GF Signet 2551 Blind Manual

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Signet 2551 Blind Magmeter


*3-2552.090*
3-2551.090 Rev. P 04/16
Operating Instructions

Description
The Signet 2551 Magmeter is an insertion-style magnetic flow sensor. The patented
sensor design is available in a variety of corrosion-resistant materials to provide long-
term reliability and minimal maintenance costs. Wetted material combinations include
PP/316 SS, PVDF/Hastelloy-C and PVDF/Titanium. The 2551 installs quickly and
securely into a wide selection of flow fittings to deliver accurate flow measurement in
pipe sizes ranging from DN15 to DN900 (½ in. to 36 in.).
Signet 2551 Magmeters are available with a frequency output or Digital (S3L) output
for use with the Signet 9900-1BC Batch Controller, 8900 Multi-Parameter Controller
or 9900 Transmitter, or with a 4 to 20 mA output for a direct input to a PLC, SCADA or
telemetry system.
All 2551 Magmeters feature empty pipe detection and LED-assisted diagnostics.
The Signet 3-0252 Configuration Tool set-up tool is available to customize every
performance feature in the 2551 to adapt it to the specific application requirements.

Table of Contents
Quick Start ..............................................................................................2
Warranty Information ...............................................................................2
Product Registration ................................................................................2
Safety Information ...................................................................................2
Chemical Compatibility ............................................................................2
Specifications ..........................................................................................3
Dimensions ..............................................................................................3
Installation: Pipe Fittings..........................................................................4
Selecting a Location ................................................................................4
Hardware Configuration...........................................................................5
General Installation and Grounding Tips .................................................6
Wiring with 4 to 20 mA Loop ....................................................................6
Wiring with Frequency or Digital (S3L) Output .........................................7
Calibration and Software Configuration ...................................................7
Calibration Data .......................................................................................8
Maintenance and Troubleshooting ........................................................10
Ordering Information.............................................................................. 11

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Warranty Information Safety Information
Refer to your local Georg Fischer Sales office for the most Depressurize and vent system prior to installation or removal.
current warranty statement. Confirm chemical compatibility before use.
Do not exceed maximum temperature/pressure specifications.
All warranty and non-warranty repairs being returned must
Wear safety goggles or face shield during installation/service.
include a fully completed Service Form and goods must be
Do not alter product construction.
returned to your local GF Sales office or distributor.
Disconnect power before attempting any service or wiring.
Product returned without a Service Form may not be
warranty replaced or repaired.
Caution / Warning / Danger
Signet products with limited shelf-life (e.g. pH, ORP, chlorine Indicates a potential hazard. Failure to follow all warnings
electrodes, calibration solutions; e.g. pH buffers, turbidity may lead to equipment damage, injury, or death
standards or other solutions) are warranted out of box but not
Electrostatic Discharge (ESD) / Electrocution Danger
warranted against any damage, due to process or application
Alerts user to risk of potential damage to product by ESD,
failures (e.g. high temperature, chemical poisoning, dry-out) or and/or risk of potential of injury or death via electrocution.
mishandling (e.g. broken glass, damaged membrane, freezing
and/or extreme temperatures). Personal Protective Equipment (PPE)
Always utilize the most appropriate PPE during
installation and service of Signet products.

Product Registration Pressurized System Warning


Sensor may be under pressure, take caution to vent
Thank you for purchasing the Signet line of Georg Fischer system prior to installation or removal. Failure to do so
measurement products. may result in equipment damage and/or serious injury.
If you would like to register your product(s), you can now
Hand Tighten Only
register online in one of the following ways: Overtightening may permanently damage product threads
• Visit our website www.gfsignet.com. and lead to failure of the retaining nut.
Under Service and Support click on
Product Registration Form Do Not Use Tools
Use of tool(s) may damage product beyond repair and
• If this is a pdf manual (digital copy), click here potentially void product warranty.

Chemical Compatibility
Operating Temperature/Pressure
The retaining nuts of Magmeters are not designed for (psi) (bar)
prolonged contact with aggressive substances. Strong acids, 180 12.4
caustic substances and solvents or their vapor may lead to 170 11.7
failure of the retaining nut, ejection of the sensor and loss 160 11.0
of the process fluid with possibly serious consequences, 150 10.3
such as damage to equipment and serious personal injury.
140 9.7
Retaining nuts that may have been in contact with such
130 9.0
substances, e.g. due to leakage or spilling, must be replaced.
120 8.3
110 7.6
100 6.9

Dimensions 90 6.2
80 5.5
94 mm
70 4.8
(3.7 in.)
60 4.1
50 3.4
40 2.8
79.25 mm 30 2.1
(3.12 in.) 20 1.4
10 .7
0
°C -20 0 20 40 60 80 100 120
Pipe Range: °F -4 32 68 104 140 176 212 248
1/2 to 4 in. -X0 = 58 mm (2.3 in.) -X0
5 to 8 in. -X1 = 91 mm (3.6 in.) -X1
10 to 36 in. -X2 = 167 mm (6.6 in.) -X2
X = Sensor Body P, T, or V

