Installation Instructions For Piston Type Flushometer Exposed Closet and Urinal Installations
Installation Instructions For Piston Type Flushometer Exposed Closet and Urinal Installations
0816477
Rev. 2 (10/13)
LIMITED WARRANTY
Unless otherwise noted, Sloan Valve Company warrants its products, manufactured and sold for commercial or industrial uses, to be free from defects of material and workmanship for
a period of three (3) years (one year for SF faucets, special finish and PWT electronics and 30 days on PWT software) from the date of first purchase. During this period, Sloan Valve
Company will, at its option, repair, replace, or refund the purchase price of any produce which fails to confom with this warranty under normal use and service. This shall be the sole
and exclusive remedy under this warranty. Products must be returned to Sloan Valve Company, at customer’s cost. No claims will be be allowed for labor, transportation or other costs.
This warranty extends only to persons or organizations that purchase Sloan Valve Company’s products directly from Sloan Valve Company for purpose of resale. This warranty does not
cover the life of batteries.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. IN NO EVENT IS SLOAN VALVE COMPANY RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY MEASURE WHATSOEVER.
ROUGH-IN
1 - INSTALL OPTIONAL SWEAT SOLDER ADAPTER (ONLY IF YOUR SUPPLY PIPE DOES NOT
HAVE A MALE THREAD)
A Measure from finished wall to C/L of Fixture Spud. Cut pipe 1¼” (32 FINISHED WALL
mm) shorter than this measurement. Chamfer O.D. and I.D. of water
supply pipe.
WATER SUPPLY PIPE 1-1/4”
B Slide Threaded Adapter fully onto pipe. (32 mm)
SWEAT
SOLDER
!!! IMPORTANT !!! ADAPTER
With the exception of Control Stop Inlet, DO NOT use pipe sealant or
plumbing grease on any valve component or coupling!
C/L OF
FIXTURE
SPUD
2 - INSTALL COVER TUBE, WALL FLANGE AND CONTROL STOP TO SUPPLY PIPE
4 - INSTALL FLUSHOMETER
TAILPIECE CONTROL
A Lubricate tailpiece O-ring with water. Insert Adjustable Tailpiece COUPLING STOP
into Control Stop. Tighten Tailpiece Coupling by hand. 1
FLUSHOMETER BODY
HANDLE COUPLING
A-31 GASKET
B Align flushometer directly HANDLE
above the vacuum breaker ASSEMBLY
flush connection by sliding the
flushometer body IN or OUT as
O-RING
needed. Tighten vacuum breaker
coupling by hand. ADJUSTABLE
HANDLE TRIM RING TAILPIECE
(CROWN II ONLY)
VACUUM
BREAKER G-44
NOTE COUPLING FRICTION
MAXIMUM ADJUSTMENT OF THE SLOAN ADJUSTABLE TAILPIECE IS 1/2” 2 RING
(13 MM) IN OR OUT FROM THE STANDARD 4-3/4” (121 MM) (CENTERLINE
OF FLUSHOMETER TO CENTERLINE OF CONTROL STOP).
4
6 - FLUSH OUT SUPPLY LINE
3
TROUBLESHOOTING GUIDE
1. PROBLEM: Valve does not function. 4. PROBLEM: Length of flush too long (Long Flushing) or
CAUSE: (a.) Control Stop or Main Valve is Closed. fails to close off.
(b.) Handle Assembly is worn. CAUSE: (a.) Piston is not seating properly or Bypass orifice is
(c.) Relief Valve is worn and sticking in UP position. clogged because of foreign material, or Bypass orifice
SOLUTION: (a.) Open Control Stop or Main Valve. is clogged by an invisible gelatinous film from “over-
(b.) Install Sloan Handle Repair Kit (CR-1007) or replace treated” water.
Handle. (b.) Line pressure has dropped and is not sufficient to
force Relief Valve to seat.
(c.) Replace Piston.
(c.) Main Seat is fouled with debris or is worn.
2. PROBLEM: Insufficient volume of water to adequately SOLUTION: (a.) Disassemble the working parts and wash thoroughly.
siphon fixture. NOTE: Size of the orifice in the Bypass is of utmost
importance for the proper metering of water into
CAUSE: (a.) Control Stop not open enough. the upper chamber of the valve. Do not enlarge or
(b.) Urinal Piston Parts inside a Closet Valve. damage this orifice. Replace Piston if cleaning does
(c.) Low Consumption Valve installed on a non-Low not correct problem.
Consumption fixture.
(b.) Shut off all control stops until pressure has been
(d.) Inadequate volume or pressure at supply.
restored, then open them again.
SOLUTION: (a.) Adjust Control Stop for desired delivery of water. (c.) Clean or replace Main Seat.
(b.) Replace Piston Parts with proper Closet Piston.
(c.) Replace with proper Flushometer. Crown II and Crown 5. PROBLEM: Leaking at Handle Assembly.
Flushometers are not available with flush volume CAUSE: (a.) The B-85 Seal may have deteriorated.
higher than 1.6 gpf/6.0 Lpf. (b.) Handle Gasket has been omitted.
(d.) Increase water pressure or supply (flow) to valve. (c.) Valve Handle Bushing is worn.
Consult Factory for assistance. (d.) Handle Trim Ring is reversed preventing gasket from
IMPORTANT - LAWS AND REGULATIONS sealing (Crown II only).
PROHIBIT THE USE OF HIGHER SOLUTION: (a.) Install new B-85 Seal.
FLUSHING VOUMES THAN LISTED ON NOTE: The B-85 Seal will easily slide onto the
FIXTURE OR FLUSHOMETER. Bushing if it is wet.
