Roof System

KS1000 RW Product Data

Application
The KS1000 RW is a trapezoidal formed roof system with
a standard fastening method (through fixed), which is suitable for all
building applications, with a roof slope:

 More than 4° (7%) for roofs with one panel in the slope direction;
 More than 6° (10%) for roofs with two or more panels in slope
direction.
The KS1000 RW panel can also be used for wall cladding.

Dimensions & Weight

1,000 mm – cover width

333.3 mm 333.3 mm 333.3 mm

30.5 mm 30.5 mm 30.5 mm 30.5 mm

58 mm

D
d

Internal Facing Profiles

1.3

22 3 22

Q (minibox)

d – core thickness [mm] 25 40 50 60 70 80 100 120 160

D – overall dimension [mm] 60 75 85 95 105 115 135 155 195
Weight [kg / m2] sheet 0.5 / 0.4 mm 9.03 9.63 10.03 10.43 10.83 11.23 12.03 12.83 14.43

Product Tolerances Available Lengths

Parameter Tolerance The standard panel length is between 2 and 14.5 meters. Panels
Panel Length (l) shorter than 2 m and longer than 14.5 m are available on request.
Please contact your Kingspan sales partner.
l<6m ±4 mm
6 m ≤ l < 12 m ±6 mm Certification Reference
l ≥ 12 m ±8 mm Kingspan possesses a wide range of insulated panel approvals
Panel width ±3 mm (building, technical, thermal, static, fire, acoustic). In case you
Panel thickness (d) require further information, please contact Kingspan Technical
d ≤ 50 mm ±2 mm department.
50 mm < d < 100 mm +3 mm −2 mm
d ≥ 100 mm ±3 mm
Squarness of the cut end ≤ 0.5% of the panel width
Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm

3.1.1
 Roof System
KS1000 RW Product Data

Panel End Lap Cut Back 2. PVDF

If the project requires panels to be connected in the direction of PVDF offers unequalled colour and gloss retention and good
the roof slope, the panels must have an overlap. Depending on corrosion resistance. The nominal coating thickness is 25 μm. It
the overlap length, the insulating core at the panel end under the can be used in climates with extremely high UV radiation combined
overlap must be removed during mounting. For these situations, with extreme temperatures and relative humidity. The standard
colour range includes metallic silver.

3. Spectrum™
Kingspan Spectrum™ is a 60μm Polyurethane coated semi gloss
finish with a slight granular effect. It offers an outstanding durability-
and weather resistance performance, excellent corrosion and
UV-resistance as well as high color & gloss retention characterstics.

Its superior flexibility enables high resistance against mechanical

damages. Kingspan Spectrum is available in a wide range of solid
Cut Back and metallic colours.

Furthermore it is free of clorine, phtalates and plasticizers and

100% recyclable.
we can deliver panels with cut backs already made. These panels
are normally delivered with a cut back up to 250 mm, but other 4. Plastisol 200 μm
cutback lengths are possible (see below). Cut backs for all types Plastisol is a high performance coating system with a grain finish
of panels (roof, wall, PUR, mineral wool) can be ordered. All and a nominal thickness of 200 μm. Typical properties of Plastisol
RW panels have a cut back of 20 mm conditional of manufacturing. are excellent abrasion, high corrosion resistance, excellent flexibility
and therefore very good scratch resistance.
Panel cut-backs for roofing and wall panels can be
divided into three types: Internal Coating Options
CUT BACK 1 unseparated cut backs 50–250 mm 1. Polyester
CUT BACK 2 separated cut back with 50, 80, 150, 200 and Polyester coating with a nominal thickness of 15 μm. The standard
insulation not removed 250 mm
colour is grey white, (similar RAL 9002).
CUT BACK 3 separated cut back with 50, 80, 150, 200 and
insulation removed 250 mm 2. Foodsafe
The surface of this 150 μm thick polymer coating is non-toxic and
Steel resistant to mould, durable and easy to clean. It is chemically inert
Galvanic protection options and safe for continuous contact with unpacked food. The standard
1. Hot-dip zinc coated steel with a total of 275 g / m2 of zinc, colour is white. Consult Kingspan about the availability of other
according to EN 10147:2000. This can be finished with colours.
a number of coatings – Polyester, Spectrum™, PVDF, Plastisol Other coating systems are available by discussion with Kingspan.
and Foodsafe finishes.
Plain and coloured aluminium is available on a project specific
2. Galvalloy (hot-dip coated with eutectic alloy of approx. 95% Zn, basis. Contact Kingspan Technical Services.
5% Al and other elements) in accordance with EN 10214 for
200 μm Plastisol coated steel. Insulation Core
Rigid PUR or Firesafe IPN closed-cell foam is the standard
Substrate thicknesses insulating core used.
 Standard external sheet thickness 0.50 mm.
It is made to a non-deleterious specification with Zero Ozone
 Standard internal sheet thickness 0.40 mm.
Depletion Potential ODP and is CFC / HCFC free.
 Other thicknesses are available by arrangement with Kingspan.
Seals
External Coating Options
Factory Applied Side Joint Tape
1. Standard Polyester – PES
All KS1000 RW panel side joints have factory applied anti-
Polyester is a universal, economic coating system suitable for
condensation seals fitted into the groove to seal automatically the
exterior and interior applications. The nominal coating thickness is
joint between panels.
25 μm.