2 2551 Blind Magmeter


Specifications Quick Start
General This manual contains the general installation, wiring and
Pipe size range ...............DN15 to DN 900 (0.5 in. to 36 in.) calibration data for the Signet 2551-XX-11 Magmeter with
Flow Range Frequency or Digital (S3L) data output, and for the Signet
Minimum .....................0.05 m/s (0.15 ft/s) 2551-XX-12 Magmeter with 4 to 20 mA output. The basic
Maximum ....................10 m/s (33 ft/s) steps are outlined on this page. See each referenced section
Linearity ..........................± 1% reading plus 0.01m/s (0.033 ft/s) for detailed information.
Repeatability ...................± 0.5% of reading @ 25 °C (77 °F)
Min. Conductivity ............20 μS/cm 1. Configure the Hardware
2551-XX-11 ONLY: Position this Jumper to select
Wetted Materials
Digital (S3L) output or Frequency
Sensor body and Electrodes and Grounding ring
output. Pg. 5.
-P0, -P1, -P2 ...............Polypropylene and 316L SS
-T0, -T1, -T2 ................PVDF and Titanium
2. Position the PIPE SIZE jumper according to your pipe
-V0, -V1,-V2 ................PVDF and Hastelloy-C
O-rings ........................FPM (standard); size. Pg. 5.
EPDM, FFPM (optional)
3. Install the Magmeter into the pipe. Use Signet
The user is responsible for determining the chemical installation fittings ONLY. The installation fitting is critical
suitability of these materials for a specific application. to Magmeter performance. Pg. 4.
Electrical
Power Requirements 4. Connect POWER and OUTPUT wiring.
4 to 20 mA ......................21.6 to 26.4 VDC, 22.1 mA max. Frequency out: Pg. 7.
Frequency.......................5 to 26.4 VDC, 15 mA max. Digital (S3L) out: Pg. 7.
Digital (S3L).....................5 to 6.5 VDC, 15 mA max. 4 to 20 mA out: Pg. 6.
Reverse polarity and short circuit protected GROUNDING Without a good earth ground,
Current output (4 to 20 mA) the Magmeter may not operate
Loop Accuracy ................32 μA max. error (25 °C @ 24 VDC) efficiently. Pg. 6.
Isolation ..........................Low voltage < 48 VAC/DC from
electrodes and auxiliary power 5. Route the wiring out through the two cable ports. Use
Max cable .......................300 m (1000 ft) appropriate hardware to secure the 2551 from moisture
Error condition ................22.1 mA intrusion. One Liquid Tight Connector is included. Pg. 5.
Max. Loop Resistance ....300 Ω
Compatible with PLC, PC or similar equipment

JP2
Connect output signals and power
Frequency output 1. to this 4-terminal block.

Max. Pull-up Voltage.......30 VDC FREQUENCY OUT


SERIAL (S3L) OUT
4
Compatible with Signet 8900, 9900, 9900-1BC 3

Digital (S3L) Output 2

Serial ASCII, TTL level 9600 bps 1

Compatible with Signet 8900, 9900 2. Sensor Pipe Jumper

Max. cable length .....Application dependent (See 8900 manual) Type


2551-P0/T0/V0
Size
½ in. to 2½ in.
Position

Environmental Requirements
DN15 to DN65
3 in. to 4 in.

Enclosure........................NEMA 4X / IP65 (with cap installed) 2551-P1/T1/V1


DN80 to DN100
5 in. to 6 in.
Case ...............................PBT DN125 to DN150
8 in.
Display ............................Polyamide DN200 5.
4.
Storage Temperature ......-20 °C to 70 °C (-4 °F to 158 °F)
2551-P2/T2/V2 10 in. to 12 in.
DN250 to DN300

Relative Humidity............0 to 95% (non-condensing)


Operating Temperature
Ambient .......................-10 °C to 70 °C (14 °F to 158 °F)
Media .........................0 °C to 85 °C (32 °F to 185 °F)
Maximum 3.
Operating pressure .....10.3 bar @ 25 °C (150 psi @ 77 °F)
1.4 bar @ 85 °C (20 psi @ 185 °F)
Standards and Approvals
• CE, UL/CUL
• NSF (3-2551-P versions only)
• RoHS compliant
China RoHS (visit gfsignet.com for details)
• Manufactured under ISO 9001 for Quality,
ISO 14001 for Environmental Management and
OHSAS 18001 for Occupational Health and Safety.
Declaration of Conformity according to FCC Part 15
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and,
(2) This device must accept any interference received,
including interference that may cause undesired operation.

2551 Blind Magmeter 3


Installation Location of Fitting
Pipe fittings To ensure the fluid velocity profile is Fully Developed, without
Georg Fischer offers a wide selection of installation fittings distortion from piping system components, please adhere to
that control the position of the Magmeter electrodes in relation the recommended straight run geometry.
to the dimensions of the pipe. You will find a complete list of
order numbers for installation fittings in the Calibration Tables
on pages 8, 9.
Reducer 90° Elbow

15 x I.D. 5 x I.D. 20 x I.D. 5 x I.D.

