Manual Ak550
Manual Ak550
Manual Ak550
Advantages
• Energy optimization of the whole refrigeration appliance
• One controller for several different refrigeration appliances
• Integrated display at the front of the controller
• Quick set-up with predefined settings
• Built-in data communication
• Built-in clock function with power reserve
Principle
The temperature in the appliance is registered by one or two
temperature sensors which are located in the air flow before the
evaporator (S3) or after the evaporator (S4) respectively. A setting
for thermostat, alarm thermostat and display reading determines
the influence the two sensor values should have for each indi-
vidual function.
In addition product sensor S6, which can be optionally placed in
the appliance, can be used to register the temperature near the
required product in a certain place within the appliance.
The temperature of the evaporator is registered with the S5 sensor
which can be used as a defrosting sensor.
In addition to the outlet to the electronic injection valve of the
type AKV, the controller has 5 relay outputs which are defined by
the use selected – the individual usage options are described in
detail on page 12.
Functions
• Day/night thermostat with ON/OFF or modulating principle
• Product sensor S6 with separate alarm limits
• Switch between thermostat settings via digital input
• Adaptive control of superheat
• Adaptive defrosting based on evaporator performance
• Start of defrost via schedule, digital input or network
• Natural, electric or hot gas defrost
• Stop of defrost on time and/or temperature
• Coordination of defrosting among several controls
• Pulsing of fans when thermostat is satisfied
• Appliance cleaning function for documentation of HACCP proce-
dure
• Rail heat control via day/night load or dew point
• Door function
• Control of two compressors
• Control of night blinds
• Light control
• Heat thermostat
• Factory calibration that will guarantee a better measuring accu-
racy than stated in the standard EN 441-13 without subsequent
calibration (Pt 1000 ohm sensor)
• Integrated MODBUS communication with the option of mount- Appliance examples
ing a LonWorks communication card
Contents
Introduction........................................................................................................ 2 Operation...........................................................................................................26
Operation............................................................................................................. 4 Menu survey......................................................................................................28
Applications......................................................................................................12 Connections......................................................................................................32
Survey of functions.........................................................................................15 Data......................................................................................................................34
Ordering.............................................................................................................35
Application 1-8
These uses are applied to standard appliances or cold storage
rooms with one valve, one evaporator and one refrigeration sec-
tion.
The sensors are used according to standard principles.
The output functions change depending on the selected applica-
tion.
Application 9
This use is for refrigeration appliances with one valve, two evapo-
rators and two refrigeration sections.
Here the temperature and alarm monitoring are always controlled
using the S4 sensor.
The S3 sensor is used for display readings.
The product sensor is replaced by an extra defrosting sensor S5B
for the second evaporator.
Application 10
This use is for refrigeration appliances with one valve, one evapo-
rator and two refrigeration sections.
Here temperature is always controlled using the S4 temperature.
Liquid injection
Liquid injection in the evaporator is controlled by an electronic
injection valve of the type AKV. The valve functions as both expan-
sion valve and solenoid valve. The valve opens and closes using
signals from the controller.
The function contains an adaptive algorithm which independently
adjusts the valve’s opening so that the evaporator constantly sup-
plies optimum refrigeration.
Temperature control
The temperature in the appliance is registered by one or two
temperature sensors which are located in the air flow before the
evaporator (S3) or after the evaporator (S4) respectively. A setting
for the thermostat, alarm thermostat and display reading deter-
mines how much the two sensor values should influence each
individual function, e.g. 50% will produce an equal value from
both sensors.
Temperature monitoring
Just as is possible for the thermostat, the alarm monitoring can be
set with a weighting between S3 and S4 so that you can decide
how much the two sensor values should influence the alarm
monitoring. Minimum and maximum limits can be set for alarm
temperature and time delays. A longer time delay can be set for
high temperature alarm. This time delay is active after defrosting,
appliance cleaning and start-up.
Product sensor
A separate optional product sensor S6, which may be placed
in the appliance, can also be used and which can register and
monitor the temperature in the warmest part of the appliance.
There are separate alarm limits and time delays for the product
sensor.
Appliance cleaning
This function makes it easy for the shop’s staff to carry out a
cleaning of the appliance according to a standard procedure.
Appliance cleaning is activated via a signal – as a rule via a key
switch placed on the appliance.
Appliance cleaning is carried out via three phases:
1 - at the first activation the refrigeration is stopped, but the fans
keep on operating in order to defrost the evaporators. ”Fan” is - + + °C
shown on the display. 1 ÷ + Fan
2 - at the second activation the fans are also stopped and the
appliance can now be cleaned. ”OFF” is shown on the display. 2 ÷ ÷ Off
3 - At the third activation refrigeration is recommenced. The 3 + + °C
display will show the actual appliance temperature, (o97
setting).
