OPW FMS Family of Products Brochure

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OPW FMS Family of Products

Fuel Controls • Tank Gauges • Software

Leading The Way in Fluid Handling Solutions Worldwide

www.opwglobal.com
Overview
Improved Fuel Management For Higher Profits
OPW Fuel Management Systems has been committed to delivering industry-leading fuel
management solutions since 1961. With automated fuel control systems, a comprehensive
line of integrated tank monitoring equipment and user-friendly fuel management
software, OPW’s family of fuel management products enable site operators to effectively
and efficiently manage their fuel inventories.

Secure Fuel Control


OPW’s fuel control systems deliver secure, accurate and reliable fuel tracking for
unattended fueling operations. Engineered for the rugged and unpredictable
demands of fleet fueling and fuel reselling operations, OPW’s fuel control
systems eliminate fuel theft by maximizing driver accountability.

Precise Tank Monitoring


Integrated for optimum performance, SiteSentinel® tank gauges, probes
and sensors automate data collection and reporting of fuel inventories,
deliveries and leak tests. OPW offers precision tank monitoring systems
for fuel operations both small and large, ensuring reliable inventory
control and environmental compliance for sites of every configuration.

Simple, Reliable Software


User-friendly Phoenix® fuel management software works seamlessly with OPW’s
fuel management systems and Windows®-compatible PCs to provide powerful
data processing. The software’s intuitive user interface is easy to navigate for
convenient access to critical site, account, card and transaction information.
Available in multiple formats (Web-enabled and PC-based) and with a variety
of capabilities, OPW's Phoenix family of software is designed to meet the unique
needs of your application.

2
Integrated Fuel Management Equipment
Accurate. Dependable. Durable.

1 2 3 4

10
6 8
7
9

5
14
11 13
12

Fuel Controls Tank Gauges Software Accessories


1 Petro Vend 100™ 5 FSC3000™ 6 Integra 100™ 9 Phoenix® SQL 11 IP Authorization Gateway

2 C/OPT™ 7 Nano® Console 10 Phoenix SQL Lite™ 12 900 MHz


Wireless Communications
3 K800™ Hybrid 8 Integra 500™ & VSmart 13 Probes and Sensors

4 DTC 14 Aqueous Ethanol Float Sensor

*Pictured equipment do not represent OPW’s full line of sensors. Refer to page 17 of this brochure for more information.

www.opwglobal.com 3
Fuel Site Controller & Fuel Island Terminals
FSC3000™ Fuel Site Controller
The FSC3000™ is the most comprehensive fuel site controller for fleet-fueling
or petroleum-marketing applications. The FSC3000 tracks and reports fueling
transactions and interfaces with a wide range of authorization and commercial
FSC3000™
fueling networks.
NOW PCI PA-DSS
Features and Benefits COMPLIANT NEW
FEATURES!
Can control up to 12 FITs or Dispenser Terminals (DTC) with a maximum of 32 hoses
per site
 NEW! Optional Cellular and Ethernet bridge devices allow communication to
Optional Direct Pump Control communication via current loop for Gilbarco and Wayne remote locations in order to facilitate updates and retrieval of transaction data
dispensers or via RS-485 for Gasboy® dispensers
Optional Future Media price-sign support
Optional ChipKey® Read/Write Mileage Reasonability designed for multiple site
operations to accurately track odometer readings The FSC3000™ interfaces with many authorization and commercial fueling networks to
accept the following cards:
 NEW! Optional Dispenser Terminal Control allows communication to Gilbarco • CFN, Bank Cards, TCH, Fuelman®/GASCARD, Comdata, NBS,
CRIND® and Wayne CAT in-dispenser card readers Paymentech, Fleet One®, Wright Express®, T-Chek™, EFS,
Pacific Pride and Buypass
Optional Tiered Discounts designed to provide support based on Gasboy-formatted cards
 NEW! Optional IP Authorization Gateway, gives the FSC3000™ the capability to use
Optional Tiered Accounts for credit cards and/or proprietary cards/keys to set tiered a high-speed Internet connection instead of a dial-up phone line to authorize fleet and
pricing on a user-entered “Account” number credit-card transactions with dial-up backup

C/OPT™ Fuel Island Terminal


C/OPT™ With the The FSC3000™ Fuel Site Controller now integrated within the Petro Vend
C/OPT™ Fuel Island Terminal, the C/OPT™ delivers a stand-alone fuel control
system that provides seamless, 24-hour fuel management to sites accepting
commercial fleet or major bankcards.

Features and Benefits


Available with FSC3000™ Fuel Site Controller inside

Storage capacity for up to 64,000 cards and 2,000 transactions

ADA-compliant pedestal height available


Available with FSC3000™
Site Controller Inside Accepts dual readers, including magnetic, proximity and ChipKey®, for maximum
flexibility and reliability

USB Optional full alpha keypad allows entry of vehicle tags and other alpha information

Electronic Transaction “Smart” weather shield automatically closes to protect card readers and receipt chute
Recording & Card Updates
Fiber-optically lit keypads and LED backlit display enable easy viewing at night

Optional thermal receipt printer

USB memory key for transaction backup/transfer and updating card files in the FSC3000
FSC3000™
FSC3000™
NOW PCI PA-DSS
COMPLIANT

4
Fuel Island Terminals
K800™ Hybrid Fuel Island Terminal K800™ Hybrid
The K800™ Hybrid Fuel Island Terminal is a low-cost fuel management solution
that is ideal for private fleets. This advanced terminal interfaces with many fueling
networks and incorporates downloadable software for easy system upgrades.

