GOVERNMENT OF INDIA

FAST REACTOR FUEL CYCLE FACILITY

INDIRA GANDHI CENTRE FOR ATOMIC RESEARCH
KALPAKKAM - 603102

SYSTEM FAST REACTOR FUEL CYCLE FACILTY

TITLE JOB HAZARD ANALYSIS ON BATCHING PLANT OPERATION &
MAINTENANCE

Document Acceptance Note

Procedure Number : Rev No. 00

Name of Procedure : JHA on Bar Bending & Cutting machine

Submitted by : TATA Projects Limited

Work Order No. :

Name of Work : CONSTRUCTION OF BUILDINGS 302, 306, 307 AND ALLIED

STRUCTURES INCLUDING CIVIL, ELECTRICAL AND
MECHANICAL WORKS FOR FRFCF AT KALPAKKAM

Above JHA on Bar Bending & Cutting machine has been reviewed by us and found
confirming to specifications and relevant codes and hence accepted by us

REGISTRATION No.
Date:

NAME & SIGNATURE SIGNED

DESIGNATION DATE
REVIEWED BY:

REVIEWED BY:

CONCURRED
BY

APPROVED BY
 INDIRA GANDHI CENTRE FOR ATOMIC RESEARCH
CONSTRUCTION OF BUILDINGS 302, 306, 307 AND ALLIED STRUCTURES Procedure No :
INCLUDING CIVIL, ELECTRICAL AND MECHANICAL WORKS FOR FRFCF AT FRFCF- TPL-JHA
KALPAKKAM

JHA ON BAR BENDING & CUTTING MACHINE Rev. No: 00

FAST REACTOR FUEL CYCLE FACILITY

INDIRA GANDHI CENTRE FOR ATOMIC
RESEARCH

JOB HAZARD ANALYSIS

ON
BAR BENDING & CUTTING MACHINE

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 INDIRA GANDHI CENTRE FOR ATOMIC RESEARCH
CONSTRUCTION OF BUILDINGS 302, 306, 307 AND ALLIED STRUCTURES Procedure No :
INCLUDING CIVIL, ELECTRICAL AND MECHANICAL WORKS FOR FRFCF AT FRFCF- TPL-JHA
KALPAKKAM

JHA ON BAR BENDING & CUTTING MACHINE Rev. No: 00

JHA ON BAR BENDING & CUTTING MACHINE

Work Order No. :

N TPL DOCUMENT NO. : FRFCF- TPL-JHA

PREPARED BY :

ENGINEER-CIVIL

REVIEWED BY :

SAFETY OFFICER

APPROVED BY :

PROJECT MANAGER

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 INDIRA GANDHI CENTRE FOR ATOMIC RESEARCH
CONSTRUCTION OF BUILDINGS 302, 306, 307 AND ALLIED STRUCTURES Procedure No :
INCLUDING CIVIL, ELECTRICAL AND MECHANICAL WORKS FOR FRFCF AT FRFCF- TPL-JHA
KALPAKKAM

JHA ON BAR BENDING & CUTTING MACHINE Rev. No: 00

REVISION CONTROL SHEET

WORK ORDER NO: IGCAR/FRFCF/CV-1 (C)/ETR/036/-WO/2016/229

TPL DOCUMENT NO: FRFRCF-TPL-JHA 06

ISSUE

SL.No REVISION DETAIL APPROVE NO OF DATE

NO D BY PAGES

JHA FOR BAR BENDING & CUTTING MACHINE

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 INDIRA GANDHI CENTRE FOR ATOMIC RESEARCH
CONSTRUCTION OF BUILDINGS 302, 306, 307 AND ALLIED STRUCTURES Procedure No :
INCLUDING CIVIL, ELECTRICAL AND MECHANICAL WORKS FOR FRFCF AT FRFCF- TPL-JHA
KALPAKKAM

JHA ON BAR BENDING & CUTTING MACHINE Rev. No: 00

1. Tools and tackles required : Reinforcement bars & bundles, Bar bending & cutting machine.
2. PPE's required : Helmet, Hand gloves, Shoulder pads, Goggle, Shoes, and
Reflective Jacket etc.
3. Authorization required : Work Permit.
1. Section-Head : Mr. Jois Sridhar Manager

