DOC NO.

: EMESB-MSA-MTN-002
EPIC MUSHTARI ENGINEERING DATE : 28 MARCH 2018
SDN BHD REV. : 0
PAGE : 01 OF 02

MAINTENANCE WORK PLAN

(COLUMN)

REV. DATE DESCRIPTION PRE'D CHK'D APP'D

0 28/03/2018 ISSUED FOR REVIEW & APPROVAL FIRDAUS EZIL BAHARUN

CLIENT PETRONAS
TENDER TITLE MASTER SERVICE AGREEMENT (MSA) FOR TURNAROUND (TA) AND DAILY MAINTENANCE WORK FOR
MAIN MECHANICAL WORKS
TENDER NO. CTC/HC-GP/2017/131
 DOC NO. : EMESB-MSA-MTN-002
EPIC MUSHTARI ENGINEERING DATE : 28 MARCH 2018
SDN BHD REV. : 0
PAGE : 02 OF 02

TABLE OF CONTENTS

ITEM DESCRIPTION

1.0 MAINTENANCE WORK PLAN - HEAT EXCHANGER

2.0 WORK CONTROL SHEET (WCS)

3.0 JOB METHOD STATEMENT (JMS)

 CLIENT PETRONAS PREPARED BY MOHD FIRDAUS

PROJECT MASTER SERVICE AGREEMENT (MSA) FOR TURNAROUND (TA) AND DAILY MAINTENANCE WORK FOR DOC. NO. EMESB-MSA-MTN-002

MAIN MECHANICAL WORKS REV. 0

MAINTENANCE WORK PLAN DATE 28 MARCH 2018

PAGE NO. 01 OF 03
EPIC MUSHTARI ENGINEERING SDN BHD
(COLUMN)
INSPECTION PARTY
NO QUALITY RELATED ACTIVITY SPECIFICATION/ REFERENCE REPORTING EVIDENCE CONTROL PROCEDURE/ DOCUMENTS REMARK
EMESB 3RD. PARTY PETRONAS