3.1.2
 Roof System
KS1000 RW Product Data

Performance Building Regulations

Thermal Insulation according to EN ISO 10211-2 Kingspan KS1000 RW insulated sandwich panels apply to the
european standard EN 14509: Self-supporting double skin metal
Panel Thickness IPN λ = 0.0224 [W / mK]
faced insulating panels and conform to additional National Building
[mm] U [W / m2K] R [m2K / W]
Regulations and standards.
25 0.745 1.20
40 0.505 1.84 Quality
50 0.411 2.29 Kingspan insulated sandwich panels are manufactured from
60 0.348 2.73 the highest quality materials, using state of the art production
70 0.300 3.19 equipment to rigorous quality control standards, complying with
80 0.266 3.62 ISO9001:2000 standards, ensuring long term reliability and service
100 0.213 4.52 life.
120 0.180 5.42
Guarantees & Warranties
160 0.143 6.85
Kingspan will provide external coating and product guarantees
U – Thermal transmittance W / m2K
on a project by project basis.
R – Thermal resistance m2K / W
λ – Long-term Thermal conductivity W / mK
Packing
Biological Standard packing – road transportation
Kingspan insulated sandwich panels are immune to attack from KS1000 RW panels are stacked weather side to weather side
mould, fungi, mildew and vermin. No urea formaldehyde is used in (to minimise palette height). The top, bottom, sides and ends are
the construction, and the panels are non-deleterious. protected with foam and timber packing and the entire palette is
wraped in plastic.
Fire
KS1000 RW insulated sandwich panels have been tested and The number of panels in each pack depends on panel thickness
approved and comply with National Building Regulations and and length. The table below is shown as a guide. Quantities are
Norms. Panels with FIREsafe IPN core are classified as B-s1,d0 reduced for exceptionally long panels. Typical palette height is
according EN 13501-1.The panels do not propagate fire spread. 1,100 mm.

Maximum palette weight is 3,500 kg.

Panel Thickness Fire resistance according EN 13501-2
[mm] Roof application Panel core
25/60 thickness 25 40 50 60 70 80 100 120 160
40/75 N/A [mm]
50/85 Number
of panels 23 17 15 13 11 9 7 6 4
60/95 in package
70/105
80/115
R30, RE30, REI 20, REW20 Delivery
100/135
All deliveries (unless indicated otherwise) are by road transport to
120/155
project site. Off loading is the responsibility of the client.
160/195
Site Installation
Acoustics Site assembly instructions are available from Kingspan.
Panel Thickness single figure weighted sound reduction Kingspan will arrange training of the site fitters and supervisors
[mm] Rw [dB]
if requested.
25
40
50
60 25
70
80
100
120
26
160

3.1.3
 Module 1,000 mm
333.3 333.3 333.3

27 30.5 30.5 30.5

External weather sheet
58

Internal liner sheet PVC sealing tape (factory applied)

KS1000 RW

or Butyl sealing tape (site applied)

Overall width
Roof System

27 16.1 30.5 16.1 30.5

1 1
20

42
5° 10°
11
5° 10°
56 50.5 11

35

33

36~
65°

5
D
Anti-condensation tape

d
(factory applied)
75
°

10

75
1.3

1.3

3.1.4
4
12.3 22 3 22

Available Panel Thicknesses

Insulation Core (d) Overall Panel Thickness (D) Overall Panel Width
[mm] [mm] [mm]
25 60 1,067
40 75 1,069
50 85 1,074
60 95 1,079
70 105 1,083
80 115 1,088
100 135 1,097
Panel Dimensions

120 155 1,107

160 195 1,125
Note:
External sheet thickness of 0.5 mm to 0.9 mm
Internal sheet thickness of 0.4 mm to 0.9 mm
 Roof System
KS1000 TOP-DEK Product Data

Application
The KS1000 TOP-DEK is a roof system with a direct fastening
of bottom deck to structure, which can be used for all building
applications where the roof slope is 1% (0.5°) or more.

The panel can be used for curved roofs having a diameter of Rmin
in longitudinal direction = 50 m and in transversal direction = 20 m.

Dimensions & Weight

d
D

200 mm 200 mm 200 mm 200 mm 200 mm

1,000 mm – cover width

d – core thickness [mm] 20 50 60 70 80 100

D – overall dimension [mm] 50 80 90 100 110 130
Weight [kg / m2] PVC membrane – ext.
8.66 9.86 10.26 10.66 11.06 11.86
sheet 0.6 mm – int.

