Unimac

Washer-Extractor
Troubleshooting
Pocket Hardmount
UW35-125PV
Refer to Page 8 for Model Numbers
PHM1380C
Part No. F238006R1

www.comlaundry.com February 2007
Table of Section 1 – Safety Information ...............................................................3
General Safety Precautions....................................................................3
Important Safety Instructions ................................................................4
Contents Locating an Authorized Servicer...........................................................6
Section 2 – Introduction ..........................................................................7
Customer Service...................................................................................7
Nameplate Location...............................................................................7
Model Identification ..............................................................................8
Section 3 – Troubleshooting....................................................................9
1. WE-6 Control Has No Visible Display — Design 1-4 Models ..10
2. WE-6 Control Has No Visible Display — Design 5-8 P and
N-Voltage Models.......................................................................14
3. WE-6 Control Has No Visible Display — Design 5-8
Q-Voltage Model ........................................................................18
4. No Fill Analysis – Design 1-4 Models........................................22
5. No Fill Analysis – Design 5-8 Models........................................26
6. Water Runs Continuously into the Washer-Extractor – Design 1-4
Models (Either when the machine is in cycle or not) .................30
7. Water Runs Continuously into the Washer-Extractor – Design 5-8
Models (Either when the machine is in cycle or not) .................34
8. Door Lock Switch Analysis – Design 1-4 Models .....................38
9. Door Lock Switch Analysis – Design 5-8 Models .....................42
10. No Fuseboard Functions – Design 1-4 Models...........................46
11. No Fuseboard Functions – Design 5-8 Models...........................50
12. No Motor Operation (With No AC Drive Fault) ........................54
13. No Motor Operation (With AC Drive Fault) ..............................62
14. The Motor is Running, but at an Abnormal Speed .....................65
15. No Spin .......................................................................................66
16. Fill Alarm Analysis.....................................................................67
17. Empty Alarm Analysis................................................................70
18. Automatic Supply Dispenser Analysis .......................................74
19. No Keypad Functions..................................................................75
20. Door Unlocking Function ...........................................................76
21. Excessive Cycle Time.................................................................80
22. Excessive Vibration and/or Noise During Spin ..........................81
23. Stop/Done Situation in Mid Cycle ..............................................82
24. Power Wait Situation in Mid Cycle ............................................83
25. Pumps Turning on in Mid Cycle Without Being Programmed
to Do So ......................................................................................84
26. No Supply Analysis ....................................................................85
27. Rotation Sensor Analysis ............................................................88
© Copyright 2007, Alliance Laundry Systems LLC

All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without
the expressed written consent of the publisher.
F238006 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 1

Notes
2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F238006

Section 1
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,”
“WARNING,” and “DANGER”) followed by specific instructions. These precautions are intended for the personal
safety of the operator, user, servicer and those maintaining the machine.
a DANGER
Danger indicates the presence of a hazard that will cause severe personal injury, death or substantial property
damage if the danger is ignored.
a WARNING
Warning indicates the presence of a hazard that can cause severe personal injury, death or substantial property
damage if the warning is ignored.
a CAUTION
Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage if the
caution is ignored.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will
occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is
important but not hazard related.
General Safety Precautions

In the interest of safety, some general precautions relating to the operation of this machine follow.
WARNING
• Failure to install, maintain and/or operate this product according to the manufacturer’s
instructions may result in conditions which can produce serious injury, death and/or property
damage.
• Do not repair or replace any part of the product or attempt any servicing unless specifically
recommended or published in this Service Manual and unless you understand and have the
skills to carry out the servicing.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the product is properly grounded and to reduce the risk of fire,
electric shock, serious injury or death.
W006R2

Safety Information
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer-extractor before servicing.
• Never start the washer-extractor with any guards/panels removed.
reconnected to ensure that the washer-extractor is properly grounded.
W460
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to
improper assembly or adjustments subjecting you or the inexperienced person making such
repairs to the risk of serious injury, electrical shock or death.
W007
WARNING
If you or an unqualified person perform service on your product, you must assume the
responsibility for any personal injury or property damage which may result. The manufacturer
will not be responsible for any injury or property damage arising from improper service and/or
service procedures.
W008
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do
not understand.
Important Safety Instructions
WARNING
To reduce the risk of fire, electric shock, serious injury or death to persons when using your
washer, follow these basic precautions:
W023E
1. Read all instructions before using the washer-extractor.

2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual (supplied with your washer-
extractor) for the proper grounding of the washer-extractor.
3. Do not wash textiles that have been previously cleaned in, washed in, soaked in or spotted with gasoline, dry-
cleaning solvents or other flammable or explosive substances. They give off vapors that could ignite or
explode.
4. Do not add gasoline, dry-cleaning solvents or other flammable or explosive substances to the wash water.
These substances give off vapors that could ignite or explode.
5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two
weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a
period, before using a washer-extractor, turn on all hot water faucets and let the water flow from each for
several minutes. This will release any accumulated hydrogen gas. The gas is flammable. Do not smoke or use
an open flame during this time.

Safety Information
6. Do not allow children to play on or in a washer-extractor. Close supervision of children is necessary when the
washer-extractor is used near children.
7. Before the washer-extractor is removed from service or discarded, remove the door to the washing
compartment.
8. Do not reach into the washer-extractor if the wash basket is moving.
9. Do not install or store the washer-extractor where it will be exposed to water and/or weather.
10. Do not tamper with the washer-extractor’s controls.
11. Do not repair or replace any part of the washer-extractor or attempt any servicing unless specifically
recommended in the user-maintenance instructions or in published user-repair instructions that the user
understands and has the skills to carry out.
12. To reduce the risk of an electrical shock or fire, DO NOT use an extension cord or an adapter to connect the
washer-extractor to an electrical power source.
13. Use the washer-extractor only for its intended purpose, washing clothes.
14. ALWAYS disconnect the washer-extractor from its electrical supply before attempting any service.
15. Install the washer-extractor according to the INSTALLATION INSTRUCTIONS. All connections for water,
drain, electrical power and grounding must comply with local codes and, when required, be made by licensed
personnel.
16. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil,
cooking oil, machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as
in mops or cleaning cloths, must not be put into the washer-extractor. These flammable substances may cause
the fabric to ignite.
17. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the
fabric softener or product.
18. Keep the washer-extractor in good condition. Bumping or dropping the washer-extractor can damage its safety
features. If this occurs, have the washer-extractor checked by a qualified service person.
19. Replace worn power cords and/or loose plugs.
20. Be sure that water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-
off valves at the end of each wash day.
21. The loading door MUST BE CLOSED any time the washer-extractor is to fill, tumble or spin. DO NOT by-
pass the loading door switch and permit the washer-extractor to operate with the loading door open.
22. Always read and follow the manufacturer’s instructions on packages of laundry and cleaning aids. Heed all
warnings and precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of
children at all times (preferably in a locked cabinet).
23. Always follow the fabric care instructions supplied by the textile manufacturer.
24. Never operate the washer-extractor with any guards and/or panels removed.
25. DO NOT operate the washer-extractor with missing or broken parts.
26. DO NOT by-pass any safety devices.
27. Failure to install, maintain and/or operate this washer-extractor according to the manufacturer's instructions
may result in conditions that can produce bodily injury and/or property damage.
NOTE: The WARNING and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not
meant to cover all possible conditions and situations that may occur. Common sense, caution and care must
be exercised when installing, maintaining and operating the washer-extractor.
Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the
manufacturer.

Safety Information
Locating an Authorized Servicer

Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper
service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is
required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized
technician and using authorized factory parts.

Section 2
Introduction
Customer Service
Alliance Laundry Systems is not responsible for For technical assistance, call (920) 748-3121.
personal injury or property damage resulting from
improper service. Review all service information
before beginning repairs.
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at (920) 748-3950
for the name of the nearest authorized parts distributor.
Nameplate Location
When calling or writing about your product, be sure to
Model No. UW50PVQU20001
mention model and serial numbers. Model and serial Serial No.
Voltage
1195072314
200-240 Amps 19
numbers are located on nameplate(s) as shown. Required Circuit Breaker Amps.

Hz 50 - 60 Wire 3
30
Phase 3
Max. Load 50 LB 23 KG Max. Speed 720 RPM
Elec. Heating KW Steam Press PSI BAR
Product No. 520003 Date Code 1097
P
U
S
H
PHM2049P

Introduction
Model Identification
Information in this manual is applicable to these washer-extractors.
UW35PV UW50PV UW60PV UW65PV UW80PV UW85PV UW100PV UW125PV
NOTE: The machine’s design series is located in the 9th (e.g., UW35PVQU50001 or the 10th position (e.g.,
UW100PVQU50001) in the machine’s model number.

Section 3
Troubleshooting
WARNING
To reduce the risk of electrical shock, fire, explosion, serious injury or death:
• Disconnect electrical power to the washer-extractor before servicing it.
• Close the gas shut-off valve to the washer-extractor (when applicable) before servicing it.
• Never start the washer-extractor with any guards/panels removed.
reconnected to ensure that the washer-extractor is properly grounded.
W461R1

Troubleshooting
1. WE-6 Control Has No Visible Display — Design 1-4 Models
THE WE-6 CONTROL HAS

NO VISIBLE DISPLAY.
IS
THE MAIN NO
TURN ON THE MAIN POWER
POWER CIRCUIT
CIRCUIT BREAKER.
BREAKER
ON?
YES
NOTE: THE TCI TRANSFORMER IS

1
LOCATED ON THE LEFT SIDE OF THE IS THERE
FRAME UNDERNEATH THE OUTER VOLTAGE INTO IF THERE IS NO INCOMING VOLTAGE,
PANELS. (220 VOLTS) NO
INSPECT INPUT POWER WIRES L1 AND L2.
AND OUT OF (120
VOLTS) THE TC1 IF THERE IS NO OUTGOING VOLTAGE,
TRANSFORMER? REPLACE THE TC1 TRANSFORMER.
YES
2
DOES
NO
THE FU1
FUSE HAVE REPLACE THE FU1 FUSE.
CONTINUITY?
YES
IS THERE 3
VOLTAGE (120 RESET AND RETURN (EITHER BY PULLING OR BY
NO
VOLTS) INTO TWISTING AND PULLING) THE E-STOP SWITCH SB1.
AND OUT OF IF, AFTER RESETTING AND RETURNING, THERE IS
THE E-STOP STILL NO VOLTAGE, REPLACE THE E-STOP
SWITCH SB1? SWITCH SB1.
YES
4
IS THERE
VOLTAGE (120 RETURN TO THE TOP. CHECK EACH OF THE ABOVE
VOLTS) ON THE J2 NO STEPS CAREFULLY.
WHITE TRANSFORMER
ALSO, ON THE J2 WHITE TRANSFORMER PLUG ON
PLUG ON THE FUSEBOARD
THE FUSEBOARD, MAKE SURE THAT THERE IS
BETWEEN PINS 1
VOLTAGE BETWEEN PIN 1 TO GROUND AND PIN 4 TO
AND 4?
GROUND.
6
IS THERE 10VDC ON THE RIBBON CABLE LOCATED YES

BETWEEN THE FUSEBOARD AND THE WE-6 COMPUTER?
IF NOT, REPLACE IT.
IF THERE IS 10VDC ON THE RIBBON CABLE , DISCONNECT 5

ALL OF THE CABLES FROM THE WE-6 COMPUTER EXCEPT IS THERE
THE GROUND WIRE AND THE RIBBON CABLE FROM THE YES 10VDC BETWEEN NO CHECK THE FU4 (125MA) FUSE LOCATED
FUSEBOARD. IF THE WE-6 STILL DOESN'T SHOW A DISPLAY, THE +10VDC MALE BEHIND THE TRANSFORMER. IF THE FUSE IS
THE FUSEBOARD MAY NOT BE WORKING PROPERLY. SPADE AND THE BLOWN, REPLACE IT. IF THE FUSE ISN'T
CONTACT THE FACTORY BEFORE REPLACING IT. GROUND? BLOWN, REPLACE THE FUSEBOARD.
IF THE FUSEBOARD DOES SHOW A DISPLAY, RECONNECT

THE RIBBON CABLE.
PHM2007S
NOTE: IF THE J1 RIBBON CABLE IS INSTALLED
INCORRECTLY, THERE WILL BE NO DISPLAY.

Troubleshooting
Please refer to the following 2 pages for wiring diagram information.

Troubleshooting
WE-6 Control Has No Visible Display — Design 1-4 Models (Sheet 1 of 2)
NOTE: Refer to the wiring diagram supplied with your machine.

