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Gage Repeatability and Reproducibility Data Collection Sheet

This document appears to be a template for recording measurement data from a gauge repeatability and reproducibility study. It includes spaces to record the part number, characteristics, specifications, appraisers' names and metrics, as well as tables to record measurement data from 10 samples across 3 trials by 3 appraisers. Metrics calculated from the data include each appraiser's average and range, the part average, overall range R and difference X DIFF, and equations to calculate repeatability and reproducibility percentages. However, the document contains mostly placeholder text like "#DIV/0!" instead of actual data.

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Ing. Alejandro Hernández B.
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60 views1 page

Gage Repeatability and Reproducibility Data Collection Sheet

This document appears to be a template for recording measurement data from a gauge repeatability and reproducibility study. It includes spaces to record the part number, characteristics, specifications, appraisers' names and metrics, as well as tables to record measurement data from 10 samples across 3 trials by 3 appraisers. Metrics calculated from the data include each appraiser's average and range, the part average, overall range R and difference X DIFF, and equations to calculate repeatability and reproducibility percentages. However, the document contains mostly placeholder text like "#DIV/0!" instead of actual data.

Uploaded by

Ing. Alejandro Hernández B.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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GAGE REPEATABILITY AND REPRODUCIBILITY STUDY

Production Part Approval Process

Part No.: Gage Name: Date:


Characteristics: Gage ID: Performed By:
Specifications: Next Calibration:

Appaiser A: Title Appraiser A: Company:


Appaiser B: Title Appraiser B: Coord by:
Appaiser C: Title Appraiser C: Phone:

R = #DIV/0! X DIFF = #DIV/0! Rp = #VALUE!


MEASUREMENT UNIT ANALYSIS % TOTAL VARIATION

Number of
Samples: 10 Number of
Trials: 3 Number of
Appraisers: 3
Gage Repeatability and Reproducibility Data Collection Sheet
Appraiser PART
Average
A 1 2 3 4 5 6 7 8 9 10

TRIAL 1 #DIV/0!

TRIAL 2 #DIV/0!

TRIAL 3 #DIV/0!

Average Xa = #DIV/0!

Range Ra = #DIV/0!

Appraiser PART
Average
B 1 2 3 4 5 6 7 8 9 10

TRIAL 1 #DIV/0!

TRIAL 2 #DIV/0!

TRIAL 3 #DIV/0!

Average Xb = #DIV/0!

Range Rb = #DIV/0!

Appraiser PART
Average
C 1 2 3 4 5 6 7 8 9 10

TRIAL 1 #DIV/0!

TRIAL 2 #DIV/0!

TRIAL 3 #DIV/0!

Average Xc = #DIV/0!

Range Rc = #DIV/0!

Part X= #DIV/0!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Average #VALUE!
Rp =

R = (Ra + Rb + Rc ) / No. OF APPRAISERS = R=


#DIV/0!

Max X - Min X = X DIFF X DIFF = #DIV/0!

Upper Control Limit = UCLR = R x D4* D4* = 3.27 for 2 trials and 2.58 for 3 trials UCLR = #DIV/0!

GAGE REPEATABILITY AND REPRODUCIBILITY REPORT


Part No. 0 Gage Name: 0 Date: 30/12/1899
Characteristic: 0 Gage ID. 0 Performed By: 0
Specifications: 0 Next Calibration: 0

Number of Number of
Samples: 10 Trials: 3 Number of
Appraisers: 3 R= #DIV/0!
From data
sheet R = #DIV/0! X DIFF = #DIV/0! Rp = #VALUE!
MEASUREMENT UNIT ANALYSIS % TOTAL VARIATION (TV)
Repeatability - Equipment Variation (EV)
%EV = 100 [ EV / TV]
EV = R X K1
EV = #DIV/0! Trials K1 = #DIV/0!
2 0.8862
3 0.5908
Reproducibility - Appraiser Variation (AV)

AV = (X DIFF x K )2 - (EV2/ (nr))


2
%AV = 100 [ AV / TV]

AV = #DIV/0! %AV = #DIV/0!


Appraisers 2 3
n = parts r = trials K2 0.7071 0.5231
Repeatibility & Reproducibility (GRR)
Parts K3 %GRR = 100 [ GRR / TV]
GRR = EV2 + AV2 2 0.7071
3 0.5231 %GRR = #DIV/0!
GRR = #DIV/0! 4 0.4467
5 0.4030
6 0.3742
Part Variation (PV) 7 0.3534
8 0.3375 %PV = 100 [ PV / TV]
PV = RP x K3 9 0.3249
10 0.3146 %PV = #VALUE!
PV = #VALUE!

Total Variation (TV)


ncd = 1.41 [ PV / GRR]
TV = GRR2 + PV2
ncd = #VALUE! #VALUE!
TV = #DIV/0!

For information on the theory and constants used in this format see MSA Reference Manual, Fourth Edition
Guidelines for acceptance of gage repeatability and reproducibility (%GR&R): CONCLUSION IS
UNDER 10% ERROR: Gage system OK
10% to 30% ERROR: May be acceptable based upon importance of application.
#DIV/0!
OVER 30% ERROR: Gage system needs improvement. Identify the problems and have them
corrected.

Range Chart by operator

Average Run Chart

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