GF Signet 2551 Blind Manual
GF Signet 2551 Blind Manual
GF Signet 2551 Blind Manual
Description
The Signet 2551 Magmeter is an insertion-style magnetic flow sensor. The patented
sensor design is available in a variety of corrosion-resistant materials to provide long-
term reliability and minimal maintenance costs. Wetted material combinations include
PP/316 SS, PVDF/Hastelloy-C and PVDF/Titanium. The 2551 installs quickly and
securely into a wide selection of flow fittings to deliver accurate flow measurement in
pipe sizes ranging from DN15 to DN900 (½ in. to 36 in.).
Signet 2551 Magmeters are available with a frequency output or Digital (S3L) output
for use with the Signet 9900-1BC Batch Controller, 8900 Multi-Parameter Controller
or 9900 Transmitter, or with a 4 to 20 mA output for a direct input to a PLC, SCADA or
telemetry system.
All 2551 Magmeters feature empty pipe detection and LED-assisted diagnostics.
The Signet 3-0252 Configuration Tool set-up tool is available to customize every
performance feature in the 2551 to adapt it to the specific application requirements.
Table of Contents
Quick Start ..............................................................................................2
Warranty Information ...............................................................................2
Product Registration ................................................................................2
Safety Information ...................................................................................2
Chemical Compatibility ............................................................................2
Specifications ..........................................................................................3
Dimensions ..............................................................................................3
Installation: Pipe Fittings..........................................................................4
Selecting a Location ................................................................................4
Hardware Configuration...........................................................................5
General Installation and Grounding Tips .................................................6
Wiring with 4 to 20 mA Loop ....................................................................6
Wiring with Frequency or Digital (S3L) Output .........................................7
Calibration and Software Configuration ...................................................7
Calibration Data .......................................................................................8
Maintenance and Troubleshooting ........................................................10
Ordering Information.............................................................................. 11
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Warranty Information Safety Information
Refer to your local Georg Fischer Sales office for the most Depressurize and vent system prior to installation or removal.
current warranty statement. Confirm chemical compatibility before use.
Do not exceed maximum temperature/pressure specifications.
All warranty and non-warranty repairs being returned must
Wear safety goggles or face shield during installation/service.
include a fully completed Service Form and goods must be
Do not alter product construction.
returned to your local GF Sales office or distributor.
Disconnect power before attempting any service or wiring.
Product returned without a Service Form may not be
warranty replaced or repaired.
Caution / Warning / Danger
Signet products with limited shelf-life (e.g. pH, ORP, chlorine Indicates a potential hazard. Failure to follow all warnings
electrodes, calibration solutions; e.g. pH buffers, turbidity may lead to equipment damage, injury, or death
standards or other solutions) are warranted out of box but not
Electrostatic Discharge (ESD) / Electrocution Danger
warranted against any damage, due to process or application
Alerts user to risk of potential damage to product by ESD,
failures (e.g. high temperature, chemical poisoning, dry-out) or and/or risk of potential of injury or death via electrocution.
mishandling (e.g. broken glass, damaged membrane, freezing
and/or extreme temperatures). Personal Protective Equipment (PPE)
Always utilize the most appropriate PPE during
installation and service of Signet products.
Chemical Compatibility
Operating Temperature/Pressure
The retaining nuts of Magmeters are not designed for (psi) (bar)
prolonged contact with aggressive substances. Strong acids, 180 12.4
caustic substances and solvents or their vapor may lead to 170 11.7
failure of the retaining nut, ejection of the sensor and loss 160 11.0
of the process fluid with possibly serious consequences, 150 10.3
such as damage to equipment and serious personal injury.
140 9.7
Retaining nuts that may have been in contact with such
130 9.0
substances, e.g. due to leakage or spilling, must be replaced.
120 8.3
110 7.6
100 6.9
Dimensions 90 6.2
80 5.5
94 mm
70 4.8
(3.7 in.)