Troubleshooting
WE-6 Control Has No Visible Display — Design 1-4 Models (Sheet 2 of 2)
3
2
PHM2008S
PHM2008S
631983(H)
631983 (H)

Troubleshooting
2. WE-6 Control Has No Visible Display — Design 5-8 P and N-Voltage

Models
THE WE-6 CONTROL HAS
NO VISIBLE DISPLAY.
IS
THE MAIN NO
POWER CIRCUIT TURN ON THE MAIN POWER
BREAKER CIRCUIT BREAKER.
ON?
YES
1
IS THERE
VOLTAGE
(380-480 VOLTS) NO RESET THE QF2 CIRCUIT BREAKER. IF, AFTER
INTO AND OUT OF RESETTING, THERE IS STILL NO VOLTAGE,
THE QF2 CIRCUIT REPLACE THE QF2 CIRCUIT BREAKER.
BREAKER?
YES
NOTE: THE TCI TRANSFORMER IS

2
LOCATED ON THE LEFT SIDE OF THE IS THERE
FRAME UNDERNEATH THE OUTER VOLTAGE INTO
PANELS. (380-480 VOLTS) NO
AND OUT OF (200-240 REPLACE THE TC1 TRANSFORMER.
VOLTS) THE TC1
TRANSFORMER?
YES
NOTE: THE QF1 CIRCUIT BREAKERS

3
IS THERE
ARE ON THE FRONT LEFT SIDE OF
VOLTAGE (120 RESET THE 2 QF1 CIRCUIT BREAKERS. IF,
THE MACHINE BESIDE THE KEY NO
VOLTS) INTO AFTER RESETTING, THERE IS STILL NO
SWITCH.
AND OUT OF THE VOLTAGE, REPLACE THE QF1 CIRCUIT
2 QF1 CIRCUIT BREAKERS.
BREAKERS?
YES
IS THERE 4
VOLTAGE (120 RESET AND RETURN (EITHER BY PULLING OR BY
NO
VOLTS) INTO TWISTING AND PULLING) THE E-STOP SWITCH SB1.
AND OUT OF IF, AFTER RESETTING AND RETURNING, THERE IS
THE E-STOP STILL NO VOLTAGE, REPLACE THE E-STOP
YES
IS THERE
5
VOLTAGE (220
VOLTS) ON THE J2 RETURN TO THE TOP. CHECK EACH OF THE ABOVE
NO STEPS CAREFULLY.
WHITE TRANSFORMER
PLUG ON THE FUSEBOARD ALSO, ON THE J2 WHITE TRANSFORMER PLUG ON
BETWEEN PINS 1 THE FUSEBOARD, MAKE SURE THAT THERE IS
AND 4? VOLTAGE BETWEEN PIN 1 TO GROUND AND PIN 4 TO
GROUND.
7
YES
IS THERE 10VDC ON THE RIBBON CABLE LOCATED

BETWEEN THE FUSEBOARD AND THE WE-6 COMPUTER?
IF NOT, REPLACE IT.
6
IS THERE
IF THERE IS 10VDC ON THE RIBBON CABLE , DISCONNECT YES 10VDC BETWEEN NO CHECK THE FU4 (125MA) FUSE LOCATED
ALL OF THE CABLES FROM THE WE-6 COMPUTER EXCEPT THE +10VDC MALE BEHIND THE TRANSFORMER. IF THE FUSE IS
THE GROUND WIRE AND THE RIBBON CABLE FROM THE SPADE AND THE BLOWN, REPLACE IT. IF THE FUSE ISN'T
FUSEBOARD. IF THE WE-6 STILL DOESN'T SHOW A DISPLAY, GROUND? BLOWN, REPLACE THE FUSEBOARD.
THE FUSEBOARD MAY NOT BE WORKING PROPERLY.
CONTACT THE FACTORY BEFORE REPLACING IT.
IF THE FUSEBOARD DOES SHOW A DISPLAY, RECONNECT PHM1924S

PHM1924S
THE RIBBON CABLE.


Troubleshooting

Troubleshooting
WE-6 Control Has No Visible Display — Design 5-8 P and N-Voltage Models (Sheet 1 of 2)
P.E.
GND
L1 L2 L3
35-100LB:
15 AMP CIRCUIT BREAKER
14 AWG (2mm2) WIRE
1 2 3 4
P: 380-415V/50-60HZ/3ø/3W 220V CTRL
N: 440-480V/50-60HZ/3ø/3W 220V CTRL
LIMIT OF QF2
EQUIPMENT 18 AWG QF1
XT2 XT1 TC1
L2 QF2 QF2 H4 X2 QF1B QF1B J2-1-1
DETAIL "B"
L1 QF2 QF2 H1 X1 QF1A1 QF1A SB1
BUCK/BOOST TRANSFORMERS
440-480V INPUT L1 L2 L3 0.5 AMP 150VA 1.0 AMP
12 AWG (35-100LB) 6
L1 L2 L3 1.0 AMP 250VA 2.0 AMP
6 3 6
X4 X1 H4 H1 H1 H4 X1 X4
X3 X2 H3 H2 H2 H3 X2 X3
C2 C1
L1C L2C L3C C2-1 L1
5 BUCK-BOOST 1 1
400-437V OUTPUT TRANSFORMER C2-2 L2 2 2
PART NUMBER 360116 OR EQUIVALENT. REQUIRED ONLY FOR 440-480V APPLICATIONS. C2-3 L3
GRN/YEL 3 CONNECTOR "C1 & C2" 3
OUTPUT VOLTAGE IS APPROXIMATELY REFER TO BUCK/BOOST TRANSFORMER DETAIL
10% LOWER THAN INPUT VOLTAGE (BUCK). "B" FOR CONNECTION DETAILS. REFER TO NOTE 5 4 UW60 & 100 ONLY! 5
FOR 380-415 VOLT APPLICATIONS. C2-5 GND
L1C L2C L3C 5 REFER TO REUSE INTERCONNECTION 6
CHASSIS 6 SCHEMATIC FOR FURTHER DETAILS 7
KA4 7 4
RADIO C2-6 TO XT3 COMMON
7
FILTER 6 4 SEE REUSE
8 C2-7 A2
7 R S T IN UPPER R
10 A2 TERMINAL ON FUSEBOARD
11
6
4
AC DRIVE 1
5 SQ1
160 – C 3 SA1b
2 KA3
5 3
U V W 5 7 WRITE INHIBIT
J3-2-11 J12-1-2
J12-1-1
6 2
BROWN (3)
BLUE (2)
BLACK (1)
16 PIN
GRN/YEL
FLAT RIBBON CABLE

1 DIP SOCKET
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
14 AWG (35-100LB) 1 J2
1
M1
1
J1 FLAT RIBBON CABLE
J8
(REFER TO MOTOR NAMEPLATE
AP–3 AC DRIVE INTERFACE BOARD 1
FOR WIRING CONNECTIONS)
J5-2
J4-2
J6-2
CHASSIS
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

J12-1-5
LEGEND:
1 3
C8-B = CABLE #8, BLACK WIRE SP1c P
SQ2
J11-1-1 J12-1-6 J12-1-7
J7-2-1 = CONN. J7, 1 (ON FUSEBOARD), PIN#1
31 32
J7, 2 (ON INTERFACE BRD.) SP1b P P SP1a
2 = TERMINAL STRIP, TERMINAL #2 J11-1-9 J11-1-3 J12-1-8 J11-1-7
21 22 12 11
R-C = RESISTOR/CAPACITOR FILTER NETWORK
J11-1-11 J11-1-5
= TERMINAL STRIP JUMPER
(TERMINAL STRIP JUMPERS MAY BE USED IN NOTES:
VARIOUS PLACES NOT SHOWN ON SCHEMATIC)
1 THE DRIVE MOTOR (M1) IS DUAL VOLTAGE CAPABLE. REFER TO NAMEPLATE OF MOTOR BEFORE WIRING.
IF MOTOR ROTATION IS INCORRECT, SWAP ANY 2 WIRES OF CABLE BETWEEN AC DRIVE AND MOTOR.
TYPICAL RELAY
2 REFER TO PROGRAMMING MANUAL FOR DETAILED INSTRUCTIONS TO OPERATE SUPPLIES.
NORMALLY CLOSED CONTACTS
SUPPLY 5 OUTPUT PROVIDES POWER TO SWITCH RELAYS KA1 & KA2 IN ORDER TO ENABLE EXTERNAL
NORMALLY OPEN CONTACTS SUPPLIES 6 THROUGH 9. EXAMPLE: IF SUPPLY 1 IS PROGRAMMED, THE SUPPLY 1 OUTPUT PROVIDES A
COMMON
220V SIGNAL TO EXTERNAL SUPPLY 1. WHEN SUPPLY 5 IS PROGRAMMED WITH SUPPLY 1, THE SUPPLY 1
COIL OUTPUT THEN PROVIDES A 220V SIGNAL TO EXTERNAL SUPPLY 6.
ODD NUMBERED CONTACTS ARE ISOLATED FROM EVEN 3 REFER TO DWG. #635635 FOR CONNECTION DETAILS OF CONTROL TRANSFORMER.
NUMBERED CONTACTS BUT OPERATE SIMULTANEOUSLY.
TERMINAL NUMBERS MAY VARY FROM RELAY TO RELAY 4 AIR OPERATED DRAIN SYSTEM AVAILABLE AS AN OPTION
BUT TERMINAL POSITIONS ARE THE SAME.
5 380-415V APPLICATIONS DO NOT REQUIRE BUCK-BOOST TRANSFORMERS. WIRES L1, L2 & L3 WILL CONNECT
DIRECTLY TO AC DRIVE FROM INPUT POWER DISTRIBUTION TERMINAL XT1.
FOR 440-480V APPLICATIONS, REFER TO BUCK-BOOST TRANSFORMER SCHEMATIC FOR CONNECTION DETAILS.
6 UW80-100 MACHINES WITH DUAL ELECTRICALLY OPERATED DRAIN VALVES REQUIRE A 250VA CONTROL
TRANSFORMER (TC1), TWO AMP 250VA CONTROL CIRCUIT BREAKERS (QF1) AND A 1.0 AMP TRANSFORMER
PRIMARY (QF2) CIRCUIT BREAKER.
ALL MACHINES WITH SINGLE ELECTRICALLY OPERATED DRAIN VALVE REQUIRE A 150VA XFMR, TWO 1 AMP
CONTROL CIRCUIT BREAKERS (QF1) AND A 0.5 AMP TRANSFORMER PRIMARY CIRCUIT BREAKER (QF2).
ALL AIR-OP DRAIN SYSTEMS REQUIRE 150VA XFMR.
7 AN ADDITIONAL FILTER (P/N 635654) IS REQUIRED ACROSS THE INPUT OF THE AC DRIVE.

Troubleshooting
WE-6 Control Has No Visible Display — Design 5-8 P and N-Voltage Models (Sheet 2 of 2)
3 4
UW60 & 100 ONLY!
M4 CONNECT TO TERMINAL #4 OF
J10-1-3 J10-1-4 REUSE HARNESS CONNECTOR "C1"
BOARD MOUNTED RELAY
"K3" ON INTERFACE PCB
7 KA4 8
QF1
TC1
X2 QF1B QF1B J2-1-1 SB1
5
X1 QF1A1 QF1A SB1 J4 J5
M2
TO TERMINAL
0VA 1.0 AMP S5 ON
6
0VA 2.0 AMP FUSEBOARD
6
R-C J15-1-6 YV10 J15-1-15

ACN ACH ACH ACN
C1
J2-1-1
C1-1 ACH 1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
1 J2-1-2 220V
C1-2 ACN TO ELV
HS
2 J2-1-3 CONTROLS
C1-3 J4-1-2 DEVICES
CONNECTOR "C1 & C2" 3 J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
C1-5 J4-1-3
HF
UW60 & 100 ONLY! 5
C1-6 J4-1-4 FU4
REFER TO REUSE INTERCONNECTION 6 125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
SCHEMATIC FOR FURTHER DETAILS C1-7 J4-1-1
7 J4-1-2
CS
C1-4 J10-1-4 E1
4 J4-1-3 1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
E2
J4-1-4
CF
SEE REUSE DRAIN "M4"
IN UPPER RIGHT CORNER J4-1-1
E3
10VDC
6 1/2 A J5-1-1 J15-1-5
KM8
YV11 J15-1-14 6
USEBOARD
HT
DUAL DRAIN ON
M3b
UW80-100 ONLY
T1 A J3-1-5 J10-1-1 J10-1-2
10VDC M3
DN
SQ1 SB2
SA1b
T1 A J3-1-4 J12-1-3 YA1 J12-1-4
J1-26
FLAT
DR
J1 1
5 6
5 7 WRITE INHIBIT RIBBON
AP–2 CABLE 1/2 A J3-1-3 HA1
16 PIN
FLAT RIBBON CABLE WE–6 COMPUTER
A3
W/ D I P CONNECTOR DIP SOCKET 1
KEY PAD GND 1/2 A J3-1-2