Product Tolerances Available Lengths

Parameter Tolerance The standard panel length is between 2 and 12 meters. Panels
Panel Length (l) shorter than 2 m and longer than 12 m are available on request.
Please contact your Kingspan sales partner.
l<6m ±4 mm
6 m ≤ l < 12 m ±6 mm Certification Reference
l ≥ 12 m ±8 mm Kingspan possesses a wide range of insulated panel approvals
Panel width ±3 mm (building, technical, thermal, static, fire, acoustic). In case you
Panel thickness (d) require further information, please contact Kingspan Technical
d ≤ 50 mm ±2 mm department.
50 mm < d < 100 mm +3 mm −2 mm
d ≥ 100 mm ±3 mm
Squarness of the cut end ≤ 0.5% of the panel width
Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm

3.2.5
 Roof System
KS1000 TOP-DEK Product Data

Panel End Lap Cut Back 3. Spectrum™

If the project requires panels to be connected in the direction of Kingspan Spectrum™ is a 60μm Polyurethane coated semi gloss
the roof slope, the panels must have an overlap. Depending on finish with a slight granular effect. It offers an outstanding durability-
the overlap length, the insulating core at the panel end under the and weather resistance performance, excellent corrosion and
overlap must be removed during mounting. For these situations, UV-resistance as well as high color & gloss retention characterstics.
we can deliver panels with cut backs already made. These panels
Its superior flexibility enables high resistance against mechanical
are normally delivered with a cut back up to 250 mm, but other
damages. Kingspan Spectrum is available in a wide range of solid
cutback lengths are possible (see below). Cut backs for all types of
and metallic colours.
panels (roof, wall, PUR, mineral wool) can be ordered.
Furthermore it is free of clorine, phtalates and plasticizers and
Cut Back 100% recyclable.

4. Plastisol 200 μm
Plastisol is a high performance coating system with a grain finish
and a nominal thickness of 200 μm. Typical properties of Plastisol
are excellent abrasion, high corrosion resistance, excellent flexibility
and therefore very good scratch resistance.

Internal Coating Options

1. Polyester
Steel Polyester coating with a nominal thickness of 15 μm. The standard
colour is grey white, (similar RAL 9002).
Galvanic protection options
1. Hot-dip zinc coated steel with a total of 275 g / m2 of zinc, 2. Foodsafe
according to EN 10147:2000. This can be finished with The surface of this 150 μm thick polymer coating is non-toxic and
a number of coatings – Polyester, Spectrum™, PVDF, Plastisol resistant to mould, durable and easy to clean. It is chemically inert
and Foodsafe finishes. and safe for continuous contact with unpacked food. The standard
2. Galvalloy (hot-dip coated with eutectic alloy of approx. 95% Zn, colour is white. Consult Kingspan about the availability of other
5% Al and other elements) in accordance with EN 10214 for colours.
200 μm Plastisol coated steel. Other coating systems are available by discussion with Kingspan.

Internal substrate thicknesses Plain and coloured aluminium is available on a project specific
 Standard internal sheet thickness 0.60 mm. basis. Contact Kingspan Technical Services.
 Other thicknesses are available by arrangement with Kingspan.
Insulation Core
External substrate specification Rigid PUR or Firesafe IPN closed-cell foam is the standard
The external cover layer – a single ply waterproof membrane made insulating core used.
from softened PVC of 1.2 mm thickness with a non-woven pad.
It is made to a non-deleterious specification with Zero Ozone
External Coating Options Depletion Potential ODP and is CFC / HCFC free.

1. Standard Polyester – PES Seals

Polyester is a universal, economic coating system suitable for
Factory Applied Side Joint Tape
exterior and interior applications. The nominal coating thickness is
All KS1000 TOP-DEK panel side joints have factory applied anti-
25 μm.
condensation seal fitted into the groove to seal automatically seal
2. PVDF the joint between panels.
PVDF offers unequalled colour and gloss retention and good
Waterproof Foil Connections
corrosion resistance. The nominal coating thickness is 25 μm. It
The longitudinal connections should be welded using a hot-air
can be used in climates with extremely high UV radiation combined
gun after mounting the panels. The transverse connections should
with extreme temperatures and relative humidity. The standard
be sealed with the waterproof PVC tape of 160 mm width using
colour range includes metallic silver.
a hot-air gun.

The installation instructions should detail how the waterproof foil is

applied around ridges, gables, attics and other areas.

3.2.6
 Roof System
KS1000 TOP-DEK Product Data

Performance Guarantees & Warranties

Thermal Insulation according to EN ISO 10211-2 Kingspan will provide external coating and product guarantees
on a project by project basis.
Panel Thickness IPN λ = 0.0224 [W / mK]
[mm] U [W / m2K] R [m2K / W] Packing
20 0.92 0.92
Standard packing – road transportation
50 0.41 2.27 KS1000 TOP-DEK panels are stacked weather side to weather
60 0.35 2.69 side (to minimise palette height). The top, bottom, sides and ends
70 0.30 3.16 are protected with foam and timber packing and the entire palette
80 0.27 3.53 is wraped in plastic.
100 0.22 4.38
The number of panels in each pack depends on panel thickness
U – Thermal transmittance W / m2K
R – Thermal resistance m2K / W and length. The table below is shown as a guide. Quantities are
λ – Long-term Thermal conductivity W / mK reduced for exceptionally long panels. Typical palette height is
1,100 mm.
Biological Maximum palette weight is 3,500 kg.
Kingspan insulated sandwich panels are immune to attack from
mould, fungi, mildew and vermin. No urea formaldehyde is used in Panel core
20 50 60 70 80 100
the construction, and the panels are nondeleterious. thickness [mm]
Number of panels
23 17 15 13 11 9
Fire in package
KS1000 TOP-DEK insulated sandwich panels have been tested
and approved and comply with National Building Regulations and Delivery
standards. Panels with FIREsafe IPN core are classified as B-s1,d0 All deliveries (unless indicated otherwise) are by road transport to
according EN 13501-1. project site. Off loading is the responsibility of the client.

