Integrating Rockwell Automation

with Festo
Festo and Rockwell Automation

Festo has been a recognized partner of Rockwell Automation for nearly two decades, starting with
the Pyramid Solutions Program in the early 90’s to the Encompass program of today. We have a
long history of integrating control technology into valve manifolds, with many “firsts” to our credit:
• Integrated valve manifold technology
• Embedded SLC PLC into valve manifold
• Custom serial bus embedded through-out valve manifold, pneumatics and I/O
This is trend setting technology and establishes Festo as an innovator among our competition.
Combined with Rockwell Automation technology, we can provide customers with numerous
benefits such as time savings, component reduction, and improved diagnostics and
commissioning.
Please contact Festo when considering an automation supplier to valve interfaces, safety valves,
valve controllers, vision devices or other related automation products, to interface with your
Rockwell Automation control system.
You can review the samples of our Encompass referenced products below, or browse our 30,000+
automation components on our website, www.festo.com.

Valve Interfaces - Pneumatic Process Instruments

The Festo CPX/MPA pneumatic valve manifold provides The SFAW measures and monitors the flow, volume and
the widest array of functionality of any manifold in the temperature of liquid media in piping or valve terminals.
industry, including proportional and directional valves,
analog and digital I/O, and hybrid motion solutions.
Compatible with DeviceNet and Ethernet/IP.

Safety – Valves Valve Controllers – Pneumatic

The Festo MS6-SV is a safety dump valve (CAT4, pl “e”, Sil The Festo VPPM/MPA can provide up to 16 proportional
3) with an integrated soft-start function. Can be interfaced pressure regulators on one network interface.
with any Rockwell safety output device. Compatible with DeviceNet and Ethernet/IP.

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Industry 4.0 – always a finger on the pulse thanks to complete networking and partnerships
Many concepts from the past have been overtaken by the fourth industrial revolution: business models, partnerships, customer
interfaces, value chains, and even the traditional automation pyramid – all are undergoing huge change. As an innovator and
trendsetter in fieldbus technology, Festo will make a major contribution to reshaping the future with new concepts for Industry 4.0.
This includes new products, cloud services, apps, as well as a new online shop with comprehensive, integrated engineering
concepts. This will ensure that, in the medium term, data will be available seamlessly and globally on all user devices.

This is how the condition of Integration of Festo

Festo pneumatic products products as a module
is displayed within Shelby/ for the mobile applica-
Device Analytics tion TeamONE

Integration into the IoT environment Device analytics and “Shelby Appliance” TeamONE
from Rockwell Shelby works as a kind of black box and With TeamONE preventive maintenance
Rockwell offers several approaches for does not require configuration. Like the tasks can be organised into teams, and all
networking the Internet of Things for Festo IoT gateway, it automatically scans all the necessary data from the devices in a
industrial devices, machinery and systems devices that are connected and prepared system/machine can be displayed. This
and for making effective use of the for communication. It then sends their data speeds up troubleshooting. TeamONE is
resulting data: Device Analytics and as telegrams to higher-level units services. made available as a free app. Festo
TeamONE. Festo supports both approaches Shelby calls the devices cyclically approx. devices are integrated via an embedded
in this early phase with pilot projects. once per minute, offers dashboards and prototype module within this app. All the
also advanced diagnostic functions. relevant values of the Festo devices can be
displayed, as the small mobile phone
screenshots in the picture indicate.