K800™ Hybrid Features and Benefits


Available with FSC3000™ Fuel Site Controller inside
 Each FSC3000 can control up to 8 FITs with a maximum
of 32 hoses per site
Backlit LCD provides enhanced visibility in bright sunlight
and at night
Programmable prompts guide users through the fueling process Available with FSC3000™
Durable metal keypad, 16-gauge steel enclosure and thermostatically Site Controller Inside
controlled heater enable reliable operation in the harshest environments
USB
FSC3000™ Features and Benefits
Electronic Transaction
USB memory key enables transaction recording and card file updates
Recording & Card Updates
Optional dial-up or cell modem allows communication to
remote locations FSC3000™

Petro Vend 100® Fuel Control System


Now featuring expanded hose and card capabilities, the Petro Vend 100® Fuel
Control System is designed to grow with your application. With its quick installation
and upgradeable feature set, the turnkey PV100® is a cost-effective fuel control
solution for the needs of today and tomorrow — from start-up to scale-up.

Features and Benefits


 NEW! Scale up from 100 to 250 or 1,000 users and from 2 to 4 fueling points
 NEW! Dual card system now verifies both driver and vehicle information
 NEW! ChipKey®, magnetic card and proximity card/key upgrades enhance
dispenser activation security
3 powder-coated aluminum pedestal sizes are available, including a size that
NEW
meets Americans with Disabilities Act requirements
FEATURES!
Menu-driven configuration takes place at the terminal, eliminating the need for
PC-required software
S tand-alone system significantly reduces installation costs and eliminates the
need for PC-required software

Totalizes fueling for users


O ptional USB transaction recording for import into Excel, Phoenix® or other
reporting software

www.opwglobal.com 5
Fuel Island Terminals & Dispenser Interfaces
K800™ Fuel Island Terminal
Petro Vend’s K800™ Fuel Control System puts fuel site managers in complete control of
their unattended fueling operations. This powerful system provides all the technology-
enabled tools necessary to deliver efficient and effective management of fuel expenses.

Features and Benefits


Up to four (4) K800™ Fuel Island Terminals (FIT) can be connected per location
One K800 Fuel Site Controller (see below) stores transactions and connects peripherals

K800 Fuel Site Controller


Controls up to 4 Fuel Island Terminals and 16 hoses simultaneously
Can store, in memory, up to 10,000 cards and 1,800 transactions
Menu-driven programming with on-screen help
Serial communication ports for printer, PC and modem
Desktop controller can also be conveniently wall-mounted
Easily interfaces to existing PCs
D ual card accountability allows tracking and reporting on drivers
using multiple vehicles

Dispenser Terminal Control (DTC)


OPW’s Dispenser Terminal Control (DTC) interface, which when connected to the
FSC3000™ Fuel Site Controller, combines the convenience of a Gilbarco CRIND-
or Wayne CAT-equipped retail fuel dispenser with the automated fuel-control
functions of a commercial fuel site controller in one system. DTC interfaces
directly to the Gilbarco or Wayne Distribution Box, eliminating the need for
conduit wiring between the fuel island and building.

Features and Benefits


D TC interfaces with the FSC3000 to emulate a fuel island terminal for
each fueling position that is connected to the DTC system

Supports Gilbarco CRIND and Wayne CAT in-dispenser card terminals

Controls up to 12 in-dispenser card readers/terminals per system

Automatically prompts for receipts

Connects to pump manufacturer’s distribution box, eliminating the costs of


installing additional conduit and wiring from the pump

U p to four in-dispenser card readers/terminals can be connected directly to the


DTC interface, which eliminates the cost of a distribution box for smaller sites

6
Fuel Control System Connectivity
A Leading Number of Connectivity Options
OPW offers numerous options for accessing single site information or for communicating with multiple fueling locations. Using ARTWare™ or Phoenix®
software, site managers can connect directly from the RS-232 serial port on an FSC3000™ to a PC or to a network through the Ethernet port. Access
FSC3000 and site information via the dial-in modem or use any of OPW's convenient connection options presented here:

USB Key Two-Way Data Transfer Wireless Ethernet


Record your transactions in a Phoenix-ready file format using Provides wireless connection between an FSC3000 Site Controller mounted in the Fuel
the USB port on the back of your FSC3000™ Island Terminal and a remote Ethernet connection

When ready to poll, remove the USB key from the Fuel Site Controller, Outdoor IP66-rated aluminum enclosure can be mounted on a pole or building
take it to the PC running the Phoenix software, and copy the file into
the Phoenix/Data directory 128-bit AES encryption for secure communications

