852xbakp f6xs Manual

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It

Effective: HY25-1240-M1/US December 2020


Supersedes: HY25-1240-M1/US January 2020

Power Take-Offs Owner's Manual


230, 231, 236, 238, 270, 271, 272, 282, 800,
852, 885 Series

s K a r k e r Chelsea E N G I N E E R I N G YOUR SUCCESS.


Parker Hannifin Corporation
Chelsea Products Division
Olive Branch, MS 38654 USA
Bulletin HY25-1240-M1/US Owner's Manual
Allison installation PowerSliift PTOs

PTO Openings

Allison Series Converter Housing Options


Pressure Lube Hose Connection

У
Tee Purchased Separately .032" ORIFICE
С Hose
V

Bi 3ili
Hose Furnished with PTO 7 Input Shaft of PTO

Chart I
Dimensional Information
Tee Fitting 378840 378880 - NLA 378970 378897
D .750"-16U.N.F.2A .875"-14U.N.F.2A 1.062"-12 U.N.F.2A 1.312"-12 U.N.F.2A
E .250"-18 NPTF .250"-18NPTF .250"-18 NPII- .250"-18 NPTF
F .750"-16U.N.F2B .875"-14U.N.F.2B 1.062"-12U.N.F2B 1.312"-12 U.N.F.2B

* N O T E : T h e .032" [0.81 m m ] orifice is built into all pressure lubed idler shafts. N o additional orifices are
required w h e n using t h e s e pressure lubed shafts.

N O T E : C h e c k T h r e a d Size on C o o l e r Return Port Fitting to D e t e r m i n e Correct T Fitting.

HT-740
78T
HT-750D
T Fitting 378897

5.6
[142.24:
IVIain Pressure
1/8 NPT 90-175 PSI
^ 3.5
6.3-12.2 Kg/cm^
Lube Tap [88.9]
1-15/16 O-Ring 35-45 PSI
2.4-3.2 Kg/cm^

CLT-750
T Fitting 378897


5.6
[I42.243.
IVIain Pressure
1/8 NPT 90-270 PSI

Lube Tap
1-15/16 O-Ring 35-45 PSI
J . 3.5
[88.9]
6.3-19 Kg/cm^

2.4-3.2 Kg/cm^

1. Converter Driven PTO Drive Gear


2. Engine Driven PTO Drive Gear

44 Parker Hannifin Corporation


Chelsea Products Division
Pholcoi
Bulletin HY25-1240-м 1/US Owner's Manual
Allison Installation PowerShift PTOs

PTO Openings (Continued)

HT-70

Main Pressure
Lube Tap 1/8 NPT 90-240 PSI
1/8 NPT 5-15 PSI 7.7-16.8 Kg/cm^
.35-1.05 Kg/cm^

4460

JLubeTap Main Pressure


1/8 NPT 5-15 PSI 1/8 NPT 110-240 PSI
.35-1.05 Kg/cm^ 7.7-16.8 Kg/cm^

38T
5000 Series Main Pressure
1/4 NPT 100-215 PSI
7-14.4 Kg/cm^

^15.24]

© 1.6
[40.64]
AC
J
I Lube Tap
' 1/4 NPT 15-35 PSI
1.05-2.4 Kg/cm^

8000 Series
43T
LubeTap Main Pressure
1/8 NPT 5-15 PSI 1/4 NPT 140-230
[170.18]
9-15Kg/cm2

1. Converter Driven PTO Drive Gear


2. Engine Driven PTO Drive Gear

45 Parker Hannifin Corporation


r.holcoa Prnrll rnt.4 niui.4inn
Bulletin HY25-1240-M1/US Owner's Manual
Allison Installation PowerShift PTOs

PTO Openings (Continued)

MT-30-42 57T 57T

6 Speed - i

3341-3441- Ц1

t:
. 11-9 Main Pressure
LubeTap
[302.26] 1/8 NPT 90-200 PSI
3/8 NPT 12-20 PSI
6.3-14 Kg/cm^
.92-1.4 Kg/cm^

AT-540 Lube Tap


3/4 O-Ring 50-70 PSI
4 Speed 3.5-4.9 Kg/cm!,

T Fitting 378840,

11.9 Main Pressure


[302.26] 1/8 NPT 90-150 PSI
6.3-10.5 Kg/cm^

MT-640, MT-650 (64 Teeth) 4 & 5 Speed

T Fitting 378880 5.6


JJ42.24]-
Lube Tap
Before Nov. 1974
Use T Fitting
7/8" O-Ring 25-30 PSI
1.75-2.1 Kg/cm=i

After Nov. 1974 Main Pressure


. 13.5
UseT Fitting 378970 1/4 NPT 140-230 PSI
[342.9] [330.2]
1-1/16" O-Ring 25-30 PSI 9-15Kg/cm2
1.75-2.1 Kg/cm^

Allison 1000, 2000/2500 (64 Teeth)


Install Tee Fitting Here
From Cooler Return P o r t -

Ш1М PRESSURE W

NOTE: Use cooler return port for PTO lubrication. Tine T fitting is to be installed in the port that is coming from the cooler
back to the transmission.