Panel Thickness Fire resistance according EN 13501-2 Site Installation

[mm] Roof application Site assembly instructions are available from Kingspan.
20/50
Kingspan will arrange training of the site fitters and supervisors
50/80
N/A if requested.
60/90
70/100
80/110
REI 20
100/130

Acoustics
Panel KS1000 TOP-DEK (60 mm thick) have a single figure
weighted sound reduction Rw = 26 dB.

Building Regulations
Kingspan KS1000 TOP-DEK insulated sandwich panels apply to
the european standard EN 14509: Self-supporting double skin
metal faced insulating panels and conform to additional National
Building Regulations and standards.

Quality
Kingspan insulated sandwich panels are manufactured from
the highest quality materials, using state of the art production
equipment to rigorous quality control standards, complying with
ISO9001:2000 standards, ensuring long term reliability and service
life.

3.2.7
 Overall width

External facing single ply membrane

Butyl sealing tape or PVC sealing tape when required (site applied)

Internal profile
Roof System

200 200 200 200 200

Module 1,000 mm
KS1000 TOP-DEK

50

d
D
Anti-condensation tape

3.2.8
(site applied)

50 1

27
30
11

65°

20.8
0° 115°
22.5 26.5
25
50

Available Panel Thicknesses

Insulation Core (d) Overall Panel Thickness (D) Overall Panel Width
[mm] [mm] [mm]
20 50
50 80
60 90
1,090
70 100
Panel Dimensions

80 110
100 130
Note:
External facing – single ply membrane
Internal trapezoidal deck 0.55 mm–0.9 mm thick
 Roof System
KS1000 FF Product Data

Application
KS1000 FF is a trapezoidal formed roof system with a standard
fastening method (through fixed) and a mineral fibre insulation core,
which is applicable for all building applications, where the roof
slope is:

 More than 5° (8.5%) for roofs with one panel in the slope
direction;
 More than 8° (14%) for roofs with two or more panels in the
slope direction.
The KS1000 FF panel with high fire performance can also be used
for wall claddings.

Dimensions & Weight

1,000 mm – cover width

250 mm 250 mm 250 mm 250 mm

D
d

Internal Facing Profiles

50
1.3

1.3

6 6
14 14 22 3 22

B (box) Q (minibox)

d – core thickness [mm] 60 80 100 120 150 200

D – overall dimension [mm] 94 114 134 154 184 234
Weight [kg / m2] sheet 0.6 / 0.5 mm 17.34 19.54 21.74 23.94 27.24 32.74

Product Tolerances Available Lengths

Parameter Tolerance The standard panel length is between 2 and 13.5 (7) meters.
Panel Length (l) Panels shorter than 2 m and longer than 13.5 m are available on
request. Please contact your Kingspan sales partner.
l<6m ±4 mm
6 m ≤ l < 12 m ±6 mm Certification Reference
l ≥ 12 m ±8 mm Kingspan possesses a wide range of insulated panel approvals
Panel width ±3 mm (building, technical, thermal, static, fire, acoustic). In case you
Panel thickness (d) require further information, please contact Kingspan Technical
d ≤ 50 mm ±2 mm department.
50 mm < d < 100 mm +3 mm −2 mm
d ≥ 100 mm ±3 mm
Squarness of the cut end ≤ 0.5% of the panel width
Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm

3.3.9
 Roof System
KS1000 FF Product Data

Panel End Lap Cut Back External Coating Options

If the project requires panels to be connected in the direction of 1. Standard Polyester – PES
the roof slope, the panels must have an overlap. Depending on Polyester is a universal, economic coating system suitable for
the overlap length, the insulating core at the panel end under the exterior and interior applications. The nominal coating thickness is
overlap must be removed during mounting. For these situations, 25 μm.
we can deliver panels with cut backs already made. These panels
are normally delivered with a cut back up to 250 mm, but other 2. PVDF
cutback lengths are possible (see below). Cut backs for all types of PVDF offers unequalled colour and gloss retention and good
panels (roof, wall, PUR, mineral wool) can be ordered. corrosion resistance. The nominal coating thickness is 25 μm. It
can be used in climates with extremely high UV radiation combined
The minimum length of a panel on which a cut back can normally
with extreme temperatures and relative humidity. The standard
be made is 2,700 mm. Cut backs on shorter length panels are
colour range includes metallic silver.
possible by special arrangement.
3. Spectrum™
Kingspan Spectrum™ is a 60μm Polyurethane coated semi gloss
finish with a slight granular effect. It offers an outstanding durability-
and weather resistance performance, excellent corrosion and
UV-resistance as well as high color & gloss retention characterstics.

