, sparks may fly. Be sure to connect
the cable end as far away from the machine battery as
possible.
4. After securely connecting the booster cables, start the
engine of the machine on which booster battery is
mounted. Run the engine at a middle speed.
5. Start the engine of this machine.
6. After the engine starts, disconnect booster cables (2) and
(1), following the procedure on the next page.
3
MABA-03-001

3-6
 OPERATING THE ENGINE
Disconnecting the booster cables
1. Disconnect black booster negative (-) cable (2) from
hinge (3) of the machine cover first.
2. Disconnect the other end of black booster negative (-) 1
cable (2) from the booster battery. (Red)

3. Disconnect red booster positive (+) cable (1) from the

booster battery.
Booster Battery Machine Battery
4. Disconnect red booster positive (+) cable (1) from the
(Black) Disconnect First
machine battery. 2
To hinge (3) of the machine tank cover

M503-03-002

3-7
 OPERATING THE ENGINE

Stopping the Engine

Engine Stop Procedure 1
1. Except for special cases, before stopping the engine,
lower the bucket and the blade to the ground.
2. Pull pilot control shut-off lever (1) to LOCK position.
3. Turn the engine control lever to the slow idle position
and run the engine for 5 minutes to cool the engine.
4. Turn key switch (2) OFF to stop the engine.

MABA-01-002

M1M7-01-007

3-8
 DRIVING THE MACHINE

Travel Levers (ZX17U-5A)

Front
Travel operation can be performed with the mechanical levers.

dWARNING: In the standard traveling position, the

front idlers are located in front of the operator’s seat
Blade
and the travel motors at the rear. If the travel motors
are positioned at the front of the machine, when the
travel levers are operated in the direction as illustrated
on the operation decals, the travel direction of the
machine will be reversed. Be sure to confirm the Left Right
position of the travel motors before traveling.
Operator’s Seat

IMPORTANT: Because of the hydraulic circuit structure,

the arm and bucket will not move while operating
Travel Motor
the travel lever in the full stroke. When combined
operation is needed, set the travel lever in an
intermediate position.

Rear M571-01-001
fNOTE: Travel lever dampers are provided for smooth control.
In extremely cold weather (lower than -20 °C), the travel lever
will become heavy to operate. This is caused by increase in oil
viscosity which is not abnormal.

• Forward/Reverse Travel
Move both levers forward together to travel forward.
Pull the levers back together to travel in reverse. The travel
speed can be controlled by adjusting the lever operating
stroke.

• Ascending/Descending Slopes
M1LA-04-001
The machine gradeability is 25° (47%). Slowly operate
the travel levers when descending a slope. When the
travel levers are placed in neutral, the travel brakes are
automatically applied to stop the machine.

M1MF-04-001
M104-04-003

Forward/Reverse Travel Direction

4-1
 DRIVING THE MACHINE
• Pivot Turn
Steer the machine by driving only one side crawler.
Operate either of the travel levers.

M1MF-04-001
M104-04-005
• Spin Turn Pivot Turn
Steer the machine in a position by driving both side
crawlers in opposite directions each other. Move one
lever forward and pull the other back at the same time.

d operations,
CAUTION: During pivot or spin turn machine
the base machine may shake. When
turning the machine in a tight area, slowly operate the
machine while taking care not to allow the machine to
come into contact with the surrounding objects.

M1MF-04-001
Spin Turn M104-04-007

4-2
 DRIVING THE MACHINE

Travel Levers and Pedals (ZX26U-5A) Front

Travel operation can be performed with either the levers or

pedals.
Blade

dWARNING: In the standard travel position, the front

idlers are positioned at the front of the machine and
the travel motors at the rear. If the travel motors are Left Right
positioned at the front of the machine, the control
actions of the travel pedals will be reversed. Be sure Operator’s
Seat
to confirm the position of the travel motors before Travel Motor
traveling.

fNOTE: Travel lever dampers are provided for smooth control.

Rear
MADB-00-001
In extremely cold weather (lower than -20 °C (-68 °F)), the
travel lever (or pedal) will become heavy to operate. This is
caused by increase in oil viscosity which is not abnormal.

• Forward/Reverse Travel
Move both levers (or pedals) forward together to travel
forward.
Pull the levers (or pedals) back together to travel in
reverse. The travel speed can be controlled by adjusting
the lever (or pedal) operating stroke.
M1LA-04-001
• Ascending/Descending Slopes
The machine gradeability is 25 ° (47 %). Slowly operate the
travel levers (or pedals) when descending a slope. When
the travel levers are placed in neutral, the travel brakes
are automatically applied to stop the machine.

M1M7-04-011 M104-04-003
Forward and Reverse

fNOTE: The travel pedal on this machine is a folding type.

When traveling the machine using the travel pedals, unfold
the pedals.

M1M7-04-010

Travel Pedal Folding Position

4-3
 DRIVING THE MACHINE
• Pivot Turn
Steer the machine by driving only one side crawler.
Operate either of the travel levers (or pedals).

M1M7-04-012 M104-04-005

Pivot Turn

• Spin Turn
Steer the machine by driving each crawler in the opposite
directions. Push one lever (or pedal) forward and pull the
other back at the same time.

dWARNING: During pivot or spin turn machine

operations, the base machine may shake. When
turning the machine in a tight area, slowly operate the
machine while taking care not to allow the machine to
come in contact with the surrounding objects.
M104-04-007

M1M7-04-013

Spin Turn

4-4
 DRIVING THE MACHINE

Travel Mode Pedal (ZX17U-5A)

dWARNING: Never attempt to shift the travel mode

from the slow to fast while descending a slope. Return
the travel levers to neutral once before shifting the
travel mode.

Depress the travel mode pedal (1) to select the fast travel
mode while depressing.
When release the travel mode pedal (1), return to the slow
travel mode.

1 MABA-04-001

4-5
 DRIVING THE MACHINE

Travel Mode Switch (ZX26U-5A)

dWARNING: Tipping-over accidents can cause serious

personal injury. Do not change travel mode switch
(1) while traveling; especially, changing to fast mode
when descending slopes will create a very dangerous
situation. Always stop the machine before changing
the travel speed mode.

When travel mode switch (1) is pushed while the machine is

traveling at slow speed, the travel speed becomes high. Travel
mode switch (1) is lit.
When travel mode switch (1) is pushed while the machine is
traveling at high speed, the travel speed becomes slow. Travel
mode switch (1) turns OFF. MABA-04-003
1

fNOTE: At low temperature, when the machine is traveling

with travel mode switch (1) in the fast travel mode position,
the slow travel mode may not automatically be selected even
if the traveling loads increase. This symptom is not abnormal.
Drive the machine after conducting sufficient warm-up
operation.
The slow travel mode will automatically be selected if the
traveling loads increase.
The operation state of travel mode switch (1) is kept until next
operation. When the engine is stopped at high speed state,
the engine starts at high speed next time.

4-6
 DRIVING THE MACHINE

Traveling

dCAUTION: Use a signal person when traveling the

machine along road shoulders or in congested areas.
Coordinate hand signals before starting the machine.

 Be sure to confirm the position of travel motors before

traveling and operate the travel levers/pedals.
 Select a travel route that is as flat as possible. Steer the
machine as straight as possible, making small gradual
changes in direction.
 Before traveling on them, check the strengths of bridges
and road shoulders, and reinforce if necessary. Travel Motor
 Use wood plates in order not to damage the road surface.
Be careful of steering when operating on asphalt roads in M104-05-008
summer.
 When crossing train tracks, use wooden plates in order
not to damage them.
 Do not make contact with electric wires or bridges.
 When crossing a river, measure the depth of the river
using the bucket and cross slowly. Do not cross the river
when the depth of the river is deeper than the upper
edge of the upper roller.
 When traveling on rough terrain, reduce engine speed.
Select slow travel speed. Slower speed will reduce
possible damage to the machine.
 Avoid operations that may damage the track and
undercarriage components. SA-673
 During freezing weather, always clean snow and ice from
track shoes before loading and unloading machine, to
prevent the machine from slipping.

M586-05-002

4-7
 DRIVING THE MACHINE

Traveling on Soft Ground

Avoid traveling on soft ground as much as possible. If traveling
on a soft ground is unavoidable, carefully operate the machine
while observing the following points.

• Drive the machine as far as the machine can move by its

own propelling power. Towing the machine may become
necessary. Do not drive the machine to a deeper location
than towing the machine is possible.
• In case it becomes impossible for the machine to travel
by its own propelling power, lower the bucket to the
ground. While supporting the machine weight with the
boom and the arm, slowly pull the arm to evacuate the
machine. Operate the boom, the arm, and the travel
levers simultaneously at this time to prevent the machine
M1M7-04-005
from being loaded abnormally.
• If the track frame bottom comes in contact with the
ground, or if mud and/or grabbles are tightly packed into
the undercarriage, the machine may become impossible
to travel. Raise each track above the ground with the
boom and arm extended, remove mud and/or grabbles
from the track. Then, evacuate the machine. Rotate the
raised track in forward or reverse directions alternately to
remove the caught rocks and/or mud from the track.
• Tow the machine with another machine if the machine
becomes stuck in soft ground and impossible to evacuate
by its own propelling power. Refer to the descriptions for
TOWING MACHINE for the correct usage of wire ropes.

4-8
 DRIVING THE MACHINE

Raise One Track by Using Boom and Arm

dWARNING: Operate the machine carefully. The

machine may slide. Keep the angle between the boom
and the arm at 90 to 110° and position the bucket’s
round side on the ground.

1. Swing the upperstructure 90°.

2. Position the boom and the arm so that the angle
between them becomes 90 to 110°. Push the ground
with the round part of the bucket bottom to raise the 90 to 110 º
track off the ground.
3. Do not raise the track with the boom and the arm when
the boom is swung.
4. Place blocks under the machine frame to support the M1M7-04-006
machine.

4-9
 DRIVING THE MACHINE

Towing Machine
In case it is difficult for the machine to evacuate from a
soft terrain by own propelling power, attach wire ropes
as illustrated to the right. Tow the machine using another Wire Ropes
machine. Be sure to attach the wire ropes around the track
frames. To prevent the wire ropes from being damaged, place
pieces of soft protective material between the wire ropes and
the edge corners if the frame.

IMPORTANT: A bracket is provided on the track frame

to install a shackle for towing a lightweight object on M1MS-04-003
some machines. Never attempt to tow the machine
using this lightweight object-towing bracket.
Breaking the towing bracket may result. Refer to the
descriptions on Shackle Bracket Usage on page 5-15
in “Operating the Machine” section for usages of the Wire Ropes
shackle bracket. In addition, do not tow the machine
with the complete machine lifting holes prepared on
the blade. The lifting holes may be damaged.

MZX5-04-006

4-10
 DRIVING THE MACHINE

Operating in Water or Mud

The machine can be operated in water up to the upper edge of
the upper rollers only if worksite footing has sufficient strength
to prevent the machine from sinking under the upper edge of
the upper roller, and only if the water is flowing slowly.

When operating in such conditions, check the machine’s

position often. Reposition the machine if necessary.

Avoid submerging the swing bearing, swing gears and center

joint.

IMPORTANT: If the swing bearing, swing gears and center

joint are submerged in water or mud by mistake,
premature wearing on parts such as the swing bearing A
may result. Grease must be changed or overhauling
will be required immediately. Stop operating the
machine as soon as possible, and contact your
authorized dealer. MABA-04-002

Swing Internal Gear Grease Capacity Operable Water

Model Grease Capacity Model
Depth (A)
ZX17U-5A 0.6 L ZX17U-5A 370 mm (15 in)
(0.63 US qt)
ZX26U-5A 460 mm (18 in)
ZX26U-5A 3.0 to 3.3 L
(3.2 to 3.5 US qt)

Lubricate swing bearing. (See Maintenance Guide, 500 hours)

4-11
 DRIVING THE MACHINE

Precautions for Traveling on Slopes

dCAUTION: Avoid possible injury from traveling

on slopes. Tipping over or skidding down of the
machine may result. Thoroughly read and understand
precautions below and be sure to travel at slow speed A
on slopes. Never attempt to travel on slopes with the
bucket loaded or any load suspended by the bucket.

 Never attempt to ascend or descend slopes of 25 degrees

and over.
 Be sure to fasten the seat belt. SA-1295
 Keep the bucket pointed in the direction of travel,
approximately 200 to 300 mm (8 to 12 in) (A) above
the ground. If the machine starts to skid or becomes
unstable, lower the bucket immediately.
 Driving across the face of a slope or steering on a
slope may cause the machine to skid or turnover. If
the direction must be changed, move the machine to
level ground, then, change the direction to ensure safe
operation.
 Avoid swinging the upperstructure on slopes. Never
attempt to swing the upperstructure downhill. The
machine may tip over. If swinging uphill is unavoidable,
carefully operate the upperstructure and the boom at
slow speed. A
 If the engine stalls on a slope, immediately lower the SA-1296
bucket to the ground. Return the control levers to neutral.
Then, restart the engine.
 Be sure to thoroughly warm up the machine before
ascending steep slopes. If hydraulic oil has not warmed
up sufficiently, adequate performance may not be
obtained.

SA-441

MZX5-04-002

4-12
 DRIVING THE MACHINE

Parking the Machine on Slopes

dWARNING: Avoid parking and/or stopping the

machine on slopes. The machine may tip over, possibly
resulting in personal injury.

If parking the machine on a slope is unavoidable:

 Thrust the bucket teeth into the ground.
 Return the control levers to neutral and pull pilot control
shut-off lever (1) to the LOCK position.
 Block both tracks.

M1M7-04-009
Parking the Machine
1. Park the machine on a level surface.
2. Lower the bucket and the blade to the ground. 1

IMPORTANT: Turbocharger may be damaged if the

engine is not properly shut down.

3. Turn the engine control lever counterclockwise to the

slow idle position. Run the engine at slow idle speed for
approximately 5 minutes to cool the engine.
4. Turn the key switch to OFF. Remove key (2) from the key
switch.
5. Pull pilot control shut-off lever (1) to the LOCK position.

IMPORTANT: Protect cab electrical components from bad

weather. Always close windows, roof vent and cab door
when parking the machine.
MABA-01-002

6. Close the windows, the roof vent, and the cab door, if the
cab is provided.
7. Lock all doors and covers. 2

M1M7-01-007

4-13
 DRIVING THE MACHINE

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

4-14
 OPERATING THE MACHINE

Control Lever (ISO Pattern)

1 5
dWARNING:
 Never place any part of body beyond window frame.
It could be crushed by the boom if boom control 3 4 7 8
lever is accidentally bumped or otherwise engaged.
Never remove the window sash bar.
2 6
 Make sure you know the location and function of
each control before operating.
 Do not change the control lever operation pattern.
Failure to do so may result in operation mistake of
the machine.

A label showing the control patterns of the levers and pedals is

attached on the right side in the cab.

MABA-05-001

4
MABA-05-016
3

1
When a lever is released, it will automatically return to neutral,
and that machine function will stop.

1- Arm Roll-Out
2- Arm Roll-In 2

3- Swing Left
4- Swing Right
M1M7-05-001
5- Boom Lower
6- Boom Raise
7- Bucket Roll-In
6
8- Bucket Roll-Out
8

5
7

M1M7-05-002

5-1
 OPERATING THE MACHINE

Boom-Swing Pedal 1 2

Use the boom swing function to efficiently operate the

machine when excavating grooves along roadsides or
near walls. The boom swing operation is performed using
boom-swing pedal (1) located at the operator’s right foot as
illustrated to the right.

Boom-Swing Operation
1. Turn cover (2) for boom-swing pedal (1) forward.
2. Step on the left side of boom-swing pedal (1) to swing
left. Step on the right side of pedal (1) to swing right.
3. Turn cover (2) backward over boom-swing pedal (1)
when boom-swing operation is no longer required. MABA-05-002
Unlock Position

Lock Position MABA-05-003

3 4
3- Swing Left
4- Swing Right

M571-01-001

5-2
 OPERATING THE MACHINE

Blade Lever
Use blade lever (1) on the operator’s right to raise and lower
the blade. 3
When blade lever (1) is released, it automatically returns to
neutral, holding the blade in the present position until lever (1) 1
is operated again.

MABA-05-001

2- Blade Raise
3- Blade Lower

MABA-04-002

5-3
 OPERATING THE MACHINE

Precautions for Blade Operation

This blade is designed as a light service attachment of the
hydraulic excavator. Please keep the following points in mind:

 This blade is designed for bull dozing work only.

Do not attempt to dig deeply with the blade. Doing so
may damage not only the blade but the undercarriage as
well.
 Do not apply concentrated or uneven loads to the blade.
Never allow the blade to forcefully collide with a load by
running the machine into the load. Failure to do so may
result in damage to the blade and the undercarriage.
 When jacking up the machine with this blade, the
surface beneath the blade comes under high pressure,
increasing the risk of surface collapse. Always be sure
that the surface is strong enough to support the weight
of the machine before jacking up the machine. Avoid
dangerous uneven distribution of weight to the blade
by maintaining even contact between the blade and the
ground.
 While digging with the blade positioned in the front of
the machine, take care not to allow the bucket to come
into contact with the blade.
 When digging, take care not to allow the boom cylinder
to come in contact with the blade.
M586-05-016

M586-05-017

5-4
 OPERATING THE MACHINE

Side Frame Extend / Retract Lever (ZX17U-5A

only)
To adjust the side frame width, operate side frame extend /
retract lever (1) as illustrated to the right. 1

d frames
WARNING: Operate the machine with the side
fully extended (1280 mm) or retracted (980
2
3
mm). If the machine is operated with the side frames
extended insufficiently, the extended side frames are
not securely held, causing the upper structure to keep
moving and constituting a safety hazard. Operate
the machine with the side frames fully retracted only
when traveling through a flat narrow work site. Except
for this condition, whenever traveling the machine, MABA-05-004
performing excavation, or operating the blade, be sure
to fully extend the side frames. Failure to do so may
cause the machine to turn over.

IMPORTANT: Before extending or retracting the side

frames, park the machine on a level surface with no
obstructions and remove packed mud or gravel from
the side frame extend / retract mechanism if any.

Operating the side frame extend / retract lever

1. Pull up side frame extend /retract lever (1) to extend the
side frame.
2. Push down side frame extend /retract lever (1) to retract
the side frame.

2- Extension
3- Retraction

5-5
 OPERATING THE MACHINE
Extending / Retracting Blade Width (ZX17U-5A only)
Change the blade width in accordance with the side frame
extension / retraction.
When working with the blade contact to ground, there are
some cases that it is difficult to remove the pins. Work after
raising the blade, and stopping the engine.
5
When extending the blade width:

1. Remove blade pin (5).

2. Turn over the extension blade (4) and align the pin hole.
3. Install blade pin (5).
4. Extend the left side following steps 1 to 3 above.

When retracting the blade width: MABA-05-014

4

1. Remove blade pin (5).

2. Turn over the extension blade (4) so that the cutting
edge side may turn to the track shoe side. Align the pin
hole.
5 4
3. Install blade pin (5).
4. Retract the left side following steps 1 to 3 above.

MABA-05-015

5-6
 OPERATING THE MACHINE

Pilot Control Shut-Off Lever

3
Pilot control shut-off lever (1) functions to prevent
misoperation of the machine from occurring if the control
levers are accidentally moved when leaving the operator's seat
or when entering the cab.
Pilot control shut-off lever (1) is linked to console (2) latch
mechanism so that console (2) is raised in the LOCK position
to aid in entering and exiting the operator’s station and for
maintenance.

dWARNING:
 To deactivate control lever (3) and pedal functions,
be sure to pull pilot control shut-off lever (1) and
raise console (2) to the fully locked position. To 1 2
reactivate control lever (3) function, always hold
and push pilot control shut-off lever (1) down. Never Lock Position MABA-05-005
attempt to lower raised console (2) or control lever
(3) to reactivate all control lever function without
holding pilot control shut-off lever (1). 3
 Be sure not to touch control lever (3) when operating
pilot control shut-off lever (1). Failure to do so may
allow the machine to unexpectedly move when a
body part unintentionally comes in contact with the
control lever, possibly resulting in serious personal
injury or death.
 When leaving the machine, always stop the engine.
Then, pull the pilot control shut-off lever (1) up to
the LOCK position.
 Always check to be sure that the pilot control shut-
off lever (1) is pulled up to the LOCK position before
transporting the machine or leaving the machine at
the end of the shift. 1 2
Unlock Position MABA-05-006
Before Leaving the Machine
1. Park the machine on a firm and level surface. Lower the
bucket and the blade to the ground. Return all control
levers to neutral. Properly shut down the engine.
2. Pull pilot control shut-off lever (1) and raise console (2) to
the full LOCK position.

5-7
 OPERATING THE MACHINE
Before Starting Operation:
Confirm that pilot control shut-off lever (1) is pulled up to
the LOCK position before starting the engine.
Slowly push down control shut-off lever (1) to UNLOCK
position before starting operation.
Confirm that all control levers and pedals are in neutral and
that no part of the machine is in motion.
d WARNING: If any part of the machine (any actuator)
moves when pilot control shut-off lever (1) is
lowered to the UNLOCK position despite the fact
that all controls are placed in neutral, the machine is
malfunctioning. Immediately pull pilot control shut-
off lever (1) back to the LOCK position, and stop the
engine. Then, see your authorized dealer.
1
Unlock Position MABA-05-006

5-8
 OPERATING THE MACHINE

Warming Up Operation
The normal operating temperature of hydraulic oil is between 1
50 and 80 °C (122 and 176 °F). Hydraulic components may
be seriously damaged if the machine is operated when the
hydraulic oil temperature is below 20 °C (68 °F).
Before starting work, be sure to follow these warm-up
procedures until the temperature of the hydraulic oil reaches
above 20 °C (68 °F).

Warm-Up Procedures:
1. Turn engine control lever (1) to the slow idle position. MABA-01-005
(Do not operate the machine until coolant temperature
indicator (2) goes off.)
2. When coolant temperature indicator (2) goes off, run the 2
engine for 5 to 10 minutes with the engine speed control
lever at the medium position.
3. Extend and retract each cylinder several times and
lightly operate the swing and travel motors to warm up
them.

Warming Up in Cold Weather

M1NC-01-005
IMPORTANT: In case the hydraulic oil temperature is low,
never operate the machine until all actuator speeds
become normal after warming up operation.

fNOTE: During cold weather season, the warm-up operation

system automatically operates so that the engine speed
increases for a moment even though the engine control lever
is in the slow idle position.

1. Run the engine at intermediate speed for 5 minutes

(longer if the air temperature is extremely low).
2. Do not run the engine at either slow or fast speed during
this time.
3. Extend and retract each cylinder several times and
lightly operate the swing and travel motors to warm up
them.
4. Extend the bucket cylinder to the stroke end. Be sure not
to hold the bucket lever in this position for more than 30
seconds.
5. Retract the bucket cylinder to the other stroke end. Be
sure not to hold the bucket lever in this position for more
than 30 seconds.
6. Repeat steps 4 to 5 until the bucket cylinder cycle time
becomes normal.

5-9
 OPERATING THE MACHINE

Operating Backhoe
 Use the appropriate arm and bucket for the work.
(Refer to the "Bucket Types and Applications" in the
Specifications section.)
 Pull the bucket toward the machine using the arm as the
main digging force.
 When soil sticks to the bucket, remove it by moving the
arm and/or bucket rapidly back and forth.
 Place the bucket teeth on the ground with the bottom of
the bucket at a 45 degree angle to the ground.
 When trenching a straight line, position the tracks parallel
M107-05-037
to the trench. After digging to the desired depth, move
the machine as required to continue the trench.
 When operating the arm, avoid bottoming the cylinder to
prevent cylinder damage.

IMPORTANT:
When digging at an angle, avoid striking the tracks

with the bucket teeth.
When lowering the boom, avoid sudden stops that

may cause shock load damage to the machine.
When digging a deep excavation, avoid striking the

boom or bucket cylinder hoses against the ground.
When operating the machine with the blade

positioned towards the front, the bucket teeth may
come in contact with the blade if you are not careful.
When the bucket load is dumped with the boom

raised, falling material may hit the base machine
and/or the canopy. Always be aware of loads in the
bucket during operation.

5-10
 OPERATING THE MACHINE

Grading Operation
Use the blade for soil refilling and general grading operations
after excavation. Grading operation can be also performed by
operating the boom, arm, and bucket simultaneously.

IMPORTANT: Do not pull or push dirt with the bucket

when traveling. Excess force will be applied on each
part, and the machine may be damaged.

