List of Machine Total available Utilized Time in Capacity Spare Capacity

Time Hrs Hrs Utilized O

CNC MACHINE123 624 142 22.70% 77.30%
CNC MACHINE234 624 617 98.82% 1.18%
CNC MACHINE231 624 170 27.24% 72.76%
DRILL M/C123 624 125 20.03% 79.97%
DRILL M/C234 624 413 66.14% 33.86%
DRILL M/C231 624 492 78.78% 21.22%
PRESS M/C123 624 253 40.54% 59.46%
PRESS M/C234 624 60 9.62% 90.38%
VMC M/C123 624 333 53.42% 46.58%
VMC M/C234 0 0.00% 100.00%
VMC M/C231 0 0.00% 100.00% Spare Capacity
65%
LATHE M/C123 0 0.00% 100.00%

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M/C wise capacity In Time

700
600
500
400
300
200
100
624
142

624
617

624
170

624
125

624
413

624
492

624
253

624
60
0
23 34 31 12
3
23
4
23
1
12
3
23
4
NE1 NE2 NE2 /C /C /C /C /C /C
HI HI HI M M M M M M
AC AC AC ILL ILL ILL ES
S
ES
S C
M M M DR D R DR PR PR VM
C C C
CN CN CN

Total available Time Hrs Utilized Time in Hrs

Machine wise capacity %

100%
9.62%
90%
22.70% 27.24% 20.03%
80% 40.54%
70% 53.42%
66.14%
60% 78.78%
50% 98.82%
90.38%
40%
77.30% 72.76% 79.97%
30% 59.46%
20% 46.58%
33.86%
10% 21.22%
0% 1.18%
3 4 1 3 4 1 3 4 3
12 23 23 12 23 23 12 23 12
N E NE NE /C /C /C /C /C /C
HI HI HI M M M M M M
AC AC AC LL LL LL ES
S
ES
S C
M M M RI RI RI VM
C C C D D D PR PR
CN CN CN

Spare Capacity Capacity Utilized

 OVERALL CAPACITY

Utilized Capacity
35%

Spare Capacity
65%

y In Time
624
253

624

624
333
60

3 4 3 4 1 3
12 23 12 23 23 12
/C /C /C /C /C /C
M M M M M M
S C C C E
ES VM VM VM TH
PR LA

Utilized Time in Hrs

apacity %
0.00% 0.00% 0.00%
9.62%
54%
53.42%

100.00% 100.00% 100.00%

90.38%
46%
46.58%

0.00%
23 23
4
12
3
23
4
23
1
12
3
/C /C /C /C /C
M M M M M
S C C C E
ES VM VM VM TH
PR LA

acity Utilized
Working Days in Month 26

Total No. Of Machines 12 All Machine Working Hrs 7488

Cycle No. of
Sr. No. Cell Machine Name Part Name Operation Time
Cavity
Sec.
1 CNC CELL CNC MACHINE234 Gear CNC 1st Setup 60
2 CNC CELL CNC MACHINE123 Shaft CNC 1st Setup 34
3 CNC CELL CNC MACHINE231 Lever CNC 2nd Setup 34
4 DRILLING CELL DRILL M/C123 Lever Drilling 18
5 DRILLING CELL DRILL M/C234 Holder Drilling 43
6 DRILLING CELL DRILL M/C231 Holder Drilling 40
7 DRILLING CELL DRILL M/C231 Holder Drilling 32
8 CNC CELL CNC MACHINE234 Crank CNC 1st Setup 35
9 PRESS CELL PRESS M/C123 Sheet Blanking 10
10 PRESS CELL PRESS M/C123 Sheet Piercing 12
11 PRESS CELL PRESS M/C234 Sheet Piercing 12
12 VMC CELL VMC M/C123 End Cover Drilling 80
12 CNC CELL CNC MACHINE234 Lever CNC 1st Setup 50

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CAPACITY SHEET
Overall working
24 UtilIzed Working Hrs 2604
Hrs in a day
Production Working Total working Production Time Total Time Utilization by
Hrs. in a Capacity In Utilization of
Schedule hrs in Month Utilized Hrs this stage
day Month Machine Hrs
10000 24 624 37440 167 617 27%
15000 24 624 66071 142 142 23%
18000 24 624 66071 170 170 27%
25000 24 624 124800 125 125 20%
34555 24 624 52242 413 413 66%
23444 24 624 56160 260 492 42%
26000 24 624 70200 231 492 37%
12000 24 624 64183 117 617 19%
50000 24 624 224640 139 253 22%
34222 24 624 187200 114 253 18%
18000 24 624 187200 60 60 10%
15000 24 624 28080 333 333 53%
24000 24 624 44928 333 617 53%
0 0
0 0
0 0
0 0
0 0
0 0
0 0
Utilized Spare
Capacity Capacity
35% 65%

Total Spare
Utilization Capacity
99% 1%
23% 77%
27% 73%
20% 80%
66% 34%
79% 21%
79% 21%
99% 1%
41% 59%
41% 59%
10% 90%
53% 47%
99% 1%
 The cells highlighted by orange Instruction for Use
colours, represents the benefits
Steps to follow :
of this sheet

Step Activity

Delete data from yellow colour field. You have to update data only in yellow field, all other call
1
contain formulas

2 Update Machine List

3 Update no. of working days

Update data in yellow colour column i.e. Sr. No., Cell Name, Machine Name, Part Name,
4 Operation, Cycle time in sec., Monthly Production schedule, working hrs. in a day.

5 If your Process has Press tool/Mould tool, You can mention no. of Cavity in it.

keeping Blank or mentioning zero in No. of cavity column, considered as 1 cavity means one
component is produced in one machine operating cycle. If your tool has more than one cavity
6
(Means more than one component produces in one operating cycle) then mention no. of
cavity/product produces in column no. of cavity

7 You will observe Donut chart showing Spare capacity, Utilized Capacity.

8 You will observe Bar chart showing Machine wise Spare & available capacity in Time (Hrs)

9 You will observe one more chart showing Machine wise Spare & available capacity in %

We suggest to keep file protected, you can update data in yellow clour field even if sheet
10 protected
 Password to Unprotect : 12344321

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Dashboard, Capacity Sheet Once

Dashboard sheet Once

Capacity Sheet Once

Capacity Sheet Monthly

Capacity Sheet Monthly

Capacity Sheet Monthly

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Dashboard sheet ---

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