Medidas e Torques (58Z)

966R WHEEL LOADER 58Z00001-UP (MACHINE) POWERED BY 3306 ENGI...
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Product: WHEEL LOADER

Model: 966R WHEEL LOADER 58Z
Configuration: 966R WHEEL LOADER 58Z00001-UP (MACHINE) POWERED
BY 3306 ENGINE
Specifications
3306 VEHICULAR ENGINE FOR 966R WHEEL LOADER
Media Number -SENR2408-00 Publication Date -01/09/1981 Date Updated -11/10/2001
Engine Design
Bore ... 4.75 in.(120.7 mm)
Stroke ... 6.00 in.(152.4 mm)
Number of Cylinders ... 6
Cylinder Arrangement ... *in-line
Firing Order (Injection Sequence) ... 1, 5, 3, 6, 2, 4
Direction of Rotation (when seen from flywheel end) ... Counterclockwise
*
No. 1 Cylinder Is Opposite Flywheel End.
CYLINDER AND VALVE IDENTIFICATION
NOTE: For Systems Operation and Testing and Adjusting, make reference to 3306 VEHICULAR ENGINE
FOR 966R WHEEL LOADER Form No. SENR2409.
Copyright 1993 - 2012 Caterpillar Inc. Thu Sep 20 13:33:04 UTC-0300 2012
All Rights Reserved.
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BY 3306 ENGINE
Specifications
Fuel Injection Equipment
Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4
Injection Timing before TC (top center) ... 13° 30' ± 1°
Torque for bolt in hole for timing pin ... 108 ± 36 lb. in.(12.2 ± 4.1 N·m)
Torque for bolts that hold governor weight carrier to camshaft ... 90 ± 10 lb. in.(10.2 ± 1.1 N·m)
(1) Diameter of rear bearing surface (journal) of the camshaft (new) ... 2.3720 ± .0005 in.(60.249 ± 0.013
mm)
Bore in the rear bearing for the camshaft (new) ... 2.3750 ± .0005 in.(60.325 ± 0.013 mm)
Maximum permissible clearance between the bearing and the camshaft bearing surface (journal) (worn) ...
.006 in.(0.15 mm)
(2) Diameter of fuel control shaft (new) ... .3530 ± .0003 in.(8.966 ± 0.008 mm)
Bore in the housing for fuel control shaft (new) ... .3543 ± .0005 in.(8.999 ± 0.013 mm)
Maximum permissible clearance between the bore in the housing and the fuel control shaft (worn) ... .003 in.
(0.08 mm)
(3) End play for camshaft with sleeve installed (new) ... .023 ± .018 in.(0.58 ± 0.46 mm)
NOTE: When installing sleeve on end of camshaft, support the camshaft to prevent damage to parts inside
of injection pump and governor housing.
(4) Diameter of front bearing surface (journal) of the camshaft (new) ... .9990 ± .0005 in.(25.375 ± 0.013
mm)
Bore in the front bearing for the camshaft (new) ... 1.0005 ± .0005 in.(25.413 ± 0.013 mm)
Maximum permissible clearance between the bearing and the camshaft bearing surface (journal) (worn) ...
.003 in.(0.08 mm)
(5) Governor Spring:
Install spring washer with bent side towards the governor spring (5) as shown.
(6) Bypass valve:
NOTE: If the spring keeps the pressure in the fuel injection pump housing above 25 psi (170 kPa) with the
engine operating under full load, the spring is good.
Pressure of fuel in housing for fuel injection pumps, (Full Load) ... 30 ± 5 psi(205 ± 35 kPa).
Install guide pin (A) to depth (B) [.642 ± .003 in. (16.31 ± 0.08 mm)]. Slot in guide pin (A) must be in area
shown from center of lifter.
(7) Torque for bushing ... 70 ± 5 lb. ft.(95 ± 7 N·m)
(8) 4N4318 Spring for injection pump:
Length under test force ... 1.35 in.(34.3 mm)
Test force ... 12.5 ± 1.3 lb.(55.5 ± 5.8 N)
Free length after test ... 1.566 in.(39.78 mm)
Outside diameter ... .728 in.(18.49 mm)
