ETA210756 CrossFix Facade System Cons
ETA210756 CrossFix Facade System Cons
3 Performance of the product and references to the methods used for its assessment.
Resistance to vertical load of the whole assembled Sum of Shear resistance of:
system bracket
subframe
skin
Assembled system resistance element
fixings
F3d fixings
[N]
[N] [N]
Calculated values: Horizontal profiles 21828
699 8229
with powerkey
Horizontal profiles 21828 8229
396
without powerkey
Vertical profiles 10914 8229
1758
with powerkey
Vertical profiles 10914 8229
828
without powerkey
Δdeflection
Resistance to vertical load: Assembled system
RV Qw Qad Initia 1 2
[N] [N] [N] l hour hour
[mm] [mm] [mm]
Horizontal profiles
233 1348 50 0,00 1,78 0,06
with powerkey
Horizontal profiles 0,00
132 359 37 2,15 0,04
without powerkey
Vertical profiles 0,00
586 1743 15 1,83 0,01
with powerkey
Vertical profiles 689 0,00
276 139 2,67 0,03
without powerkey
Thomas Bruun
Managing Director, ETA-Danmark
Page 7 of 34 of European Technical Assessment no. ETA-21/0756, issued on 2021-09-03
Vertical profiles:
without powerkey with powerkey
Bracket Fr F1d F3d Fs Fr F1d F3d Fs
[N] [N] [N] [N] [N] [N] [N] [N]
Mouse 40 1381 1494 3374 3046 - - - -
Mouse 60 785 974 2607 2766 - - - -
K1 80 1057 854 2204 2372 - - - -
K1 100 937 843 2179 2180 - - - -
K1 120 916 579 1558 1649 1018 611 1652 1770
K1 140 819 510 1380 1531 963 600 1548 1647
K1 160 722 441 1202 1413 908 590 1444 1523
K1 180 624 372 1023 1294 853 579 1339 1400
K1 200 527 303 845 1176 798 569 1235 1276
K1 220 430 234 667 1058 743 558 1131 1153
K1 240 413 219 624 985 739 532 1068 1150
K1 260 396 204 580 912 735 507 1006 1147
K1 280 379 188 537 840 730 481 943 1143
K1 300 362 173 493 767 726 456 881 1140
K1 320 346 158 450 694 722 430 818 1137
K1 340 329 143 406 621 671 387 760 1082
K1 360 312 127 363 549 619 345 702 1026
K1 380 295 112 319 476 568 302 644 971
K1 400 278 97 276 403 516 259 586 915
Horizontal profiles:
without powerkey with powerkey
Bracket Fr F1d F3d Fs Fr F1d F3d Fs
[N] [N] [N] [N] [N] [N] [N] [N]
Mouse 40 - - - - - - - -
Mouse 60 - - - - - - - -
K1 80 160 124 313 456 - - - -
K1 100 226 102 295 415 - - - -
K1 120 206 94 271 370 236 100 276 477
K1 140 202 90 261 368 275 98 276 506
K1 160 198 85 251 366 314 97 277 534
K1 180 195 81 240 364 352 95 277 563
K1 200 191 76 230 362 391 94 278 591
K1 220 187 72 220 360 430 92 278 620
K1 240 179 69 210 354 429 91 276 620
K1 260 171 66 200 347 428 90 273 619
K1 280 163 63 191 341 427 88 271 619
K1 300 155 60 181 334 426 87 268 618
K1 320 147 56 171 328 425 86 266 618
K1 340 139 53 161 321 424 86 258 617
K1 360 131 50 152 315 423 85 250 616
K1 380 123 47 142 308 421 85 241 614
K1 400 115 44 132 302 420 84 233 613
Fr Load that causes a residual distortion on the bracket equal to L/500
F1d/F3d Loads that causes a displacement under load of 1 mm and 3 mm.