1. Converter Driven PTO Drive Gear


2. Engine Driven PTO Drive Gear

46 Parker Hannifin Corporation


Chelsea Produnts DiuiBinn
Ohnlor
Installation Kits: 329909-12X (12V) 378414 Air Pressure Protection Valve
CO
329909-24X (24V) 373416 Hex. Nipple - 3-
379131-1 Reducer 379044-6 Nylon Tubing - Ю 2
(ft ^Ш I
n5 a
о g-
Air Supply 90-140 P S I - 00
NS : о
•с =r. ^

(D &> о
ro"
w
о
m
О
(ft
3
iI ei
О (ft"
N>
< (ft
о" Ф "
379265 Grommet 3 (ft
Йо
ГО

329129-1X
Hose Ass'y
To Lubrication 3» о
Source on
Transmission
1=
(D CD
zr _

О
(ft

379900 Fuse
Holder Ass'y 6 ^ To maintain proper hydraulic pressure to PTO clutch, connect Chelsea specified wire to Allison "PTO
w / 1 0 AMP Fuse 379257 Splice Request" circuit wire/pin within transmission TCM. Location of PTO Request wire/pin is dependant on
Connector Transmission Location Code. For assistance, contact your local Allison representative or contact Allison
Vehicle Battery or Technical Assistance at 1-800-252-5283.
Ignition Source

-| ^ Strip Wire Ends .25" Prior to Installing in Spade Terminal (As Necessary).

A WARNING: Connect directly to air supply. Do not use tubing between air supply and pressure protection valve. (SK-605 Rev A)
Installation Kits; 329911X (12V/24V) ro m Ф > 3
(D
a I
s 3? w" W
_ o§
P
00
M
-378414 Pressure Protection Valve СЛ О
Ф
^ о tt
378416 Hex. Nipple
(5"
(A
^ 3
t Air Supply 90-140 PSI
о w (Я
SE
^ л"
Ф ^

Й0
CO

7 о
<0 CD
—I —I
CO Ф

329280 Fitting
Included witti
329129-1X
w

^ To maintain proper hydraulic pressure to PTO


clutch, connect Chelsea specified wire to
Allison "PTO Request" circuit wire/pin within
Orient the 34-P-316 transmission TCM. Location of PTO Request
Cover Plate Tlireaded Port wire/pin is dependant on Transmission
Over the PTO Input Gear Location Code. For assistance, contact your
local Allison representative or contact Allison
Technical Assistance at 1-800-252-5283.
-Input Gear

A \ WARNING: Connect directly to air supply. Do not use tubing between air supply and pressure protection valve.
NOTE: Strip Wire Ends .25" Prior to Installing Fork and Butt Connectors (SK-606 Rev A)
Bulletin HY25-1240-IV11/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission
Shift Option P (12V) & Q (24V)
Remote Elec/Air w/o EOC
272/282 Series

> >

X X
c\J
T
6 о
5 5
СП СП

в
2

49 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Branch, IVIS 38654 USA
Bulletin H Y 2 5 - 1 2 4 0 - м 1/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission
Shift Option A
Manual Air Shift Valve w/o EOC cc

230/231 Series (£)

For 272/282 Shift Option A



See page 22

Ш
>
CD

О
Q.
P

Ф
Q.
TD
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га E
>- Ф
Q. to
Q. >,
3 w
" 2
ra £
5
03 ra

II
Ф с
JD ra

f-Q ra1
X
CB CD
Ш .
^о so>
о ra
Q Q.
^ ra

3 "D

raоra§О)
.b

S X
тз -У Г
CD CO

CO СЛ
с
о
OJ OJ о
CO CO
сз
•Z.

S CD

50 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Brancin, IVIS 38654 USA
Bulletin HY25-1240-м 1/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission
Shift Option P (12V) & Q (24V) >
0)
Elec/AIr w/o EOC CC
h^
230/231 Series CO
CO
^

51 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Brancin, IVIS 38654 USA
Bulletin HY25-1240-м 1/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission
Shift Option N (12V) & J (24V)
Elec/AIr w/ EOC GC

230/231 Series
T

m
>
§
с
о

-a
с
со

с
ш
ш
g

^ о
о о
с 0)
о
Q с
§
^ ^
о. D)
о. с
=! =
« ш

t;
•G .9
.2D:
-а =

§s
с
ю

со
о -а
О с
7. Ш
(5 m

11
i t

52 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Brancin, IVIS 38654 USA
Bulletin HY25-1240-IV11/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission
Shift Option R (12V) & 4 (24V)
Remote Elec/Air w/ EOC
272 Series

> >
(M
C-SS
X X
(M
1- C\J
о о
О) a>
со со
о (У>

53 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Branch, IVIS 38654 USA
Bulletin HY25-1240-IV11/US Owner's Manual
Installation Sketches PowerShift PTOs
ALLISON
Allison Transmission Ю

Shift Option К (12V) & L (24V) >


Ф
Elec/Hyd w/ EOC QC
О
270/271 Series
I

to


Ш

54 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Branch, IVIS 38654 USA
Bulletin HY25-1240-IV11/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission M & S 5000, M & S 6000, OFS, CLT, HT and CLBT Series <
Shift Option К (12V) & L (24V) >
Elec/Hyd w/ EOC DC
270/271 Series I g

CO

o> cn
CM CM
CD O)
CO oo Ш
CM CM
CO CO g

D.

