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UMESH KAPASIYA

Mobile: +91 - 9871646074


E-mail: [email protected]

Achievement-driven professional, targeting senior level assignments in Quality Assurance with a leading
organization of repute

Dynamic career of nearly 14 years of experience in Quality Assurance and Inspections

Experienced in implementing processes & procedures such as Problem Solving Techniques,


5-S implementation, Kaizen Implementation to facilitate robust quality management
systems, process optimization & control, in-process / materials quality control and
documentation

PROFILE Managing process improvements and quality related activities involving resource planning, in-
process inspection and co-ordination with internal departments
SUMMAR
Y Executing development of new products and moulds as per drawing utilizing processes and
tools in most efficient & timely manner

Expertise in conducting inspections of new parts under development by utilizing various


instruments such as Digimatic Vernier, Micrometer, Point Micrometer Height Gauge, 2D
Height Master, Profile Projector, Stereo Zoom Microscope, Metallurgical Microscope,
Roughness Tester and Coating Thickness Tester
Comprehensive knowledge of Kaizen, 5S, 5M, Quality Circle, 7QC Tools, POKA-YOKE norms &
practices for quality & productivity improvement
CORE COMPETENCIES
An effective communicator with strong planning, interpersonal and people management skills
~ Quality Assurance ~ Testing & Inspections ~ Process Improvement
~ Quality Implementation ~ Liaison & Coordination ~ Rejection analysis

ORGANIZATIONAL EXPERIENCE

Senior Executive (Quality Assurance- Incoming Quality Control) at Indeutsch Industries (P) Ltd., Noida Since Aug’12

Key Result Areas:


 Formulating Q.A plan for final inspection of products before dispatch as per customer requirements; attending meeting
with the vendors
 Executing inspection if incoming raw material and approval of new product sample
 Conducting validation, stability studies, quality audits, facility up gradation to meet the requirements of regulated
market
 Organising continuous audits to ensure compliance and proper functioning of the process
 Ensuring that the teams adhere to all the quality standards and procedures through precision/ calibration and
monitoring sessions
 Taking initiatives through various training programs in coordination with training teams to optimise and take corrective
actions on the basis of quality checks
 Generating incident report during QC analysis failures
 Managing testing of raw materials, packing materials, in process materials, and finished goods; leading investigation of
out of specification results & market complaints
 Reviewing SOPs, technical specifications, batch manufacturing record, validation protocols, validation reports and other
quality documents & change-control procedures for SOPs
 Developing methods and validating analytical systems like rigorous testing of the methods to ensure that they are
precise, accurate, reproducible, "fool-proof" & specific to the product
 Writing & reviewing detailed documents explaining about the work & its results, in terms of product purity and activity
 Implementing testing procedures and systems as well as setting up testing facilities for various tests
 Determining training needs on P.P.C. & shop floor operations of the employees to enhance their operational efficiency
leading to increased productivity
 Ascertaining the specific training needs of subordinates and accordingly arranging training programs for improving
learning curve towards product presentation

Highlight:
 Merit of visiting three companies in Pune though CII
Assistant Engineer (Quality Assurance-In process) at Thai Summit Neel Auto (P) Ltd., Gurgaon from Jul’11 - Aug’12

Key Result Areas:


 Executed process inspection of in-house parts and approval of new product sample
 Formulated Q.A plan for final inspection of products before dispatch as per customer requirements
 Drafted inspection standards of in-house parts as per part drawing and control plan
 Ensured and maintained 5S, quality, safety and documentation in Quality Room & Shop Floor
 Led implementation of Poka-Yoke (fool proofing devices) on line to reduce in-house rejection and customer complaints
 Performed lab test such as Nugget Test, Weld Penetration Test & Load Test
 Conducted Customers Return Sample Analysis & In-house Rejection Analysis by using 7QC Tools

Senior Quality Inspector (Quality Assurance- In-process & Incoming Quality Control) at Delphi Automotive System
Pvt. Ltd. Noida, U.P. from Sep’04 - May’11

Key Result Areas:


 Supervised Process Quality including first part approval, dock audit and final inspection
 Performed layout inspection of new parts under development using instruments like Digimatic Vernier, Micrometer,
Height Gauge, Profile Projector and Electronic Height Gauge
 Led inspection of child parts & PPAP
 Conducted Rubber Process Analysis for testing machine & universal testing machine

Highlights:
 Received:
o Thank You Fish Award for directing efforts to maintain Quality Standards of the product (Noida Team)
o Thank You Fish Award for achieving consistency in quality supplies to GM (Noida Team)
o Excellence Award by Delphi Automotive System Pvt. Ltd. (Noida Team)

ACADEMIC DETAILS

2011 Diploma in Mechanical Engineering from Maharashtra University; secured A Grade


2011 B.A. from C.C.S. University, Meerut; secured 50%
2003 ITI in Electrician Trade from U.P. Board; secured 80%

TECHNICAL SKILLS

 Windows XP, 98, Vista, Windows 7


 MS Office

TRAINING

 Completed 7 QC Awareness & Application Training from TUV India

PERSONAL DETAILS

Date of Birth: 21st November 1983


Languages Known: English & Hindi
Current Address: Phase II, Noida (U.P.)
Permanent Address: H.N.3/247 Davi Pura, 2nd Bulandshahr – 203001, (U.P.)

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