900 MHz frequency ensures the best possible communication through obstructions
such as building walls

900 MHz
IP Authorization Gateway Cellular Gateway Wireless Communications
When used with the FSC3000™, OPW's IP Simple solution for communication to a site without A perfect data transmission alternative for sites where
Authorization Gateway enables the FSC3000™ an Internet connection running communication conduit is either not
to securely connect to the Internet for faster practical or is cost-prohibitive
transaction authorization (100 Mbps via IP Seamless integration with Phoenix® software for
networks vs. 24 Kbps over dial-up phone line) card updates and transaction polling Fuel Site Controller data is encrypted
during transmission
Unlike other converter devices, the IP Authorization Verizon or AT&T network plans available
Gateway is certified to communicate with payment Install a wireless Petro-Net network to avoid these
processors such as Buypass, NBS and Paymentech™ and other common obstructions: roads, railroad
and/or fleet card networks to accept a wide range of tracks, water lines, utility right-of-ways
cards including:
Bank Cards   Comdata  EFS
 CFN  Fleet One®  Pacific Pride
 TCH  WEX®
 Fuelman®/GASCARD  T-Chek™

www.opwglobal.com 7
Phoenix SQL® Fuel Management Software
Web-Enabled Software Is Ideal for Multi-Site Operations

Phoenix SQL®
Server-based and browser-enabled, Phoenix SQL® Fuel Management
Software significantly simplifies fuel management for multi-site
operations. With its remote access, clean navigation, comprehensive
reports package and ability to export fuel inventory data in multiple
formats, the PC-compatible Phoenix SQL helps reduce operating costs by
creating data management efficiencies.

Features
S erver-based and browser-enabled, Phoenix SQL pairs the security of
Microsoft servers with the convenience of mobile fuel management

P hoenix SQL’s comprehensive reporting options includes reports for sites,


accounts, cards, transactions, products and more

C ompatible with Windows Server 2008, 2012 and 2014, Phoenix SQL
leverages the proficiencies of Microsoft to provide fuel management
software that is both user-friendly and reliable

I nterfaces directly with OPW's FSC3000™ Fuel Site Controller, OPW tank
gauges, most third-party tank gauge systems, as well as most fleet
maintenance and back-office software

VISIBILITY EFFICIENT USER-FRIENDLY VERSATILE


Complete reports package Software centralizes card database With its intuitive interface, browser Phoenix SQL interfaces with most fleet
includes comprehensive site for multiple sites and polls multiple support, Windows® compatibility and maintenance and back-office software
reconciliation for accurate fuel control systems and tank gauges the ability to export data in numerous programs, enabling operators to fully
tracking of inventory levels simultaneously formats, Phoenix SQL simplifies software maximize their fueling data
interaction

Reconciliation with OPW's Phoenix® Family of Fuel Management Software


All of OPW’s family of Phoenix® fuel management software has the ability to account for any fuel dispensed while a fuel delivery is in progress. For example, if a fuel
delivery of 1,000 gallons is taking place and Phoenix senses 300 gallons are simultaneously being dispensed, Phoenix’s Reconciliation Report will account for this sale and
clearly show the calculated fuel delivery was, in fact, 1,000 gallons.

By automating manual reconciliation processes, Phoenix:


 Reduces the financial impact caused by unaccounted fuel losses  Reduces labor costs associated with manual data gathering and calculation
 Reduces data inaccuracies resulting from data collection or calculation errors  Improves compliance reporting management

8
Phoenix SQL® Fuel Management Software
Software Significantly Simplifies Inventory Management
EXPORT DATA IN MANY FORMATS COMPLETE REPORTS PACKAGE

.csv .sdf .xls .xml


The ability to export data in CSV, SDF, Excel or XML formats provides users Phoenix SQL’s comprehensive reporting options include reports for
flexibility with bookkeeping and compliance reporting procedures. sites, accounts, cards, transactions, products and more.

TRACKING AND ACCOUNTABILITY EASILY MANAGE TRANSACTIONS

Phoenix SQL simplifies fueling authorization, tracking and accountability. With the ability to view, add, edit, delete, export and re-price transactions,
For example, set a reasonability range for miles traveled that will flag fuel site managers can easily track fueling transactions and quickly make
instances outside the scope of a predetermined range. pricing adjustments.

www.opwglobal.com 9
Phoenix SQL Lite™ Fuel Management Software
PC-Based Software Is Easy to Install, Learn and Use

Phoenix SQL Lite™


Phoenix SQL Lite™ PC-based software leverages Microsoft SQL Express to
deliver comprehensive site reconciliation and powerful data management
capabilities from a user-friendly Windows® interface. Phoenix SQL Lite
has all of the features of Phoenix SQL, but as a standalone Windows
application (as opposed to a web-based application) it is designed for
single-user, PC-based fuel management that is typical of many small
and mid-size fleets.

