OPERATORS MANUAL

USER MANUAL

EC Declaration of conformity for machinery

(Machinery Directive 2006/42/EC, Annex II., sub. A)

Manufacturer: Remu Oy
Address: Ostolantie 4, 63700 Ähtäri, Finland

Name and address of the person authorised to compile the technical file:

Name: Juha Salmi

Address: Ostolantie 4, 63700 Ähtäri, Finland

Herewith we declare that

REMU Screening Bucket

Model: ………………………….
Serial number:…………………
• is in conformity with the relevant provisions of the Machinery
Directive (2006/42/EC)
• is in conformity with the provisions of the following other EC-
Directives

And furthermore, we declare that

- the following (parts/clauses of) European harmonised standards

have been used: SFS-EN ISO 12100, SFS-EN 349

Ähtäri ___/___ 20___

Juha Salmi
Managing Director

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TABLE OF CONTEST
Page
Declaration by the Manufacturer 2
Safety Notice 5
Application Warning 5
Foreword 6
Serial Number Location 6
1. Safety Precautions for Operation 7
1.1 Safety Procedures before Operating 7
1.2 Safety Procedures during Operation 8
1.3 Safety Procedures after Operation 9
2. Installation of the Screening Unit 9
2.1 Base Installation Requirements 9
2.2 Hydraulic Horsepower Requirements 10
2.3 Testing of Hydraulic Requirements 10
2.4 Flow Rates of Excavators 11
2.5 Unit Over Speed 11
2.6 Hydraulic Control 11
2.7 Hydraulic Pressure Settings 12
2.8 Connection to Carrier 12
2.9 Installation to Carrier 12
2.10 Installation Check List 13
3. Operation 14
3.1 Overview 14
3.2 Safety 14
3.3 Operation Efficiency 15
3.4 Moisture Content 15
3.5 Filling the Bucket 15
3.6 Operating Position 15
3.7 Screening Process 16
3.8 Residue Product 16
3.9 Cleaning the REMU Bucket 17
3.10 When to Clean 17
3.11 How to Clean 17
3.12 Neglect 17
3.13 Cleaning Attachment 17
3.14 Converting the Excavator Bucket to the Crush/Screening Configuration 18
3.15 Converting the Bucket from Screening to Crushing Configuration 18
3.16 Converting the Bucket from Crushing to Screening Configuration 19
3.17 Screening Size (Particle Size, Grain Size) 19
3.18 Changing the Rotors 19
3.19 Changing the Side Rakes 19

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4. Maintenance 20
4.1 Maintenance Schedule 20
4.2 REMU Parts 20
4.3 Contaminated Products 21
4.4 Maintenance Safety 21
4.5 Maintenance Items and Intervals 22
4.6 Rotors Maintenance 25
4.7 Hardfacing Procedure 25
5. Maintenance under Special Conditions 26
6. Troubleshooting 27
6.1 Dealing with Fault Diagnosis 27
6.2 Possible Faults 27
6.3 Hydraulic 27
6.4 Mechanical 28
6.5 Fault Diagnosis 28
6.5.1 Rotors Cease to Turn 28
6.5.2 Rotors Turn Slowly 29
6.6 Material Size 29
7. Storage 30
7.1 Storage Preparation 30
7.2 Removing the Bucket from Storage 30
8. Transport 31
8.1 Transport when Mounted on Carrier 31
8.2 Shipped as Stand Alone Bucket 31
9. Specifications 32
9.1 Metric 32
9.2 US / Imperial 33
9.3 EX Models Assembly 34
9.4 WL Models Assembly 35
9.5 L Models Assembly 36
9.6 EX and WL Models Bearings / Pull Side 37
9.7 WL Models Bearings / Free Side 38
9.8 EX Models Bearings / Free Side 39
9.9 L and SBF Models Bearings / Pull Side 40
9.10 L and SBF Models Bearings / Free Side 41
Warranty Terms 42

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SAFETY NOTICE

The warnings in this operator and maintenance manual are not all-
inclusive. Though every effort has been taken to ensure a detailed
coverage, REMU cannot anticipate every possible circumstance that might
involve a potential hazard. If operation or maintenance is not performed as
specifically recommended by this manual, you must ensure that it is safe
for you and others. You must also ensure that the REMU Screening Bucket
will not be damaged or made unsafe by the method you choose.

APPLICATION WARNING

REMU occasionally modifies some REMU Screening Buckets specifically

at the request of the customer to meet the special application needs.

It should be noted that these modifications totally change the performance

and operation characteristics on the "Normal standard REMU" unit and
these characteristics must be fully understood by the user.

Owners and operators are hereby advised that the use of modified REMU
Screening Buckets in applications for which they were not intended is
strictly prohibited.

If the bucket is operated in conditions for which it was not designed, severe
damage will occur to the drive mechanism. Damage caused by
inappropriate applications will not be supported by REMU’s warranty.

Owners and Operators are hereby warned to check with the distributors or
manufacturers to ensure the particular screening unit will meet the desired
application.

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FOREWORD

We wish to thank you for choosing the REMU screening bucket.

This operation and maintenance manual describes procedures for:

- operation - routine inspection

- maintenance - adjustment
- repair - trouble shooting

Please take time to read this manual carefully as it must be read in

conjunction with the operator’s manual of the "carrier" machine. This will
help you to utilise the REMU Screening Bucket efficiently and
economically. Your safety and the safety of others depend upon care and
judgement in the operation of this attachment. A careful operator is good
insurance against accident.

REMU’s policy is to continually improve the product design that will

provide changes to this REMU screening bucket, which may not be
included in this manual.

This publication is based on current information at the time of the printing.

SERIAL NUMBER LOCATION

Serial number is located on the top right hand side of the unit when viewed
from the carrier’s operator seat adjacent to the motor.
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1. SAFETY PRECAUTIONS FOR OPERATION

Many failures and accidents that occur during operation or servicing

are a result of neglecting fundamental precautions.

Do not operate this unit unless you have read and understood the
instructions in this manual. Do not allow anyone to operate this unit
without recognised instruction. Unauthorised modifications to this unit
may impair the function and/or safety and reduce service life.