(9) Torque for bolt holding sleeve on control shaft ... 24 ± 2 lb. in.(2.8 ± 0.2 N·m)
(10) Torque for the nuts that hold the fuel lines (Use 5P144 Fuel Line Socket) ... 30 ± 5 lb. ft.(40 ± 7 N·m)
(11) Torque for the nuts that hold the nozzles ... 105 ± 5 lb. ft(142 ± 7 N)
(12) Body.
(13) Put 5P3931 Anti-Seize Compound on threads of glow plug and tighten to ... 120 ± 24 lb. in.(13.6 ± 2.8
N·m)
(14) Tighten nozzle finger tight on body.
(15) Torque for precombustion chamber (put 5P3931 Anti-Seize Compound on threads) ... 150 ± 10 lb. ft.
(205 ± 14 N·m)
NOTE: See Glow Plug Positioning.
TYPICAL ILLUSTRATION
(16) Torque for bolts holding clamps on fuel injection lines:
With rubber damper ... 84 ± 24 lb. in.(9.6 ± 2.8 N·m)
Without damper ... 108 ± 36 lb. in.(12.2 ± 4.1 N·m)
(17) Lever assembly.
(18) Clearance between lever assembly (17) and governor housing when shaft assembly (19) is pulled
against the governor housing ... .437 in.(11.10 mm)
(20) Spring for the terminal shaft. Install the spring (20) for the terminal shaft so that the end of the spring is
in the 30° range as shown.
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BY 3306 ENGINE
Specifications
Timing Gears
Tighten bolts which fasten into front plate to ... 17 ± 3 lb. ft.(23 ± 4 N·m)
Six studs and nuts hold the cover for the fuel injection pump drive gear. Put 9S3263 Thread Sealant on the
threads of the studs before installing them in the front housing.
Tighten six nuts holding cover for fuel pump drive gear to ... 20 ± 5 lb. ft.(25 ± 7 N·m)
(1) With the timing pin and timing bolt correctly installed, put a clockwise force on the drive gear for the
fuel pump and tighten bolt (1) to ... 110 ± 5 lb. ft.(149 ± 7 N·m)
(2) Camshaft gear.
(3) End play for the idler gear (new) ... .004 to .016 in.(0.10 to 0.41 mm)
Maximum permissible end play (worn) ... .034 in.(0.86 mm)
Bore in bearing for the idler gear (new) ... 1.3781 ± .0019 in.(35.004 ± 0.048 mm)
Diameter of shaft for idler gear (new) ... 1.3741 ± .0005 in.(34.902 ± 0.013 mm)
Clearance between shaft and bearing (new) ... .0016 to .0064 in.(0.041 to 0.163 mm)
Maximum permissible clearance between shaft and bearing (worn) ... .009 in.(0.23 mm)
(4) Crankshaft gear.
(5) Idler gear for oil pump.
(6) Drive gear for oil pump.
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BY 3306 ENGINE
Specifications
Camshaft
NOTE: Put a layer of graphite grease on lobes of camshaft when installing.
(1) Width of groove in camshaft for thrust washer (new) ... 190 ± .002 in.(4.83 ± 0.05 mm)
Thickness of thrust washer (new) ... 183 ± .001 in.(4.65 ± 0.03 mm)
End play of the camshaft (new) ... .007 ± .003 in.(0.18 ± 0.08 mm)
Maximum permissible end play (worn) ... .025 in.(0.64 mm)
(2) Diameter of camshaft bearing surface (journal) (new) ... 2.3110 ± .0005 in.(58.699 ± 0.013 mm)
(3) Bore in bearing for camshaft (new) ... 2.3150 ± .0024 in.(58.801 ± 0.061 mm)
Clearance between bearing and bearing surface (journal) (new) ... .002 to .006 in.(0.05 to 0.15 mm)
Maximum permissible clearance between bearing and bearing surface (journal) (worn) ... .008 in.(0.20 mm)
NOTE: Make reference to CYLINDER BLOCK for installation dimensions.
(5) Height of camshaft lobes.
To find lobe lift, use the procedure that follows:
A. Measure camshaft lobe height (5).

