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Installation Instructions For Piston Type Flushometer Exposed Closet and Urinal Installations

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0% found this document useful (0 votes)
26 views6 pages

Installation Instructions For Piston Type Flushometer Exposed Closet and Urinal Installations

Uploaded by

Didik Harianto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Code No.

0816477
Rev. 2 (10/13)

INSTALLATION INSTRUCTIONS FOR PISTON TYPE FLUSHOMETER


EXPOSED CLOSET AND URINAL INSTALLATIONS
Closet Flushometer Urinal Flushometer Closet Flushometer
for 1½” Top Spud for 1¼” Top Spud for 1½” Back Spud
Models 111, 115, 116 Model 180 Model 120
Urinal Flushometer
for ¾” Top Spud
Model 186

LIMITED WARRANTY
Unless otherwise noted, Sloan Valve Company warrants its products, manufactured and sold for commercial or industrial uses, to be free from defects of material and workmanship for
a period of three (3) years (one year for SF faucets, special finish and PWT electronics and 30 days on PWT software) from the date of first purchase. During this period, Sloan Valve
Company will, at its option, repair, replace, or refund the purchase price of any produce which fails to confom with this warranty under normal use and service. This shall be the sole
and exclusive remedy under this warranty. Products must be returned to Sloan Valve Company, at customer’s cost. No claims will be be allowed for labor, transportation or other costs.
This warranty extends only to persons or organizations that purchase Sloan Valve Company’s products directly from Sloan Valve Company for purpose of resale. This warranty does not
cover the life of batteries.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. IN NO EVENT IS SLOAN VALVE COMPANY RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY MEASURE WHATSOEVER.

ROUGH-IN

MODEL 111 MODELS 115 & 116 MODEL 120

MODEL 180 MODEL 186

!!! IMPORTANT !!!


WHEN MOUNTED ON AN ADA ACCESSIBLE
BOWL, THE ROUGH-IN SHOULD BE NO HIGHER
THAN 37 ½” OR THE HANDLE WILL EXCEED
MAXIMUM HEIGHT ALLOWANCES UNDER ADA
GUIDELINES.
PRIOR TO INSTALLATION
Before you install the Sloan Crown II and Crown Flushometer, be sure the The Sloan Crown II and Crown Flushometer is designed to operate with 10
items listed below are installed. Also, refer to the rough-in diagrams. to 100 psi (69 to 689 kPa) of water pressure. THE MINIMUM PRESSURE
• Closet/urinal fixture REQUIRED TO THE VALVE IS DETERMINED BY THE TYPE OF
• Drain line FIXTURE SELECTED. Consult fixture manufacturer for minimum pressure
• Water supply line requirements. Most Low Consumption water closets (1.6 gpf/6.0 Lpf)
require a minimum flowing pressure of 25 psi (172 kPa).
IMPORTANT:
• ALL PLUMBING SHOULD BE INSTALLED IN ACCORDANCE WITH !!! IMPORTANT !!!
APPLICABLE CODES AND REGULATIONS. WITH THE EXCEPTION OF CONTROL STOP INLET, DO NOT USE PIPE SEALANT
• WATER SUPPLY LINES MUST BE SIZED TO PROVIDE AN ADEQUATE OR PLUMBING GREASE ON ANY VALVE COMPONENT OR COUPLING!
VOLUME OF WATER FOR EACH FIXTURE.
!!! IMPORTANT !!!
• FLUSH ALL WATER LINES PRIOR TO MAKING CONNECTIONS.
NEVER OPEN CONTROL STOP TO WHERE THE FLOW FROM THE VALVE
!!! IMPORTANT !!! EXCEEDS THE FLOW CAPABILITY OF THE FIXTURE. IN THE EVENT OF A
PROTECT THE FINISH OF SLOAN FLUSHOMETERS — DO NOT USE VALVE FAILURE, THE FIXTURE MUST BE ABLE TO ACCOMMODATE A
TOOTHED TOOLS TO INSTALL OR SERVICE THESE VALVES. USE A SLOAN CONTINUOUS FLOW FROM THE VALVE.
A-50 SUPER-WRENCH™, SLOAN A-109 PLIER WRENCH OR SMOOTH
JAWED SPUD WRENCH TO SECURE ALL COUPLINGS. ALSO SEE “CARE !!! IMPORTANT !!!
AND CLEANING” SECTION OF THIS MANUAL. THIS PRODUCT CONTAINS MECHANICAL AND/OR ELECTRICAL
COMPONENTS THAT ARE SUBJECT TO NORMAL WEAR. THESE
COMPONENTS SHOULD BE CHECKED ON A REGULAR BASIS AND
REPLACED AS NEEDED TO MAINTAIN THE VALVE’S PERFORMANCE.