2 x 90° Elbow
Type Description 3 dimensions
2 x 90° Elbow Pump/Valve
Plastic tees
• 0.5 in. to 2 in. versions 25 x I.D. 5 x I.D. 40 x I.D. 5 x I.D. 50 x I.D. 5 x I.D.
• MPVC or CPVC

PVC Glue-on • 10 in. and 12 in. only


Saddles • Cut 2½ in. hole in pipe
• Weld in place using
solvent cement
Sensor Mounting Position
PVC Clamp-on • 2 in. to 4 in., cut 1-7/16
Saddles inch hole in pipe Horizontal pipe Runs
• 6 in. to 8 in., cut 2-1/8 in. To minimize adverse effects of air pockets, sediment, or
hole in pipe excessive rotor wear (Paddlewheels), avoid mounting the flow
Iron Strap-on • 2 in. to 4 in., cut 1-7/16 sensor at the top of the pipe (0º), bottom of pipe (180º), or the
saddles inch hole in pipe sides (90º from vertical.
• Over 4 inch, cut 2-1/8 inch
hole in pipe Vertical Pipe Runs
• Special order 14 in. to Mount flow sensorsin any direction. To ensure pipe is flowing
36 in. full, with some back pressure, it’s highly recommended the
fluid flow is upward.
Iron, Carbon Steel & • 0.5 in. to 2 in. versions
316 Stainless Steel • Mounts on Threaded Gravity and Discharge Lines
Threaded Tees pipe ends It’s recommended to install a trap to ensure pipe is full during
Carbon steel & Stainless • 2 in. to 4 in., cut 1-7/16 flow conditions, and to minimize air pockets.
Steel Weld-on Weldolets inch hole in pipe
• Over 4 inch, cut 2-1/8 inch
hole in pipe

Fiberglass Tees
• 1.5 in. to 2 in. PVDF insert
FPT

Union Fittings
• For pipes from
and Wafers 90° 90°
DN 15 mm to 50 mm
PP or PVDF

180°

OK OK OK

+
+GF
+GF+

+GF+

Vertical
Vertical flowflow
is OKisif ok if the
the pipe pipefull at
remains
remains full at all times.

4 2551 Blind Magmeter


Hardware Configuration
Whether using the 2551-XX-11 (with frequency or Digital JP2 is for factory use only. The user must connect output cables to
(S3L) output) or the 2551-XX-12 (with 4 to 20 mA output), the MAKE NO CONNECTIONS. this 4-terminal block.

wiring terminals located on the inside of the yellow cover are

JP2
identical. All of the connections from the Magmeter to external
equipment (PLC, Datalogger, Chart Recorder, Flow meter, This blue jumper selects
4
Blue
Brown The factory connects
frequency output or
etc.) are made at the large 4-position terminal connector. S3L serial data output 3 Black the sensor cable to the terminals
Red inside the yellow cover.
in the 3-2551-XX-11
When the cover is removed the wiring from the sensor can (Not used on 2551-XX-12 models)
2 Yellow
White
be seen connected to the smaller terminal block. These
1
Not used

connections should always remain connected to prevent Set this blue jumper according to the pipe size.
inadvertent damage or miswiring. Sensor Type Pipe Size Jumper Position
2551-P0/T0/V0 ½ in. to 2½ in.
The terminals on the 2551 Magmeter are designed for DN15 to DN65
conductors from 16 AWG to 22 AWG. 2551-P0/T0/V0 3 in. to 4 in.
DN80 to DN100

WARNING! 2551-P1/T1/V1 5 in. to 6 in.


DN125 to DN150
If the second conduit port is used, carefully drill 2551-P1/T1/V1 8 in.

the opening. (The plastic is too strong to be DN200


External Earth Ground Terminal
punched out.) 2551-P2/T2/V2 10 in. to 12 in.
DN250 to DN300

• Secure the Magmeter in a vise to prevent damage


or injury.
• The plastic inside the port is very thin. Do not allow Flow

the drill to penetrate too deeply and damage the Use the yellow decal
Magmeter wiring. 3-9000.392-1 to mark the direction
Liquid tight connector of flow on the pipe
(one supplied)
Important:
• The directional arrow on the sensor body MUST be pointed DOWNSTREAM for correct
operation. (Digital (S3L) and 4 to 20 mA will not work if flow is against direction of arrow).
• The FLOW arrow decal can be placed directly on the pipe to identify the direction of flow.
Sensor grounding ring
• Use a cable gland or a liquid tight connector to seal the cable ports from water intrusion.
• The yellow housing may be reversed to align the conduit ports as required.
• If the Magmeter is installed on a vertical pipe, the conduit ports should be turned to
point downward.
• This will prevent condensation from being channeled into the enclosure.
• Use plumber's tape or a suitable sealant on cable ports.

Do not use any tools to


tighten the yellow retaining
cap. DO NOT USE thread
sealant or lubricants on
WARNING! retaining cap!

Lubricate O-rings with a viscous


non-petroleum based lubricant
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN (grease) compatible with the system.
THE SENSOR BEING EJECTED FROM THE PIPE!

• DO NOT USE ANY TOOLS ON THE RETAINING CAP.


HAND TIGHTEN ONLY. DO NOT USE thread sealant or
lubricants on the fitting threads.
• LUBRICATE O-RINGS WITH A NON-PETROLEUM BASED,
VISCOUS LUBR ICANT (GREASE) COMPATIBLE WITH
THE SYSTEM.
• DO NOT USE THREAD SEALANT OR LUBRICANTS ON THE RETAINING CAP OR ON THE PLASTIC FITTING THREADS.
• IF LEAKING IS OBSERVED FROM THE RETAINING CAP, IT INDICATES DEFECTIVE OR WORN O-RINGS ON THE SENSOR.
DO NOT ATTEMPT TO CORRECT BY FURTHER TIGHTENING.