1.1 Safety Procedures before Operating

− it is strongly recommended that the limitations and performances of the

REMU Screening Bucket and the carrier unit be fully understood
before any attempt is made to operate the screening bucket in a
production environment
− learn and apply the procedures and rules relative to the work site
− establish a means of communication in the event of accident or fire
− complete standard daily checks of the screening unit as well as the
carrier machine
− clear obstacles from work area and be aware of hazards including
overhead wires
− never use diesel or petrol as cleaning solvents
− inspect unit, rotors and hoses for damage and make the appropriate
repairs before operating
− in the case of units fitted to the carrier via a quick hitch, ensure that the
quick hitch is capable of withstanding thrust in the direction it is
applied, and that the safety pin is serviceable and installed prior to
operation
− ensure that the work area is clear of personnel at least for a radius of 25
metres (80 feet)

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1.2 Safety Procedures During Operation

− do not lift the carrier machine off the ground by transmitting the full
weight of the machine on to the screening unit, as severe structural
damage may occur to the Screening Bucket
− ensure that the work area is clear of personnel at least for a radius
of 25 metres (80 feet).
− do not allow unauthorised people in the work area
− test operation of bucket rotors with unit empty
− operate the Screening Bucket only while seated in the carrier
operator’s seat
− periodically check the bucket and tighten bolts that may have
worked loose
− the Screening Bucket must be operated at a speed that can be
correctly controlled
− do not use the bucket as a battering ram
− keep work site flat by continually grading to ensure efficiency and
safety
− do not operate the carrier machine in an overloaded condition
− when loading trucks or hoppers, be careful not to hit the truck or
hopper with the bucket
− do not swing the bucket over personnel or the cabs of the trucks
− do not work when dust, fog or smoke reduces visibility to an unsafe
situation
− ensure that the job site is sufficiently alight for night work
− stop the machinery frequently during night work and walk around and
inspect the bucket and the carrier stay alert

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1.3 Precautions after Operation

After the end of a work period, ensure that the following procedures are
followed:
− lower the bucket on to a flat solid ground that is free from falling
material and flooding
− lubricate the bucket’s moving parts in accordance with the reventative
maintenance schedule
− clean and inspect the screening bucket for any irregularities in structure
and performance

2. INSTALLATION OF THE SCREENING UNIT

A proper investigation needs to be carried out to ensure that the carrier is

capable of handling the loaded weight of the screening bucket safely. The
installer is to ensure that the stability of the carrier is not impaired and the
carrier’s lifting capacity is not exceeded. (Carrier lifting capacity charts can
be found in the carrier Operators or Workshop Manual.)

The hydraulic horse power capacity needs to be known to determine if it is

able to provide sufficient capacity to operate the screening bucket at its
optimum.

2.1 Base Installation Requirements

The screening bucket requires by-directional flow from the carrier. An

operator controlled directional control valve and plumbing to the boom
tip capable of handling the required flow and pressure needs to be installed
on the carrier. It should be noticed that carriers fitted with variable
displacement hydraulic pumps need to have the hydraulic horsepower
demand curves checked to determine that the carrier can deliver the
required flow at the required pressure without exceeding the horsepower
output of the carrier. A sufficient flow and pressure without unduly
straining the carrier may necessitate the addition of more hydraulic fluid,
the amount of which will vary depending on the type of carrier.

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2.2 Hydraulic Horsepower Requirements

If the carrier cannot provide the required flow, pressure and/or the required
hydraulic horsepower then the screening bucket’s maximum efficiency will
not be achieved. Carrier flow, pressure and horsepower requirements can
be obtained from the manufacturer or distributor of the carrier. If the
carried hydraulic capacity is unknown then a flow test will have to be
carried out by a suitably competent person. These flow and pressure tests
will have to be recorded to ensure an accurate record is kept or warranty
registration purposes.

2.3 Testing of Hydraulic Requirements

It is in the interest of a trouble free commissioning process and long term

service life that the hydraulic performance of the proposed carrier be
measured, adjusted and recorded to ensure that the carrier is providing the
required flow and pressure. Using a serviceable flow meter installed in the
delivery lines that the screening unit will be fitted to is the only effective
method to determine accurately the carrier’s hydraulic performance.

Please note that some modern construction machinery have flow and
pressure sensors that provide readings on a liquid crystal display located in
the cab. It should be noted that this feature only provides a theoretical
indication and should not be relied upon. The flow and pressure must be
physically checked to ensure accuracy. (Please refer to flow, pressure and
horsepower details).

2.4 Flow Rates of Excavators

It should be noted that modern excavators are capable of producing more

flow than required for the screening bucket. The flow to the screening
bucket circuit must be restricted to the maximum allowable flow (please
refer the specification table). If the flow exceeds the recommendations, the
unit will suffer over speed that will result in an early failure of the drive
chains and motors.

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Larger excavators (10 tonnes and above) and some large wheel loaders are
fitted with a variety of “load sensing” control systems that are known in
the industry under various trade names. The function of these systems is to
provide the required flow when demanded by the operator. Therefore the
installer will have to determine the type and control methods of the load
sensing system employed on the carrier and adjust or modify the system to
ensure that the required flow rate of the screening bucket is not exceeded.

In case the installer is unable to operate the load sensing control system,
the control needs to be done in cooperation with the manufacturer or
distributor.

2.5 Unit Over Speed

If a failure occurs due to over speed, then the warranty will not apply.

Note:
Check the flow rate to the REMU circuit under the following conditions:
− the unit just below maximum relief valve setting
− the unit under no load condition
− with other functions of the carrier machine being operated at the
same time

In all cases the flow rate must not exceed maximum recommended.

2.6 Hydraulic Control

If the REMU bucket is being installed on a carrier that is fitted with a

PILOT OPERATED hydraulic system, particular care is to be taken in
installing flow control/checks in the screening bucket’s control circuit to
slow down the speed of the transition from one direction to the other. For
further details of the location of these flow control checks please contact
the dealer and/or manufacturer.

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2.7 Hydraulic Pressure Settings

The REMU bucket’s operating pressure should not exceed the

recommendations as highlighted in Section 2. Inline relief valves should
limit the circuit that operates the unit. It should be noted that some
excavator manufacturers use flow cut-off systems when the circuit relief is
activated. A thorough understanding of the carrier’s hydraulic design
parameters must be understood prior to the design of the installation.

