MEP Production Rates

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Building Services Planning Manual 2007

5
Activity Production Rate

Introduction
The production rate should be the planned average daily production rate based on available resource
and the environment within which the work will be performed. The production rate include not only the
productive time associated with a particular activity but also idle and non-productive time associated with
the movement and setup of equipment, break times, expected equipment downtime for maintenance and
repair, and other expected downtime. When estimating a production rate, resource availability and other
factors affecting productive need to be considered.

Resource planning and scheduling are critical to the successful completion of any project. Labor, material
and equipment must be considered when establishing planned activity durations and developing network
logic. Project work cannot be accomplished on schedule without the following three resources being
available in sufficient quantities at the time they are needed:
• Manpower (Labor)
• Equipment
• Materials

Estimation of activity durations


The accuracy of activity duration estimates is very important. The duration of an activity is a function of
the amount of work that must be accomplished and the rate at which work can be accomplished. Simply
stated, the duration of an activity is the quantity of work divided by the production rate. The basic formula
for estimating activity durations is as follows:

Work Quantity
Activity Duration = ­­­—––––––––––––––—————————
Production Rate x Resource Usage

66 Al Habtoor Engineering Enterprises Co. L.L.C.


The work quantity is the amount of work that must be accomplished as defined by the construction
documents. The quantity of work is expressed in some measurable quantity such as the amount of material
or the equipment that need to be installing.

This section covers the manpower requirement to complete each activity and the time required to complete.
The production rate given in this section, on the other hand, is not a constant and can be affected by a
number of factors both within and beyond the contractor’s control.

Table 5.1 Production Rate For MEP Activities

Description Unit Qty./ Qty/hr Manpower Requirement Per Group Total


day (Avg.) Manpower
(Avg) PL PF PW DM IN EL HL Per Group
FIRE FIGHTING PIPES
25mm diameter black seamless
m 30 3.75 1 1 2
steel pipe with threaded fittings
32mm diameter black seamless
m 30 3.75 1 1 2
steel pipe with threaded fittings
40mm diameter black seamless
m 30 3.75 1 1 2
steel pipe with threaded fittings
50mm diameter black seamless
m 30 3.75 1 1 2
steel pipe with threaded fittings
65mm diameter black seamless
m 20 2.5 1 1 2
steel pipe with grooved-end
80mm diameter black seamless
m 20 2.5 1 2 3
steel pipe with grooved-end
100mm diameter black seamless
m 20 2.5 1 2 3
steel pipe with grooved-end
125mm diameter black seamless
m 20 2.5 1 2 3
steel pipe with grooved-end
150mm diameter black seamless
m 18 2.25 2 4 6
steel pipe with grooved-end
200mm diameter black seamless
m 18 2.25 2 4 6
steel pipe with grooved-end
250mm diameter black seamless
m 18 2.25 2 4 6
steel pipe with grooved-end
300mm diameter black seamless
m 18 2.25 2 4 6
steel pipe with grooved-end

PL = Plumber, PF = Pipe Fitter, PW = Pipe Welder, IN = Insulatar, DM = Ductman, EL = Electrician, HL = Helper Contd...

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Building Services Planning Manual 2007

Description Unit Qty./ Qty/hr Manpower Requirement Per Group Total


day (Avg.) Manpower
(Avg) PL PF PW DM IN EL HL Per Group
HOT AND COLD WATER DISTRIBUTION PIPES
20mm diameter C.P.V.C.
m 36 4.5 1 1 2
pipes include fittings
25mm diameter C.P.V.C.
m 36 4.5 1 1 2
pipes include fittings
32mm diameter C.P.V.C.
m 36 4.5 1 1 2
pipes include fittings
40mm diameter C.P.V.C.
m 36 4.5 1 1 2
pipes include fittings
50mm diameter C.P.V.C.
m 36 4.5 1 1 2
pipes include fittings
63mm diameter C.P.V.C.
m 24 3 1 2 3
pipes include fittings
75mm diameter C.P.V.C.
m 24 3 1 2 3
pipes include fittings
90mm diameter C.P.V.C.
m 24 3 1 2 3
pipes include fittings

SANITARY AND RAINWATER PIPES


40mm diameter UPVC pipes with
m 36 4.5 1 1 2
elastomere joint socket include fittings
50mm diameter UPVC pipes with
m 36 4.5 1 1 2
elastomere joint socket include fittings
63mm diameter UPVC pipes with
m 30 3.75 1 1 2
elastomere joint socket include fittings
75mm diameter UPVC pipes with
m 30 3.75 1 1 2
elastomere joint socket include fittings
110mm diameter UPVC pipes with
m 24 3 1 2 3
elastomere joint socket include fittings
125mm diameter UPVC pipes with
m 24 3 1 2 3
elastomere joint socket include fittings
160mm diameter UPVC pipes with
m 18 2.25 1 2 3
elastomere joint socket include fittings
200mm diameter UPVC pipes with
m 18 2.25 1 2 3
elastomere joint socket include fittings
25mm diameter PVC condensate
m 30 3.75 1 1 1 3
pipes with insulation
32mm diameter PVC condensate
m 30 3.75 1 1 1 3
pipes with insulation
40mm diameter PVC condensate
m 30 3.75 1 1 1 3
pipes with insulation
50mm diameter PVC condensate
m 30 3.75 1 1 1 3
pipes with insulation

PL = Plumber, PF = Pipe Fitter, PW = Pipe Welder, IN = Insulatar, DM = Ductman, EL = Electrician, HL = Helper Contd...