60 4.1
50 3.4
40 2.8
79.25 mm 30 2.1
(3.12 in.) 20 1.4
10 .7
0
°C -20 0 20 40 60 80 100 120
Pipe Range: °F -4 32 68 104 140 176 212 248
1/2 to 4 in. -X0 = 58 mm (2.3 in.) -X0
5 to 8 in. -X1 = 91 mm (3.6 in.) -X1
10 to 36 in. -X2 = 167 mm (6.6 in.) -X2
X = Sensor Body P, T, or V
JP2
Connect output signals and power
Frequency output 1. to this 4-terminal block.
Environmental Requirements
DN15 to DN65
3 in. to 4 in.
2 x 90° Elbow
Type Description 3 dimensions
2 x 90° Elbow Pump/Valve
Plastic tees
• 0.5 in. to 2 in. versions 25 x I.D. 5 x I.D. 40 x I.D. 5 x I.D. 50 x I.D. 5 x I.D.
• MPVC or CPVC
Union Fittings
• For pipes from
and Wafers 90° 90°
DN 15 mm to 50 mm
PP or PVDF
180°
OK OK OK
+
+GF
+GF+
+GF+
Vertical
Vertical flowflow
is OKisif ok if the
the pipe pipefull at
remains
remains full at all times.
JP2
identical. All of the connections from the Magmeter to external
equipment (PLC, Datalogger, Chart Recorder, Flow meter, This blue jumper selects
4
Blue
Brown The factory connects
frequency output or
etc.) are made at the large 4-position terminal connector. S3L serial data output 3 Black the sensor cable to the terminals
Red inside the yellow cover.
in the 3-2551-XX-11
When the cover is removed the wiring from the sensor can (Not used on 2551-XX-12 models)
2 Yellow
White
be seen connected to the smaller terminal block. These
1
Not used
connections should always remain connected to prevent Set this blue jumper according to the pipe size.
inadvertent damage or miswiring. Sensor Type Pipe Size Jumper Position
2551-P0/T0/V0 ½ in. to 2½ in.
The terminals on the 2551 Magmeter are designed for DN15 to DN65
conductors from 16 AWG to 22 AWG. 2551-P0/T0/V0 3 in. to 4 in.
DN80 to DN100
the drill to penetrate too deeply and damage the Use the yellow decal
Magmeter wiring. 3-9000.392-1 to mark the direction
Liquid tight connector of flow on the pipe
(one supplied)
Important:
• The directional arrow on the sensor body MUST be pointed DOWNSTREAM for correct
operation. (Digital (S3L) and 4 to 20 mA will not work if flow is against direction of arrow).
• The FLOW arrow decal can be placed directly on the pipe to identify the direction of flow.
Sensor grounding ring
• Use a cable gland or a liquid tight connector to seal the cable ports from water intrusion.
• The yellow housing may be reversed to align the conduit ports as required.
• If the Magmeter is installed on a vertical pipe, the conduit ports should be turned to
point downward.
• This will prevent condensation from being channeled into the enclosure.
• Use plumber's tape or a suitable sealant on cable ports.
Grounding
The 2551 Magmeter is unaffected by moderate levels of electrical noise. However, in some applications it may be necessary to
ground portions of the system to eliminate electrical interference. The grounding requirements will vary with each installation.
2551 Magmeter
SHLD
DATA
GND
V+
Freq. 3 Ground
2 Data
3-8900.621C
I/O Module 3-8900.401-X
Frequency +5VDC (Black) 1 1 +5 VDC 2551 Magmeter
Input Freq. Input (Red) 2
1 2551 Magmeter
GND (Shield) 3
4
Not used
Frequency +5VDC (Black) 4
Input 2
Freq. Input 2 (Red) 5 Ground
OR 3
S3L S3 L (Red) 6
Input
S 3L Frequency or S3L
2 GND (White/Shield) 7
2
+5VDC (Black) 8
S3L +5 VDC
Input S3 L (Red) 9 1
1
GND (White/Shield) 10
11
• When the blue jumper illustrated here is removed (or placed over one pin for storage)
the 2551-XX-11 outputs a Digital (S3L) signal compatible with the Signet 8900 and 9900. S3 L
• The 2551 receives 5 VDC power from the 8900 or 9900. No additional power is required.