3
 Software support tools

• Festo offers a variety of software for commissioning, testing, FACTORY ZONE

diagnosing, configuring and visualization of devices:
- Festo Maintenance Tool (CPX-FMT)
- Festo Automation Suite
- Festo Field Device Tool (FFT) I/O Ethernet/IP Allen-Bradley Pr
- Add-on Instructions for a variety of configuration needs
• The Festo Maintenance Tool for CPX can export parameter ControlNet
ST
DC INPU

configuration data to Studio 5000 via L5K AT

ST
AT
Diagnost

Ethernet UDP/TCP/IP

CPX/MPA valve terminal

Ethernet/IP

CPX-FB36 CTEL, High Servo pneumatic Digital/ Valve terminal MPA-S VPPM
w/DLR I-Port speed controllers Analog I/O Only with CI
Gateway counter, CMAX
Stratix switch
encoder CMPX
inputs
Onboard Ethernet/IP
motor
control proportional
2ZE2DA pressure
regulator

Ex. Encoder inputs Vision sensors SBSI

and DC motors

Proportional directional Rodless actuator DGCI

control valve VPWP

VTUG MPA-L MPA-C VTOC Air solenoid valve

Valve Terminals

CTEU-EP CPV PneumaticEnergy

Saving Module
MSE6-E2M

Proportional-pressure Position transmitter 16 input modules Vacuum Generator

regulator VPPM SDAT CTSL OVEM-LK
Accessories

Flow sensor Pressure sensors

Motor drive CMMT-AS/S
SFAW SPAU SPAE
Point to point applications
Sensors
CPX-AP-I... Modules

CPX-AP-I- CPX-AP-I- CPX-AP-I- CPX-AP-I- CPX-AP-I- VTUG-AP-I MPA-L-AP-I CPX-AP-I-4DI

4DI4DO 4AI 8DI-M8 8DI-M12 4IOL

CPX-AP-I-EP-M12

4
 Complete automation systems with Rockwell integration

ey Programmable Logic Controller Ethernet/IP Allen-Bradley 1734 IO Link

DC INPUT DC OUTPUT Analog Input Analog Output Relay Module ControlNet
t
ST ST ST ST
AT AT AT AT
ST ST ST ST
AT AT AT AT
Diagnostic Diagnostic Diagnostic Diagnostic

IO-Link
Ethernet/IP
Valve terminals
Ethernet/IP
th CIP safety

CTEU-EP
VTUG MPA-L

Ex. Allen-Bradley
Safety outputs
ArmorBlock CAPC
Guard Safety I/O
MPA-C VTOC

Safety valve Integrated motor EMCA

MS6-SV
CPV

Accessories

Valve terminal
VTSA-F-CB

Proportional-pressure Position transmitter

regulator VPPM SDAT

Motor drive CMMO-ST/

Rotary actuator ERMO
3-axis Cartesian robot Motor drive CMMO-ST/ 16 input modules Vacuum generator
Electric cylinder EPCO CTSL OVEM-LK

Sensors
Simplified Motion Series

Mini slide Spindle axis Toothed belt axis Rotary drive Parallel gripper
EGSS ELGS-BS ELGS-TB ERMS EHPS

Flow sensor Pressure sensors

SFAW SPAU SPAE

5
 PROCESS ZONE

I/O Ethernet/IP Allen-Bradley Programmable Logic Controller

DC INPUT DC OUTPUT Analog Input Analog Output Relay Module ControlNet
ControlNet
ST ST ST ST
AT AT AT AT
ST ST ST ST
AT AT AT AT
Diagnostic Diagnostic Diagnostic Diagnostic

Control
cabinet CPX-P FB36 CTEL, I-Port Digital/ Valve terminal MPA-S VPPM
w/DLR Gateway Analog/
HART

Quarter turn
actuator DAPS

Ball valve
VZBE
Binary sensor Positioner
SRBC CMSX

Quarter turn
actuator DFPD

Butterfly valve
NAMUR valve VZAV
industrial

VSNC
sanitary

Analog sensor
SRAP
Linear actuator
DLP

Sanitary ball
valve VZBD Media valve Gate valve
VZWF Linear actuator
DFPI VZKA

Pinch valve
Media pressure Food ball VZQA
sensor SPAW valve VZBB
Water flow
Specialty pilot valve
sensor SFAW
VOFD