1.0 DOCUMENT SUBMISSION

1.1 APPROVAL OF WORK SCHEDULE WORK SCHEDULE P N/A R

1.2 APPROVAL OF WORK PROCEDURE ASME / API / PTS WORK PROCEDURE, JMS, WCS & EJIS P N/A R

1.3 APPROVAL OF QC PROCEDURE ASME / API / PTS WPS, WQT, QC & NDT PROCEDURE P N/A R

2.0 SITE SURVEY

2.1 SITE VERIFICATION SITE SURVEY REPORT (SSR) AFC & LAY OUT DRAWING W N/A R

2.2 VERIFY LOCATION FOR REPAIR/MODIFICATION INSPECTION REPORT & SSR AFC & LAY OUT DRAWING W N/A R

2.3 VERIFY SPARE PART FOR REPLACEMENT INSPECTION REPORT & SSR AFC & LAY OUT DRAWING W N/A R

3.0 MATERIAL RECEIVING & INSPECTION PTS

3.1 VERIFICATION OF HEAT NUMBER MATERIAL INSPECTION REPORT / W N/A R

3.2 REVIEW MATERIAL CERTIFICATES ASME IX, ASME II MILL CERTIFICATE / DO W N/A R

3.3 VISUAL, QUANTITY & DIMENSIONAL CHECK W N/A R

3.4 MATERIAL STORAGE VISUAL M N/A M

4.0 SITE WORK PREPARATION

4.1 SCAFFOLDING ERECTION SCAFFOLDING WALKTHROUGH W N/A W

4.2 REMOVE INSULATION * INSULATION WALKTHROUGH W N/A W * IF APPLICABLE

4.3 BLIND/ISOLATION POINT TAGGING ISOLATION WALKTHROUGH W N/A W

5.0 MECHANICAL WORK

5.1 EQUIPMENT BLINDING & ISOLATION APPROVED JMS, WCS & EJIS H N/A W

5.2 MANHOLE OPENING APPROVED JMS & WCS W N/A M

5.3 CSE PREPARATION & ENTRANCE CSE PROCEDURE H N/A H

5.4 PRE-INSPECTION ASME / API / PTS PRE-INSPECTION REPORT APPROVED JMS & WCS W N/A R

01 OF 03
 CLIENT PETRONAS PREPARED BY MOHD FIRDAUS

PROJECT MASTER SERVICE AGREEMENT (MSA) FOR TURNAROUND (TA) AND DAILY MAINTENANCE WORK FOR DOC. NO. EMESB-MSA-MTN-002

MAIN MECHANICAL WORKS REV. 0

MAINTENANCE WORK PLAN DATE 28 MARCH 2018

PAGE NO. 02 OF 03
EPIC MUSHTARI ENGINEERING SDN BHD
(COLUMN)
INSPECTION PARTY
NO QUALITY RELATED ACTIVITY SPECIFICATION/ REFERENCE REPORTING EVIDENCE CONTROL PROCEDURE/ DOCUMENTS REMARK
EMESB 3RD. PARTY PETRONAS

5.5 TRAYS REMOVAL APPROVED JMS & WCS W N/A W

6.0 CLEANING WORK ASME / API / PTS

6.1 MECHANICAL CLEANING

6.1.1 MANUAL / POWER TOOL BRUSHING * APPROVED JMS & WCS W N/A M * IF APPLICABLE

6.1.2 SHOT JET CLEANER * APPROVED JMS & WCS W N/A M * IF APPLICABLE

6.1.3 HP WATER JET / HYDROLANCING APPROVED JMS & WCS W N/A M * IF APPLICABLE

6.2 CHEMICAL CLEANING APPROVED JMS & WCS W N/A M

6.3 CLEANING INSPECTION

6.3.1 VISUAL INSPECTION VISUAL INSPECTION REPORT W N/A R

6.3.2 NDT INSPECTION NDT REPORT NDT PROCEDURE W N/A R

7.0 REPAIR WORK ASME / API / PTS

7.1 REPAIR WORK PREPARATION APPROVED JMS & WCS H N/A W

7.2 PERFORM REPAIR WORK WPS, WQT CERTIFICATE, JMS & WCS W N/A W

7.3 VISUAL INSPECTION VISUAL INSPECTION REPORT H N/A W

7.4 NDT INSPECTION NDT REPORT NDT PROCEDURE W/R N/A R

8.0 SPARE PART REPLACEMENT ASME / API / PTS CHECKLIST MANUFACTURER DATA REPORT (MDR) W N/A W

9.0 PRESSURE TEST * ASME / API / PTS * IF APPLICABLE

9.1 PNEUMATIC LEAK TEST LEAK TEST REPORT PNEUMATIC LEAK TEST PROCEDURE H N/A H

9.2 HYDROSTATIC LEAK TEST HYDROTEST REPORT HYDROTEST PROCEDURE H N/A H

02 OF 03
 CLIENT PETRONAS PREPARED BY MOHD FIRDAUS

PROJECT MASTER SERVICE AGREEMENT (MSA) FOR TURNAROUND (TA) AND DAILY MAINTENANCE WORK FOR DOC. NO. EMESB-MSA-MTN-002

MAIN MECHANICAL WORKS REV. 0

MAINTENANCE WORK PLAN DATE 28 MARCH 2018

PAGE NO. 03 OF 03
EPIC MUSHTARI ENGINEERING SDN BHD
(COLUMN)
INSPECTION PARTY
NO QUALITY RELATED ACTIVITY SPECIFICATION/ REFERENCE REPORTING EVIDENCE CONTROL PROCEDURE/ DOCUMENTS REMARK
EMESB 3RD. PARTY PETRONAS

