Universal Impact Testing
Universal Impact Testing
The organic coatings under test are applied to four or more suitable thin
metal panels. After the coatings have cured, a standard weight is
dropped a distance to strike an indenter that deforms the coating and the
substrate. The indentation can be either an intrusion or an extrusion. By
gradually increasing the distance the weight drops, generally 1 inch (25
mm) at a time, the point at which failure usually occurs can be
determined.
Films generally fail by cracking (see bottom photo), which is made more
visible by the use of a magnifier, by the application of a copper sulfate
(CuSO4) solution on steel, by the use of a pin hole detector, or by a tape -
pull test to determine the amount of coating removed.
Once visible cracks have been identified, the test is repeated five times
at that level, as well as five times
above and below that level. Of
course, these confirmation tests
are conducted in a random order
so successive tests are not
conducted at the same height or
on the same panel.
ASTM D609 - Practice for Preparation of Cold-Rolled Steel Panels for Testing Paint, Varnish, Conversion Coatings,
and Related Coating Products;
ASTM D823 - Practice for Producing Films of Uniform Thickness of Paint, Varnish, and Related Products on Test
Panels.