Food butterfly Media pressure Angle seat valve

valve VZFA sensor SPTW VZXA

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Bus ode for EtherNet/IP valve terminal CPX-FB36 L5K/L5X support makes commissioning easy

Industry leading flexibility

Industry leading diagnostic capability
• DLR and QuickConnect support
Error reporting including:
• Up to 512 solenoids with one EtherNet/IP node
• Under voltage
• On-board proportional pressure regulators
• Short circuit
• On-board pressure transducers
• Broken wire
• Flexible pressure and voltage zones allow you to
• Out of range signal
support multiple safe machine zones
Diagnostics available via: • Pressure regulators, flow controls, hot swap plates
• Integrated web server and individual supply plates available at each valve
• Festo Maintenance Tool software • Integrated silencers save space and cost
• Status bits mapped as standard inputs • Long manifolds can be bisected by a flexible
connector allowing large assemblies to fit in
• Standard Rockwell CIP messages
standard control cabinets
• Configurable parameters for I/O, valves and more
Industry leading range of supported I/O types
• 24 V DC inputs/outputs
• High speed counter with motor control
modes
• Analog inputs/thermocouple/RTD/outputs

Bus node for EtherNet/IP distributed pneumatic I/O CPX-AP-I-EP

Industry leading flexibility

• Plug and Work. Bus node automatically recognizes
configuration
• L5X export function automatically creates:
• Generic Ethernet set-up
• Configuration data for Forward-Open message
• Meaningful Tag Names and data types to
match function
• Ladder logic to transfer data
• Data-structure for diagnostics
• L5X facilitates disaster recovery situations, all data in
PLC project
• Fixed I/O sizes possible to allow add-on modules
Industry Leading platform for distributed pneumatics and I/O
without reconfiguration
• DLR and QuickConnect support
• Web Server for easy parameterizing, diagnostics,
• Up to 80 modules (500 theoretically), 2kbytes of I/O firmware upgrade, L5X export
• Modules for pneumatics, I/O, IO-Link
• Fast cycle time << 1ms (500us typ for many modules)
• Up to 15m between modules (50m capable)
• Detailed diagnostics
• Power distribution daisy chained, plus Isolated for multiple supplies
• Bring pneumatics closer to actuators for increased performance

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CPX/MPA Valve terminal components overview

Electronics Pneumatics
Interface

Advanced Diagnostic Modular proportional Seven valve types in two

Capability including pressure regulators different sizes with flow
error logging. rates from 360 l/min to
2,900 l/min

EtherNet/IP or DeviceNet Wide variety of pneumatic functions

• Up to 9 I/O modules • Pneumatic Pressure Transducers • 3/2, 5/2, 5/3 valve functions. • Voltage zones
• Digital I/O • High Speed Counter • Sandwich pressure regulators • Sensor valves
• Analog I/O (0-10V & 4-20mA) • Motion Control Interfaces • Sandwich flow controls • Safety valves
• Thermocouple • I-Port and CPI master modules for • Hot swap plates • Soft start valves
• RTD connection • Pressure zones
to remote valve terminals

CTEU-EP EtherNet/IP Gateway

EtherNet/IP connection for:

• Valve Terminals • Sensors
• VTUG • SDAT, Cylinder position
• MPA-L • SPAU, Pressure
• MPA-C • Vacuum generator
• VTOC • OVEM-LK
• CPV • Input module
• Proportional-pressure regulator • CTSL
• VPPM

Features
• Two EtherNet/IP ports with DLR
(device level ring)
• QuickConnect
• Web server support
CPAC Splitter
• 1 ms RPI timing
Allows one CTEU to
• AUX power with isolation
control two devices
• IP65/67
• Up to 64 bytes in/64 bytes out
• Diagnostic capability
• Under voltage
• Short circuit