When grading by operating the boom, arm, and bucket

simultaneously:
1. When grading from the forward to the backward, slowly M1M7-05-012
roll in the arm while slightly raising the boom. As soon
as the arm passes the vertical position, slowly lower the
boom so that the bucket can be horizontally moved.
2. When grading from the backward to the forward,
operate the arm and bucket rolled back as described in
step 1.
Do the slope finishing work in the same procedure as
described in steps 1 and 2.

5-11
 OPERATING THE MACHINE

Avoid Abusive Operation

Do not travel while thrusting the bucket teeth into the ground
and do not raise the rear of the machine to use the machine's
weight as additional digging force. Severe machine damage
may result.

MZX5-05-002

Avoid Excavation Using Upperstructure and/or

Boom Swing Power
Never attempt to move rocks or excavate a cliff face by hitting
the bucket using upperstructure and/or boom swing power.
Damage to the front attachment, or shortening of the service
life of the swing systems may result.

5-12
 OPERATING THE MACHINE

Avoid Driving Bucket Teeth into Ground

dWARNING: If the bucket teeth are forcedly driven into

the ground, crushed material may spatter, possibly
resulting in injury of the operator and/or co-workers
around the machine. Furthermore, the service lifetime
of all front attachment parts may be shortened.

If the bucket teeth are forcedly driven into the ground, the
service lifetime of all front attachment parts (especially the
bucket) may be severely shortened. When excavating tightly
fastened gravelly soil, use the bucket digging out force.
Operate the boom, arm, and bucket simultaneously so that the
bucket teeth can be effectively penetrated into the excavation
surface. Carefully operate the machine to prevent crushed
material from spattering, possibly resulting in injury to the
operator and/or co-workers around the machine.

Avoid Striking With Bucket

dWARNING: The bucket bottom is curved. Therefore,

hammering or piling work with the bucket is very
hazardous. In addition, damage to the bucket and the
front attachment parts may result.

Hammering or piling work with the bucket may create

hazardous situations. Never attempt to perform hammering
or piling work with the bucket. Damage to the bucket and the
front attachment parts may also result.
MZX5-05-001

5-13
 OPERATING THE MACHINE

Boom Cylinder may Hit Blade

When digging deeply with the blade positioned at the front,
the boom cylinder or bucket may accidentally hit the blade,
causing damage. Take care to prevent this from happening.

MZX5-13-014

MZX5-13-015

5-14
 OPERATING THE MACHINE

Avoid Hitting Blade With Bucket

When rolling in the arm in a travel or transportation position,
be careful not to hit the blade with the bucket.

MZX5-13-015

Avoid Colliding Blade Against Rocks

Do not attempt to allow the blade to collide with rocks.
Premature damage to the blade and the blade cylinders may
result.

MZX5-13-016
Avoid Colliding Boom Cylinder With Track
When digging deeply with the front attachment positioned
at an angle, as illustrated, the boom cylinder may accidentally
collide with the track, causing damage. Take extra care to
prevent this from happening.

MZX5-13-018
Precautions for Installing Wide Bucket or Special
Type Bucket
If the boom is fully offset to the left and raised on the cab- ZX26U-5A: 550 mm (22 in)
equipped machine with a bucket wider than shown to the
right installed, the bucket will come in contact with the cab. Be
sure to install a specially arranged bucket only after consulting
your authorized dealer to prevent the cab collision with the
bucket.

5-15
 OPERATING THE MACHINE

Use Correct Track Shoe

Never use rubber crawlers or wide track shoes on rough terrain
with scattered rocks, gravel or boulders. Failure to do so may
cause breakages of rubber crawlers, shoe bending, looseness
of shoe bolts, or damage to track parts such as track links, or
rollers. (Refer to the table for Shoe Types and Applications
in the specification chapter.) Soil may easily become packed
into the crawler during travel operation on sandy ground. If
the machine is driven without removing the packed soil from
the crawlers, the rubber crawlers will be overloaded, possibly
resulting in breakage of the crawlers. Avoid causing the
crawlers to become packed with soil by removing soil as often
as possible.
M1M7-05-015

5-16
 OPERATING THE MACHINE

Using Rubber Crawler

Rubber crawlers are designed to allow the machine to travel
without damaging road surfaces such as paved road surfaces.
Avoid damage to the rubber crawlers by following the
precautions below:

Forbidden Operations
1. Do not operate or steer the machine on or near river-
terrace, boulder and boulder mixed ground, crushed-
stone ground, uneven hardpan surfaces, stumps,
reinforcing bars, scraps, and steel plate edges. Failure to
do so may shorten the service life of the rubber crawlers
to a great extent.
M1M7-05-015
2. Do not leave engine oil, fuel, and other kinds of
lubricants remaining on the rubber crawlers, and avoid
traveling on road surface covered with oil to reduce the
danger of sliding.
3. Do not travel the machine while raising one side crawler
off the ground with the front attachment. Shear or
damage to the rubber crawler may result.

Precautions for Using Rubber Crawlers

dWARNING: The rubber crawler machine is less stable

than the steel crawler machine, as the edge of the
rubber crawler is easier to deform than steel crawler.
Pay attention when operating the machine at an angle
to the tracks.

1. Do not store the rubber crawlers in a place where they

will be exposed to direct sunlight for a period of more
than three months.
2. Avoid unnecessary steering operations on concrete
roads, possibly resulting in premature wear of shoe lugs
and core metals. Also, avoid operating the machine on
high temperature [over 60 °C (140 °F)] road surfaces
during asphalt pavement work, possibly causing
premature wear of the rubber crawlers as well as
damage to the road surface. M1M7-05-016

5-17
 OPERATING THE MACHINE
3. Operating the machine with rubber crawlers sagging
on uneven surfaces can result in derailment of rubber
crawler, possibly causing the rubber crawlers to be
damaged.

M586-05-024

4. When lowering the machine raised above the ground

using the front attachment, slowly lower the machine to Roller
the ground.
Film
5. The new rubber crawler has a thin rubber film (shown in
dotted line) on its roller tread. During operation of a new
machine, or immediately after the rubber crawlers are
replaced, the rubber film may come off due to contact
with the rollers. This is not abnormal. (See the right Rubber Crawler
illustration.)
M503-05-040
6. If the rubber crawler is damaged and the rubber crawler
core wire rusts, the service lifetime of the rubber crawler
will become short. If damaged, the rubber crawler must
be repaired. Contact your authorized dealer.

5-18
 OPERATING THE MACHINE

Avoid other than Specified Machine Operations

This machine has been exclusively designed for
excavation and loading works.
Do not apply this machine to works other than excavation
and loading. Do not operate the machine under any
conditions beyond these specifications.

dCAUTION:
Precautions for Lifting Work
Operate the machine on level ground. Operating

the machine on a slope may cause the machine
to become unstable, possibly resulting in tipping
accident.
When lifting a load, carefully swing the machine

not to cause the lifted load to come in contact with
personnel working near the machine. Reduce the
engine speed to slowly swing the machine. Failure
to do so may cause the machine to tip over by swing
centrifugal force.
If traveling the machine with a lifted load is

unavoidable, reduce the engine speed to slowly
travel the machine.
Never move the front attachment and/or swing the

machine while traveling the machine with a lifted
load. The lifted load may sway, possibly creating a
hazardous situation.

5-19
 OPERATING THE MACHINE

Shackle Bracket Usage

A shackle bracket is provided on the track frame to tow light
weight objects as specified below.
Wire Ropes
IMPORTANT: Be sure to conform to the restrictions and
precautions stated below when towing a light weight
object using the shackle bracket provided on the track
frame. The track frame and/or the shackle bracket may
be damaged otherwise.

 The maximum drawbar pull

Model Maximum Drawbar Pull
ZX17U-5A 4900 N (500 kgf )
ZX26U-5A 7800 N (800 kgf )
M1MS-04-004
 Be sure to use a shackle.
 Keep the tow line horizontal, straight, and parallel to the
tracks.
 Select the slow travel mode. Slowly drive the machine
when towing.

5-20
 OPERATING THE MACHINE

Emergency Boom Lowering Procedure

dWARNING:
 Prevent personal injury. Confirm that no one is under
the front attachment before starting the procedure
below.
 Be sure to work only after oil temperature is low or
before operation. Failure to do so may allow high 1
temperature oil to spray, possibly causing severe
burns.
ZX17U-5A MABA-05-007
If the engine stalls and cannot be restarted, lower the boom
to lower the bucket to the ground referring to the emergency
boom lowering procedure stated below.

1. Remove the cover above the hydraulic oil tank. Loosen

filler cap (1) on the hydraulic oil tank to release air
pressure from the hydraulic oil tank.
5
f NOTE: Upper cover (5) can not be removed unless cover (4)
4
at the right side of hydraulic oil tank is removed for ZX17U-5A.

2. Remove bolts (2) from the front and left side of cover (3)
to remove cover (3).
3. Lower the boom in the procedures on the next page. ZX17U-5A MABA-05-008

ZX26U-5A MABA-05-009

2
3

MABA-05-010

5-21
 OPERATING THE MACHINE
ZX17U-5A

dWARNING: Do not pull the boom spool rapidly.

Otherwise, the boom may lower rapidly and hydraulic
oil may spout out from the control valve. Be sure to
pull the boom spool slowly.

1. Remove allen head bolts and boom spool to lower the

boom. Place a container to receive oil escaping from the MABA-05-012
Boom Spool
control valve when removing the boom spool.
2. Ensure the boom is completely lowered, and then install
the boom spool with allen head bolts. Spool Body

Tightening Torque: 6 to 7 N·m

(0.6 to 0.7 kgf·m, 4.4 to 5.2 lbf·ft)

Allen Head Bolt MABA-05-013

5-22
 OPERATING THE MACHINE
ZX26U-5A Overload Relief Valve in Boom
Raise Circuit
Releasing Overload Relief Valve
• If the front attachment is not loaded

dWARNING: Loosen overload relief valve slowly. If it is

loosened rapidly, the boom may also lower rapidly. Do
not loosen it more than 3/4 turns, as the hydraulic oil
may spout.

1. Loosen the overload relief valve slowly by checking the

movement of boom.
2. After checking that the boom is completely lowered,
tighten the overload relief valve.
MABA-05-011
Tightening Torque: 60 to 70 N·m
(6 to 7 kgf·m, 44 to 52 lbf·ft)
Valve Body
Adjusting screw

• If the front attachment is loaded

1. Put the matching marks on lock nut in overload relief
valve and adjusting screw in the boom raise circuit
(cylinder bottom side).

dWARNING: Loosen the adjusting screw slowly. If it is

loosened rapidly, the boom may also lower rapidly.
Lock Nut
T152-03-03-015
2. Loosen the lock nut. Loosen adjusting screw slowly by
checking the movement of boom.
3. After checking that the boom is completely lowered,
align the matching marks and tighten the lock nut.

Torque: 28 to 32 N·m
(2.8 to 3.2 kgf·m, 20 to 23 lbf·ft)

5-23
 OPERATING THE MACHINE

Precautions for After Operations

 After finishing the day's operation, drive the machine to
a firm, level ground where no possibility of falling stones,
ground collapse or floods are present.
(Refer to the group for "PARKING THE MACHINE" in the
DRIVING THE MACHINE section.)
 Fully refill the fuel in the fuel tank.
 Clean the machine.

M1M7-05-024

5-24
 TRANSPORTING

Transporting by Road
When transporting the machine on public roads, be sure to
first understand and follow all local regulations.

 When transporting the machine using a truck, check

the width, height, length and weight of the trailer with
the machine loaded. Note that transporting weight and
dimensions may vary depending on the type of shoe or
front attachments installed.
 Investigate beforehand the conditions of the route to be
traveled, such as dimensional limits, weight limits, and
traffic regulations.

In some cases, getting the permission from the local authority

concerned or disassembling the machine to bring it within
dimensional limits or weight limits of local regulations may
become necessary.
Notify the nearest dealer that you are transporting the unit.

6-1
 TRANSPORTING

Loading/Unloading on a Truck
Always load and unload the machine on a firm, level
surface.

dWARNING:
 Be sure to use a loading dock or a ramp for
loading/unloading. Never load or unload the
machine onto or off a truck or trailer using the
front attachment functions when driving up or
down the ramp.
 The machine may meander when the front
attachment is operated during travel on a slope.
Do not operate the front attachment when
traveling on a slope.

Ramp/Loading Dock:
1. Before loading, thoroughly clean the ramps, loading
dock and flatbed. Dirty ramps, loading docks, and
flatbeds with oil, mud, or ice on them are slippery
and dangerous.
2. Place blocks against the truck wheels while using a
ramp or loading dock.
3. Ramps must be sufficient in width, length, and
strength. Be sure that the incline of the ramp is less
than 15 degrees.
4. Loading docks must be sufficient in width and
strength to support the machine and have an incline
of less than 15 degrees.
5. When transporting the machine equipped with a
blade, take care not to hit the blade.

6-2
 TRANSPORTING
Loading

dWARNING:
 Always travel the machine slowly.
Before descending a slope, always ensure that
engine control lever (1) is in the slow idle position,
and then reduce the engine speed. Turn the travel
mode switch (2) to slow speed for ZX26U-5A.
 Never steer while driving up or down a ramp as it is
extremely dangerous and may cause the machine to
turnover. NEVER attempt to change directions whilst
positioned on the ramp. If repositioning is necessary,
first move back to the ground or flatbed, modify
traveling direction, and begin to drive again.
1 2 MABA-04-003
 The top end of the ramp where it meets the flatbed is
a sudden bump. Take care when traveling over it as
the balance may be lost.
 Extreme care must be taken when swinging the
upper structure when the machine is on the truck
flatbed. If the front attachment is fitted, swing slowly
with the arm fully roll-in underneath the boom being
careful not to loose the balance of the machine.

6-3
 TRANSPORTING
1. Load the machine so that the centerline of the machine
aligns with the centerline of the trailer flatbed.
2. Drive the machine onto the ramp slowly.
3. Determine a position for the bucket in line with the
truck. Adjust the angle of the boom and the arm at 90 to
110 °.
4. Lower the bucket onto to the deck of the truck before MADB-06-001
the unit passes over the end of the ramp for support.
5. Move the machine as illustrated right. And then, slowly
rotate the upperstructure 180° while keeping the arm
fully rolled in.
6. Reverse the machine to the specified position.
7. Rest the front attachment on supports such as wooden
blocks placed on the truck flatbed. Also lower the blade MABA-06-003
onto the deck at this time (if fitted).
8. Stop the engine. Remove the key from the key switch.
9. Place the pilot control shut-off lever in the LOCK
position.
10. Cover the openings on the machine to prevent wind
and/or rain from coming in.

dCAUTION: In cold weather, be sure to warm up the

machine before loading or unloading.

6-4
 TRANSPORTING

Fastening Machine for Transporting

dCAUTION:
 Securely fasten the machine to the flatbed with wire
ropes.
 Fasten the machine using the lightweight object-
towing bracket of the truck frame to the truck
flatbed with wire ropes. Be careful not to allow the
wire rope to come in contact with the track shoe.
Transportation Bracket MABA-06-002
1. Place cog stoppers or blocks in front of and behind the
tracks to help secure the unit.
2. Fasten each corner of the machine and front attachment
to the truck with appropriate strength of chains or
cables.

Transporting the machine equipped with rubber

crawlers Lightweight Object-
Towing Bracket
When securing the machine to the flatbed, do not directly
tighten the rubber crawler with wire ropes. As illustrated
below, place soft-protectors against left/right side frame
respectively to securely tighten the machine to the flatbed
before transporting the machine. M1MS-06-003

Soft-Protector Soft-Protector

Wire Rope Wire Rope

Side Frame
Lower Rollers
Trailer Flat bed

Rubber Crawlers
M1MS-06-001

6-5
 TRANSPORTING

Unloading

dWARNING:
 Always travel the machine slowly.
Before descending a slope, always ensure that
engine control lever (1) is in the slow idle position,
and then reduce the engine speed. Turn the travel
mode switch (2) to slow speed for ZX26U-5A.
 Never steer while driving up or down a ramp as it is
extremely dangerous and may cause the machine to
turnover. NEVER attempt to change directions whilst
positioned on the ramp. If repositioning is necessary,
first move back to the ground or flatbed, modify
traveling direction, and begin to drive again. 1 2 MABA-04-003

 The top end of the ramp where it meets the flatbed is

a sudden bump. Take care when traveling over it as
the balance may be lost.

IMPORTANT: Make sure that the angle of the boom and

the arm is kept at between 90 to 110 ° when unloading
the unit.
Damage to the unit is possible if the arm is kept in a
suspended state during unloading.

1. Travel extremely slowly with the bucket on the ground

and the angle of the arm and the boom kept at between
90 to 110 ° when moving from the edge of the truck onto MADB-06-004
the ramp.
IMPORTANT: When driving the machine over the ramp,
do not allow the machine to hit the ground too hard
with the arm. Possible damage to the hydraulic
cylinders may result.

2. The bucket must be on the ground before the machine MADB-06-005

begins to tip forward.
3. As the machine moves forward, raise the boom and
extend the arm until the machine is completely off the
ramp.

6-6
 TRANSPORTING

Lifting Machine

dWARNING:
 Use lifting cables and other lifting tools being free
from any damage and/or aging, and having sufficient
strength.
 Consult your nearest Hitachi dealer for correct lifting
procedures, and the size and types of lifting cable
and tools.
 Pull the pilot control shut-off lever to the LOCK
position so that the machine does not accidentally
move while being lifted.
 Incorrect lifting procedure and/or incorrect wire rope
attachment will cause the machine to move while
being lifted, resulting in machine damage and/or
personal injury.
 Do not lift the machine quickly. Excessive load will be
applied to the lifting wire ropes and/or lifting tools,
possibly causing them to break.
 Do not allow anyone to come close to or under the
lifted machine.
 The indicated gravity center is for the standard
specification machine. The gravity center will vary
depending on the kinds of attachments and/or
optional equipment to be installed or their position
to be taken. Therefore, take care not to lose the
balance of the machine while lifting.
 Be sure to set the blade position with the engine
running. Failure to do so may cause the blade to
be moved from the set-position when lifted with a
crane.

6-7
 TRANSPORTING
1. Swing the upperstructure so that the blade is positioned
at the rear of the counterweight. ZX17U-5A: 3100 mm (122 in) ZX17U-5A: 4710 mm (185 in)
ZX26U-5A: 2990 mm (118 in) ZX26U-5A: 4990 mm (196 in)
2. Fully retract the blade cylinder.
3. Fully extend the boom, arm and bucket cylinders, as
illustrated to the right.
4. Position the boom straight ahead of the upperstructure.
Apply the boom swing pedal lock.
5. Pull the pilot control shut-off lever to the LOCK position.
6. Stop the engine. Remove the key from the key switch.
7. Set a crane in an appropriate position.
8. Attach shackles to the boom and blade hooks. Securely
thread wire ropes through the shackles.
9. Slowly lift the machine so that shock loads will not be
applied to the machine. Take sufficient care not to lose
the balance of the machine.

ZX17U-5A: 1130 mm
(44 in)
ZX26U-5A: Boom
Cylinder Fully Extend

MABA-06-001

6-8
 MAINTENANCE

Correct Maintenance and Inspection Procedures

Learn how to service your machine correctly. Follow the
correct maintenance and inspection procedures shown in this
manual.

Inspect machine daily before starting.

 Check controls and instruments.
 Check coolant, fuel and oil levels.
 Check for leaks, kinked, frayed or damaged hoses and lines.
 Walk around machine and check general appearance, noise,
heat, etc.
 Check for loose or missing parts.
SA-005
If there is any problem with your machine, repair it before
operating or contact your authorized dealer.

IMPORTANT:
 Use only recommended fuel and lubricants.
 Be sure to use only genuine Hitachi parts. Failure to
do so may result in serious injury or death and/or
machine breakdown.
 Failure to use recommended fuel, lubricants, and
genuine Hitachi parts will result in loss of Hitachi
product warranty.
 Never adjust engine governor or hydraulic system
relief valve.
 Protect electrical parts from water and steam.
 Never disassemble electrical components such as
main controller, sensors, etc.
 Never adjust parts of engine fuel system or hydraulic
equipment.
 Using bad quality fuel, drainage agent, fuel
additives, gasoline, kerosene or alcohol refueled
or mixed with specified fuel may deteriorate
performance of fuel filters and cause sliding problem
at lubricated contacts in the injector. It also affects
the engine, leading to malfunction.
 Use Hitachi genuine high performance filter.

7-1
 MAINTENANCE

Check the Hour Meter Regularly

Refer to the List of Check and Maintenance for information
about lubricants, check and adjustment intervals. The
maintenance guide table is affixed under the seat. (Refer to
7-5, 7-6)

Check and maintenance intervals shown in this manual

are those for the machines to be operated under normal
conditions. In case the machine is operated under more severe
conditions, shorten the intervals.

7-2
 MAINTENANCE

Layout

7
9
6
10
5

4
3 11
2

12
1
13

14
15
16
17
18
19

20
21
22
28 27 26 25 24 23

MABA-07-001

1- Arm Cylinder 9- Control Levers 17- Swing Bearing 25- Link

2- Work Light 10- Air Cleaner 18- Control Valve 26- Tooth
3- Boom 11- Pump 19- Track Adjuster 27- Bucket Cylinder
4- Boom Swing Cylinder 12- Counterweight 20- Front Idler 28- Arm
5- Swing Device 13- Track 21- Blade Cylinder
6- Fuel Tank 14- Travel Device 22- Boom Cylinder
7- Hydraulic Oil Tank 15- Lower Roller 23- Blade
8- Canopy 16- Center Joint 24- Bucket

7-3
 MAINTENANCE

Maintenance Guide Table

The maintenance guide table is affixed under the seat.
Lubricate and/or service the parts at the intervals as
instructed in the table so that all necessary maintenance
can be performed regularly.

 Symbol Marks
The following marks are used in the maintenance guide
table.

Grease Hydraulic oil filters

(Front Joint Pin, Swing Bearing, Swing (Pilot Filter, Hydraulic Oil Tank Filter,
Gear) Suction Filter)

Gear Oil
Air Cleaner Element
(Travel Reduction Device)

Coolant
Engine Oil
(Long-Life Coolant)

Engine Oil Filter Fuel Filter

Hydraulic Oil

7-4
 MAINTENANCE
 Maintenance Guide Table
Lubrication Interval 9 8 6 2
ZX17U-5A (hours)

12

11

14

13
4
10

MABC-07-007
4 15 3 5

Item Page Item Page

1 Engine Oil 7-28 9 Hydraulic Oil Filter (Full Flow) 7-44
2 Coolant (Long-Life Coolant) 7-65 10 Hydraulic Oil Filter (Pilot) 7-46
3 Grease (Swing Bearing) 7-25 11 Engine Oil Filter 7-28
4 Grease (Every 100 hours during first time 7-22 12 Fuel Filter 7-58
operation up to 500 hours)
5 Grease (Swing Internal Gear) 7-26 13 Air Cleaner Element 7-60
6 Hydraulic Oil 7-40 14 Grease (Control Lever) 7-26
7 Gear Oil (Travel Reduction Gear) 7-32 15 Grease (Bucket) 7-22
8 Hydraulic Oil Filter (Suction) 7-40

7-5
 MAINTENANCE
 Maintenance Guide Table
Lubrication Interval 9 8 6 2
ZX26U-5A (hours)

12

11

14

13
4
10

MABC-07-008
4 15 3 5 16

Item Page Item Page

1 Engine Oil 7-28 9 Hydraulic Oil Filter (Full Flow) 7-44
2 Coolant (Long-Life Coolant) 7-65 10 Hydraulic Oil Filter (Pilot) 7-46
3 Grease (Swing Bearing) 7-25 11 Engine Oil Filter 7-28
4 Grease (Every 100 hours during first time 7-22 12 Fuel Filter 7-58
operation up to 500 hours)
5 Grease (Swing Internal Gear) 7-26 13 Air Cleaner Element 7-60
6 Hydraulic Oil 7-40 14 Grease (Control Lever) 7-26
7 Gear Oil (Travel Reduction Gear) 7-32 15 Grease (Bucket) 7-22
8 Hydraulic Oil Filter (Suction) 7-40 16 Grease (Blade) 7-24

7-6
 MAINTENANCE

Preparations for Inspection and Maintenance

Except in special cases, park the machine by following the
procedure before servicing the machine.