68 Al Habtoor Engineering Enterprises Co. L.L.C.


Description Unit Qty./ Qty/hr Manpower Requirement Per Group Total
day (Avg.) Manpower
(Avg) PL PF PW DM IN EL HL Per Group
60mm diameter PVC condensate
m 20 2.5 1 1 1 3
pipes with insulation
110mm diameter PVC condensate
m 20 2.5 1 1 2 4
pipes with insulation

HYDRONIC PIPES (CHILLED WATER PIPES)


15mm diameter seamless black
m 30 3.75 1 1 2
steel pipe include fittings
20mm diameter seamless black
m 30 3.75 1 1 2
steel pipe include fittings
25mm diameter seamless black
m 30 3.75 1 1 2
steel pipe include fittings
32mm diameter seamless black
m 30 3.75 1 1 2
steel pipe include fittings
40mm diameter seamless black
m 30 3.75 1 1 2
steel pipe include fittings
50mm diameter seamless black
m 30 3.75 1 1 2
steel pipe include fittings
65mm diameter seamless black
m 20 2.5 1 1 2
steel pipe include fittings
80mm diameter seamless black
m 20 2.5 1 1 2
steel pipe include fittings
100mm diameter seamless black
m 20 2.5 1 2 3
steel pipe include fittings
125mm diameter seamless black
m 20 2.5 1 2 3
steel pipe include fittings
150mm diameter seamless black
m 20 2.5 1 2 3
steel pipe include fittings
200mm diameter seamless black
m 18 2.25 2 4 6
steel pipe include fittings
250mm diameter seamless black
m 18 2.25 2 4 6
steel pipe include fittings
300mm diameter seamless black
m 18 2.25 2 4 6
steel pipe include fittings

HYDRONIC PIPES INSULATION (CHILLED WATER PIPES)


15mm diameter pipe insulation m 50 6.25 1 1 2
20mm diameter pipe insulation m 50 6.25 1 1 2
25mm diameter pipe insulation m 50 6.25 1 1 2
32mm diameter pipe insulation m 50 6.25 1 1 2
40mm diameter pipe insulation m 50 6.25 1 1 2
50mm diameter pipe insulation m 50 6.25 1 1 2
65mm diameter pipe insulation m 30 3.75 1 1 2
80mm diameter pipe insulation m 30 3.75 1 1 2
PL = Plumber, PF = Pipe Fitter, PW = Pipe Welder, IN = Insulatar, DM = Ductman, EL = Electrician, HL = Helper Contd...

69
Building Services Planning Manual 2007

Description Unit Qty./ Qty/hr Manpower Requirement Per Group Total


day (Avg.) Manpower
(Avg) PL PF PW DM IN EL HL Per Group
100mm diameter pipe insulation m 30 3.75 1 1 2
125mm diameter pipe insulation m 20 2.5 1 1 2
150mm diameter pipe insulation m 20 2.5 1 1 2
200mm diameter pipe insulation m 20 2.5 1 1 2
250mm diameter pipe insulation m 16 2 1 1 2
300mm diameter pipe insulation m 16 2 1 1 2

PLUMBING EQUIPMENT
Water distribution pumps installation (one set) nos 1 0.125 2 2 4
Booster pumps installation nos 1 0.125 2 2 4
Sewage lift pumps installation nos 1 0.125 2 2 4
Electric water heater installation nos 2 0.25 1 2 3
Bath tub installation nos 1 0.125 1 2 3
Shower tray installation nos 1 0.125 1 2 3
Water closet installation nos 1 0.125 1 1 2
Bidet installation nos 1 0.13 1 1 2
Wash basin installation nos 1 0.13 1 1 2
Kitchen sink installation nos 1 0.125 1 1 2
FIRE FIGHTING EQUIPMENT
Fire water pumps installation nos 1 0.13 2 2 4
Fire hose cabinet installation nos 1 0.13 2 2 4
Sprinkler fixing nos 30 3.75 1 1 2
HVAC EQUIPMENT
Fan coil unit (FCU) installation nos 4 0.50 2 2 4
Air handling unit (AHU) installation nos 1 0.13 4 4 8
Fresh air handling unit (FAHU) installation nos 1 0.13 4 4 8
Chilled water pump installation nos 1 0.13 2 2 4

DUCTING
Duct installation sq.ft 60 7.50 1 1 2
Duct insulation sq.ft 60 7.50 1 1 2
Duct connection to FCU nos 4 0.50 1 1 2
Duct connection to AHU nos 1 0.13 4 4 8
Duct connection to FAHU nos 1 0.13 4 4 8
Chilled water pipe connection to
nos 1 0.13 4 4 8
FCU / AHU / FAHU
PL = Plumber, PF = Pipe Fitter, PW = Pipe Welder, IN = Insulatar, DM = Ductman, EL = Electrician, HL = Helper

70 Al Habtoor Engineering Enterprises Co. L.L.C.

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