TOOLS REQUIRED FOR INSTALLATION


• Straight blade screwdriver
• Sloan A-50 Super-Wrench™, Sloan A-109 Plier Wrench or smooth jawed spud wrench

1 - INSTALL OPTIONAL SWEAT SOLDER ADAPTER (ONLY IF YOUR SUPPLY PIPE DOES NOT
HAVE A MALE THREAD)
A Measure from finished wall to C/L of Fixture Spud. Cut pipe 1¼” (32 FINISHED WALL
mm) shorter than this measurement. Chamfer O.D. and I.D. of water
supply pipe.
WATER SUPPLY PIPE 1-1/4”
B Slide Threaded Adapter fully onto pipe. (32 mm)

C Sweat solder the Adapter to pipe.

SWEAT
SOLDER
!!! IMPORTANT !!! ADAPTER
With the exception of Control Stop Inlet, DO NOT use pipe sealant or
plumbing grease on any valve component or coupling!

C/L OF
FIXTURE
SPUD

2 - INSTALL COVER TUBE, WALL FLANGE AND CONTROL STOP TO SUPPLY PIPE

A Measure from finished C Thread Control Stop


wall to first thread of WATER onto pipe. Tighten with a IRON PIPE NIPPLE
SUPPLY PIPE wrench. OR COPPER PIPE
Adapter or threaded
WITH SWEAT SOLDER
supply pipe (dimension ADAPTER
“X”). Cut Cover Tube to “X” SWEAT SET SCREW
this length. SOLDER ADAPTER COVER TUBE
COVER TUBE

B Slide Cover Tube over


BAK-CHEK®
pipe. Slide Wall Flange CONTROL
SUPPLY
over Cover Tube until FLANGE STOP
against wall.
WALL
FLANGE D Tighten Set Screw with a 1/16”
hex wrench. DO NOT install Vandal
Resistant Stop Cap at this time.
2
3 - INSTALL VACUUM BREAKER FLUSH CONNECTION
A Slide Spud Coupling, Nylon Slip Gasket, Rubber Gasket and Spud B Insert Tube into Fixture Spud.
Flange over Vacuum Breaker Tube.
MODELS 111, MODEL 120 MODEL 180 MODEL 186 C Hand tighten Spud Coupling onto Fixture Spud.
115, 116
VACUUM VACUUM NOTE
BREAKER BREAKER IF CUTTING VACUUM BREAKER TUBE TO SIZE, NOTE THAT CRITICAL LINE
TUBE TUBE (C/L) ON VACUUM BREAKER MUST TYPICALLY BE 6” (152 MM) ABOVE
FIXTURE. CONSULT CODE FOR DETAILS.
SPUD
ELBOW FLUSH COUPLING
CONNECTION SPUD ON VALVES FURNISHED LESS VACUUM BREAKER, (XYV VARIATION),
FLANGE SPUD COUPLING CONNECT FLUSH TUBE TO THE BOTTOM OF THE VALVE USING THE SLIP
SPUD COUPLING GASKET SUPPLIED.
NYLON SLIP NYLON SLIP
GASKET GASKET
RUBBER NYLON RUBBER
GASKET SLIP RUBBER GASKET
GASKET GASKET
SPUD FLANGE SPUD FLANGE

4 - INSTALL FLUSHOMETER
TAILPIECE CONTROL
A Lubricate tailpiece O-ring with water. Insert Adjustable Tailpiece COUPLING STOP
into Control Stop. Tighten Tailpiece Coupling by hand. 1
FLUSHOMETER BODY
HANDLE COUPLING
A-31 GASKET
B Align flushometer directly HANDLE
above the vacuum breaker ASSEMBLY
flush connection by sliding the
flushometer body IN or OUT as
O-RING
needed. Tighten vacuum breaker
coupling by hand. ADJUSTABLE
HANDLE TRIM RING TAILPIECE
(CROWN II ONLY)
VACUUM
BREAKER G-44
NOTE COUPLING FRICTION
MAXIMUM ADJUSTMENT OF THE SLOAN ADJUSTABLE TAILPIECE IS 1/2” 2 RING
(13 MM) IN OR OUT FROM THE STANDARD 4-3/4” (121 MM) (CENTERLINE
OF FLUSHOMETER TO CENTERLINE OF CONTROL STOP).