1. Park the machine on a level surface.

2. Lower the bucket and the blade to the ground.
3. Turn engine control lever to the slow idle position and
run the engine for 5 minutes to cool the engine.
M1M7-05-024
4. Turn the key switch OFF to stop the engine. Remove the
key.
5. Be sure to place pilot control shut-off lever (1) in the
LOCK position.
6. After putting a tag for "Under Serving" on the easy-to- 1
see cab door or control lever, begin the work.

dWARNING: Never attempt to maintain the machine

when the engine is running in order to prevent the
accident. If maintenance work while engine running is
unavoidable, strictly comply with the following items.
 One person should take the operator's seat
to be ready to stop the engine any time while
communicating with other workers.
 When working around moving parts is unavoidable,
pay special attention to ensure that hands, feet, and MABA-01-002
clothing do not become entangled.
 If parts or tools are dropped or inserted into the fan
or the belt, they may fly off or be cut off. Do not drop
or insert parts and tools into the moving parts.
 Move pilot control shut-off lever (1) to LOCK position
so that the front attachment will not move.
 Never touch the control levers and pedals. If
operating the control levers or pedals is unavoidable,
signal co-workers to evacuate to safer place.

SA-2294

SA-026

7-7
 MAINTENANCE

Access Covers
Engine Cover
ZX17U-5A 1

dWARNING: 2
 Do not keep the access covers open when the
machine is parked on a slope, or while the wind
is blowing hard. The access covers may close
accidentally, possibly resulting in personal injury.
 When opening or closing the access covers, take
extra care not to catch fingers between the base
machine and the access covers.
MABA-07-002
Pull up latch (2) to open cover (1). Cover (1) is raised by link
mechanism (3).
Be sure to fully raise cover (1). After checking that stopper (4)
provided on the left link is placed in LOCK position (5), remove
your hand from cover (1). Cover (1) will be locked in place. 6

Before closing cover (1), confirm that radiator front cover (6) is
locked with lock (7).
When closing cover (1), while raising cover (1), push stopper
(4) at the arrowed position (a) to disengage the lock.
While pushing stopper (4), lower cover (1). When cover (1) is 7
lowered by the 1/4 stroke, leave stopper (4).
Then, lower cover (1) further to completely close it.
Be sure to completely remove your hand, which is pushing
stopper (4), out of cover (1) at this time. Failure to do so may
cause your hand to be caught in cover (1), possibly resulting in MABA-07-003
severe injury.

3
4

M1M7-07-010

LOCK Position
4
5
a

M1M7-07-069

7-8
 MAINTENANCE
Engine Cover 1 2

ZX26U-5A

dWARNING:
 Do not keep the access covers open when the
machine is parked on a slope, or while the wind
is blowing hard. The access covers may close
accidentally, possibly resulting in personal injury.
 When opening or closing the access covers, take
extra care not to catch fingers between the base
machine and the access covers.
Pull up latch (2) to open cover (1). Cover (1) is raised by link MABA-07-004
mechanism (3).
Be sure to fully raise cover (1). After checking that stopper (4)
6
provided on the left link is placed in LOCK position (5), remove
your hand from cover (1). Cover (1) will be locked in place.

Before closing cover (1), confirm that radiator front cover (6) is
locked with lock (7).
When closing cover (1), while raising cover (1), push stopper
(4) at the arrowed position (a) to disengage the lock. 7
While pushing stopper (4), lower cover (1). When cover (1) is
lowered by the 1/4 stroke, leave stopper (4).
Then, lower cover (1) further to completely close it.
Be sure to completely remove your hand, which is pushing
stopper (4), out of cover (1) at this time. Failure to do so may MABA-07-005
cause your hand to be caught in cover (1), possibly resulting in
severe injury.

3
4

M1M7-07-010

LOCK Position
4
5
a

M1M7-07-069

7-9
 MAINTENANCE
Tank Cover 4

ZX17U-5A

dWARNING: 5
 Do not keep the access covers open when the 3
machine is parked on a slope, or while the wind
is blowing hard. The access covers may close 1
accidentally, possibly resulting in personal injury.
2
 When opening or closing the access covers, take
extra care not to catch fingers between the base 6
machine and the access covers.

Fuel Filler Port Cover

1. Insert the key into keyhole (2) and rotate the key MABA-07-006
clockwise to unlock the key. Open cover (1).
Unlock LOCK
2. When closing cover (1), insert the key into keyhole (2) Position
Position
and rotate the key counterclockwise to lock cover (1).
Hydraulic Oil Tank Cover
 Remove bolts (4) (2 used) to open cover (3). When closing
the cover, securely tighten bolts (4).
 Remove bolts (6) (3 used) to open cover (5). When closing
the cover, securely tighten bolts (6). MABA-07-008 MABA-07-009

Opening the Fuel Filler Port Cover

MABA-07-007

Opening the Hydraulic Oil Tank Cover

MABA-07-055

7-10
 MAINTENANCE
Tank Cover
ZX26U-5A
1
dWARNING:
 Do not keep the access covers open when the
2
machine is parked on a slope, or while the wind
is blowing hard. The access covers may close
accidentally, possibly resulting in personal injury.
 When opening or closing the access covers, take
extra care not to catch fingers between the base
machine and the access covers.
MABA-07-010
1. Press button (2) and raise cover (1) to open cover (1).
2. Raise cover (1) until stopper (3) fits into the lock position
on bracket (4).
3. Confirm that stopper (3) is in the LOCK position before
releasing your hands. 4

dCAUTION: When closing cover (1), confirm that cover

(1) is securely locked. 3
4. When closing cover (1), push stopper (3) while raising
cover (1) by hand.
5. Lower cover (1) while pushing stopper (3). Release
stopper (3) when cover (1) is lowered by 1/4 of its
movable distance.

fNOTE: Button (2) can be locked with the key.

MABA-07-011

Unlock
Position LOCK
Position

MADB-07-005 MADB-07-006

7-11
 MAINTENANCE
Radiator Front Cover
ZX17U-5A

dWARNING: 1

 Do not keep the hood and access covers open when

the machine is parked on a slope, or while the
wind is blowing hard. The access covers may close
accidentally, possibly resulting in personal injury.
 When opening or closing the hood and access covers, 2
take extra care not to catch fingers between the base
machine and the hood or access covers.

Serial No.020001 to 021094

 When opening the radiator front cover, release lock (2)
after opening engine cover (1).
 After opening the radiator front cover, be sure to insert
rod (3) into lock hole (4) to lock the cover.
 When closing the radiator front cover, store rod (3) into Serial No. 030001 to 031089
rod storing hook (5) while raising rod (3). MABA-07-003

Serial No.021095 and up

1
 When opening the radiator front cover, release lock (2) by
lifting up the bar after opening engine cover (1).
 After opening the radiator front cover, be sure to insert
rod (3) into lock hole (4) to lock the cover.
 When closing the radiator front cover, store rod (3) into
rod storing hook (5) while raising rod (3). 2

Serial No. 031090 and up

MABA-07-067

3 5

MABA-07-012

7-12
 MAINTENANCE
Radiator Front Cover
ZX26U-5A

dWARNING: 1
 Do not keep the hood and access covers open when
the machine is parked on a slope, or while the
wind is blowing hard. The access covers may close
accidentally, possibly resulting in personal injury. 2
 When opening or closing the hood and access covers,
take extra care not to catch fingers between the base
machine and the hood or access covers.
 When opening the radiator front cover, release lock (2)
after opening engine cover (1).
 Open the radiator front cover until rod (3) fits into the lock
position on rail groove (4). MABA-07-005
 Raise rod (3) to release lock before closing the radiator
front cover.

MABA-07-013

3 4

7-13
 MAINTENANCE

Maintenance Guide
A. Greasing

Interval (Hours)
Parts Quantity Page
8 50 100 250 500 1000 2000
Front Bucket and Link Pins 5   7-22
1.
Joint Pins Swing Post and Others 10    or every year 7-22
2. Blade Pins (ZX26U-5A) 2  or every year 7-24
3. Swing Bearing 1 7-25
4. Swing Internal Gear 1 7-26
5. Control Lever Universal Joint 2 or every year 7-26
 : In case excavations are performed in water, grease the pin after operation is complete.
 : When using the hydraulic breaker, grease every 50 hours.
 : Grease all pins every 100 hours during first time operation up to 500 hours.
 : Maintenance required only during first time.
IMPORTANT: Grease front joint pins every day until break-in operation (50 hours) is complete.

B. Engine

Interval (Hours)
Parts Quantity Page
8 50 100 250 500 1000 2000
1. Engine Oil Check Oil Level 1 7-27
2.8 L
ZX17U-5A
(3.0 US qt)
2. Engine Oil Change  7-28
3.5 L
ZX26U-5A
(3.7 US qt)
3. Engine Oil Filter Replace 1  7-28
 : As the oil life is shortened more than normal under high temperature operation condition, shorten the
maintenance interval.

C. Transmission

Interval (Hours)
Parts Quantity Page
8 50 100 250 500 1000 2000
Check Oil Level 2 7-31
0.30 L×2
1. Travel Reduction ZX17U-5A 7-32
(0.32 US qt)
Gear Replace
0.6 L×2
ZX26U-5A 7-32
(0.63 US qt)

7-14
 MAINTENANCE
D. Hydraulic System

Interval (Hours)
Parts Quantity Page
8 50 100 250 500 1000 2000
1. Check Hydraulic Oil Level 1 7-38
2. Drain Hydraulic Oil Tank Sump 1 7-39
26 L
ZX17U-5A
(6.9 US gal)
3. Change Hydraulic Oil   7-40
39 L
ZX26U-5A
(10.3 US gal)
4. Clean Suction Filter 1 Each time when hydraulic oil is changed 7-40
Filter-Paper Element 1  
Replace Full-Flow (Return)
5. High Performance 7-44
Filter Element 1  
Element (Optional)
6. Replace Pilot Oil Filter Element 1 7-46
for leaks, loose - 7-48
7. Check Hoses and Lines
for cracks, bend, etc. - 7-48
 : Changing interval differs according to the brand of hydraulic oil used, kind of filter element or average
attachment operating availability.
Refer to the "Change Hydraulic Oil" and "Replace Full-Flow Filter Element".
 : Maintenance required only during first time.

E. Fuel System

Interval (Hours)
Parts Quantity Page
8 50 100 250 500 1000 2000
1. Check Fuel Level 1 7-55
2. Check Water Separator 1 7-56
3. Drain Fuel Tank Sump 1 As required 7-57
4. Replace Fuel Filter Element 1 7-58
for leaks, cracks - 7-59
5. Check Fuel Hoses
for cracks, bend, etc. - 7-59

F. Air Cleaner

Interval (Hours)
Parts Quantity Page
8 50 100 250 500 1000 2000
Clean 1  7-60
1. Air Cleaner Element
Replace 1 After cleaning 6 times or 1 year 7-60
 : Shorten the interval in a dusty work site.

7-15
 MAINTENANCE
G. Cooling System

Interval (Hours)
Parts Quantity Page
8 50 100 250 500 1000 2000
1. Check Coolant Level 1 7-62
2. Check and Adjust Fan Belt Tension 1  7-63
2.7 L
ZX17U-5A
(2.9 US gal)
3. Change Coolant Twice a year * 7-65
3.1 L
ZX26U-5A
(3.3 US gal)
4. Clean Radiator and Oil Cooler Outside 1 
Core 7-67
Inside 1 When coolant is changed
: Shorten the interval in a dusty work site.
 : Maintenance required only during first time.
*: When genuine Hitachi Long-Life Coolant (LLC) is used, change every two years or 2000 operating hours,
whichever comes first.
IMPORTANT:
Use soft water as a coolant. Do not use strong acid or alkaline water. Use the coolant with genuine Hitachi

Long-Life Coolant (LLC) mixed by 30 to 50 %. If a coolant mixed with less than 30 % of Hitachi Long-Life
Coolant is used, service life of the cooling parts may be shortened due to damage by freezing or corrosion of
coolant system parts.
If mineral-rich water is used for coolant, water stain or scale may build up inside the engine or radiator,

causing overheat due to deterioration of coolant performance.

H. Electrical System

Interval (Hours)
Parts Quantity Page
8 50 100 250 500 1000 2000
Check Electrolyte Level 1 Every month 7-70
1. Battery Check Electrolyte Specific
1 Every month 7-71
Gravity
2. Replacing Fuses Replace - As required 7-72

7-16
 MAINTENANCE
I. Miscellaneous

Interval (Hours)
Parts Quantity Page
8 50 100 250 500 1000 1500 2000 3000
1. Check and Replace Bucket Teeth - 7-73
2. Change Bucket 1 As required 7-75
3. Adjust Track Sag (Rubber Crawler) and Check for
2 7-76
Damage
4. Replace Rubber Crawler 2 As required 7-78
5. Check and Replace Seat Belt 1 Every 3 years 7-81
6. Clean Cab Floor (ZX26U-5A) (Cab equipped
- As required 7-82
machine)
7. Check, Clean and Function Check of Injection
- * 7-83
Nozzle
8. Inspect and Adjust Valve Clearance - * 7-83
9. Check and Adjust Injection Timing - * 7-83
10. Measure Engine Compression Pressure - As required 7-83
11. Check Starter and Alternator - * 7-83
12. Check Crankcase Breather - * 7-83
13. Check Radiator Cap - * 7-83
14. Tightening and Retightening Torque of Nuts and
-  * 7-84
Bolts

fNOTE: * Contact your nearest authorized dealer for maintenance. Instruction plate for the recommended grease and
lubricants is affixed under the seat.
 : Maintenance required only during first time.

7-17
 MAINTENANCE

Periodic Replacement of Parts

To ensure safe operation, be sure to conduct periodic
inspection of the machine. In addition, the parts listed below,
if defective, may pose serious safety/fire hazards.
These parts may cause serious safety/fire hazards due to
deterioration, wear, or fatigue being attributed to material
aging or repeated operation. It is very difficult to gauge the
extent of deterioration, fatigue, or weakening of the parts
listed below simply by visual inspection alone.
For this reason, replace these parts at the intervals shown in
the table below.
Consult your nearest authorized dealer for correct
replacement.

Periodic Replacement of Parts Replacement Intervals

Fuel hose (Tank to Filter)
Every 2 years
Engine

Fuel hose (Tank to Injection Pump)

Engine rubber vibration insulator
Every 5 years or 3000 hours whichever comes first
Pump coupling
Pump suction hose
Main Body

Pump delivery hose

Swing hose
Hydraulic System

Auxiliary hose
Oil cooler hose (C/V to Oil cooler)
Every 2 years or 4000 hours whichever comes first
Boom cylinder line hose
Working Device

Arm cylinder line hose

Bucket cylinder line hose
Pilot hose
Seat Belt Every 3 years

fNOTE: Be sure to replace seals, such as O-rings and gaskets,

when replacing hoses.

7-18
 MAINTENANCE

Kind of Oils
Recommended Grease

Kind of Grease Lithium Grease

Application Front Attachment Joint Pins, Swing Bearing,
Swing Internal Gear
Air Temp. -20 to 40 °C (-4 to 104 °F)
Recommended Products Hitachi Genuine Grease NLGI EP-2
Alternative
Specification NLGI 2 EP
Products
IMPORTANT:
 Hitachi Genuine Greases are specially designed and tested to provide optimum performance for the
machine, hence we recommend to use Hitachi Genuine Greases.
 If you do not use Hitachi Genuine Greases, use grease conforming to EP-2.
Otherwise, the machine may suffer damage.
 Do not use greases which do not meet the above specification or requirements. Use of unsuitable grease
may lead to damage which is excluded from Hitachi Warranty Policy.
 For details, contact your nearest authorized dealer.

Recommended Engine Oil

Kind of Oil Engine Oil
Application Engine Crank Case
Air Temp. -20 to 30 °C (-4 to 86 °F) -15 to 40 °C (5 to 104 °F)
Recommended Products Hitachi Genuine Engine Oil 10W-30 DH-1 Hitachi Genuine Engine Oil 15W-40 DH-1
Alternative Viscosity 10W-30 15W-40
Products Specification JASO DH-1
IMPORTANT:
 Hitachi Genuine Engine Oils are specially designed and tested to provide optimum performance for the
machine, hence we recommend to use Hitachi Genuine Engine Oils.
 If you do not use Hitachi Genuine Engine Oil, use engine oil conforming to JASO
DH-1. Otherwise, engine and muffler filter may suffer damage, or performance of engine may deteriorate.
 Do not use oils which do not meet the above specification or requirements. Use of unsuitable oil may lead to
engine damage which is excluded from Hitachi Warranty Policy.
 For details, contact your nearest authorized dealer.

7-19
 MAINTENANCE
Recommended Transmission oil

Application Travel Reduction Gear

Kind of Oil Gear Oil
Air Temp. -20 to 40 °C (-4 to 104 °F)
Recommended Products Hitachi Gear Oil GL-4 90
Alternative
Specification API GL-4
Products
IMPORTANT:
Hitachi Genuine Gear Oil are specially designed and tested to provide optimum performance for the

machine, hence we recommend to use Hitachi Genuine Gear Oil.
If you do not use Hitachi Genuine Gear Oil , use gear oil or engine oil conforming to specifications described

above. Otherwise, the machine may suffer damage.
Do not use oils which do not meet the above specification or requirements. Use of unsuitable oil may lead to

engine damage which is excluded from Hitachi Warranty Policy.
For details, contact your nearest authorized dealer.


Recommended Hydraulic Oil

Kind of Lubricant Hydraulic Oil

Where to be applied Hydraulic System
Change Interval 2000 hours 1000 hours
Environmental Temp. –20 to 40 °C (–4 to 104 °F)
Recommended Products Super EX 46HN
Alternative Product Product Conforming to JCMAS HK VG46W

fNOTE: A different interval of oil change may be required for Alternative Products.
For details, contact your nearest authorized dealer.

IMPORTANT:
Hitachi Genuine Hydraulic Oils are specially designed and tested to provide optimum performance for the

machine, hence we recommend to use Hitachi Genuine Hydraulic Oils.
If you do not use Hitachi Genuine Hydraulic Oil, use hydraulic oil conforming to JCMAS HK VG46W.

Otherwise, the machine may suffer damage.For the information of JCMAS HK VG46W, refer to JALOS
website.
Do not use oils which do not meet the above specification or requirements. Use of unsuitable grease may

lead to damage which is excluded from Hitachi Warranty Policy.

7-20
 MAINTENANCE
Recommended Oil Viscosity

Air Temperature (degrees Celsius)

Where to be Applied Kind of Oil
-30 -20 -10 0 10 20 30 40
Super Wide DH-1 10W30
Engine Oil Pan Engine Oil
Super Wide DH-1 15W40
Travel Device Gear Oil Hitachi Gear Oil GL-4_90
Hydraulic System
Hydraulic Oil Super EX46HN
(Hydraulic Oil Tank)
ASTM Grade No.2-D S15
Fuel Tank Diesel Fuel
ASTM Grade No.1-D S15
Lithium
Grease Nipple SEP Grease
Grease
Genuine Hitachi LLC
Radiator Coolant
(Long-Life Coolant)

7-21
 MAINTENANCE

A. Greasing
Front Joint Pins
Bucket and Link Pins
--- every 100 hours
Swing Post and Others
--- every 500 hours or every year
(every 100 hours during first time operation up to
500 hours)
Lubricate all fittings shown in the figure.
M1M7-05-024

 Bucket

 Boom Cylinder Bottom Side M503-07-092

 Boom Cylinder Rod Side

M1M7-07-021

M1M7-07-020

7-22
 MAINTENANCE
 Boom Foot

ZX17U-5A
MABA-00-001

 Arm Cylinder Rod Side, Bucket Cylinder Bottom Side

ZX26U-5A
MABC-07-005

 Boom and Arm Joint Pin, Arm Cylinder Bottom Side

M571-07-006

M585-07-046

7-23
 MAINTENANCE
 Swing Cylinder

M1M7-07-023
 Swing Post

MABA-07-014
Blade Pins (ZX26U-5A)
--- every 500 hours (first time after 250 hours) or
every year
 Blade Joint Pins

ZX26U-5A MABC-07-004

7-24
 MAINTENANCE
Swing Bearing
--- every 250 hours

dCAUTION: Lubricating both the swing bearing and

gear and rotating the upperstructure must be done by
one person. Before you lubricate the swing bearing,
clear the area of all persons. Lower the bucket to the
ground. Stop the engine. Pull the pilot control shut-off
lever to the LOCK position.

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and
maintenance.
2. Apply grease via grease fitting (1) with a grease gun by ZX17U-5A 1
MABA-07-015
two to three strokes.
3. Start the engine. Push pilot control shut-off lever to the
UNLOCK position.
4. Raise the bucket approx. 200 mm (8 in) above the
ground and rotate the upperstructure 90 ° (1/4 turn).
5. Lower the bucket to the ground.
6. Repeat the procedure (Step 1 to 5) eight times.
7. Apply grease to the swing bearing until grease can be
seen escaping from the swing bearing seals. Take care
not to supply excessive grease.

ZX26U-5A 1
MABA-07-016

7-25
 MAINTENANCE
Swing Internal Gear
--- every 500 hours

dCAUTION: Lubricating both the swing bearing and

gear and rotating the upperstructure must be done by
1
one person. Before you lubricate the swing bearing,
clear the area of all persons. Lower the bucket to the
ground. Stop the engine. Pull the pilot control shut-off
lever to the LOCK position.

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and
maintenance.
2. Remove the cover from the bottom center of the ZX17U-5A
MABA-07-015
undercarriage. Check if grease is cloudy due to mixing of
water or dirt.
3. Apply grease via grease fitting (1). 1

4. Start the engine. Push the pilot control shut-off lever to

the UNLOCK position.
5. Raise the bucket approx. 200 mm (8 in) above the
ground and rotate the upperstructure 90 ° (1/4 turn).
6. Lower the bucket to the ground.
7. Repeat the procedure (Step 1 to 6) four times.
8. Apply grease by the quantity shown in the below table.
If the grease is contaminated, remove all old grease
and replace with new grease. Take care not to supply
excessive grease.
ZX26U-5A
Grease Total Grease
MABA-07-016
Quantity Capacity
ZX17U-5A 0.2 L 0.6 L
ZX26U-5A 0.2 L 3.0 to 3.3 L

Control Lever Universal Joint MADB-07-010

--- every 500 hours or every year
Pull up the rubber boots under the right and left control levers,
and add grease to the four places of the pilot valve pushers as
indicated by arrows.

M1M7-07-016

7-26
 MAINTENANCE

B. Engine
Engine Oil Level
--- check daily (Before starting the engine)
IMPORTANT: This machine adopts the closed air breather 2
system. An incorrect engine oil level may cause trouble
on the engine (The oil level should be between the
upper and lower marks on oil level gauge (1)).
Even when the engine oil level exceeds the upper limit,
control the oil level to the proper quantity before
starting the engine.

Check oil level before starting the engine. Open the engine
cover and pull out oil level gauge (1). Wipe oil level gauge (1) 1 M1MS-07-009
with cloth, re-insert it into the pipe to the end, and then pull it ZX17U-5A
out again.
The oil level should be between the upper and lower marks on
oil level gauge (1).
If oil level is below the lower limit mark, add the recommended
engine oil via oil filler (2).
If oil level exceeds the upper limit mark, remove drain plug (3)
at the bottom of the engine oil pan, to drain oil.

dCAUTION: Do not spill oil while adding oil. Spilled oil

may cause fires.

MABA-07-017
1 2
ZX26U-5A

3 M1M7-07-029

7-27
 MAINTENANCE
Change Engine Oil
--- every 250 hours
Replace Engine Oil Filter 2
--- every 250 hours

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and
maintenance.

dCAUTION: Engine may be hot just after operation.

