CHAPTER-5

BASES AND SURFACE COURSES (BITUMINOUS)

Amount
Quantity
Reference to (Rs.)
Rate Remarks/
Sr No MORT&H Description Unit
For Large Project For Medium Project For Small Project (Rs.) Large Project Medium Project Small Project Input ref.
Specification

5.13 519 Recycling of Bituminous Pavement with Central

Recycling Plant
Recycling pavement by cold milling of existing
bituminous layers, planning the surface after cold
milling, reclaiming excavated material to the
extent of 30 per cent of the required quantity,
hauling and stock piling the reclaimed material
near the central recycling plant after carrying out
necessary checks and evaluation, adding fresh
material including rejuvenators as required, mixing
in a hot mix plant, transporting and laying at site
and compacting to the required grade, level and
thickness, all as specified in clause 519.

Unit = cum
Taking output = 120 Cum 276 tonnes
a) Labour
Mate day 0.280 0.280 0.280 719.000 201.320 201.320 201.320 L-12
Mazdoor day 4.000 4.000 4.000 719.000 2876.000 2876.000 2876.000 L-13
Mazdoor skilled day 3.000 3.000 3.000 618.000 1854.000 1854.000 1854.000 L-15
b) Machinery
Milling Machine
Milling Machine with 2 meter Drum Width hour 5.926 12553.000 74389.078 P&M-47004
Milling Machine with 1.3 meter Drum Width hour 9.117 8388.000 76473.396 P&M-47003
Milling Machine with 1.2 meter Drum Width hour 9.877 5859.000 57869.343 P&M-47002
Bitumen pressure distributor (Spraying width hour 1812.000 1208.000 1208.000 1208.000 P&M-24001
4.5 m) 0.667 0.667 0.667

Batch Type Hot Mix Plant

(i) HMP 200 TPH hour 1.840 15332.000 28210.880 P&M-18001
(ii) HMP 160 TPH hour 2.300 10831.000 24911.300 P&M-18002
(iii) HMP 120 TPH hour 3.067 8771.000 26897.733 P&M-18003
Mechanical broom (2.1m sweeping width) hour 0.571 0.571 0.571 1110.000 634.286 634.286 634.286 P&M-23001
Air compressor 250 cfm Paver finisher hour 0.571 0.571 0.571 368.000 368.000 368.000
hydrostatic with sensor control compatible with 644.000 P&M-15001
th ehot mix plant
(i) Paver (240HP) hour 1.840 644.000 1184.960 P&M-15001
 CHAPTER-5
BASES AND SURFACE COURSES (BITUMINOUS)
Amount
Quantity
Reference to (Rs.)
Rate Remarks/
Sr No MORT&H Description Unit
For Large Project For Medium Project For Small Project (Rs.) Large Project Medium Project Small Project Input ref.
Specification