CHEMICAL COMPATIBILITY WARNING


The retaining nuts of Magmeters are not designed for prolonged contact with aggressive substances. Strong acids, caustic substances
and solvents or their vapor may lead to failure of the retaining nut, ejection of the sensor and loss of the process fluid with possibly
serious consequences, such as damage to equipment and serious personal injury. Retaining nuts that may have been in contact with
such substances, e.g. due to leakage or spilling, must be replaced.

2551 Blind Magmeter 5


General Installation and Grounding Tips
Sensor conditioning
The Magmeter output signal may be unstable immediately after installation. Allowing the sensor to soak in a full pipe (or in any
container of water) for 24 hours will stabilize the performance.
• Very low conductivity fluids may require a longer conditioning period. (The Magmeter will not operate properly in fluids where the
conductivity is less than 20 μS/cm.)

Grounding
The 2551 Magmeter is unaffected by moderate levels of electrical noise. However, in some applications it may be necessary to
ground portions of the system to eliminate electrical interference. The grounding requirements will vary with each installation.

1. One or more of the following steps may be applied if the


2551 Magmeter is affected by electrical noise:
• The ground terminal on the outside of the yellow housing
is connected internally to the grounding ring at the tip of Do not terminate
shield at Magmeter
the sensor. 3. 1.
• Connect a wire (14 AWG/2.08 mm2 recommended) from
Instrument
this terminal directly to a local Earth ground.
2. Install fluid grounding devices immediately upstream and
downstream of the Magmeter. 4.

• Connect the fluid grounds to the Earth ground terminal on


the 2551. Sensor
• Use flanged grounding rings or metal electrodes on plastic Grounding ring

pipes, or metal clamps on metal pipes. Earth ground

• Fluid grounds must be in direct contact with the fluid, and


as near to the Magmeter as possible.
3. The shield from the output cable must be terminated at the
remote instrument ONLY.
This shield must be connected at only one end! 4 in. to 50 in. 4 in. to 50 in.
4. Connect an additional wire (minimum AWG 14/2.08 mm2) (10 cm to 1.3 m) (10 cm to 1.3 m)
from the remote instrument ground to the Magmeter
ground terminal. Grounding rings on plastic pipe
2. (Install between flanges) 2.
or
metal straps on metal pipe

Wiring with 4 to 20 mA Loop Output


The 2551-XX-12 Magmeter is a traditional 2-wire passive 4 to 20 mA loop transmitter.
• External loop power (24 VDC ± 10%) is required. See Ordering Information for power supplies.
• The maximum loop resistance the Magmeter can accommodate is 300 Ω.
• All 2551-XX-12 Magmeters are shipped from the factory with the 4 to 20 mA output scaled for 0 to 5 m/s (0 to 16.4 ft/s). If this
operating range is suitable, no adjustments are necessary.
• The Calibration Tables on pages 8-9 list the 20 mA setpoint for each installation fitting. Use this information to program the 4 to
20 mA range of the loop device (PLC, Datalogger, recorder, etc.)
• The 3-0250 USB to Digital (S3L) Configuration/Diagnostic Tool is required to change the operating range.

2551 Magmeter

Loop - (Ground) 4-20 mA Loop


3 + monitor
- (Maximum 300 Ω)
2
-
1 Loop + (24 VDC) 24 VDC ± 10%
+

6 2551 Blind Magmeter


Wiring with Frequency or Digital (S3L) Output
Frequency output (Compatible with all POWERED Signet Flow instruments.) Blue Jumper ON = FREQ OUT
• When the blue jumper illustrated here is placed over both pins, the 2551-XX-11
outputs an open collector frequency signal that can be connected to any Frequency
powered Signet flow meter (models 8900, 9900, 9900-1BC).
• 5 VDC power is provided to the 2551 Magmeter by all Signet flow instruments. 4
No additional power is required.
• The frequency output will be displayed as positive flow regardless of the 3
flow direction.

2551 Wiring to Signet 8900 2551 Wiring to


9900 Transmitter
4 Not used Signet 9900 and 9900-1BC

SHLD
DATA
GND
V+
Freq. 3 Ground

2 Data
3-8900.621C
I/O Module 3-8900.401-X
Frequency +5VDC (Black) 1 1 +5 VDC 2551 Magmeter
Input Freq. Input (Red) 2
1 2551 Magmeter
GND (Shield) 3

4
Not used
Frequency +5VDC (Black) 4
Input 2
Freq. Input 2 (Red) 5 Ground
OR 3
S3L S3 L (Red) 6
Input
S 3L Frequency or S3L
2 GND (White/Shield) 7
2
+5VDC (Black) 8
S3L +5 VDC
Input S3 L (Red) 9 1
1
GND (White/Shield) 10

11

Digital (S3L) Output (Compatible with 8900 Multi-Parameter Controller and


9900 Transmitter Only) Blue Jumper OFF = S3L OUT

• When the blue jumper illustrated here is removed (or placed over one pin for storage)
the 2551-XX-11 outputs a Digital (S3L) signal compatible with the Signet 8900 and 9900. S3 L
• The 2551 receives 5 VDC power from the 8900 or 9900. No additional power is required.
• The 8900 will display 0 (Zero) flow rate during periods of reverse flow. 4
The 9900 will display negative numbers to indicate reverse flow.
• The maximum cable length from the 2551 to the 8900 or 9900 depends on the 8900 or 3
9900 configuration. Refer to the 8900 or 9900 manual for complete information.