1 J2 BL BK A2 C2-7
A2
1
J3
1/2 A J3-1-1 KA3
1
7 8
WE–6 FUSEBOARD
A1

GY
J8
ARD 1
BL 7 J6-1-2
ACN
TRANSMIT
AP–1
KA1
2
J5-2
J4-2
J6-2
1/2 A J6-1-3 KA2 SUPPLY 5 2

RECEIVE 7 8
CHASSIS NO XT3 CONNECTION
S5
YV9
SUPPLY 4
2 KA1-2 S4
SEE FUSEBOARD KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9
POWER CIRCUIT SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
YV8
ST1 TO XT3 COMMON
J12-1-5
1 KA1-1 S3 SUPPLY 3
1/2 A J6-1-5 KA1 KA1-3 S8 TO XT3 SUPPLY 3
J12-1-6 SQ2 SUPPLY 8
J12-1-7
S3
5 3
TO XT3 SUPPLY 8
YV7
P SP1a
J12-1-8 J11-1-7 2 KA2-2 S2 SUPPLY 2
SP1 WATER LEVEL SWITCH TERMINAL 1/2 A J6-1-6 KA2 TO XT3 SUPPLY 2
12 11 KA2-4 S7
NUMBERS ARE SUBJECT TO CHANGE. SUPPLY 7
S2
J11-1-5 6 4 TO XT3 SUPPLY 7

YV6
1 SUPPLY 1 2
KA2-1 S1
R TO NAMEPLATE OF MOTOR BEFORE WIRING. 1/2 A J6-1-7 KA2 TO XT3 SUPPLY 1
KA2-3 S6
F CABLE BETWEEN AC DRIVE AND MOTOR. SUPPLY 6
5 3
S1
TO XT3 SUPPLY 6
CTIONS TO OPERATE SUPPLIES.
KA1 & KA2 IN ORDER TO ENABLE EXTERNAL EXTERNAL SUPPLY TERMINAL STRIP (XT3) LOCATED ON REAR OF MODULE.
RAMMED, THE SUPPLY 1 OUTPUT PROVIDES A EXTERNAL SUPPLY 5 INTENTIONALLY OMITTED. SUPPLY 5 ENERGIZES RELAYS KA1 & KA2
PROGRAMMED WITH SUPPLY 1, THE SUPPLY 1 TO ENABLE SUPPLIES 6 THRU 9.
PPLY 6. THIS COMMON IS NOT A TRUE NEUTRAL.
ONTROL TRANSFORMER. DO NOT CONNECT LOAD BETWEEN LINE 1,
LINE 2 OR LINE 3 AND THIS COMMON.
220V BETWEEN ALL LINES AND COMMON.
RANSFORMERS. WIRES L1, L2 & L3 WILL CONNECT

N TERMINAL XT1.
NSFORMER SCHEMATIC FOR CONNECTION DETAILS.
D DRAIN VALVES REQUIRE A 250VA CONTROL PHM1925S

BREAKERS (QF1) AND A 1.0 AMP TRANSFORMER
RAIN VALVE REQUIRE A 150VA XFMR, TWO 1 AMP

FORMER PRIMARY CIRCUIT BREAKER (QF2).
S THE INPUT OF THE AC DRIVE.

Troubleshooting
3. WE-6 Control Has No Visible Display — Design 5-8 Q-Voltage Model

THE WE-6
CONTROL HAS NO
VISIBLE DISPLAY.
IS THE
NO TURN ON THE MAIN
MAIN POWER
POWER CIRCUIT
CIRCUIT
BREAKER.
BREAKER
ON?
YES
1
IS THERE
NOTE: THE QF1 CIRCUIT VOLTAGE (120 RESET THE 2 QF1 CIRCUIT
BREAKERS ARE ON THE VOLTS) INTO AND NO BREAKERS. IF, AFTER RESETTING,
FRONT LEFT SIDE OF THE OUT OF THE 2 THERE IS STILL NO VOLTAGE,
MACHINE BESIDE THE KEY QF1 CIRCUIT REPLACE THE QF1 CIRCUIT
SWITCH. BREAKERS? BREAKERS.
YES
2
IS THERE RESET AND RETURN (EITHER BY
VOLTAGE (120 NO PULLING OR BY TWISTING AND
VOLTS) INTO PULLING) THE E-STOP SWITCH SB1. IF,
AND OUT OF THE AFTER RESETTING AND RETURNING,
E-STOP SWITCH THERE IS STILL NO VOLTAGE,
SB1? REPLACE THE E-STOP SWITCH SB1.
YES
3
IS
THERE VOLTAGE RETURN TO THE TOP. CHECK EACH OF THE
(220 VOLTS) ON THE ABOVE STEPS CAREFULLY.
J2 WHITE NO
TRANSFORMER ALSO, ON THE J2 WHITE TRANSFORMER
PLUG ON THE PLUG ON THE FUSEBOARD, MAKE SURE
FUSEBOARD THAT THERE IS VOLTAGE BETWEEN PIN 1
BETWEEN PINS 1 TO GROUND AND PIN 4 TO GROUND.
AND 4?
5
YES
IS THERE 10VDC ON THE RIBBON CABLE

LOCATED BETWEEN THE FUSEBOARD AND 4
THE WE-6 COMPUTER? IF NOT, REPLACE IT.
IS THERE CHECK THE FU4 (125MA) FUSE
10VDC BETWEEN LOCATED BEHIND THE
IF THERE IS 10VDC ON THE RIBBON CABLE, YES NO
THE +10VDC TRANSFORMER. IF THE FUSE IS
DISCONNECT ALL OF THE CABLES FROM THE
MALE SPADE BLOWN, REPLACE IT. IF THE FUSE
WE-6 COMPUTER EXCEPT THE GROUND WIRE
AND THE ISN'T BLOWN, REPLACE THE
AND THE RIBBON CABLE FROM THE
GROUND? FUSEBOARD.
FUSEBOARD. IF THE WE-6 STILL DOESN'T
SHOW A DISPLAY, THE FUSEBOARD MAY NOT
BE WORKING PROPERLY. CONTACT THE
FACTORY BEFORE REPLACING IT.
IF THE FUSEBOARD DOES SHOW A DISPLAY, PHM1926S

RECONNECT THE RIBBON CABLE.

Troubleshooting

Troubleshooting
WE-6 Control Has No Visible Display — Design 5-8 Q-Voltage Models (Sheet 1 of 2)
P.E.
GND
L1 L2 L3
35-60LB:
14 AWG (2mm2) WIRE
80-100LB:
10 AWG (6mm2) WIRE 1 2
Q: 200-240V/50-60HZ/3ø/3W 220V CTRL
BOARD MOU
"K3" ON INTE
LIMIT OF QF1
EQUIPMENT 18 AWG
XT2 XT1
L2 QF1B QF1B J2-1-1 SB1
L1 L2 L3 L1 QF1A QF1A SB1
3 AMP 3 1.0 AMP

TO XT3- LINE 2
3 AMP 12 AWG (35-100LB) 2.0 AMP
TO XT3- LINE 1
FU3 C2 CONNECTOR "C1 & C2" C1
C2-1 L1 C1-1 ACH
1 UW60 & 100 ONLY! 1
C2-2 L2 2 REFER TO REUSE INTERCONNECTION C1-2 ACN
2
C2-3 L3 3 SCHEMATIC FOR FURTHER DETAILS C1-3 J4-1-2
3
4 C1-5 J4-1-3
5
C2-5 GND C1-6 J4-1-4
GRN/YEL 5 6
6 C1-7 J4-1-1
7
7 4 C1-4 J10-1-4
C2-6 TO XT3 COMMON
CHASSIS
C2-7 A2 SEE REUSE DRAIN "M4"
KA4 A2 TERMINAL ON FUSEBOARD IN UPPER RIGHT CORNER
RADIO
7
FILTER 6 4
8
4 R S T
10
11
6
4
AC DRIVE 1
5
160 – C 3
2 KA3
SQ1
3 SA1b
U V W 5
6 2
BROWN (3)
BLUE (2)
BLACK (1)
GRN/YEL
1 5 7 WRITE INHIBIT
A
J3-2-11 J12-1-2
J12-1-1
14 AWG (35-60LB) FLAT RIBBON CABLE 16 PIN WE–6 C
12 AWG (80-100LB) DIP SOCKET
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
M1 1 J2 BL BK
1
(REFER TO MOTOR NAMEPLATE BL

J8
AP–3 AC DRIVE INTERFACE BOARD
REC
CHASSIS
J5-2
J4-2
J6-2
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

J12-1-5
1 3
LEGEND: SP1c P
J12-1-6 SQ2
C8-B = CABLE #8, BLACK WIRE J11-1-1 J12-1-7
J7-2-1 = CONN. J7, 1 (ON FUSEBOARD), PIN#1 31 32
SP1b P P SP1a
J7, 2 (ON INTERFACE BRD.)
J11-1-9 J11-1-3 J12-1-8 J11-1-7
2 = TERMINAL STRIP, TERMINAL #2 21 22 12 11 SP1 WATER
R-C = RESISTOR/CAPACITOR FILTER NETWORK NUMBERS A
J11-1-11 J11-1-5
NOTES: 1 THE DRIVE MOTOR (M1) IS DUAL VOLTAGE CAPABLE, REFER TO NAMEPLATE OF MOTOR BEFORE WIRING.
(TERMINAL STRIP JUMPERS MAY BE USED IN
TYPICAL RELAY SUPPLY 5 OUTPUT PROVIDES POWER TO ACTIVATE RELAYS KA1 & KA2 IN ORDER TO ENABLE EXTERNAL
SUPPLIES 6 THROUGH 9. EXAMPLE: IF SUPPLY 1 IS PROGRAMMED, THE SUPPLY 1 OUTPUT PROVIDES A
NORMALLY OPEN CONTACTS OUTPUT THEN PROVIDES A 220V SIGNAL TO EXTERNAL SUPPLY 6.
COMMON
COIL 3 UW80-100 MACHINES WITH DUAL ELECTRICALLY OPERATED DRAIN VALVES REQUIRE TWO 2 AMP, 250V
CONTROL CIRCUIT BREAKERS (QF1). LIKEWISE FOR REUSE DRAIN M4.
ODD NUMBERED CONTACTS ARE ISOLATED FROM EVEN ALL MACHINES WITH SINGLE ELECTRIC DRAIN VALVES REQUIRE TWO 1 AMP, 250V
NUMBERED CONTACTS BUT OPERATE SIMULTANEOUSLY. CONTROL CIRCUIT BREAKERS (QF1).
TERMINAL NUMBERS MAY VARY FROM RELAY TO RELAY
BUT TERMINAL POSITIONS ARE THE SAME. 4 AN ADDITIONAL FILTER (P/N 635654) IS REQUIRED ACROSS THE INPUT OF THE AC DRIVE.