Features
C ompatible with Windows® 7, 8 and 10, Phoenix SQL Lite easily
installs on PCs to perform essential fuel management tasks such as
reconciliation, on-demand or scheduled transaction polling and more

P hoenix SQL Lite's comprehensive reporting options includes reports for
sites, accounts, cards, transactions, products and support tables

I nterfaces directly with OPW's FSC3000™ Fuel Site Controller, OPW tank
gauges, most third-party tank gauge systems, as well as most fleet
maintenance and back-office software

C ustom importing eliminates manual data input while custom exporting


maximizes card data for use in fleet maintenance and billing software

ROBUST REPORTING EASY TO INSTALL USER-FRIENDLY VERSATILE


Complete reports package provides Software can be quickly downloaded Software’s clean and simple graphical Phoenix SQL Lite interfaces with most
visibility of inventory levels, users' from OPW's website (or optionally via user interface is easy to navigate, while fleet maintenance and back-office
fueling activity and much more a flash drive) and is easily installed on a supportive “Help” feature guides user software programs, enabling operators
to help fleet managers reduce Windows PCs without complicated through common programming tasks to fully maximize their fueling data
unaccounted fuel losses configuration requirements

Phoenix SQL Lite™


Phoenix SQL Lite™
 Ideal for small- to medium-size operations
and Phoenix SQL®
Comparison  Hosted on local PC

With their extensive feature set, Compatible with Windows® 7, 8 and 10


Phoenix SQL Lite™ and Phoenix  Custom card import/export
SQL® simplify fuel management
for fuel sites of every size.

10
Phoenix SQL Lite™ Fuel Management Software
User-Friendly Software Streamlines Fuel Management
EXPORT DATA IN MANY FORMATS COMPLETE REPORTS PACKAGE
Davison Fuels
Activity Detail Report By Vehicle
Date Range From : 01/01/2016 12:00:00AM To : 07/18/2016 11:59:59PM

Date Time Trans # Site Driver Account Prod Pump Mpg Odom Dist Misc Keybrd Price Qty Amount

Site Transactions
Vehicle : 1004 CHEMICAL UNIT
1/14/2016 12:11 1441 005 7088860841154003341 860841154 DSL2 01-1 0.0 11111 0 $1.000 12.500 $12.50

Card Trans : 1 Cost Per Mile : $0.000 0.00 Miles @ 0.0 MPG Avg MPG : 0.0 0 12.500 $12.50

Reports Reports
Vehicle : 1006 CHEM HASTELLOY PUMP
4/03/2016 08:07 2931 005 7088860841154003341 860841154 DSL2 01-1 0.0 11111 0 $1.000 0.300 $0.30
5/03/2016 15:34 3494 005 7088860841154003341 860841154 DSL2 01-1 922.6 11111 4982 1 $1.000 5.100 $5.10

Card Trans : 2 Cost Per Mile : $0.001 4,982.00 Miles @ 461.3 MPG Avg MPG : 461.3 4982 5.400 $5.40

Vehicle : 104 FORD F150 4X2


3/08/2016 14:21 2480 005 7088860841154004711 860841154 UNL 04-1 0.0 228904 0 $1.000 22.600 $22.60

Card Trans : 1 Cost Per Mile : $0.000 0.00 Miles @ 0.0 MPG Avg MPG : 0.0 0 22.600 $22.60

Vehicle : 120 FORD F150 CREW CAB


2/19/2016 09:01 2130 005 7088860841154004802 860841154 UNL 04-1 0.0 18654 0 $1.000 26.000 $26.00

Card Trans : 1 Cost Per Mile : $0.000 0.00 Miles @ 0.0 MPG Avg MPG : 0.0 0 26.000 $26.00

Vehicle : 1205 INTL TRACTOR

Account Product
1/13/2016 06:57 1399 005 7088860841154004448 860841154 DSL1 02-1 0.0 0 0 $1.000 28.300 $28.30
2/04/2016 14:36 1838 005 7088860841154003358 860841154 DSL1 02-1 0.0 82498 0 $1.000 48.800 $48.80
2/19/2016 13:23 2142 005 7088860841154004349 860841154 DSL1 02-1 0.0 1205 0 $1.000 20.700 $20.70
4/04/2016 10:58 2951 005 7088860841154004448 860841154 DSL1 02-1 0.0 0 0 $1.000 26.000 $26.00

Reports Reports
4/07/2016 11:56 3026 005 7088860841154003341 860841154 DSL1 02-1 0.0 83981 0 $1.000 37.000 $37.00
4/07/2016 12:56 3027 005 7088860841154004448 860841154 DSL1 02-1 0.0 0 0 $1.000 0.200 $0.20
4/25/2016 10:30 3324 005 7088860841154004448 860841154 DSL1 02-1 0.0 0 0 $1.000 25.300 $25.30
4/25/2016 16:45 3336 005 7088860841154004448 860841154 DSL1 02-1 0.0 0 0 $1.000 26.100 $26.10

Card Trans : 8 Cost Per Mile : $0.000 0.00 Miles @ 0.0 MPG Avg MPG : 0.0 0 212.400 $212.40

