CFD SG
CFD SG
CFD SG
Since 2009
PDH Credits:
3 PDH
Course No.:
CFD101
Publication Source:
US Dept. of Energy
Fundamentals Handbook – Engineering Symbology, Prints,
and Drawings – Module 2
Pub. # DOE-HDBK-1016/1-93
Release Date:
Jan. 1993
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liabilities arising therefrom.
TABLE OF C ONTENTS
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
OBJECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Symbology . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Valve Symbols . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Valve Actuators . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Control Valve Designations . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Piping Systems . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Instrumentation . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sensing Devices and Detectors . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Modifiers and Transmitters . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Indicators and Recorders . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Controllers . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Examples of Simple Instrument Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Components . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Miscellaneous P&ID Symbols . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Summary . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TABLE OF C ONTENTS
LIST OF FIGURES
Figure 12 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
LIST OF TABLES
REFERENCES
ANSI Y32.2 - 1975, Graphic Symbols for Electrical and Electronic Diagrams, American
National Standards Institute.
Jensen - Helsel, Engineering Drawing and Design, Second Ed., McGraw-Hill Book
Company, New York, 1979.
Lenk, John D., Handbook of Logic Circuits, Reston Publishing Company, Reston,
Virginia, 1972.
Wickes, William E., Logic Design with Integrated Circuits, John Wiley & Sons, Inc,
1968.
Naval Auxiliary Machinery, United States Naval Institute, Annapolis, Maryland, 1951.
TPC Training Systems, Reading Schematics and Symbols, Technical Publishing Company,
Barrington, Illinois, 1974.
Zappe, R.W., Valve Selection Handbook, Gulf Publishing Company, Houston, Texas,
1968.
TERMINAL OBJECTIVE
1.0 Given an engineering print, READ and INTERPRET facility engineering Piping and
Instrument Drawings.
ENABLING OBJECTIVE S
1.1 IDENTIFY the symbols used on engineering P&IDs for the following types of valves:
1.2 IDENTIFY the symbols used on engineering P&IDs for the following types of valve
operators:
1.3 IDENTIFY the symbols used on engineering P&IDs for educators and ejectors.
1.4 IDENTIFY the symbols used on engineering P&IDs for the following lines:
a. Process
b. Pneumatic
c. Hydraulic
d. Inert gas
e. Instrument signal (electrical)
f. Instrument capillary
g. Electrical
1.5 IDENTIFY the symbols used on engineering P&IDs for the following basic types of
instrumentation:
1.6 IDENTIFY the symbols used on engineering P&IDs to denote the location, either local
or board mounted, of instruments, indicators, and controllers.
1.7 IDENTIFY the symbols used on engineering P&IDs for the following types of instrument
signal controllers and modifiers:
a. Proportional
b. Proportional-integral
c. Proportional-integral-differential
d. Square root extractors
1.8 IDENTIFY the symbols used on engineering P&IDs for the following types of system
components:
a. Centrifugal pumps
b. Positive displacement pumps
c. Heat exchangers
d. Compressors
e. Fans
f. Tanks
g. Filters/strainers
1.9 STATE how the following valve conditions are depicted on an engineering P&ID:
a. Open valve
b. Closed valve
c. Throttled valve
d. Combination valves (3- or 4-way valve)
e. Locked-closed valve
f. Locked-open valve
g. Fail-open valve
h. Fail-closed valve
i. Fail-as-is valve
1.10 Given an engineering P&ID, IDENTIFY components and DETERM INE the flowpath(s)
for a given valve lineup.
1.11 IDENTIFY the symbols used on engineering fluid power drawings for the following
components:
a. Pump
b. Compressor
c. Reservoir
d. Actuators
e. Piping and piping junctions
f. Valves
1.12 Given a fluid power type drawing, DETERM INE the operation or resultant action of the
stated component when hydraulic pressure is applied/removed.
To read and understand engineering fluid diagrams and prints, usually referred
to as P&IDs, an individual must be familiar with the basic symbols.
a. Proportional
b. Proportional-integral
c. Proportional-integral-differential
d. Square root extractors
Symbology
To read and interpret piping and instrument drawings (P&IDs), the reader must learn the meaning
of the symbols. This chapter discusses the common symbols that are used to depict fluid system
components. When the symbology is mastered, the reader will be able to interpret most P&IDs.