8
Overview: selected valve terminals/IO Link and peripheral products

Valve terminal Valve terminal Valve terminal Valve terminal

VTUG MPA-L MPA-C VTOC

• Low cost fixed grid valve • Modular, Low cost, light weight • Modular, clean design valve • Small, fixed grid valve terminal
manifold valve terminal with terminal for food applications. for pilot valve applications.
• Up to 24 valves and 48 • Up to 32 valves and 32 solenoid • Up to 32 valves and 32 solenoid • Up to 24 valves and 48
solenoid coils coils coils solenoid coils
• Flow rate from 150-780 l/min. • 3 different sizes possible on a • Flow rate from 150-680 l/min. • Flow rate 10 l/min.
single manifold • Multiple pressure zones • Multiple pressure zones
• Special features for cabinet
installation • Flow rate from 150-900 l/min.
• Sandwich regulators and
• 3 valve sizes multiple pressure zones

Valve terminal Safety valve Proportional-pressure Position transmitter

CPV MS6-SV regulator VPPM SDAT

• Compact, high flow valve Performance Level E safety valve The VPPM has the capacity to Transmitter solutions for large and
terminal. with integrated soft start. adapt precisely, for maximum small drives
• Up to 8 valves and 16 solenoid • Inexpensive: PL c, maximum flexibility with regard to • High repetition accuracy
coils safety: PL e electronic, pneumatic and
mechanical components. • Programmable IO-Link/
• Flow rate from 400-1600 l/min. • Integrated soft-start function switching output
• Proportional pressure regulator
• Multiple pressure zones, • Flow rate: up to 16,500 l/min. available in three sizes and • Five sensing ranges to match
Cabinet mounting options three pressure ranges. the most important standard
• 3 valve sizes strokes
• Flow rates from 1400—7000 l/
min. • Analogue current output,
switching output and IO-Link
combined in a single unit

More information can be found on our

website: www.festo.us/valveterminals
9
Overview: selected servo motors, drives and peripheral products

AC servo drive Low voltage servo drive ServoLite drive Integrated servo motor
CMMT-AS CMMT-ST CMMO-ST EMCA

• One of the most compact AC • Low-cost, compact servo drive • Low-cost, compact servo drive • Low-cost, compact servo drive
servo drives on the market • Supports 24...48 V DC motors • Supports 24 V DC motors • Brushless 24 V DC
• Power from 350 W to 2500 W
• Control via EtherNet/IP, • Control via IO-Link, Modbus TCP • Control via EtherNet/IP,
• Control via Ethernet/IP,
PROFINET, EtherCAT, Modbus or digital I/O PROFINET, EtherCAT, Modbus
PROFINET, EtherCAT, Modbus
TCP or digital I/O • Record table including position, TCP or digital I/O
TCP or digital I/O
• Record table including position, force and speed control with • Record table including position,
• Record table including position,
force and speed control with sophisticated sequencing force and speed control with
force and speed control with
sophisticated sequencing • AOI available sophisticated sequencing
sophisticated sequencing
• AOI available • AOI available • AOI available

Simplified Motion Series Electric parallel gripper Remote I/O terminals Vision sensors
SMS EHPS CPX-E SBSI

• End-to-end positioning • Compact gripper with integrated • Easily extend PLC functionality, • Detect part presence,
• Pressing motor and drive including modules for IO-Link orientation, length, position
• Adjustable speed and force master, digital I/O, analog I/O and and more
• Adjustable speed and force
fast counters • 1D/2D code reader
• Control via digital I/O or IO-Link • Control via digital I/O or IO-Link
• Control via EtherNet/IP, • Integrated lighting and lenses
• Easy wiring and configuration • Easy wiring and configuration
PROFINET, EtherCAT, Modbus TCP
saves time saves time • Powerful and fast software
or PROFIBUS
• Integrated motor reduces • Robust housing with IP67
cabinet space requirements protection