Wait for the engine to cool before starting work.
2. Place 10 liter container under the engine oil pan. M1MS-07-009
Remove oil filler cap (2). ZX17U-5A

3. Remove drain plug (3) to drain oil.

4. Then, allow oil to drain through a clean cloth into a
container.
ZX17U-5A 2.8 L (3.0 US qt)
ZX26U-5A 3.5 L (3.7 US qt)

5. After all oil has been drained, inspect the cloth for any
debris such as small pieces of metal.
6. Securely install drain plug (3).
Wrench size: 17 mm
Tightening Torque: 30 N·m (3 kgf·m, 22 lbf·ft)

MABA-07-017
2
ZX26U-5A

Oil Pan

Clean Cloth

Container

M104-07-010

3 M1M7-07-029

7-28
 MAINTENANCE
7. Remove engine oil filter (4) by turning it
counterclockwise with the filter wrench.
The oil may spill from engine oil filter (4) bottom bracket
at this time. Use an empty container to catch the spilled
oil.
8. Clean the filter cartridge contact area on the engine.
IMPORTANT:
 When filling new oil, take care not to allow foreign
matter to enter the engine.
 Do not re-use engine oil filter (4). Be sure to use only
genuine engine oil filter (4). Failure to use genuine
parts or replace engine oil filter (4), may damage the
engine.
4 M1MS-07-009
9. Apply a thin layer of clean oil to new engine oil filter (4) ZX17U-5A
gasket (O-ring).
10. Install new engine oil filter (4). Turn the filter cartridge
clockwise by hand until the gasket touches the contact
area. Be sure not to damage the gasket when installing
engine oil filter (4).
11. Tighten engine oil filter (4) 3/4 turn using the filter
wrench. Be careful not to overtighten.
Tightening Torque: 20 to 24 N·m (2.0 to 2.4 kgf·m, 15.0 to
17.5 lbf·ft)

MABA-07-017
4
ZX26U-5A

7-29
 MAINTENANCE

dCAUTION: Do not spill oil while adding oil. Wipe off

any spilled oil. Spilled oil may cause fires.
12. Fill the engine with recommended oil through the oil
filler. Check that oil level is between the minimum and
maximum on oil level gauge (1) after 15 minutes. 2

fNOTE: Refer to the recommended oil and grease chart on

page 7-19 for the brand names of oils.
13. Install oil filler cap (2).
14. Start the engine. Run the engine at slow idle for 5
minutes.
15. Stop the engine. Remove the key from the key switch.
16. Check for any leakage from the sealing surface. 1 M1MS-07-009

17. After 15 minutes, check oil level on the dipstick and add ZX17U-5A
or drain oil to maintain proper oil level. (The oil level
should be between the upper and lower marks on oil
level gauge (1)).
(Refer to 7-27)

MABA-07-017
1 2
ZX26U-5A

7-30
 MAINTENANCE

C. Transmission
Travel Reduction Gear
Check Oil Level --- every 250 hours
1. Park the machine on a level surface.
2. Rotate the travel motor until the plugs are positioned as
illustrated on the right.
3. Park the machine following the same procedures as
described on page 7-7 for preparation for inspection and
maintenance.

dWARNING: Keep body and face away from the air

release plug. Gear oil may be hot just after operation.
1
Wait for gear oil to cool and then gradually loosen the
air release plug to release pressure. 2
4. After gear oil has cooled, slowly loosen air release plug
(1) to release pressure.
5. Remove air release plug (1) and oil level check plug (2).
Oil must be up to the bottom of the plug (2) screw hole.
6. If necessary, add oil until oil flows out of oil level check
plug (2) screw hole.
3 M503-07-015
7. Clean and install air release plug (1) and oil level check
plug (2).
Model Tightening Torque
ZX17U-5A 29 to 39 N·m (3 to 4 kgf·m,
1
21.5 to 29 lbf·ft)
30 to 40 N·m (3 to 4 kgf·m, 22
ZX26U-5A
to 29.5 lbf·ft)
2
8. Check the gear oil level in the other travel reduction
gear.
3

M585-07-080

7-31
 MAINTENANCE
Change Gear Oil --- every 1000 hours

IMPORTANT: Do not use gear oils other than those listed

in the "Brand Names of Recommended Oil".

1. Park the machine on a level surface.

2. Rotate the travel motor until the plugs are positioned as
illustrated on the right.
3. Park the machine following the same procedures as
described on page 7-7 for preparation for inspection and
maintenance.

dWARNING: Keep body and face away from the air

release plug. Gear oil may be hot just after operation.
1

Wait for gear oil to cool and then gradually loosen the
air release plug to release pressure. 2
4. After gear oil has cooled, slowly loosen air release plug
(1) to release pressure. And temporarily retighten plug
(1). 3
5. Remove drain plug (3) and plug (1), in that order, to drain
gear oil.
6. Clean drain plug (3). Tighten plug (3). M585-07-080

Model Tightening Torque

ZX17U-5A 29 to 39 N·m (3 to 4 kgf·m,
21.5 to 29 lbf·ft)
30 to 40 N·m (3 to 4 kgf·m, 22
ZX26U-5A
to 29.5 lbf·ft)

7-32
 MAINTENANCE
7. Remove oil level check plug (2).
8. Add oil until oil flows out of oil level check plug (2) hole.
Model Oil Quantity
ZX17U-5A 0.30 L (0.32 US qt)
ZX26U-5A 0.60 L (0.63 US qt)
1
fNOTE: Refer to the recommended oil and grease chart on
page 7-19 for the brand names of oils.
9. Clean and install air release plug (1) and oil level check 2
plug (2).
Model Tightening Torque
ZX17U-5A 29 to 39 N·m (3 to 4 kgf·m, 3
21.5 to 29 lbf·ft)
30 to 40 N·m (3 to 4 kgf·m, 22
ZX26U-5A
to 29.5 lbf·ft)
M585-07-080
10. Repeat steps 2. to 9. for the other travel reduction gear.

7-33
 MAINTENANCE

D. Hydraulic System
Inspection and Maintenance of Hydraulic Equipment

dCAUTION: When checking and/or servicing the

hydraulic components, pay special attention to the
following points.
1. Park the machine following the same procedures as
described on page 7-7 for preparation for inspection and
maintenance.
2. Begin servicing hydraulic components only after
components, hydraulic oil and lubricants are completely
cooled, and after releasing residual pressure.
2.1 Before checking and/or servicing the hydraulic system,
be sure to release the residual pressure from the
cylinder circuits of the boom, arm and the bucket,
swing piping and pilot piping. An accumulator can be
installed on some models of this machine as an option
to be capable of moving the front attachment for
specified time (around 10 seconds) after stopping the
engine.
2.2 Bleed air from the hydraulic oil tank to release internal
pressure.
2.3 Immediately after operation, all hydraulic components
and hydraulic oil or lubricants are hot and highly
pressurized. Begin inspection and/or maintenance
work only after the machine has cooled down.
Servicing heated and pressurized hydraulic
components may cause plugs, screws and/or oil to fly
off or escape suddenly, possibly resulting in personal
injury. Hydraulic components may be pressurized even
when cooled.
Keep body parts and face away from the front of plugs
or screws when removing them.
2.4 Even after air pressure in the hydraulic oil tank is
released, when the machine is parking on a slope, the
oil pressure in the travel motor and the swing motor
circuits are maintained at high pressure as the reaction
force of the machine weight is constantly applied
to the travel motor. Never check and/or service the
machine parking on a slope.

7-34
 MAINTENANCE
IMPORTANT:
When connecting hydraulic hoses and pipes, take

special care to keep seal surfaces free from dirt and
to avoid damaging them.
Wash hoses, pipes, and the tank interior with a

washing liquid and thoroughly wipe it out before
reconnecting them.
Only use O-rings that are free of damage or defects.

Be careful not to damage them during reassembly.
Do not allow high pressure hoses to twist when
connecting them. The life of twisted hoses will be
shortened considerably.
Do not use hydraulic oils other than those listed in

the table "Brand names of recommended hydraulic
oil".
When adding hydraulic oil, always use the same

brand of oil; do not mix brands of oil. When using
another manufacturer's hydraulic oil, be sure to
change the full amount.
The new machine is filled with hydraulic oil of Super

EX 46HN (change interval: every 2000 hours). When
adding or changing the hydraulic oil, continue to use
the Super EX 46HN.
Never run the engine without oil in the hydraulic oil

tank.

7-35
 MAINTENANCE
Change Hydraulic Oil and Replace Full-Flow Filter
Element
Hydraulic breaker operation subjects the hydraulic system
to become contaminated faster and to quickly deteriorate
the hydraulic oil.
Failure to adhere to proper maintenance intervals may
result in damage to the base machine and the breaker.
In order to extend the service life particularly of the
hydraulic pump, change the hydraulic oil and the full-flow
filter element at the specified frequency given below.
(Refer to the "Hydraulic System" in the "MAINTEMANCE"
chapter.)
Changing intervals differ depending on the brand. (Refer to
the "Hydraulic System")

Changing intervals for the high performance element (micro-glass) (ZX26U-5A) (Optional)
Breaker Operation
0% 10 % 20 % 30 % 40 % 50 % 60 % 70 % 80 % 90 % 100 %
Availability
Full-Flow Filter 1000 670 510 410 340 290 250 215 195 180 170
Hydraulic oil: 1500 hours
1500 1260 1100 980 895 820 760 700 640 600 560
life time
Hydraulic oil: 3000 hours
3000 2300 1850 1500 1250 1080 935 800 710 630 560
life time

When Using High Performance Element

100

90
Average Breaker Operation Availability (%)

80
Element Replacement Intervals
70

60 Changing Interval when using 1500-hour life time Hydraulic Oil

50
Changing Interval when using 3000-hour life time Hydraulic Oil
40

30

20

10

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000
MADB-13-043
Changing Intervals (hour)

7-36
 MAINTENANCE
Changing intervals for the standard filter paper
Breaker Operation
0% 10 % 20 % 30 % 40 % 50 % 60 % 70 % 80 % 90 % 100 %
Availability
Full-Flow Filter 500 180 115 95 85 75 70 65 60 55 50
Hydraulic oil: 1000 hours
1000 720 580 500 450 410 380 360 340 330 320
life time
Hydraulic oil: 2000 hours
2000 1310 980 780 650 550 480 430 385 350 320
life time

When using filter-paper element

100

90
Average Breaker Operation Availability (%)

80
Element Replacement Intervals
70

60 Changing Interval when using 1000-hour life time Hydraulic Oil

50
Changing Interval when using 2000-hour life time Hydraulic Oil
40

30

20

10

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000

Changing Intervals (hour) MADB-13-042

7-37
 MAINTENANCE

Check Hydraulic Oil Level

---daily
IMPORTANT: If the oil level is not viewed in level
gauge (1), immediately refill hydraulic oil up to the
appropriate level. Failure to do so may result in a
serious failure in the hydraulic system. If the oil level
is higher than level gauge (1), remove oil down to the
appropriate level using a pump.

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and M1M7-05-024
maintenance.
2. Check oil level with level gauge (1) at the side of the
hydraulic oil tank. Oil must be between marks on gauge
(1). If necessary, add oil.

ZX17U-5A MABA-07-018

ZX26U-5A MABA-07-019

7-38
 MAINTENANCE

Drain Hydraulic Oil Tank Sump

--- every 250 hours

dWARNING: Hydraulic oil may be hot and pressurized

just after operation. Severe burns may result if skin
comes in contact with escaping hydraulic oil. Wait for
oil to cool before starting work.

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and
maintenance. M1M7-05-024
2. After leaving the machine without operating to cool the
oil temperature, bleed air pressure from the hydraulic oil
tank.
3. Slowly loosen drain plug (1) on the bottom of the
hydraulic oil tank to drain water and sediment.

ZX17U-5A MABA-07-020

1
ZX26U-5A
MABA-07-021

7-39
 MAINTENANCE

Change Hydraulic Oil

--- every 1000 hours or 2000 hours
when using the high performance element (optional)
--- every 1500 hours or 3000 hours
Clean Suction Filter
--- when hydraulic oil is changed
IMPORTANT: Changing interval differs according to the
brand of hydraulic oil used, kind of filter element or
average attachment operating availability. (Refer to
7-36, 7-37) M1M7-05-024

dCAUTION: Hydraulic oil may be hot and pressurized

just after operation. Severe burns may result if skin
1
comes in contact with escaping hydraulic oil. Wait for
the oil to cool before starting any maintenance work.

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and
maintenance.
2. Open the tank cover. Clean the top of the hydraulic oil
tank to keep dirt out of the hydraulic system.
3. Loosen cap (1) to release pressure from the hydraulic oil
tank.
4. Remove cover (2). ZX17U-5A MABA-07-022

ZX17U-5A MABA-07-023

ZX26U-5A MABA-07-024

7-40
 MAINTENANCE
ZX17U-5A
5. Remove oil using a suction pump. The hydraulic oil tank
capacity up to specified oil level is approximately A.

Model A
ZX17U-5A 26 L (6.9 US gal)

6. Slowly loosen drain plug (3). Allow oil to drain.

7. After draining oil, remove suction filter (6) with cover (2). 2

IMPORTANT: When changing hydraulic oil, take care not

to enter foreign matters such as dust, water, or sand
into the hydraulic oil tank.
8. Clean the hydraulic oil tank interior and suction filter (6).
9. Install suction filter (6) and cover (2) to the hydraulic oil
tank.
6
10. Clean, install and tighten drain plug (3). MABA-07-025
11. Add oil until it is between the marks on the oil level
gauge.
12. Bleed air from the hydraulic system.
(Refer to the "Bleed Air from Hydraulic System".
Wrench size: 13 mm
Tightening Torque: 20 N·m (2 kgf·m, 15 lbf·ft)

13. Replace suction filter (6) at the regular interval to keep

hydraulic oil clean and to extend the service life of the
hydraulic components.

3 MABA-07-020

7-41
 MAINTENANCE
ZX26U-5A
5. Remove oil using a suction pump. The hydraulic oil tank 2
capacity up to specified oil level is approximately A.
4
Model A
ZX26U-5A 39 L (10.3 US gal)
5

6. Slowly loosen drain plug (3). Allow oil to drain.

7. Remove rod assembly (5) from the hydraulic oil tank.
6
IMPORTANT: When changing hydraulic oil, take care not
to enter foreign matters such as dust, water, or sand
into the hydraulic oil tank.
8. Clean the suction filter and tank interior. If suction filter
(6) is to be replaced, install new filter on rod assembly (5)
as shown. MABA-07-026

9. Before installing the suction filter, check the dimension

of rod assembly (5) shown in figure right. Securely insert
rod assembly (5) into the pipe.
10. Clean, install and tighten drain plug (3).
Tools: Wrench and others
Size: (PT3/8) Square Head R Plug Screw,
Wrench Size 12
Tightening Torque: 50 N·m (5 kgf·m, 37 lbf·ft)

11. Add oil until it is between the marks on the oil level
gauge.
12. Before securing cover (2) with bolts, ensure the top edge
of the rod assembly (5) is completely inserted into the
hole of support (4) of cover (2). Make sure filter and rod
assembly (5) are in correct positions. Secure cover (2)
with the bolts.
MABA-07-021
Tightening Torque: 10 N·m (1 kgf·m, 7.2 lbf·ft) 3

13. Be sure to do "Bleed Air from Hydraulic System" shown

365 mm
on the next page.
14. Replace suction filter (6) at the regular interval to keep 25 mm
hydraulic oil clean and to extend the service life of the
hydraulic components.

MZX5-07-001
5

7-42
 MAINTENANCE
Bleed Air from Hydraulic System
After changing hydraulic oil, bleed air from the hydraulic
system by following the procedure described below.

Bleed Air from Pump

IMPORTANT: If the engine is started when the pump is
not filled with hydraulic oil, damage to the pump may
result. 1

1. Connect all hydraulic lines to the hydraulic pump. Fill any

hydraulic components, that can be filled with hydraulic ZX17U-5A MABA-07-027
oil, with as much hydraulic oil as possible at this time.
2. Add hydraulic oil to the hydraulic oil tank to the specified
level.
3. Loosen air bleed plug (1) slightly. Purge air from the
pump casing and suction line. Do not remove as
hydraulic oil may spout out. Tighten air bleed plug (1)
after purging air.
Tightening Torque: 30 to 40 N·m (3.0 to 4.0 kgf·m, 22 to
29 lbf·ft) 1

4. Check all line connections for any oil leaks. Set the
engine control lever in the slow idle position.
ZX26U-5A
5. Start the engine. Wait 5 to 10 seconds. Stop the engine. MABA-07-028

6. Check the hydraulic oil level at the level gauge located

on the side of the hydraulic oil tank. Add hydraulic oil if
necessary.
7. Restart the engine. Confirm that hydraulic oil level in
the hydraulic oil tank is sufficient. Run the engine for
approximately 1 minute.
8. This is the end of the hydraulic pump air bleeding
procedure.

fNOTE: If the hydraulic pump is left empty overnight or

longer, be sure to fill the pump with clean hydraulic oil before
performing the air bleeding procedure above.
ZX17U-5A MABA-07-018
Bleed Air From Hydraulic Circuits
1. After filling hydraulic oil in the hydraulic oil tank, start
the engine. Evenly operate each cylinder and swing
motor repeatedly for 10 to 15 minutes to purge air from
hydraulic system.
2. Position the machine in the hydraulic oil level checking
position.
3. Stop the engine. Check hydraulic oil level. Add oil if
necessary.

ZX26U-5A MABA-07-019

7-43
 MAINTENANCE

Replace Full-Flow (Return) Filter Element

--- every 500 hours (first time after 250 hours)
When using the high performance element
(optional)
--- every 1000 hours (first time after 500 hours)
IMPORTANT: Changing interval differs according to the
brand of hydraulic oil used, kind of filter element or
average attachment operating availability. (Refer to
7-36, 7-37)
M1M7-05-024

dWARNING: Hydraulic oil may be hot and pressurized

just after operation. Severe burns may result if skin
comes in contact with escaping hydraulic oil. Wait for
the oil to cool before starting any maintenance work.

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and 7
maintenance.
2
2. Before replacing element (6), be sure to bleed air
pressure from the hydraulic oil tank by loosening cap (7).
3. Loosen bolts (1) (4 used) to remove cover (2) and O-ring
(3). When removing cover (2), slowly remove cover (2)
ZX17U-5A MABA-07-022
while pressing cover (2) downward so that spring (4)
does not fly off.
IMPORTANT: Especially when removing the filter, be
aware that the remaining oil in the filter may spill. Use
extra care.
4. Remove spring (4), valve (5) and element (6).
7
5. Take extra care never to allow water or dust to enter the
filter case. 2

ZX26U-5A
MABA-07-024

1 2 3

MADB-07-017

7-44
 MAINTENANCE
6. Replace O-ring (3) and element (6) with new ones. Be
careful not to damage element (6) and O-ring (3). Broken 1 2 3
element (6) is unusable.
7. Install element (6), valve (5), spring (4) and O-ring (3) to
the hydraulic oil tank.
4
8. Install cover (2) with bolts (1) (4 used).
5
Tightening Torque: 10 N·m (1 kgf·m, 7.4 lbf·ft)

9. After replacing the filter element, bleed air from the 6

hydraulic system and check the oil level in the hydraulic
oil tank.
(Refer to the "Bleed Air from Hydraulic System")
If the machine is operated with air mixed in the hydraulic
circuit, damage to the pump may result. MADB-07-017

10. Replace element (6) at the regular interval to keep

hydraulic oil clean and to extend the service life of the
hydraulic components.

ZX17U-5A MABA-07-018

ZX26U-5A MABA-07-019

7-45
 MAINTENANCE

Replace Pilot Oil Filter Element

--- every 1000 hours

dWARNING: Hydraulic oil may be hot and pressurized

just after operation. Severe burns may result if skin
comes in contact with escaping hydraulic oil. Wait for
the oil to cool before starting any maintenance work.

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and
M1M7-05-024
maintenance.
2. Before replacing the element, be sure to bleed air
pressure from the hydraulic oil tank by loosening cap (1).
3. Remove bolts (3) under cover (2) of rear left side.
Wrench size: 17 mm

ZX17U-5A MABA-07-022

ZX26U-5A MABA-07-024
ZX26U-5A MABA-07-030

2 3

ZX17U-5A MABA-07-029
MABA-07-031

7-46
 MAINTENANCE
4. Rotate filter case (6) of pilot filter (4) counterclockwise to
remove filter case (6).
5. While rotating filter element (7), pull to remove filter
element (7) downward.
6. Replace O-ring (8) with a new one.
7. Clean the filter O-ring (8) contact area on filter head (5).
8. Securely install O-ring (8) in the O-ring groove on filter
head (5).
9. Coat the seal on new filter element (7) with clean 4
hydraulic oil. Completely install filter element (7) into
filter head (5) while rotating filter element (7) taking care
not to damage filter element (7). MABA-07-032
10. Take care not to allow dust and/or water enter filter case 5
(6).
11. Install filter case (6) into filter head (5) while rotating
filter case (6) clockwise.
Tightening Torque: 25 to 35 N·m 8
(2.5 to 3.5 kgf·m, 18.0 to 26 lbf·ft)

12. After replacing the filter element, bleed air from the 7
hydraulic system and check the oil level in the hydraulic
oil tank.
(Refer to the "Bleed Air from Hydraulic System") 6
M503-07-031
If the machine is operated with air mixed in the hydraulic
circuit, damage to the pump may result.
13. Replace filter element (7) at the regular interval to keep
hydraulic oil clean and to extend the service life of the
hydraulic components.
14. Install under cover (2).
Wrench size: 17 mm

15. Tighten cap (1).

ZX17U-5A MABA-07-018

ZX26U-5A MABA-07-019

7-47
 MAINTENANCE

Check Hoses and Lines

---daily
--- every 250 hours

dWARNING:
 Hydraulic oil and lubricant leaks can lead to fire that
may result in serious injury. Check for missing or
loose clamps, kinked hoses, lines or hoses that rub
against each other, damaged oil cooler, and loose oil
cooler flange bolts, for leaks.
 Escaping oil under pressure can penetrate the skin SA-031
causing serious injury. To avoid this hazard, search
for oil leaks with a piece of cardboard. Take care to
protect hands and body from high-pressure fluids.
If an accident occurs, see a doctor familiar with this
type of injury immediately.
 Tighten, repair or replace any missing, loose or
damaged clamps, hoses and lines.
 Do not bend or strike high-pressure lines.
 Never install bent or damaged hoses or lines.

According to the check points shown below, check hoses and SA-292
lines for oil leaks and damage.
If any abnormality is found, replace or retighten as instructed
in the table.

SA-044

Hose
Interval Check Points Abnormalities Remedies 3 2
(Hours)
Daily Hose covers Leak (1) Replace 1

Hose ends Leak (2) Replace 2

Fittings Leak (3) Retighten or replace hose 3

or O-ring
M137-07-008

3 2
1

2
3

M115-07-145

7-48
 MAINTENANCE

4
Interval Check Points Abnormalities Remedies
(Hours) 5
Every 250 Hose covers Leak (4) Replace
hours Hose ends Leak (5) Replace
Hose covers Exposed reinforcement (6) Replace M115-07-146
Hose covers Crack or blister (7) Replace
7
Hose Bend (8), Collapse (9) Replace 6
Hose ends and Deformation or corrosion (10) Replace
Fittings

M115-07-147

M115-07-148

Lines
Interval Check Points Abnormalities Remedies
(Hours) 10
Daily Contact surfaces Leak (11) Replace M115-07-149
of flange joints
12
Bolts Loose or leak (11) Retighten or 13
replace O-ring 11

Welded surfaces Leak (12) Replace

on flange joints M137-07-001

Every 250 Flange joint neck Crack (13) Replace 12

hours Welded surfaces Crack (12) Replace 13
on flange joints
Clamps Missing or deformation Loose bolts Replace or
retighten M137-07-007

Oil Cooler 15 14
Interval Check Points Abnormalities Remedies
(Hours)
Every 250 Hose ends and Leak (14) Retighten or
hours Fittings replace
Oil Cooler Leak (15) Replace

MADB-07-021

7-49
 MAINTENANCE
Hydraulic Fittings
1 3 2 4
 Metal Face Seal Fittings
(Union nut (2): Wrench size 17, 19, 22, 27, 36, 41)

Metal face seal fitting is used on smaller diameter joint,

which seals pressure oil by metal flare (4) and metal flare
seat (3).
1. Inspect flare (4) and flare seat (3). They must be free of
M202-07-051
dirt or obvious defects. Metal Body
2. Tighten fitting (1) by hand.
3. Tighten fitting (1) or nut (2) to the torque values shown.
Do not allow a hose to twist when tightening fittings.
±10 %
Wrench size (mm) 17 19 22 27
N·m 25 30 40 65
Tightening
(kgf·m) (2.5) (3) (4) (6.5)
Torque
(lbf·ft) (18) (22) (29.5) (47)

7-50
 MAINTENANCE
Quick Coupler
3 1
1. Connection Procedure
1.1 While pulling and fully turning socket ring (1)
counterclockwise, insert socket ring (1) onto plug (3)
until the end face of socket ring (1) comes in contact
with plug (3).
1.2 Release socket ring (1). Check that socket ring (1) is
slightly moved backward by the spring force and that M1M7-07-006
2
the coupler is held in position with balls (2). Be sure to
check that socket ring (1) has been moved back fully to
the right original position.
2. Disconnection Procedure
2.1 While pulling and fully turning socket ring (1)
counterclockwise, disconnect the coupler. As no
check valve is provided in the coupler, take care that
oil may flow out of the coupler when the coupler is
disconnected.
2.2 After the coupler is disconnected, plug the holes with
the exclusively prepared plugs.
IMPORTANT:
Take care not to damage the joint surfaces when

disconnecting or connecting the coupler.
Before disconnecting or connecting the coupler,

clean the coupler and its surroundings with a
cleaning solvent and completely wipe off the
cleaning solvent.
Use extra care not to allow foreign matter such as

dirt to enter the coupler.
After connecting the coupler, check that socket ring

(1) has been moved back fully to the right original
position.