Vehicle : 1206 INTL BOX TRUCK


1/12/2016 07:58 1374 005 7088860841154004588 860841154 DSL1 02-1 0.0 78888 0 $1.000 17.100 $17.10
2/12/2016 10:19 1995 005 7088860841154004448 860841154 DSL1 02-1 0.0 0 0 $1.000 25.500 $25.50
2/12/2016 10:22 1996 005 7088860841154004448 860841154 DSL1 02-1 0.0 0 0 $1.000 12.100 $12.10
3/17/2016 07:29 2633 005 7088860841154004588 860841154 DSL1 02-1 0.0 4586 0 $1.000 23.700 $23.70
6/04/2016 00:18 4091 005 7088860841154003358 860841154 DSL1 02-1 2,138.0 205126 200540 0050 $1.000 93.800 $93.80

Printed on: Monday July 18, 2016 Page 1 of 561

Card Support Tables


at: 01:26:08PM

Reports Reports
.csv .sdf .xls .xml
The ability to export data in CSV, SDF, Excel or XML formats provides users Phoenix SQL Lite's comprehensive reporting options include reports
flexibility with bookkeeping and compliance reporting procedures. for sites, accounts, cards, transactions, products and support tables.

CUSTOM IMPORTING AND EXPORTING HELP IS JUST A CLICK AWAY

Phoenix SQL Lite’s custom import feature eliminates manual data entry Phoenix SQL Lite provides a supportive “Help” tool that guides users
that is often required when configuring a new database. The software's through common programming tasks.
ability to custom export data enables users to choose which fields they
want to import into fleet maintenance software or billing software.

Phoenix SQL® Phoenix SQL Lite™ and Phoenix SQL®


 Ideal for fuel sites of all sizes, particularly for multi-site operations  Export formats include CSV, SDF, Excel and XML
 Browser-enabled for mobile management  Compatible with OPW's FSC3000™ Fuel Site Controller-based systems
 Compatible with Windows® 7 32/64 bit, Windows® 8.1 32/64 bit, Interfaces to most fleet maintenance and back office software
Windows® Server 2008 RC2, Windows® Server 2012, Windows® Server  Complete reports package
2012 RC2
 Allows for the creation of “Fuel Zones” to limit where
fleet cards can fuel

www.opwglobal.com 11
Fuel Control System Features
A Comparison of OPW's Fuel Control Family
FEATURE C/OPT™ K800™ HYBRID K800™ PV100®

Magnetic Card Reader STD STD STD OPT

ChipKey® Reader OPT OPT OPT OPT

Proximity Card/Key Reader OPT OPT OPT

Dual Readers OPT


ISLAND TERMINALS

Text Display STD STD

STD STD
Graphics Display
(5-inch B&W) (5-inch Monochrome)

Receipt Printer OPT

Alphanumeric Entry OPT OPT

Wireless Petro-Net™ OPT OPT OPT

Terminal: Painted Steel Terminal: Painted Steel


Enclosure and Pedestal Painted Steel Painted Steel
Pedestal: Aluminum Pedestal: Aluminum

Internal Fuel Site Controller OPT OPT STD

OPT OPT OPT STD (2 hoses)


Internal Pump Controller
(Up to 8 hoses/FIT) (Up to 4 hoses/FIT) (Up to 4 hoses/FIT) OPT (4 hoses)

Direct Pump Control OPT OPT


FUEL SITE CONTROLLERS

USB Key Two-Way Data Transfer OPT OPT STD

Wireless Petro-Net™ OPT OPT OPT

Wireless Ethernet OPT OPT

Cell Modem Communication OPT OPT

Fleet Card Network Support OPT OPT

Credit Card Network Support OPT OPTT

IP Authorization Gateway OPT OPT

12
SiteSentinel® Integra 100™ and 500™ Tank Gauges
Robust Tank Gauging For Fuel Sites of Every Size
SiteSentinel® Integra 100™ Tank Gauge
The SiteSentinel® Integra 100™ supports OPW's innovative Multi-drop Technology
which lowers installation costs by allowing multiple sensors and leak-detection
devices to be run back to the gauge via a single wire. All digital devices are
automatically detected and configured by using the large touchscreen interface,
making it one of the easiest ATG systems to install, configure and use.

Features and Benefits


Capable of monitoring up to 16 probes or 64 sensors or combination thereof, the
Integra 100 is ideal for operations that need a full-featured tank gauge

O PW's Multi-drop Technology reduces the number of home runs needed to tanks
and dispensers by allowing multiple sensors and leak detection devices to be run
back to the gauge on one wire, which reduces conduit, wire and installation costs

A streamlined upgrade process to the Integra 500™ makes the Integra 100 the
perfect gauge for sites that intend to expand

T he gauge's large touchscreen and user-friendly software are easy to use, while
remote access capabilities allow interaction with the gauge from any location

O ptional Statistical Leak Detection (SLD) provides continuous automatic in-tank The Integra 100 tank gauge provides real-time, accurate inventory information.
leak-detection operation with no need to schedule test times or shut down tanks

SiteSentinel® Integra 500™ Tank Gauge


The SiteSentinel® Integra 500™ represents the fueling industry’s most powerful
tank gauge. With the ability to communicate with a wireless VSmart, which has an
external NEMA 4-Class wiring enclosure that can be mounted on the forecourt, the
Integra 500 can monitor more probes and sensors than any gauge on the market.
This allows for a drastic reduction in the wiring and labor needed for installation.

