CERT'D

M.I

Saudi Electricity Company ‫ﺍﻟﺷﺭﻛﺔ ﺍﻟﺳﻌﻭﺩﻳﺔ ﻟﻠﻛﻬﺭﺑﺎء‬

APPR'D

Y.M
CHK'D

S.S
ISSUE FOR APPROVAL
DESCRIPTION

125V BATTERY AND CHARGER

SIZING CALCULATION
FOR 380KV SYSTEM
CONSTRUCTION OF YNB WIND 380/110KV BSP
M.S
BY

22/05/2023
DATE
NO.

00

REVISIONS
DRAWN

BY:- M.SAFWAT

DATE:- 22/05/2023

CHECKED

BY:- S.Sayed

DATE:- 22/05/2023

OPRG. DEPT

BY

DATE:- 22/05/2023

ENG'G. DEPT.

BY:- M.ISMAEL

DATE:- 22/05/2023

CERTIFIED.

BY:-

DATE:- AS BUILT DATE

DRAWING TITLE INDEX PLANT DRAWING NO. SHEET NO. REV NO
THIS DRAWING IS NOT
TO BE USED FOR 125V BATTERY AND CHARGER SIZING CALCULATION (380KV SYSTEM)
CONSTRUCTION OF
FOR ORDERING
CONSTRUCTION OF YNB WIND 380/110KV BSP
A YNB411 WE-0725487 1 of 7 00
MATERIALS UNTIL
CERTIFIED AND
DATED
YANBU SAUDI ARABIA CONTRACT NO. 4400018133 DWG CONT SHT. WE-0680161
CERT'D

M.I

Saudi Electricity Company ‫ﺍﻟﺷﺭﻛﺔ ﺍﻟﺳﻌﻭﺩﻳﺔ ﻟﻠﻛﻬﺭﺑﺎء‬

APPR'D

Y.M

PART - 1 : BATTERY SIZING

CHK'D

S.S

PART - 2 : BATTERY CHARGER SIZING

PART -1

A PREAMBLE

The station DC auxiliary power supply shall consist of two (2) 100% rated 125V DC battery
bank and two (2) 100% rated battery float/boost chargers each rated capacity.

B REFERENCE DOCUMENTS

1 Storage Battery Selection : TES-P-103.02/Rev 01

2 IEEE recommendation on Battery Sizing : IEEE485
3 Manufacturer Data and current table. : ENER SYS (Attached)
4 Technical data and load details : (Attached)
ISSUE FOR APPROVAL
DESCRIPTION

C DC SYSTEM PARTICULARS
Battery type : Lead Acid
Nominal DC system voltage : 125 V DC
End of discharge voltage : 1.75 V
Maximum equalizing voltage : 2.33 V
Allowable minimum system DC voltage : 101.5 V
Allowable maximum system DC voltage : 135.14 V
Float charging voltage per cell : 2.25 V
Lowest permissible voltage
No. of Battery cells =
End cell voltage
= 101.5 / 1.75= 58 cells
No. of cells : 58 nos.
D CALCULATIONS

1 Continuous Loads:
Continuous Load duration is considered for 10 hours as per cl. 4.5.2 of TES-P-103-02/Rev 01
Total Continuous load = 36290.0 W (Ref. Annex-1)
= 358.0 A
M.S
BY

22/05/2023
DATE

2 Momentary Load
2.a Momentary Load at the beginning of cycle :
Worst contingency case for assessing momentary loads taken into consideration.
NO.

00

REVISIONS 1. Simultan. Trip. Of (11) Nos. of feeder in the 380KV sys =4 A X 11 feeders X 3 phases X 2 Trip coil
DRAWN Trip coil current of 380kV CB (Trip coil-1&2) = 264 A (4 A/ph for each CB)
BY:- M.SAFWAT [As per Attachment - 1]
DATE:- 22/05/2023

CHECKED 2. No. of LO relays considered for breaker tripping at 380kv = 2

BY:- S.Sayed VA Burden per LO relay = 127 W
DATE:- 22/05/2023 Total load for 11 feeders relays = 2794 W
OPRG. DEPT Total Momentary load for lock out relays = 27.53 A
BY

DATE:- 22/05/2023 Total Momentary load (at beginning of load cycle) = 291.5 A
ENG'G. DEPT.

BY:- M.ISMAEL

DATE:- 22/05/2023

CERTIFIED.