7-51
 MAINTENANCE
Quick Coupler
1. Connection Procedure
Always grasp the coupler by its clamp section. Push the
body straight until the dust prevention cover retracts
approx. 2 mm. Then, pull the clamp section straight to
make sure that the coupler is properly connected and
will not be disconnected. Dust Prevention Cover Clamp Section
M1LA-07-014

dCAUTION: If the coupler is grasped and pushed by

the dust prevention cover, or not pushed until the
dust prevention cover retracts, incomplete connection
of the coupler may result, causing the coupler to
Click
disconnect when oil pressure increases. Even if the
coupler is incompletely connected, if pulling force
is diagonally applied, the coupler may be difficult
to disconnect. However, the coupler may be easily
disconnected in this case when oil pressure increases.
Take care not to diagonally push the coupler. Failure to
do so may damage the inner parts, cause oil leak, and/ MABA-07-061
or unexpected coupler disconnection.

2. Disconnection Procedure Approximately 2 mm

Be sure to disconnect the coupler only after removing

any foreign matter such as soil adhered to the joint with
cleaning oil.
(1) While grasping the clamp section, push the body
straight approx. 2 mm.
M1LA-07-016

(2) While pushing the body, pull the dust prevention

cover.

M1LA-07-017

(3) Pull the overall coupler together along with the dust
prevention cover to disconnect the coupler.

M1LA-07-018

7-52
 MAINTENANCE

fNOTE: When disconnecting a coupler located in a narrow

space that is difficult for your hand to enter, use a screwdriver
following the procedures as described below.

Using Screwdriver
A screwdriver with a tip thickness of less than 1 mm and a
tip width of approx. 5 mm is appropriate to this work.
M1LA-07-021
(1) Slightly push the hose toward the coupler approx. 2
mm.
Adapter Dust Prevention Cover

Screwdriver
(2) While pushing the hose toward the coupler, insert a
screwdriver in the position as illustrated to the right.
Twist the screwdriver about 90º. After making the gap
between the adapter and the dust prevention cover
more than 2 mm, pull the hose to disconnect the
coupler.

M1LA-07-022

3. Precautions for Re-using Coupler

(1) Before connecting the coupler, be sure to check the
coupler surface for any adhered foreign matter. Clean
to remove the foreign matter if any. Adhered foreign
matter may cause oil leaks and/or disconnection of
the coupler.

M1LA-07-019

(2) When a hose clamping is required, put a clamp 200

mm away from the joint edge. If the hose is clamped
as illustrated to the right, the coupler joint may slide
as oil pressure changes, causing oil leaks due to the
premature inner parts wear.
200 mm
(3) Do not use the coupler as a foot step and do not
handle the coupler roughly. If the dust prevention M1LA-07-020
cover is broken, the coupler may become difficult to
disconnect.

(4) Do not paint on the joint surface. The body will be

seized with the dust prevention cover so that the
coupler cannot be disconnected.

7-53
 MAINTENANCE

E. Fuel System

dWARNING: Beware of fire. Fuel is flammable. Keep fuel

away from fire hazards.

IMPORTANT: Always fill the fuel tank with the specified

diesel fuel. Failure to do so may cause engine trouble
and also make it difficult for the engine to start.

Recommended Fuel
Use only super high quality or high quality DIESEL FUEL (JIS
K-2204) (ASTM 2-D). Kerosene must NOT be used.
Besides, using bad quality fuel, drainage agent, fuel
additives, gasoline, kerosene or alcohol refueled or mixed
with specified fuel may deteriorate performance of fuel
filters and cause sliding problem at lubricated contacts
in the injector. It also affects the engine parts, leading to
malfunction. Using fuel other than ultra low-sulfur or low-
sulfur diesel fuel has adverse effects on the engine, which
may result in malfunction.

7-54
 MAINTENANCE

Check Fuel Level 1

--- every 8 hours (daily)

dCAUTION: Handle fuel carefully. Shut the engine off

before fueling. Do not smoke while you fill the fuel
tank or work on fuel system.

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and
maintenance.
M1NC-01-005
2. Check fuel gauge (1) on the monitor panel and fuel level
gauge (3) (only ZX26U-5A). When necessary to add fuel,
remove cap (2) and refill fuel.
IMPORTANT: Keep all dirt, dust, water and other foreign
materials out of the fuel system when refilling fuel.
fNOTE: ZX26U-5A
Even if all segments on fuel gauge (1) on the monitor 4
panel are lit, the fuel tank may not be full.
Check both fuel gauge (1) on the monitor panel and
level gauge (3).
3. To avoid condensation, fill the tank at the end of
each day's operation. Take care not to spill fuel on the
machine or ground. 2

Model Tank Capacity

ZX17U-5A 20 L (5.3 US gal)
ZX26U-5A 34 L (9.0 US gal) ZX17U-5A MABA-07-007

4. After refilling fuel, install cap (2). Close tank cover (4) and
be sure to lock tank cover (4) to prevent vandalism.

ZX26U-5A MABA-07-011

7-55
 MAINTENANCE

Check Water Separator

Drain water --- daily

Water separator (1) is a device designed to separate water from

the fuel. There is a float inside the case which buoys when
water accumulates.
When the float rises to the water draining level, drain water. 3
4
Drain Procedures 1, 2
1. Park the machine following the same procedures as
described on page 7-7 for preparation for inspection and
maintenance.
2. Place 0.5 liters or larger capacity container under water
separator (1) to collect the drained water.
ZX17U-5A MABA-07-049
3. Close fuel cock (3).
4. Loosen ring nut (4) of water separator (1). Remove filter
cup (2) and drain water.
5. Clean filter cup (2) and filter while draining water. After
draining water, securely tighten filter cup (2) to water
separator (1) with ring nut (4).
6. Open fuel cock (3).
3
IMPORTANT: After draining water from the water 4
separator, bleed air from the fuel supply system. 1, 2

Bleed Air from Fuel System

Air in the fuel system will cause the engine to start hard
and/or run roughly.
Be sure to bleed air from the system after replacing the fuel MABA-07-050
ZX26U-5A
filter or running the fuel tank dry.

Automatic bleeding device is provided on this machine.

1. Confirm that the fuel level is more than one-half of the

tank capacity. Refill fuel if necessary.
2. Turn the key switch ON and hold for 10 to 15 seconds.
3. Start the engine and check the fuel system for fuel leaks.

7-56
 MAINTENANCE

Drain Fuel Tank Sump 2

--- as required

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and
maintenance. 1
2. Remove right access cover (1) by loosening bolts (2).
3. Place a 0.5 liters or larger capacity container under drain
valve (3) to collect the drained water.
4. Open drain valve (3) to drain water and/or sediment. ZX17U-5A MABA-07-051

5. After draining water, securely tighten drain valve (3).

2
6. Install right access cover (1) with bolts (2).

ZX26U-5A MABA-07-052

ZX17U-5A MABA-07-053

ZX26U-5A MABA-07-054

7-57
 MAINTENANCE

Replace Fuel Filter Element

--- every 500 hours
IMPORTANT:
Be sure to use only genuine Hitachi elements for the

fuel filter element. Failure to do so may deteriorate
the engine performance and/or shorten the engine
service life. Please be noted that all engine failures
caused by using other manufacturers' elements are
excluded from Hitachi Warranty Policy.
6
Take care not to allow dirt and/or water to enter the

fuel tank. 1

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and
maintenance. ZX17U-5A MABA-07-049

2. Close fuel cock (6).

3. Place a 0.5 liter or larger capacity container under fuel
filter (1).
4. Loosen ring nut (3) of fuel filter (1). Remove filter cup (4).
5. Replace element (2) with a new one.
6. Clean filter cup (4). Install new element (2). Install filter
cup (4) with ring nut (3).
6
7. Open fuel cock (6).
1
8. Loosen air bleed plug (5). When fuel comes close to the
plug hole, close air bleed plug (5).
9. Bleed Air from the Fuel System
ZX26U-5A MABA-07-050
After replacing the fuel filter element, bleed air from the
fuel supply system.
( Refer to the "Bleed Air from the Fuel System".)

M503-07-038

7-58
 MAINTENANCE

Check Fuel Hoses

--- daily
--- every 250 hours

dWARNING: Fuel leaks can lead to fires that may result

in serious injury.
 Escaping combustible fluid can cause fires. Check for
kinked hoses, hoses that rub against each other, and
any fuel leaks.
 Repair or replace any loose or damaged hoses.
 Never reinstall bent or damaged hoses.

According to the check points shown below, check hoses for

oil leaks and damage.
If any abnormality is found, replace or retighten the hose as
instructed in the table.

Hose
Interval Check Points Abnormalities Remedies
(hours)
Daily Hose ends Leak(1) Retighten or replace 1
Hose covers Wear, crack (2) Replace 2
Every 250 Hose covers Crack (3) Replace
hours Hose ends Crack (4) Replace
Hose Bend (5), Collapse (6) Replace 1
Hose fittings Corrosion (7) Replace
M137-07-003

M137-07-004

M137-07-005

7
M137-07-006

7-59
 MAINTENANCE

F. Air Cleaner 1 5

Air Cleaner Element

Clean --- every 250 hours
Replace --- after cleaning 6 times or after one year

1. Stop the engine before servicing element (1).

2. Remove clamps (2) (2 places) on cover (3).
3. Remove element (1). 4 2 M555-07-023
4. Tap element (1) with the palm of your hand. Never tap
element (1) on a hard surface.
2
dWARNING: Use reduced compressed air pressure (Less
than 0.69 MPa (7 kgf/cm )). Clear area of bystanders,
2
3
guard against flying chips, and wear personal
protection equipment including goggles or safety
glasses.

IMPORTANT: To clean element (1), avoid giving shocks or

striking element (1) with other objects.

5. Clean element (1) by blowing compressed air (less than

0.69 MPa (7 kgf/cm2)) outward from the inside of the
filter element. After cleaning, be sure to check element
(1) for any damage. If any damage is found, replace the ZX17U-5A 4
element with a new one.
MABA-07-033
6. When installing cover (3), position cover (3) so that valve
(4) faces downward. Tighten clamps (2). 2

ZX26U-5A
3 4
MABA-07-034

7-60
 MAINTENANCE

G. Cooling System
Coolant
IMPORTANT: Use soft water as a coolant. Do not use
strong acid or alkaline water. Use the coolant with
genuine Hitachi Long-Life Coolant (LLC) mixed by 30
to 50 %.
If a coolant mixed with less than 30 % of Hitachi
Long-Life Coolant is used, service life of the cooling
parts may be shortened due to damage by freezing or
corrosion of coolant system parts.
If it is above 60 %, the engine may overheat.

Antifreeze Mixing Ratio

Mixing Ratio [%] 30 35 40 45 50

Air Temperature [°C] -10 -15 -20 -25 -30

dCAUTION: Precautions for handling antifreeze

 Antifreeze is poisonous.
 if ingested, it can cause serious injury or death.
Induce vomiting and get emergency medical
attention immediately.
 If antifreeze is accidentally splashed into eyes, flush
with water for 10 to 15 minutes and get emergency
medical attention.
 When storing antifreeze, be sure to keep it in a
clearly marked container with a tight lid. Always
keep antifreeze out of the reach of children.
 Use attention to fire hazards. LLC is specified as a
dangerous substance in the fire protection law.
 When disposing of LLC, be sure to comply with
all local regulations. When storing or disposing
of antifreeze, be sure to comply with all local
regulations.

7-61
 MAINTENANCE

Check Coolant Level 1

--- daily
With the engine cold, the coolant level must be between the
FULL and LOW marks on coolant reservoir (2). 2
If the coolant level is below the low mark, remove the cap of
coolant reservoir (2) and add coolant to coolant reservoir (2).

dWARNING: Do not loosen cap (1) until the coolant

temperature in the radiator becomes cool. Hot steam
may spout out, possibly causing severe burns. After
the coolant temperature has lowered, slowly loosen
cap (1) to release the inside air pressure before
removing cap (1).

If coolant reservoir (2) is empty, add coolant through cap (1) of

the radiator. Remove bolt (3) and cover (4) for ZX17U-5A. ZX17U-5A MABA-07-036

 When refilling a long life coolant (LLC), use the same

brand product and the same mixture ratio as already
used in the machine. 1 2
 If only water is refilled, the mixture ratio in the long life
coolant (LLC) is diluted so that anti-rust and antifreeze
effect in the coolant will become deteriorated.

ZX26U-5A MABA-07-013

3 4

ZX17U-5A MABA-07-035

7-62
 MAINTENANCE
Deflection: Depress: About 98N
Check and Adjust Fan Belt Tension approx. 7 to 9 mm (10 kgf, 22 lbf)
--- every 100 hours (first time after 50 hours)
IMPORTANT: Loose fan belt may result in insufficient
battery charging, engine overheating, as well as
premature belt wear. Belts that are too tight, however, 1 2
can damage both bearings and belts.

Inspect
Check fan belt tension by depressing the midpoint of
the fan belt by your thumb with a depressing force of
M589-07-014
approximately 98 N (10 kgf, 22 lbf ).
Deflection : 7 to 9 mm
(Depressing the midpoint between fan pulley (1) and
alternator pulley (2).)

Visually check the belt for wear. Replace if necessary.

4

Adjust Fan Belt Tension

ZX17U-5A
1. Remove bolts (4) (4 used) and knobs (8) (2 used). Remove 8
covers (3) to open the checking port.
3
2. Loosen adjusting bolt (6) and mounting bolt (7) of MABA-07-037
alternator (5).
3. Adjust belt tension by moving alternator (5) forward or
backward.
4. Securely tighten bolts (6) and (7).
IMPORTANT: When a new belt is installed, be sure to re-
adjust the tension after operating the engine for 3 to 5
minutes at slow idle speed to be sure that the new belt
is seated correctly.
5

MABA-07-038

MABA-07-039

7-63
 MAINTENANCE
ZX26U-5A
1. Remove bolts (9) (3 used) located right bottom of the
seat to remove cover (10). Remove bolts (11) (4 used)
and remove cover (12) to open the checking port.
2. Loosen adjusting bolt (14) and mounting bolt (15) of
alternator (13).
3. Adjust belt tension by moving alternator (13) forward or
backward.
4. Securely tighten bolts (14) and (15).
MABA-07-040
10 9
IMPORTANT: When a new belt is installed, be sure to re-
adjust the tension after operating the engine for 3 to 5
minutes at slow idle speed to be sure that the new belt
is seated correctly.
fNOTE: Four bolts (9) are used for ZX26U-5A cab spec.
machine.

MABA-07-041
12 11

MABA-07-042
13

14

13

15

MABA-07-043

7-64
 MAINTENANCE

Change Coolant
--- twice a year (in spring and autumn)

fNOTE: When genuine Hitachi Long-Life Coolant is used,

change interval is once every two years (in autumn every
other year) or every 2000 hours, whichever comes first.

dWARNING: Do not loosen radiator cap (1) until the

coolant temperature in the radiator has cooled. Hot 1
steam may spout out, possibly causing severe burns.
Loosen the cap slowly. Release all pressure before
removing the cap.

IMPORTANT: Use soft water as a coolant. Do not use

strong acid or alkaline water. Use the coolant with
ZX17U-5A MABA-07-036
genuine Hitachi Long-Life Coolant (LLC) mixed by 30 to
50 %.

ZX26U-5A MABA-07-013

7-65
 MAINTENANCE
Procedure:
1. Park the machine following the same procedures as
described on page 7-7 for preparation for inspection and
maintenance.
2. Remove the under cover for ZX17U-5A. Remove radiator
cap (1). Open drain cock (2) on the radiator and the drain
cock on the water jacket to allow the coolant to drain
completely. Remove impurities such as scale at the same
1
time.
3. Close drain cock (2) and the drain cock on the water
jacket. Fill the radiator with soft water containing fewer
impurities and a radiator cleaner agent. Run the engine
at a speed slightly higher than slow idle to raise the
coolant temperature until the first two segments come
on. Then, run the engine further for about 10 minutes. ZX17U-5A MABA-07-036

4. Stop the engine and open radiator drain cock (2). Flush
out the cooling system with tap water, until draining
water is clear. This helps remove rust and sediment.
5. Close drain cock (2) on the radiator. Fill the radiator with
tap water and LLC at the specified mixing ratio. When
adding coolant, do so slowly to avoid mixing air bubbles
in the system. Run the engine to sufficiently bleed air
from the cooling system.
6. After adding coolant, operate the engine for several
minutes. Check the coolant level again, and add coolant
if necessary. 2

ZX17U-5A MABA-07-044

ZX26U-5A MABA-07-013
2

7-66
 MAINTENANCE

Clean Radiator and Oil Cooler Core

Outside --- every 500 hours
Inside --- when coolant is changed

dWARNING:
 Use reduced compressed air pressure. (Less than
0.2 MPa, 2 kgf/cm2). Clear area of bystanders, guard
against flying chips, and wear personal protection
equipment including goggles or safety glasses.
 Entanglement in moving parts can cause serious
injury.
 Before servicing, stop the engine and the fan to
prevent any accident.
 Never attempt to start the engine when the cover is
open.
 In case tools or parts are dropped into the radiator/
oil cooler/inter cooler core, remove them before
starting the engine.

IMPORTANT:
Cover the air cleaner inlet opening to prevent the

entry of dust and water while cleaning the radiator.
If air with pressure of higher than 0.2 MPa (2 kgf/cm2)

or tap water with high delivery pressure is used for
cleaning, damage to the radiator/oil cooler/ fins may
result. Use the nozzle at 500 mm or more from the
object.
Check the core periodically and replace it if

necessary when the machine is operated in dusty
areas.

The radiator and the oil cooler are arranged in parallel.

If dirt or dust is accumulated on the radiator core, clean them
with compressed air pressure or tap water. Clean the oil cooler
side at this time. It will prevent a reduction in cooling system
performance.

7-67
 MAINTENANCE

H. Electrical System
IMPORTANT:
 Improper radio communication equipment and
associated parts, and/or improper installation
of radio communication equipment effects the
machine's electronic parts, causing involuntary
movement of the machine.
Also, improper installation of electrical equipments
may cause machine failure and/or a fire on the
machine.
Be sure to consult your authorized dealer when SA-032
installing a radio communication equipment or
additional electrical parts, or when replacing
electrical parts.
 Never attempt to disassemble or modify the
electrical/electronic components. If replacement
or modification of such components is required,
contact your authorized dealer.

Battery
SA-036
dWARNING:
 Battery gas can explode. Keep sparks and flames
away from batteries.
 Do not leave cover (1) removed. Do not keep tools,
metals or flammable materials around the battery
or inside the battery room. If a metal tool is placed
across the battery terminal and a vehicle component
such as the engine block, sparks may be created,
possibly resulting in fire and/or explosion.
 Do not continue to use or charge the battery when 1
electrolyte level is lower than specified. Explosion of
the battery may result.
 Charge the batteries in a well ventilated location.
 Sulfuric acid in battery electrolyte is poisonous. It ZX17U-5A Batteries Location
MABA-07-036
is strong enough to burn skin, eat holes in clothing,
and cause blindness if splashed into the eyes.
Wearing eye protection and rubber gloves.

Avoid hazard by:

1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte. 1
5. Using proper booster battery starting procedures.

ZX26U-5A Batteries Location MABA-07-013

7-68
 MAINTENANCE
If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. If splashed in eyes, flush with water for 15 to 30
minutes. Get medical attention immediately.

If acid is swallowed:
1. Do not induce vomiting.
2. Drink large amounts of water or milk.
3. Get medical attention immediately.

IMPORTANT:
Add water to batteries in freezing weather before

you begin operating your machine for the day, or
before charging the batteries.
If the battery is used with the electrolyte level lower

than the specified lower level, the battery may
deteriorate quickly.
Do not refill electrolyte more than the specified

upper level. Electrolyte may spill, damaging the
painted surfaces and/or corroding other machine
parts.
fNOTE: In case electrolyte is refilled more than the specified
upper level line or beyond the bottom end of the sleeve,
remove the excess electrolyte until the electrolyte level
is down to the bottom end of the sleeve using a pipette.
After neutralizing the removed electrolyte with sodium
bicarbonate, flush it with plenty of water. Otherwise, consult
the battery manufacturer.

7-69
 MAINTENANCE
Check Electrolyte Level --- every one month
1. Check the electrolyte level at least once a month.
2. Park the machine on level ground and stop the engine.
3. Check Electrolyte Level
3.1 When checking the level from the battery side:
Clean around the level check lines with a wet towel.
Do not use a dry towel. Static electricity may be
developed, causing the battery gas to explode. Check
U.L (Upper Level)
if the electrolyte level is between U.L (Upper Level) and
L.L (Lower Level)
L.L (Lower Level).
M146-07-109
In case the electrolyte level is lower than the middle Filler Port
level between the U.L and L.L, immediately refill
distilled water or commercial battery fluid.
Be sure to refill with distilled water before recharging Sleeve
(operating the machine). Upper Level
Lower Level
After refilling, securely tighten the filler plug. Separator Top
3.2 When impossible to check the level from the battery M146-07-110
side or no level check mark is indicated on the side:
After removing the filler plug from the top of the Proper
battery, check the electrolyte level by viewing through Since the electrolyte surface touches the bottom end of
the filler port. It is difficult to judge the accurate the sleeve, the electrolyte surface is raised due to surface
tension so that the electrode ends are seen curved.
electrolyte level in this case. Therefore, when the
electrolyte level is flush with the U.L, the level is judged M146-07-111
to be proper. Then, referring to the right illustrations,
check the level. When the electrolyte level is lower than Lower
the bottom end of the sleeve, refill with distilled water
When the electrolyte surface is lower than the bottom
or commercial battery fluid up to the bottom end of end of the sleeve, the electrode ends are seen straight.
the sleeve.
M146-07-112
Be sure to refill with distilled water before recharging
(operating the machine).
After refilling, securely tighten the filler plug.
3.3 When an indicator is available to check the level, follow
its check result.
4. Always keep around the battery terminals clean to
prevent battery discharge.
Check terminals for looseness and/or rust. Coat terminals
with grease or petroleum jelly to prevent corrosion
buildup.

M409-07-072

7-70
 MAINTENANCE
Check Electrolyte Specific Gravity--- every month

dWARNING: If you spill acid on yourself:

 Battery gas can explode. Keep sparks and flames 1. Flush your skin with water.
away from batteries. 2. Apply baking soda or lime to help neutralize the
acid.
Use a flashlight to check the battery electrolyte level. 3. If splashed in eyes, flush with water for 15 to 30
 Sulfuric acid in battery electrolyte is poisonous. It minutes. Get medical attention immediately.
is strong enough to burn skin, eat holes in clothing,
and cause blindness if splashed into the eyes. If acid is swallowed:
1. Do not induce vomiting.
 Never check the battery charge by placing a 2. Drink large amounts of water or milk.
metal object across the posts. Use a voltmeter or 3. Get medical attention immediately.
hydrometer.
IMPORTANT: Check the specific gravity of the
electrolyte after it is cooled, not immediately
Avoid hazard by:
after operation.
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added. Check the electrolyte specific gravity in each battery
4. Avoiding spilling or dripping electrolyte. cell.
5. Using proper booster battery starting procedures.
The lowest limit of the specific gravity for the electrolyte
varies depending on electrolyte temperature. The
specific gravity should be kept within the range shown
below. Charge the battery if the specific gravity is below
the limit.

Recommended range of specific gravity by electrolyte temperature

40 °C

20 °C
Working Range

Fluid temp. 0 °C

-20 °C

-40 °C
1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31 1.32 1.33

Specific gravity of battery fluid

M104-07-054

7-71
 MAINTENANCE

Replacing Fuses
--- as required
If any electrical equipment fails to operate, first check the
fuses in the fuse box.

IMPORTANT: Install fuse with correct amperage rating to

prevent electrical system damage from overload.