2.8 Connection to Carrier

In the case of excavators it should be noted that the manufacturer

recommends that the REMU Screening Bucket be installed in a "Face
Shovel" application. The installation in a face shovel application will
increase efficiency by reducing cycle times and reducing excessive strain
that can be exerted on the unit.

2.9 Installation to Carrier

− use safety glasses and gloves for protection against injury when
installing connecting pins
− ensure the quick hitch coupling specification of the carrier is to the
same dimensions as the pick up on the screening bucket
− if a "quick hitch" is installed it is the operator’s/owner’s
responsibility to ensure the forces can be transmitted through the
quick hitch
− information regarding this specification is available from the
manufacturer upon request
− if a "quick hitch" is used, ensure that it has a fully operational
safety pin fitted
− the bidirectional auxiliary hydraulic flow is connected to the
buckets hydraulics

If at any time the installer is unsure of the requirements of the installation,

the installer has the responsibility to contact the dealer or manufacturer to
obtain the correct up to date information.
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2.10 Installation Check List

The following installation check list needs to be observed by the installer:

− attach and secure the screening bucket after ensuring that the
coupling method specifications match those of the carrier
− connect the hydraulic connecting hoses after ensuring the couplings
from the carrier match the hoses for the screening bucket and are in a
clean serviceable condition
− if the carrier is pilot controlled, install flow control checks in the
screening bucket’s control system to reduce changeover shocks
− check and record REMU circuit system flow and pressure at the
appropriate place on the service report
− in the case of excavator unit, ensure that the maximum flow rate
will not be exceeded under the following conditions:
1. When unit is operating just below maximum relief valve setting.
2. When unit is under no load.
3. When other functions of the carrier machine are being operated at
the same time
− in the case of Skid Steers, Backhoe/Loaders, Wheel loaders, position
the bucket so that the bottom of the unit is parallel with the ground,
with a slight tilt to the front. Mark or adjust the auto-levelling device to
indicate the digging position
− at low engine R.P.M., operate the screening unit in one direction for
approx. twenty seconds to expel air from the hydraulic lines
− carry out preventive maintenance procedure as explained in this manual
− ensure that the bucket’s flow rates have been checked under a
variety of conditions as explained
− before operation the operator/s should spend the time to familiarise
themselves with the operating techniques of this screening bucket
− the appropriate delivery paperwork needs to be completed by the dealer
indicating that the owner and/or the operator are conversant with the
safety and operation procedures of the REMU screening bucket
− the bucket is now ready to go to work. Test it carefully with following
all the safety notes in chapter 1

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3. OPERATION

3.1 Overview

It should be fully understood that while the REMU screening bucket

has been applied successfully in a number of applications, the REMU
screening bucket is not the answer to all screening problems. Some
materials are not as free flowing due to the moisture content or
geological characteristics, and take a considerably longer time to
process. REMU makes no assessment of production capabilities, as
there are a considerable number of factors outside of REMU’s control
as a manufacturer.

REMU bucket’s "rotors and side rakes" are consumable wear items and
will from time to time need to be built up or replaced. The frequency of the
need to build up or replace the rotors or side rakes will depend on the
abrasive quality of the material being screened. The size of screened
primary product will gradually increase in proportion to the amount of
wear of the consumable components. The wear-rate of the wear parts can
be retarded by periodically applying a "hard facing" in an even manner.

3.2 Safety

Always check the surroundings before operating the screening unit or

carrier. The job site should be set up in order to provide a sufficient work
area giving operational access to the raw material stockpile and sufficient
space for the storage of processed primary (smaller) product as well as an
area for the processed secondary (larger) product. (The carrier can be
positioned allowing reach to stockpiles, hoppers or trucks with primary or
secondary product.) Ensure that the ground conditions are sufficiently
stable and level to support the weight and operation of the carrier in a safe
manner.

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3.3 Operation Efficiency

− always allow the hydraulic oil to warm up for approximately five

minutes, as cold hydraulic oil will not allow the components to operate
correctly
− It is important for optimum performance that the carrier unit
operates at enough engine R.P.M. to provide the required flow
while the screening unit’s rotors are operated.

3.4 Moisture Content

The moisture content will not effect the material operation until the
moisture content exceeds the plasticity level. From this point the material
"flow" through the unit will slow down depending on the type of material.
Therefore excess moisture content will determine the speed in which the
material will be processed through the unit.

3.5 Filling the Bucket

Operate the carrier in conventional manner to fill the screening bucket to

the rollback waterline. (Except in excavator application, where face shovel
configuration is to be used.)

Note:
Do not overfill unit above water line as spillage during operation of
unscreened material will contaminate the already screened material

3.6 Operating Positioning

Position the unit over the primary product storage area, hopper or truck.

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3.7 Screening Process

Operate bucket in a cyclic manner by operating bucket rotors in one

direction for five seconds. Then reverse the rotors in the other direction for
five seconds. Repeat this procedure until the majority of the primary
product is no longer expelled from the unit. Do not continue to operate
unit excessively to process the final amount of material as the breaking
down of the final amount of material may cause accelerated wear to
the rotor blades. At this point the "oversize" material (the remainder left
in the unit) should be discarded as secondary or residue product by rolling
the unit forward.

The process of filling, processing and discarding the residue is repeated. If

the unit stalls during the screening operation, simply reverse rotation and
the rotors will self clean.

Note: If due to moisture content or material characteristics the

material will not screen as expected or if the screening unit begins to
stall, tilt the unit forward and operate normally until it clears, then
slowly tilt back to the horizontal position.

There are a number of reasons why some material placed in the screening
unit will not "screen". Initially it is recommended that a particular load be
dumped onto the supply stockpile and be partly re-screened in another pass
to fill the bucket.

The production rate through the screening unit of some material is

dependent on the material characteristics and the moisture content. If the
screening flow of material stops for no apparent reason (i.e. the bucket
does not screen all the material currently in it), a probable cause is that the
material is too light. The screening bucket needs to be topped up with more
raw materials to push the lighter material onto the rotors.

3.8 Residue Product

Dump the residue in a conventional manner in the secondary product

storage area, hopper or truck.
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3.9 Cleaning the REMU Bucket

It is extremely important for operators to be aware that the rotor assemblies

must be periodically cleaned while the material is still "soft".