Its superior flexibility enables high resistance against mechanical

damages. Kingspan Spectrum is available in a wide range of solid
and metallic colours.

Furthermore it is free of clorine, phtalates and plasticizers and

Cut Back 100% recyclable.

4. Plastisol 200 μm
Panel cut-backs for roofing and wall panels can be Plastisol is a high performance coating system with a grain finish
divided into three types: and a nominal thickness of 200 μm. Typical properties of Plastisol
CUT BACK 1 unseparated cut backs are excellent abrasion, high corrosion resistance, excellent flexibility
CUT BACK 2 separated cut back with insulation not removed and therefore very good scratch resistance.
CUT BACK 3 separated cut back with insulation removed
Internal Coating Options
1. Polyester
Steel
Polyester coating with a nominal thickness of 15 μm. The standard
Galvanic protection options colour is grey white, (similar RAL 9002).
1. Hot-dip zinc coated steel with a total of 275 g / m2 of zinc,
according to EN 10147:2000. This can be finished with 2. Foodsafe
a number of coatings – Polyester, Spectrum™, PVDF, Plastisol The surface of this 150 μm thick polymer coating is non-toxic and
and Foodsafe finishes. resistant to mould, durable and easy to clean. It is chemically inert
and safe for continuous contact with unpacked food. The standard
2. Galvalloy (hot-dip coated with eutectic alloy of approx. 95% Zn,
colour is white. Consult Kingspan about the availability of other
5% Al and other elements) in accordance with EN 10214 for
colours.
200 μm Plastisol coated steel.
Other coating systems are available by discussion with Kingspan.
Substrate thicknesses
 Standard external sheet thickness 0.50 mm. Plain and coloured aluminium is available on a project specific
basis. Contact Kingspan Technical Services.
 Standard internal sheet thickness 0.40 mm.
 Other thicknesses are available by arrangement with Kingspan. Insulation Core
Mineral fiber of a high specific weight, suitable for applications that
require fire resistance of more than 45 minutes.

3.3.10
 Roof System
KS1000 FF Product Data

Seals Quality
Factory Applied Side Joint Tape Kingspan insulated sandwich panels are manufactured from
All KS1000 FF panel side joints have factory applied anti- the highest quality materials, using state of the art production
condensation seal fitted into the groove to automatically seal the equipment to rigorous quality control standards, complying with
joint between panels. ISO9001:2000 standards, ensuring long term reliability and service
life.
Performance
Guarantees & Warranties
Thermal Insulation according to EN ISO 10211-2
Kingspan will provide external coating and product guarantees
Panel Thickness IPN λ = 0.0224 [W / mK] on a project by project basis.
[mm] U [W / m2K] R [m2K / W]
60 0.673 1.32 Packing
80 0.516 1.77 Standard packing – road transportation
100 0.418 2.22 KS1000 FF panels are stacked weather side to weather side (to
120 0.351 2.68 minimise palette height). The top, bottom, sides and ends are
150 0.283 3.36 protected with foam and timber packing and the entire palette is
200 0.214 4.50 wraped in plastic.
U – Thermal transmittance W / m2K
The number of panels in each pack depends on panel thickness
R – Thermal resistance m2K / W
λ – Long-term Thermal conductivity W / mK and length. The table below is shown as a guide. Quantities are
reduced for exceptionally long panels. Typical palette height is
1,100 mm.
Biological
Kingspan insulated sandwich panels are immune to attack from Maximum palette weight is 2,500 kg.
mould, fungi, mildew and vermin. No urea formaldehyde is used in
the construction, and the panels are nondeleterious. Panel core
60 80 100 120 150 200
thickness [mm]
Fire Number of panels
14 10 8 7 6 4
in package
KS1000 FF insulated sandwich panels have been tested and
approved and comply with National Building Regulations and
standards. The system is classified as A2-s1,d0 according Delivery
EN13501-1. All deliveries (unless indicated otherwise) are by road transport to
project site. Off loading is the responsibility of the client.
Panel Thickness Fire resistance according EN 13501-2
[mm] Roof application Site Installation
60/94 not tested Site assembly instructions are available from Kingspan.
80/114 Kingspan will arrange training of the site fitters and supervisors
REI 90
100/134 if requested.
120/154
REI 120
150/184
200/234 contact Technical department

Acoustics
Panel KS1000 FF (60 mm thick) have a single figure weighted
sound reduction Rw = 32 dB.

Building Regulations
Kingspan KS1000 FF insulated sandwich panels apply to the
european standard EN 14509: Self-supporting double skin metal
faced insulating panels and conform to additional National Building
Regulations and standards.