B. Measure base circle (6).
C. Subtract base circle (STEP B) from lobe height (STEP A). The difference is actual lobe lift (4).
D. Specified camshaft lobe lift (4) is ... .3300 in.(8.382 mm)
Maximum permissible difference between actual lobe lift (STEP C) and specified lobe lift (STEP D) is ...
.010 in.(0.25 mm)
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BY 3306 ENGINE
Specifications
Valve Rocker Arms And Lifters
(1) Bore in bearing for shaft (new) ... .7263 ± .0005 in.(18.448 ± 0.013 mm)
Diameter of shaft (new) ... .7245 ± .0005 in.(18.402 ± 0.013 mm)
Maximum permissible clearance between bearing and shaft (worn) ... .008 in.(0.20 mm)
(2) Torque for locknut on valve adjustment screw ... 21 ± 5 lb. ft.(26 ± 7 N·m)
(3) Clearance for valves:
Intake valves ... .015 in.(0.38 mm)
Exhaust valves ... .025 in.(0.64 mm)
(4) Diameter of valve lifter (new) ... 1.3105 ± .0005 in.(33.287 ± 0.013 mm)
Bore in block for valve lifter (new) ... 1.3145 ± .0010 in.(33.388 ± 0.025 mm)
Maximum permissible clearance between lifter and bore for valve lifter (worn) ... .012 in.(0.30 mm)
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BY 3306 ENGINE
Specifications
Valves
NOTE: GUIDELINE FOR REUSABLE PARTS: VALVES AND VALVE SPRINGS, Forms SEBF8002
and SEBF8034 have the procedure and specifications necessary for checking used valves and valve springs.
(1) 7S7144 Spring for valves (new):
Length under test force ... 1.766 in.(44.86 mm)
Test force ... 57.7 ± 4.5 lb.(256 ± 20 N)
Use again minimum load at length under test force ... 46.5 lb.(207 N)
Length of spring at valve open position ... 1.271 in.(32.28 mm)
Use again minimum load at valve open position ... 144 lb.(640 N)
Free length after test ... 2.05 in.(52.1 mm)
Outside diameter ... 1.386 in.(35.20 mm)
Spring must not be bent more than ... .072 in.(1.83 mm)
(2) Height to top of valve guide ... .875 in.(22.23 mm)
(3) Diameter of valve stem (new) ... .3717 ± .0003 in.(9.441 ± 0.008 mm)
Use again minimum diameter ... .3704 in.(9.408 mm)
Bore in valve guide with guide installed in the head (new) ... .3733 ± .0010 in.(9.482 ± 0.025 mm)
Maximum permissible bore (worn) ... .3771 in.(9.578 mm)
(4) Valve lip thickness:
8N875 Exhause Valve
Use again minimum ... .106 in.(2.69 mm)
5S6452 Intake Valve
Use again minimum ... .096 in.(2.44 mm)
(5) Diameter of valve head:
Exhaust valve ... 1.896 ± .005 in.(48.16 ± 0.13 mm)
Intake valve ... 2.020 ± .005 in.(51.31 ± 0.13 mm)
(6) Angle of valve face ... 29 1/4°
(7) Depth of bore in head for valve seat insert:
Exhaust (1P6837) ... .449 ± .005 in.(11.40 ± 0.13 mm)
Intake (7N4448) ... .349 ± .005 in.(8.87 ± 0.13 mm)
(8) Diameter of valve seat insert:
Exhaust (1P6837) ... 2.0035 ± .0005 in.(50.889 ± 0.013 mm)
Intake (7N4448) ... 2.0485 ± .0005 in.(52.032 ± 0.013 mm)
Bore in head for valve seat insert:
Exhaust (1P6837) ... 2.0005 ± .0012 in.(50.813 ± 0.030 mm)
Intake (7N4448) ... 2.0455 ± .0012 in.(51.956 ± 0.030 mm)
(9) Angle of face of valve seat insert ... 30°
(10) Maximum permissible width of valve seat (intake and exhaust) ... .076 in.(1.93 mm)
Minimum permissible width of valve seat (intake and exhaust) ... .045 in.(1.14 mm)
(11) Dimension from top of closed valve to face of head:
Maximum permissible dimension for 8N875 Exhaust Valve ... .163 in.(4.14 mm)
Minimum permissible dimension for 8N875 Exhaust Valve ... .079 in.(2.01 mm)
Maximum permissible dimension for 5S6452 Intake Valve ... .140 in.(3.56 mm)
Minimum permissible dimension for 5S6452 Intake Valve ... .066 in.(1.68 mm)
(12) Outside diameter of the face of the valve seat or valve seat insert:
Exhaust seat ... 1.810 in.(45.97 mm)
Maximum permissible, exhaust seat ... 1.860 in.(47.24 mm)
Intake seat ... 1.934 in.(49.12 mm)
Maximum permissible, intake seat ... 1.984 in.(50.39 mm)
(13) Angle to grind seat face of the insert to get a reduction of maximum seat diameter ... 15°
Thickness of cylinder head (new) ... 3.938 ± .030 in.(100.03 ± 0.76 mm)
NOTE: Dimension from top of closed valve to face of cylinder head must be according to the specifications
in VALVES.
Put 5P3931 Anti-Seize Compound on threads and tighten bolts in the Step sequence that follows:
1. Tighten all bolts in number sequence to ... 115 lb. ft.(155 N·m)
2. Again tighten all bolts in number sequence to ... 185 ± 13 lb. ft.(250 ± 17 N·m)
3. Again tighten all bolts in number sequence to ... 185 ± 13 lb. ft.(250 ± 17 N·m)
4. Tighten all bolts in letter sequence (hand torque only) to ... 32 ± 5 lb. ft.(43 ± 7 N·m)
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BY 3306 ENGINE
Specifications
Engine Oil Pressure