Fs Failure load (Defined as residual distortion = max(0,75 mm; L/150))
Fm Ft Fm Ft
Bracket Bracket
[N] [N] [N] [N]
Mouse 40 2179 3049 Mouse 40 - -
Mouse 60 2309 3059 Mouse 60 - -
K1 80 3149 4625 K1 80 2118 3231
K1 100 3149 4625 K1 100 2118 3231
K1 120 3149 4625 K1 120 2118 3231
K1 140 3149 4625 K1 140 2118 3231
K1 160 3149 4625 K1 160 2118 3231
K1 180 3149 4625 K1 180 2118 3231
K1 200 3149 4625 K1 200 2118 3231
K1 220 3149 4625 K1 220 2118 3231
K1 240 3149 4625 K1 240 2118 3231
K1 260 3149 4625 K1 260 2118 3231
K1 280 3149 4625 K1 280 2118 3231
K1 300 3149 4625 K1 300 2118 3231
K1 320 3149 4625 K1 320 2118 3231
K1 340 3149 4625 K1 340 2118 3231
K1 360 3149 4625 K1 360 2118 3231
K1 380 3149 4625 K1 380 2118 3231
K1 400 3149 4625 K1 400 2118 3231
The EJOT self-drilling screw JT4-LT-3-5,5x25 KD16 (stainless steel A2) is used to connect the skin element fixing
to the subframe.
The screw is shown in the following figure.
The EJOT self-drilling screws JT9-2/5-5,0xL Vario (stainless steel A4) with carbon steel drill tip) and JT6-2/5-
5,0xL Vario (stainless steel A4) used to connect the subframe to the wall brackets.
The screws are shown in the following figure.
The detailed characteristic shear and tensile strength of the screws are given in Annex 6.
3.
1.
4.
1. Wall Bracket
2. Subframe Profile 2.
3. Power-Key
4. Vario Screw
3.
2.
4.
1. Wall Bracket
2. Subframe Profile
3. Power-Key
4. Vario Screw 1.
Geometry characteristics
Form
Thermostop - TS
Cross
Width Height Length Thickness Weight Drawing
section
Dimensions
w h L t A m -
[mm] [mm] [mm] [mm] [mm 2] [kg/pcs] [-]
Bracket 40 84 45 - 405 ≥ 1,5 185,91 0,089 - 0,692
Figure 1.1
Stressplate 36,7 72 - ≥ 1,5 - 0,036
to 1.5
Thermostop 44,5 88,5 - ≥5 - 0,016
Powerkey 21 - 334 ≥ 1,5 - 0,025 Figure 1.6
Value
Material properties Symbol Unit
Brackets, Stressplate, Powerkey Thermostop
Stainless steel A2 Stainless steel A4
Type of material - [-] PA 6 - I
(1.4301) (1.4404)
Density ρ [kg/m 3] 7.900 7.980 1.100
Modulus of elasticity E [MPa] 200.000 790 - 840
Thermal expansion coefficient α [K-1 ] 16*10-6 -
Elastic limit Rp0,2 [MPa] 230 240 -
Tensile strength Rm [MPa] 500 - 750 500 - 700 -
Elongation A [%] 35 55 42 - 50
Elongation A50mm [%] 40 -
Brinell hardness H [HB] ≥ 215 -
Design
Annex 2
Brackets and components
Page 12 of 34 of European Technical Assessment no. ETA-21/0756, issued on 2021-09-03
Geometry characteristics
Form
Value
Material properties Symbol Unit Reference
JT6-2/5-5,0xL Vario JT9-2/5-5,0xL Vario JT4-LT-3-5,5xL KD16
Stainless steel A4
Type of material - [-] Stainless steel A4 Stainless steel A2
with carbon steel drill tip
Elastic limit EN ISO 210 210 210
Rp0,2 [MPa]
3506
Tensile strength Rm [MPa] 500 500 500
Elongation A [%] 0,6 · d 0,6 · d 0,6 · d
Shear load - [kN] - 8,0 8,0 8,0
Figure 2.1: JT6-2/2-5,0xL Vario Figure 2.2: JT9-2/5-5,0xL Vario Figure 2.3: JT4-LT-3-5,5xL KD16
Installation and additional provisions
Annex 6
Subframe and skin element fixing
Page 16 of 34 of European Technical Assessment no. ETA-21/0756, issued on 2021-09-03
Subframe Profiles
Geometry characteristics
Form
Z - Profile Ω - Profile C - Profile LB - Profile Y - Profile
with grooves with grooves with grooves with grooves
Figure 3.1: L – Profile without grooves Figure 3.2: L – Profile with grooves
Figure 3.3: T – Profile without grooves Figure 3.4: T – Profile with grooves
Figure 3.6: Z – Profile with grooves* Figure 3.7: Ω – Profile with grooves*
Figure 3.10: Y – Profile without grooves Figure 3.11: Y – Profile with grooves
The fixings between subframe and substrate are not part of the kit, therefore have not been assessed. Even so it is
important to define type position and number of the anchorage according to the substrate material and the resistance
required. CE marking according to the ETA via EAD is recommended.