Table 1 JHA for Bar Bending & Cutting machine

Sl.N Sequence of Potential hazards Protection measures to be Action by
o the job taken
1. Bar bending and a) Fall of rebar. 1. Proper supervision should be Site Engineer
cutting of rebars ensured.
using bending 2. PPE’s should be insisted while
machine and shifting the rebar.
cutting machine. 3. Secure the place where the cut
pieces fall instantly.
b) Struck between the 1. Workmen shouldn’t wear loose Site Engineer/
machine and rebar while clothes while inserting the job in P&M Engineer
operating. machine.
2. PPE usage should be ensured.
3. Supervision should be ensured
to check all the moving parts are
secured.
4. Emergency stop button should
be ensured.
5. Authorized operators are only
allowed to operate the machine.
6. Control on brakes should be
ensured by the operator.
7. Working condition of emergency
stop should be ensured by the
operator.
8. Guards should be ensured
above the cutting tool.
c) Injury due to defective 1. Bush (for adjusting purpose) Site Engineer
tools and misplacing the should be ensured for various
pins. diameters of rebar.
2. Cutoff pin should be ensured
before initiating the barbending
and cutting process.
3. Damaged tools shouldn’t be
used while cutting the rebars.
4. Appropriate cutting tools should
be used.
5. Cutting tool should be arrested
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 INDIRA GANDHI CENTRE FOR ATOMIC RESEARCH
CONSTRUCTION OF BUILDINGS 302, 306, 307 AND ALLIED STRUCTURES Procedure No :
INCLUDING CIVIL, ELECTRICAL AND MECHANICAL WORKS FOR FRFCF AT FRFCF- TPL-JHA
KALPAKKAM

JHA ON BAR BENDING & CUTTING MACHINE Rev. No: 00

Sl.N Sequence of Potential hazards Protection measures to be Action by

o the job taken
properly.
d) Electrical hazards in all 1. Power supply to be routed P&M Engineer
type of machines. through RCCB / ELCB.
2. Cable shall be routed properly
to avoid accidental damage during
material handling.
3. Double earthing of the Machine
to be ensured and checked before
start of work.
4. Machine shall be inspected and
certified for its fitness in regular
intervals and inspection tag to be
ensured.
5. Healthiness of Emergency stop
switch should be ensured.
6. On/Off switch must be ensured
in all individual machines.
7. Materials shouldn’t be kept
above the cables.
e) Slip, Trip and Fall 1. Proper access to reach the Site Engineer
hazards. barbending and cutting machine
shall be ensured.
2. Removal of cut pieces around
the workplace should be ensured
after cutting process is finished.
3. Oil spillage should be controlled
while operating the machine.

TABLE 2 BAR BENDING & CUTTING MACHINE CHECKLIST

Name of Project :
Job No. :
Inspected By :
Date :

SL.
STATUS REMARKS
NO DESCRIPTION
01 Whether trained operators are deployed for operating bending and YES NO
cutting machine?

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 INDIRA GANDHI CENTRE FOR ATOMIC RESEARCH
CONSTRUCTION OF BUILDINGS 302, 306, 307 AND ALLIED STRUCTURES Procedure No :
INCLUDING CIVIL, ELECTRICAL AND MECHANICAL WORKS FOR FRFCF AT FRFCF- TPL-JHA
KALPAKKAM

JHA ON BAR BENDING & CUTTING MACHINE Rev. No: 00

02 Whether damaged tools used while cutting the rebar? YES NO

03 Whether cutting tool rested properly? YES NO

04 Are Workmen wearing necessary PPE’s like helmet, gloves, Safety YES NO
shoe?

05 Ensure no workmen wearing loose clothes while working in cutting YES NO

or bending machine?

06 Is the place secured where the cut pieces fall instantly? YES NO

07 Whether cut pieces removed after finishing the whole cutting YES NO
process?

08 Is all the moving parts in the machines were closed properly? YES NO

09 Is illumination 100 lux maintained at night? YES NO

10 Machine shall be inspected and certified for its fitness in regular YES NO
intervals and inspection tag to be ensured?

11 Is Double earthing provided for the Machine and ensured before YES NO
starting the machine?

12 Is Power supply cables are routed through RCCB / ELCB? YES NO

13 Whether all cables are routed properly to avoid accidental damage YES NO
during material handling?

14 Whether On/Off switch is provided & working in all individual YES NO

machines?

15 Whether rain protection provided for the machines? YES NO

16 Whether Emergency Stop button provided for the Cutting & Bending YES NO
machine?

17 Oil leakage should be monitored on daily basis? YES NO

18 Whether access to reach the barbending and cutting machine free YES NO
from obstruction?

19 Whether bush (for adjusting purpose) provided for various YES NO

diameters of rebar.

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 INDIRA GANDHI CENTRE FOR ATOMIC RESEARCH
CONSTRUCTION OF BUILDINGS 302, 306, 307 AND ALLIED STRUCTURES Procedure No :
INCLUDING CIVIL, ELECTRICAL AND MECHANICAL WORKS FOR FRFCF AT FRFCF- TPL-JHA
KALPAKKAM

JHA ON BAR BENDING & CUTTING MACHINE Rev. No: 00

20 Whether all cutoff pins provided before initiating the barbending and YES NO
cutting process.

Name: Name:
Signature: Signature:
(P&M Engineer) (Safety Engineer)

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