Alarm monitoring
There are no temperature alarms during appliance cleaning.
Appliance shut-down
The function closes the AKV valve and all outputs are switched off.
The cooling appliance is stopped like the “Main switch”, but this
happens without an “A45 standby alarm”.
The function can be enabled by a switch on the DI input or via a
setting through data communication.
Defrost sequence
1) Pump down
2) Defrost
3) Waiting position after defrost
4) Draining (drain delay. Hotgas only)
5) Drip off
6) Delay of fan
Start of defrost
A defrost can be started in different ways
Interval: Defrost is started at fixed time intervals, say, every
eighth hour. An interval must ALWAYS be set to
a "higher" value than the period set between two
defrostings when a schedule or network signal is used.
Refrigeration time: Defrost is started at fixed refrigeration time
intervals, in other words, a low need for refrigeration will
”postpone” the defrost
Schedule: Here defrost can be started at fixed times of the Stop of defrost
day and night. However, max. 6 times Defrosting can be stopped by either:
Contact: Defrost is started with a contact signal on a digital input • Time
Network: The signal for defrost is received from a system unit • Temperature (with time as safety).
via the data communication
Adaptive defrost: Here defrosting is started based on intelligent
registering of evaporator performance. Compressor
Manual: An extra defrost can be activated from the controller’s If the defrosting method is set to “Gas,” the compressor will be “On”
lower-most button (though, not with application 6) during the defrost cycle.
or via a parameter setting.
All the mentioned methods can be used at random – if just of
them is activated a defrost will be started.
Wire connections
The digital input DI2 is connected between the current controllers.
When one controller starts a defrost all the other controllers will
follow suit and likewise start a defrost. After the defrost the indi-
vidual controllers will move into waiting position. When all are in System manager
waiting position there will be a change-over to refrigeration.
Defrost on demand
1 Based on refrigeration time 4 Full adaptive (can start an extra defrost).
When the aggregate refrigeration time has passed a fixed time, This setting can be used if the appliance has a door or a sliding
a defrost will be started. (The function is not activated if the door, or it is completely uncovered both day and night. The
adaptive defrosting has been set to 2, 3 or 4.) setting is also recommended for rooms.
A value is calculated for the evaporator air flow.
Adaptive defrosting: The evaporator is monitored, and a defrost will be carried out as
This function assesses the need for defrosting on the basis of the required regardless of schedules.
airflow through the appliance. It may even start a defrost and may All scheduled defrosts will also be carried out.
even cancel a scheduled defrost.
The following functions can be selected: Adaptive defrosting requires the following connections:
0 Off - Expansion valve type AKV
1 Monitoring - Temperature signal from both S3 and S4
A value is calculated for the evaporator air flow here. - Temperature signal from the condensing pressure Pc which is
An alarm will be triggered in the case of icing up or flash gas. distributed via the network from a system manager. The value
2 Adaptive day (can replace one defrost per day). should show the pressure in front of AKV valve. On plants where
This setting can be used if the appliance does not have a blind or each part is not representative is the signal from system man-
lid during the day, and blinds or lids are used at night. ager not be used. Here, the controller uses a constant.
A value is calculated for the day evaporator air flow.
The evaporator is monitored during the day only, and the next NOTE. The S3 and S4 sensors must be placed in the air flow/chan-
scheduled defrost is carried out if required. nel immediately before/after the evaporator.
If the function does not require a defrost at the time of the
scheduled defrost during the day, the defrost will not be carried Note
out. The function "Adaptive defrost” should only be activated when the
All scheduled and DI defrosts are carried out during the night. evaporator runs under normal operational conditions.
3 Adaptive day and night (can replace defrosting both day and
night). Min. time between defrosts
This setting can be used if the appliance has a door or a sliding There is a 2 hours minimum time between defrosts.
door, or it is completely uncovered both day and night. This avoids that planned defrosts in accordance with the weekly
The setting is also recommended for rooms. schedule or DI signal are carried out immediately after a defrost
A value is calculated for the evaporator air flow. on demand has been carried out. The time applies from when
The evaporator is monitored, and the next scheduled defrost will a defrost on demand has been completed to when a planned
be carried out as required. defrost is again permitted. The defrost on demand will not start
If the function does not require a defrost at the time of the defrosting with a shorter interval than the 2 hours either.
scheduled defrost, the defrost will not be carried out.