10.0 REINSTATEMENT WORK & HOUSEKEEPING ASME / TEMA / PTS

10.1 RE-INSTALL TRAYS CHECKLIST APPROVED JMS & WCS W N/A M

10.2 BUBLE CAP TIGHTENING CHECK CHECKLIST APPROVED JMS & WCS W N/A M

10.3 RE-INSTALL ALL NOZZLE & MANWAY FLANGES CHECKLIST APPROVED JMS & WCS W N/A M

10.4 LEVELING & ALIGNMENT CHECK CHECKLIST APPROVED EJIS W N/A M

10.5 BOLT TIGHTENING CHECKLIST APPROVED JMS & WCS W N/A M

10.6 TOUCH UP PAINTING CHECKLIST APPROVED JMS & WCS W N/A M

10.7 REINSTALL INSULATION CHECKLIST APPROVED JMS & WCS W N/A M

10.8 REMOVE SCAFFOLDING APPROVED JMS & WCS M N/A M

10.9 DE-ISOLATE EQUIPMENT APPROVED JMS & WCS W N/A M

11.0 FINAL MECHANICAL COMPLETION INSPECTION ASME / TEMA / PTS CHECKLIST & BOX UP CERTIFICATE H N/A W

CODE DESCRIPTION DEFINITION

P PREPARE Documentation to be prepared for review and approval prior work commence

H HOLD POINT Hold point indicate mandotary compliance in any area of inspection that requires inspection.

W WITNESS POINT Inspection activity that require EMESB inspection personnel full attendance and endorsement before proceeding to the next activities.

M MONITORING Identified surveilance of work activity in the manufacturing process on random basis of which the production shall continue without interruption.

R REVIEW OF DOCUMENTS Review and acceptance of documents, reports, radiography film, charts etc.

03 OF 03
 WORK CONTROL SHEET (WCS)

COLUMN
EQUIPMENT TAG : C-204 EQUIPMENT NAME : PROPYLENE PROPANE SPLITTER
PERFORMED BY VERIFIED BY
NO. JOB STAGE APPLICABLE SUPPORTING DOCUMENT
NAME DATE SIGN NAME DATE SIGN
1 ISOLATION / BLINDING / LOTO COMPLETED AS PER EJIS EJIS / LOTO TAGGING
2 MANHOLE OPENING & LEL CHECK
3 CSE PREPARATION & ENTRANCE
4 PRE-INSPECTION PRE-INSPECTION REPORT
5 TRAYS REMOVAL
6 PERFORM MECHANICAL AND / OR CHEMICAL CLEANING
7 INSPECTION UPON COMPLETION OF CLEANING WORK VISUAL & NDT INSPECTION REPORT
8 PERFORM REPAIR WORK (IF REQUIRED)
9 INSPECTION UPON COMPLETION OF REPAIR WORK VISUAL & NDT INSPECTION REPORT
10 REPLACE DAMAGED SPARE PART MANUFACTURER DATA REPORT & CHECKLIST
11 PRESSURE TEST PRESSURE TEST REPORT
12 REINSTATEMENT WORK
13 DE-ISOLATION / DE-BLINDING / REMOVE LOTO AS PER EJIS EJIS / LOTO TAGGING
14 FINAL MECHANICAL INSPECTION & COMPLETION BOX UP CERTIFICATE

DEFECT WORK DETAILS ACTUAL MANHOURS ACTUAL EQUIPMENT EMESB (INITIAL) PETRONAS (INITIAL)
1
2
3
4
FINAL ACCEPTANCE
WORK COMPLETION REMARKS : WORK COMPLETION ACCEPTANCE :
EMESB INSPECTION 3RD. PARTY INSPECTION PETRONAS INSPECTION

NAME : NAME : NAME :

DATE : DATE : DATE :
 JOB METHOD SHEET (JMS)

PETRONAS TURNAROUND

WORK ID A2103 UNIT 200 AREA 200 TECHNICAL DATA DIMENSION ELEVATION AND WEIGHT
EQUIP. NO C-204 PLANT MTBE P&ID NO. 64-D-8021 APPL. CODE ASME SEC. VIII DIV.1 1989 ED. MAIN DIMENSION ( iD x TL ) (mm) 2150 X 14630 / 1200 X 4180 F-T
EQUIP. NAME PROPYLENE PROPANE SPLITTER SERVICE COLUMN INTERNAL TYPE NA ELEVATION FRM PLATFORM (mm)YES
JOB DESC. OPEN,CLEAN & DOSH INSPECTION. SHELL SA-240 TP-304 FRM GROUND (mm) NA
MATERIAL INTERNAL NA POSITION VERTICAL

INST/ELEC
OPN/TSD

CRANE
RG/SF
INSP.