BY:-

DATE:- AS BUILT DATE

DRAWING TITLE INDEX PLANT DRAWING NO. SHEET NO. REV NO
THIS DRAWING IS NOT
TO BE USED FOR 125V BATTERY AND CHARGER SIZING CALCULATION (380KV SYSTEM)
CONSTRUCTION OF
FOR ORDERING
CONSTRUCTION OF YNB WIND 380/110KV BSP
A YNB411 WE-0725487 2 of 7 00
MATERIALS UNTIL
CERTIFIED AND
DATED
YANBU SAUDI ARABIA CONTRACT NO. 4400018133 DWG CONT SHT. WE-0680161
CERT'D

M.I

Saudi Electricity Company ‫ﺍﻟﺷﺭﻛﺔ ﺍﻟﺳﻌﻭﺩﻳﺔ ﻟﻠﻛﻬﺭﺑﺎء‬

APPR'D

Y.M

2.b Restoration Loads (Momentary Loads) (TES-P-103.02/Rev 01 clause 2.4.c) :

CHK'D

S.S

Restoration of the Substation Loads is considered at the end of the duty cycle

Under normal situation, closing sequence of breakers will be done manually in sequential order selecting one
breaker at a time. The normal motor running time is approx. 120 sec, Even if it is assumed that the mechanism of one breaker fails, the second
breaker will be closed after the failure of the first. The total momentary load will be one after another and will not be for more than one minute

Worst contingency case for assessing the Maximum Momentary Closing load of the system is to consider the following:

a Closing load of (2) 380kV Circuit Breakers [As per Attachment - 1] =2 X 4.0 = 8 A
b Tripping load of (2) 380kV Circuit Breaker [As per Attachment - 1] =2 X (4+4) = 16 A
c Starting load of (2) DS/ES Switch [As per Attachment - 1] =2 x 60 = 120 A
d Running load of (2) DS/ES Switch [As per Attachment - 1] =2 x 10.0 = 20 A

Starting load is considered as 5 times of running load as per TES-P-103.02/Rev 01, cl.no. 2.5
# Starting load considered as per Manufacturer requirement
Restoration Time Momentary Load=a+b+c+d = 164.0 A
ISSUE FOR APPROVAL
DESCRIPTION

3 Emergency Loads
As per Appendix-II, cl. 2.7 of TES-P-103.02/Rev 01, only lighting loads are to be considered as emergency
loads for 3 hours. A maximum of * 20 fittings of 60 W each are assumed to be
on at any time.

Emergency load = 1200 W = 11.8 A

4 Summary of Loads :
Annex-I Summary of continuous DC loads.
Annex-II Component wise load break up for panels and CBs.

5 Load Profile: Refer Annex - II.

6 Load Summary
L1 Continuous Load for 10 hours = 358.0 A
L2 Momentary Load (Trip) 1 min. = 291.5 A
L3 Emergency Load 3 hours = 11.8 A
M.S
BY

L4 Momentary Load (Restoration) 1 min. = 164.0 A

22/05/2023
DATE

7 Battery Sizing Worksheet Refer Annex - III

8 Battery current discharge table Refer Attachment - 8

NO.

00

REVISIONS
DRAWN

BY:- M.SAFWAT 9 Conclusion

DATE:- 22/05/2023 Required Capacity = 5876 Ah
CHECKED Capacity of the battery offered for this Project (380KV System) =2 x 3227.11 Ah
BY:- S.Sayed @25°C on 10 hrs. basis is
DATE:- 22/05/2023 = 6454.22 Ah (Two sets, Two strings)
OPRG. DEPT Offered battery model/DIN type =
2 x 22 OPzS 2750
BY Offered Battery capacity > Required battery capacity.
DATE:- 22/05/2023 6454.22 > 5876
ENG'G. DEPT. Hence safe.
BY:- M.ISMAEL

DATE:- 22/05/2023

CERTIFIED.

BY:-

DATE:- AS BUILT DATE

THIS DRAWING IS NOT DRAWING TITLE INDEX PLANT DRAWING NO. SHEET NO. REV NO
TO BE USED FOR 125V BATTERY AND CHARGER SIZING CALCULATION (380KV SYSTEM)
CONSTRUCTION OF
FOR ORDERING
CONSTRUCTION OF YNB WIND 380/110KV BSP
A YNB411 WE-0725487 3 of 7 00
MATERIALS UNTIL
CERTIFIED AND
DATED YANBU SAUDI ARABIA CONTRACT NO. 4400018133 DWG CONT SHT. WE-0680161
CERT'D

M.I

Saudi Electricity Company ‫ﺍﻟﺷﺭﻛﺔ ﺍﻟﺳﻌﻭﺩﻳﺔ ﻟﻠﻛﻬﺭﺑﺎء‬

APPR'D

Y.M

PART- 2: BATTERY CHARGER SIZING

CHK'D

S.S

1 PREAMBLE
125V D.C. system shall have two (2) nos. 100% rated battery bank and two (2) nos. battery float/boost
charger units, each rated to 100% capacity.