IF ROUGHING-IN MEASUREMENT EXCEEDS 5-1/4” (133 MM), CONSULT


FACTORY FOR LONGER TAILPIECE. VACUUM
BREAKER FLUSH
IF A GROUND JOINT TAILPIECE HAS BEEN SPECIFIED (RECOMMENDED CONNECTION
FOR SEAWATER APPLICATIONS), THERE IS NO LATERAL ADJUSTMENT;
THEREFORE, THE 4¾” (121 MM) ROUGH-IN MUST BE EXACT. SPUD
!!! IMPORTANT !!! COUPLING
USE A SLOAN A-50 SUPER 3
C Align Flushometer body and securely tighten first the Tailpiece WRENCH™, SLOAN A-109
Coupling (1), then the Vacuum Breaker Coupling (2), and finally PLIER WRENCH OR SMOOTH
the Spud Coupling (3). Use a wrench to tighten these couplings in JAWED SPUD WRENCH TO
the order shown. 4-3/4”
SECURE ALL COUPLINGS. (121 mm)
±1/2”
C/L (13 mm) C/L
FIXTURE SUPPLY

5 - INSTALL HANDLE ASSEMBLY


Install handle assembly, handle trim Ring (Crown II flushometers FLUSHOMETER BODY
A
only), and gasket to flushometer body. Tighten handle assembly HANDLE COUPLING
securely.
A-31 GASKET
HANDLE ASSEMBLY
!!! IMPORTANT !!!
USE A SLOAN A-50 SUPER
WRENCH™, SLOAN A-109
PLIER WRENCH OR SMOOTH
JAWED SPUD WRENCH TO
SECURE HANDLE COUPLING. HANDLE TRIM RING
(CROWN II ONLY)

4
6 - FLUSH OUT SUPPLY LINE

A Make sure control


stop is CLOSED. C Lift out the piston
assembly.

D Replace inner cover and re-install flushometer cover wrench tight.


Open control stop to flush supply line. Close control stop and
B Remove flushometer remove flushometer cover.
cover.

E Reinstall piston assembly


and flushometer cover.
Tighten flushometer cover
wrench tight.

7 - ADJUST CONTROL STOP AND INSTALL VANDAL RESISTANT STOP CAP


!!! IMPORTANT !!!
A Open control stop COUNTERCLOCKWISE ½ turn from closed
position. SLOAN’S FLUSHOMETER ARE ENGINEERED FOR QUIET OPERATION.
EXCESSIVE WATER FLOW CREATES NOISE, WHILE TOO LITTLE
B Activate WATER FLOW MAY NOT SATISFY THE NEEDS OF THE FIXTURE.
flushometer. PROPER ADJUSTMENT IS MADE WHEN PLUMBING FIXTURE IS
CLEANSED AFTER EACH FLUSH WITHOUT SPLASHING WATER OUT
FROM THE LIP AND A QUIET FLUSHING CYCLE IS ACHIEVED.
NEVER OPEN CONTROL STOP TO WHERE THE FLOW FROM THE
VALVE EXCEEDS THE FLOW CAPABILITY OF THE FIXTURE. IN THE
EVENT OF A VALVE FAILURE, THE FIXTURE MUST BE ABLE TO
ACCOMMODATE A CONTINUOUS FLOW FROM THE VALVE.
C Adjust control stop after each flush until the rate of flow delivered
properly cleanses the fixture. D Install locking vandal resistant control stop cap onto control stop.

H-700-A BAK CHEK®


CONTROL STOP
CONTROL STOP
CAP

CARE AND CLEANING


DO NOT USE abrasive or chemical cleaners (including chlorine bleach) to
clean Flushometers that may dull the luster and attack the chrome or special
decorative finishes. Use ONLY mild soap and water, then wipe dry with clean
cloth or towel.
While cleaning the bathroom tile, protect the Flushometer from any
splattering of cleaner. Acids and cleaning fluids will discolor or remove
chrome plating.