3. PROBLEM: Length of flush too short (Short Flushing) or (b.) Install A-31 Handle Gasket or Sloan Handle Repair Kit
(CR-1007).
Valve closes off immediately. (c.) Install Sloan Handle Repair Kit (CR-1007).
CAUSE: (a.) Piston Assembly is not hand-tight. (d.) Flip Handle Trim Ring (CR-113) and reinstall Handle
(b.) Enlarged Bypass orifice from corrosion or damage. Assembly.
(c.) Urinal Piston in Closet Flushometer.
(d.) Low Consumption Valve installed on a non-Low Refer to the Repair Parts and Maintenance Guide for additional
Consumption fixture. Troubleshooting and Repair Part information.
(e.) Handle Assembly worn.
SOLUTION: (a.) Screw the Piston Assembly hand-tight.
(b.) Install NEW Inside Parts Kit to correct problem and If further assistance is required,
update flushometer. please contact Sloan Technical Support at:
(c.) Replace Piston with proper Closet Piston. 1-888-SLOAN-14 (1-888-756-2614)
(d.) Replace with proper flushometer. Crown II and Crown
flushometers are not available with flush volume
higher than 1.6 gpf/6.0 Lpf.
(e.) Install Handle Repair Kit (CR-1007).
5
PARTS BREAKDOWN
Item Part Description
No. No.
1 † Valve Assembly
2 B-30-A Handle Assembly 10 *
3A CR-120 PVDPB (Polished Brass) Cover Trim Ring (Crown II only)
CR-120 PVDBN (Brushed Nickel) Cover Trim Ring (Crown II only)
CR-120 PVDSF (Satin Finish) Cover Trim Ring (Crown II only)
3B CR-113 PVDPB (Polished Brass) Handle Trim Ring (Crown II only) 5
CR-113 PVDBN (Brushed Nickel) Handle Trim Ring (Crown II only) 9
CR-113 PVDSF (Satin Finish) Handle Trim Ring (Crown II only)
4 A-31 Handle Gasket — 48 per pkg. 11
5 H-700-A Bak-Chek® Control Stop
1
6A V-500-AA 1½” x 9” (38 mm x 229 mm) Vacuum Breaker Assembly
CP (Model 111)‡ 3A
V-500-AA 1½” x 21” (38 mm x 533 mm) Vacuum Breaker Assembly
CP (Model 115)‡
V-500-AA 1½” x 24” (38 mm x 610 mm) Vacuum Breaker Assembly
4
CP (Model 116)‡
6B V-500-AA 1¼” x 9” (32 mm x 229 mm) Vacuum Breaker Assembly 3B
CP (Model 180)‡
6C V-500-AA 3/4” x 9” (19 mm x 229 mm) Vacuum Breaker Assembly 2
CP (Model 186)‡
6D V-500-A 1½” (38 mm) Vacuum Breaker Assembly CP (Model 120)‡
7 F-109 1½” (38 mm) Elbow Flush Connection CP (Model 120)
8A CR-1010-A 1½” (38 mm) Spud Coupling Assembly (Models 111, 115,
116 & 120)
8B CR-1009-A 1¼” (32 mm) Spud Coupling Assembly (Model 180)
8C CR-1008-A ¾” (19 mm) Spud Coupling Assembly (Model 186)
9 F-7 Supply Flange (supplied when valve is not ordered w/ sweat
solder kit)
10 H-633-AA 1” (25 mm) Sweat Solder Kit & Cast Wall Flange w/ Set 6A ‡ 6D ‡ 6B ‡ 6C ‡
Screw
(YBYC Variation)*
H-636-AA ¾” (19 mm) Sweat Solder Kit & Cast Wall Flange w/ Set
Screw 8A
(YBYC” Variation)*
11 H-573-A Locking Vandal Resistant Control Stop Cap CP § 7
H-582 Locking Vandal Resistant Control Stop Cap CP •
Handle and Cover Trim Ring Kits
CR-132-A CP (Chrome Plate) Handle/Cover Trim Ring Kit 8A 8B 8C
CR-132-A PVDPB (Polished Brass) Handle/Cover Trim Ring Kit
CR-132-A PVDBN (Brushed Nickel) Handle/Cover Trim Ring Kit
CR-132-A PVDSF (Satin Chrome) Handle/Cover Trim Ring Kit
Handle Repair Kit † Part number varies with valve model variation; consult factory.
CR-1007 Handle Repair Kit ‡ If valve was specified less vacuum breaker (“XYV” Variation), a straight flush tube is
supplied in place of the vacuum breaker assembly. Consult Factory for part number.
Piston Repair Kits § For use w/H-700-A 1’’ & 3/4” and H-600-A 1’’ Screwdriver Bak-Chek® Control Stops.
Please refer to the Sloan Repair and Maintenance Guide or Consult Factory • For use w/H-600-A 3/4” Screwdriver Bak-Chek® Control Stops.
* Furnished only when ordered with YBYC variation. For a complete listing of Crown II
and Crown Flushometer Valve Components and Repair Kits, refer to Repair Parts and
Maintenance Guide or consult your nearest plumbing wholesaler.
Manufactured in the U.S.A. by Sloan Valve Company under one or more of the following
patents: U.S. Patents: 5,558,120; 6,460,825; 6,499,716; 6,550,744; 6,616,118;
6,675,827; 5,564,460; 5,730,415; D399,932; D470,222; D494,255; 6,550,744;
CROWN II®, CROWN®, BAK-CHEK®.
The information contained in this document is subject to change without notice.