Troubleshooting
WE-6 Control Has No Visible Display — Design 5-8 Q-Voltage Models (Sheet 2 of 2)
2
UW60 & 100 ONLY!
BOARD MOUNTED RELAY
"K3" ON INTERFACE PCB 3
7 KA4 8
2-1-1 SB1
B1 J4 J5
M2
TO TERMINAL
SS ON
FUSEBOARD
C1
C1-1 ACH
1 R-C J15-1-7 YV10 J15-1-16
2 C1-2 ACN ACN ACH ACH ACN
C1-3 J4-1-2 J2-1-1
3 1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
C1-5 J4-1-3 J2-1-2 220V
5 TO ELV
HS
C1-6 J4-1-4 J2-1-3 CONTROLS
6 DEVICES
J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
C1-7 J4-1-1
7
HF
4 C1-4 J10-1-4 FU4
125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
CS
E REUSE DRAIN "M4"
UPPER RIGHT CORNER 3 J4-1-2 1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
E1
CF
KM8
J4-1-3 1/2 A J5-1-1 J15-1-5 YV11 J15-1-14 3
E2
HT
J4-1-4 DUAL DRAIN ON
E3 M3b
UW80-100 ONLY
J4-1-1 T1 A J3-1-5 J10-1-1 J10-1-2
10VDC M3
DN
SB2
10VDC
T1 A J3-1-4 J12-1-3 YA1 J12-1-4
SQ1
DR
SA1b 5 6
J1-26
FLAT 1/2 A J3-1-3 HA1
J1 1
5 7 RIBBON
A3
WRITE INHIBIT
AP–2 CABLE
J3-1-2
J12-1-1
1/2 A
FLAT RIBBON CABLE 16 PIN WE–6 COMPUTER A2 A2 C2-7
KEY PAD GND 1/2 A J3-1-1 KA3

1 J2 BL BK 7 8
WE–6 FUSEBOARD
J3
A1
1
GY
1 J6-1-2
BL
FLAT RIBBON CABLE
ACN
J1 TRANSMIT
AP–1
KA1
J8
BOARD
RECEIVE
5 1/2 A J6-1-3 7 KA2 8
2
SUPPLY 5 2
S5
YV9
J5-2
J4-2
J6-2
SUPPLY 4
2 KA1-2 S4
KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9 SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
SEE FUSEBOARD YV8
TO XT3 COMMON
POWER CIRCUIT
1 KA1-1 S3 SUPPLY 3
ST1 1/2 A J6-1-5 KA1 TO XT3 SUPPLY 3
J12-1-5 KA1-3 S8
SUPPLY 8
S3
5 3
TO XT3 SUPPLY 8
SQ2 YV7
J12-1-6 J12-1-7
2 KA2-2 S2 SUPPLY 2
1/2 A J6-1-6 KA2 TO XT3 SUPPLY 2
P SP1a KA2-4 S7
J12-1-8 J11-1-7 SUPPLY 7
S2
6 4 TO XT3 SUPPLY 7
12 11 SP1 WATER LEVEL SWITCH TERMINAL YV6
NUMBERS ARE SUBJECT TO CHANGE. 2
J11-1-5 1 KA2-1 S1 SUPPLY 1
KA2-3 S6
SUPPLY 6
EFER TO NAMEPLATE OF MOTOR BEFORE WIRING. 5 3
S1
TO XT3 SUPPLY 6
S OF CABLE BETWEEN AC DRIVE AND MOTOR.
TRUCTIONS TO OPERATE SUPPLIES. EXTERNAL SUPPLY TERMINAL STRIP (XT3) LOCATED ON REAR OF MODULE.
AYS KA1 & KA2 IN ORDER TO ENABLE EXTERNAL EXTERNAL SUPPLY 5 INTENTIONALLY OMITTED. SUPPLY 5 ENERGIZES RELAYS KA1 & KA2
OGRAMMED, THE SUPPLY 1 OUTPUT PROVIDES A TO ENABLE SUPPLIES 6 THRU 9.
IS PROGRAMMED WITH SUPPLY 1, THE SUPPLY 1 THIS COMMON IS NOT A TRUE NEUTRAL.
SUPPLY 6. DO NOT CONNECT LOAD BETWEEN LINE 1,
ATED DRAIN VALVES REQUIRE TWO 2 AMP, 250V
USE DRAIN M4.
REQUIRE TWO 1 AMP, 250V
OSS THE INPUT OF THE AC DRIVE.

PHM1927S

Troubleshooting
4. No Fill Analysis – Design 1-4 Models
IS THERE WATER CHECK THE MAIN WATER

NO
COMING IN VALVE SHUT-OFFS, INSIDE
THROUGH THE OF THE WATER HOSES AND
WATER SUPPLY IN-LINE STRAINERS.
LINES?
YES
ARE
ANY OF
NO THE LIGHTS
REFER TO THE "NO
ON THE
FUSEBOARD FUNCTIONS"
FLOWCHART AT POINT B. FUSEBOARD
TURNED
ON?
REPLACE THE
YES FUSES.
NO
POINT A
ARE THE CORRECT LIGHTS ON

THE FUSEBOARD LIT THAT
ARE THE FUSES ON
CORRESPOND TO THAT WHICH
NO THE FUSEBOARD
IS DISPLAYED ON THE CONTROL
(THAT
MODULE DECAL (E.G., IF COLD
CORRESPOND TO
SPRAY AND COLD FILL ARE
THE LIGHTS THAT
DISPLAYED ON THE DECAL, CS
SHOULD BE LIT)
AND CF SHOULD BE LIT ON THE
INTACT?
FUSEBOARD)?
REPLACE THE
VALVE'S SOLENOID.
YES
REPLACE THE
YES 1
RIBBON CABLE.
NO
NO IS THE RIBBON
CABLE BETWEEN
IS THERE THE
READ THE VOLTAGE AT MICROPROCESSOR
MAGNETISM
THE CORRESPONDING 2 AND THE
WITHIN THE
YES WATER VALVE FUSEBOARD
CENTER WALLS
BETWEEN THE TWO INTACT?
OF THE
WIRES. IS THERE
SOLENOID
VOLTAGE (120 VOLTS)?
VALVE?
YES
YES THERE IS A
NO POSSIBILITY THAT
EITHER THE
FUSEBOARD OR
REPLACE OR REPAIR THE MICROCOMPUTER MAY
CHECK THE WIRING
MECHANICAL PARTS OF THE NEED REPLACING.
BETWEEN THE TERMINAL 3
VALVE. CONTACT THE
STRIP AND THE FUSEBOARD
CUSTOMER SERVICE
FOR CONTINUITY. CHECK DEPARTMENT.
THE WIRING BETWEEN THE
TERMINAL STRIP AND THE
WATER VALVES.
PHM2009S

Troubleshooting

Troubleshooting
No Fill Analysis – Design 1-4 Models (Sheet 1 of 2)

Troubleshooting
PHM2010S
PHM2010S
631983 (H)
631983 (H)

5. No Fill Analysis – Design 5-8 Models
IS
THERE WATER CHECK THE MAIN WATER
COMING IN NO
VALVE SHUT-OFFS, INSIDE
THROUGH THE OF THE WATER HOSES AND
WATER SUPPLY IN-LINE STRAINERS.
LINES?
YES
ARE ANY OF
NO THE LIGHTS ON
REFER TO THE “NO
FUSEBOARD FUNCTIONS” THE
FLOWCHART AT POINT B. FUSEBOARD
TURNED ON?
REPLACE THE
YES FUSES.
NO
POINT A
ARE THE
CORRECT LIGHTS ON ARE
THE FUSEBOARD LIT THAT THE FUSES ON
CORRESPOND TO THAT WHICH NO THE FUSEBOARD
IS DISPLAYED ON THE CONTROL (THAT CORRESPOND TO
MODULE DECAL (E.G., IF COLD FILL IS THE LIGHTS THAT
DISPLAYED ON THE DECAL, SHOULD BE LIT)
CF SHOULD BE LIT ON THE INTACT?
FUSEBOARD)?
REPLACE THE
VALVE'S SOLENOID.
YES
REPLACE THE
YES 1
RIBBON CABLE.
NO
NO IS
THE RIBBON
CABLE BETWEEN
READ
IS THERE THE
THE VOLTAGE AT
MAGNETISM MICROPROCESSOR
THE CORRESPONDING 2
WITHIN THE AND THE
YES WATER VALVE BETWEEN
CENTER WALLS FUSEBOARD
THE TWO WIRES.
OF THE INTACT?
IS THERE VOLTAGE
SOLENOID
(220 VOLTS)?
VALVE?
YES
YES
THERE IS A
NO POSSIBILITY THAT
EITHER THE
FUSEBOARD OR
REPLACE OR REPAIR THE MICROCOMPUTER MAY
CHECK THE WIRING
MECHANICAL PARTS OF THE NEED REPLACING.
BETWEEN THE 3
VALVE. CONTACT THE
FUSEBOARD AND J15.
CHECK THE WIRING CUSTOMER SERVICE
BETWEEN J15 AND THE DEPARTMENT.
WATER VALVES.
PHM1922S

Troubleshooting

Troubleshooting
P.E. L1 L2 L3 15 AMP CIRCUIT BREAKER 25 AMP CIRCUIT BREAKER

35-60LB: 80-100LB:
GND 14 AWG (2mm2) WIRE 10 AWG (6mm2) WIRE
Q: 200-240V/50-60HZ/3ø/3W 220V CTRL
LIMIT OF QF1
EQUIPMENT 18 AWG
XT2 XT1
L2 QF1B QF1B J2-1-1 SB
3 AMP 3 1.0 AMP

TO XT3- LINE 2
3 AMP 12 AWG (35-100LB) 2.0 AMP
TO XT3- LINE 1
C2-1 L1 C1-1 ACH
1 UW60 & 100 ONLY! 1
2
3
4 C1-5 J4-1-3
5
C2-5 GND C1-6 J4-1-4
GRN/YEL 5 6
6 C1-7 J4-1-1
7
7 4 C1-4 J10-1-4
C2-6 TO XT3 COMMON
CHASSIS
RADIO
7
FILTER 6 4
8
4 R S T
10
11
6
4
AC DRIVE 1
5
160 – C 3
2 KA3
SQ1
3 SA1b
U V W 5
6 2
BROWN (3)
BLUE (2)
BLACK (1)
GRN/YEL
1 5 7 WRIT
J3-2-11 J12-1-2
J12-1-1
14 AWG (35-60LB) FLAT RIBBON CABLE 16 PIN
12 AWG (80-100LB) DIP SO
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
M1 1
(REFER TO MOTOR NAMEPLATE J1 FLAT RIBBON CABLE
J8
CHASSIS
J5-2
J4-2
J6-2
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

J12-1-5
1 3
LEGEND: SP1c P
J12-1-6 SQ2
SP1b P P
J7, 2 (ON INTERFACE BRD.) J11-1-3 J12-1-8
J11-1-9 J11-1-7
2 = TERMINAL STRIP, TERMINAL #2 21 22 12 1
R-C = RESISTOR/CAPACITOR FILTER NETWORK J11-1-11 J11-1-5
COMMON

Troubleshooting
UW60 & 100 ONLY!

BOARD MOUNTED RELAY
7 KA4 8
SB1
J4 J5
M2
TO TERMINAL
SS ON
FUSEBOARD
ACN ACH
R-C 3 J15-1-7 YV10 J15-1-16
ACH ACN
J2-1-1
J2-1-2 220V
1/2 A J5-1-5 J15-1-4 YV4 J15-1-13 2
TO ELV
HS
J2-1-3 CONTROLS
DEVICES
J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
HF
FU4
125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
CS
1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
J4-1-2
E1
CF
KM8
J4-1-3 1/2 A J5-1-1 J15-1-5 YV11 J15-1-14 3
E2
HT
E3 M3b
UW80-100 ONLY
J4-1-1 T1 A J3-1-5 J10-1-1 J10-1-2
10VDC M3
DN
SB2
10VDC
T1 A J3-1-4 J12-1-3 YA1 J12-1-4
DR
SA1b 5 6
J1-26
FLAT 1/2 A J3-1-3 HA1
J1 1
5 7 RIBBON
A3
WRITE INHIBIT
AP–2 CABLE
J3-1-2
1/2 A
BON CABLE 16 PIN WE–6 COMPUTER A2 C2-7
A2
ONNECTOR DIP SOCKET 1
KEY PAD GND KA3

J2 1/2 A J3-1-1 7 8
1
BL BK
WE–6 FUSEBOARD
J3
A1
GY
J6-1-2
BL
FLAT RIBBON CABLE
ACN
TRANSMIT
AP–1
KA1
RECEIVE
1 1/2 A J6-1-3 7 KA2 8
2
SUPPLY 5 2
S5
YV9
SUPPLY 4
2 KA1-2 S4
KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9 SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
SEE FUSEBOARD YV8
TO XT3 COMMON
POWER CIRCUIT
1 KA1-1 S3 SUPPLY 3
ST1 1/2 A J6-1-5 KA1 KA1-3 S8 TO XT3 SUPPLY 3
SUPPLY 8
S3
5 3
TO XT3 SUPPLY 8
SQ2 YV7
7 SUPPLY 2
2 KA2-2 S2
P SP1a KA2-4 S7
SUPPLY 7
S2

J11-1-5 1 KA2-1 S1 SUPPLY 1
KA2-3 S6
SUPPLY 6
F MOTOR BEFORE WIRING. 5 3
S1
TO XT3 SUPPLY 6
AC DRIVE AND MOTOR.
E SUPPLIES. EXTERNAL SUPPLY TERMINAL STRIP (XT3) LOCATED ON REAR OF MODULE.