2551 Frequency Out to other manufacturer's equipment


2551 Magmeter
• If connecting the 2551 Magmeter to a flow instrument from another Not used
manufacturer, 5 to 24 VDC power must be provided to the 2551. 4
Ground
• A 10 KΩ pull-up resistor (not supplied) must also be connected 3
between terminals 1 and 2. Frequency Out
10KŸ

2
5-24 VDC
1

Install a pull-up resistor when connecting the


2551 Magmeter to other manufacturer's flowmeters.

Calibration and Software Configuration


No calibration is necessary to begin using the 2551. The application and performance settings are pre-set to meet the requirements
of most applications.
The 2551 application and performance settings can be customized using the Signet 3-0252 Configuration Tool and software. Refer
to the Signet 3-0252 ConfigurationTool manual for details to adjust the following parameters:
• 4 to 20 mA span: Factory setting is 0 to 5 m/s. Can be customized to any range.
• Noise Rejection Filter: Factory set for 60 Hz. Can be changed to 50 Hz.
• Low Flow Cutoff: Factory setting is 0.05 m/s. Can be customized to any velocity.
• Averaging Time: Factory setting is 14 seconds. Can be customized from 0.1 seconds to 100 seconds.
• Sensitivity: Factory setting is 25% of full scale. Can be customized to any % of full scale.

2551 Blind Magmeter 7


Calibration Data: K-Factors and Full Scale Current Values

Plastic Installation Fittings: PVC Tees and Saddles Plastic Installation Fittings for Metric Pipes:
Polypropylene True Union Tees and Wafers
PVDF True Union Tees, PVC True Union Tees

Pipe Pipe
Fitting K-Factor K-Factor 20 mA= 20 mA= Fitting K-Factor K-Factor 20 mA= 20 mA=
Size Size
Type Gallons Liters in GPM in LPM Type Gallons Liters in GPM in LPM
(In.) (Metric)

SCH 80 PVC-U TEES FOR SCH 80 PVC PIPE POLYPROPYLENE FITTINGS (DIN/ISO, BS, ANSI)
½ MPV8T005 2277.0 601.58 13.1 49.6 DN15 PPMT005 2192.73 579.32 13.68 51.78
¾ MPV8T007 1407.6 371.90 20.97 79.38 DN20 PPMT007 1327.81 350.81 22.59 85.52
1 MPV8T010 861.17 227.52 34.21 129.5 DN25 PPMT010 737.16 194.76 40.70 154.04
1¼ MPV8T012 464.91 122.83 67.1 253.99 DN32 PPMT012 453.46 119.81 66.16 250.41
1½ MPV8T015 331.43 87.56 92.54 350.25 DN40 PPMT015 275.03 72.66 109.08 412.86
2 MPV8T020 192.89 50.96 145.15 549.38 DN50 PPMT020 164.17 43.35 182.74 691.66

SCH 80 PVC TEES FOR SCH 80 PVC PIPE PVDF FITTINGS (DIN/ISO, BS, ANSI)
2½ PV8T025 131.46 34.73 228.2 863.74 DN15 SFMT005 1946.49 514.26 15.41 58.34
3 PV8T030 82.52 21.80 363.55 1376.04 DN20 SFMT007 1158.05 305.96 25.91 98.05
4 PV8T040 44.78 11.83 669.88 2535.49 DN25 SFMT010 749.09 197.91 40.05 151.58
DN32 SFMT012 439.51 116.12 68.26 258.36
SCH 80 PVC TEES FOR SCH 80 CPVC PIPE DN40 SFMT015 248.93 65.77 120.52 456.16
½ MCPV8T005 2277.0 601.58 13.18 49.87 DN50 SFMT020 146.85 38.80 204.30 773.26
¾ MCPV8T007 1407.6 371.90 21.31 80.67
1 MCPV8T010 861.17 227.52 34.84 131.86 PVC FITTINGS (DIN/ISO, BS, ANSI)
1¼ MCPV8T012 464.91 122.83 64.53 244.24 DN15 PVMT005 2067.76 546.30 14.51 54.91
1½ MCPV8T015 331.43 87.56 90.52 342.62 DN20 PVMT007 1136.61 300.29 26.39 99.90
2 MCPV8T020 192.89 50.96 155.53 588.70 DN25 PVMT010 716.52 189.31 41.87 158.47
DN32 PVMT012 446.07 117.85 67.25 254.56
SCH 80 PVC SADDLES FOR SCH 80 PVC PIPE DN40 PVMT015 278.83 73.67 107.59 407.23
2 PV8S020 193.83 51.21 154.77 585.81 DN50 PVMT020 159.36 42.10 188.26 712.55
2½ PV8S025 138.01 36.46 217.38 822.78
3 PV8S030 83.89 22.16 357.62 1353.60
4 PV8S040 40.88 10.80 733.88 2777.74
6 PV8S060 22.53 5.95 1331.85 5041.06
8 PV8S080 12.52 3.31 2395.41 9066.64
Metal Installation Fittings
Iron Saddles
10 PV8S100 7.94 2.10 3778.75 14302.57
12 PV8S120 5.71 1.51 5256.69 19896.57 Pipe
Fitting K-Factor K-Factor 20 mA= 20 mA=
Size
Type Gallons Liters in GPM in LPM
SCH 80 PVC SADDLES FOR SCH 40 PVC PIPE (In.)
2 PV8S020 180.01 47.56 166.66 630.81
2½ PV8S025 123.72 32.69 242.49 917.82 SCH 80 IRON SADDLE ON SCH 80 PIPE
3 PV8S030 75.81 20.03 395.71 1497.76 2 IR8S020 194.85 51.48 153.96 582.75
4 PV8S040 41.87 11.06 716.56 2712.19 2½ IR8S025 142.28 37.59 210.86 798.10
6 PV8S060 19.71 5.21 1521.92 5760.46 3 IR8S030 87.53 23.13 342.72 1297.20
8 PV8S080 11.73 3.10 2558.12 9682.50 4 IR8S040 40.62 10.73 738.58 2795.54
10 PV8S100 7.43 1.96 4037.60 15282.3 5 IR8S050 29.28 7.74 1024.43 3877.48
12 PV8S120 5.23 1.38 5734.87 21706.48 6 IR8S060 22.30 5.89 1345.58 5093.03
8 IR8S080 12.52 3.31 2395.41 9066.64
10 IR8S100 7.94 2.10 3778.75 14302.57
12 IR8S120 5.65 1.49 5311.45 20103.83