All steps of this procedure must be followed for the pressure findings to be usable.
1. Be sure that the engine is filled to the correct level with either SAE 10 or SAE 30 oil. If any other
viscosity of oil is used, the information in the ENGINE OIL PRESSURE CHART does not apply.
2. Find a location on the engine oil manifold to install a tee. The easiest method is to remove the sending
unit for the present gauge and install a tee at this location. Install a probe from the 9S9102 Thermistor
Thermometer Group in one side of the tee. Connect a 8M2744 Gauge from the 5P6225 Hydraulic Test Box
to the other side of the tee.
3. Run the engine to get the oil temperature at 210°F (99°C).
NOTE: A 5°F (3°C) increase in oil temperature gives approximately 1 psi (7 kPa) decrease in oil pressure.
4. Keep the engine oil temperature constant. With the engine at the rpm from the chart, read the pressure
gauge.
Make a comparison between the pressure reading on the test gauge and the minimum permissible pressure
from the ENGINE OIL PRESSURE CHART. If the pressure reading on the test gauge is below the
minimum permissible pressure, find the cause and correct it. Operation of the engine with low oil pressure
can be the cause of engine failure or of a reduction in engine life.
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BY 3306 ENGINE
Specifications
Cylinder Block
(1) Depth of bore in block for liner ... .401 ± .001 in.(10.19 ± 0.03 mm)
NOTE: For height of liner over top of block make reference to CYLINDER LINER PROJECTION.
(2) Camshaft bearing bore (installed) ... 2.3150 ± .0024 in.(58.801 ± 0.061 mm)
Bore in block for camshaft bearings ... 2.5630 ± .0010 in.(65.100 ± 0.025 mm)
Depth to install camshaft bearings at both ends of block ... .06 ± .02 in.(1.5 ± 0.5 mm)
NOTE: The camshaft bearing at the front of the block must be installed with oil holes in a horizontal
position and joint at top within ± 15° from vertical.
(3) Bore in block for main bearings (standard size) ... 3.8160 ± .0005 in.(96.926 ± 0.013 mm)
Bore in block for main bearings .020 in. (0.51 mm) oversize ... 3.8360 ± .0005 in.(96.434 ± 0.013 mm)
(4) Dimension from center of main bearing bore to top of cylinder block (new) ... 15.500 ± .0065 in.
(393.700 ± 0.165 mm)
(5) Dimension from center of main bearing bore to bottom of cylinder block (new) ... 6.0625 ± .0040 in.
(153.988 ± 0.102 mm)
(6) Torque for bolts that hold bearing caps for main bearings:
a. Put engine oil on threads and washer face.
b. Tighten all bolts to ... 30 ± 3 lb. ft.(40 ± 4 N·m)
c. Put a mark on each bolt and cap.
d. Tighten all bolts from mark ... 90°
(7) Clearance between main bearing caps and cylinder block ... .0013 in.(0.033 mm) tight to ... .0017 in.
(0.043 mm) loose
Main bearing cap width ... 6.4998 ± .0008 in.(165.095 ± 0.020 mm)
Width of cylinder block for main bearing cap ... 6.5000 ± .0007 in.(165.100 ± 0.018 mm)
NOTE: Install bearing caps with the part number toward the front of the engine. Be sure that the mark
(number) on the bearing cap next to the bolt hole is in agreement with the mark in the cylinder block.
NOTICE
There are holes in the bores for the main bearings, between the
cylinders for piston cooler orifices. These holes must have orifices (8)
installed.
(9) Distance to install dowels from top of block ... .38 ± .02 in.(9.7 ± 0.5 mm)
(10 Distance to install stud from face of block ... .62 ± .02 in.(15.7 ± 0.5 mm)
(11) Distance to install dowels from rear face of block ... .50 in.(12.7 mm)
(12) Distance to install dowels from front face of block ... .88 ± .02 in.(22.4 ± 0.5 mm)
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BY 3306 ENGINE
Specifications
Cylinder Liner
NOTE: Make reference to GUIDELINE FOR REUSABLE PARTS: PISTONS AND CYLINDER LINERS,
Form No. SEBF8001.
(1) Bore in liner (new) ... 4.751 ± .001 in.(120.68 ± 0.03 mm)
Use again maximum bore when measured near upper end of the wear surface of the cylinder liner ... 4.755 in.
(120.78 mm)
(2) Thickness of flange on liner ... .4048 ± .0008 in.(10.282 ± 0.020 mm)
(3) Filler band.
Cylinder Liner Installation