ER TO ENABLE EXTERNAL EXTERNAL SUPPLY 5 INTENTIONALLY OMITTED. SUPPLY 5 ENERGIZES RELAYS KA1 & KA2
LY 1 OUTPUT PROVIDES A TO ENABLE SUPPLIES 6 THRU 9.
H SUPPLY 1, THE SUPPLY 1 THIS COMMON IS NOT A TRUE NEUTRAL.
DO NOT CONNECT LOAD BETWEEN LINE 1,
QUIRE TWO 2 AMP, 250V
50V
AC DRIVE.
PHM1923S
PHM1923S

Troubleshooting
6. Water Runs Continuously into the Washer-Extractor – Design 1-4 Models

(Either when the machine is in cycle or not)
Note: This information applies to the four main fill valves as well as the 4-way supply valves.
The first task in this process is to determine which valve is staying on. If it is one of the four
main valves (i.e., hot spray, hot fill, cold spray or cold fill), this may be done by individually
shutting off the water supply to each valve. If it is a supply valve that is staying open, find
the location in the dry supply box where the water is flushing into and follow the hose back
to the solenoid. Once the valve has been identified, proceed as follows:
TURN THE MAIN

POWER TO THE NO THIS IS A MECHANICAL ISSUE.
MACHINE OFF. REPLACE OR REPAIR THE
DOES THE WATER MECHANICAL PARTS OF THE
SHUT OFF? VALVE.
YES
1
THIS IS AN ELECTRICAL ISSUE. CHECK FOR MISWIRING AT THE
DOES THE CORRESPONDING FUSEBOARD OR FOR A SHORT
LIGHT ON THE FUSEBOARD STAY ON THE WIRE THAT
ON CONTINUOUSLY AFTER THE NO ENERGIZES THE RESPECTIVE
DOOR IS CLOSED AND THE ACH VALVE (E.G., IF YV3 STAYS
HAS BEEN ENERGIZED (E.G., IF ENERGIZED BUT THE COLD
YES
THE COLD SPRAY VALVE IS IN SPRAY LIGHT ISN'T LIT ON THE
QUESTION, IS THE CS LIGHT FUSEBOARD, CHECK THE
STAYING ON)? WIRING FROM YV3, THROUGH
TERMINAL STRIP 11 AND TO THE
FUSEBOARD.
MAKE SURE THAT THE MAIN POWER

2 3
TO THE MACHINE HAS BEEN TURNED
OFF. REMOVE THE WIRES BETWEEN J4
AND J5 ON THE INTERFACE BOARD. CHECK THE RIBBON CABLE
PLACE A JUMPER BETWEEN THE TWO NO BETWEEN THE COMPUTER AND
WIRES. DISCONNECT THE RIBBON THE FUSEBOARD. REPLACE THE
CABLE BETWEEN THE COMPUTER AND RIBBON CABLE IF NEEDED. IF
THE FUSEBOARD. TURN ON THE THE RIBBON CABLE IS OKAY,
MACHINE'S MAIN POWER. DOES THE REPLACE THE COMPUTER.
RESPECTIVE LIGHT ON THE
FUSEBOARD COME ON IMMEDIATELY?
YES THERE IS A POSSIBILITY THAT THE

FUSEBOARD IS CONTAMINATED. TRY
CLEANING IT. IF THE TEST MENTIONED
IN THE PREVIOUS STEP IS STILL
UNSUCCESSFUL, REPLACE THE
FUSEBOARD.
PHM2011S

Troubleshooting

Troubleshooting
Water Runs Continuously into the Washer-Extractor – Design 1-4 Models

(Either when the machine is in cycle or not) (Sheet 1 of 2)

Troubleshooting

PHM2012S
PHM2012S
631983 (H)
631983 (H)

Troubleshooting
7. Water Runs Continuously into the Washer-Extractor – Design 5-8 Models

(Either when the machine is in cycle or not)
Note: This information applies to the four main fill valves as well as the 4-way supply valves.
The first task in this process is to determine which valve is staying on. If it is one of the four
main valves (i.e., hot spray, hot fill, cold spray or cold fill), this may be done by individually
shutting off the water supply to each valve. If it is a supply valve that is staying open, find
the location in the dry supply box where the water is flushing into and follow the hose back
to the solenoid. Once the valve has been identified, proceed as follows:
TURN THE MAIN

POWER TO THE NO THIS IS A MECHANICAL ISSUE.
MACHINE OFF. REPLACE OR REPAIR THE
DOES THE WATER MECHANICAL PARTS OF THE
SHUT OFF? VALVE.
YES
1
THIS IS AN ELECTRICAL ISSUE. CHECK FOR MISWIRING AT THE
DOES THE CORRESPONDING FUSEBOARD OR FOR A SHORT
LIGHT ON THE FUSEBOARD STAY ON THE WIRE THAT
ON CONTINUOUSLY AFTER THE NO ENERGIZES THE RESPECTIVE
DOOR IS CLOSED AND THE ACH VALVE (E.G., IF YV1 STAYS
HAS BEEN ENERGIZED (E.G., IF ENERGIZED BUT THE COLD
YES
THE COLD SPRAY VALVE IS IN FILL LIGHT ISN'T LIT ON THE
QUESTION, IS THE CS LIGHT FUSEBOARD, CHECK THE
STAYING ON)? WIRING BETWEEN J5-1-2 AND
J15-1-1).
MAKE SURE THAT THE MAIN POWER

2 3
TO THE MACHINE HAS BEEN TURNED
OFF. REMOVE THE WIRES BETWEEN J4
AND J5 ON THE INTERFACE BOARD. CHECK THE RIBBON CABLE
PLACE A JUMPER BETWEEN THE TWO NO BETWEEN THE COMPUTER AND
WIRES. DISCONNECT THE RIBBON THE FUSEBOARD. REPLACE THE
CABLE BETWEEN THE COMPUTER AND RIBBON CABLE IF NEEDED. IF
THE FUSEBOARD. TURN ON THE THE RIBBON CABLE IS OKAY,
MACHINE'S MAIN POWER. DOES THE REPLACE THE COMPUTER.
RESPECTIVE LIGHT ON THE
FUSEBOARD COME ON IMMEDIATELY?
YES THERE IS A POSSIBILITY THAT THE

FUSEBOARD IS CONTAMINATED. TRY
CLEANING IT. IF THE TEST MENTIONED
IN THE PREVIOUS STEP IS STILL
UNSUCCESSFUL, REPLACE THE
FUSEBOARD.
PHM1920S

Troubleshooting

Troubleshooting


35-60LB: 80-100LB:
Q: 200-240V/50-60HZ/3ø/3W 220V CTRL
LIMIT OF QF1
EQUIPMENT 18 AWG
XT2 XT1
3 AMP 3 1.0 AMP

TO XT3- LINE 2
3 AMP 12 AWG (35-100LB) 2.0 AMP
TO XT3- LINE 1
C2-1 L1 C1-1 ACH
1 UW60 & 100 ONLY! 1
2
3
4 C1-5 J4-1-3
5
C2-5 GND C1-6 J4-1-4
GRN/YEL 5 6
6 C1-7 J4-1-1
7
7 4 C1-4 J10-1-4
C2-6 TO XT3 COMMON
CHASSIS
RADIO
7
FILTER 6 4
8
4 R S T
10
11
6
4
AC DRIVE 1
5
160 – C 3
2 KA3
SQ1
3 SA1b
U V W 5
6 2
BROWN (3)
BLUE (2)
BLACK (1)
GRN/YEL
1 5 7 WRIT
J3-2-11 J12-1-2
J12-1-1
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
M1 1
J8
CHASSIS
J5-2
J4-2
J6-2
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

J12-1-5
1 3
LEGEND: SP1c P
J12-1-6 SQ2
SP1b P P
J11-1-9 J11-1-7
COMMON

Troubleshooting

UW60 & 100 ONLY!

BOARD MOUNTED RELAY
"K3" ON INTERFACE PCB 2 3
7 KA4 8
SB1
J4 J5
M2
TO TERMINAL
SS ON
FUSEBOARD
R-C J15-1-7 YV10 J15-1-16

ACN ACH ACH ACN
J2-1-1
1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
J2-1-2 220V
TO ELV
HS
J2-1-3 CONTROLS DEVICES
J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
HF
FU4
125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
CS
J4-1-2
1 1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
E1
CF
KM8
J4-1-3 1/2 A J5-1-1 J15-1-5 YV11 J15-1-14 3
E2
HT
E3 M3b
UW80-100 ONLY
J4-1-1 T1 A J3-1-5 J10-1-1 J10-1-2
10VDC DN
M3
SB2
10VDC
T1 A J3-1-4 J12-1-3 YA1 J12-1-4
DR
SA1b 5 6
J1-26
FLAT 1/2 A J3-1-3 HA1
J1 1
5 7 RIBBON
A3
WRITE INHIBIT
AP–2 CABLE
J3-1-2
1/2 A
A2
KEY PAD GND KA3

J2 1/2 A J3-1-1 7 8
1
BL BK
WE–6 FUSEBOARD
J3
A1
GY
J6-1-2
BL
FLAT RIBBON CABLE
ACN
TRANSMIT
AP–1
KA1
RECEIVE
3 1/2 A J6-1-3 7 KA2 8
2
SUPPLY 5 2
S5
YV9
SUPPLY 4
2 KA1-2 S4
KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9 SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
SEE FUSEBOARD YV8
TO XT3 COMMON
POWER CIRCUIT
1 KA1-1 S3 SUPPLY 3
SUPPLY 8
S3
5 3
TO XT3 SUPPLY 8
SQ2 YV7
2 KA2-2 S2 SUPPLY 2
P SP1a KA2-4 S7
SUPPLY 7
S2

J11-1-5 1 KA2-1 S1 SUPPLY 1
KA2-3 S6
SUPPLY 6
S1
TO XT3 SUPPLY 6
AC DRIVE AND MOTOR.

50V
AC DRIVE.
PHM1921S
PHM1921S

Troubleshooting
8. Door Lock Switch Analysis – Design 1-4 Models

Symptom: The WE-6 Display Reads “Close Door”
THE WE-6 DISPLAY READS

"CLOSE DOOR."
2
IS THE SQ3 SWITCH
CLOSING (I.E., IS CHECK THE RIBBON CABLE BETWEEN
THERE A CLOSED YES
THE COMPUTER AND THE INTERFACE
CIRCUIT AT BOARD. IF THE RIBBON CABLE IS
TERMINALS 1 AND 2 INTACT, REPLACE THE INTERFACE
ON THE BOARD.
INTERFACE BOARD?
NO
CHECK THE WIRING BETWEEN THE

INTERFACE BOARD AND THE SQ3
SWITCH. IF THE WIRING IS INTACT,
REPLACE THE SQ3 SWITCH.
PHM2013S

Troubleshooting

Troubleshooting
Door Lock Switch Analysis – Design 1-4 Models

Symptom: The WE-6 Display Reads “Close Door” (Sheet 1 of 2)

Troubleshooting

PHM2014S
PHM2014S
631983 (H)
631983 (H)

Troubleshooting
9. Door Lock Switch Analysis – Design 5-8 Models

Symptom: The WE-6 Display Reads “Close Door”
THE WE-6 DISPLAY READS

"CLOSE DOOR."
2
IS THE SQ3 SWITCH
CHECK THE RIBBON CABLE BETWEEN
CLOSING (I.E., IS YES
THE COMPUTER AND THE INTERFACE
THERE A CLOSED
BOARD. IF THE RIBBON CABLE IS
CIRCUIT AT J7-2-1
INTACT, REPLACE THE INTERFACE
AND J7-2-2 ON THE
BOARD.
INTERFACE BOARD?
NO
CHECK THE WIRING BETWEEN THE

INTERFACE BOARD AND THE SQ3
SWITCH. IF THE WIRING IS INTACT,
REPLACE THE SQ3 SWITCH.
PHM1918S

Troubleshooting

Troubleshooting


35-60LB: 80-100LB:
Q: 200-240V/50-60HZ/3ø/3W 220V CTRL
LIMIT OF QF1
EQUIPMENT 18 AWG
XT2 XT1
3 AMP 3 1.0 AMP

TO XT3- LINE 2
3 AMP 12 AWG (35-100LB) 2.0 AMP
TO XT3- LINE 1
C2-1 L1 C1-1 ACH
1 UW60 & 100 ONLY! 1
2
3
4 C1-5 J4-1-3
5
C2-5 GND C1-6 J4-1-4
GRN/YEL 5 6
6 C1-7 J4-1-1
7
7 4 C1-4 J10-1-4
C2-6 TO XT3 COMMON
CHASSIS
RADIO
7
FILTER 6 4
8
4 R S T
10
11
6
4
AC DRIVE 1
5
160 – C 3
2 KA3
SQ1
3 SA1b
U V W 5
6 2
BROWN (3)
BLUE (2)
BLACK (1)
GRN/YEL
1 5 7 WRIT
J3-2-11 J12-1-2
J12-1-1
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
M1 1
J8
CHASSIS
J5-2
J4-2
J6-2
1
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3
2
SEE FUSEBOARD
J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

J12-1-5
1 3
LEGEND: SP1c P
J12-1-6 SQ2
SP1b P P
J11-1-9 J11-1-7
COMMON

Troubleshooting

UW60 & 100 ONLY!