3.3.11
 Module 1,000 mm
250 250 250 250

70
External weather sheet
KS1000 FF
Roof System

Internal liner sheet

10 25 25
998

PVC sealing tape (factory applied) or butyl sealing tape (site applied)
Overall width

3.3.12
64.9 66
21.2 22 22
15
51°

34

34
34

33

34
8

20
55.
24

0.8
66°
5°

Available Panel Thicknesses

Insulation Overall Panel Overall Panel
Core (d) Thickness (D) Width
[mm] [mm] [mm]

D
60 94

d
80 114
100 134
1,080
120 154
150 184
200 234
1.3
5

4
Note:
Panel Dimensions

14 14 External sheet thickness of 0.5 mm to 0.9 mm

Internal sheet thickness of 0.4 mm to 0.9 mm
 Roof System
KS1000 RT Product Data

Application
The KS1000 RT Roof Tile system is suitable for building
applications with roof slopes of 21% (12°) and above.

Dimensions & Weight

1,000 mm – cover width

200 mm

40 mm
D
d

d – core thickness [mm] 45 60 80 100

D – overall dimension [mm] 85 100 120 140
Weight [kg / m2] 0.7 / 0.4 steel 12.58 13.23 14.10 14.96

Product Tolerances
Parameter Tolerance Consideration must be given to lifting and handling methods,
Cut to Length −0.05% +0.1% especially where steeper roof pitches are contemplated. In practical
terms advanced handling techniques should be considered if
Liner Sheet Length −0.1% +0.1%
lengths over 6.0 metres are being considered. Panel length is
Cover Width 0 mm +3 mm
defined as the overall length of the outer sheet including the end
Panel thickness ±2 mm
overlap.
End Square ±3 mm

Certification Reference
Please contact local Kingspan Technical department.
Panel
length
Available Lengths
Kingspan Roof Tile is manufactured cut to length in a continuous
manufacturing process. Standard lengths are available between 2.1
and 16.0 metres.

3.4.13
 Roof System
KS1000 RT Product Data

Panel End Lap Cut Back Tile Pitch

Standard cut-back on RT panels is 160 mm. Kingspan Roof Tile is manufactured with standard end laps and
pitch length. Manufactured panel length is therefore a multiple
110 mm cut-back is provided on special request and is related to
of the pitch. The pitch length of the Roof Tile is 325 mm with
relevant lengths of panels. See RT order form from UK.
a standard eaves overhang of 160 mm.

In circumstances where the panel length is greater than the roof

pitch the panels are site cut at the apex and the junction covered
by the ridge flashing.

Panel size to suit the project’s needs can be choosen from the
length table as below.

When using Kingspan Roof Tile Panels consideration must be

taken when ordering the required length of panel. Use the table
Cut ba
to select the panel length nearest to that required. Variance in the
ck = 1
60 mm panel length is taken up under the ridge flashing. When detailing
the ridge junction the designer must ensure that the chosen panel
length is long enough to provide a sound practical junction detail. In
practical terms a shortfall of length no greater than 40 mm from the
ridge line will ensure good insulation continuity of the infill insulation.
Where this is not the case the next panel size up must be chosen
and the surplus length cut to suit the site dimension.

Kingspan Technical Services can provide advice on this and all

aspects of the design and installation of Kingspan Roof Tile.

Panel Lengths [mm]

No. of Tiles Tile Length 325 mm No. of Tiles Tile Length 325 mm No. of Tiles Tile Length 325 mm
6 2,100 21 6,975 36 11,850
7 2,425 22 7,300 37 12,175
8 2,750 23 7,625 38 12,500
9 3,075 24 7,950 39 12,825
10 3,400 25 8,275 40 13,150
11 3,725 26 8,600 41 13,475
12 4,050 27 8,925 42 13,800
13 4,375 28 9,250 43 14,125
14 4,700 29 9,575 44 14,450
15 5,025 30 9,900 45 14,775
16 5,350 31 10,225 46 15,100
17 5,675 32 10,550 47 15,425
18 6,000 33 10,875 48 15,750
19 6,325 34 11,200 – –
20 6,650 35 11,525 – –

Panel length
100 mm 325 mm 50 mm

160 mm

3.4.14
 Roof System
KS1000 RT Product Data

Materials – Steel Building Regulations & Standards

Substrate Kingspan insulated roof and wall systems conform to the following
 Fe 220 G hot-dip zinc coated steel according to EN10147:1992. Building Regulations and standards.

 Standard external sheet thickness 0.7 mm, standard internal Quality & Durability
sheet thickness 0.4 mm. Kingspan Insulated Panels are manufactured from the highest
Coatings – External Weather Sheet quality materials, using state of the art production equipment to
 High performance polymer, 50 micron thick. Colour – Terracotta rigorous quality control standards, complying with ISO 9001:2000
or Anthracite. standard, ensuring long term reliability and service life.

 Reverse side of sheet coated with a light grey polyester coating. Guarantees & Warranties
Coatings – Internal Liner Sheet Kingspan will provide external coating and product warranties and
 Lining Enamel: 15 micron thick coating developed for use for guarantees on an individual project basis.
the internal lining of insulated panels. Standard colour is “bright
Packing
white” with an easily cleaned surface.
Standard Packing
Insulation Core KS1000 RT panels are stacked weather sheet face down and
Polyisocyanurate (PIR/IPN): with zero ozone depletion (Zero require turning over during unpacking / erection.
ODP). Available in LPCB certified product range, please contact
Kingspan. The top, bottom, sides and ends are protected with foam and
timber packing and the entire pack is wrapped in plastic.
Seals
The number of panels in each pack is a maximum of 10 for 45 mm
Factory Applied Side Lap Tape thick, typical pack height is 1,100 mm. Number of panels per pack
All side laps have a factory applied anti-condensation tape. will vary according to panel thickness and panel length.