Put liquid soap on bottom liner bore in block, on grooves in lower liner, and on O-rings. Install O-rings on liner.
Put filler band (3) in engine oil for a moment and install on liner. Immediately install liner in cylinder block
(before expansion of filler band).
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BY 3306 ENGINE
Specifications
Cylinder Liner Projection
Make reference to CYLINDER LINER PROJECTION in Testing and Adjusting for the complete procedure.
1. Install tooling as shown. Tighten bolts (1) evenly in four steps:
1st step ... 5 lb. ft.(7 N·m)
2nd step ... 15 lb. ft.(20 N·m)
3rd step ... 25 lb. ft.(35 N·m)
4th step ... 50 lb. ft.(70 N·m)
2. Measure cylinder liner projection with dial indicator (7) clamped in 1P2402 Gauge Body (6) as shown.
Measure at four places around each cylinder liner near the clamped area.
Cylinder liner projection measurement for any cylinder liner must be ... .0020 to .0056 in.(0.051 to 0.142
mm)
Maximum permissible difference between all four measurements ... .002 in.(0.05 mm)
Maximum permissible difference between average projection of any two cylinders next to each other ... .002
in.(0.05 mm)
Maximum permissible difference between average projection of all cylinder liners under one cylinder
head ... .004 in.(0.10 mm)
NOTE: If liner projection is not correct, turn the liner to a new position within the bore. If projection can
not be corrected this way, move the liner to a different bore. If the projection can not be corrected this way,
make reference to Special Instruction, Form No. FM055228 for complete instructions on the use of 8S3140
Counterboring Tool Arrangement.
(1) Bolts [5/8" NC, 5.5 in. (140 mm) long].