SCH 80 IRON SADDLE ON SCH 40 PIPE


2 IR8S020 185.35 48.97 161.85 612.61
2½ IR8S025 127.47 33.68 235.36 890.83
3 IR8S030 76.62 20.24 391.54 1481.99
4 IR8S040 40.23 10.63 745.72 2822.57
5 IR8S050 27.32 7.22 1098.24 4156.83
6 IR8S060 19.71 5.21 1521.92 5760.46
8 IR8S080 11.61 3.07 2584.23 9781.30
10 IR8S100 7.36 1.94 4078.8 15438.2
12 IR8S120 5.18 1.37 5793.39 21927.98

8 2551 Blind Magmeter


Calibration Data: K-Factors and Full Scale Current Values

Metal Installation Fittings: Metal Installation Fittings:


Carbon Steel Tees and Weld-o-Lets Bronze and Copper Tees and Brazolets
Stainless Steel Tees and Weld-o-Lets, Galvanized Iron Tees

Pipe Pipe
Fitting K-Factor K-Factor 20 mA= 20 mA= Fitting K-Factor K-Factor 20 mA= 20 mA=
Size Size
Type Gallons Liters in GPM in LPM Type Gallons Liters in GPM in LPM
(In.) (In.)

CARBON STEEL TEES ON SCH 40 PIPE BRONZE TEES ON SCH 40 PIPE


½ CS4T005 1572.66 415.50 19.08 72.20 1 BR4T010 582.34 153.86 51.52 194.99
¾ CS4T007 1086.73 287.11 27.61 104.49 1¼ BR4T012 330.54 87.33 90.76 343.53
1 CS4T010 582.34 153.86 51.52 194.99 1½ BR4T015 254.76 67.31 117.76 445.71
1¼ CS4T012 377.48 99.73 79.48 300.81 2 BR4T020 157.36 41.58 190.64 721.58
1½ CS4T015 267.79 70.75 112.03 424.02
2 CS4T020 167.85 44.35 178.73 676.48 COPPER TEES FITTING ON COPPER PIPE SCH K
½ CUKT005 2459.19 649.72 12.20 46.17
STAINLESS STEEL TEES ON SCH 40 PIPE ¾ CUKT007 1108.02 292.74 27.08 102.48
½ CR4T005 1601.26 423.05 18.74 70.91 1 CUKT010 649.87 171.70 46.16 174.73
¾ CR4T007 937.78 247.76 31.99 121.08 1¼ CUKT012 422.03 111.50 71.09 269.06
1 CR4T010 606.18 160.15 49.49 187.32 1½ CUKT015 281.43 74.35 106.60 403.47
1¼ CR4T012 279.68 73.89 107.26 405.99 2 CUKT020 136.02 35.94 220.55 834.78
1½ CR4T015 147.65 39.01 203.19 769.06
2 CR4T020 111.90 29.56 268.09 1014.73 COPPER TEES FITTING ON COPPER PIPE SCH L
½ CUKT005 2406.30 635.75 12.47 47.19
STAINLESS STEEL WELDOLETS ON SCH 40 PIPE ¾ CUKT007 1174.77 310.37 25.54 96.66
2½ CR4W025 106.31 28.09 282.19 1068.10 1 CUKT010 672.28 177.62 44.62 168.90
3 CR4W030 72.27 19.09 415.12 1571.25 1¼ CUKT012 402.84 106.43 74.47 281.87
4 CR4W040 36.84 9.73 814.34 3082.28 1½ CUKT015 294.99 77.94 101.70 384.92
5 CR4W050 29.28 7.73 1024.70 3878.50 2 CUKT020 149.63 39.53 200.50 758.89
6 CR4W060 20.29 5.36 1478.26 5595.21
8 CR4W080 11.73 3.10 2557.72 9680.96 COPPER/BRONZE BRAZOLET ON SCH 40 PIPE
10 CR4W100 7.45 1.97 4028.83 15249.13 2½ BR4B025 117.31 30.99 255.74 967.96
12 CR4W120 5.24 1.39 5722.73 21660.53 3 BR4B030 78.62 20.77 381.58 1444.28
4 BR4B040 45.13 11.92 664.77 2516.15
CARBON STEEL WELDOLETS ON SCH 40 PIPE 5 BR4B050 32.79 8.66 914.91 3462.95
2½ CS4W025 105.70 27.93 283.82 1074.27 6 BR4B060 22.73 6.01 1319.87 4995.72
3 CS4W030 70.68 18.67 424.45 1606.56 8 BR4B080 13.14 3.47 2283.68 8643.71
4 CS4W040 36.38 9.61 824.65 3121.30 10 BR4B100 8.34 2.20 3597.17 13615.29
5 CS4W050 29.28 7.73 1024.70 3878.50 12 BR4B120 5.87 1.55 5109.58 19339.76
6 CS4W060 20.29 5.36 1478.26 5595.21
8 CS4W080 11.73 3.10 2557.72 9680.96
10 CS4W100 7.45 1.97 4028.83 15249.13
12 CS4W120 5.24 1.39 5722.73 21660.53