3
TROUBLESHOOTING GUIDE
1. PROBLEM: Valve does not function. 4. PROBLEM: Length of flush too long (Long Flushing) or
CAUSE: (a.) Control Stop or Main Valve is Closed. fails to close off.
(b.) Handle Assembly is worn. CAUSE: (a.) Piston is not seating properly or Bypass orifice is
(c.) Relief Valve is worn and sticking in UP position. clogged because of foreign material, or Bypass orifice
SOLUTION: (a.) Open Control Stop or Main Valve. is clogged by an invisible gelatinous film from “over-
(b.) Install Sloan Handle Repair Kit (CR-1007) or replace treated” water.
Handle. (b.) Line pressure has dropped and is not sufficient to
force Relief Valve to seat.
(c.) Replace Piston.
(c.) Main Seat is fouled with debris or is worn.
2. PROBLEM: Insufficient volume of water to adequately SOLUTION: (a.) Disassemble the working parts and wash thoroughly.
siphon fixture. NOTE: Size of the orifice in the Bypass is of utmost
importance for the proper metering of water into
CAUSE: (a.) Control Stop not open enough. the upper chamber of the valve. Do not enlarge or
(b.) Urinal Piston Parts inside a Closet Valve. damage this orifice. Replace Piston if cleaning does
(c.) Low Consumption Valve installed on a non-Low not correct problem.
Consumption fixture.
(b.) Shut off all control stops until pressure has been
(d.) Inadequate volume or pressure at supply.
restored, then open them again.
SOLUTION: (a.) Adjust Control Stop for desired delivery of water. (c.) Clean or replace Main Seat.
(b.) Replace Piston Parts with proper Closet Piston.
(c.) Replace with proper Flushometer. Crown II and Crown 5. PROBLEM: Leaking at Handle Assembly.
Flushometers are not available with flush volume CAUSE: (a.) The B-85 Seal may have deteriorated.
higher than 1.6 gpf/6.0 Lpf. (b.) Handle Gasket has been omitted.
(d.) Increase water pressure or supply (flow) to valve. (c.) Valve Handle Bushing is worn.
Consult Factory for assistance. (d.) Handle Trim Ring is reversed preventing gasket from
IMPORTANT - LAWS AND REGULATIONS sealing (Crown II only).
PROHIBIT THE USE OF HIGHER SOLUTION: (a.) Install new B-85 Seal.
FLUSHING VOUMES THAN LISTED ON NOTE: The B-85 Seal will easily slide onto the
FIXTURE OR FLUSHOMETER. Bushing if it is wet.
3. PROBLEM: Length of flush too short (Short Flushing) or (b.) Install A-31 Handle Gasket or Sloan Handle Repair Kit
(CR-1007).
Valve closes off immediately. (c.) Install Sloan Handle Repair Kit (CR-1007).
CAUSE: (a.) Piston Assembly is not hand-tight. (d.) Flip Handle Trim Ring (CR-113) and reinstall Handle
(b.) Enlarged Bypass orifice from corrosion or damage. Assembly.
(c.) Urinal Piston in Closet Flushometer.
(d.) Low Consumption Valve installed on a non-Low Refer to the Repair Parts and Maintenance Guide for additional
Consumption fixture. Troubleshooting and Repair Part information.
(e.) Handle Assembly worn.
SOLUTION: (a.) Screw the Piston Assembly hand-tight.
(b.) Install NEW Inside Parts Kit to correct problem and If further assistance is required,
update flushometer. please contact Sloan Technical Support at:
(c.) Replace Piston with proper Closet Piston. 1-888-SLOAN-14 (1-888-756-2614)
(d.) Replace with proper flushometer. Crown II and Crown
flushometers are not available with flush volume
higher than 1.6 gpf/6.0 Lpf.
(e.) Install Handle Repair Kit (CR-1007).