Performance Delivery
Thermal Insulation All deliveries (unless indicated otherwise) are by road transport to
IPN λ = 0.0224 [W / mK] project site. Off loading is the responsibility of the client.
Panel Thickness
[mm] U [W / m2K] R [m2K / W]
Site Installation Procedure
45 0.45 2.05
Site assembly instructions are available from the Kingspan.
60 0.32 2.96
80 0.25 3.83
100 0.20 4.83
U – Thermal transmittance W / m2K
R – Thermal resistance m2K / W
λ – Long-term Thermal conductivity W / mK

Biological
Kingspan panels are normally immune to attack from mould,
fungi, mildew and vermin. No urea formaldehyde is used in the
construction, and the panels are not considered deleterious.

Fire
Kingspan KS1000 RT panels comply with National Building
Regulations and standards.

Acoustics
All KS1000 RT panels have a single figure weighted sound
reduction Rw = 25 dB.

3.4.15
 KS1000 RT

1,000 mm – cover width

Roof System

200 mm

40 mm

D
d

3.4.16
Available Panel Thicknesses
Insulation Core (d) Overall Panel Thickness (D)
[mm] [mm]
45 85
60 100
80 120
100 140
Note:
Above dimensions are theoretical, actual dimensions will
vary due to manufacturing tolerances.
Exactly precise dimensions must always be measured from
actual samples.
Panel Dimensions
 Roof System X-dek™ Product Data

Application
X-dek™ panels are insulated membrane covered roof panels
suitable for flat roofs for all building applications except where there
are low temperature internal conditions. The KS1000 X-dek panel
secures the base for final waterproof covering of the roof installed
by others.

 X-dek panels are insulated roof panels suitable for flat roofs roof
slope > 1%
 X-dek is the “long-span” composite roofing panel, which
provides the necessary structural strength and stiffness and
the required level of thermal insulation. An outer membrane is
applied on site as a waterproof barrier.
 The KS1000 XD panels are suitable for “Green Roof” solutions
 The XD panels can be used as “standard” panel and as a part of
steel structure “structural” panel (restraining for the rafters)

Dimensions & Weight

335 mm 333 mm 332 mm

1,000 mm

D = d + 108 mm

Weight
d steel thickness D [kg / m2]
[mm] [mm] [mm]
XD XB XG XM
0.9 21.4 15.9 15.8 17.7
80 188
1.1 23.7 18.2 18.1 20.0
0.9 22.2 16.8 16.7 18.6
100 208
1.1 24.6 19.1 19.0 20.9

Product Tolerances Available Lengths

Parameter Tolerance Standard lengths 2.5 to 13.5 meters. 13.5–15 metres maximum
Cut to Length ±5 mm can be supplied but are subject to a transport surcharge.

Width ±2 mm
Thickness ±2 mm
End Square ±3 mm
Flatness ±2 mm

3.5.17
 Roof System X-dek™ Product Data

X-dek is manufactured with CUTBACK on bottom trapezoidal steel. External Skin

The standard cutback is 50 mm, the maximum available cutback  XD Hot-dipped zinc coated steel according to
amounts to 630 mm. EN 10326:2004. Grade S280GD + Z275 – thickness
0.7 mm – galvanised steel with a 5 microns clear film
Panel Length
conversion layer for bonding to. Available profiles on top
sheet: MiniBox or Flat
 XB Bitumen impregnated glass fibre membrane (TR20) suitable
for multi layer torch on systems,
 XG Glass tissue facing (TR27) suitable for mechanically fixed or
fully adhered single ply PVC or EPDM membrane
Cutback – 50 mm standard, max. 630 mm
 XM Waterproof flexible PVC membrane with internal woven
reinforcing and laminated with a non-woven polyester
X-dek™ panels are offered with different types of top finish. The fleece on back side, ready for hot air welding
different top (external) facings create a wide range of opportunities Nominal thickness: 1.2 mm
for application of different types of roofing waterproof membranes, Total width: 1,060 mm
and different load conditions. Depending on the certain type of top Polyester fleece width: 950 mm
finish the panels are marked with different codes:
Insulation Core
1. KS1000 XD – X-dek™ panels finished with steel skin to provide The rigid closed cell insulation core is available in the following
maximum load bearing capacity. The thickness of external specification:
steel facing is providing sufficient base for mechanically fixed
waterproof membranes. Isophenic rigid foam – IPN (HCFC Free), available in non certified
product range, subject to special enquiry. Available nominal
2. KS1000 XD TR20 (XB) – X-dek™ panels finished with bitumen thickness of the core 80 mm and 100 mm.
impregnated glass fibre membrane which is dedicated especially
for multi layer torch-on bitumen systems. Seals
3. KS1000 XD TR27 (XG) – X-dek™ panels finished with glass Factory Applied Side Joint Seal
tissue facing which allows to apply any waterproof roofing either All side joints have a factory applied anti-condensation tape made
by mechanical fastening or by bonding to. of standard PE side foam.