GALVANIZED IRON TEES ON SCH 40 PIPE


1 IR4T010 558.50 147.56 53.71 203.31
1¼ IR4T012 334.45 88.36 89.70 339.51
1½ IR4T015 248.97 65.78 120.49 456.07
2 IR4T020 146.00 38.57 205.48 777.76

2551 Blind Magmeter 9


Maintenance
The 2551 Magmeter requires very little maintenance. There are no user-serviceable components in the Magmeter.
• If the fluid contains deposits and solids that may coat the electrodes, a regular cleaning schedule is recommended.
• Do not use abrasive materials on the metal electrodes. Clean with soft cloth and mild detergent only.
• Use a cotton swab and mild detergent to remove deposits on the metal electrodes at the tip of the sensor.

Environmental Recommendations:
• When used properly, this product presents no inherent danger to the environment.
• Please follow local ordinances when disposing of this or any product with electronic components.

Troubleshooting
Symptom Possible Cause Solution
Relocate the magmeter to have straight
Magmeter installed too close to upstream
uninterrupted pipe upstream of the sensor for
obstruction.
at least 10 x the pipe diameter.
Magmeter located in area exposed to air
Eliminate air bubbles in the pipe.
bubbles/pockets.
Remove the magmeter and reinstall with
Magmeter is installed in pipe backwards. the flow direction arrow on the sensor body
Output is erratic and unstable. pointed DOWNSTREAM.
Review the grounding of the magmeter and
Electrical noise is interfering with the
the pipe. Install adequate Earth ground to
measurement.
allow the Magmeter to operate properly.
Carefully clean the electrodes. Refer to
Electrodes are coated with solids.
sensor manual for details.
New sensor; metal surface not properly
Soak sensor overnight in fluid.
conditioned.
Electrodes not adequately conditioned. Soak sensor overnight in fluid.
Vibration or other movement in pipe causes
Increase the Low Flow Cutoff.
Output is not 0 when flow is magmeter to detect flow.
stopped. Modify grounding to protect the Magmeter
Electrical noise interference.
from interference.
Defective Magmeter. Return to factory for service.
Use 3-0250 Setup tool to re-span the
Loop device not scaled same as Magmeter. Magmeter to match Loop device.
4-20 mA current output is incorrect. Re-span Loop device to match Magmeter.
Range Jumper not placed correctly. Set Range Jumper correctly.
Defective Magmeter. Return to factory for service
2551 is wrong model. Frequency/S3L model: 3-2551-XX-11
Blue jumper not in correct position. Place blue jumper correctly. (Pg. 4)
Frequency output is inoperative
Digital (S3L) output is inoperative. Wiring is not correct. Check wiring, make corrections. (Pg. 7)
Loop output is inoperative. Frequency input to other manufacturer's
flow instrument does not have pull-up Install 10 kΩ resistor. (Pg. 7)
resistor.
Conductivity is less than 20 μS/cm (the
Unsuitable application for Magmeter.
Output is 22.1 mA fluid is too clean for Magmeter).
Electronic component failure. Return 2551 to factory.

10 2551 Blind Magmeter


Troubleshooting
Troubleshooting with the RED and BLUE LEDs
Both Off: The power is off or the sensor is not connected. 4

Solid Blue: The power is on, the pipe is full, but there is no flow in the pipe. 3

Blinking Blue: Normal operation, blink rate is proportional to the flow rate. 2

Alternating Red-Blue: Empty pipe indication (electrodes are not wet). 1


D7
Blinking Red: System errors (electrical noise interference).
Solid Red: Instrument error (defective electronics component). D6

If the 2551 detects an empty pipe:


• Frequency output will be locked to 0 Hz if electrodes are not wet.
• Digital (S3L) output will be locked to 0 if electrodes are not wet.
• 4 to 20 mA will be locked to 4 mA if electrodes are not wet.
• Blue and red LEDs will blink alternately if electrodes are not wet.
If the 2551 detects REVERSE FLOW:
• Frequency out cannot distinguish reverse flow from forward flow. The output will be the absolute value.
• With Digital (S3L) output, reverse flow results in 0 flow rate displayed on 8900 or with negative numbers on the 9900.
• 4-20 mA output can be spanned into negative flow range using the USB Setup Tool and software.
(Page 7) (example: 4-20 mA = –100 to +100 GPM).