The reader should note that this chapter is only representative of fluid system symbology, rather
than being all-inclusive. The symbols presented herein are those most commonly used in
engineering P&IDs. The reader may expand his or her knowledge by obtaining and studying the
appropriate drafting standards used at his or her facility.
Valve Symbols
Valves are used to control the direction, flow rate, and pressure of fluids. Figure 1 shows the
symbols that depict the major valve types.
It shoud be noted that globe and gate valves will often be depicted by the same valve symbol.
In such cases, information concerning the valve type may be conveyed by the component
identification number or by the notes and legend section of the drawing; however, in many
instances even that may not hold true.
Valve Actuators
Some valves are provided with actuators to allow remote operation, to increase mechanical
advantage, or both. Figure 2 shows the symbols for the common valve actuators. Note that
although each is shown attached to a gate valve, an actuator can be attached to any type of valve
body. If no actuator is shown on a valve symbol, it may be assumed the valve is equipped only
with a handwheel for manual operation.
The combination of a valve and an actuator is commonly called a control valve. Control valves
are symbolized by combining the appropriate valve symbol and actuator symbol, as illustrated
in Figure 2. Control valves can be configured in many different ways. The most commonly
found configurations are to manually control the actuator from a remote operating station, to
automatically control the actuator from an instrument, or both.
Note that the symbols alone in Figure 3 do not provide the reader with enough information to
determine whether applying air pressure to the diaphragm opens or closes the process control
valve, or whether energizing the solenoid pressurizes or vents the diaphragm. Further, Figure 3
is incomplete in that it does not show the electrical portion of the valve control system nor does
it identify the source of the motive force (compressed air). Although Figure 3 informs the reader
of the types of mechanical components in the control system and how they interconnect, it does
not provide enough information to determine how those components react to a control signal.
Control valves operated by an instrument signal are symbolized in the same manner as those
shown previously, except the output of the controlling instrument goes to the valve actuator.
Figure 4 shows a level instrument (designated "LC") that controls the level in the tank by
positioning an air-operated diaphragm control valve. Again, note that Figure 4 does not contain
enough information to enable the reader to determine how the control valve responds to a change
in level.
An additional aspect of some control valves is a valve positioner, which allows more precise
control of the valve. This is especially useful when instrument signals are used to control the
valve. An example of a valve positioner is a set of limit switches operated by the motion of the
valve. A positioner is symbolized by a square box on the stem of the control valve actuator. The
positioner may have lines attached for motive force, instrument signals, or both. Figure 5 shows
two examples of valves equipped with positioners. Note that, although these examples are more
detailed than those of Figure 3 and Figure 4, the reader still does not have sufficient information
to fully determine response of the control valve to a change in control signal.
In Example A of Figure 5, the reader can reasonably assume that opening of the control valve
is in some way proportional to the level it controls and that the solenoid valve provides an
override of the automatic control signals. However, the reader cannot ascertain whether it opens
or closes the control valve. Also, the reader cannot determine in which direction the valve moves
in response to a change in the control parameter. In Example B of Figure 5, the reader can make
the same general assumptions as in Example A, except the control signal is unknown. Without
additional information, the reader can only assume the air supply provides both the control signal
and motive force for positioning the control valve. Even when valves are equipped with
positioners, the positioner symbol may appear only on detailed system diagrams. Larger, overall
system diagrams usually do not show this much detail and may only show the examples of
Figure 5 as air-operated valves with no special features.
A control valve may serve any number of functions within a fluid system. To differentiate
between valve uses, a balloon labeling system is used to identify the function of a control valve,
as shown in Figure 6. The common convention
is that the first letter used in the valve designator
indicates the parameter to be controlled by the
valve. For example:
F = flow
T = temperature
L = level
P = pressure
H = hand (manually operated valve)
Piping Systems
Instrumentation
TAB LE 1
Instrument Identifiers
Type of Indicator
Sensed Parameter or Controller Type of Component Type of signal
The first three columns above are combined such that the resulting instrument identifier indicates
its sensed parameter, the function of the instrument, and the type of instrument. The fourth
column is used only in the case of an instrument modifier and is used to indicate the types of
signals being modified. The following is a list of example instrument identifiers constructed from
Table 1.
The parameters of any system are monitored for indication, control, or both. To create a usable
signal, a device must be inserted into the system to detect the desired parameter. In some cases,
a device is used to create special conditions so that another device can supply the necessary
measurement. Figure 9 shows the symbols used for the various sensors and detectors.