• The 8900 will display 0 (Zero) flow rate during periods of reverse flow. 4
The 9900 will display negative numbers to indicate reverse flow.
• The maximum cable length from the 2551 to the 8900 or 9900 depends on the 8900 or 3
9900 configuration. Refer to the 8900 or 9900 manual for complete information.
2
5-24 VDC
1
Plastic Installation Fittings: PVC Tees and Saddles Plastic Installation Fittings for Metric Pipes:
Polypropylene True Union Tees and Wafers
PVDF True Union Tees, PVC True Union Tees
Pipe Pipe
Fitting K-Factor K-Factor 20 mA= 20 mA= Fitting K-Factor K-Factor 20 mA= 20 mA=
Size Size
Type Gallons Liters in GPM in LPM Type Gallons Liters in GPM in LPM
(In.) (Metric)
SCH 80 PVC-U TEES FOR SCH 80 PVC PIPE POLYPROPYLENE FITTINGS (DIN/ISO, BS, ANSI)
½ MPV8T005 2277.0 601.58 13.1 49.6 DN15 PPMT005 2192.73 579.32 13.68 51.78
¾ MPV8T007 1407.6 371.90 20.97 79.38 DN20 PPMT007 1327.81 350.81 22.59 85.52
1 MPV8T010 861.17 227.52 34.21 129.5 DN25 PPMT010 737.16 194.76 40.70 154.04
1¼ MPV8T012 464.91 122.83 67.1 253.99 DN32 PPMT012 453.46 119.81 66.16 250.41
1½ MPV8T015 331.43 87.56 92.54 350.25 DN40 PPMT015 275.03 72.66 109.08 412.86
2 MPV8T020 192.89 50.96 145.15 549.38 DN50 PPMT020 164.17 43.35 182.74 691.66
SCH 80 PVC TEES FOR SCH 80 PVC PIPE PVDF FITTINGS (DIN/ISO, BS, ANSI)
2½ PV8T025 131.46 34.73 228.2 863.74 DN15 SFMT005 1946.49 514.26 15.41 58.34
3 PV8T030 82.52 21.80 363.55 1376.04 DN20 SFMT007 1158.05 305.96 25.91 98.05
4 PV8T040 44.78 11.83 669.88 2535.49 DN25 SFMT010 749.09 197.91 40.05 151.58
DN32 SFMT012 439.51 116.12 68.26 258.36
SCH 80 PVC TEES FOR SCH 80 CPVC PIPE DN40 SFMT015 248.93 65.77 120.52 456.16
½ MCPV8T005 2277.0 601.58 13.18 49.87 DN50 SFMT020 146.85 38.80 204.30 773.26
¾ MCPV8T007 1407.6 371.90 21.31 80.67
1 MCPV8T010 861.17 227.52 34.84 131.86 PVC FITTINGS (DIN/ISO, BS, ANSI)
1¼ MCPV8T012 464.91 122.83 64.53 244.24 DN15 PVMT005 2067.76 546.30 14.51 54.91
1½ MCPV8T015 331.43 87.56 90.52 342.62 DN20 PVMT007 1136.61 300.29 26.39 99.90
2 MCPV8T020 192.89 50.96 155.53 588.70 DN25 PVMT010 716.52 189.31 41.87 158.47
DN32 PVMT012 446.07 117.85 67.25 254.56
SCH 80 PVC SADDLES FOR SCH 80 PVC PIPE DN40 PVMT015 278.83 73.67 107.59 407.23
2 PV8S020 193.83 51.21 154.77 585.81 DN50 PVMT020 159.36 42.10 188.26 712.55
2½ PV8S025 138.01 36.46 217.38 822.78
3 PV8S030 83.89 22.16 357.62 1353.60
4 PV8S040 40.88 10.80 733.88 2777.74
6 PV8S060 22.53 5.95 1331.85 5041.06
8 PV8S080 12.52 3.31 2395.41 9066.64
Metal Installation Fittings
Iron Saddles
10 PV8S100 7.94 2.10 3778.75 14302.57
12 PV8S120 5.71 1.51 5256.69 19896.57 Pipe
Fitting K-Factor K-Factor 20 mA= 20 mA=
Size
Type Gallons Liters in GPM in LPM
SCH 80 PVC SADDLES FOR SCH 40 PVC PIPE (In.)