Servo press kit Applications for electric drives - connection to EtherNet/IP

YJKP
Festo – your partner for every stage of the process automation sequence
Your palletizing, clamping parts, pick & place or package sorting
application determines the solution – that holds true for control
technology, too. Festo’s control architecture is designed to meet your
needs in three ways:
• Tailored to your application
• Modular system including servo press software, electric cylinder • Ideal for integration into your overall coordinating/control systems
ESBF, servo motor and drive, force sensor, motion controller and
• Optimally designed for drive activation systems, whether electric,
required accessories
servopneumatic or pneumatic
• Less expensive than conventional servo press systems
• Ideal for product assembly and quality assurance With EtherNet/IP fieldbus
communication only point-to-point
motions are possible
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Overview: selected media valves, actuators, sensors and positioners

Ball valve assemblies Butterfly valve Media pressure sensor Positioner

KVZB assemblies KVZA SPAW CMSX

• 2 pcs, 3 pcs, 3 way and sanitary • Wafer and lug style according to • Monitor pressure of pneumatics, • Closed loop positioner for
bodies ANSI standard B16.5 hydraulics, water, gases and control of quarter turn actuators
• Simple pneumatic actuation • Assembled and tested with cooling media • Auto-teaching speeds up
• Dual piston rack and pinion single or double acting actuator • Stainless body and measurement commissioning
quarter turn actuator element
• ISO/NAMUR/VDI/VDE interface • Energy-efficient: no compressed
• Double acting and spring return • High-quality display for free
for accessories air consumption when at rest
actuators configuration of outputs
• ISO/Namur/VDI/VDE interfaces • Bi-directional bubble-tight shut • Easy to operate: housing • Feedback signal as standard
for accessories off rotatable 320°, display at 45° • Configurable safety position in
• Suitable for outdoor, hazardous • Media pressure up to 230 psi angle case of power failure
locations, and certain • Sizes: 1-1/2” to 12” • Accurate to 1% of full scale
washdown environments DN40 to DN300 • Repeatable to 0.1% of full scale
• Suitable for range of fluids and
inert gases

NAMUR valve Quarter turn actuator Linear actuator Controlled linear actuator
VSNC DFPD DLP DFPI

• Rotatable seal for 3/2- or 5/2- • Rack and Pinion pneumatic • Pneumatic linear actuator • Actuator for all linear operated
way function design • ISO/NAMUR/VDI/VDE interface process valves
• Wide choice for haz-loc • ISO/NAMUR/VDI/VDE interface for accessories • Position sensing via built-in
conditions (NEC500/ATEX) for accessories displacement encoder
• slot on body for sensors
• Robust and capable of high flow
• Epoxy-coating available for • Integrated air supply • With optional integrated
rates
washdown positioner and valve block
• Available coil voltages • Port pattern to Namur for
DC: 12, 24, 48 • High and low temperature solenoid valves to VDI/VDE 3845 • Position feedback via analogue
AC: 24, 48, 120, 230 variants 4...20 mA for simple diagnostics
• Piston spool or poppet design • Option for 180º rotation

More information can be found on our

website: www.festo.us/processproducts
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Applications for electric drives - connection to EtherNet/IP

Automated format adjustments and material handling systems

Motor drive CMMT-AS

Point to point applications

Integrated servo motor EMCA

3-axis Cartesian robot

Pressing parts into assembly

IO-Link

EGSS end-to-end actuator

for pressing applications

Motor drive CMMO-ST/ 2-axis Cartesian robot Motor drive CMMT-ST

Electric cylinder EPCO with E-cylinder for Z axis

Stepper drives for the X and Y axis

12
 Applications for electric drives - connection to EtherNet/IP

Servopneumatic palletizing system with electric stepper driven gripper

Stepper motor
EMMS-ST

EtherNet/ Servopneumatic controller CMAX

IP fieldbus Proportional directional Motor drive
Rodless actuator DGCI
module control valve VPWP CMMT-ST
FB36
Servopneumatic actuators for handling system Electric gripper ELGG