ZX17U-5A
5 A START 5 A HORN, MONITOR B
10 A OPTION, ALARM 10 A LIGHT
5 A ENGINE 5 A MONITOR ACC
PILOT SHUT OFF,
10 A 5A MONITOR GLOW
TRAVEL, ILLUMI.
20 A POWER SOCKET MABA-07-045

ZX26U-5A
HORN, MONITOR B,
5A START 5A
RADIO, OPT. POWER
OPT., RADIO ACC, OPT.
10 A 20 A LIGHT CAB SOCKET
POWER ACC
10 A ENGINE 5A MONITOR ACC
PILOT SHUT OFF,
5A 5A MONITOR GLOW
TRAVEL, ILLUMI.
20 A POWER SOCKET ZX17U-5A MABA-07-046

fNOTE: One each spare fuse for respective fuse capacities is

provided in the fuse box.

ZX26U-5A MABA-07-059

7-72
 MAINTENANCE

I. Miscellaneous 1 4 5
Check and Replace Bucket Teeth
--- daily
Check bucket teeth (1) for wear and looseness.
Replace teeth (1) if tooth wear exceeds the designated service
limit shown below.
mm (in)
A
New Limit of Use
A 128 (5.0) 65 (2.6) M104-07-056

dCAUTION: 2
 Guard against injury from flying pieces of metal. 3
Wear hard hat or safety glasses, and safety
equipment appropriate to the job.

Procedures:
1. Use hammer (2) and drift (3) to drive out locking pin (5).
Take care not to damage rubber pin lock (4).
2. Check locking pin (5) and rubber pin lock (4). Short
locking pins and damaged rubber pin locks must be M589-07-017
replaced with new ones.

WRONG
RIGHT WRONG
5 4

Crack on the rubber. The steel ball dents

Flush one end of the locking pin to evaluate. The steel ball may when pushing the
In this instance, the locking pin is too short. come out. ball.

M104-07-118 M104-07-058 M104-07-059

7-73
 MAINTENANCE
3. Clean shank (6) surface.
4. Install rubber pin lock (4) into shank (6) hole as shown.

RIGHT WRONG

6 4

M104-07-060

5. Position new teeth (1) over shank (6).

RIGHT WRONG
6 1

M104-07-061

6. Drive locking pin (5) fully into the hole as shown.

RIGHT WRONG

1 5

M104-07-062

7-74
 MAINTENANCE

Change Bucket
--- as required

dCAUTION: When driving the connecting pins in or

out, guard against injury from flying pieces of metal
or debris. Wear hard hat or safety glasses, and safety
equipment appropriate to the job.

Before starting replacing work, keep bystanders clear of the

machine. Slowly move the front attachment. When using a
signal person, coordinate hand signals before starting.

Removal
1. Park the machine on a level surface. Lower the bucket to
the ground and position it with the flat surface resting
O-Ring Shift
on the ground. Be sure the bucket will not roll when the
pins are removed.
2. Slide the O-rings out of the way, as shown.
3. Remove bucket pins A and B to separate the arm and
bucket.

Installation Bucket Boss

1. Clean the pins and pin bores. Apply sufficient grease to Link
the pins and pin bores.
2. Place the new bucket in a stable position. B
A
3. Fit the arm and alternate bucket. Be sure the bucket will
not roll. Install bucket pins A and B.
4. Install the locking pins and snap rings on pins A and B.
5. Install O-rings to the specified positions.
6. Apply grease to each pin.
M104-07-063
7. Start the engine and run at slow idle. Slowly operate the
bucket in both directions to check for any interference in
bucket movement.

7-75
 MAINTENANCE

Adjust Track Sag (Rubber Crawler) and Check for

Damage
--- daily
Swing the upperstructure 90º and lower the bucket to raise
the track off the ground as shown. Rotate the rubber track
so that the track joint is positioned at the upper center
of the track. Measure distance (A) from the bottom of the
lower roller tread to the inner ridge of the rubber track.
Each time, be sure to place blocks under the machine frame
to support the machine.
d CAUTION: To prevent accidents, care should be taken
to ensure that hands, feet, and any body parts do not
M1M7-04-006

become entangled when working around the tracks. Joint

Dimensions
Appropriate sag A 10 to 15 mm (0.4 to 0.6 in)

Adjust Track Sag Joint

M102-07-075
1. If track sag is not within specifications, loosen or tighten
the track following the procedures shown on the next
page.
2. When adjusting track sag, lower the bucket to the
ground to raise one track off the ground. Repeat this
procedure to raise the other track. Each time, be sure to
place blocks under the machine frame to support the
machine. To prevent accidents, care should be taken
to ensure that hands, feet, and any body parts do not
become entangled when working around the tracks.
3. After adjusting both side track sags, rotate the tracks
backward and forward to equalize both side track sags.
4. Recheck the track sag once more. Readjust as necessary. M588-07-055

Roller
Check Rubber Track for Damage
A
Check the rubber track for damage.
If any, consult your authorized dealer for repair.

Track (Rubber Crawler) M503-05-050

Side a

7-76
 MAINTENANCE
Loosen the Track (Rubber Crawler)

dWARNING: The pressure inside the cylinder of the

track adjuster is high. Do not loosen valve (1) quickly
or loosen it too much as valve (1) may fly out or high-
pressure grease in the adjusting cylinder may spout
out. Slowly loosen valve (1) while keeping body parts
and face away from valve (1). Never loosen grease
fitting (2).

IMPORTANT: When gravel or mud is packed between

sprockets and rubber crawlers, remove it before
loosening.

1. To loosen the track, slowly turn valve (1)

counterclockwise using long socket 19; grease will
escape from the grease outlet. M1LA-07-012
2. Between 1 to 1.5 turns of valve (1) is sufficient to loosen
the track. Do not loosen valve (1) further.
2 1 Grease Outlet
3. If grease does not drain smoothly, slowly rotate the
raised track.

dCAUTION: To prevent accidents, care should be taken

to ensure that hands, feet, and any body parts do not
become entangled when working around the tracks.
4. When proper track sag is obtained, turn valve (1)
M1LA-07-036
clockwise to the original condition.
Tightening Torque: 90 N·m (9 kgf·m, 66.5 lbf·ft)

dCAUTION: Consult your authorized dealer if grease is

not sufficiently drained.

Tighten the Track (Rubber Crawler)

dWARNING: It is abnormal if the track can not be

adjusted. The strong force acts on the spring in track
adjuster. Therefore, the grease in cylinder is highly
pressurized. In such cases, NEVER ATTEMPT TO 2 1 Grease Outlet
DISASSEMBLE the track or track adjuster, because
of dangerous high-pressure grease inside the track
adjuster. See your authorized dealer immediately.

To tighten the track, connect a grease gun to grease fitting (2)

and add grease until the sag is within specifications.
M1LA-07-036

7-77
 MAINTENANCE

Replace Rubber Crawler

--- as required

dWARNING:
 The pressure inside the cylinder of the track adjuster
is high. Do not loosen valve (1) quickly or loosen it
too much as valve (1) may fly out or high-pressure
grease in the adjusting cylinder may spout out.
Slowly loosen valve (1) while keeping body parts and
face away from valve (1). Never loosen grease fitting
(2). M1M7-04-006
 When removing the rubber track, do not allow
anyone to stand in front of the front idler. Extremely
2 1 Grease Outlet
strong force is being applied in the track adjuster. It
may potentially result in personal injury or death.
 After the rubber track is removed, the front
idle will become free. If the front idle comes off
unexpectedly, personal injury and/or death may
result. Be sure to remove the rubber track only after
taking appropriate measures to prevent the front M1LA-07-036
idler from coming off.

Removing Rubber Crawler

Direction of Rotation
1. Lower the bucket and blade to raise one track off the
ground, as shown. Place blocks under machine frame to
support the machine.
2. Slowly turn valve (1) to allow grease to escape from the
grease outlet.
3. Insert two or three steel pipes into the gaps among
lower rollers, track frame and rubber track and slowly Steel Pipes
rotate the track in reverse to lift the rubber track off the
M503-07-062
idler. Apply horizontal force to pry the rubber track off
the idler. Before completely removing the rubber track
from the front idler, take an appropriate measure to
prevent the front idler from coming off. Then, remove Direction of Rotation
the rubber track.

Steel Pipes

M503-07-063

7-78
 MAINTENANCE
Installing Rubber Crawler
1. Lower the bucket and blade to raise one track off the 1 Grease Outlet
ground, as shown. Place blocks under the machine frame
to support the machine.
2. Slowly turn valve (1) to allow grease to escape from the
grease outlet.
3. Engage the rubber track with the sprocket and position
the other end of the rubber track on the front idler. M1LA-07-036
4. While rotating the sprocket in reverse, apply horizontal
force to the rubber track to seat it on the idler.
5. Insert a steel pipe into gaps among lower rollers, track
Direction of Rotation
frame and rubber track and rotate the rubber track
slowly to correctly seat the rubber track on the idler.
6. Confirm that the rubber track is correctly engaged with
the sprocket and idler.
7. Adjust track sag. (Refer to "Adjust Track Sag".)
8. After checking that the rubber track is correctly engaged Steel Pipes
with the sprocket and idler and the track sag is correctly
adjusted, lower the machine to the ground. M503-07-062

Direction of Rotation

Steel Pipes

M503-07-063

7-79
 MAINTENANCE
Replacing the Track

dWARNING:
 Consult your authorized dealer for replacing the
track. Extremely strong force is being applied in the
track adjuster. It may potentially result in personal
injury or death. Do not allow anyone to stand in front
of the front idler.
 After the rubber track is removed, the front
idle will become free. If the front idle comes off
unexpectedly, personal injury and/or death may
result. Be sure to remove the rubber track only after
taking appropriate measures to prevent the front
idler from coming off.

Consult your authorized dealer for replacing the track.

When replacing the track, change the track adjuster.

7-80
 MAINTENANCE

Check and Replace Seat Belt

Check --- daily 2
Replace --- every 3 years

Prior to operating the machine, thoroughly examine belt (1),

buckle (2) and attaching hardware (3). If any item is damaged
or materially worn, replace the seat belt or component before
operating the machine.
We recommend that the seat belt be replaced every three
years regardless of its apparent condition.
3

MABA-07-048
1

7-81
 MAINTENANCE

Clean Cab Floor (ZX26U-5A) (Cab equipped machine)

--- as required
1
IMPORTANT: Only the cab floor can be washed with
water. Take care not to splash other parts of the cab
with water. Do not increase the water pressure speed
by squeezing the hose end. Never use steam to clean
the cab floor. Always clean the cab floor only after
closing duct (1) to prevent water from entering the
duct.
If water enters the duct, the heater may be damaged.
Also, if water falls on the box under the seat, internal
electrical parts may be damaged.

1. Park the machine following the same procedures as

described on page 7-7 for preparation for inspection and
maintenance.
2. Sweep the cab floor clean using a brush, and brush dust
from the cab floor while spraying water. (Sweep out the MABA-01-012
mud and dust with a brush as much as possible before
applying water.)
3. When cleaning the floor mat, sweep dust (water) along
the grooves on the floor mat.
4. When cleaning the cab floor with the floor mat removed,
remove only rear mat. Then sweep the dust and/or water
through one cleaning hole.
When water penetrates, operate the fan at the maximum air
volume for several minutes to dry water.
Turn the heater OFF at this time.

7-82
 MAINTENANCE

Check, Clean and Function Check of Injection Nozzle

--- every 1500 hours
Consult your authorized dealer for check and repair.

Inspect and Adjust Valve Clearance

--- every 1000 hours
Consult your authorized dealer for check and repair.

Check and Adjust Injection Timing

--- every 1500 hours
Consult your authorized dealer for check and repair.

Measure Engine Compression Pressure

--- as required
Consult your authorized dealer for check and repair.

Check Starter and Alternator

--- every 1000 hours
Consult your authorized dealer for check and repair.

Check Crankcase Breather

--- every 1500 hours
Consult your authorized dealer for check and repair.

Check Radiator Cap

--- every 2000 hours
Consult your authorized dealer for check and repair.

7-83
 MAINTENANCE

Tightening and Retightening Torque of Nuts and

Bolts
--- every 250 hours (first time after 50 hours)
Tighten or retighten nuts and bolts used on this machine in
accordance with the torque values shown in the following
table. Nuts and bolts should be replaced with those of the
same or higher grade.
Check tightness after the first 50 hours then every 250 hours.
For tightening nuts and bolts other than specified in the table
below, refer to the Tightening Torque Chart at the end of this
section.
Consult your authorized dealer for check and repair.

7-84
 MAINTENANCE
ZX17U-5A
Torque
No. Descriptions Bolt dia. mm Quantity Wrench size
N·m (kgf·m) (lbf·ft)
1. Engine cushion rubber mounting bolts 12 4 19 90 (9) (65)
2. Engine bracket mounting bolts (Front) 10 8 17 50 (5) (36)
3. Hydraulic oil tank mounting bolts 12 4 19 90 (9) (65)
7/16-20UNF 17 25 (2.5) (18)
19 30 (3) (22)
ORS fittings for hydraulic hoses and 9/16-18UNF
4. Metal Joints 22 40 (4) (29)
piping
3/4-16UNF 27 65 (6.5) (47)
1-1/16-12UNF 36 180 (18) (129)
5. Pump mounting bolts 12 2 19 90 (9) (65)
6. Pump cover mounting bolts 10 8 17 50 (5) (36)
Control valve mounting bolts 10 4 17 50 (5) (36)
7.
Control valve base mounting bolts 10 4 17 50 (5) (36)
8. Swing device mounting bolts 12 4 19 90 (9) (65)
9. Battery mounting nuts 6 4 10 5 (0.5) (3.5)
10 4 17 50 (5) (36)
10. Canopy mounting bolts
14 5 22 140 (14) (101)
Upperstructure 10 16 17 50 (5) (36)
11. Swing bearing mounting bolts
Undercarriage 10 18 17 50 (5) (36)
12. Travel device mounting bolts 10 16 8 (Socket) 65 (6.5) (47)
13. Sprocket mounting bolts 10 18 8 (Socket) 65 (6.5) (47)
14. Lower roller mounting bolts 14 12 22 180 (18) (129)
6 10 5 (0.5) (3.5)
15. Cover mounting bolts 8 13 10 (1) (7)
10 17 50 (5) (36)
16. Counterweight mounting bolts 20 2 30 400 (40) (290)
8 13 20 (2) (15)
10 17 50 (5) (36)
17. Front pin lock bolts 12 19 90 (9) (65)
14 22 140 (14) (101)
16 24 210 (21) (152)

7-85
 MAINTENANCE
ZX26U-5A
Torque
No. Descriptions Bolt dia. mm Quantity Wrench size
N·m (kgf·m) (lbf·ft)
1. Engine cushion rubber mounting bolts 12 4 19 90 (9) (65)
2. Engine bracket mounting bolts (Front) 10 8 17 50 (5) (36)
3. Hydraulic oil tank mounting bolts 12 4 19 90 (9) (65)
7/16-20UNF 17 25 (2.5) (18)
19 30 (3) (22)
ORS fittings for hydraulic hoses and 9/16-18UNF
4. Metal Joints 22 40 (4) (29)
piping
3/4-16UNF 27 65 (6.5) (47)
1-1/16-12UNF 36 180 (18) (129)
5. Pump mounting bolts 12 2 19 90 (9) (65)
6. Pump cover mounting bolts 10 8 17 50 (5) (36)
Control valve mounting bolts 10 4 17 50 (5) (36)
7.
Control valve base mounting bolts 10 4 17 50 (5) (36)
8. Swing device mounting bolts 12 4 19 90 (9) (65)
9. Battery mounting nuts 6 4 10 5 (0.5) (3.5)
10. Canopy mounting bolts 12 8 19 110 (11) (81)
11. Cab mounting bolts 12 11 19 110 (11) (81)
Upperstructure ZX26U-5A 12 16 19 110 (11) (81)
12. Swing bearing mounting bolts
Undercarriage ZX26U-5A 12 20 19 110 (11) (81)
13. Travel device mounting bolts 12 12 19 110 (11) (81)
14. Sprocket mounting bolts 12 24 19 110 (11) (81)
15. Lower roller mounting bolts 14 16 22 180 (18) (129)
6 10 5 (0.5) (3.5)
16. Cover mounting bolts 8 13 10 (1) (7)
10 17 50 (5) (36)
17. Counterweight mounting bolts 20 2 30 400 (40) (290)
8 13 20 (2) (15)
10 17 50 (5) (36)
18. Front pin lock bolts 12 19 90 (9) (65)
14 22 140 (14) (101)
16 24 210 (21) (152)

7-86
 MAINTENANCE
Tightening Torque Chart

Hexagon
Bolt Dia. Wrench Wrench
Size Size M552-07-091 M552-07-090 M157-07-225
Socket Bolt
N·m (kgf·m) (lbf·ft) N·m (kgf·m) (lbf·ft) N·m (kgf·m) (lbf·ft)
M8 13 6 30 (3.0) (22) 20 (2.0) (15) 10 (1.0) (7.4)
M10 17 8 65 (6.5) (48) 50 (5.0) (37) 20 (2.0) (15)
M12 19 10 110 (11) (81) 90 (9) (66) 35 (3.5) (26)
M14 22 12 180 (18) (135) 140 (14) (103) 55 (5.5) (41)
M16 24 14 270 (27) (200) 210 (21) (155) 80 (8.0) (59)
M18 27 14 400 (40) (295) 300 (30) (220) 120 (12) (89)
M20 30 17 550 (55) (410) 400 (40) (295) 170 (17) (125)
M22 32 17 750 (75) (550) 550 (55) (410) 220 (22) (160)
M24 36 19 950 (95) (700) 700 (70) (520) 280 (28) (205)
M27 41 19 1400 (140) (1030) 1050 (105) (770) 400 (40) (295)
M30 46 22 1950 (195) (1440) 1450 (145) (1070) 550 (55) (410)
M33 50 24 2600 (260) (1920) 1950 (195) (1440) 750 (75) (550)
M36 55 27 3200 (320) (2360) 2450 (245) (1810) 950 (95) (700)

dCAUTION: If fixing bolts for counterweight are

loosened, consult your nearest authorized dealer.

IMPORTANT:
Apply lubricant (e. g. white zinc B solved into spindle

oil) to bolts and nuts to stabilize their friction
coefficient.
Remove soil, dust, and/or dirt from the nut and bolt

thread surfaces before tightening.
Tighten nuts and bolts to specifications. If tightened

with excessively low or high torque, missing or
breakage of nuts and/or bolts may result.

7-87
 MAINTENANCE

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

7-88
 MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS

Maintenance Under Special Environmental Conditions

Operating Conditions Precautions for Maintenance

Muddy Soil, Rainy or After Operation Clean the machine and check for cracks, damaged, loose or missing bolts
Snowy Weather and nuts. Lubricate all necessary parts without delay.
Near the Ocean After Operation The following salt pollution measures must be taken when the machine is
operated at sea or at coastline.
(1) After completing the work, extend/retract the hydraulic cylinders
several times to form oil film on the rod surface. Store the machine
with cylinders retracted as much as possible.
(2) Thoroughly clean the machine with fresh water to wash off salt.
(3) Perform touch up painting periodically on hose fittings, lubrication
piping and inserting position of cover, where sea water is easily
collected, in order to prevent corrosion.
(4) During storage of the machine, cover the machine by tarps to prevent
sea water from entering into the cab vent. Apply rust prevention oil
(example: ANTIRUST P-1300NP-3 JX Nippon Oil & Energy Corporation)
onto plated part of the cylinder rods.
Dusty Atmosphere Air Cleaner Clean the filter element and strainer regularly at shorter service intervals.
Radiator Clean the oil cooler screen to prevent clogging of the radiator core.
Fuel System Clean the filter element and strainer regularly at shorter service intervals.
Electrical Parts Clean the commutator especially for the starter and alternator.
Rocky Ground Track Carefully operate while checking for cracks, damage and loose bolts and
nuts.
Do not use rubber crawlers.
Front Attachment Standard attachment may be damaged when digging rocky ground.
Reinforce the bucket before using it, or use a heavy duty bucket.
Falling Stones Cab Head Guard Provide a cab guard to protect the machine from falling stones. Consult
your nearest Hitachi dealer.

Freezing Weather Fuel/Lubricant Use high quality and low viscosity fuel and oil.
Engine Coolant Be sure to use antifreeze.
Battery Fully charge the batteries at shorter intervals. If not fully charged,
electrolyte may freeze.
Track Keep the track clean. Park the machine on a hard surface to prevent the
tracks from freezing to the ground.
High Altitude Engine Oil Change at 1/2 of normal service interval.
(Altitude: 1500 m or Engine Oil Filter Change at 1/2 of normal service interval.
higher)
When the machine is operated at the altitude 1500 m or higher, the ignition of the engine may deteriorate, possibly
resulting in significant decrease in durability or function. If the machine is unavoidably operated under these conditions,
consult your authorized Hitachi dealer.

9-1
 MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

9-2
 STORAGE

Storing the Machine

In case the machine is to be stored for longer than one month, pay attention to the following points to prepare next
operation.

Item Remedy
Machine Cleaning Wash the machine. Remove soil or other debris adhered to the machine.
Lubrication/Greasing Check lubricant's level and contamination. Fill up or change if necessary. Lubricate all grease
points.
Coat grease to exposed metal surfaces which are subject to rust (i.e. cylinder rods etc.).
Battery Remove the batteries and store them in a dry protected place after charging fully. If not
removed, disconnect the negative battery cable from the ( ) terminal.
Coolant Add anti-rusting agent. If storing in extremely cold areas, either add extra anti-freeze or drain
coolant completely to avoid freezing. In this case, place a sign reading "NO COOLANT".
Protection Against Dust Store the machine in a dry storage area using a protective cover.
and Moisture
Tools Inspect and repair, then store.
Lubrication Operation If oil film on the metal surfaces is lost, rust may begin, possibly causing abnormal wear of the
machine when the machine operation is restarted. If the machine is stored for a long time,
operate hydraulic functions for travel, swing and digging two to three times for lubrication,
at least once a month. Be sure to check the coolant level and lubrication conditions before
operating. Charge the batteries at this time.

f NOTE:
 Lubricating operation is a series of warm-up, travel, swing and digging operation carried out repeatedly for a few cycles
at slow speed.
 Lubricants will deteriorate during long term storage of the machine. Be sure to carefully check the lubricants before
restarting operation of the machine.
 Refer to "Using Rubber Crawler" in the OPERATING THE MACHINE section for the machines equipped with rubber crawlers.

10-1
 STORAGE

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

10-2
 TROUBLESHOOTING

Troubleshooting
If any machine trouble has occurred, immediately repair it. Make certain the cause of the trouble and take necessary
measures to prevent the reoccurrence of the same trouble.
In case troubleshooting is difficult, or measures marked with * must be taken, consult the nearest Hitachi dealer. Never
attempt to adjust, disassemble, or repair the hydraulic and/or electrical/electronic parts/components.
IMPORTANT: Never attempt to disassemble or modify the electrical/electronic components.

Engine
Consult the nearest Hitachi dealer for the engine troubleshooting.

Engine Auxiliaries

Problem Cause Solution

Batteries will not be charged. Broken battery separator Replace
Faulty regulator * Adjust and replace
Faulty ground line * Repair
Faulty alternator * Repair or replace
Batteries discharge quickly after being Shorted cable * Repair or replace
charged. Shorted battery separator * Repair or replace
Increased sediment in battery * Replace
Coolant temperature is too high. Low coolant level Refill
Insufficient fan belt tension Adjust
Damaged rubber hose * Replace
Faulty thermostat * Replace
Faulty coolant temperature gauge * Replace
* Mark: Consult your authorized Hitachi dealer.

11-1
 TROUBLESHOOTING
Impossible to Start the Engine

Problem Cause Solution

Engine will not start. Starter does not Discharged battery Charge or replace battery.
rotate or is not Disconnected, loose, or corroded battery After repairing the corroded
powerful. terminals area, securely tighten the
connectors.
Lowered pilot control shut-off lever Pull pilot control shut-off lever
up.
Disconnected, loose, or corroded starter After repairing the corroded
ground line terminals area, securely tighten the
connectors.
Faulty pilot control shut-off lever electrical Repair
system
Too high engine oil viscosity Change engine oil with
appropriate viscosity.
Faulty starter and/or electrical system * Repair and adjust
Starter rotates. No fuel After checking that no fuel is
leaking, refill fuel.
Faulty injection pump * Repair and adjust
Air in the fuel system Bleed air.
Clogged fuel filter After draining water, replace
the element.
Frozen fuel Warm the fuel pump with
hot water or wait until the
atmospheric temperature rises.
Faulty preheat system * Repair and adjust
Even though the engine is started, the Too low idle speed * Repair and adjust
engine stalls soon. Clogged fuel filter After draining water, replace
the element.
Faulty engine control system * Repair and adjust
Clogged air cleaner Clean or replace the element.
Faulty injection pump * Repair and adjust
Engine runs irregularly. Faulty fuel system * Repair and adjust
Water or air in the fuel system Drain water or bleed air.
Faulty engine control system * Repair and adjust

* Mark: Consult your authorized Hitachi dealer.