4. KS1000 XD PVC (XM) – X-dek™ panels finished with PVC Performance

roofing membrane with side lap. This product DO NOT require Thermal Insulation
further covering by roofing membrane. Factory applier PVC
Panel Thickness IPN λ = 0.022 [W / mK]
membrane is ready for hot-air welding at side laps after
[mm] U [W / m2K] R [m2K / W]
installation of panels and provides final protection against water.
80 / Option I 0.23 4.21
Steel 80 / Option II 0.24 4.03
Internal skin: 100 / Option I 0.19 5.12
 Hot-dipped zinc coated steel according to EN 10326:2004. 100 / Option II 0.20 4.86
Grade S350GD + Z275 coated with Polyester 25 microns U – Thermal transmittance W / m2K
R – Thermal resistance m2K / W
RAL 9002 – standard thickness 0.9 mm, on special request
λ – Long-term Thermal conductivity W / mK
available 1.1 mm;

Biological
Kingspan panels are normally immune to attack from mould,
fungi, mildew and vermin, no urea formaldehyde is used in the
construction, and the panels are not considered deleterious.

3.5.18
 Roof System X-dek™ Product Data

Fire Delivery
Kingspan X-dek™ roof panels has been tested according to All deliveries (unless indicated otherwise) are road transport to
EN1365 as load bearing roof element. The ratings achieved are project site. Off loading is the responsibility of the client.
presented in the table below:
Site Installation Procedure
Max. bending Site assembly instructions are available from the Kingspan
Panel Type Fire Rating moment* Technical Design Bureau.
[kNm]
KS1000 XB 80 REI 15 6.621 Construction Requirements
KS1000 XG 100 REI 20 7.725 In general the supporting structure for X-dek panels must be
KS1000 XD 100 REI 30 7.725 made and assembled to an accuracy defined in EN 1090-2:2008
KS1000 XM 80 REI 30** 6.581 (Execution of steel structures and aluminium structures. Technical
KS1000 XM 100 REI 30 8.350 requirements for the execution of steel structures). Despite of the
* The value of maximum bending moment relates only to moment fact that the above standard refers to steel structures, Kingspan
generated ONLY by snow load. demands to use the appropriate values of allowable tolerances, for
**The rating covers additionally the suspended load of 14 kg / m2 the other types of supporting elements as well (ie. concrete and
attached to the bottom trapezoidal deck
timber structures).

Acoustics For installation of KS1000 XD panel (option steel-steel)

Kingspan X-dek™ panels have acoustic parameters as below: the supporting structure must be made and assembled to
an accuracy of L/600 between bearing planes of adjacent
Parameters according to EN ISO 717-1:1999 supports, where L is the distance between neighbouring
Type of panel RW RA1 RA2 supports.
[dB] [dB] [dB]
For the KS1000 XD (steel-steel option) applications, where the
XD TR20 (XB),
23 22 20 expected accuracy of erection of the supporting structure may
XD PVC (XM)
XD TR27 (XG) 24 23 21 exceed the Kingspan requirements, it is recommended to specify
XD (steel) 26 25 22 either single-span elements or panels with MiniBox (I) external
Sound absorption factor: αw = 0.1 profilation.

X-dek™ FM Approved
Quality & Durability The KS1000 X-dek PVC (XM) option and KS1000 XD withy bonded
Kingspan Insulated panels are manufactured from the highest PVC membrane are the FM Approved solutions for roofs.
quality materials, using state of the art production equipment
The FM Approval is valid for both approved options of X-dek panel
to rigorous quality control standards, complying with ISO 9001
only with the Sika SGK 1.5 mm PVC membrane.
standard, ensuring long term reliability and service life.
For the detailed specification of FM Approved products please
Guarantees & Warranties contact Kingspan Technical Department.
Kingspan will provide external coating and product warranties and
guaranties on an individual project basis.

Packing
Standard Packing
Kingspan X-dek™ panels are stacked horizontally (with facing
sheets alternately up and down). Removable hot melt adhesive is
laid between each panel. The entire pack is wrapped in polythene.

The number of panels in each pack are as shown in the table.

Typical pack height is 1,100 mm

Panel core thickness [mm] 80 100

Number of panels in package (max.) 8 6

3.5.19
 KS1000 XD 100 / KS1000 XD 80

1,018±2

995±1

d
171
Roof System X-dek™

6
50 61 50 D

108

3.5.20
5

42 38 38 38

335 333 332

1,000

1,052

Available Panel Thicknesses

Insulation Core (d) Overall Panel Thickness (D)
[mm] [mm]
80 188
Panel Dimensions

100 208
 KS1000 XB 100 / KS1000 XB 80
KS1000 XG 100 / KS1000 XG 80

998±2

D
Roof System X-dek™

3.5.21
KS1000 XM 100 / KS1000 XM 80

Top finish PVC membrane – factory applied fully bonded to the IPN insulation core

1,060

998±2 60

D
Panel Dimensions