2 CALCULATION

As Per TES-P-103.03 Cl:2.1

Battery nominal DC Voltage : 125 V DC

Battery AH Capacity: 5876 AH
DC system continuous load : 358 A ( As per PART - B)

The Battery Charger output current rating is:

I = [ ( A/t)e + IC] (d)(k) t= 16 h (As per TES-P-103.03, REV.01) page 5 of 7
d= 1.1 (As per TES-P-103.03, REV.01) page 5 of 7
ISSUE FOR APPROVAL

e= 1.1 (As per TES-P-103.03, REV.01) page 5 of 7

DESCRIPTION

k= 1 (As per TES-P-103.03, REV.01) page 5 of 7

=((4922/16)x1.1 + 289) x (1.1)*(1)

= 838.17 A

I : Ampere Rate of charger

d : Design margin
IC : Continuous load current of the system = 358
e : Recharge factor
A : Battery Ampere Hour rating = 5876
t : Recharge time of battery(up to 95%) in Hours
K : altitude correction factor
Hence
Next Higher size of charger shall be chosen , which should not be less than 838.17 A
M.S
BY

22/05/2023
DATE
NO.

00

REVISIONS DATA SHEETS:

DRAWN 1 Annex-I Summary of DC continuous load (1 page)
BY:- M.SAFWAT 2 Annex-II Duty cycle of Battery (1 page)
DATE:- 22/05/2023 3 Annex-III Cell sizing calculation (2 pages)
CHECKED 4 Attachment-1 DC load details of 380KV GIS
BY:- S.Sayed 5 Attachment-2 DC load details of SAS panels
DATE:- 22/05/2023 6 Attachment-3 DC load details of 380KV PSE Panels
OPRG. DEPT 7 Attachment-4 DC load details of 60MVAR Reactors LCP
BY 8 Attachment-5 DC load details of 502MVA Auto Transformer
DATE:- 22/05/2023 9 Attachment-6 DC load details of 120MVA Reactor Protection
ENG'G. DEPT. 10 Attachment-7 DC load details of Protection and Control
BY:- M.ISMAEL 11 Attachment-8 Existing DC CB & LV Cable Sizing Calculations
DATE:- 22/05/2023 12 Attachment-9 Battery Manufacture Data Table
CERTIFIED.