Railheat
It is possible to pulse-control the power to the rail heat in order to
save energy. Pulse control can either be controlled according to
day/night load or dew point.
During defrosting
During defrosting rail heat will be active, as selected in setting
d27.
Pulse control
To obtain energy savings it is possible to pulse control the power
supply to the fans at the evaporators.
Pulse control can be accomplished in one of the following ways:
- during the thermostat’s cutout period (cold room)
- during night operation and during the thermostat’s cutout pe-
riod (appliance with night lid)
(The function is not actual when r14=2, i.e. modulating
regulation).
Light function
The function can be used for controlling the light in a refrigeration
appliance or in a cold room. It can also be used for controlling a
motorised night blind.
Night blind
Motorised night blind can be controlled automatically from the
controller. The night blinds will follow the status of the light
function. When the light is switched on, the night blinds opens
and when the light is switched off, the night blinds close again.
When the night blinds are closed, it is possible to open them using
a switch signal on the digital input. If this pulse signal is activated,
the night blinds will open and the refrigeration appliance can be
filled with new products. If the pulse signal is activated again, the
blinds close again.
When the night blind function is used, the thermostat function
can control with different weighting between the S3 and S4
sensors. A weighting during day operation and another when the
blind is closed.
A night blind is open when the appliance cleaning function is
activated.
A setting can define that the night blind is open when "r12" (Main
switch) is set to off (see o98).
When the night blind rolls down, the fan will be stopped for
2 minutes. The night blind can thereby roll down to the correct
position.
Forced closing
The AKV valves can be closed with an external signal ( "Forced
closing").
The function must be used in connection with the compressor’s
safety circuit, so that there will be no injection of liquid into the
evaporator when the compressor is stopped by the safety con-
trols. (However not at low pressure – LP).
If a defrost cycle is in progress, the forced closing status will not
be re-established until the defrost is completed. Otherwise, the
defrost cycle is stopped immediately once the signal is received.
The function is defined in o90. The signal can be received from the
DI3-input or via the data communication.
During a forced closing the fans can be defined to be stopped or
in operation.
Door contact
The door contact function can via the digital inputs be defined for
two different applications:
Alarm monitoring
The controller monitors the door contact and delivers an alarm
message if the door has been opened for a longer period than
the set alarm delay.
Alarm monitoring and stop of refrigeration
When the door is opened the refrigeration is stopped, i.e. the
injection, the compressor and the fan are stopped and light
switch on.
If the door remains open for a longer time than the set restart
time, refrigeration will be resumed. This will ensure that
refrigeration is maintained even if the door is left open or if the
door contact should be defective. If the door remains open for
a longer period than the set alarm delay an alarm will also be
triggered.
Heating function
The heating function is used to prevent the temperature
becoming too low, e.g. in a cutting room, etc. The limit for when Refrigeration
the heating function cuts off is set as an offset value under the
current cutout limit for the refrigeration thermostat. This ensures
that refrigeration and heating do not occur simultaneously. Neutral zone
The difference for the heating thermostat has the same value
as for the refrigeration thermostat. To prevent that the heating Heat
thermostat cuts in during short-term drops in air temperature a
time delay can be set for when to change from refrigeration to
heating.
(To use a Lon RS 485 module and gateway type AKA 245 the AKA
245 must be Version 6.20 or higher.)
Display
The controller has one plug for a display. Here display type EKA
163B or EKA 164B (max. length 15m) can be connected.
EKA 163B is a display for readings.
EKA 164B is both for readings and operation.
The connection between display and controller may be with a
cable which has a plug at both ends.
Important
All connections to the data communication MODBUS, DANBUSS
and RS 485 must comply with the requirements for data
communication cables. See literature: RC8AC.
Override
The controller contains a number of functions which can be used together with the override function in the master gateway/system
manager.
Function via data communication Function in gateway/system manager Used parameters in AK-CC 550A
Start of defrosting Defrost control / Time schedule / Defrost group --- Def start
Coordinated defrost Defrost control / Defrost group --- HoldAfterDef / - - - DefrostState
Prevent defrost start --- Disable Def
Day/Night schedule Day/Night control / Time schedule / Light zone --- Night setback
Light control Day/Night control / Time schedule O39 light Remote
Forced closing Forced Close / Injection ON / AKC ON --- Forced cl.
Forced cooling --- Forced cool
Railheat link to dew point / Enhanced railheat --- Dew point
P0 optimization P0 Optimization The controller supports P0 optimization
Adaptive defrost / Adaptive defrost. System manager only - - - Tc TempMean, MC Def.start
General: 1
The ten uses are all adapted for commercial
refrigeration systems in the form of either
refrigeration appliances or cold storage rooms.