Sensors and detectors by themselves are not sufficient to create usable system indications. Each
sensor or detector must be coupled with appropriate modifiers and/or transmitters. The
exceptions are certain types of local instrumentation having mechanical readouts, such as bourdon
tube pressure gages and bimetallic thermometers. Figure 10 illustrates various examples of
modifiers and transmitters. Figure 10 also illustrates the common notations used to indicate the
location of an instrument, i.e., local or board mounted.
Controllers
The pneumatic level transmitter (LT) illustrated in Figure 14 (B) senses tank level. The output
of the level transmitter is pneumatic and is routed to a board-mounted level modifier (LM). The
level modifier conditions the signal (possibly boosts or mathematically modifies the signal) and
uses the modified signal for two purposes. The modifier drives a board-mounted recorder (LR)
for indication, and it sends a modified pneumatic signal to the diaphragm-operated level control
valve. Notice that insufficient information exists to determine the relationship between sensed
tank level and valve operation.
Components
Within every fluid system there are major components such as pumps, tanks, heat exchangers,
and fans. Figure 15 shows the engineering symbols for the most common major components.
In addition to the normal symbols used on P&IDs to represent specific pieces of equipment, there
are miscellaneous symbols that are used to guide or provide additional information about the
drawing. Figure 16 lists and explains four of the more common miscellaneous symbols.
Summary
In this chapter the common symbols found on P&IDs for valves, valve operators, process
piping, instrumentation, and common system components were reviewed.
3-way valves are sometimes drawn in the position that they will fail to instead of always being
drawn in their "normal" position. This will either be defined as the standard by the system of
drawings or noted in some manner on the individual drawings.
Summary
This chapter reviewed the basic symbology, common standards, and conventions used on
P&IDs, such as valve conditions and modes of failure. This information, with the
symbology learned in the preceding chapter, provides the information necessary to read
and interpret most P&IDs.
The ability to read and understand prints is achieved through the repetitive
reading of prints.
Exa mple
At this point, all the symbols for valves and major components have been presented, as have the
conventions for identifying the condition of a system. Refer to Figure 18 as necessary to answer
the following questions. The answers are provided in the back of this section so that you may
judge your own knowledge level.
a. Centrifugal pump
b. Heat exchanger
c. Tank
d. Venturi
e. Rupture disc
f. Relief valve
g. Motor-operated valve
h. Air-operated valve
i. Throttle valve
j. Conductivity cell
k. Air line
l. Current-to-pneumatic converter
m. Check valve
n. A locked-closed valve
o. A closed valve
p. A locked-open valve
q. A solenoid valve
3. Which valves would need to change position in order for Pump B to supply flow to only
points G and H?
1. a. A or B
b. C or D
c. E
d. 31
e. 1
f. 8 or 17
g. 2,3,7 or 16
h. 10, 21
i. 12 or 24
j. 26
k. 32
l. 28
m. 5 or 14
n. 18 or 19
o. 18 or 19
p. 4
q. 11 or 23
3. Open 18 and/or 19
Shut 13 and 25
Summary
This chapter provided the student with examples in applying the material
learned in Chapters 1 and 2.
Fluid power diagrams and schematics require an independent review because they
use a unique set of symbols and conventions.
a. Pum p d. Actuators
b. Com pressor e. Piping and piping junctions
c. Reservoir f. Valves
EO 1.12 Given a fluid power type drawing, DETERM INE the operation
or resultant action of the stated component when hydraulic
pressure is applied/removed.
Different symbology is used when dealing with systems that operate with fluid power. Fluid
power includes either gas (such as air) or hydraulic (such as water or oil) motive media. Some
of the symbols used in fluid power systems are the same or similar to those already discussed,
but many are entirely different.
Pumps
Reservoirs
Reservoirs provide a location for storage of the motive media (hydraulic fluid or compressed gas).
Although the symbols used to represent reservoirs vary widely, certain conventions are used to
indicate how a reservoir handles the fluid. Pneumatic reservoirs are usually simple tanks and
their symbology is usually some variation of the cylinder shown in Figure 20. Hydraulic
reservoirs can be much more complex in terms of how the fluid is admitted to and removed from
the tank. To convey this information, symbology conventions have been developed. These
symbols are in Figure 20.
Actuator
An actuator in a fluid power system is any device that converts the hydraulic or pneumatic
pressure into mechanical work. Actuators are classified as linear actuators and rotary actuators.