Features and Benefits


C apable of monitoring up to 32 probes and 256 sensors, the Integra 500 is ideal for
aboveground storage tank applications, bulk storage and large fueling sites

SiteSentinel® VSmart compatibility gives the Integra 500 an extra barrier position

O PW's Multi-drop Technology enables multiple probes and sensors to be run back to
the gauge on one wire, which significantly reduces labor and conduit expenses

A utomatic Calibration and Reconciliation (ACR) ensures in-depth and


up-to-the-moment fuel monitoring

L ine Leak Detection (LLD) measures volume changes in product piping and will
activate an alarm if a leak is detected, helping to prevent costly compliance issues

O ptional Statistical Leak Detection (SLD) provides continuous automatic in-tank


leak-detection operation with no need to schedule test times or shut down tanks The Integra 500's VSmart compatibility gives the tank gauge an extra barrier position.

R emote access, a large touchscreen and downloadable and Flash upgradeable


software make the Integra 500 an easy tank gauge to install, configure and use

www.opwglobal.com 13
SiteSentinel® Nano® Console
Cost-Effective Inventory & Compliance Monitoring

The SiteSentinel® Nano®


OPW’s SiteSentinel® Nano® Console provides simplified, cost-effective
inventory and compliance monitoring for retail and commercial fuel
sites. With an intuitive touchscreen interface, user-friendly data display
settings and sensor support, the Nano is an easy-to-use, right-sized
tank-monitoring console for small and mid-size fuel sites.

Applications
Provides accurate, real-time inventory data and reporting for commercial
and retail fuel sites

D elivers streamlined leak monitoring for sites with double-wall tanks


and lines

Monitor up to 12 probes or 24 smart sensors or a combination of both,


while OPW’s Mixed Multi-drop Technology reduces installation costs by
minimizing the wiring and labor needed for quick site install

Part of the

family of products

INTUITIVE COST-EFFECTIVE USER-FRIENDLY CONVENIENT


The gauge’s color touchscreen With streamlined compliance monitoring The Nano’s user-friendly software offers Online access enables off-site training
provides easy access to inventory, and cost-saving multi-drop technology, a calendar view and a “Favorites” list for as well as remote monitoring of leak
compliance, delivery, warnings the Nano delivers the performance sites quick recall of the most-used filters detection, inventory and compliance
and alarms need at a cost-effective price point information

Specifications
D imensions: 8.3 in H x 12.8 in W x 2.4 in D (21 cm H x 32.5 cm W x 6 cm D) O ptional Alarms: External Tank Alert (internal relay)
Power: 120/240 VAC +/-10%, 50/60 Hz, 30 W Network Connectivity: DHCP/static addressable RJ-45 Ethernet ports,
supports corporate and local LANs
O perating Temperature Range: 32°F to 122°F (0°C to 50°C)
Ports:
D isplay: 7.1 inches (18 cm) color LCD
• One (1) RS-232, one (1) RS-485 and one (1) RS-422 communication port
Graphical user interface • One (1) Ethernet port
Printer: External USB • Two (2) USB ports
• Two (2) Internal inputs
Alarm Notifications: Email, SMS • Two (2) Internal outputs
Standard Alarms: Buzzer, Light and Acknowledge

14
SiteSentinel® Nano® Console
Mixed Multi-drop Technology Reduces Wiring Runs
OPW’s mixed multi-drop technology allows probes and sensors to be run on one wire back to
a tank gauge. With mixed multi-drop, the SiteSentinel® Nano® can hold up to 12 probes or 24 = 3 Points = 1 Point
sensors in any number of combinations. Possible combinations are driven by a point system:
Each of the Nano’s four barrier positions can hold a total of 12 points, which can be obtained by 4 probes, or 12 sensors or a combination of
probes and sensors.
SiteSentinel® Nano® Internal I.S. Barrier

SiteSentinel® Tank Gauge and Competitor Gauge Comparison


OPW COMPETITOR A COMPETITOR B
SiteSentinel® SiteSentinel® SiteSentinel® Tank Tank Tank Tank
Integra 100™ Integra 500™ Nano® Gauge 1 Gauge 2 Gauge 1 Gauge 2
Static Test .1 or .2 Yes Yes Yes
(standard out-of-the-box)

Email Yes Yes Yes


(standard out-of-the-box)

Text Messaging Yes Yes Yes


(standard out-of-the-box)

RS 232/485/422 Yes Yes Yes


(standard out-of-the-box)

TCP/IP Yes Yes Yes


(standard out-of-the-box)

USB Connection Yes Yes Yes


(standard out-of-the-box)

Touchscreen 15" screen 15" screen 7.1" screen

www.opwglobal.com 15
Probes
Precise Product Measurement for USTs and ASTs
Model 924B Magnetostrictive Probe
and Model 924B Inventory-Only Probe
OPW’s Model 924B Magnetostrictive Probe and Model 924B Inventory-Only Probe deliver
highly accurate measurement of fuel inventories. The 924B Inventory-Only Probe, which is
available in 12- to 20-foot lengths, is designed for large and above ground storage tanks.
The 924B Probe, which is available in lengths from 53 inches to 149 inches, also provides
in-tank leak detection*. Both models feature stainless steel, welded construction for reliable
operation in any gasoline, diesel, ethanol or biodiesel application.