11-2
 TROUBLESHOOTING
Control Lever

Problem Cause Solution

Lever is heavy to operate. Rusted joint * Lubricate or repair
Worn pusher * Replace
Does not move smoothly Worn pusher * Repair or replace
Faulty pilot valve * Replace
Does not return to neutral. Faulty pilot valve * Replace
The lever is tilted in the neutral position Worn joint * Repair or replace
due to increase in play. Faulty pilot valve * Replace
* Mark: Consult your authorized Hitachi dealer.

11-3
 TROUBLESHOOTING
Hydraulic System
When the machine is stored without operation, air mixed in hydraulic oil will become separated and will accumulate
in the cylinder upper sections, causing a delay in the response time of the machine movement or weak power
development.
In case these symptoms appear, repeatedly operate all actuators several times.
Problem Cause Solution
No hydraulic Functions Faulty hydraulic pump * Repair or replace
(Noise from pumps) Lack of hydraulic oil Refill
Broken suction pipe and/or hose * Repair or replace
No hydraulic Functions Faulty pilot pump * Replace
(Hydraulic pump noise remains Faulty pilot shut-off solenoid valve * Replace
unchanged.) Faulty wire harness (pilot shut-off solenoid * Repair or replace
valve) pilot shut-off switch
The pilot control shut-off lever is in the LOCK Turn the pilot shut-off lever to
position. the UNLOCK position.
All actuators have no power. Malfunction due to worn hydraulic pump * Replace
Decreased main relief valve set pressure in the * Adjust
control valve
Lack of hydraulic oil Refill
Clogged suction strainer in the hydraulic oil Clean
tank
Absorption of air from the oil suction side Retighten
Only one side lever is inoperable or has Faulty relief valve in the valve * Repair or replace
no power. Broken pipe and/or hose * Repair or replace
Loose pipe line joint Retighten
Broken O-ring at pipe line joint * Replace
Faulty hydraulic pump * Repair or replace
Faulty pilot valve * Replace
Faulty pilot circuit line * Repair or replace
Faulty pilot solenoid valve * Repair or replace
* Mark: Consult your authorized Hitachi dealer.

11-4
 TROUBLESHOOTING

Problem Cause Solution

Only one actuator is inoperable. Broken control valve spool * Replace
Embedded foreign matter in valve spool * Repair or replace
Broken pipe and/or hose * Repair or replace
Loose pipe line joint Retighten
Broken O-ring at pipe line joint * Replace
Broken actuator * Repair or replace
Faulty pilot valve * Replace
Faulty pilot circuit line * Repair or replace
Only one cylinder is inoperable or has Broken oil seal in cylinder * Repair or replace
no power. Oil leak due to damage to cylinder rod * Repair or replace
Faulty pilot valve * Replace
Faulty pilot circuit line * Repair or replace
Low set pressure of main or port relief valve * Adjust and replace
(boom, arm and bucket)
Hydraulic oil temperature increases. Stained oil cooler Clean
Insufficient engine fan belt tension Adjust
Oil leak from low pressure hose Loose clamps Retighten

* Mark: Consult your authorized Hitachi dealer.

11-5
 TROUBLESHOOTING
Drive Function
Problem Cause Solution
One or both side tracks are inoperable. Damaged center joint * Repair or replace
Incompletely released parking brake * Repair or replace
Broken travel motor * Repair or replace
Faulty pilot valve * Replace
Faulty pilot circuit line * Repair or replace
Faulty counter balance valve * Replace
Does not travel smoothly. Overly tensioned or slackened crawler sag Adjust
Deformed track frame * Repair or replace
Embedded foreign matter such as rock Remove
fragments
Dragged parking brake * Repair
Faulty counter balance valve * Replace
Travel speed does not change. Faulty travel speed switch. * Replace
Poor contact in connector * Repair or replace
Damaged wire harness * Repair
Faulty solenoid valve * Repair or replace
Faulty motor * Repair or replace
* Mark: Consult your authorized Hitachi dealer.

11-6
 TROUBLESHOOTING
Swing Function
Problem Cause Solution
Upperstructure does not swing. Faulty swing parking brake * Repair or replace
Broken swing motor * Repair or replace
Faulty pilot valve * Replace
Faulty pilot circuit line * Repair or replace
Low set pressure of swing relief valve * Adjust and replace
Swing is not smooth. Worn swing gear * Repair or replace
Damaged swing bearing and bearing balls * Repair or replace
Lack of grease Refill
Low set pressure of swing relief valve * Adjust and replace
* Mark: Consult your authorized Hitachi dealer.

Immediately after the control valve, swing motor relief valve and/or the swing motor is replaced, a noise may be
emitted and/or operation may not be performed smoothly due to air trapped in the hydraulic line.
Slowly continue to operate the machine for approx. 10 minutes to bleed air.
After repair work is complete, be sure to check the oil level in the hydraulic oil tank. Refill hydraulic oil as needed.

Others
The machine may have a noise, excessive vibration, and abnormal smell when any trouble occurs.
Always beware of the machine conditions during operation.

11-7
 TROUBLESHOOTING

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

11-8
 SPECIFICATIONS

Std. Specification
ZX17U-5A
A C

E
D

J I

H G

MABC-12-001

Model ZX17U-5A
Specification 3-Pillars Canopy
Type of Front-End
- Boom Swing Type
Attachment
Bucket Capacity (Heaped) m (yd )
3 3
0.034 (0.044)
Operating Weight kg (lb) 1760 (3880)
Base Machine Weight kg (lb) 1330 (2930)
3TNV70
Engine kW/min-1 10.6/2400
(PS/rpm) (14.4/2400)
A: Overall Width mm (ft·in) 990 (3' 3'')
B: Overall Height mm (ft·in) 2380 (7' 10'')
C: Rear End Swing Radius mm (ft·in) 680 (2' 3")
D: Minimum Ground
mm (ft·in) 165 (7'')
Clearance
E: Counterweight
mm (ft·in) 450 (1' 6'')
Clearance
F: Engine Cover Height mm (ft·in) 1150 (3' 9'')
G: Undercarriage Length mm (ft·in) 1570 (5' 2'')
H: Undercarriage Width mm (ft·in) 980 (3' 3'')/1280 (4' 2'')
I: Sprocket Center to Idler
mm (ft·in) 1210 (4')
Center
J: Track Shoe Width mm (ft·in) 230 (9'')
kPa
Ground Pressure 26.6 (0.27, 3.9)
(kgf/cm2, psi)
Swing Speed min-1 (rpm) 9.4 (9.4)
Travel Speed (fast/slow) km/h (mph) 4.2/2.4 (2.6/1.5)
Gradeability 25° (tan θ = 0.47)

fNOTE:
shown.
The dimensions do not include the height of the shoe lug. The dimensions of the machine equipped with rubber crawlers are

12-1
 SPECIFICATIONS

Working Ranges
ZX17U-5A
K (Left) K (Right)

D
E

F
J
A

MABC-12-002

Category ZX17U-5A
Item 3-Pillars Canopy
A: Maximum Digging Reach mm (ft·in) 3810 (12' 6")
B: Maximum Digging Depth mm (ft·in) 2190 (7' 2")
C: Maximum Cutting Height mm (ft·in) 3540 (11' 7")
D: Maximum Dumping Height mm (ft·in) 2510 (8' 3")
E: Overall Height mm (ft·in) 2380 (7' 10")
F: Overall Length mm (ft·in) 3500 (11' 6")
G: Minimum Swing Radius mm (ft·in) 1530 (5')
H: Boom Swing Pivot Offset Distance mm (ft·in) 105 (4")
I: Blade Bottom Highest Position mm (ft·in) 285 (11")
J: Blade Bottom Lowest Position mm (ft·in) 225 (9")
K: Offset Distance mm (ft·in) L355 (1' 2") R555 (1' 10")

fNOTE:
 The dimensions do not include the height of the shoe lug. The dimensions of the machine equipped with rubber crawlers
are shown.
 L: Left R: Right

12-2
 SPECIFICATIONS

Bucket Types and Applications ZX17U-5A

Bucket Width mm Front-End Attachment

Bucket Capacity
Bucket m³ (yd³) 0.93 m
(With side cutter) (Without side cutter)
ISO (Heaped) (3' 1")
mm (in) mm (in)
Arm
Hoe Bucket 0.019(0.025) 300 (12") 250 (10") 
0.024(0.031) 350 (14") 300 (12") 
0.029(0.038) 400 (16") 350 (14") 
0.034(0.044) 450 (18") 400 (16") 
0.039(0.051) 500 (20") 450 (18") 

fNOTE:
 Symbols in the above table have the following meanings.

: General excavating

: Light duty excavating

: Loading work

 Hoe bucket is applicable to the following types of work.

General excavating:
For digging and loading operation of sand, gravel, clay,
ordinary earth and so on.
Light duty excavating:
For digging and loading operation of dried, loosened earth,
sand, mud and so on.
Their bulk density shall be less than 1600 kg/m³ as a
standard.
Loading work:
For loading operation of dried, loosened earth and sand.
Their bulk density shall be less than 1100 kg/m³ as a
standard.

12-3
 SPECIFICATIONS

Std. Specification
ZX26U-5A
A C

E
D

J
I

H G
MABA-12-004

Model ZX26U-5A
Specification 4-Pillars Canopy Cab
Type of Front-End
- Boom Swing Type
Attachment
Bucket Capacity (Heaped) m (yd )
3 3
0.06 (0.078)
Operating Weight kg (lb) 2630 (5800) 2720 (6000)
Base Machine Weight kg (lb) 1930 (4250) 2020 (4450)
3TNV76
Engine kW/min-1 14.5/2500
(PS/rpm) (19.7/2500)
A: Overall Width mm (ft·in) 1390 (4' 7'') 1420 (4' 8'')
B: Overall Height mm (ft·in) 2430 (8')
C: Rear End Swing Radius mm (ft·in) 795 (2' 7") 870 (2' 10")
D: Minimum Ground
mm (ft·in) 300 (1')
Clearance
E: Counterweight
mm (ft·in) 530 (1' 9")
Clearance
F: Engine Cover Height mm (ft·in) 1490 (4' 11'') 1470 (4' 10'')
G: Undercarriage Length mm (ft·in) 1960 (6' 5'')
H: Undercarriage Width mm (ft·in) 1500 (4' 11'')
I: Sprocket Center to Idler
mm (ft·in) 1530 (5')
Center
J: Track Shoe Width mm (ft·in) 300 (1')
kPa 24.8 25.7
Ground Pressure
(kgf/cm2, psi) (0.25, 3.6) (0.26, 3.7)
Swing Speed min-1 (rpm) 9.1 (9.1)
Travel Speed (fast/slow) km/h (mph) 4.5/2.9 (2.8/1.8)
Gradeability 25° (tan θ = 0.47)

fNOTE:
 The dimensions do not include the height of the shoe lug. The dimensions of the machine equipped with rubber crawlers are shown.
 The specifications include additional counterweight and extra attachment lines.

12-4
 SPECIFICATIONS

Working Ranges
ZX26U-5A
K (Left) K (Right)

D
E

F
J
A

MABA-12-008

ZX26U-5A
Category
4-Pillars Canopy Cab
Item
1.30 m Arm 1.30 m Arm
A: Maximum Digging Reach mm (ft·in) 4710 (15' 5") 4710 (15' 5")
B: Maximum Digging Depth mm (ft·in) 2730 (8' 11") 2730 (8' 11")
C: Maximum Cutting Height mm (ft·in) 4450 (14' 7") 4260 (14')
D: Maximum Dumping Height mm (ft·in) 3200 (10' 6") 3030 (9' 11")
E: Overall Height mm (ft·in) 2430 (7' 12")
F: Overall Length mm (ft·in) 4180 (13' 9") 4180 (13' 9")
G: Minimum Swing Radius mm (ft·in) 1940 (6' 4") 2020 (6' 8")
H: Boom Swing Pivot Offset Distance mm (ft·in) 85 (3")
I: Blade Bottom Highest Position mm (ft·in) 320 (1' 1")
J: Blade Bottom Lowest Position mm (ft·in) 315 (1' 1")
K: Offset Distance mm (ft·in) L555 (1' 10") R700 (2' 4")

fNOTE:
 The dimensions do not include the height of the shoe lug. The dimensions of the machine equipped with rubber crawlers
are shown.
 L: Left R: Right

12-5
 SPECIFICATIONS

Bucket Types and Applications ZX26U-5A

Bucket Width mm Front-End Attachment

Bucket Capacity
Bucket m³ (yd³) 1.30 m
(With side cutter) (Without side cutter)
ISO (Heaped) (4' 3")
mm (in) mm (in)
Arm
Hoe Bucket 0.05(0.065) 450 (18") 400 (16") 
0.06(0.078) 500 (20") 450 (18") 

fNOTE:
 Symbols in the above table have the following meanings.

: General excavating

: Light duty excavating

 Hoe bucket is applicable to the following types of work.

General excavating:
For digging and loading operation of sand, gravel, clay,
ordinary earth and so on.
Light duty excavating:
For digging and loading operation of dried, loosened earth,
sand, mud and so on.
Their bulk density shall be less than 1600 kg/m³ as a
standard.

12-6
 SPECIFICATIONS

Noise Level Results

(2000/14/EC)
(2006/42/EC)
LwA: guaranteed sound power level of airborne noise (ISO
6395:1988)
LpA: sound pressure level at operator’s station (ISO 6396:2008)

Unit: dB(A)
Cab Canopy
LwA LpA LwA LpA
ZX17U-5A − − 93 76
ZX26U-5A 93 78 93 77

Vibration Level
Hands/Arms: T he acceleration to which the operator's
hands and arms will be exposed is lower than
2.5 m/s².

Entire body: T he acceleration to which the operator's

entire body will be exposed is lower than
0.5 m/s².

fNOTE: The acceleration is measured in accordance with

ISO 2631/1; ISO 5349 and SAE J1166.
Dozer blade on ground.

Electric Fans
We consider our products exempted from EU regulation
327/2011, implementing EU directive 2009/125/EC, based on
the fact that the fans are considered battery powered as the
energy supply recharging the battery is not continuous nor at
a constant level.

12-7
 SPECIFICATIONS

Lifting Capacities

fNOTE:
 Lifting capacity of the ZX series does not exceed 75 % of

tipping load with the machine on firm, level ground or 87 %
of full hydraulic capacity. (ISO 10567)
 Net lifting capacities are equal to the values obtained by

deducting the ATT mass from the values described in the
table below.

ZX17U-5A Z (m)
Boom 1.82 m, Counterweight 120 kg
Canopy Unit; kg
3
X MAX
Arm 1 2 3
Z REACH [m] Z2
Z2 420 230 200 3.27 2
0.93 m Z1 390 220 210 3.15
Z3 1120 390 280 2.58
1

0
Z1

Z3
2
0 1 2 3 4
X (m)

MABA-12-009

12-8
 SPECIFICATIONS
ZX26U-5A Z (m)

Boom 2.10 m, Counterweight 240 kg

Canopy Unit; kg 4

X MAX
Arm 1 2 3 4 3
Z REACH [m]
Z2
Z2 370 240 230 4.07
1.30 m Z1 620 350 240 3.90 2
Z3 1680 630 350 300 3.35
1

0
Z1

Boom 2.10 m, Counterweight 150 kg 1

Cab Unit; kg
X MAX 2
Z3
Arm 1 2 3 4
Z REACH [m]
Z2 380 240 240 4.07 3
1.30 m Z1 640 360 250 3.90 0 1 2 3 4 5
Z3 1680 650 360 310 3.35 X (m)

MABA-12-010

12-9
 SPECIFICATIONS

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

12-10
 OPTIONAL ATTACHMENT
HYDRAULIC BREAKER, HYDRAULIC CRUSHER AND QUICK COUPLER

Hydraulic Breaker, Hydraulic Crusher and Quick

Coupler
Selecting a breaker or crusher
Select a breaker, crusher or quick coupler with the correct
size and weight for your machine, considering the stability
of the machine, hydraulic oil pressure and flow rate of the
breaker, crusher or quick coupler. Consult your authorized
Hitachi dealer for correct breaker information.

Precautions for Operation

Carefully study the operation manuals of the breaker,
crusher and quick coupler.
To avoid damaging the machine, hydraulic breaker, crusher
or quick coupler, follow the precautions given below.

Precautions for connecting breaker, crusher or quick

coupler piping
Do not allow impurities to enter into the system when
disconnecting/connecting hoses of the breaker, crusher or
the quick coupler with the arm end piping.
When the breaker, crusher or quick coupler is not installed,
always install caps or plugs to open ends of the pipes on
the arm top and hoses of the breaker, crusher or the quick
coupler to prevent impurities from entering the system.
Be sure to provide spare caps and plugs in the tool box so
that they will be available when needed.
After connecting, check the connecting seal fitting for oil
leakage, and pipe clamp bolts for looseness.

13-1
 OPTIONAL ATTACHMENT
HYDRAULIC BREAKER, HYDRAULIC CRUSHER AND QUICK COUPLER

Attachment
Allowable Weight Limits of Installed Attachment

dWARNING:
 When an attachment other than the standard bucket
is installed on the machine, the machine stability will
be different.
If a heavy attachment is used, not only will
controllability be affected but also machine stability
will be reduced, possibly causing safety hazard.
 Before installing attachments such as hydraulic
breaker, crusher (concrete crusher), or pulverizer,
take machine controllability into account when
selecting the weight of the attachment by referring
to the table below.
 According to the specifications of installed
attachment and the base machine, the machine
weight may exceed the allowable maximum
operating weight of the ROPS, making the ROPS
unable to assure the protective function for operator.
Refer to the ROPS certification affixed in the cab for
the allowable maximum operating weight.
(Unit: kg)
Base Machine Breaker Crusher/Pulverizer
Specification
Model Arm Std.Weight Max.Weight Std.Weight Max.Weight
ZX17U-5A Std. 70 80 90 100
Zero Tail
Cab Std. 180 200 220 250
Swing Model ZX26U-5A
Canopy Std. 170 180 200 230

 Breaker operation speed is faster than crusher operation

so that the recommended breaker max. weights are
reduced more than those of the crushers.
 Avoid installing an attachment with a long overall length.
Damage to the front attachment may result.
 When an attachment of the max. weight is installed,
always operate the attachment over the front or rear
side of the machine. In addition, avoid operating the
attachment at the maximum reach.
 Crushers are heavier than breakers. Slowly move the
control lever when operating a crusher.

13-2
 OPTIONAL ATTACHMENT
PIPING FOR BREAKER AND CRUSHER

Piping for Breaker and Crusher (Optional)

Operational procedures for stop valves and selection
valve.

A: Selection Valve
Remove a rubber cap and change the attachment.

ZX17U-5A MABA-07-037

MABA-13-006 MABA-13-007
ZX17U-5A ZX26U-5A

B, C: Stop Valves A
Stop Valves B, C
Close : When not using attachment or is detached.
Open : When using attachment. ZX26U-5A MABA-00-002

Close B

MABA-13-008

Open

MABA-13-010
MABA-13-009

Pedal Operation and Hydraulic Oil Flow

When the pedal is depressed to “D” side, hydraulic oil flows
into line “B”.
When the pedal is depressed to “E” side, hydraulic oil flows
into line “C”. C
E

MABA-13-011

MABA-13-003

13-3
 OPTIONAL ATTACHMENT
ATTACHMENT PEDAL (HYDRAULIC BREAKER)

Attachment Pedal (Hydraulic Breaker) (Optional)

The hydraulic breaker can be operated by using attachment

pedal (2) located on the left front of the seat, as illustrated.

dCAUTION: Do not allow your foot to rest on

attachment pedal (2) when the pedal is not in use.
1. Turn cover (1) of attachment pedal (2) forward. 1
2. Depress attachment pedal (2) forward to operate the
breaker. 2

3. Remove foot from attachment pedal (2) to stop the

breaker.
4. Depress attachment pedal (2) forward and lock the pedal MABA-13-001
to continuously operate the breaker.
5. When attachment pedal (2) is locked in the neutral
position, the breaker does not operate. When the
breaker is not in use, lock the pedal in the neutral
position.

Forward
LOCK
position
1
Neutral
LOCK
position

MABA-13-002

Release Position MABA-13-003

13-4
 OPTIONAL ATTACHMENT
ATTACHMENT PEDAL (HYDRAULIC BREAKER)

Precautions for Breaker Operation

dWARNING: Machine stability is reduced as the

breaker is much heavier than the bucket. When using
a breaker, the machine is more apt to tip over. Also,
flying objects may hit the cab or other part of the
machine. Observe the following precautions and take
any other precautions necessary to prevent accidents
and machine damage from occurring.

Avoid hitting objects with breaker.

The breaker is heavier than the bucket, causing the breaker
to lower faster.
Take care not to hit any objects with breaker. Doing so will MZX5-13-001
result in damage to the breaker, the front attachment, and/
or the upperstructure.
Always move (lower) the breaker slowly to position the tip
of the chisel on the object to be broken before starting
breaker operation.

Avoid moving objects with breaker.

Do not use the breaker and/or the bracket to move objects.
Especially, do not use the swing function to move objects.
Failure to do so may damage the boom, arm, and/or
breaker.

Avoid operating breaker at cylinder stroke end

Always operate the breaker by positioning the cylinder rods
50 mm or longer before the stroke end position. MZX5-13-002
When operating the breaker with cylinders fully retracted
or extended, hydraulic cylinders, arm or boom may be
damaged.

MZX5-13-003

13-5
 OPTIONAL ATTACHMENT
ATTACHMENT PEDAL (HYDRAULIC BREAKER)

Stop operation if breaker hydraulic hoses jump Hose jumping

abnormally. abnormally
Accumulator
Change in breaker accumulator pressure or a damaged
accumulator will cause abnormal hose jumping and may
cause breaker and/or machine damage.
Immediately stop the machine operation. Failure to do
so may result in serious failure in the hydraulic system
including pumps. Hose jumping
abnormally
Immediately consult your authorized Hitachi dealer.
M104-05-058

Do not operate the breaker in water.

Doing so will cause rust and seal damage, resulting in
damage to the hydraulic system components.
Rust, dust and water may enter into the hydraulic oil
through the broken seal, causing damage to the hydraulic
system.

MZX5-13-017

Do not use breaker for lifting operation.

The machine tipping over and/or breaker damage may
result.

MZX5-13-004
Do not operate the breaker to the side of the machine.
The machine may become unstable and undercarriage
component life may shorten as a result from operating the
breaker to the side of the machine.

MZX5-13-005

13-6
 OPTIONAL ATTACHMENT
ATTACHMENT PEDAL (HYDRAULIC BREAKER)

Operate the chisel carefully to avoid hitting the

machine.
When the arm rolled in with the breaker equipped, the
chisel may come in contact with the boom.
Watch Out!
Take care
not to hit the
boom with
the breaker

M1M7-05-023

Do not operate breaker with the arm positioned

vertically.
Excessive vibration to the arm cylinder will occur, causing oil
leakage.

MZX5-13-006
Press the breaker so that the chisel (the axis) is
positioned and thrust perpendicular to the object.
Failure to do so may damage the chisel or may cause seized
piston.

MZX5-13-007

Do not operate the breaker continuously longer than

one minute.
Failure to do so may result in premature wear of the chisel.
If an object could not be broken within one minute, apply
the chisel to other locations, less than one minute for each
location.

If an object could not

be broken within one
minute, apply the chisel
to other locations.
M147-05-015

13-7
 OPTIONAL ATTACHMENT
ATTACHMENT PEDAL (HYDRAULIC BREAKER)

Raising the front part of the undercarriage by pressing

down the breaker may cause damage to the front
attachment.
Do not raise the front part of the undercarriage 150 mm or
more by pressing down the breaker.
Pressing Raising
Down 10 to 15 cm

M147-05-016

Do not operate breaker with the boom swing operation

Do not operate the breaker for long period of time while
swinging the boom.
Failure to do so may shorten the service life of the main
frame.