In general all have outputs for:
• AKV valve
• Fan
• Defrost
Application 1-4 2
Standard applications.
This is for standard use where the vital difference
is only different combinations of the following
functions/outputs:
• Alarm
• Rail heat
• Compressor
• Light
Application 5
”Two-compressor” operation.
The two compressors must be of the same size.
On start-up (after defrosting, operational stop,
etc.) both compressors are started with a set time
shift. One compressor starts at half the differential
so that an optimum adaptation of compressor
capacity takes place for the current load in the
appliance/room. There is automatic runtime 6
equalisation between the compressors.
For a more detailed description please refer to
earlier sections in the manual.
Application 6
Hot gas defrosting.
Hot gas defrosting is adapted to commercial
appliances/rooms with limited system filling.
One relay controls the main valve in the suction
line.
A changeover relay controls both the hot gas 7
valve and the drain valve.
This means that there is no time delay between
stops of hot gas and start of draining.
Application 7
Control of night blinds
Night blinds follow the status of the light function
– when the light is switched on, the night blinds
are up and when the light is switched off, the
night blinds are down. In addition a digital input
provides the option of forced opening of the
blinds so that the appliance can be filled with 8
products.
Application 8
Heat thermostat
The heat thermostat is typically used if the
temperature is to be controlled within narrower
limits, e.g. for cutting rooms, etc. The heating
thermostat can be set as a difference in relation to
the cutout limit for the refrigeration thermostat so
that simultaneous refrigeration and heating are
avoided.
9
Application 9
Two refrigeration sections – two defrost outputs
This application is for refrigeration appliances with
one valve, two evaporators and two refrigeration
sections. The temperature is controlled and is
always alarm monitored according to the S4
temperature. For this the product sensor is used as
a defrosting stop sensor for evaporator no. 2.
Application 10
Two refrigeration sections – individual alarm/ 10
display via S3
This application is for refrigeration appliances with
one valve, one evaporator and two refrigeration
sections. The temperature is always controlled
according to the S4 temperature. The product
sensor is used as an extra S3 sensor for section
no. 2. Alarm monitoring and display readings take
place individually via the "S3" sensors in each
refrigeration section.
The number is indicated on the left-hand side of the signs. Use the
sign with the current application number. One of the signs applies
to both applications 4 and 10.
Ref. Dif.
Setpoint limitation
The controller’s setting range for the setpoint may be narrowed down, so that much
too high or much too low values are not set accidentally - with resulting damages.
To avoid a too high setting of the setpoint, the max. allowable reference value may be r02 Max cutout °C
lowered.
To avoid a too low setting of the setpoint, the min. allowable reference value may be r03 Min cutout °C
increased.
Correction of the display’s temperature r04 Disp. Adj. K
If the temperature at the products and the temperature received by the controller are
not identical, an offset adjustment of the display temperature can be carried out.
Temperature unit r05 Temp. unit
Set here if the controller is to show temperature values in °C or in °F. °C=0. / °F=1
(Only °C on AKM, whatever the set-
ting)
Correction of signal from S4 r09 Adjust S4
Compensation possibility due to long sensor cable
Correction of signal from S3 r10 Adjust S3
Compensation possibility due to long sensor cable
Start / stop of refrigeration r12 Main Switch
With this setting refrigeration can be started, stopped or a manual override of the
outputs can be allowed. (For manual control the value is set at -1. Then the AKV outlet 1: Start
and the relay outlets can be force-controlled by the respective reading parameters 0: Stop
(u23, u58, etc.). Here the read value can be overwritten.) -1: Manual control of outputs allowed
Start / stop of refrigeration can also be accomplished with the external switch func-
tion connected to a DI input.
Stopped refrigeration will give a ”Standby alarm”.
Night setback value r13 Night offset
The thermostat’s reference will be the setpoint plus this value when the controller
changes over to night operation. (Select a negative value if there is to be cold ac-
cumulation.)
Thermostat function r14 Therm. mode
Here it is defined how the thermostat is to operate. Either as an ordinary ON/OFF ther-
mostat or as a modulating thermostat.
1: ON/OFF thermostat
2: Modulating
When operation is ”modulating” the AKV valve will limit the flow of refrigerant so that
the temperature variation will be less than for the ON/OFF thermostat.
The differential (r01) must not be set lower than 2K for "modulating".