3.10 When to Clean

Screening should be carried out:

− when the efficiency of the screening action is impaired
− before the build-up of material between the blades of one rotor touches
the adjacent rotor blade
− on a regular basis where the material being screened dictates the
frequency

3.11 How to Clean

The carrier unit needs access to coarse, dry, hard, oversized material (for
example soft rock, bricks or river gravel). Process this material through the
unit in the normal manner until the build-up of material is reduces to a
point where the square edges of the rotor shafts are visible.

3.12 Neglect

If cleaning is not carried out efficiently:

− the bucket operation will be greatly impaired
− material will build up in the rotors
− it will cause accelerated wear on the rotor outside diameter surface

3.13 Cleaning Attachment

REMU has developed a cleaning attachment suitable for cleaning high

plasticity material from the rotor assemblies. If the material being
processed cannot be cleaned or builds up very quickly REMU suggests that
the cleaning attachment should be fitted to clean the unit to improve
screening production of high moisture material. For further details on this
attachment please contact REMU’s dealer network.
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3.14 Converting the Excavator Bucket to the Crush/Screening

Configuration

The excavator screening buckets can be adjusted so that the unit can crush
"soft" material. The types of material that can be crushed are gypsum, bark,
mulch, foundry sand, sand stone, mud stone and a variety of other
materials. However, harder materials such as stone, concrete, etc. cannot be
crushed.

3.15 Converting the Bucket from Screening to Crushing

Configuration

To convert the bucket to crush soft material on the excavator unit, the
following steps should be followed:
1. Position the bucket so the rotors are at the bottom and the unit
side rake retaining bolts are located at approx. waist height
2. Loosen all of side rake retaining nuts.
3. Move the rakes fully to the bottom.
4. Retighten the side rake nuts in this position.
5. Test run the bucket with material to be crushed.
6. If the operation of the bucket is impaired in start-up
configuration then the rakes need to be readjusted up slightly to
reduce the amount of crushing effect between the side rakes and the
rotors. It should be noted that the height of the side rake adjusting
nuts must all be the same.
7. Restart the operation of the bucket after the adjustment.
8. If the bucket has problems in operation, adjust the rakes
towards the screening position.

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3.16 Converting the Bucket from Crushing to Screening

Configuration

To convert the excavator buckets from crushing to screening, the following

steps should be followed:
1. Position the bucket so the rotors are at the top and the cutting
edge of the bucket is placed on the ground.
2. Loosen all of side rake retaining nuts.
3. Move the rakes fully downward.
4. Retighten the side rakes in this position.
5. Check the operation of the bucket to ensure the screening function
is acceptable.

3.17 Screening Size (Particle Size, Grain Size)

The screening size can be changed by replacing the main blades and
counter blades.

3.18 Changing the Rotors

Contact [email protected]

3.19 Changing of Side Rakes

1. Ensure that the replacement rakes are correct for the model
and the size of product required before proceeding
2. Note: In the models that have even number of main blades, the
counter blades are similar. In the models where the number of main
blades is odd, the counter blades suit only to their own side.
3. Position the bucket so the rotors are in a vertical position.
4. Lower the bucket to the ground and shut down engine of the
carrier.
5. Remove side rake retaining nuts and washers.
6. Using a crow bar, ease side rakes out of position into the
centre area of the bucket in front of the rotors.
7. Clean the side rake mounting area thoroughly.

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8. Install new side rakes in position ensuring the tapered end of

the rake fingers is pointing towards the cutting edge side of the
unit.
9. Install nuts and washers.
10. Start carrier and position the unit so the rotors are at the top
and the cutting edge of the unit is placed on the ground.
11. Move the rakes fully downwards (towards the top).
12. Retighten the side rakes in this position.
13. Check the operation of the bucket to ensure the screening
function is acceptable.

4. MAINTENANCE

Regular intervals of proper lubrication and maintenance are essential for

extended service life and safe operation without loss of efficiency. This
section provides procedures for safe lubrication and maintenance of the
screening bucket. Please note all cautions.

4.1 Maintenance Schedule

The maintenance intervals are determined by the operating hours. This

manual designates 8 hours for a day, 50 hours for a week and 100 hours for
two weeks. If the screening bucket operates beyond the standard operating
hours, or when the type of working conditions are arduous as highlighted
in Section 7, then initiate and perform a maintenance schedule with shorter
intervals. Contact the dealer or manufacturer for any adjustment
procedures not covered in this operator’s manual.

4.2 REMU Parts

Always use genuine REMU products for repair and maintenance. Spare
parts are available from your nearest distributor or directly available from
REMU.

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4.3 Contaminated Products

Always dispose of contaminated products as "industrial waste" in

accordance with Government Regulations.

4.4 Maintenance Safety

1. Wear suitable clothing.

2. Use the correct tools.
3. Use sufficient care while using cleaning fluids.
4. Use safety tags or isolate carrier so it cannot be started.

Do not attempt to inspect or touch the rotors or carry out preventative

maintenance while the carrier engine is running and if the screening
bucket is not on the ground.

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4.5 Maintenance Items and Intervals

The table below indicates inspection and lubrication intervals based on

operating hours.

Item Point Type of lubric Volume Recommendation

or item to check

Eight Hours

1. Rotor Drive End Grease 2 pumps Multi purpose NLGI No.2

Lubrication Points Lithium EP Grease
2. Rotor Idler End Grease 2 pumps Multi purpose NLGI No.2
Lubrication Points Lithium EP Grease
3. Mounting Pins Grease 2 pumps Multi purpose NLGI No.2
Lithium EP Grease
4. Rotors Inspect condition for wear or damage.

5. Side Rakes Inspect condition for wear or damage.

6. Cutting Edge Inspect condition for wear or damage.

7. Motors and Hoses Inspect for damage and leaks and repair if necessary.

8. Chain Case Drain Inspect chain case drain holes are clear and free
Holes obstructions.

Fifty Hours

9. Chain Case Chain Lubrication spray

Remove chain case cover(s) and lubricate chains.
10. Mounting Pins Check tightness of keeper pins.

One Hundred Hours

11. Motor Drive Inspection and Adjustment

12. Chains Check and replace if needed.

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Please note:

Lubricate items 1, 2 and 3 every two hours for the first ten hours of
operation.