Linear actuators have some form of piston device. Figure 21 illustrates several types of linear
actuators and their drawing symbols.
Rotary actuators are generally called motors and may be fixed or variable. Several of the more
common rotary symbols are shown in Figure 22. Note the similarity between rotary motor
symbols in Figure 22 and the pump symbols shown in Figure 19. The difference between them
is that the point of the arrow touches the circle in a pump and the tail of the arrow touches the
circle in a motor.
Piping
The sole purpose of piping in a fluid power system is to transport the working media, at pressure,
from one point to another. The symbols for the various lines and termination points are shown
in Figure 23.
Valves
Valves are the most complicated symbols in fluid power systems. Valves provide the control that
is required to ensure that the motive media is routed to the correct point when needed. Fluid
power system diagrams require much more complex valve symbology than standard P&IDs due
to the complicated valving used in fluid power systems. In a typical P&ID, a valve opens, closes,
or throttles the process fluid, but is rarely required to route the process fluid in any complex
manner (three- and four-way valves being the common exceptions). In fluid power systems it
is common for a valve to have three to eight pipes attached to the valve body, with the valve
being capable of routing the fluid, or several separate fluids, in any number of combinations of
input and output flowpaths.
The symbols used to represent fluid power valves must contain much more information than the
standard P&ID valve symbology. To meet this need, the valve symbology shown in the
following figures was developed for fluid power P&IDs. Figure 24, a cutaway view, provides
an example of the internal complexity of a simple fluid power type valve. Figure 24 illustrates
a four-way/three-position valve and how it operates to vary the flow of the fluid. Note that in
Figure 24 the operator of the valve is not identified, but like a standard process fluid valve the
valve could be operated by a diaphragm, motor, hydraulic, solenoid, or manual operator. Fluid
power valves, when electrically operated by a solenoid, are drawn in the de-energized position.
Energizing the solenoid will cause the valve to shift to the other port. If the valve is operated
by other than a solenoid or is a multiport valve, the information necessary to determine how the
valve operates will be provided on each drawing or on its accompanying legend print.
Refer to Figure 25 to see how the valve in Figure 24 is transformed into a usable symbol.
Figure 26 shows symbols for the various valve types used in fluid power systems.
With an understanding of the principles involved in reading fluid power diagram, any diagram
can be interpreted. Figure 29 shows the kind of diagram that is likely to be encountered in the
engineering field. To read this diagram, a step-by-step interpretation of what is happening in the
system will be presented.
The first step is to get an overall view of what is happening. The arrows between A and B in
the lower right-hand corner of the figure indicate that the system is designed to press or clamp
some type of part between two sections of the machine. Hydraulic systems are often used in
press work or other applications where the work piece must be held in place.
With the basic function understood, a detailed study of the diagram can be accomplished using
a step-by-step analysis of each numbered local area in the diagram.
When PB-1 is pushed and S-1 energized, the 1-2 ports are aligned and 3-4 ports are
aligned. This allows hydraulic fluid to enter the top chamber of the piston and drive it
down. The fluid in the bottom chamber drains though the 3-4 ports back into the
reservoir. The piston will continue to travel down until either PB-1 is released or full
travel is reached, at which point the unloader (relief) valve will lift.
Several kinds of diagrams can be used to show how systems work. With an understanding of
how to interpret Figure 29, a reader will be able to interpret all of the diagrams that follow.
A pictorial diagram shows the physical arrangement of the elements in a system. The
components are outline drawings that show the external shape of each item. Pictorial drawings
do not show the internal function of the elements and are not especially valuable for maintenance
or troubleshooting. Figure 30 shows a pictorial diagram of a system.
A cutaway diagram shows both the physical arrangement and the operation of the different
components. It is generally used for instructional purposes because it explains the functions
while showing how the system is arranged. Because these diagrams require so much space, they
are not usually used for complicated systems. Figure 31 shows the system represented in
Figure 30 in cutaway diagram format and illustrates the similarities and differences between the
two types of diagrams.
A schematic diagram uses symbols to show the elements in a system. Schematics are designed
to supply the functional information of the system. They do not accurately represent the relative
location of the components. Schematics are useful in maintenance work, and understanding them
is an important part of troubleshooting. Figure 32 is a schematic diagram of the system
illustrated in Figure 30 and Figure 31.
Summary
This chapter reviewed the most commonly used symbols on fluid power
diagrams and the basic standards and conventions for reading and
interpreting fluid power diagrams.