(ii) Paver (240HP) hour 2.300 644.000 1481.200 P&M-15001

(iii) Paver (174HP) hour 3.067 448.224 1374.703 P&M-15001
Electric generator
(i) 500 KVA hour 1.840 8404.000 15463.360 P&M-22002
(ii) 400 KVA hour 2.300 6778.000 15589.400 P&M-22003
(iii) 250 KVA hour 3.067 4778.000 14652.533 P&M-22004
Front end loader for feeding the plant
(i) 3.1 Cum Capacity hour 1.868 4484.000 8376.112 P&M-5001
(ii) 2.1 Cum Capacity hour 2.762 2767.000 7642.454 P&M-5002
(iii) 1 Cum Capacity hour 5.775 1889.000 10908.975 P&M-5003
Tipper
For Transportation
(i) 18 cum capacity t.km 276 x L1 8.000 37691.664 P&M-72002
(ii) 14 cum capacity t.km 276 x L1 9.000 42403.122 P&M-73002
(iii) 10 cum capacity t.km 276 x L1 11.000 51826.038 P&M-74002
Tipper for loading & unloading time
(i) 18 cum capacity hour 3.680 3021.000 11117.280 P&M-6001
(ii) 14 cum capacity hour 4.600 2557.000 11762.200 P&M-6002
(iii) 10 cum capacity hour 6.133 2383.000 14614.939 P&M-6003
For Transportation of dismantle material Site to
Plant
(i) 18 cum capacity t.km 276 x L1 8.000 37691.664 P&M-72002
(ii) 14 cum capacity t.km 276 x L1 9.000 42403.122 P&M-73002
(iii) 10 cum capacity t.km 276 x L1 11.000 51826.038 P&M-74002
Tipper for loading time
(i) 18 cum capacity hour 5.926 3021.000 17902.446 P&M-72002
(ii) 14 cum capacity hour 9.117 2557.000 23312.169 P&M-73002
(iii) 10 cum capacity hour 9.877 2383.000 23536.891 P&M-74002
Smooth steel wheeled tandem roller for static hour 2164.000 4219.800 4219.800 4219.800 P&M-8001
and vibratory passaes 10.619 10.619 10.619

c) Material
i) Bitumen
A bitumen content is 3.3 per cent bitumen weight
of mix. For reclaimed material, fresh bitumen will
be required to the extent of 60 per cent of normal
requirement.
 CHAPTER-5
BASES AND SURFACE COURSES (BITUMINOUS)
Amount
Quantity
Reference to (Rs.)
Rate Remarks/
Sr No MORT&H Description Unit
For Large Project For Medium Project For Small Project (Rs.) Large Project Medium Project Small Project Input ref.
Specification

In a mix of 276 tonnes, 82.8 tonne is reclaimed

and balance 193.2 tonne is fresh mix.
Bitumen required for reclaimed mix of 82.8 tonne 1.639 1.639 1.639 48204.708 79007.516 79007.516 79007.516 M-074
tonne @ 60 per cent = 82.8 x 0.60 x0.033 =
1.639
Bitumen required for fresh mix of 193.2 tonnes tonne 6.376 6.376 6.376 48204.708 307353.217 307353.217 307353.217 M-074
= 193.2 x 0.033 = 6.376
ii) Aggregates
Percentage of mix requiring fresh aggregates - 70
per cent
Weight of fresh mix = 276 x 0.70 = 193.2 tonne
Weight of fresh aggregate in the mix = 193.2 x
0.967 = 186.824 tonne
Taking average density of 1.5 tonnes/cum, total
volume of aggregate = 124.550cum.
Size wise requirement of fresh aggregates
37.5 - 25 mm @ 15 per cent cum 18.683 18.683 18.683 1443.545 26969.753 26969.753 26969.753 M-048
25 - 10 mm @ 45 per cent cum 56.048 56.048 56.048 1598.045 89567.231 89567.231 89567.231 M-045
10- 5 mm @ 25 per cent cum 31.138 31.138 31.138 1201.045 37398.142 37398.142 37398.142 M-039
5mm and below 15 percent cum 18.683 18.683 18.683 997.545 18637.135 18637.135 18637.135 M-029
Credit for milled material for use (70 Percent), cum 124.550 124.550 124.550 262.009 32633.223 32633.223 32633.223
Considering 20 percent cost as salvage value
of above average material rate of aggregate
* Any one of the alternative may be adopted as
per approved design

d) Overhead charges @ 8% on (a+b+c) @ 10% on (a+b+c) @ 12% on (a+b+c) 66796.405 84890.599 102772.178
e) Contractor's profit @ 10% on @ 10% on (a+b+c+d) @ 10% on 90175.147 93379.658 95920.699
(a+b+c+d) (a+b+c+d)
Cost for 120 cum = a+b+c+d+e 991926.619 1027176.243 1055127.694
Rate per cum = (a+b+c+d+e)/120 8266.055 8559.802 8792.731
Say, 8266.06 8559.80 8792.73