Items 1&2:
Step 1 Remove grease nipple access plate.
Step 2 Clean excess grease from recess holes.
Step 3 Lubricate with hand grease gun 2 to 4 pumps until air
is expelled.
Step 4 Refit grease nipple access plate and tighten bolts.

Item 3:
If the bucket is installed with mounting
pins, these will require lubrication.
However, the mounting pins may not
require lubrication because of the
installation of a quick hitch.

Items 4, 5 & 6:
A visual inspection is required or each
rotor assembly, side rake and cutting
edge to ensure that each blade, rake fin or
edge is in a serviceable condition and has
not been bent or excessively worn.

Note: The design of the rotors allow them a normal radial movement of
about 5mm (3/16").

Item 7:
A visual inspection is required of the hydraulic motor(s) for external leaks
and hoses for cuts and leaks.

Item 8:
Closely inspect the chain case’s abstraction of water hole and ensure that it
is clear and free of obstructions.

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Item 9:
Remove chain case cover and spray chain case with chain lubricant.

Item 10:
Check tightness of pin retainer bolts.

Item 11:
Every one hundred (100) hours of operation the motor drive chains require
inspection and possible adjustment to ensure correct tension. The motor
drive chain tension is a maximum of 0-3mm deflection on the unloaded
side of the chain when new, and 8-14mm deflection when the chain is at
the end of its service life. If chains exceed this deflection dimension they
should be adjusted to minimum deflection or replaced with new chains.

Note:
Do not use worn out chains, as it will wear down the cogwheels.

Note:
There is no chain adjustment between rotor shafts.

It is important that twin motor units have exactly equal adjustment on each
of the motor drive chains to load the chains equally. To affect adjustment
the drive motor mounting plate bolts need to be loosened and the motor
moved to correct adjustment (0-3 mm movement when the chain is new).
The motor mounting plate bolts need to be re-torqued to ensure the
adjustment does not move.

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4.6 Rotors Maintenance

In order to retard the wear of the rotors it is recommended that the "tips" of
each of the rotor blades be built up with hardfacing on a periodical basis.
The abrasive characteristics of the material being processed will determine
how frequently this hardfacing action is required.

4.7 Hardfacing Procedure

Points to consider while hardfacing:

1. The bucket is clean and dry.
2. Ensure the bucket is in a safe and secure position protected from
inclement weather.
3. If the bucket is still mounted on the carrier ensure the carrier is not
in operation and that the starting mechanism is isolated.
4. Place “welding earth” cable on the rotor being hardfaced!
5. Apply the same amount of hardfacing to each tip of every blade on
the rotor to ensure balance during operation.
6. Care must be taken in applying the hardfacing so that it does not
exceed the width of the rotor blade. Should the width of the rotor
blades increase due to hardfacing, the individual rotor blades may
touch during operation and cause damage.
7. When hardfacing is completed, operate the bucket in a variety of
angles to ensure it operates properly.

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5. MAINTENANCE UNDER SPECIAL CONDITIONS

Maintenance under extreme or special conditions needs to be carried out on

a more frequent basis than during standard conditions. Therefore the
operator/owner has the obligation to apply preventative maintenance on a
more frequent basis to suit the site conditions. The following table is
presented as a guide:

Condition Recommendation

Muddy water, rain, Before operation Check all inspection plates are in
snow good condition
During operation Lubricate every 2 hours

After operation Drain the chain compartments of

water and lubricate drive chains
Salt water & Highly Before operation Check all inspection plates are in
Corrosive Material corrosive material in good condition.
During operation Lubricate every 2 hours.

After operation Drain chain compartments of water

and lubricate drive chains
Clean bucket with high-pressure
fresh water to remove material
residue
Excessive dust During operation Lubricate every 2 hours.

Rocky material After each two hours Check for structural damage, cracks
of operation and loose/missing
bolts. Ensure inspection plates are
in good condition.
Cold weather After operation Use high quality high-viscosity
lubricating products.
Clear dirt from bucket to prevent
freezing.

If further details or clarification is required please contact the dealer and/or

manufacturer.

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6. TROUBLESHOOTING

Troubleshooting is a series of steps where faults may be traced. A

symptom of a fault should be investigated immediately to determine the
severity of the problem and whether it is safe to continue without causing
further damage. This section describes how to identify symptoms and solve
specific problems quickly and systematically.

6.1 Dealing with Fault Diagnosis

− confirm the faulty component or function

− ensure personal safety will not be compromised if operation is
continued
− reproduce the fault symptoms
− systematically forecast possible causes of fault
− confirm assumed causes
− use repair method and procedures as shown in the this manual

6.2 Possible Faults

The REMU screening bucket has two basic systems: hydraulic and
mechanical.

6.3 Hydraulic

Depending on the model the REMU bucket uses one or two low speed,
high torque hydraulic motors. (The two motor units have the drive shafts
mechanically connected and are hydraulically plumbed in parallel.) Both
the single and two motor versions are connected to the auxiliary service
ports of the carrier machine. The service ports need to provide the correct
flow rate to ensure optimum performance of the screening unit. It is
important that the flow and pressure settings are set at the
recommendations shown in the specifications section.

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6.4 Mechanical

The screening principle of this unit operates by material passing through

the rotors, which are rotating at a set speed. If these rotors do not turn at
the required speed the efficiency of the screening unit will we affected.

6.5 Fault Diagnosis

Please refer to the following possible problems and actions. If further

information is required please contact to the distributor or manufacturer.

6.5.1 Rotors Cease to Turn

If the rotors cease to turn the problem could be caused by:

A. Incompressible material caught in the rotors.

Action:
Check to see if there is material caught in the rotors and remove.

B. Broken drive chain sprocket or shaft.

Action:
Turn off the machine and check to see if chains and sprockets are in a
serviceable condition by removing inspection cover. After replacing chains
determine the reason for failure and make the necessary adjustments or
repairs. Always determine the cause of chain failures; over speed and lack
of lubrication will cause premature failures.

C. Carrier hydraulic system is not providing any flow.

Action:
Check flow and pressure at carrier service ports with flow meter and
pressure gauge.

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6.5.2 Rotors Turn Slowly

If the rotors turn slowly the problem could be caused by:

A. Reduced hydraulic oil flow from the carrier.

Action:
Check flow at carrier service ports with flow meter.