2 PV8S020 180.01 47.56 166.66 630.81
2½ PV8S025 123.72 32.69 242.49 917.82 SCH 80 IRON SADDLE ON SCH 80 PIPE
3 PV8S030 75.81 20.03 395.71 1497.76 2 IR8S020 194.85 51.48 153.96 582.75
4 PV8S040 41.87 11.06 716.56 2712.19 2½ IR8S025 142.28 37.59 210.86 798.10
6 PV8S060 19.71 5.21 1521.92 5760.46 3 IR8S030 87.53 23.13 342.72 1297.20
8 PV8S080 11.73 3.10 2558.12 9682.50 4 IR8S040 40.62 10.73 738.58 2795.54
10 PV8S100 7.43 1.96 4037.60 15282.3 5 IR8S050 29.28 7.74 1024.43 3877.48
12 PV8S120 5.23 1.38 5734.87 21706.48 6 IR8S060 22.30 5.89 1345.58 5093.03
8 IR8S080 12.52 3.31 2395.41 9066.64
10 IR8S100 7.94 2.10 3778.75 14302.57
12 IR8S120 5.65 1.49 5311.45 20103.83
Pipe Pipe
Fitting K-Factor K-Factor 20 mA= 20 mA= Fitting K-Factor K-Factor 20 mA= 20 mA=
Size Size
Type Gallons Liters in GPM in LPM Type Gallons Liters in GPM in LPM
(In.) (In.)
Environmental Recommendations:
• When used properly, this product presents no inherent danger to the environment.
• Please follow local ordinances when disposing of this or any product with electronic components.
Troubleshooting
Symptom Possible Cause Solution
Relocate the magmeter to have straight
Magmeter installed too close to upstream
uninterrupted pipe upstream of the sensor for
obstruction.
at least 10 x the pipe diameter.
Magmeter located in area exposed to air
Eliminate air bubbles in the pipe.
bubbles/pockets.
Remove the magmeter and reinstall with
Magmeter is installed in pipe backwards. the flow direction arrow on the sensor body
Output is erratic and unstable. pointed DOWNSTREAM.
Review the grounding of the magmeter and
Electrical noise is interfering with the
the pipe. Install adequate Earth ground to
measurement.
allow the Magmeter to operate properly.
Carefully clean the electrodes. Refer to
Electrodes are coated with solids.
sensor manual for details.
New sensor; metal surface not properly
Soak sensor overnight in fluid.
conditioned.
Electrodes not adequately conditioned. Soak sensor overnight in fluid.
Vibration or other movement in pipe causes
Increase the Low Flow Cutoff.
Output is not 0 when flow is magmeter to detect flow.
stopped. Modify grounding to protect the Magmeter
Electrical noise interference.
from interference.
Defective Magmeter. Return to factory for service.
Use 3-0250 Setup tool to re-span the
Loop device not scaled same as Magmeter. Magmeter to match Loop device.
4-20 mA current output is incorrect. Re-span Loop device to match Magmeter.
Range Jumper not placed correctly. Set Range Jumper correctly.