(2) Crossbar (from 8B7548 Push-Puller)
(3) 4B4281 Washers
(4) 1P2394 Adapter Plate
(5) 3H465 Plates
(6) 1P2402 Gauge Body
(7) 1P2403 Dial Indicator
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BY 3306 ENGINE
Specifications
Connecting Rod
(1) Bore in bearing for piston pin (new):
8N1984 Rod ... 1.5017 ± .0003 in.(38.143 ± 0.008 mm)
Maximum permissible clearance between bearing and piston pin (worn) ... .003 in.(0.08 mm)
(2) Bore in connecting rod for bearing ... 3.2500 ± .0005 in.(82.550 ± 0.013 mm)
(3) Distance between center of piston pin and center of crankshaft bearing (new) ... 9.595 ± .001 in.(243.71
± 0.03 mm)
(4) Diameter of piston pin (new):
9H4016 Pin ... 1.5003 ± .0002 in.(38.108 ± 0.005 mm)
(5) Clearance between connecting rod bearing and crankshaft bearing surface (journal) ... .0030 to .0066 in.
(0.076 to 0.168 mm)
Maximum permissible clearance between bearing and crankshaft (worn) ... .010 in.(0.25 mm)
(6) Torque on nut for connecting rod:
a. Put engine oil on threads and nut seat.
b. Tighten both nuts to ... 30 ± 3 lb. ft.(40 ± 4 N·m)
c. Mark each nut and end of bolt.
d. Again tighten both nuts (from mark) ... 90°
Install the connecting rod in the piston with the slot for the bearing tab on the same side as the V mark on
the piston.
Make reference to Special Instructions, Form No. GMG02394 and SMHS7366 for information about
checking and reconditioning connecting rods.
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BY 3306 ENGINE
Specifications
Pistons And Rings
NOTE: Use 5P3519 PISTON RING GROOVE GAUGE to check top and center ring grooves with straight
sides. For instructions on the use of the gauge, see the GUIDELINES FOR REUSABLE PARTS; PISTONS
AND CYLINDER LINERS, Form No. SEBF8001.
(4) Bore in piston for pin:
8N3183 Piston ... 1.5011 ± .0002 in.(38.128 ± 0.005 mm)
Clearance between pin and bore in piston ... .0003 to .0013 in.(0.008 to 0.033 mm)
Maximum permissible clearance (worn) ... .002 in.(0.05 mm)
NOTE: When installed in the engine, the "V" mark on top of the piston must be in alignment with the "V"
mark on the cylinder block.
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BY 3306 ENGINE
Specifications
Crankshaft
(1) Thickness of thrust plates (new) ... 1850 ± .0015 in.(4.699 ± 0.038 mm)
Crankshaft journal width ... 1.5935 + .0055 - .0025 in.(40.475 +0.140 -0.064 mm)
(2) Make reference to MAIN BEARINGS and BEARING SURFACE (JOURNAL) FOR MAIN
BEARINGS.
(3) Make reference to CONNECTING ROD BEARINGS and BEARING SURFACE (JOURNAL) FOR
CONNECTING RODS.
(4) Tighten plugs to ... 17 ± 3 lb. ft.(23 ± 4 N·m)
Then "stake" the crankshaft to hold plugs in place. "STAKE" use a center punch and a hammer to change
the shape of the hole as shown.
(5) Crankshaft gear:
Do not heat gear to more than 600°F (316°C).
(6) End play for crankshaft (new) ... .0025 to .0145 in.(0.064 to 0.368 mm)
Maximum permissible end play for crankshaft (worn) ... .025 in.(0.64 mm)
(7) Wear sleeve and seal installation:
Push wear sleeve and seal into position with correct tooling. Make reference to Special Instruction, Form
No. SMHS7100 for instructions and the correct tooling for installing wear sleeves and seals.
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BY 3306 ENGINE
Specifications
Main Bearings And Connecting Rod Bearings