B. The carrier’s operating pressure could be below the required level.

Action:
Check carrier system pressure while screening unit is in stalled condition
with pressure gauge.

C. The rotors and/or bearings could be binding.

Action:
After checking A and B above, remove chain inspection cover and remove
drive chain between motor(s) and try to spin the rotors. If rotors are free
the motor(s) require further investigation and/or overhaul. If the rotors
cannot be turned remove the remaining chains between the rotors to
determine which rotors cannot be spun separately. Remove the drive
sprocket from the rotor(s) that cannot be spun, check the bearing and
replace it if needed.

6.6 Material Size

If the primary material size increases over a period of time, it may indicate
that the rotor blades and side rakes have worn. If primary material size is
larger than required specification then the rotor assemblies will have to be
hardfaced or replaced.

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7. STORAGE

If the bucket is not to be used for a long period of time it must be carefully
stored to prevent damage or loss of serviceability. Indoor storage is best,
however if stored outside ensure that the unit is placed on suitable blocks
in a well-drained, level and “hard standing” area.

7.1 Storage Preparation

1. Place the bucket on suitable blocks in the "digging" position.

2. Clean the bucket thoroughly.
3. Inspect for loose or missing parts and tighten or replace if necessary.
4. Lubricate the bucket.
5. Ensure hydraulic lines are full of oil and are capped tightly with
steel caps.
6. Apply rust preventative sealer to all exposed surfaces.

7.2 Removing the Bucket from Storage

1. Clean the bucket thoroughly.

2. Remove rust preventative sealer from all exposed surfaces.
3. Inspect for loose or missing parts and tighten or replace if
necessary.
4. Lubricate the bucket.
5. Ensure that the bucket is matched to the carrier it is to be fitted to.

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8. TRANSPORT

8.1 Transport when Mounted on Carrier

Transportation of the screening bucket mounted on the carrier should be

done in a normal manner as if the screening bucket were a normal bucket.
Care should be taken not to use the screening bucket as tie down point for
the carrier.

8.2 Shipped as Stand Alone Bucket

A. The bucket clearly has its weight stamped on the maker’s plate.
Ensure that the centre of gravity is known (about one third from the
rear of the unit depending on the model) and adjust slings to
compensate.
B. Ensure hydraulic lines are properly capped with steel caps to avoid
oil leakage and the ingress of contamination.
C. Position the bucket so that it is transported in the “digging”
position.
D. Position the bucket so that other items will not damage rotors or
hydraulic motor(s).
E. Ensure there is timber between the bucket and the deck of the
transporter.
F. Use the appropriate tie down points
G. Do not use the motor(s) as tie down points.
H. Do not transport loose items in the screening unit.

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9. SPECIFICATIONS

9.1 Metric
Grain/Particle Size

Weight (appr.) kg
Rotators / Axles
Screen area m²
mm 0- 15 20 22 27 29 30 43 45 70

Hydraulic flow
recomm. l/min

ISO/SAE m³
Blade spacing Base machine
mm 0- 20 25 27 33 34 35 48 50 75 tons Measures / cm

Volume
Excava- Wheel
tor loader l b h

L30 X - X - - - - - - 2 -5 1 -2 30 - 50 0,15 / 0,15 0,3 2 63 87 61 175

L50 X - X - - X X - - 3 -7 - 40 - 100 0,2 / 0,2 0,3 2 93 90 81 430

L75 X - X - - X X - - 5 -8 2 - 2,5 60 - 100 0,4 / 0,6 0,7 2 93 126 85 570

L85 X - X - - X X - - 6 -9 2 -3 60 - 100 0,5 / 0,8 0,8 2 93 162 85 810

L100 X - X - - X X - - 7 - 10 - 60 - 100 0,4 / 0,6 0,6 3 100 115 105 660

L120 X - X - - X X - - 9 - 12 2 -4 60 - 100 0,5 / 0,7 0,6 3 100 130 105 780

L150 X - X - - X X - - 10 - 14 4,5 - 6,5 60 - 100 0,8 / 1,1 1 3 100 180 105 1030

EX 80 X X - X - - - X - 10 - 16 - 60 - 100 0,7 / 0,9 0,7 3 128 101 137 1300

EX 140 X X - X - - - X - 16 - 21 - 110 - 160 0,9 / 1,1 0,9 4 128 126 137 1600

EX 180 X X - X - - - X - 21 - 28 - 150 - 200 1,3 / 1,5 1,4 5 145 151 165 2360

WL 160 X X - X - - - X - 20 - 25 7 - 12 150 - 200 1,8 / 2,1 1,4 3 145 204 130 2100

WL 170 X X - X - - - X - 25 - 30 9 - 14 150 - 200 2,2 / 2,7 1,8 3 145 244 140 2340

WL 250 X X - X - - - X - 30 - 35 12 - 19 150 - 200 2,4 / 2,9 1,9 3 145 264 140 2440

WL 600 - X - - X - X - X 38 - 48 16 - 24 200 - 300 5,5 / 6,4 3,4 5 195 300 187 5260

EX 140 HD - X - - X - - X X 16 - 21 - 150 - 200 0,9 / 1,1 0,9 4 128 126 143 1680

EX 180 HD - X - - X - - X X 21 - 28 - 150 - 200 1,3 / 1,5 1,4 5 145 151 171 2400

WL 160 HD - X - - X - - X X 20 - 25 7 - 12 150 - 200 1,8 / 2,1 1,4 3 145 204 140 2400

WL 170 HD - X - - X - - X X 25 - 30 9 - 14 150 - 200 2,2 / 2,7 1,8 3 145 244 140 2650

WL 250 HD - X - - X - - X X 30 - 35 12 - 19 150 - 200 2,4 / 2,9 1,9 3 145 264 140 2700
Normal operation pressure about 120-160 bar, max.pressure:normal models 210 bar and HD models 250 bar. Standard hoses are
included without quick ends.
All weights and sizes are approximated and the right to change product specifications without notice reserved.