Defective Magmeter. Return to factory for service
2551 is wrong model. Frequency/S3L model: 3-2551-XX-11
Blue jumper not in correct position. Place blue jumper correctly. (Pg. 4)
Frequency output is inoperative
Digital (S3L) output is inoperative. Wiring is not correct. Check wiring, make corrections. (Pg. 7)
Loop output is inoperative. Frequency input to other manufacturer's
flow instrument does not have pull-up Install 10 kΩ resistor. (Pg. 7)
resistor.
Conductivity is less than 20 μS/cm (the
Unsuitable application for Magmeter.
Output is 22.1 mA fluid is too clean for Magmeter).
Electronic component failure. Return 2551 to factory.
Solid Blue: The power is on, the pipe is full, but there is no flow in the pipe. 3
Blinking Blue: Normal operation, blink rate is proportional to the flow rate. 2
Ordering Information
Accessories and Replacement Parts
Mfr. Part No. Code Description
O-Rings
1220-0021 198 801 000 O-ring, FPM (2 required per sensor)
1224-0021 198 820 006 O-ring, EPR (EPDM) (2 required per sensor)
1228-0021 198 820 007 O-ring, FFPM (2 required per sensor)
Replacement Transducers
3-2551-P0 159 001 211 PP/316L SS, DN15 to DN100 (½ to 4 in.) pipe
3-2551-P1 159 001 212 PP/316L SS, DN125 to DN200 (5 to 8 in.) pipe
3-2551-P2 159 001 444 PP/316L SS, DN250 to DN900 (10 to 36 in.) pipe
3-2551-T0 159 001 213 PVDF/Titanium, DN15 to DN100 (½ to 4 in.) pipe
3-2551-T1 159 001 214 PVDF/Titanium, DN125 to DN200 (5 to 8 in.) pipe
3-2551-T2 159 001 445 PVDF/Titanium, DN250 to DN900 (10 to 36 in.) pipe
3-2551-V0 159 001 376 PVDF/Hastelloy-C, DN15 to DN100 (½ to 4 in.) pipe
3-2551-V1 159 001 377 PVDF/Hastelloy-C, DN125 to DN200 (5 to 8 in.) pipe
3-2551-V2 159 001 446 PVDF/Hastelloy-C, DN250 to DN900 (10 to 36 in.) pipe
Replacement Electronics Module
3-2551-11 159 001 215 Magmeter electronics, frequency or digital (S3L) output
3-2551-12 159 001 216 Magmeter electronics, 4 to 20 mA output
3-2551-21 159 001 372 Magmeter display electronics, frequency or digital (S3L) output, with relays
3-2551-22 159 001 373 Magmeter display electronics, 4 to 20 mA output w/relays
3-2551-41 159 001 374 Magmeter display electronics, frequency or digital (S3L) output
3-2551-42 159 001 375 Magmeter display electronics, 4 to 20 mA output
Other
P31536 198 840 201 Sensor plug, Polypropylene
7310-1024 159 873 004 24 VDC Power Supply, 0.42 A, 10W
7310-2024 159 873 005 24 VDC Power Supply, 1.0 A , 24W
7310-4024 159 873 006 24 VDC Power Supply, 1.7 A, 40W
7310-6024 159 873 007 24 VDC Power Supply, 2.5 A, 60W
7310-7024 159 873 008 24 VDC Power Supply, 4.0 A, 96W
3-8050.390-1 159 001 702 Retaining Nut Replacement Kit, NPT, Valox
3-8050.390-3 159 310 116 Retaining Nut Replacement Kit, NPT, PP
3-8050.390-4 159 310 117 Retaining Nut Replacement Kit, NPT, PVDF
3-9000.392-1 159 000 839 Liquid-tight connector kit, 1 set, ½ in. NPT
3-0252 159 001 808 0252 Configuration tool
Georg Fischer Signet LLC, 3401 Aero Jet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090
For the most up-to-date information, please refer to our website at www.gfsignet.com