Why Hot Roll Bonding Over Explosion Bond.
Why Hot Roll Bonding Over Explosion Bond.
Why Hot Roll Bonding Over Explosion Bond.
It appears to be an inaccurate
description of the hot roll bonding process. Allow me to provide a clearer explanation:
In hot roll bonding, the cladding and base metals are not melted or mixed. Instead, the oxide
layers on the metals are broken during the rolling process, facilitating bonding between the two
materials. It's important to note that the rolling temperature used is significantly lower than the
melting temperature of the individual alloys, ensuring no melting or mixing occurs.
One advantage of hot roll bonding is the precise control it offers over the thickness of the
composite plate. By repeatedly passing the materials through the rolling mill, the desired
thickness can be achieved with accuracy. This sets it apart from explosion bonding, which often
results in thinner layers.
Furthermore, hot roll bonding provides several benefits compared to other processes, such as
explosion bonding. In explosion bonding, the good bond area achieved is very small and also
have non-uniform bonding due to the involvement of higher workmanship. On the other hand,
the hot roll bonding method is fully automated, ensuring uniform bonding with precise thickness
control. The product quality is high, particularly in terms of uniform bonding and the final
flatness of the fabricated products. These characteristics are crucial, especially for operations like
edge-to-edge welding.
Additionally, the presence of a buffer layer between the cladding and backing material in hot roll
bonding brings significant advantages over explosion bonding. The buffer layer enhances the
homogeneity and reliability of the bonding. It effectively prevents carbon migration from the
backing steel, mitigating issues like high hardness due to Martensite formation and cracks at the
boundary.
Moreover, the buffer layer helps reduce the risk of cracking under hydrogen service conditions,
ensuring the integrity of the clad layer. It also decreases the penetration rate of pitting and stress
corrosion cracking (SCC) if initiated at the cladding surface, providing an additional safety
margin.
Explosion bonding involves the detonation of explosives, which not only generates significant
amounts of hazardous fumes but also produces high levels of noise pollution. These factors can
have a detrimental impact on the environment and pose risks to the health and safety of workers.
On the other hand, the hot roll bonding process does not involve any explosive detonation, thus
eliminating these environmental and safety concerns. The absence of hazardous fumes and
reduced noise pollution make hot roll bonding a cleaner and more sustainable option.
It's worth noting that many multinational and renowned companies, such as JSL, ArcelorMittal,
and voestalpine, Japan Steel Works (JSW) have recognized the environmental benefits of hot roll
bonding. They have adopted this method for the manufacturing of clad plates as part of their
efforts to minimize environmental impact and promote sustainable manufacturing practices.
By choosing hot roll bonding, these companies are not only benefiting from the technical
advantages of the process but also demonstrating their commitment to reducing pollution and
creating a safer working environment.