Ш
ё
z

55 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Branch, IVIS 38654 USA
Bulletin HY25-1240-м 1/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission
Shift Option К (12V) & L (24V)
Elec/Hyd w/ EOC QC

272 Series J in

CO

56 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Brancin, IVIS 38654 USA
Bulletin HY25-1240-м 1/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission Models M & S 5000, M & S 6000, OFS, CLT, HT & CLBT Series
Shift Option В (12V) & D (24V) - Elec/Hyd w/o EOC >
Ф
270/271 and a:

852 Series o>


CM
CO
I

о о
о о
ш ш
о о
> >
см ^
^00
с с
1с Ic
со со
о и

II
> >
см ТГ

X X
Ю СП
со со
со со 05 аз
CJ см см OJ
со со с^ со

•I
.. тэ
О)

S ScD
о -А
X

57 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Brancin, IVIS 38654 USA
Bulletin HY25-1240-м 1/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission Models AT, MT, WT, CLBT Series
Shift Option В (12V) & D (24V) >
Ф

Elec/Hyd w/o EOC cc

Ю
270/271 CM
CM
and 852 Series I

Q.
CO
о
О)

со
CD
^ m
S>
D_ Ф
^ CO
Ш О

S о

g o

>
c\i >
^
J^OU
X X
Ю Ol
1- ^
CO CO
c\i CM
CO CO

СЛ
'S

JO
я

58 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Brancin, IVIS 38654 USA
Bulletin HY25-1240-IV11/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission
Shift Option В (12V) & D (24V)
Elec/Hyd w/o EOC cc

272 Series
Ю

>
CJ >

X X
CM
y - CM
cil CM
аз 00
00 00
СП сл
03 = ^
,0) 03 0 Ш
I— CQ Q)fl)Ш
2
§ W
/\

59 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Branch, IVIS 38654 USA
Bulletin HY25-1240-м 1/US Owner's Manual
Installation Sketches PowerShift PTOs ALLISON
Allison Transmission
Shift Option G (12V) & H (24V)
Remote Elec/Hyd
272 Series

OJ CM
CX3 CO
O^ 05

60 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Brancin, IVIS 38654 USA
Owner's Manual
Bulletin HY25-1240-м 1/US
Installation Sketches PowerShift PTOs
ALLISON
Allison Transmission (SK-428 Rev D)
Shift Option S & T
Dump Back to PTO
Elec/Hyd w/o EOC
270/271 Series ^Ground

Battery

Air Supply

A
90-140 PSI

Installation Kits: 328715X - 12V S & T Shifter


328388-87X - 12V S Shifter
To Dump Pump To Dump Pump
328388-88X - 12VT Shifter
Hose Kit: 329365X Shifter Lower Port Shifter Raise Port
Л - 6 Feedback Kit: 329366-1X
Fitting Kit; 329297X (Allison 10ОО, 2000/2500 only)

61 Parker Hannifin Corporation


Chelsea Products Division
Chelsea Olive Brancin,IVIS38654 USA
PRODUCT WARRANTY CARD
Please complete registration online upon putting your Chelsea Product into service.
Refer to PTO name plate for model no. and date code.

FOLLOW LINK OR SCAN OR CODE TO REGISTER ONLINE:


Parker.com/ChelseaWarranty

^яя Chelsea
379624 G

LOCATE NEAR PTO CONTROL LOCATE ON SUN VISOR

POWER-SHIFTED PTO OPERATION


Q CO
Ш z
St es
о
S:9 H
0 ALL TRANSMISSIONS:
Ш гзо:
z к о ENGAGE PTO WITH ENGINE AT IDLE SPEED
о Ш sg
IS
P
Э
<

о
J2d;
Ш
f t

i
Ш

0.
<
V
m
<
h

« LU
0 1
z CO WARNING! DURING COLD WEATHER CLUTCH SHIFTED (POWER
SHIFT) POWER TAKE-OFFS MAY MOMENTARILY TRANSMIT POWER
к ш О Ш Q
EVEN WHEN DISENGAGED! CONSULT THE PTO OWNER'S MANUAL IN
Q. Ш THE GLOVE BOX FOR FURTHER EXPLANATION.
^ о Ш O ^
DCmi A
О I. О о CO

U- I - :
о
СП
й
379085-2 J EM Chelsea
Safety Guide
Selecting and Using Clielsea® Products
and Related Accessories

Guide de securite
Selection et utilisation des produits et
accessoires connexes de Chelsea® Products

Gufa deseguridad
Seleccion у uso de los productos Chelsea®
у los accesorios relacionados

еЯЯ Chelsea ENGINEERING YOUR SUCCESS.

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