OK

MADB-13-044

13-8
 OPTIONAL ATTACHMENT
ATTACHMENT PEDAL (HYDRAULIC CRUSHER)

Attachment Pedal (Hydraulic Crusher) (Optional)

The hydraulic crusher can be operated by using attachment
pedal (2) located on the left front of the seat, as illustrated.

dCAUTION: Do not allow your foot to rest on

attachment pedal (2) when the pedal is not in use.
1
1. Turn cover (1) of attachment pedal (2) forward.
2. Depress attachment pedal (2) backward and forward to 2
operate the crusher.
3. Remove foot from attachment pedal (2) to stop the
crusher.
MABA-13-001
4. When attachment pedal (2) is locked in the neutral
position, the crusher does not operate. When the crusher
is not in use, lock the pedal in the neutral position.

Forward
LOCK
position
1
Neutral
LOCK
position

MABA-13-002

Release Position MABA-13-003

13-9
 OPTIONAL ATTACHMENT
ATTACHMENT PEDAL (HYDRAULIC CRUSHER)

Precautions for Crusher Operation

Prevent machine tipping over and damage to the front
attachment. Observe the following precautions for crusher
operation.

dWARNING: Machine stability is reduced as crusher is

much heavier than the bucket. When operating with
a crusher, the machine is more apt to tip over. Falling
or flying objects may hit the cab or other part of the
machine. Observe the following precautions and take
any other precautions necessary to prevent accidents
and machine damage from occurring.

 Do not allow the machine's weight to be supported by

the crusher or bucket cylinder with the bucket cylinder
fully extended or retracted. Failure to do so may result
in damage to the front attachment. In particular, avoid
doing so with the bucket cylinder fully extended, as the
front attachment will be easily damaged.
Take care to prevent this from happening when
dismantling foundation structures using the crusher.

 Using the front attachment, do not raise the base

machine off the ground with the arm cylinder fully
extended. Failure to do so may result in damage to the MZX5-13-008
arm cylinder.

 When a heavyweight attachment such as a crusher is

installed, avoid quickly starting or stopping the front
attachment. Failure to do so may result in damage to the
front attachment.

 Do not attempt to perform crushing on either side of the

machine. Always perform crushing operations to the fore
or rear, parallel with the tracks. Otherwise, tipping over
may occur.

MZX5-13-009

13-10
 OPTIONAL ATTACHMENT
ATTACHMENT PEDAL (HYDRAULIC CRUSHER)

 When the arm rolled in with the crusher equipped, the

crusher may come in contact with the boom.

Watch Out!
Take care not to hit the
boom with the crusher

MZX5-13-010
 When operating the crusher up high with the boom fully
raised, be careful of falling objects.

 When operating the crusher on a floor in a building, first

confirm that the floor has sufficient strength to support
the load caused by crushing, in addition to the machine MZX5-13-011
weight.
The load equivalent or higher than the machine weight
may be applied on floor depending on the operation
method.

MZX5-13-012

13-11
 OPTIONAL ATTACHMENT
ATTACHMENT PEDAL (HYDRAULIC CRUSHER)

 Always operate the crusher on a stable, level surface, not

on a slope or on crushed scraps.
 Do not use the crusher to haul or load crushed scraps.
 To prevent the attachment from falling accident, use a
platform when replacing or detaching the attachment.
 If a multiple number of attachments such as crusher and
bucket, or crusher and breaker are used and replaced
with each other at intervals, impurities are more apt to
enter the hydraulic system, the hydraulic oil deteriorates
quickly. For this reason, replace the hydraulic oil tank filter
and change the hydraulic oil at the intervals specified in
the breaker time sharing diagram in the previous section.
 Always remove the crusher from the excavator before
transporting the machine. Do not fully extend the bucket
cylinder when transporting, as this may damage the front
attachment by vibrations during transportation.

13-12
 OPTIONAL ATTACHMENT
NUMERIC KEYPAD LOCK

Numeric Keypad Lock (Optional)

Precautions for Use
 This system comprises precision machinery, and must be
handled fully carefully.
 In this system, the password can be determined at the
discretion of the customer, but must be controlled by the
customer. It is recommended to change the password
frequently to improve security. If the customer forgets the
password, contact your authorized Hitachi dealer.
 Keep open flames including burning cigarette away from
the numeric keypad. Use soft cloth to wipe the surface of
the numeric keypad.
 If the machine will not be in use for a long period of
time, disconnect the battery cables to prevent battery
discharge.
 If any maintenance discrepancy is observed, do not
operate the machine.

13-13
 OPTIONAL ATTACHMENT
NUMERIC KEYPAD LOCK

Description of Security Functions

This system enables starting the engine only when the
input password accords with the one predetermined by the 1
customer.

Unlocking
 Turn the key switch (1) ON, and when all the numeric
keys (2) are lit, input the password. When the buzzer
sounds and the unlocking indicator (3) (green LED) is lit,
unlocking is done, and the engine can be started.
M1M7-01-007
IMPORTANT: Input the password by using numeric
keypad (2) within 15 seconds after all numeric keys
(2) are lit. After 15 seconds, all numeric keys (2) will
go off and inputting is not accepted any longer. On 2 3
that occasion, redo from the beginning by turning key
switch (1) OFF once.

Locking
 After key switch (1) is turned OFF, the machine will be
locked automatically after the lapse of time set (user
defined) for lock delay timer. While the lock delay timer is
working, the machine is locked immediately by pushing M1M7-OP1-01-001
any of numeric keys (1 – 9, 0, F, or C). Besides, while the
lock delay timer is working, unlocking indicator (3) keeps
blinking.

13-14
 OPTIONAL ATTACHMENT
NUMERIC KEYPAD LOCK

Description of Numeric Keypad

1. Unlocking indicator (3) (green LED)
2 3
While this indicator (3) is blinking or kept ON, the engine
can be started without inputting the password. Indicator
(3) will be lit when the 2nd digit is entered at input of
password.
4
2. Locking indicator (6) (red LED)
When locked, indicator (6) slowly blinks. Indicator (6) is
5
lit when the 1st and 3rd digits are entered at the input of
password.
3. Numeric keys (2) (1 – 9 and 0) 6 M1M7-OP1-01-001
Used for inputting the password and making various
other kinds of setting.
4. Key F (4)
Used for function setting.
5. Key C (5)
Used primarily for cancelling input. Besides, this key is
used to check new password when it is changed.

13-15
 OPTIONAL ATTACHMENT
NUMERIC KEYPAD LOCK

Unlocking
1. Turn key switch (1) ON. Then, all numeric keys (2) are lit.
2. Input the 1st digit of the four-digit password. 1

3. Similarly, input the 2nd digit.

4. Similarly, input the 3rd digit.
5. Similarly, input the 4th digit.
6. If the input numerals coincide with those of the
password, the buzzer sounds twice, and unlocking is
done. In this condition, when key switch (1) is turned ON, M1M7-01-007
the engine will start.

2
fNOTE: If mis-input the password, the entered numbers can
be cancelled by pushing Key C (3). Alternatively, redo from the
beginning by turning key switch (1) OFF.

M1M7-OP1-01-002

M1M7-OP1-01-003

13-16
 OPTIONAL ATTACHMENT
NUMERIC KEYPAD LOCK

Change Password
Cancel the registered password, and set a new password.
1
1. Turn key switch (1) to the ON position.
2. Unlock the numeric keypad.
3. Push Key F (2) and Key 1 (3) simultaneously for more
than 2 seconds.
4. Two indicators (4) and (5) blink simultaneously, and the
buzzer sounds.
M1M7-01-007
5. Input new 4-digit password. After inputting, two
indicators (4) and (5) are lit, and the buzzer sounds twice.
6. Once again, re-enter the new password. (the same
password as that in Item 5)
3
When the new password is properly input, two indicators 2
(4) and (5) blink, and the numerals of the new password
are lit in turn. After blinking the new password, the
password can be displayed by pushing Key C (6).

fNOTE: Registration is not made at this stage.

M1M7-OP1-01-004
When the buzzer sounds 8 times and two indicators
(4) and (5) alternately blink, the input password was
incorrect. Start from item 3 again. 4
7. Push Key F (2) for more than 2 seconds. The buzzer
sounds three times and the password is registered.
This is the end of the procedure. The password will be
enabled from the next input.

fNOTE: When Key C (6) is pushed under the Change Password

mode, the process starts from item 4. If you want to terminate
the Change Password process, turn key switch (1) OFF. 5 M1M7-OP1-01-005

5 M1M7-OP1-01-005

13-17
 OPTIONAL ATTACHMENT
NUMERIC KEYPAD LOCK

Changing Lock Timer Setting

The lock timer can be changed in this mode.
1
1. Turn key switch (1) to ON position.
2. Unlock the numeric keypad.
3. Push Key F (2) and Key 2 (7) simultaneously for more
than 2 seconds.
4. Two indicators (4) and (5) blink simultaneously, and the
buzzer sounds.
M1M7-01-007
5. Push a relevant key to set the lock delay timer.
List of lock time assigned to each key 7
as timer
Key 1: 15 seconds (Factory default)
Key 2: 3 minutes
2
Key 3: 5 minutes
Key 4: 10 minutes
Key 5: 15 minutes
Key 6: 30 minutes
Key 7: 60 minutes
Key 8: 90 minutes
M1M7-OP1-01-006
Key 9: 120 minutes
Key 0: 0 seconds
4
6. Push Key F (2) for more than 2 seconds. The buzzer
sounds three times and the change is registered.
This is the end of the procedure.

6
fNOTE: If you want to terminate the process, push key C (6) or
turn key switch (1) OFF.

5 M1M7-OP1-01-005

13-18
 OPTIONAL ATTACHMENT
NUMERIC KEYPAD LOCK

Alarm Function
If an incorrect password is input four times, buzzer and horn
will sound to warn the operator. Horn and buzzer will keep 1
sounding for predetermined period of time even key switch
(1) is turned OFF.
After that, horn and buzzer will sound to warn the operator
every time key switch (1) is turned ON until the correct
password is input.

System Error Display M1M7-01-007

In case any abnormality occurs on the system, two
indicators blink alternately.
Consult your authorized Hitachi dealer.

Factory Default Setting

Factory default setting is shown below.
(1) Password
0000
(2) Lock delay timer set time
15 seconds

13-19
 OPTIONAL ATTACHMENT
NUMERIC KEYPAD LOCK

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

13-20
 INDEX
A Change Hydraulic Oil .................................................................. 7-40
Access Covers....................................................................................7-8 Check and Adjust Fan Belt Tension ........................................ 7-63
Adjust the Operator’s Seat ...........................................................S-6 Check and Adjust Injection Timing ........................................ 7-83
Adjust Track Sag (Rubber Crawler) and Check for Check and Replace Bucket Teeth ............................................ 7-73
Damage ...................................................................................... 7-76 Check and Replace Seat Belt .................................................... 7-81
Adjusting the Seat (Optional) .................................................. 1-15 Check Coolant Level .................................................................... 7-62
Air Cleaner ...................................................................................... 7-60 Check Crankcase Breather......................................................... 7-83
Air Cleaner Element ..................................................................... 7-60 Check Fuel Hoses .......................................................................... 7-59
Alternator Indicator ........................................................................1-6 Check Fuel Level ........................................................................... 7-55
AM/FM Radio Operation ............................................................ 1-10 Check Hoses and Lines ............................................................... 7-48
Attachment..................................................................................... 13-2 Check Hydraulic Oil Level .......................................................... 7-38
Attachment Pedal (Hydraulic Breaker) (Optional) ............ 13-4 Check Instruments After Starting Engine ...............................3-5
Attachment Pedal (Hydraulic Crusher) (Optional)............ 13-9 Check Radiator Cap ..................................................................... 7-83
Avoid Abusive Operation .......................................................... 5-12 Check Starter and Alternator ................................................... 7-83
Avoid Applying Heat to Lines Containing Flammable Check the Hour Meter Regularly................................................7-2
Fluids ........................................................................................... S-36 Check Water Separator ............................................................... 7-56
Avoid Colliding Blade Against Rocks..................................... 5-15 Check, Clean and Function Check of Injection Nozzle ... 7-83
Avoid Colliding Boom Cylinder With Track.......................... 5-15 Clean Cab Floor (ZX26U-5A) (Cab equipped
Avoid Driving Bucket Teeth into Ground ............................. 5-13 machine) .................................................................................... 7-82
Avoid Excavation Using Upperstructure and/or Boom Clean Radiator and Oil Cooler Core ....................................... 7-67
Swing Power ............................................................................. 5-12 Clean Suction Filter ...................................................................... 7-40
Avoid Heating Near Pressurized Fluid Lines ....................... S-36 Components Name ........................................................................1-1
Avoid High-Pressure Fluids ....................................................... S-31 Confirm Direction of Machine to Be Driven........................ S-13
Avoid Hitting Blade With Bucket............................................. 5-15 Control Lever (ISO Pattern) ..........................................................5-1
Avoid Injury from Attachment Falling Accident ............... S-29 Control Lever Universal Joint ................................................... 7-26
Avoid Injury from Back-Over and Swing Accidents ......... S-17 Coolant Temperature Indicator ..................................................1-7
Avoid Injury from Rollaway Accidents .................................. S-16 Cooling System ............................................................................. 7-61
Avoid other than Specified Machine Operations ............. 5-19 Correct Maintenance and Inspection Procedures ...............7-1
Avoid Power Lines ........................................................................ S-21 D
Avoid Striking With Bucket ....................................................... 5-13
DRIVING THE MACHINE .................................................................4-1
Avoid Tipping................................................................................. S-19
Defroster Operation .......................................................................1-8
Avoid Undercutting ..................................................................... S-19
Deletion of Preset Memory ....................................................... 1-11
B Dig with Caution........................................................................... S-20
BREAK-IN.............................................................................................2-1 Digital Clock Setting Procedure .............................................. 1-12
Battery .............................................................................................. 7-68 Dispose of Waste Properly......................................................... S-39
Before Starting Engine ..................................................................3-2 Door Lock Release Lever (ZX26U-5A) (Cab equipped
Beware of Asbestos and Silicon Dust and Other machine) .................................................................................... 1-13
Contamination ......................................................................... S-37 Drain Fuel Tank Sump ................................................................. 7-57
Beware of Exhaust Fumes.......................................................... S-34 Drain Hydraulic Oil Tank Sump ................................................ 7-39
Blade Lever ........................................................................................5-3 Drive Machine Safely................................................................... S-14
Blade Pins (ZX26U-5A) ................................................................ 7-24 E
Blower Operation ............................................................................1-8
Electric Fans .................................................................................... 12-7
Boom Cylinder may Hit Blade .................................................. 5-14
Electrical System ........................................................................... 7-68
Boom-Swing Pedal..........................................................................5-2
Emergency Boom Lowering Procedure ............................... 5-21
Breaking in New Machine ............................................................2-1
Emergency Exit (ZX26U-5A) (Cab equipped machine) ... 1-16
Bucket and Link Pins ................................................................... 7-22
Engine............................................................................................... 7-27
Bucket Types and Applications ZX17U-5A .......................... 12-3
Engine Oil Level ............................................................................ 7-27
Bucket Types and Applications ZX26U-5A .......................... 12-6
Engine Oil Pressure Indicator ......................................................1-7
C Ensure Safety Before Rising from or Leaving Operator’s
COMPONENTS NAME .....................................................................1-1 Seat .................................................................................................S-7
Cab Heater Operation (ZX26U-5A) (Cab Equipped Evacuating in Case of Fire.......................................................... S-34
Machine) .......................................................................................1-8 F
Change Bucket .............................................................................. 7-75
Fasten Your Seat Belt ......................................................................S-7
Change Coolant ............................................................................ 7-65
Fastening Machine for Transporting ........................................6-5
Change Engine Oil ....................................................................... 7-28
Follow Safety Instructions ............................................................S-2

14-1
 INDEX
Front Joint Pins............................................................................... 7-22 Never Undercut a High Bank..................................................... S-20
Front Window................................................................................. 1-14 Noise Level Results....................................................................... 12-7
Fuel Gauge..........................................................................................1-7 Numeric Keypad Lock (Optional)...........................................13-13
Fuel Level Indicator..........................................................................1-6
O
Fuel System...................................................................................... 7-54
OPERATING THE ENGINE................................................................3-1
G OPERATING THE MACHINE............................................................5-1
GETTING ON/OFF THE MACHINE................................................1-2 OPERATOR’S STATION.....................................................................1-3
General Precautions for Cab.........................................................S-5 OPTIONAL ATTACHMENT........................................................... 13-1
Getting ON/OFF the Machine......................................................1-2 Object Handling............................................................................ S-22
Grading Operation........................................................................ 5-11 Opening Upper Front Window (ZX26U-5A) (Cab
Greasing............................................................................................ 7-22 equipped machine)................................................................. 1-14
Operate Only from Operator’s Seat...........................................S-8
H
Operate with Caution.................................................................. S-20
Handle Chemical Products Safely............................................ S-39 Operating Backhoe....................................................................... 5-10
Handle Fluids Safely−Avoid Fires............................................ S-24 Operating in Water or Mud........................................................ 4-11
Heater Operation..............................................................................1-8 Overheat Indicator...........................................................................1-7
Hour Meter..........................................................................................1-7
Hydraulic Breaker, Hydraulic Crusher and Quick P
Coupler........................................................................................ 13-1 Park Machine Safely...................................................................... S-24
Hydraulic System........................................................................... 7-34 Parking the Machine.................................................................... 4-13
Parking the Machine on Slopes................................................ 4-13
I
Part Name and Function............................................................. 1-10
Inspect and Adjust Valve Clearance........................................ 7-83 Periodic Replacement of Parts.................................................. 7-18
Inspect Machine...............................................................................S-4 Pilot Control Shut-Off Lever.........................................................5-7
Inspect Machine Daily Before Starting.....................................3-1 Piping for Breaker and Crusher (Optional)........................... 13-3
Install OPG Guard.......................................................................... S-12 Practice Safe Maintenance......................................................... S-26
Investigate Job Site Beforehand.............................................. S-11 Precautions for After Operations............................................. 5-24
J Precautions for Blade Operation.................................................5-4
Jump Starting....................................................................................S-9 Precautions for Breaker Operation.......................................... 13-5
Precautions for Communication Terminal............................ S-40
K Precautions for Crusher Operation.......................................13-10
Keep Person Clear from Working Area.................................. S-18 Precautions for Handling Accumulator (ZX26U-5A)......... S-36
Keep Riders off Machine................................................................S-9 Precautions for Installing Wide Bucket or Special Type
Key Switch...........................................................................................1-5 Bucket.......................................................................................... 5-15
Kind of Oils....................................................................................... 7-19 Precautions for Lightning........................................................... S-21
L Precautions for Operations........................................................ S-10
Layout..................................................................................1-3, 1-4, 7-3 Precautions for Traveling on Slopes....................................... 4-12
Lifting Capacities........................................................................... 12-8 Precautions for Welding and Grinding.................................. S-35
Lifting Machine.................................................................................6-7 Preheat Indicator..............................................................................1-6
Loading/Unloading on a Truck....................................................6-2 Preparations for Inspection and Maintenance......................7-7
Prepare for Emergencies................................................................S-3
M Prevent Battery Explosions........................................................ S-38
MACHINE NUMBERS............................................................................1 Prevent Burns.................................................................................. S-30
MAINTENANCE..................................................................................7-1 Prevent Fires.................................................................................... S-32
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL Prevent Parts from Flying........................................................... S-29
CONDITIONS.................................................................................9-1 Protect Against Flying Debris and Falling Object.............. S-23
Maintenance Guide...................................................................... 7-14 Protect Against Noise.....................................................................S-4
Maintenance Guide Table..............................................................7-4 Provide Signals for Jobs Involving Multiple Machines.... S-13
Maintenance Under Special Environmental Conditions....9-1
R
Measure Engine Compression Pressure................................ 7-83
Miscellaneous................................................................................. 7-73 Radio (ZX26U-5A) (Cab equipped machine) (Optional).....1-9
Monitor Panel....................................................................................1-6 Radio Operation............................................................................. 1-10
Move and Operate Machine Safely............................................S-8 Raise One Track by Using Boom and Arm...............................4-9
Recognize Safety Information.....................................................S-1
N Recommended Fuel..................................................................... 7-54
Never Position Bucket Over Anyone...................................... S-18 Remove Paint Before Welding or Heating............................ S-37
Never Ride Attachment............................................................... S-40 Removing and Storing Lower Front Window...................... 1-14

14-2
 INDEX
Replace Engine Oil Filter............................................................. 7-28 Using Rubber Crawler.................................................................. 5-17
Replace Fuel Filter Element....................................................... 7-58
V
Replace Full-Flow (Return) Filter Element............................ 7-44
Replace Pilot Oil Filter Element................................................ 7-46 VISIBILITY MAP............................................................................... S-41
Replace Rubber Crawler.............................................................. 7-78 Vibration Level................................................................................ 12-7
Replace Rubber Hoses Periodically......................................... S-31 W
Replacing Fuses............................................................................. 7-72 Warming Up in Cold Weather......................................................5-9
Restriction of Attachment Installation.................................. S-13 Warming Up Operation..................................................................5-9
Room Lamp (ZX26U-5A) (Cab equipped machine).......... 1-17 Warn Others of Service Work.................................................... S-27
S Wear Protective Clothing..............................................................S-3
SAFETY.................................................................................................S-1 Working Ranges.................................................................. 12-2, 12-5
SAFETY SIGNS................................................................................. S-43
SPECIFICATIONS............................................................................. 12-1
STORAGE........................................................................................... 10-1
Seat Back Box.................................................................................. 1-15
Seat Belt............................................................................................ 1-17
Seat Fore-aft Adjustment........................................................... 1-15
Shackle Bracket Usage................................................................. 5-20
Side Frame Extend / Retract Lever (ZX17U-5A only)...........5-5
Sound Adjustment........................................................................ 1-12
Starting the Engine..........................................................................3-3
Station Presetting Procedure.................................................... 1-11
Stay Clear of Moving Parts......................................................... S-28
Std. Specification................................................................ 12-1, 12-4
Stopping the Engine.......................................................................3-8
Storing the Machine..................................................................... 10-1
Support Machine Properly......................................................... S-28
Swing Bearing................................................................................. 7-25
Swing Internal Gear...................................................................... 7-26
Swing Post and Others................................................................ 7-22
Switch Panel.......................................................................................1-5
T
TRANSPORTING.................................................................................6-1
TROUBLESHOOTING..................................................................... 11-1
Tightening and Retightening Torque of Nuts and
Bolts.............................................................................................. 7-84
Towing Machine............................................................................ 4-10
Transmission................................................................................... 7-31
Transport Safely............................................................................. S-25
Transporting by Road.....................................................................6-1
Travel Levers (ZX17U-5A)...............................................................4-1
Travel Levers and Pedals (ZX26U-5A)........................................4-3
Travel Mode Pedal (ZX17U-5A)....................................................4-5
Travel Mode Switch (ZX26U-5A).................................................4-6
Travel Reduction Gear................................................................. 7-31
Traveling..............................................................................................4-7
Traveling on Soft Ground..............................................................4-8
Troubleshooting............................................................................ 11-1
Tuning Procedure.......................................................................... 1-11
U
Understand Signal Words..............................................................S-1
Unloading...........................................................................................6-6
Use Correct Track Shoe................................................................ 5-16
Use Handrails and Steps................................................................S-6
Using Booster Battery.....................................................................3-6

14-3
 INDEX

MEMO
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................
..................................................................................................................................................................................................

14-4
 CONFORMITY
The EC Declaration of Conformity includes the machine
without accessory, unless fitted with accessories approved
by Hitachi Construction Machinery.
The EC Declaration of Conformity will lose its validity for
any modification of the machine without approval.

Legal Provisions; Manufacturer;

The machine fulfills all relevant provisions of the following Hitachi Construction Machinery Tierra Co., Ltd.
directives (and their amendments) 1-2 Sasagaoka, Minakuchi-cho, Koka City, Shiga 528-0061
2014/30/EU EMC Directive Japan
2006/42/EC Machinery Directive
2000/14/EC Outdoor Noise Emissions Directive
Hitachi Construction Machinery Co., Ltd.
650, Kandatsu-machi, Tsuchiura-shi, Ibaraki-ken, 300-0013
Japan

Notified body for 2000/14/EC The person who can compile the technical file :
General Manager Engineering
Aboma bv Hitachi Construction Machinery (Europe) N.V.: Oosterhout
Maxwellstraat 49A, PO Box 141, NL-6710 BC Ede Factory
Country : The Netherlands P.O. Box 404. 4900 AK Oosterhout. The Netherlands

Conformity assessment procedure followed;

Annex VI