BY:-

DATE:- AS BUILT DATE

DRAWING TITLE INDEX PLANT DRAWING NO. SHEET NO. REV NO
THIS DRAWING IS NOT
TO BE USED FOR 125V BATTERY AND CHARGER SIZING CALCULATION (380KV SYSTEM)
CONSTRUCTION OF
FOR ORDERING
CONSTRUCTION OF YNB WIND 380/110KV BSP
A YNB411 WE-0725487 4 of 7 00
MATERIALS UNTIL
CERTIFIED AND
DATED
YANBU SAUDI ARABIA CONTRACT NO. 4400018133 DWG CONT SHT. WE-0680161
 ANNEXURE-I TO DOCUMENT WE-0725487
SUMMARY OF DC CONTINEOUS LOAD
SUMMARY OF THE EQUIPMENT-WISE DC LOAD ASSESSMENT Remark
Quantity Cont.(W) Mom.(W)
Load Description
Present Future Unit Total Unit Total
A RELAYS PANELS
A.1 380KV PROTECTION PANELS
1 380KV OHL UMN CKT-1/CKT-2 Feeder Protection Panel - Set 1 2 2 73.30 293.20 491.00 1964.00
2 380KV OHL UMN CKT-1/CKT-2 Feeder Protection Panel - Set 2 2 2 92.45 369.80 1526.25 6105.00
3 380KV OHL YNCT CKT-1/CKT-2 Feeder Protection Panel - Set 1 2 2 73.30 293.20 491.00 1964.00
4 380KV OHL YNCT CKT-1/CKT-2 Feeder Protection Panel - Set 2 2 2 92.45 369.80 1526.25 6105.00
5 380KV OHL Spare Feeder Protection Panel - Set 1 1 4 73.30 366.50 491.00 2455.00
6 380KV OHL Spare Feeder Protection Panel - Set 2 1 4 92.45 462.25 1526.25 7631.25
7 380KV Synchronous Condenser Feeder Protection Panel - Set 1/Set-2 1 97.90 97.90 1021.25 1021.25
8 380KV 60 MVAR Bus Shunt Reactor-1 Protection panel - Set-1 1 90.60 90.60 831.00 831.00
9 380KV 60 MVAR Bus Shunt Reactor-1 Protection panel - Set-2 1 114.35 114.35 1096.50 1096.50
10 380KV 60 MVAR Bus Shunt Reactor-2 Protection panel - Set-1 1 90.60 90.60 831.00 831.00
11 380KV 60 MVAR Bus Shunt Reactor-2 Protection panel - Set-2 1 114.35 114.35 1096.50 1096.50
12 380KV 60 MVAR Bus Shunt Reactor CBF/PD /TCS Protection Panel 2 84.65 169.30 871.25 1742.50
13 380KV TEE Protection Panel 10 8 97.90 1762.20 1021.25 18382.50
14 380kV Busbar Protection Panel - Set 1 4 46.70 186.80 1109.00 4436.00 Attachment-
15 380kV Busbar Protection Panel - Set 2 4 67.35 269.40 924.62 3698.48 06
16 380kV CBF Protection Panel 5 4 94.50 850.50 1995.00 17955.00
17 380kV PD Protection Panel 5 4 54.30 488.70 1536.00 13824.00
18 380kV TCS Protection Panel 5 4 50.40 453.60 72.00 648.00
19 380/110/13.8KV SGT Protection panel - Set 1 (380kV Side)(Loaded) 2 115.60 231.20 531.00 1062.00
20 380/110/13.8KV SGT Protection panel - Set 2 (380kV Side)(Loaded) 2 113.70 227.40 790.50 1581.00
21 380/110/13.8KV SGT Protection panel - Set 3 (380kV Side)(Loaded) 2 157.80 315.60 1525.00 3050.00
22 380/110/13.8KV SGT Protection panel - Set 1 (380kV Side)(Unloaded) 1 115.60 115.60 531.00 531.00
23 380/110/13.8KV SGT Protection panel - Set 2 (380kV Side)(Unloaded) 1 113.70 113.70 790.50 790.50
24 380/110/13.8KV SGT Protection panel - Set 3 (380kV Side)(Unloaded) 1 107.80 107.80 1395.00 1395.00
25 380/110/13.8KV SGT AVC Panels 3 36.70 110.10 91.20 273.60
26 380KV Synchronizing Trolley 1 50.00 50.00 130.00 130.00
27 AMI Panel-1 Panel 1 73.90 73.90 24.00 24.00
28 AMI Panel-2 Panel 1 18.90 18.90 15.00 15.00
29 380KV Revenue Metering Panel 1 15.90 15.90 12.00 12.00
30 Media Converter 2 4 19.00 114.00 19.00 114.00
31 380KV PSE Panel to UMN line-1 Cabinet 1 199.33 199.33 - -
32 380KV PSE Panel to UMN line-2 Cabinet 1 132.67 132.67 - - Attachment-
33 380KV PSE Panel to YNCT line-1 Cabinet 1 132.67 132.67 - - 03
34 380KV PSE Panel to YNCT line-2 Cabinet 1 132.67 132.67 - -
35 380KV FUTURE PSE Panels 11 132.67 1459.37 - -
36 Fire Protection System actuations 1 20 20 Estimated
A.2 SUBSTATION COMMON PANELS
37 380KV TFR Panel - - - 2500
38 380KV FL Panel 2 - 120 240.00 Estimated
39 380KV DSM Panel - - - 1500
A.3 SAS PANELS
40 SAS Interface Panel -1 1 103.90 103.90 130.00 130
41 SAS Interface Panel -2 1 103.90 103.90 130.00 130
42 SAS Interface Panel -3 1 103.90 103.90 130.00 130
43 SAS Switch Panel 10 1 175.00 175.00
44 SAS Switch Panel 11 1 140.00 140.00
45 SAS Switch Panel 20 1 175.00 175.00
46 SAS Switch Panel 21 1 140.00 140.00
47 SAS Switch Panel 30 1 210.00 210.00
48 SAS Switch Panel 31 1 210.00 210.00 Attachment-
49 SAS Switch Panel 32 1 105.00 105.00 02
50 SAS Switch Panel 40 1 210.00 210.00
51 SAS Switch Panel 41 1 210.00 210.00
52 SAS Switch Panel 42 1 105.00 105.00
53 SAS Switch Panel 50 1 210.00 210.00
54 SAS Switch Panel 51 1 95.00 95.00
55 SAS Switch Panel 60 1 210.00 210.00
56 SAS Switch Panel 61 1 95.00 95.00
57 Loose Supply BCU's for LCC Panels 1 ###### 2700.00
Total SAS Panels 5301.70
Total A #######
B.1 380kV GIS
DC Load at 380KV GIS Local Control panel for Line, Transformer &
1 17 12 447.50 #######
Reactor, Hybrid GIS Attachment-1
2 DC Load at 380KV GIS Local Control panel for Bus Section 2 447.50 895.00
B.2 60MVAR Bus REACTOR
Attachment-
3 60MVAR Reactor LCP 2 988 1976.00
04
Total B #######
C Miscellaneous Loads
Attachment-
1 Power Transformer DC Power supply (LCP+OLTC) 3 135.3 405.90
05
2 Security Cameras 1 100 100 20 20 Estimated
Total (A+B+C) #######