Defrost State
Status on defrost
1= pump down / defrost
Parameter for cooling function
Max. value for the superheat reference n09 Max SH
Min. value for the superheat reference n10 Min SH
MOP temperature n11 MOP temp
If no MOP function is required, select pos. OFF (A value of 15 corresponds to OFF)
AKV valve’s time period in seconds n13 AKV Period
Should only be set to a lower value if it is a decentralised plant and the suction
pressure fluctuates a lot and in line with the opening of the AKV valve.
Fan Fan control
Fan stop temperature F04 FanStopTemp.
The function stops the fans in an error situation, so that they will not provide power
to the appliance. If the defrost sensor registers a higher temperature than the one set
here, the fans will be stopped. There will be re-start at 2 K below the setting.
The function is not active during a defrost or start-up after a defrost.
With setting +50°C the function is interrupted.
Pulse operation of fan F05 FanPulseMode
0: No pulse operation
1: Pulse operation when the thermostat does not call for refrigeration
2: Pulse operation when the thermostat does not call for refrigeration, but only dur-
ing night operation
Pulse operation period for fan F06 Fan cycle
Here the overall pulse time is set. The sum of ON-to and OFF time.
ON time for fan F07 Fan ON %
Here the % part of the period the fans are to be in operation is set.
The LED on the controller’s front will indicate whether a defrost is going on. u59 Fan Relay
Here you can read the fan relay status,
or force-control the relay in “Manual
control” mode.
Internal defrosting schedule/clock function
(Not used if an external defrosting schedule is used via data communication.)
Up to six individual times can be set for the defrost start throughout the day.
Defrost start, hour setting t01-t06
Defrost start, minute setting (1 and 11 belong together, etc.) t11-t16
When all t01 to t16 equal 0 the clock will not start defrosts.
Real-time clock::
Setting the clock is only necessary when there is no data communication.
In the event of a power failure of less than four hours, the clock function will be saved.
Clock: Hour setting t07
Clock: Minute setting t08
Clock: Date setting t45
The address is set between 0 and 240, depending on the system unit and the selected o03
data communication. If the system unit is gateway type AKA 245, the version must be
6.20 or higher.
The address is sent to the gateway when the menu is set in pos. ON o04
IMPORTANT: Before you set o04, you MUST set o61. Otherwise you will be transmit-
ting incorrect data.
(The function is not used when the data communication is MODBUS)
Access code 1 (Access to all settings) o05 Acc. code
If the settings in the controller are to be protected with an access code you can set a
numerical value between 0 and 100. If not, you can cancel the function with setting 0.
(99 will always give you access).
Sensor type for S3, S4, S5 o06 SensorConfig
Normally a Pt 1000 sensor with great signal accuracy is used. But you can also use a Pt = 0
PTC 1000 sensor with another signal accuracy. PTC = 1
All the mounted sensors S3-S5 must be of the same type.
Local readout of software version o08 SW version
Max. standby time after coordinated defrost o16 Max HoldTime
When a controller has completed a defrost it will wait for a signal which tells that the
refrigeration may be resumed. If this signal fails to appear for one reason or another,
the controller will itself start the refrigeration when this standby time has elapsed.
Select signal for the display S4% o17 Disp. S4%
Here you define the signal to be shown by the display.
S3, S4, or a combination of the two.
With setting 0% only S3 is used. With 100% only S4.
Pe. Working range for pressure transmitter - min. value o20 MinTransPres
Pe. Working range for pressure transmitter - max. value o21 MaxTransPres
Digital input signal - DI3 (high voltage input) o84 DI3 config.
The controller has a digital input 3 which can be used for one of the following func-
tions:
Off: The input is not used.
1) Status display of 230 V signal
2) Door function. When the input is 0 V it signals that the door is open. The refrigera-
tion and the fans are stopped. When the time setting in “A04” is passed, an alarm
will be given and refrigeration resumed. (o89)
3) Door alarm. When the input is 0 V it signals that the door is open. When the time
setting in “A04” is passed an alarm will be given.
4) Defrost. The function is started with a pulse signal. (puls on 230 V)
5) Main switch. Regulation is carried out when the input is 230 V, and regulation is
stopped when the input is 0 V.
6) Night operation. When the input is 230 V, there will be regulation for night opera-
tion.
7) Thermostat band changeover. Switch to thermostat 2 (r21)
8) Not used.
9) Not used.
10) Appliance cleaning. The function is started with a pulse signal (pulse on 230 V).
See also description on page 5.
11) Forced refrigeration at hotgas defrost when the input is 230 V.