INSL

PTW
DUR

MH
NO ACTIVITY DESCRIPTION REMARKS INSULATION 200mm DEMISTER PAD YES

FT

HJ

D
DESIGN /OPR PRESS KPA (G) GENERAL PACKING NA
PRE-SHUTDOWN WORK DESIGN /OPR TEMP ( DEG C ) TRAY NA
1 ERECT EXTERNAL SCAFFOLDING ACTIVITY PRIOR TO MANHOLE OPENING 4 4 16 1
TESTING DATA
SHUTDOWN WORK SHELL PRESS.
2 ISOLATE / BLINDING / LOTO ACTIVITY AS PER EJIS 1 1 2 1 4 1 TESTING MEDIUM
3 OPENING MANHOLE 3 2 1
4 CSE PREPARATION 2 3 3 15 1 WORKING DATA
5 FIRST ENTRY ACTIVITY AND LEL CHECK 2 1.5 3 1 EXT. SCAFF. VOL ( M3 ) YES BOLT TENSIONING YES
6 CSE ENTRY FOR PRE-INSPECTION 1 2 3 9 1 INT. SCAFF. VOL ( M3 ) YES HOT BOLTING YES
7 ERECTION OF INTERNAL SCAFFOLDING 4 0.5 INSULATION MANHOLE ( # x SIZE ) YES VENTILATOR YES
8 PRE-INSPECTION 1 2 5 1 REMOVAL/ NOZZLE ( Dia - inch ) YES LIGHTING YES
9 TRAY REMOVAL 2 3 0.5 2.5 REFIT OPEN MANWAY TRAY YES
10 MECHANICAL / CHEMICAL CLEANING 2 2 10 40 1 OPEN / CLOSE
11 INSPECTION 1 2 1 3 1
12 CONTIGENCY FOR REPAIR (IF ANY) 2 1 2 4 16 1
13 INSPECTION ACTIVITY FOR REPAIR WORK (IF ANY) 1 1 1 3 9 1
14 REPLACE DAMAGE SPARE PARTS 2 2 2 8 1 OPEN / MANHOLE ( # x SIZE ) YES CLEANING METHOD WATERJET / POWER BRUSH
15 PRESSURE TEST 1 2 2 6 1 CLOSE HANDHOLE ( # x SIZE ) YES INSPECTION METHOD VISUAL / DPI / RT /UT
16 REMOVE INTERNAL SCAFFOLDING 4 0.5 2 1
17 REINSTATEMENT WORK 2 3
18 DE-ISOLATION / DE-BLINDING / REMOVE LOTO AS PER EJIS 2
19 FINAL INSPECTION & BOX UP 1 1 1 2

POST SHUTDOWN WORK

20 EXTERNAL SCAFFOLDING REMOVAL 4 3 12 1

TOTAL MANHOURS : 145.5 15

NAME SIGNATURE DATE REV

PREPARED BY (TACS PLANNER)
REVIEWED BY (MTCE)
REVIEWED BY (OPN)
ENDORSED BY (TACS ENG)
APPROVED BY ( TA MNGR)
RG/SF = Rigger/Scaffolder INST/ELEC = Instrument/Electrical MH - Manhours HJ = Hydrojet OPN/TSD = Operation/Technical Services
INSP = Inspection FT = Fitter INSL = Insulation W = Welder H = Helper D = DOSH DUR = Duration

PTW = Permit to Work CSE = Confine Space Entry CW = Cold Work HW = Hot Work LFT = Lifting EIC - Electrical Isolation Certificate