Hybrid gantry system

H-Gantry EXCH T-Gantry EXCT

2-axis gantry with discrete pneumatic Z axis or pneumatic gripper

Pneumatic cylinder
OR

EtherNet/ Motion controller CPX-CEC-M1-V3 Servo drive CMMP-AS-M0 Servo drive CMMP-AS-M0
IP fieldbus
module FB36

13
Applications for electric drives - connection to EtherNet/IP

Desktop automation - Fully electric or hybrid solutions LifeTech – Microplate Handling solutions
• Dispensing
• Dosing
• Specimen sampling
Small Parts Assembly & Manufacturing
Electronic module processing
• Fastening
• Bonding
• Screwing
• Coating
• Testing

Control of up to 2 EXCM Mini gantry systems

EtherNet/ CANopen gateway CM-HPP

IP Fieldbus Mini H-gantry EXCM-30
module FB36
Mini H-gantry EXCM-40

Dispensing/engraving/surface inspection

Interpolated 2D/3D motion using the

CPX-CEC-M1-V3 motion controller module
(CODESYS V3.5)

2D linear gantry YXCL

T-gantry EXCT

Motion controller CPX-CEC-M1-V3

T- gantry EXCT

EtherNet/ DS402/SoftMotion
IP Fieldbus
module FB36

Planar surface gantry EXCH

14
Applications for process automation - connection to Ethernet/IP

Decentralized process control Biotech/pharmecutical solutions

• Bioreactor
• CIP/SIP
• Mixing
• Sterilization
• Filtration

VPPM proportional pressure

Inert gas for air blanket

Valve terminal VTUG Valve terminal VTUG

Bioreactor vessel
life science diaphragm valve
life science angle seat valve

Skid based process control

Water treatment
• Membrane filtration
• Reverse osmosis
• Ultrafiltration
• UV filtration

16 bit analog input

Media pressure
sensor SPAW
Butterfly valve VZAV

15
Festo software support tools

Festo Maintenance Tool CPX-FMT

The CPX-FMT is a helpful tool for commissioning, configuration and
extended diagnosis of a CPX valve terminal. If Industrial Ethernet fieldbus
nodes like Ethernet/IP, ProfiNet and Modbus/TCP are used, CPX-FMT can
directly communicate with the CPX terminal via Ethernet connection. This
tool can export an L5K file for Logix 5000. Parameters and tag descriptions
can be stored in any Logix project.
www.festo.us/support

Festo Configuration Tool FCT

FCT (Festo Configuration Tool), a PC-based software package, provides an
easy-to-use, menu-driven environment which enables all motion control
parameters and profiles to be defined, verified, and easily downloaded to
the drive.
www.festo.us/support

PositioningDrives
PositioningDrives is the Festo tool for easy sizing and selection of
an electromechanical axis, including the actuator, motor and drive.
PositioningDrives takes the application details (e.g., load, repeatability,
orientation, motion profile, etc.) and provides axes that meet the
application requirements. PositioningDrives is free to download and use.
www.festo.us/support

Festo Field Device Tool FFT

The Festo Field Device Tool includes various services for all Ethernet-based
Festo field devices. It supports, among other features, the update of
firmware files to selected devices from Festo.
www.festo.us/support

Handling Guide Online HGO

HGO is an online configuration tool for sizing Cartesian robots. Easily size one, two and
three-axis Cartesian robots in minutes. Benefits of using HGO include: receive quote in 48
hours, CAD model and complete bill of materials available immediately and order with a
single part number.

EN - Subject to change
www.festo.us/HGO

Festo Automation Suite

The PC-based Festo Automation Suite software combines the parameterization, programming
and maintenance of Festo components in one program. It enables the entire drive package,
from the mechanical system to the controller, to be commissioned. Perfect for making industrial
automation simple and seamless.
11.2019

https://www.festo.com/net/SupportPortal/Files/630213/PSIplus_AutomationSuite_EN.pdf
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