12) Night cover
13) Not used
14) Cooling stopped with the function "Forced closing"
15) Case shut down when the input is closed. Receiver 230V
Rail heat control o85 Railh. mode
The rail heat can be controlled in several ways:
0: The function is not used
1: Pulse control is used with a timer function following the day/night operation (o41
and o42)
2: Pulse control is used with a dew point function. This function requires that a signal
is received about the dew point value. The value is measured by a system manager
and sent to the controller via the data communication.
Dew point value where the rail heat is minimum o86 DewP Min lim
This function is discussed earlier in the manual.
Dew point value where the rail heat is maximum o87 DewP Max lim
This function is discussed earlier in the manual.
Lowest permitted rail heat effect o88 Rail Min ON%
Here the % part of the effect to be achieved when the dew point value is minimum.
Start of refrigeration when door is open o89 DoorInjStart
If the door has been left open, refrigeration must be started after a set time. That time
can be set here.
Defrosting and fan operation during forced closing o90 Mode ForcedCl
You can set whether fans should be operational or stopped if the function “Forced
closing” is activated here.
0: The fans will be stopped and defrosting will be permitted.
1: The fans will run and defrosting will be permitted.
2: The fans will be stopped and defrosting will not be permitted during a forced closing.
3: The fans will run and defrosting will not be permitted during a forced closing.
Alternative display o92 Displ menu 2
A reading can be displayed by pressing the lower button on the controller. This read-
ing is set from the factory so that the defrosting stop temperature is displayed.
A different setting will give the following reading:
1: (Defrost stop temperature = factory setting)
2: S6 temperature
3: S5B temperature (Application 9 only)
4: S3B temperature (Application 10 only)
The controller goes through some regulating situations where it is just waiting for the next point Ctrl. state:
of the regulation. To make these “why is nothing happening” situations visible, you can see an (Shown in all menu displays)
operating status on the display. Push briefly (1s) the upper button. If there is a status code, it will
be shown on the display. The individual status codes have the following meanings:
Normal regulation S0 0
Waiting for end of the coordinated defrost S1 1
When the compressor is operating it must run for at least x minutes. S2 2
When the compressor is stopped, it must remain stopped for at least x minutes. S3 3
The evaporator drips off and waits for the time to run out S4 4
Refrigeration stopped by main switch. Either with r12 or a DI-input S10 10
Refrigeration stopped by thermostat S11 11
Defrost sequence. Defrost in progress S14 14
Defrost sequence. Fan delay — water attaches to the evaporator S15 15
Refrigeration stopped due to open ON input or stopped regulation S16 16
Door is open. DI input is open S17 17
Melt function in progress. Refrigeration is interrupted S18 18
Modulating thermostat control S19 19
Emergency cooling due to sensor error S20 20
Regulation problem in the injections function S21 21
Start-up phase 2. Evaporator being charged S22 22
Adaptive control S23 23
Start-up phase 1. Signal reliability from sensors is controlled S24 24
Manual control of outputs S25 25
No refrigerant selected S26 26
Appliance cleaning S29 29
Forced cooling S30 30
Delay on outputs during start-up S32 32
Heat function r36 is active S33 33
Case shut down S45 45
Other displays:
The defrost temperature cannot be displayed. There is stop based on time non
Defrost in progress / First cooling after the defrost where the temperature is still above the -d-
thermostat band.
Password required. Set password PS
Regulation is stopped via main switch OFF
*) Emergency cooling will take effect when there is lack of signal from a defined S3 or S4 sensor or signal from the pressure transmitter is outside signal
range.. The regulation will continue with a registered average cutin frequency. There are two registered values – one for day operation and one for
night operation.
1 Open parameter r12 and stop the regulation (in a new and not
previously set unit, r12 will already be set to 0 which means
stopped regulation.)
Light-emitting diodes (LED) on front panel 2 Select electrical connection based on the drawings on page 12
The LED’s on the front panel will light up when the relevant relay and 13
is activated.
= Refrigeration 3 Open parameter o61 and set the electric connection number in
= Defrost it
= Fan running
4 Now select one of the preset settings from the table on page 27.
The light-emitting diodes will flash when there is an alarm.
In this situation you can download the error code to the display 5 Open parameter o62 and set the number for the array of preset-
and cancel/sign for the alarm by giving the top button a brief tings. The few selected settings will now be transferred to the
push. menu.
Set menu
1. Push the upper button until a parameter r01 is shown
2. Push the upper or the lower button and find that parameter you
want to change
3. Push the middle button until the parameter value is shown
4. Push the upper or the lower button and select the new value
5. Push the middle button again to freeze the value.
Set temperature
1. Push the middle button until the temperature value is shown
2. Push the upper or the lower button and select the new value
3. Push the middle button again to conclude the setting.
Note: For applications 9 and 10 the sensor weighting for the S3/S4 sensors is not used for the thermostat, alarm thermostat and display readings as the
sensor uses are predefined.