Ordering Information
Accessories and Replacement Parts
Mfr. Part No. Code Description
O-Rings
1220-0021 198 801 000 O-ring, FPM (2 required per sensor)
1224-0021 198 820 006 O-ring, EPR (EPDM) (2 required per sensor)
1228-0021 198 820 007 O-ring, FFPM (2 required per sensor)
Replacement Transducers
3-2551-P0 159 001 211 PP/316L SS, DN15 to DN100 (½ to 4 in.) pipe
3-2551-P1 159 001 212 PP/316L SS, DN125 to DN200 (5 to 8 in.) pipe
3-2551-P2 159 001 444 PP/316L SS, DN250 to DN900 (10 to 36 in.) pipe
3-2551-T0 159 001 213 PVDF/Titanium, DN15 to DN100 (½ to 4 in.) pipe
3-2551-T1 159 001 214 PVDF/Titanium, DN125 to DN200 (5 to 8 in.) pipe
3-2551-T2 159 001 445 PVDF/Titanium, DN250 to DN900 (10 to 36 in.) pipe
3-2551-V0 159 001 376 PVDF/Hastelloy-C, DN15 to DN100 (½ to 4 in.) pipe
3-2551-V1 159 001 377 PVDF/Hastelloy-C, DN125 to DN200 (5 to 8 in.) pipe
3-2551-V2 159 001 446 PVDF/Hastelloy-C, DN250 to DN900 (10 to 36 in.) pipe
Replacement Electronics Module
3-2551-11 159 001 215 Magmeter electronics, frequency or digital (S3L) output
3-2551-12 159 001 216 Magmeter electronics, 4 to 20 mA output
3-2551-21 159 001 372 Magmeter display electronics, frequency or digital (S3L) output, with relays
3-2551-22 159 001 373 Magmeter display electronics, 4 to 20 mA output w/relays
3-2551-41 159 001 374 Magmeter display electronics, frequency or digital (S3L) output
3-2551-42 159 001 375 Magmeter display electronics, 4 to 20 mA output
Other
P31536 198 840 201 Sensor plug, Polypropylene
7310-1024 159 873 004 24 VDC Power Supply, 0.42 A, 10W
7310-2024 159 873 005 24 VDC Power Supply, 1.0 A , 24W
7310-4024 159 873 006 24 VDC Power Supply, 1.7 A, 40W
7310-6024 159 873 007 24 VDC Power Supply, 2.5 A, 60W
7310-7024 159 873 008 24 VDC Power Supply, 4.0 A, 96W
3-8050.390-1 159 001 702 Retaining Nut Replacement Kit, NPT, Valox
3-8050.390-3 159 310 116 Retaining Nut Replacement Kit, NPT, PP
3-8050.390-4 159 310 117 Retaining Nut Replacement Kit, NPT, PVDF
3-9000.392-1 159 000 839 Liquid-tight connector kit, 1 set, ½ in. NPT
3-0252 159 001 808 0252 Configuration tool

2551 Blind Magmeter 11


Ordering Information
4 to 20 mA output
Mfr. Part No. Code Description
3-2551-P0-12 159 001 110 DN15 to DN100 (½ to 4 in.), Polypropylene and 316L SS
3-2551-T0-12 159 001 113 DN15 to DN100 (½ to 4 in.), PVDF and Titanium
3-2551-V0-12 159 001 259 DN15 to DN100 (½ to 4 in.), PVDF and Hastelloy-C
3-2551-P1-12 159 001 111 DN125 to DN200 (5 to 8 in.), Polypropylene and 316L SS
3-2551-T1-12 159 001 114 DN125 to DN200 (5 to 8 in.), PVDF and Titanium
3-2551-V1-12 159 001 260 DN125 to DN200 (5 to 8 in.), PVDF and Hastelloy-C
3-2551-P2-12 159 001 112 DN250 to DN900 (10 to 36 in.), Polypropylene and 316L SS
3-2551-T2-12 159 001 449 DN250 to DN900 (10 to 36 in.), PVDF and Titanium
3-2551-V2-12 159 001 451 DN250 to DN900 (10 to 36 in.), PVDF and Hastelloy-C

Frequency or Digital (S3L) output programmable open collector


Mfr. Part No. Code Description
3-2551-P0-11 159 001 105 DN15 to DN100 (½ to 4 in.), Polypropylene and 316L SS
3-2551-T0-11 159 001 108 DN15 to DN100 (½ to 4 in.), PVDF and Titanium
3-2551-V0-11 159 001 257 DN15 to DN100 (½ to 4 in.), PVDF and Hastelloy-C
3-2551-P1-11 159 001 106 DN125 to DN200 (5 to 8 in.), Polypropylene and 316L SS
3-2551-T1-11 159 001 109 DN125 to DN200 (5 to 8 in.), PVDF and Titanium
3-2551-V1-11 159 001 258 DN125 to DN200 (5 to 8 in.), PVDF and Hastelloy-C
3-2551-P2-11 159 001 107 DN250 to DN900 (10 to 36 in.), Polypropylene and 316L SS
3-2551-T2-11 159 001 448 DN250 to DN900 (10 to 36 in.), PVDF and Titanium
3-2551-V2-11 159 001 450 DN250 to DN900 (10 to 36 in.), PVDF and Hastelloy-C

Georg Fischer Signet LLC, 3401 Aero Jet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090
For the most up-to-date information, please refer to our website at www.gfsignet.com

3-2551.090 Rev. P 04/16 English © Georg Fischer Signet LLC 2016

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