Substrate fixings or anchoring elements are not part to the kit, but they are needed for the execution of the CROSSFIX
subframe kit as fixings between the brackets and the substrate. The main specifications to be met by these products to
be used with the kit are:
• Fixings must be chosen according to the substrate or supporting structure material (concrete, masonry, timber or
metal frame, etc.) and the resistance required due to wind load and dead load (pull-out and shear strength
respectively).
• Fixings between the brackets and the substrate may be CE marked according to an ETA on the basis of the
relevant EAD (see www.eota.eu) as long as this CE marking is mandatory in the Member State where the kit is
used.
Fixed and sliding points must be installed centrical in the correct holes as shown, the positions of the fixed and sliding
brackets are given by the planning documents.
The correct compression of the JT6-2/5-5,0xL Vario and JT9-2/5-5,0xL Vario screw is important for its function
The skin element must be fixed constraint-free, using fixed and sliding points.
The combination of the skin element fixing JT4-LT-3-5,5xL KD16 with EJOT centering grommets Ø11 is recommended to
ensure centering of the screw, prevent damage on the panel surface and generate defined fixed and sliding points.
The screwing process needs to be stopped once the screw head touches the surface to ensure moderate pressure within the
connection and allow for expansion or contraction movements.
Design
The design of the CROSSFIX subframe system, its anchorage, subframe and skin element fixings should
consider:
• The verification of the designed system by means of calculation, considering the mechanical characteristic
values of the kit components to resist the actions (dead loads, wind loads, etc.) applying on the specific
components. National safety factors and other national provisions must be followed.
• The actions according to the EN 1991 (EC1) series of standards and the respective national annexes must be
considered.
• The ultimate limit state and serviceability limit state shall be verified in accordance with EN 1990 using the
resistance values from this approval.
• The selection and verification of the anchors between the brackets and the external walls (substrate), taking
into account the substrate material and the minimum resistance required (pull-out and shear resistance)
according to the envisaged actions obtained from the mechanical calculation of the designed system.
• The anchorage is verified according to the specifications of the ETA or national approval of the respective
anchorage element. The anchor positions, depending on the substrate are shown in annex 10.
• Power keys are an optional component and used on fixed point brackets to increase resistance.
• Alternative skin element fixings are possible, therefore consider the element manufacturers approval and
installation instructions.
• Multi-layer substructures (vertical / horizontal or horizontal / vertical) can be calculated in accordance with
EN 1999-1-1.
• The system must allow for expansion and contractions movements, using fixed and sliding points according
to annex 11.
• The system examples shown are on annex 13 to 23 are possible solutions, but the system is not limited to the
examples given.
• All system elements should be handled with care, and in such way that handling does not cause any damage
to the element that could, in term, have a negative influence on element’s chemical and/or physical
properties, or to an entire system it will be used in.
• All aluminum elements (i.e., profiles) should be stored in a way that prevents a direct atmospheric and/or
corrosive influence and/or direct contact with other organic or inorganic material that may harm the profile.
• It is suggested that all aluminum profiles, pre installation, be protected from natural occurring oxidation
and/or corrosion by applying electrolytic passivation process of anodization or powder coating its surface
area.
Maintenance
Maintenance of the subframe system includes inspections on site, considering the following aspects:
• the appearance of any permanent irreversible deformation.
• the presence of corrosion or presence of water accumulation.
When necessary, any repair to localized damaged areas must be carried out with the same components and following the
repair instructions given by the manufacturer.