Normal operation
Temperature (setpoint) --- 1 1 1 1 1 1 1 1 1 1 -50°C 50°C 2
Thermostat
Differential r01 1 1 1 1 1 1 1 1 1 1 0.1 K 20 K 2
Max. limitation of setpoint setting r02 1 1 1 1 1 1 1 1 1 1 -49°C 50°C 50
Min. limitation of setpoint setting r03 1 1 1 1 1 1 1 1 1 1 -50°C 49°C -50
Adjustment of temperature indication r04 1 1 1 1 1 1 1 1 1 1 -10 10 0
Temperature unit (°C/°F) r05 1 1 1 1 1 1 1 1 1 1 0/°C 1/F 0/°C
Correction of the signal from S4 r09 1 1 1 1 1 1 1 1 1 1 -10 K 10 K 0
Correction of the signal from S3 r10 1 1 1 1 1 1 1 1 1 1 -10 K 10 K 0
Manual service, stop regulation, start regulation (-1, 0, 1) r12 1 1 1 1 1 1 1 1 1 1 -1 1 0
Displacement of reference during night operation r13 1 1 1 1 1 1 1 1 1 1 -50 K 50 K 0
Define thermostat function r14 1 1 1 1 1 1 1 1 1 1 1 2 1
1=ON/OFF, 2=Modulating
Definition and weighting, if applicable, of thermostat sen- r15 1 1 1 1 1 1 1 1 0% 100 % 100
sors - S4% (100%=S4, 0%=S3)
Time between melt periods r16 1 1 1 1 1 1 1 1 1 1 0 hrs 10 hrs 1
Duration of melt periods r17 1 1 1 1 1 1 1 1 1 1 0 min. 30 min. 5
Temperature setting for thermostat band 2 . As differential r21 1 1 1 1 1 1 1 1 1 1 -50°C 50°C 2
use r01
Correction of the signal from S6 r59 1 1 1 1 1 1 1 1 -10 K 10 K 0
Definition and weighting, if applicable, of thermostat sen- r61 1 1 1 1 1 1 1 1 0% 100 % 100
sors when night cover is on. (100%=S4, 0%=S3)
Heat function r62 1 0K 50 K 2
Neutral zone between refrigeration and heat function
Time delay at switch between refrigeration and heat r63 1 0 min. 240 min. 0
function
Alarms
Delay for temperature alarm A03 1 1 1 1 1 1 1 1 1 1 0 min. 240 min. 30
Delay for door alarm A04 1 1 1 1 1 1 1 1 1 1 0 min. 240 min. 60
Delay for temperature alarm after defrost A12 1 1 1 1 1 1 1 1 1 1 0 min. 240 min. 90
High alarm limit for thermostat 1 A13 1 1 1 1 1 1 1 1 1 1 -50°C 50°C 8
Low alarm limit for thermostat 1 A14 1 1 1 1 1 1 1 1 1 1 -50°C 50°C -30
High alarm limit for thermostat 2 A20 1 1 1 1 1 1 1 1 1 1 -50°C 50°C 8
Low alarm limit for thermostat 2 A21 1 1 1 1 1 1 1 1 1 1 -50°C 50°C -30
High alarm limit for sensor S6 at thermostat 1 A22 1 1 1 1 1 1 1 1 -50°C 50°C 8
Low alarm limit for sensor S6 at thermostat 1 A23 1 1 1 1 1 1 1 1 -50°C 50°C -30
High alarm limit for sensor S6 at thermostat 2 A24 1 1 1 1 1 1 1 1 -50°C 50°C 8
Low alarm limit for sensor S6 at thermostat 2 A25 1 1 1 1 1 1 1 1 -50°C 50°C -30
S6 alarm time delay A26 1 1 1 1 1 1 1 1 0 min. 240 min. 240
With setting = 240 the S6 alarm will be omitted
Alarm time delay or signal on the DI1 input A27 1 1 1 1 1 1 1 1 1 1 0 min. 240 min. 30
Alarm time delay or signal on the DI2 input A28 1 1 1 1 1 1 1 1 1 1 0 min. 240 min. 30
Signal for alarm thermostat. S4% (100%=S4, 0%=S3) A36 1 1 1 1 1 1 1 1 0% 100 % 100
Delay for S6 (product sensor alarm) after defrost A52 1 1 1 1 1 1 1 1 0 min. 240 min. 90
Compressor
Min. ON-time c01 1 1 1 1 0 min. 30 min. 0
Min. OFF-time c02 1 1 1 1 0 min. 30 min. 0
Time delay for cutin of comp.2 c05 1 0 sec 999 sec 5
Defrost
Defrost method: 0=off, 1= EL, 2= gAs d01 1 1 1 1 1 1 1 1 1 1 0/off 2/gAs 1/EL
Defrost stop temperature d02 1 1 1 1 1 1 1 1 1 1 0°C 50°C 6
Interval between defrost starts d03 1 1 1 1 1 1 1 1 1 1 0 hrs/Off 240 hrs 8
Max. defrost duration d04 1 1 1 1 1 1 1 1 1 1 0 min. 360 min. 45
