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Process Flow Chart 694cc TML Sanand

The document outlines the SOP process flow for parts receiving, preparation, packaging and handing off parts from the Engine Assembly Line and Block Line at TML Sanand to TML Pantnagar, including applying visual quality checks, oiling and drying parts, packaging parts in VCI sheets and stuffing them into FLC boxes, preparing necessary documentation and reports, and arranging for reverse logistics of empty bins. Key steps involve physical inspection of parts, oiling and packing them, preparing the filled packaging boxes for shipping, and generating required MIS reports and proofs of delivery.

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Ashish Rajak
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46 views1 page

Process Flow Chart 694cc TML Sanand

The document outlines the SOP process flow for parts receiving, preparation, packaging and handing off parts from the Engine Assembly Line and Block Line at TML Sanand to TML Pantnagar, including applying visual quality checks, oiling and drying parts, packaging parts in VCI sheets and stuffing them into FLC boxes, preparing necessary documentation and reports, and arranging for reverse logistics of empty bins. Key steps involve physical inspection of parts, oiling and packing them, preparing the filled packaging boxes for shipping, and generating required MIS reports and proofs of delivery.

Uploaded by

Ashish Rajak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SOP Process Flow 694cc :- TML Sanand – TML Pantnagar

Dept. Activity Scope of work/Sub activity BLOCK Head Crankshaft Balancer

Start
Inbound

Parts Receiving from Engine Assembly Line & Block


Parts Receiving Line from PWT shop.
Visual QA & Part Preparation

Apply appropriate visual quality checks to verify


quality of parts received (for dents, damages, rust,
Physical Inspection
color errors, scratches, mix-up of parts, part 6 Circle check
of Parts
correctness with respect to pick labels, etc.) points to be
( Visual QA )
Report to Specific Assembly in case of quality oiled
lapses. Damaged material should not be accepted.

Oiling & Drying of Each parts to oiled & dipped in to the Oil container
Parts and then excess oils are dried up.

No use of plastic in packing 100% part packaging


Packaging

to be done with VCI sheet 100 micron ensuring full Block is


Packing of Parts covering of parts & organizing & packaging of parts wrapped in
with VCI is in scope of 3PL. Packing material will to VCI Bag
verified by TML as per quality standard and qty.
Preparation of FLC & Stuffing of Parts

FLC s to be unfold all 4 sides to be open and Proper


Preparation of FLC & Insertor to be use as per the parts. Parts should be Stuffing of
Dunnages properly fitted in to the pockets. Addl. Foam to Parts in to
ensure complete cover. Pockets

Preparation of FLC
box
Strapping & Package

FLC package to be properly strapped and labelled


Package Labelling &
with appropriate part no. label as per the stuffed
Strapping
Labelling

part. Package Labelling


& Strapping
Handover oto

Stuffed & Complete FLC Bin should be handover to Handoff Packaging Box
TML

Hand off packaging


TML Logistics team for dispatch. Receipt & Ack.to to TML
box to TML
be taken against each FLC Box (TML Inv, LR No.)
MIS Preparation

Prepare various MIS / Reports (Existing / New) and MIS Preparation


MIS Preparation &
report part in-warding, deviations, defect status
POD
against each part to TML in appropriate format.
Reverse Logistics

Bring back empty bins from Pantnagar is in scope


of 3PL only. Frequency of lifting will be at the
Returnable Bins Reverse
discretion of 3PL & in such a way that supply chain
Logistics
of parts are not disrupted

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