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9.2 US / Imperial
Grain/Particle Size

Weight (approx.) lbs

Rotators / Axles
Screen area yd²
recomm. g/min
1 1 1 1 1 2

Hydraulic flow
Inches 0- 5/8 3/4 7/8

ISO/SAE yd³
1/16 1/8 3/16 11/16 3/4 3/4
Base machine Measures
Blade spacing 1000 lbs / imc.

Volume
1 1 1 1 1 Excava- Wheel
Inches 0- 3/4 1 2 3
1/16 1/4 5/16 11/32 7/8 tor loader l b h

L30 X - X - - - - - - 4 - 11 2 -4 8 - 13 0,20 / 0,20 0,4 2 25 34 24 390

L50 X - X - - X X - - 7 - 15 - - - 11 - 26 0,26 / 0,26 0,4 2 37 35 32 950

L75 X - X - - X X - - 11 - 18 4 -6 16 - 26 0,5 / 0,8 0,8 2 37 50 33 1260

L85 X - X - - X X - - 13 - 20 4 -7 16 - 26 0,7 / 1,0 1,0 2 37 64 33 1790

L100 X - X - - X X - - 15 - 22 - - - 16 - 26 0,5 / 0,8 0,7 3 39 45 41 1460

L150 X - X - - X X - - 22 - 31 10 - 14 16 - 26 1,0 / 1,4 1,2 3 39 71 41 2270

EX 80 X X - X - - - X - 22 - 35 - - - 16 - 26 0,9 / 1,2 0,8 3 50 40 54 2870

EX 140 X X - X - - - X - 35 - 46 - - - 29 - 42 1,2 / 1,4 1,1 4 50 50 54 3530

EX 180 X X - X - - - X - 46 - 62 - - - 40 - 53 1,7 / 2,0 1,7 5 57 59 65 5200

WL 160 X X - X - - - X - 44 - 55 15 - 26 40 - 53 2,4 / 2,7 1,7 3 57 80 51 4630

WL 170 X X - X - - - X - 55 - 66 20 - 31 40 - 53 2,9 / 3,5 2,2 3 57 96 55 5160

WL 250 X X - X - - - X - 66 - 77 26 - 42 40 - 53 3,1 / 3,8 2,3 3 57 104 55 5380

WL 600 - X - - X - X - X 84 - 108 35 - 53 53 - 79 7,2 / 8,4 4,1 4 77 118 74 11600

EX 140 HD - X - - X - - X X 35 - 46 - - - 40 - 53 1,2 / 1,4 1,1 4 50 50 56 3700

EX 180 HD - X - - X - - X X 46 - 62 - - - 40 - 53 1,7 / 2,0 1,7 5 57 59 67 5290

WL 160 HD - X - - X - - X X 44 - 55 15 - 26 40 - 53 2,4 / 2,7 1,7 3 57 80 55 5290

WL 170 HD - X - - X - - X X 55 - 66 20 - 31 40 - 53 2,9 / 3,5 2,2 3 57 96 55 5840

WL 250 HD - X - - X - - X X 66 - 77 26 - 42 40 - 53 3,1 / 3,8 2,3 3 57 104 55 5950

Normal operation pressure about 1700-2300 psi, max.pressure;normal models 3000 psi and HD models 3600 psi. Standard hoses are
included without quick ends.
All weights and sizes are approximated and the right to change product specifications without notice reserved.

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9.3 EX Models Assembly

Spare
Item Spare part Item Part
Description Model No. number Description Model No. number
Bearing (assembly) Pull side 5 Cleaning Scraper frame EX140 9 208000002
Bearing (assembly) Free side 6 Cleaning Scraper frame EX80 9 208000003
Hydraulic motor (assembly) 7 Cleaning Scraper frame EX180 9 210000003
Main Frame EX80 11 100160080 Shaft (Axle drive) EX80/140 4 516001012
Main Frame EX140 11 100160140 Shaft (Axle drive) EX80/140 HD 4 516001022
Main Frame EX180 11 100160180 Shaft (Axle drive) EX180 4 516001212
Main Frame EX140 HD 11 100200140 Shaft (Axle drive) EX180 HD 4 516001222
Main Frame EX180 HD 11 100200180

When ordering the parts No. 1-3, 8, 10 and 12, please contact your dealer with the serial
number of your screening bucket.
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9.4 WL Models Assembly

Description Model Item Spare part Description Model Item Spare Part
No. number No. number
Bearing (assembly) Pull side 5 Cleaning Scraper frame WL160 10 216000003
Bearing (assembly) Free side 6 Cleaning Scraper frame WL170 10 220000003
Hydraulic motor (assembly) 7 Cleaning Scraper frame WL250 10 222000003
Main Frame WL160 12 100160160 Shaft (Axle drive) WL160 4 516001912
Main Frame WL170 12 100160170 Shaft (Axle drive) WL160HD 4 516001932
Main Frame WL250 12 100160250 Shaft (Axle drive) WL170 4 516002312
Main Frame WL160HD 12 100200160 Shaft (Axle drive) WL170HD 4 516002332
Main Frame WL170HD 12 100200170 Shaft (Axle drive) WL250 4 516002512
Main Frame WL250HD 12 100200250 Shaft (Axle drive) WL250HD 4 516002532

When ordering the parts No. 1-3, 8-9, 11 and 13, please contact your dealer with the serial
number of your screening bucket.
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9.5 L Models Assembly

Description Model Item Spare Part Description Model Item Spare Part
No. Number No. Number
Shaft (Axle drive) L50 4 515000838 Cleaning Scraper frame L50 10 206000002
Shaft (Axle drive) L75 4 515001150 Cleaning Scraper frame L75 10 209500002
Shaft (Axle drive) L85 4 515001500 Cleaning Scraper frame L85 10 213000002
Shaft (Axle drive) L100 4 515001000 Cleaning Scraper frame L100 10 208000003
Shaft (Axle drive) L150 4 515001700 Cleaning Scraper frame L150 10 215000003
Main Frame L50 12 100160050 Hydraulic motor (assembly) 7-8
Main Frame L75 12 100160075 Bearing (assembly) Pull side 5
Main Frame L85 12 100160085 Bearing (assembly) Free side 6
Main Frame L100 12 100160100
Main Frame L150 12 100160150

When ordering the parts No. 1-3, 5-9 and 11, please contact your dealer with the serial
number of your screening bucket.
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9.6 EX and WL Models Bearings / Pull side