Make reference to GUIDELINE FOR REUSABLE PARTS: MAIN BEARINGS AND CONNECTING
ROD BEARINGS, Form No. SEBF8009.
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BY 3306 ENGINE
Specifications
Flywheel
(1) Ring gear.
(2) Chamfer side of ring gear (1).
Install ring gear (1) on flywheel so that the chamfer side (2) of ring gear (1) is as shown.
NOTE: Do not heat ring gear to more than 600°F (316°C) before installing on the flywheel.
(3) Torque for flywheel bolts ... 150 ± 20 lb. ft.(205 ± 25 N·m)

Medidas e Torques (58Z)

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966R WHEEL LOADER 58Z00001-UP (MACHINE) POWERED BY 3306 ENGI...

Product: WHEEL LOADER

Stroke ... 6.00 in.(152.4 mm)

Number of Cylinders ... 6

Cylinder Arrangement ... *in-line

Firing Order (Injection Sequence) ... 1, 5, 3, 6, 2, 4

Direction of Rotation (when seen from flywheel end) ... Counterclockwise

CYLINDER AND VALVE IDENTIFICATION

Product: WHEEL LOADER

Fuel Injection Equipment

Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4

Injection Timing before TC (top center) ... 13° 30' ± 1°

(5) Governor Spring:

(6) Bypass valve:

(7) Torque for bushing ... 70 ± 5 lb. ft.(95 ± 7 N·m)

(8) 4N4318 Spring for injection pump:

Length under test force ... 1.35 in.(34.3 mm)

Test force ... 12.5 ± 1.3 lb.(55.5 ± 5.8 N)

Free length after test ... 1.566 in.(39.78 mm)

Outside diameter ... .728 in.(18.49 mm)

(14) Tighten nozzle finger tight on body.

NOTE: See Glow Plug Positioning.

(16) Torque for bolts holding clamps on fuel injection lines:

With rubber damper ... 84 ± 24 lb. in.(9.6 ± 2.8 N·m)

Without damper ... 108 ± 36 lb. in.(12.2 ± 4.1 N·m)

(17) Lever assembly.

Product: WHEEL LOADER

(2) Camshaft gear.

Maximum permissible end play (worn) ... .034 in.(0.86 mm)

(4) Crankshaft gear.

(5) Idler gear for oil pump.

(6) Drive gear for oil pump.

Product: WHEEL LOADER

NOTE: Put a layer of graphite grease on lobes of camshaft when installing.

Maximum permissible end play (worn) ... .025 in.(0.64 mm)

NOTE: Make reference to CYLINDER BLOCK for installation dimensions.

(5) Height of camshaft lobes.

To find lobe lift, use the procedure that follows:

A. Measure camshaft lobe height (5).

Product: WHEEL LOADER

Valve Rocker Arms And Lifters

Diameter of shaft (new) ... .7245 ± .0005 in.(18.402 ± 0.013 mm)

(3) Clearance for valves:

Intake valves ... .015 in.(0.38 mm)

Exhaust valves ... .025 in.(0.64 mm)

Product: WHEEL LOADER

(1) 7S7144 Spring for valves (new):

Length under test force ... 1.766 in.(44.86 mm)

Test force ... 57.7 ± 4.5 lb.(256 ± 20 N)

Length of spring at valve open position ... 1.271 in.(32.28 mm)

Free length after test ... 2.05 in.(52.1 mm)

Outside diameter ... 1.386 in.(35.20 mm)

(2) Height to top of valve guide ... .875 in.(22.23 mm)

Use again minimum diameter ... .3704 in.(9.408 mm)

Maximum permissible bore (worn) ... .3771 in.(9.578 mm)

(4) Valve lip thickness:

8N875 Exhause Valve

Use again minimum ... .106 in.(2.69 mm)

5S6452 Intake Valve

Use again minimum ... .096 in.(2.44 mm)