BOARD MOUNTED RELAY
7 KA4 8
SB1
J4 J5
M2
TO TERMINAL
SS ON
FUSEBOARD
R-C J15-1-7 YV10 J15-1-16

ACN ACH ACH ACN
J2-1-1
1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
J2-1-2 220V
TO ELV
HS
J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
HF
FU4
125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
CS
1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
J4-1-2
E1
CF
KM8
J4-1-3 1/2 A J5-1-1 J15-1-5 YV11 J15-1-14 3
E2
HT
E3 M3b
UW80-100 ONLY
J4-1-1 T1 A J3-1-5 J10-1-1 J10-1-2
10VDC M3
DN
SB2
10VDC
T1 A J3-1-4 J12-1-3 YA1 J12-1-4
DR
SA1b 5 6
J1-26
FLAT 1/2 A J3-1-3 HA1
J1 1
5 7 RIBBON
A3
WRITE INHIBIT
AP–2 CABLE
J3-1-2
1/2 A
A2
KEY PAD GND KA3

J2 1/2 A J3-1-1 7 8
1
BL BK
WE–6 FUSEBOARD
J3
A1
GY
J6-1-2
BL
FLAT RIBBON CABLE
ACN
TRANSMIT
AP–1
KA1
2
1/2 A J6-1-3 KA2 SUPPLY 5 2
RECEIVE 7 8
S5
YV9
SUPPLY 4
2 KA1-2 S4
KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9
2 SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
SEE FUSEBOARD YV8
TO XT3 COMMON
POWER CIRCUIT
1 KA1-1 S3 SUPPLY 3
SUPPLY 8
S3
5 3
TO XT3 SUPPLY 8
SQ2 YV7
2 KA2-2 S2 SUPPLY 2
P SP1a KA2-4 S7
SUPPLY 7
S2

J11-1-5 1 KA2-1 S1 SUPPLY 1
KA2-3 S6
SUPPLY 6
S1
TO XT3 SUPPLY 6
AC DRIVE AND MOTOR.

50V
AC DRIVE.
PHM1919S
PHM1919S

Troubleshooting
10. No Fuseboard Functions – Design 1-4 Models
ARE ANY OF
THE LIGHTS YES REFER TO THE "NO
ON THE FILL ANALYSIS"
FUSEBOARD FLOWCHART AT POINT A.
TURNED ON?
NO
CHECK THE WIRING
BETWEEN THE J5
AND THE ACH.
YES
1 POINT B
2
READ IS THERE SOME OF THE LIGHTS ON
BETWEEN J5 VOLTAGE THE FUSEBOARD MUST
NO YES
AND ACN. (120 VOLTS) BE TURNED ON. PLEASE
IS THERE BETWEEN THE DOUBLE-CHECK. REFER
VOLTAGE (120 ACH AND THE TO THE "YES" PART OF
VOLTS)? ACN? THE FIRST QUESTION.
NO
3 CHECK THE WIRING

RESET AND RETURN (EITHER
READ BETWEEN THE SB1
BY PULLING OR BY TWISTING
BETWEEN J4 AND THE J4.
NO NO AND PULLING) THE E-STOP
AND ACN. IF THE WIRING IS OKAY, SWITCH SB1. IF, AFTER RE-
IS THERE IS THERE VOLTAGE SETTING AND RETURNING,
VOLTAGE (120 (120 VOLTS) INTO AND THERE IS STILL NO VOLTAGE,
VOLTS)? OUT OF THE E-STOP REPLACE THE E-STOP
YES
IS 4
THE SQ1
CLOSING (I.E.,
IS THERE A CLOSED DOUBLE-CHECK
CIRCUIT BETWEEN YES THAT THE CIRCUIT
TERMINALS 27 IS CLOSING. IF IT IS
AND 29 ON THE CLOSING, REPLACE
INTERFACE BOARD THE INTERFACE
WHEN BOARD.
THE DOOR IS
CLOSED? 5
NO
MAKE SURE THAT THE DOOR MAGNET IS IN

PLACE. REPLACE IT IF IT IS MISSING. IF THE
MAGNET IS IN PLACE, CHECK THE MAGNETIC
SWITCH AND REPLACE IT IF NEEDED.
ALSO, CHECK THE WIRING CONNECTIONS
BETWEEN THE MAGNETIC SWITCH AND THE
PHM2015S
INTERFACE BOARD.

Troubleshooting

Troubleshooting
No Fuseboard Functions – Design 1-4 Models (Sheet 1 of 2)

Troubleshooting
3 2
PHM2016S
PHM2016S
631983 (H)
631983 (H)

Troubleshooting
11. No Fuseboard Functions – Design 5-8 Models
ARE ANY OF
THE LIGHTS YES REFER TO THE "NO
ON THE FILL ANALYSIS"
FUSEBOARD FLOWCHART AT POINT A.
TURNED ON?
NO
CHECK THE WIRING
BETWEEN THE J5
AND THE ACH.
YES
1 POINT B
2
READ
IS THERE SOME OF THE LIGHTS ON
BETWEEN J5
VOLTAGE THE FUSEBOARD MUST
AND A NO YES
(200-240 VOLTS) BE TURNED ON. PLEASE
GROUND. IS
BETWEEN THE DOUBLE-CHECK. REFER
THERE
ACH AND THE TO THE "YES" PART OF
VOLTAGE (120
ACN? THE FIRST QUESTION.
VOLTS)?
NO
3 CHECK THE WIRING

READ RESET AND RETURN (EITHER
BETWEEN THE SB1
BETWEEN J4 BY PULLING OR BY TWISTING
AND THE J4.
AND A NO NO AND PULLING) THE E-STOP
GROUND. IS IF THE WIRING IS OKAY, SWITCH SB1. IF, AFTER RE-
THERE IS THERE VOLTAGE SETTING AND RETURNING,
VOLTAGE (120 (120 VOLTS) INTO AND THERE IS STILL NO VOLTAGE,
VOLTS)? OUT OF THE E-STOP REPLACE THE E-STOP
YES
IS THE SQ1
CLOSING (I.E., DOUBLE-CHECK
IS THERE A CLOSED YES THAT THE CIRCUIT
CIRCUIT BETWEEN PINS IS CLOSING. IF IT IS
J3-2-11 AND J3-2-13 ON CLOSING, REPLACE
THE SQ1 WHEN THE INTERFACE
THE DOOR IS BOARD.
CLOSED?
5
NO
MAKE SURE THAT THE DOOR MAGNET IS IN

PLACE. REPLACE IT IF IT IS MISSING. IF THE
MAGNET IS IN PLACE, CHECK THE MAGNETIC
SWITCH AND REPLACE IT IF NEEDED.
ALSO, CHECK THE PLUG CONNECTIONS
BETWEEN THE MAGNETIC SWITCH AND THE
PHM1916S
INTERFACE BOARD.

Troubleshooting

Troubleshooting

35-60LB: 80-100LB:
Q: 200-240V/50-60HZ/3ø/3W 220V CTRL
LIMIT OF QF1
EQUIPMENT 18 AWG
XT2 XT1
L2 QF1B QF1B J2-1-1
3 AMP 3 1.0 AMP

TO XT3- LINE 2
3 AMP 12 AWG (35-100LB) 2.0 AMP
TO XT3- LINE 1
C2-1 L1 C1-1 ACH
1 UW60 & 100 ONLY! 1
2
3
4 C1-5 J4-1-3
5
C2-5 GND C1-6 J4-1-4
GRN/YEL 5 6
6 C1-7 J4-1-1
7
7 4 C1-4 J10-1-4
C2-6 TO XT3 COMMON
CHASSIS
RADIO
7
FILTER 6 4
8
4 R S T
10
11
6
4
4
AC DRIVE 1
5
160 – C 3
2 KA3
SQ1
3 SA1b
U V W 5
6 2
5
BROWN (3)
BLUE (2)
BLACK (1)
GRN/YEL
1 5 7 W
J3-2-11 J12-1-2
J12-1-1
14 AWG (35-60LB) FLAT RIBBON CABLE 16 P
12 AWG (80-100LB) DIP
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
M1 1
J8
CHASSIS
J5-2
J4-2
J6-2
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

J12-1-5
1 3
LEGEND: SP1c P
J12-1-6 SQ2
SP1b P
J11-1-9 J11-1-3 J12-1-8 J11-1-7
2 = TERMINAL STRIP, TERMINAL #2 21 22 12
NOTES: 1 THE DRIVE MOTOR (M1) IS DUAL VOLTAGE CAPABLE, REFER TO NAMEPLATE OF MOTOR BEFORE WIRING
220V SIGNAL TO EXTERNAL SUPPLY 1. WHEN SUPPLY 5 IS PROGRAMMED WITH SUPPLY 1, THE SUPPLY
COMMON

Troubleshooting
UW60 & 100 ONLY!

BOARD MOUNTED RELAY
"K3" ON INTERFACE PCB 2 3
7 KA4 8
SB1
3 1
J4 J5
M2
TO TERMINAL
SS ON
FUSEBOARD
R-C J15-1-7 YV10 J15-1-16

ACN ACH ACH ACN
J2-1-1
1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
J2-1-2 220V
TO ELV
HS
J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
HF
FU4
125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
CS
1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
J4-1-2
E1
CF
KM8
J4-1-3 1/2 A J5-1-1 J15-1-5 YV11 J15-1-14 3
E2
HT
E3 M3b
UW80-100 ONLY
J4-1-1 T1 A J3-1-5 J10-1-1 J10-1-2
10VDC M3
DN
SB2
10VDC
T1 A J3-1-4 J12-1-3 YA1 J12-1-4
DR
SA1b 5 6
J1-26
FLAT 1/2 A J3-1-3 HA1
J1 1
7 RIBBON
A3
WRITE INHIBIT
AP–2 CABLE
J3-1-2
1/2 A
N CABLE 16 PIN WE–6 COMPUTER A2 C2-7
A2
NECTOR DIP SOCKET 1

1 J2 BL BK 7 8
WE–6 FUSEBOARD
J3
A1
GY
J6-1-2
BL
FLAT RIBBON CABLE
ACN
TRANSMIT
AP–1
KA1
2
1/2 A J6-1-3 KA2 SUPPLY 5 2
RECEIVE 7 8
S5
YV9
SUPPLY 4
2 KA1-2 S4
KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9 SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
EE FUSEBOARD YV8
TO XT3 COMMON
OWER CIRCUIT
1 KA1-1 S3 SUPPLY 3
SUPPLY 8
S3
5 3
TO XT3 SUPPLY 8
SQ2 YV7
2 KA2-2 S2 SUPPLY 2
P SP1a KA2-4 S7
SUPPLY 7
S2
11-1-7 6 4 TO XT3 SUPPLY 7

J11-1-5 1 KA2-1 S1 SUPPLY 1
KA2-3 S6
SUPPLY 6
OTOR BEFORE WIRING. 5 3
S1
TO XT3 SUPPLY 6
DRIVE AND MOTOR.
UPPLIES. EXTERNAL SUPPLY TERMINAL STRIP (XT3) LOCATED ON REAR OF MODULE.