Displacement of time on cutin of defrost at start-up d05 1 1 1 1 1 1 1 1 1 1 0 min. 240 min. 0
Factory setting
If you need to return to the factory-set values, it can be done in this way:
- Cut out the supply voltage to the controller
- Keep upper and lower button depressed at the same time as you reconnect the supply voltage
Application DO1 DO2 DO3 DO4 DO5 DO6 DI1 DI2 DI3 AI1 AI2 AI3 AI4 AI5 AI6
Overview of outputs and
applications. 1 • • • P0 S2 S3 S4 S5 S6
in the manual 3 • • • P0 S2 S3 S4 S5 S6
4 • • • P0 S2 S3 S4 S5 S6
5 • • • P0 S2 S3 S4 S5 S6
6 suction hotgas • • • P0 S2 S3 S4 S5 S6
7 Blinds
• • • P0 S2 S3 S4 S5 S6
8 heat • • • P0 S2 S3 S4 S5 S6
9 2 1 • • • P0 S2 S3 S4 S5 S5B
10 • • • P0 S2 S3 S4 S5 S3B
DI1
Digital input signal. EKA Display
The defined function is active when the input is short-circuited/ If there is be external reading/operation of the controller, display
opened. The function is defined in o02. type EKA 163B or EKA 164B can be connected.
S2, S6 MODBUS
Pt 1000 ohm sensor For data communication.
S6 / S5B / S3B, product sensor or defrost sensor B or air sensor B. Terminal 56 = screen
The application determines which. Terminal 57 = A+
Terminal 58 = B-
S3, S4, S5 (Alternatively the terminals can be connected to an external
Pt 1000 ohm sensor or PTC 1000 ohm sensor. All have to be of display type EKA 163A or 164A, but then they cannot be used
the same type. for data communication. Any data communication must then be
S3, air sensor, placed in the warm air before the evaporator carried out by one of the other methods.)
S4, air sensor, placed in the cold air after the evaporator
(the need for either S3 or S4 can be deselected in the Supply voltage
configuration) 230 V a.c.
S5, defrost sensor, placed on the evaporator
Pt 1000 or
Sensor S3, S4, S5 PTC 1000 ohm
(All 3 must be of the same type)
Measuring range -60 to +120°C
±1 K below -35°C
Controller ±0.5 K between -35 to +25°C
Accuracy
±1 K above +25°C
±0.3 K at 0°C
Pt 1000 sensor
±0.005 K per grad
Pressure
Measuring of Pe AKS 32R
transmitter
Display LED, 3-digits
External display EKA 163B or 164B. (any EKA 163A or 164A)
Signal from contact functions
Digital inputs Requirements to contacts: Gold plating
DI1, DI2 Cable length must be max. 15 m
Use auxiliary relays when the cable is longer
Digital input DI3 230 V a.c.
Electrical con-
Max.1.5 mm2 multi-core cable
nection cable AKV info !!
Max. 240 V a.c. , Min. 28 V a.c.
DO1 Max. 0.5 A
Solid state
(for AKV coil) Leak < 1 mA
output
Max. 1 pcs. AKV (2 pcs. if EEC coils
are used)
CE
(250 V a.c.)
EKA 176A Data communication module DANBUSS for AK-PI 200 084B8591
EKA 163B External display with plug for direct connection 084B8574
EKA 164A External display with operation buttons and screw terminals 084B8563
Order examples:
Installation Data communication Connection Code no.
LON 084B8030
084B8579
DANBUSS 084B8030
084B8583
MODBUS 084B8030
084B8574 (Display)
084B7299 (Cable, 6 m)
L < 15 m
MODBUS / LON / DANBUSS 084B8030
084B8562 (Display)
L 084Bxxxx (Data moduld)
L > 15 m
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alternations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respecitve companies. Danfoss and Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.