Item
No. Spare Part No. Description Qty
11 900000160 Bearing house EX/WL (pull) 1
2 806013305 Washer (thickness 5 mm) 1
14 900001160 Bearing house end cap EX/WL, (pull, open) 1
4 900000600 Spherical roller bearing, 60/110/28 1
16 800751608 Drive shaft end plate, thickness 8 mm 1
6 900709010 Seal 70/-90/-10 2
7 800001645 Drive shaft end bolt M16 x 45, 12.9 1
8 800000835 Bearing house end cap bolt M8 x 35, 12.9 4
9 800001225 Bearing house bolt DIN 912 M12 x 25, 12.9 4
10 800706024 Bushing -60/-70/-24 1
12 720206019 Double sprocket EX/WL (16B or 20B) 1
13 800111870 Key -18/-11/-70 1
15 800706019 Bushing -60/-70/-19 1

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9.7 WL Models Bearings / Free Side

Item
No. Spare Part No. Description Qty
17 900000260 Bearing house EX/WL (free) 1
2 806013305 Washer (thickness 5 mm) 1
14 900001160 Bearing house end cap EX/WL, (pull, open) 1
4 900000600 Spherical roller bearing, 60/110/28 1
16 800751608 Drive shaft end plate, thickness 8 mm 1
6 900709010 Seal 70/-90/-10 2
7 800001645 Drive shaft end bolt M16 x 45, 12.9 1
8 800000835 Bearing house end cap bolt M8 x 35, 12.9 4
9 800001225 Bearing house bolt DIN 912 M12 x 25, 12.9 4
10 800706024 Bushing -60/-70/-24 1
12 720206019 Double sprocket EX/WL (16B or 20B) 1
13 800111870 Key -18/-11/-70 1
15 800706019 Bushing -60/-70/-19 1

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9.8 EX Models Bearings / Free Side

Item No. Spare Part No. Description Qty

1 900000260 Bearing house EX/WL (free) 1
2 806013305 Washer (thickness 5 mm) 1
3 900001260 Bearing house end cap, (free) 1
4 900000600 Spherical roller bearing, 60/110/28 1
5 800681605 Drive shaft end plate, thickness 5 mm 1
6 900709010 Seal 70/-90/-10 1
7 800001645 Drive shaft end bolt M16 x 45, 12.9 1
8 800000835 Bearing house end cap bolt M8 x 35, 12.9 4
9 800001225 Bearing house bolt DIN 912 M12 x 25, 12.9 4
10 800706024 Bushing -60/-70/-24 1

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9.9 L and SBF Models Bearing / Pull Side

Item No. Spare Part No. Description Qty

18 900000150 Bearing house L (pull) 1
20 805009803 Washer (thickness 3 mm) 1
24 900001150 Bearing house end cap L, (pull, open) 1
22 900000500 Spherical roller bearing, 50/90/23 1
29 800751608 Drive shaft end plate, thickness 8 mm 1
21 900608010 Seal 60/-80/-10 2
30 800001645 Drive shaft end bolt M16 x 45, 12.9 1
25 800000835 Bearing house end cap bolt M8 x 35, 12.9 4
23 800001225 Bearing house bolt DIN 912 M12 x 25, 12.9 3
19 800605019 Bushing -50/-60/-19 1
28 720165017 Double sprocket L -model 16B, Z=17 1
27 800091465 Key -14/-9/-60 1
26 800605041 Bushing -50/-60/-41 1

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9.10 L and SBF models bearing / free side

Spare part
Item No. No. Description Qty
31 900000250 Bearing house L (free) 1
20 805009803 Washer (thickness 3 mm) 1
33 900001250 Bearing house end cap L, (free, closed) 1
22 900000500 Spherical roller bearing, 50/90/23 1
32 800681605 Drive shaft end plate, thickness 5 mm 1
21 900608010 Seal 60/-80/-10 2
30 800001645 Drive shaft end bolt M16 x 45, 12.9 1
25 800000835 Bearing house end cap bolt M8 x 35, 12.9 4
23 800001225 Bearing house bolt DIN 912 M12 x 25, 12.9 3
19 800605019 Bushing -50/-60/-19 1

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WARRANTY TERMS

In accordance to these warranty terms, the seller will undertake to repair

such defects to the REMU bucket provided it was new on the day of
delivery which is due to material and manufacturing flaws that have been
ascertained and approved by the manufacturer.

The warranty for such repairs that have been done during the validity time
of the warranty is no longer effective after the warranty of the unit has
expired.

1. If operated during extreme cold temperatures, the warranty of the unit

is only effective if the outside temperature does not go below -25
degrees Celsius (-13 Fahrenheit).

2. The warranty comprises:

− parts made by the manufacturer
− parts made by subcontractors to the extent that these are covered by
the subcontractor’s warranty
− labour costs for normal working times (excluding weekend and
overtime extras)

3. The warranty does not comprise:

− parts that wear out normally, such as hoses, gaskets and chains
− damages that have occurred due to normal wear
− standing time or other indirect damages
− direct or indirect damages due to the use of parts that are not originals
from the manufacturer
− damages that have occurred because of incorrect use
− damages that have occurred because of using bigger base machine
with the bucket than has been recommended by the manufacturer
− travel expenses, overtime and weekend extras
− transport and postage costs
− faults that have occurred in vents, engines and pumps because of
impurities in the hydraulic oil
− travel expenditures
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4. Warranty claims are dealt with only on the basis of written reports. A
claim for compensation is made by the buyer or his representative (also
the seller) and it must be sent to the distributor for forwarding to the
manufacturer no less than 14 days after the damage has occurred.

The manufacturer is not liable to process warranty claims that have not
reached the manufacturer within a month from when the damage has
occurred. The defective parts must be sent to the manufacturer or his
representative together with the warranty claim, unless some other
agreement has been reached.

5. The following conditions must be met for the warranty claim to be

valid:
− the damage has occurred during circumstances seen as normal
− the operating and maintenance regulations supplied by the
manufacturer have been followed
− the warranty repairs have been carried out by the seller of the unit or by
a workshop that has been authorised by him or his representative
− original parts have been used during repairs and maintenance

6. The decision for liability will be announced in writing. Spare parts

covered by the warranty must be ordered through the manufacturer.

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