Rev 01 CONSTRUCTION OF HENAKIYAH (HNK) PV 380/110KV BSP 5 of 7

 ANNEXURE-II TO DOCUMENT WE-0725487
DUTY CYCLE

650
LOAD CURRENT IN A

522 A

370A
358A 358A

M1 M2 M3 M4 M5

0 1 180 360 599 600

DURATION IN MINUTES

CYCLE 1 Continuous Load + Tripping Load = 650 A

CYCLE 2 Continuous Load = 358 A
CYCLE 3 Continuous Load + Emergency Lighting Load = 370 A
CYCLE 4 Continuous Load = 358 A
CYCLE 5 Continuous Load + Restoration Load = 522 A
Rev 01 CONSTRUCTION OF HENAKIYAH (HNK) PV 380/110KV BSP 6 of 7
 ANNEXURE-III TO DOCUMENT WE-0725487
CALULATION DATA TABLE AS PER IEEE 485
Time to end of sec.(min.) AH Capacity (4)x(7)x(8)
Section Period Load in Amps Change in load in Duration of Period Capacity rating factor. at
(1) (2) (3) Amps (4) (min) (5) Tmin. (Kt) ( 7 )
(6) + ve Plate - ve Plate
Section 1 - First Period Only - If A2 is greater than A1 ,go to section 2 .
1 A1= 650 A1-0 650 M1= 1 T = M1 = 1 1.70 1104.20 0.00
1
Section 1 total = 1104
Section 2 - First Two Periods Only - If A3 is greater than A2 ,go to section 3 .
1 A1= 650 A1--0 650 M1= 1 T=M1+M2= 180 3.88
2 2 A2= 358 A2-A1= -292 M2= 179 T=M2= 179 3.87

Section 2 total =
Section 3 - First Three Periods Only - If A4 is greater than A3 ,go to section 4 .
1 A1= 650 A1-0 650 M1= 1 T = M1+M2+M3 = 360 6.18 4014.077 0.000
2 A2= 358 A2-A1 -292 M2= 179 T =M2+M3 = 359 6.17 0.000 -1798.722
3
3 A3= 370 A3-A2 11.8 M3= 180 T = M3 = 180 3.88 45.872 0.000

Section 3 total = 2261

Section 4 - First Four Periods Only - If A5 is greater than A4 ,go to section 5 .
1 A1= 650 A1-0 649.5 M1= 1 T = M1+M2+M3+M4+M5 = 599 9.16
2 A2= 358 A2-A1 -291.5 M2= 179 T =M2+M3+M4+M5 = 598 9.15
4 3 A3= 370 A3-A2 11.8 M3= 180 T = M3+M4+M5 = 419 6.91
4 A4= 358 A4-A3 -11.8 M4= 239 T = M4+M5 = 239 4.65

Section 4 total =
Section 4 - First Five Periods Only .
1 A1= 650 A1-0 649.53 M1= 1 T = M1+M2+M3+M4+M5 = 600 9.17 5956.163 0.000
2 A2= 358 A2-A1 -291.53 M2= 179 T =M2+M3+M4+M5 = 599 9.16 0.000 -2670.388
5 3 A3= 370 A3-A2 11.82 M3= 180 T = M3+M4+M5 = 420 6.93 81.931 0.000
4 A4= 358 A4-A3 -11.82 M4= 239 T = M4+M5 = 240 4.66 0.000 -55.094
5 A5= 522 A5-A4 164.00 M5= 1 T = M5 = 1 1.70 278.800 0.000

Section 5 total = 3591

Note : 1. For details of Current and Time duration refer to PART-A

Un corrected size at 10oC = Maximum section size (Col. 9)
= 3591 AH
Ageing factor = 25%
Design Margin = 10%
Correction factor = 1.19

Actual Battery AH capacity required = 1.19 x 1.25 x 1.1 x 3591

= 5876 AH

So selected capacity of Battery Bank =2 x 3227.11 = 6454.22 AH (Two sets, Two strings)

Rev 01 CONSTRUCTION OF HENAKIYAH (HNK) PV 380/110KV BSP 7 of 7