Features and Benefits


F ive-point temperature sensing element provides temperature compensation for product volume
contraction and expansion, allowing for accurate inventory management

Can be used with 2- or 4-inch risers (5.1 cm to 10.2 cm)

Inventory-Only Probes are available in 12- to 20-foot lengths (3.7 to 6 meters). Available in 6-inch Measures product level changes to a resolution of 0.0005 inches (0.0127 mm)
(15.2 cm) increments only
Measures water level changes to a resolution of 0.01 inches (0.254 mm)
924B Probes are available in 53-inch to 149-inch lengths
Linearity over the entire probe length is ±0.04 inches (±1 mm)
Can be multi-dropped
Measures product temperature changes to a resolution of 0.2º F (0.1º C)
Probe can be configured with or without a water float
EPA Static Leak and Continuous Test Certified*
O ptional Density Float provides a measure of all changes in product density within the specified
API density range *Leak detection is available on the 924B Probe only (not the inventory-only model).

Model 7100V AST Flex Probe


The 7100V Series flexible probe, using OPW’s industry-leading, field-proven magnetostrictive
technology, allows greater precision and reliability in measuring aboveground storage tank
product levels. This probe is ideal for liquid-level monitoring of product and water levels in a
wide variety of liquids in ASTs, including gasoline, diesel, ethanol, biodiesel and lubricants.
The 7100V Series can be outfitted with a low-level inventory-only float kit, giving the
operator inventory visibility to the bottom of the tank.

Features and Benefits


Available in lengths from 12 to 70 feet (3.7 to 21 meters)

Advanced water float detects a minimum of 2.5 inches (6.4 cm) of water in the bottom of a tank,
ensuring product quality

Linearity: +/- 0.01% of full scale, +/- 0.010 inch (.254 mm), whichever is greater

Resolution: 0.01-inch Inventory Mode Temperature Accuracy: Absolute +/- 2° F (+/- 1° C)


Repeatability: +/- 0.001% of Full Scale, +/- 0.00025 inch (.0064 mm), whichever is greater Maximum Tank Capacity: 99,999,999 gallons (378,541,175 liters)

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IntelliSense™ Technology
Sophisticated Sensors Streamline Installation & Maintenance
IntelliSense™ Technology for SiteSentinel® Tank Gauges
OPW’s IntelliSense™ Technology enables interstitial/annular, STP sump, monitoring well and dispenser pan
sensors to be multi-dropped during installation. An IntelliSense “smart” sensor daisy-chains fuel site monitoring
sensors, eliminating a wiring home-run for each sensor back to the tank gauge. By interfacing all of the sensors
through a single 3-core cable connection, wiring and conduit costs are reduced. The wiring efficiencies also
reduce labor requirements, helping fuel sites minimize downtime.

In addition, the IntelliSense Technology communicates sensor connection statuses to SiteSentinel tank gauges.
Upon installation of sensors, the tank gauge records the serial number, date and time sensors will need to be
IntelliSense™ Technology daisy-chains sensors replaced, effectively eliminating the guesswork that is frequently experienced with sensor maintenance.
for cost-savings and streamlined maintenance.

OPW offers a comprehensive line of sensors engineered to detect liquid and hydrocarbons:

Sump Sensor, Discriminating


Float Switch Dispenser Pan Sensor
D etects liquid in sumps, dispenser D etects liquid hydrocarbons in STP
pans and other locations where its sumps, dispenser pans and other
very presence could indicate a leak locations where their very presence
has occurred could indicate a leak has occurred
SiteSentinel® iTouch™ Part Number: 30-3221-1
SiteSentinel® Integra™ Smart Part Number: 30-0231-L SiteSentinel® iTouch™ Part Number: 30-3219-12
SiteSentinel® iSite™/Integra™ Smart Part Number: 30-0232-
DH-10 and 30-0232-DH-20

Liquid Only Fuel/Water


Interstitial Sensor Interstitial Sensor
U sed primarily in the interstitial D esigned for use in the interstitial
area of double-wall tanks area of a double-wall tank
SiteSentinel® iTouch™ Part Number: 30-3206
C an also be used in sumps and S ensor easily installs and SiteSentinel® Integra™ Smart Part Number: 30-0234-
dispenser pans discriminates between fuel and HW-01
SiteSentinel® iTouch™ Part Numbers: 30-3221-1A
C ontains a float switch that activates and 30-3221-1B water
SiteSentinel® Integra™ Smart Part Numbers: 30-0230-S
in the presence of liquid

Fuel/Water Hydrocarbon Vapor


Monitoring Well Sensor
Sensor Detects hydrocarbon vapors in
U sed in monitoring wells with monitoring wells and the interstitial
fluctuating ground water tables areas of a double-wall tank
D etects and discriminates between SiteSentinel® iTouch™ Part Numbers: 30-3210-06, SiteSentinel® iTouch™ Part Number: 30-3222
30-3207-10 and 30-3207-15
hydrocarbon liquid and water SiteSentinel® iSite™/Integra™ Smart Part Number:
SiteSentinel® Integra™ Smart Part Number: 30-0235-V

