Section 2 Engine

SECTION 2 ENGINE
Group 1 Structure and Function -------------------------------------------------------------------------------------- 2-1

Group 2 Engine speed and Stall rpm --------------------------------------------------------- - - - - - - - - - - ---------- 2-6
Group 3 Fuel warmer system ------------------------------------------------------------------------------------------ 2-7
Group 4 Fuel drive circuit for coolng system ------------------------------------------------------------------ 2-8
SECTION 2 ENGINE
GROUP 1 STRUCTURE AND FUNCTION
1. STRUCTURE
Valve cover Coolant temp sensor
Engine coolant vent

Water outlet connection
Lifting bracket
Exhaust manifold Fan drive
Alternator
Lubricating oil filter
Water inlet connection
Lubricating oil cooler
Turbocharger air
Turbocharger air
outlet connection
inlet connection
Fuel filter
Injection pump
Fuel shutoff valve
Flywheel housing
Vibration damper Fuel pump

Oil level gauge
Front engine support

Oil pan
7607S2EG01
Â Direct 4-stroke, 6-cylinders, water-cooling and aftercooled diesel engine in installed, cylinder block
and cylinder head are made of case iron and turbocharger is attached.
2-1
2. SYSTEM DIAGRAMS
The following drawings show the flow through the engine systems.
1) FUEL SYSTEM
7607B2EG05
1 Fuel from supply tank

2 Fuel lift pump
3 Fuel filter/water separator
4 Low-pressure fuel supply lines
5 Cold start injection advance
6 Injection pump
7 Fuel drain manifold
8 High-pressure fuel supply lines
9 Closed nozzle injectors
10 Fuel return to supply tanks
2-2
2) LUBRICATING OIL SYSTEM
7607B2EG07
1 Gerotor lubricating oil pump 8 Filter bypass valve

2 Pressure regulating valve closed 9 Filter bypass valve closed
3 Pressure regulating valve open 10 Filter bypass valve open
4 From lubricating oil pump 11 To lubricating oil filter
5 To lubricating oil cooler 12 Full-flow lubricating oil filter
6 To lubricating oil pan 13 From lubricating oil filter
7 Lubricating oil cooler 14 Main lubricating oil rifle
7607B2EG08
1 Oil supply
2 Oil drain
The turbocharger receives filtered, cooled, and pressurized lubricating oil through a supply line from
the filter head. A drain line connected to the bottom of the turbocharger housing returns the lubricating
oil to the lubricating oil pan through a fitting in the cylinder block.
2-3
3) COOLING SYSTEM
7607B2EG09
ö Never operate the engine without a thermostat. Without a thermostat, the coolant will not
flow to the radiator and the engine will overheat.
(1) The illustrantion identifies the significant features of the coolant system.
Η Sections A and B.
Coolant is drawn from the radiator by the integrally mounted water pump. The output from
the water pump empties into the oil cooler cavity of the cylinder block.
The coolant then circulates around each cylinder and crosses the block to the fuel pump
side of the engine.
1 Coolant inlet 4 Coolant flow past cylinder head
2 Pump Impeller 5 Coolant to cylinder head
3 Coolant flow past oil cooler
Θ Sections C and D.
Coolant then flows up into the cylinder head, crosses over the valve bridges, and down the
exhaust manifold side of the engine to the integral thermostat housing.
As the coolant flows across the head toward the thermostat housing, it provides cooling for
the injector. When the engine is below operating temperature, the thermostat is closed, and
the coolant flow bypasses the radiator and goes to the water pump inlet through internal
drillings in the block and cylinder head.
1 Coolant flow from the cylinder head 5 Coolant bypass passage
2 Coolant to the thermostat housing 6 Coolant flow to pump inlet
3 Coolant flow past injector 7 Bypass closed
4 Thermostat 8 Coolant flow back to radiator
When operating temperature is reached, the thermostat opens, blocking the bypass
passage to the water pump and opening the outlet to the radiator.
2-4
4) AIR INTAKE SYSTEM
7607B2EG10
1 Intake air inlet to turbocharger 4 Intake manifold

2 Turbocharger air to aftercooler 5 Intake valve
3 Aftercooler
5) EXHAUST SYSTEM
1 Exhaust valve 3 Turbocharger exhaust inlet

2 Exhaust manifold 4 Turbocharger exhaust outlet
7607B2EG11
2-5

Section 2 Engine

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Section 2 Engine

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SECTION 2 ENGINE

Group 1 Structure and Function -------------------------------------------------------------------------------------- 2-1

Valve cover Coolant temp sensor

Engine coolant vent

Exhaust manifold Fan drive

Lubricating oil cooler

Vibration damper Fuel pump

Front engine support

1 Fuel from supply tank

1 Gerotor lubricating oil pump 8 Filter bypass valve

1 Intake air inlet to turbocharger 4 Intake manifold

1 Exhaust valve 3 Turbocharger exhaust inlet

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