TO ENABLE EXTERNAL EXTERNAL SUPPLY 5 INTENTIONALLY OMITTED. SUPPLY 5 ENERGIZES RELAYS KA1 & KA2
OUTPUT PROVIDES A TO ENABLE SUPPLIES 6 THRU 9.
UPPLY 1, THE SUPPLY 1 THIS COMMON IS NOT A TRUE NEUTRAL.
IRE TWO 2 AMP, 250V
V
DRIVE.
PHM1917S
PHM1917S

Troubleshooting
12. No Motor Operation (With No AC Drive Fault)
The motor is not

running and there is
no apparent AC drive
fault present.
Repair or Are there any

replace the mechanical problems
drive system Yes in the drive system
components (e.g., check the motor,
as needed. motor bearings, pulley
Using the A-B Control
and belt)?
Logic charts, check the
control signals between
the interface board and
the AC drive.
No
Yes
Re-program the AC
1 drive with the
correct parameter
Repair or Inspect the
set.
replace the wiring between
the interface Has the AC
wiring
Yes drive been No Contact Alliance
between the board and the
programmed Laundry Systems'
interface AC drive. Is any
with the correct customer service
board and the of the wiring
parameter set? department to
AC drive as loose or
obtain the correct
needed. damaged?
AC drive illustration
for your motor and
drive combination.
No
Yes
Is there Repair or
Is the control replace the
Reconnect the No Yes incoming AC No
signal wiring AC drive
control signal voltage into
connected wiring as
wiring. the AC
properly? needed.
drive?
PHM2017S

Troubleshooting
A-B 160 Control Logic

H – Control Voltage High 12 Volts DC Logic 0
L – Control Voltage Low <1 Volt DC Logic 1
Voltage Reading Pos (+) Volts DC 4 2 1 6 8 5 Input Status
Voltage Reading Neg (-) Volts DC 3 3 3 3 3 3 Parameter 15 Parameter 12
V Computer & EDC
A-B 160
Preset Preset Preset Forward Reverse
Frequency Preset
Action Input/ Input/ Input/ Motion/ Stop Motion/
Preset #
SW3
SW2
SW1
Stop
STR
STF
N/A
N/A
SW3 SW2 SW1 STF STR
Parameter
Half Wash Fwd 62 1 H H L L L H 0 0 0 1 0 1 1 0
Half Wash Rev 62 1 H H L H L L 0 0 0 1 0 0 1 1
Wash Fwd 63 2 H L H L L H 0 0 1 0 0 1 1 0
Wash Rev 63 2 H L H H L L 0 0 1 0 0 0 1 1
Distribution 65 4 L H H L L H 0 1 0 0 0 1 1 0
Spin 1 64 3 H L L L L H 0 0 1 1 0 1 1 0
Spin 2 67 6 L L H L L H 0 1 1 0 0 1 1 0
Spin 3 66 5 L H L L L H 0 1 0 1 0 1 1 0
WE-6 Computer
Half Wash Fwd 65 4 L H H L L H 0 1 0 0 0 1 1 0
Half Wash Rev 65 4 L H H H L L 0 1 0 0 0 0 1 1
Wash Fwd 63 2 H L H L L H 0 0 1 0 0 1 1 0
Wash Rev 63 2 H L H H L L 0 0 1 0 0 0 1 1
Distribution 62 1 H H L L L H 0 0 0 0 0 1 1 0
Med. Spin 67 6 L L H L L H 0 1 1 0 0 1 1 0
High Spin 1 66 5 L H L L L H 0 1 0 1 0 1 1 0
High Spin 2 64 3 H L L L L H 0 0 1 1 0 1 1 0
High Spin 3 68 7 L L L L L H 0 1 1 1 0 1 1 0

Troubleshooting

Voltage Reading Pos (+) Volts DC 18 17 19 13 8 6 Input Status Parameter 55
Voltage Reading Neg (-) Volts DC 7 7 7 7 7 7
V Computer & EDC
A-B 1305
Preset Preset Preset Reverse Forward
Frequency Preset
Preset #
SW3
SW2
SW1
STR
Stop
STF
N/A
SW3 SW2 SW1 STR STF
Parameter
X
Half Wash Fwd 27 1 H H L H L L x 0 0 1 0 0 1 1
Half Wash Rev 27 1 H H L L L H x 0 0 1 0 1 1 0
Wash Fwd 28 2 H L H H L L x 0 1 0 0 0 1 1
Wash Rev 28 2 H L H L L H x 0 1 0 0 1 1 0
Distribution 73 4 L H H H L L x 1 0 0 0 0 1 1
Spin 1 29 3 H L L H L L x 0 1 1 0 0 1 1
Spin 2 75 6 L L H H L L x 1 1 0 0 0 1 1
Spin 3 74 5 L H L H L L x 1 0 1 0 0 1 1
WE-6 Computer
Half Wash Fwd 73 4 L H H H L L x 1 0 0 0 0 1 1
Half Wash Rev 73 4 L H H L L H x 1 0 0 0 1 1 0
Wash Fwd 28 2 H L H H L L x 0 1 0 0 0 1 1
Wash Rev 28 2 H L H L L H x 0 1 0 0 1 1 0
Distribution 27 1 H H L H L L x 0 0 1 0 0 1 1
Med. Spin 75 6 L L H H L L x 1 1 0 0 0 1 1
High Spin 1 74 5 L H L H L L x 1 0 1 0 0 1 1
High Spin 2 29 3 H L L H L L x 0 1 1 0 0 1 1
High Spin 3 76 7 L L L H L L x 1 1 1 0 0 1 1

Troubleshooting

Voltage Reading Pos (+) Volts DC 27 28 26 22 20 19 Input Status Parameter #55
Voltage Reading Neg (-) Volts DC 29 29 29 29 29 29
V Computer
MTR TEMP
A-B 1336
Preset Preset Preset Reverse Forward
Frequency Preset
Preset #
STOP
SW2
SW1
SW3
SW2 SW1 SW3 STR STF
STR
STF
N/A
Parameter
Half Wash Fwd 73 4 H H L H L L 0 0 1 1 0 0 1 1
Half Wash Rev 73 4 H H L L L H 0 0 1 1 1 0 1 0
Wash Fwd 28 2 L H H H L L 1 0 0 1 0 0 1 1
Wash Rev 28 2 L H H L L H 1 0 0 1 1 0 1 0
Distribution 27 1 H L H H L L 0 1 0 1 0 0 1 1
Spin 1 75 6 L H L H L L 1 0 1 1 0 0 1 1
Spin 2 29 3 L L H H L L 1 1 0 1 0 0 1 1
Spin 3 74 5 H L L H L L 0 1 1 1 0 0 1 1
WE-6 Controller
Half Wash Fwd 73 4 H H L H L L 0 0 1 1 0 0 1 1
Half Wash Rev 73 4 H H L L L H 0 0 1 1 1 0 1 0
Wash Fwd 28 2 L H H H L L 1 0 0 1 0 0 1 1
Wash Rev 28 2 L H H L L H 1 0 0 1 1 0 1 0
Distribution 27 1 H L H H L L 0 1 0 1 0 0 1 1
Med. Spin 75 6 L H L H L L 1 0 1 1 0 0 1 1
High Spin 1 74 5 H L L H L L 0 1 1 1 0 0 1 1
High Spin 2 29 3 L L H H L L 1 1 0 1 0 0 1 1
High Spin 3 76 7 L L L H L L 1 1 1 1 0 0 1 1

Troubleshooting
No Motor Operation (With No AC Drive Fault)

P and N-Voltage Models (Sheet 1 of 2)
P.E. L1 L2 L3 15 AMP CIRCUIT BREAKER
35-100LB:
GND 14 AWG (2mm2) WIRE
P: 380-415V/50-60HZ/3ø/3W 220V CTRL
N: 440-480V/50-60HZ/3ø/3W 220V CTRL
LIMIT OF QF2
EQUIPMENT 18 AWG QF1
XT2 XT1 TC1
L2 QF2 QF2 H4 X2 QF1B QF1B J2-1-1
DETAIL "B"
L1 QF2 QF2 H1 X1 QF1A1 QF1A SB1
BUCK/BOOST TRANSFORMERS
440-480V INPUT L1 L2 L3 0.5 AMP 150VA 1.0 AMP
12 AWG (35-100LB) 6
L1 L2 L3 1.0 AMP 250VA 2.0 AMP
6 3 6
X4 X1 H4 H1 H1 H4 X1 X4
X3 X2 H3 H2 H2 H3 X2 X3
C2
L1C L2C L3C C2-1 L1
5 BUCK-BOOST 1
400-437V OUTPUT TRANSFORMER C2-2 L2 2
PART NUMBER 360116 OR EQUIVALENT. REQUIRED ONLY FOR 440-480V APPLICATIONS. C2-3 L3
GRN/YEL 3 CONNECTOR "C1 & C2"
OUTPUT VOLTAGE IS APPROXIMATELY REFER TO BUCK/BOOST TRANSFORMER DETAIL
10% LOWER THAN INPUT VOLTAGE (BUCK). "B" FOR CONNECTION DETAILS. REFER TO NOTE 5 4 UW60 & 100 ONLY!
FOR 380-415 VOLT APPLICATIONS. C2-5 GND
L1C L2C L3C 5 REFER TO REUSE INTERCONNECTION
CHASSIS 6 SCHEMATIC FOR FURTHER DETAILS
KA4 7
RADIO C2-6 TO XT3 COMMON
7
FILTER 6 4
8 C2-7 A2
7 R S T
10 A2 TERMINAL ON FUSEBOARD
11
6
4
1
AC DRIVE 1
5 SQ1
160 – C 3 SA1b
2 KA3
5 3
U V W 5 7 W
J3-2-11 J12-1-2
J12-1-1
6 2
BROWN (3)
BLUE (2)
BLACK (1)
16 P
GRN/YEL
FLAT RIBBON CABLE

1 DIP
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
14 AWG (35-100LB) 1
M1
1
J1 FLAT RIBBON CABL
J8
(REFER TO MOTOR NAMEPLATE
AP–3 AC DRIVE INTERFACE BOARD 1
J5-2
J4-2
J6-2
CHASSIS
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

J12-1-5
LEGEND:
1 3
C8-B = CABLE #8, BLACK WIRE SP1c P
SQ2
J11-1-1 J12-1-6 J12-1-7
J7-2-1 = CONN. J7, 1 (ON FUSEBOARD), PIN#1
31 32
J7, 2 (ON INTERFACE BRD.) SP1b P
2 = TERMINAL STRIP, TERMINAL #2 J11-1-9 J11-1-3 J12-1-8 J11-1-7

21 22 12
R-C = RESISTOR/CAPACITOR FILTER NETWORK
J11-1-11 J11-1-5
(TERMINAL STRIP JUMPERS MAY BE USED IN NOTES:

1 THE DRIVE MOTOR (M1) IS DUAL VOLTAGE CAPABLE. REFER TO NAMEPLATE OF MOTOR BEFORE WIRIN
TYPICAL RELAY
SUPPLY 5 OUTPUT PROVIDES POWER TO SWITCH RELAYS KA1 & KA2 IN ORDER TO ENABLE EXTERNAL
NORMALLY OPEN CONTACTS SUPPLIES 6 THROUGH 9. EXAMPLE: IF SUPPLY 1 IS PROGRAMMED, THE SUPPLY 1 OUTPUT PROVIDES
COMMON
220V SIGNAL TO EXTERNAL SUPPLY 1. WHEN SUPPLY 5 IS PROGRAMMED WITH SUPPLY 1, THE SUPPLY
COIL OUTPUT THEN PROVIDES A 220V SIGNAL TO EXTERNAL SUPPLY 6.
ODD NUMBERED CONTACTS ARE ISOLATED FROM EVEN 3 REFER TO DWG. #635635 FOR CONNECTION DETAILS OF CONTROL TRANSFORMER.
NUMBERED CONTACTS BUT OPERATE SIMULTANEOUSLY.
TERMINAL NUMBERS MAY VARY FROM RELAY TO RELAY 4 AIR OPERATED DRAIN SYSTEM AVAILABLE AS AN OPTION
BUT TERMINAL POSITIONS ARE THE SAME.
5 380-415V APPLICATIONS DO NOT REQUIRE BUCK-BOOST TRANSFORMERS. WIRES L1, L2 & L3 WILL CO
DIRECTLY TO AC DRIVE FROM INPUT POWER DISTRIBUTION TERMINAL XT1.
FOR 440-480V APPLICATIONS, REFER TO BUCK-BOOST TRANSFORMER SCHEMATIC FOR CONNECTION D
6 UW80-100 MACHINES WITH DUAL ELECTRICALLY OPERATED DRAIN VALVES REQUIRE A 250VA CONTRO
TRANSFORMER (TC1), TWO AMP 250VA CONTROL CIRCUIT BREAKERS (QF1) AND A 1.0 AMP TRANSFOR
PRIMARY (QF2) CIRCUIT BREAKER.
ALL MACHINES WITH SINGLE ELECTRICALLY OPERATED DRAIN VALVE REQUIRE A 150VA XFMR, TWO 1
CONTROL CIRCUIT BREAKERS (QF1) AND A 0.5 AMP TRANSFORMER PRIMARY CIRCUIT BREAKER (QF2)
ALL AIR-OP DRAIN SYSTEMS REQUIRE 150VA XFMR.
7 AN ADDITIONAL FILTER (P/N 635654) IS REQUIRED ACROSS THE INPUT OF THE AC DRIVE.

Troubleshooting

P and N-Voltage Models (Sheet 2 of 2)
UW60 & 100 ONLY!