30-0234-HW-06, 30-0234-HW-15 and 30-0234-HW-20

www.opwglobal.com 17
Aqueous Ethanol Float Sensor
First Line of Defense Against Phase Separation

The Aqueous Ethanol Float Sensor


The Aqueous Ethanol Float Sensor provides early detection of
unstable water levels inside tanks. Unlike competing aqueous
ethanol detection devices, OPW’s AEF sensor’s density readings are
temperature-corrected, which prevents false phase separation alarms.
Programmable thresholds allow corrective actions to be deployed
before phase separation — and costly inventory losses — occur.

Applications
Provides early detection of water intrusion by sensing water level
changes (at 5/16 inch) and product density fluctuations at bottom
of the tank

Compatible with rigid probe applications

Monitors ethanol blends ranging from E10 to E85

Program tank gauge alarms to activate at specific density thresholds

PRECISE RESPONSIBLE FLEXIBLE COMPATIBLE


Detects water-level and product Preventing fuel contamination Programmable density thresholds The AEF Sensor, which monitors
density changes almost 4 times helps petroleum marketers enable corrective actions to be ethanol bends from E10 to E85,
earlier than competing devices minimize financial losses and deployed in a time frame that provides seamlessly integrates with OPW
and eliminates false phase maintain customer loyalty maximum operational uptime tank gauging equipment
separation alarms

How Water Sabotages Fuel Inventory


Through Phase Separation
A B
Water is the enemy of fuel. It can enter tanks in two ways:

A The spill container during fuel delivery

B A bad riser cap gasket or service fitting

It takes very little water to ruin inventory. In 10,000 gallons of E10, it takes as little as 40 gallons
of water to cause phase separation, a condition when the ethanol becomes over-saturated and
can no longer be suspended in the gasoline. This can lead to four distinct layers of inventory.

18
327 Volumetric Line Leak Detector
Definitive Volumetric Line Leak Monitoring

327 Volumetric Line Leak Detector


Utilizing a highly accurate flow dispenser, the 327 Volumetric Line
Leak Detector provides an industry-leading method for detecting
and measuring leaks in fuel lines. The VLLD can test volumes for
pipes measuring from 1.5 inches to 4 inches (3.8 cm to 10.2 cm) in
diameter (the largest pipe in the industry), and can monitor rigid
pipe, flexible pipe or a combination of both, making the VLLD the
ideal leak detection solution for any site configuration.

Applications
Able to perform >3 gph (11.4 L/hr) catastrophic line leak test, even if a
submersible turbine pump motor is in continuous operation

Capable of connecting three VLLD sensors via one three-conductor


wire back to the building and capable of controlling two separate STP
motors installed in the same tank

Can control up to four STP motors within a single-line manifold set

Configurable for STP motor control as a way to bring all tanks in a manifold
set down evenly

ACCURATE VERSATILE ECONOMICAL USER-FRIENDLY


Compared to pressure-decay methods The VLLD works with a combination Line Leak Interface Module is Easy to install in the 2-inch (5.08 cm) STP leak
that use algorithms and user data to of fiberglass and flex pipe and can mounted separately near STP detector port, the VLLD eliminates the need
determine flow rates, the VLLD reads measure leak rates for the largest motor relays to eliminate the need to know exact line lengths or diameters of
actual flow volumes to provide a true pipes in the industry to run pump-control wires back to underground pipes and does not sacrifice SLD
volumetric line leak measurement the tank gauge console tank idle time to run the line test

Specifications
Capable of >3 gph (11.4 L/hr) catastrophic line leak test, even if an STP Programmable to run an optional monthly 0.2 gph (0.76 L/hr)
relay fault condition occurs where the STP motor is in a continuous run state or annual 0.1 gph (0.38 L/hr) compliance test
Capable of testing the largest pipe volume in the industry [1.5-inch (3.8 cm), Material: Hardened Anodized Aluminum
2-inch (5.1 cm), 3-inch (7.6 cm), and 4-inch (10.2 cm) pipe]
Location: Hazardous, Class 1, Division 1, Group D
Will shut off STP motor if a low-level alarm or probe failure has occurred
Temperature Range: -40°F to 140°F (-40°C to 60°C)
Runs precision tests at the pump’s operating pressure
Data Cable: 1,000 feet (305 m) Belden 88760; 500 feet (152 m) maximum
Belden 88761

www.opwglobal.com 19
Leading The Way in Fluid Handling Solutions Worldwide

www.opwglobal.com NOTE: All information subject to engineering and/or other changes. All trade names are copyrighted. Patents Pending. ©2017 OPW Fuel Management Systems. ©2017 Delaware Issue Date
Capital Formation, Inc. All Rights Reserved. DOVER and the DOVER logo are registered trademarks of Delaware Capital Formation, Inc., a wholly-owned subsidiary of Dover Corporation. 1/11/2017

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