5
PARTS BREAKDOWN
Item Part Description
No. No.
1 † Valve Assembly
2 B-30-A Handle Assembly 10 *
3A CR-120 PVDPB (Polished Brass) Cover Trim Ring (Crown II only)
CR-120 PVDBN (Brushed Nickel) Cover Trim Ring (Crown II only)
CR-120 PVDSF (Satin Finish) Cover Trim Ring (Crown II only)
3B CR-113 PVDPB (Polished Brass) Handle Trim Ring (Crown II only) 5
CR-113 PVDBN (Brushed Nickel) Handle Trim Ring (Crown II only) 9
CR-113 PVDSF (Satin Finish) Handle Trim Ring (Crown II only)
4 A-31 Handle Gasket — 48 per pkg. 11
5 H-700-A Bak-Chek® Control Stop
1
6A V-500-AA 1½” x 9” (38 mm x 229 mm) Vacuum Breaker Assembly
CP (Model 111)‡ 3A
V-500-AA 1½” x 21” (38 mm x 533 mm) Vacuum Breaker Assembly
CP (Model 115)‡
V-500-AA 1½” x 24” (38 mm x 610 mm) Vacuum Breaker Assembly
4
CP (Model 116)‡
6B V-500-AA 1¼” x 9” (32 mm x 229 mm) Vacuum Breaker Assembly 3B
CP (Model 180)‡
6C V-500-AA 3/4” x 9” (19 mm x 229 mm) Vacuum Breaker Assembly 2
CP (Model 186)‡
6D V-500-A 1½” (38 mm) Vacuum Breaker Assembly CP (Model 120)‡
7 F-109 1½” (38 mm) Elbow Flush Connection CP (Model 120)
8A CR-1010-A 1½” (38 mm) Spud Coupling Assembly (Models 111, 115,
116 & 120)
8B CR-1009-A 1¼” (32 mm) Spud Coupling Assembly (Model 180)
8C CR-1008-A ¾” (19 mm) Spud Coupling Assembly (Model 186)
9 F-7 Supply Flange (supplied when valve is not ordered w/ sweat
solder kit)
10 H-633-AA 1” (25 mm) Sweat Solder Kit & Cast Wall Flange w/ Set 6A ‡ 6D ‡ 6B ‡ 6C ‡
Screw
(YBYC Variation)*
H-636-AA ¾” (19 mm) Sweat Solder Kit & Cast Wall Flange w/ Set
Screw 8A
(YBYC” Variation)*
11 H-573-A Locking Vandal Resistant Control Stop Cap CP § 7
H-582 Locking Vandal Resistant Control Stop Cap CP •
Handle and Cover Trim Ring Kits
CR-132-A CP (Chrome Plate) Handle/Cover Trim Ring Kit 8A 8B 8C
CR-132-A PVDPB (Polished Brass) Handle/Cover Trim Ring Kit
CR-132-A PVDBN (Brushed Nickel) Handle/Cover Trim Ring Kit
CR-132-A PVDSF (Satin Chrome) Handle/Cover Trim Ring Kit
Handle Repair Kit † Part number varies with valve model variation; consult factory.
CR-1007 Handle Repair Kit ‡ If valve was specified less vacuum breaker (“XYV” Variation), a straight flush tube is
supplied in place of the vacuum breaker assembly. Consult Factory for part number.
Piston Repair Kits § For use w/H-700-A 1’’ & 3/4” and H-600-A 1’’ Screwdriver Bak-Chek® Control Stops.
Please refer to the Sloan Repair and Maintenance Guide or Consult Factory • For use w/H-600-A 3/4” Screwdriver Bak-Chek® Control Stops.
* Furnished only when ordered with YBYC variation. For a complete listing of Crown II
and Crown Flushometer Valve Components and Repair Kits, refer to Repair Parts and
Maintenance Guide or consult your nearest plumbing wholesaler.

Manufactured in the U.S.A. by Sloan Valve Company under one or more of the following
patents: U.S. Patents: 5,558,120; 6,460,825; 6,499,716; 6,550,744; 6,616,118;
6,675,827; 5,564,460; 5,730,415; D399,932; D470,222; D494,255; 6,550,744;
CROWN II®, CROWN®, BAK-CHEK®.
The information contained in this document is subject to change without notice.

SLOAN • 10500 SEYMOUR AVENUE • FRANKLIN PARK, IL 60131


Phone: 1-800-9-VALVE-9 or 1-847-671-4300 • Fax: 1-800-447-8329 or 1-847-671-4380 • www.sloanvalve.com
© 2013 SLOAN VALVE COMPANY Code No: 0816477 – Rev. 2 (10/13)

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