BOARD MOUNTED RELAY
"K3" ON INTERFACE PCB
7 KA4 8
QF1
F1B QF1B J2-1-1 SB1
F1A1 QF1A SB1 J4 J5

M2
TO TERMINAL
1.0 AMP S5 ON
6
2.0 AMP FUSEBOARD
R-C J15-1-6 YV10 J15-1-15

ACN ACH ACH ACN
C1
J2-1-1
C1-1 ACH 1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
1 J2-1-2 220V
C1-2 ACN TO ELV
HS
2 J2-1-3 CONTROLS
C1-3 J4-1-2 DEVICES
NECTOR "C1 & C2" 3 J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
C1-5 J4-1-3
HF
W60 & 100 ONLY! 5
C1-6 J4-1-4 FU4
REUSE INTERCONNECTION 6 125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
C FOR FURTHER DETAILS C1-7 J4-1-1
7 J4-1-2
CS
C1-4 J10-1-4 E1
4 J4-1-3 1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
E2
J4-1-4
CF
SEE REUSE DRAIN "M4" E3 KM8
J4-1-1 1/2 A J5-1-1 J15-1-5 YV11 J15-1-14 6
IN UPPER RIGHT CORNER 10VDC
HT
DUAL DRAIN ON
M3b
UW80-100 ONLY
T1 A J3-1-5 J10-1-1 J10-1-2
10VDC M3
DN
SA1b SB2
T1 A J3-1-4 J12-1-3 YA1 J12-1-4
J1-26
FLAT
DR
J1 1
5 6
5 7 WRITE INHIBIT RIBBON
AP–2 CABLE 1/2 A J3-1-3 HA1
16 PIN
LAT RIBBON CABLE WE–6 COMPUTER
A3
/ D I P CONNECTOR DIP SOCKET 1
KEY PAD GND 1/2 A J3-1-2

1 J2 BL BK A2 C2-7
A2
J3
1/2 A J3-1-1 KA3
7 8
WE–6 FUSEBOARD
A1
FLAT RIBBON CABLE

GY
J8
1 J6-1-2
BL
ACN
TRANSMIT
AP–1
KA1
2
J6-2
1/2 A J6-1-3 KA2 SUPPLY 5 2

RECEIVE 7 8
S5
YV9
SUPPLY 4
2 KA1-2 S4
SEE FUSEBOARD KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9
POWER CIRCUIT SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
YV8
ST1 TO XT3 COMMON
1 KA1-1 S3 SUPPLY 3
1/2 A J6-1-5 KA1 KA1-3 S8 TO XT3 SUPPLY 3
SQ2 SUPPLY 8
J12-1-7
S3
5 3
TO XT3 SUPPLY 8
YV7
P SP1a
J12-1-8 J11-1-7 2 KA2-2 S2 SUPPLY 2
SP1 WATER LEVEL SWITCH TERMINAL 1/2 A J6-1-6 KA2 TO XT3 SUPPLY 2
12 11 KA2-4 S7
NUMBERS ARE SUBJECT TO CHANGE. SUPPLY 7
S2

YV6
1 SUPPLY 1 2
KA2-1 S1
LATE OF MOTOR BEFORE WIRING. 1/2 A J6-1-7 KA2 TO XT3 SUPPLY 1
KA2-3 S6
TWEEN AC DRIVE AND MOTOR. SUPPLY 6
5 3
S1
TO XT3 SUPPLY 6
OPERATE SUPPLIES.
N ORDER TO ENABLE EXTERNAL EXTERNAL SUPPLY TERMINAL STRIP (XT3) LOCATED ON REAR OF MODULE.
E SUPPLY 1 OUTPUT PROVIDES A EXTERNAL SUPPLY 5 INTENTIONALLY OMITTED. SUPPLY 5 ENERGIZES RELAYS KA1 & KA2
ED WITH SUPPLY 1, THE SUPPLY 1 TO ENABLE SUPPLIES 6 THRU 9.
THIS COMMON IS NOT A TRUE NEUTRAL.
NSFORMER. DO NOT CONNECT LOAD BETWEEN LINE 1,
ERS. WIRES L1, L2 & L3 WILL CONNECT

L XT1.
SCHEMATIC FOR CONNECTION DETAILS.
LVES REQUIRE A 250VA CONTROL

QF1) AND A 1.0 AMP TRANSFORMER
REQUIRE A 150VA XFMR, TWO 1 AMP

IMARY CIRCUIT BREAKER (QF2).
PHM1937S
PHM1937S
OF THE AC DRIVE.

Troubleshooting

Q-Voltage Models (Sheet 1 of 2)

35-60LB: 80-100LB:
Q: 200-240V/50-60HZ/3ø/3W 220V CTRL
"
LIMIT OF QF1
EQUIPMENT 18 AWG
XT2 XT1
3 AMP 3 1.0 AMP

TO XT3- LINE 2
3 AMP 12 AWG (35-100LB) 2.0 AMP
TO XT3- LINE 1
C2-1 L1 C1-1 ACH
1 UW60 & 100 ONLY! 1
2
3
4 C1-5 J4-1-3
5
C2-5 GND C1-6 J4-1-4
GRN/YEL 5 6
6 C1-7 J4-1-1
7
7 4 C1-4 J10-1-4
C2-6 TO XT3 COMMON
CHASSIS
RADIO
7
FILTER 6 4
8
4 R S T
10
11
1
6
4
AC DRIVE 1
5
160 – C 3
2 KA3
SQ1
3 SA1b
U V W 5
6 2
BROWN (3)
BLUE (2)
BLACK (1)
GRN/YEL
1 5 7 WRITE INHIBIT
J3-2-11 J12-1-2
J12-1-1
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
M1 1 J2
1
J8
CHASSIS
J5-2
J4-2
J6-2
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

J12-1-5
1 3
LEGEND: SP1c P
J12-1-6 SQ2
SP1b P P SP1a
J11-1-9 J11-1-3 J12-1-8 J11-1-7
COMMON

Troubleshooting

Q-Voltage Models (Sheet 2 of 2)
UW60 & 100 ONLY!

BOARD MOUNTED RELAY
7 KA4 8
SB1
J4 J5
M2
TO TERMINAL
SS ON
FUSEBOARD
CH
R-C J15-1-7 YV10 J15-1-16
CN ACN ACH ACH ACN
4-1-2 J2-1-1
1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
4-1-3 J2-1-2 220V
TO ELV
HS
4-1-4 J2-1-3 CONTROLS DEVICES
J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
4-1-1
HF
10-1-4 FU4
125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
CS
"M4"
ORNER 1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
J4-1-2
E1
CF
KM8
J4-1-3 1/2 A J5-1-1 J15-1-5 YV11 J15-1-14 3
E2
HT
E3 M3b
UW80-100 ONLY
J4-1-1 T1 A J3-1-5 J10-1-1 J10-1-2
10VDC M3
DN
SB2
10VDC
T1 A DR J3-1-4 J12-1-3 YA1 J12-1-4
SA1b 5 6
J1-26
FLAT 1/2 A J3-1-3 HA1
J1 1
5 7 RIBBON
A3
WRITE INHIBIT
AP–2 CABLE
J3-1-2
1/2 A
LAT RIBBON CABLE 16 PIN WE–6 COMPUTER A2 C2-7
A2

1 J2 BL BK 7 8
WE–6 FUSEBOARD
J3
A1
GY
1 J6-1-2
BL
FLAT RIBBON CABLE
ACN
TRANSMIT
AP–1
KA1
J8
2
1/2 A J6-1-3 KA2 SUPPLY 5 2
RECEIVE 7 8
S5
YV9
J6-2
SUPPLY 4
2 KA1-2 S4
KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9 SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
SEE FUSEBOARD YV8
TO XT3 COMMON
POWER CIRCUIT
1 KA1-1 S3 SUPPLY 3
KA1-3 S8
SUPPLY 8
S3
5 3
TO XT3 SUPPLY 8
SQ2 YV7
J12-1-7 SUPPLY 2
2 KA2-2 S2
P SP1a KA2-4 S7
J12-1-8 J11-1-7 SUPPLY 7
S2
6 4 TO XT3 SUPPLY 7
J11-1-5 1 KA2-1 S1 SUPPLY 1
KA2-3 S6
SUPPLY 6
LATE OF MOTOR BEFORE WIRING. 5 3
S1
TO XT3 SUPPLY 6
TWEEN AC DRIVE AND MOTOR.
OPERATE SUPPLIES. EXTERNAL SUPPLY TERMINAL STRIP (XT3) LOCATED ON REAR OF MODULE.
IN ORDER TO ENABLE EXTERNAL EXTERNAL SUPPLY 5 INTENTIONALLY OMITTED. SUPPLY 5 ENERGIZES RELAYS KA1 & KA2
E SUPPLY 1 OUTPUT PROVIDES A TO ENABLE SUPPLIES 6 THRU 9.
ED WITH SUPPLY 1, THE SUPPLY 1 THIS COMMON IS NOT A TRUE NEUTRAL.
LVES REQUIRE TWO 2 AMP, 250V
AMP, 250V
OF THE AC DRIVE.
PHM1938S
PHM1938S

Troubleshooting
13. No Motor Operation (With AC Drive Fault)

Symptom: The motor is not running and there is an apparent AC drive fault present.
SYMPTOM: THE MOTOR IS NOT RUNNING AND THERE IS AN APPARENT AC DRIVE FAULT PRESENT.
INSTALL A PARAMETER UNIT

AND FIND THE AC DRIVE
FAULT PRESENT.
TRY TO
CLEAR THE FIND THE FAULT CODE LISTED IN THE
FAULT BY POWERING YES CHART SHOWN ON THE FOLLOWING
DOWN THE MACHINE PAGES. THERE IS A CORRECTIVE
AND RESTORING POWER.
ACTION LISTED FOR EACH FAULT.
DOES THE
PERFORM THE ACTION LISTED FOR
FAULT RETURN?
THE FAULT DISPLAYED.
NO
REFER TO THE "NO MOTOR

OPERATION (WITH NO AC DRIVE
FAULT)" FLOW CHART.
PHM1936S

Troubleshooting
AC Drive Fault Codes and Troubleshooting Information

Bulletin Bulletin Bulletin
Fault Description Corrective Action/Remarks
160 1305 1336
Motor temperature high. Check for:
ambient air, cooling fan blockage or
Motor Temp The motor thermal switch operation, break in switch wire path (not
02 Fault path is open. on all machines).
DC Bus voltage remains
Power Loss below 85% nominal for Monitor incoming AC line for low
03 03 03 Fault longer than 0.005 seconds. voltage or line power interruption.
Under
Voltage DC Bus voltage fell below Monitor AC incoming AC line for low
04 04 04 Fault minimum. voltage or line power interruption.
Monitor the AC line for high line voltage
or transient conditions. High voltage can
Over Voltage DC Bus maximum voltage result from motor regeneration. Buck
05 05 05 Fault exceeded. transformer may be required.
Check motor wiring and connection
Motor has stalled. Motor terminals. Check wash basket freedom of
06 06 06 Motor Stall load is excessive movement and excess belt tension.
Motor Internal electronic overload Check motor wiring and connection
Overload trip. Excessive motor load terminals. Check wash basket freedom of
07 07 07 Fault exists. movement and excess belt tension.
Over Clear blocked or dirty heatsink fins.
Temperature Excessive heat detected by Check ambient temperature. Check for
08 08 08 Fault heatsink transducer. blocked or nonoperating fan.
Drive lost communication HIM removed while power applied, cycle
10 10 Serial Fault with controlling device. power to clear.
Overcurrent detected in Check short circuit at the controller
Overcurrent instantaneous hardware trip output or excessive load conditions at
12 12 12 Fault circuit. motor.
Check stop input into control terminal
Controller board. Close door and ensure any jumpers
22 22 22 Reset Fault Stop input not present. are placed correctly.
EEPROM Consult the factory for further
32 32 32 Fault EEProm has invalid data. instructions.
Fault exists that must be corrected before
Controller failed to reset further operation. Check “Fault Buffer 1”
Max Retries fault within the number of on 1305 and 1336 for specific fault that
33 33 33 Fault retries. triggered max retries fault.
Phase-to-ground fault
Phase U detected between controller Check wiring between the drive and
38 38 38 Fault and motor in Phase U. motor. Check for grounded phase.
Phase to ground fault
Phase V detected between controller Check wiring between the drive and
39 39 39 Fault and motor in Phase V. motor. Check for grounded phase.
Phase to ground fault
Phase W detected between controller Check wiring between the drive and
40 40 40 Fault and motor in Phase W. motor. Check for grounded phase.

Troubleshooting
AC Drive Fault Codes and Troubleshooting Information (continued)

Bulletin Bulletin Bulletin
Fault Description Corrective Action/Remarks
160 1305 1336
Excessive current has been Check motor and external wiring to the
UV Short detected between two controller output terminals for shorted
41 41 41 Fault controller output terminals.
condition.
Excessive current has been Check motor and external wiring to the
VW Short detected between two controller output terminals for shorted
43 43 43 Fault controller output terminals.
condition.
Check for short circuit at the drive output
IPM Current Internal power module or excessive load conditions at the motor,
44 Fault overcurrent limit exceeded. specifically cable capacitance to ground.
IPM Check for blocked or dirty heatsink fins.
Overtemp Internal power module Check ambient air. Check fan operation
45 Fault thermal limit exceeded. or filter blockage.
A current path to ground in
excess of 2A has been Check motor and external wiring to drive
Ground detected at one or more of output terminals for a grounded
57 Warning the drive output terminals. condition.

Troubleshooting
14. The Motor is Running, but at an Abnormal Speed
The motor is running,

but at an abnormal
speed.
Inspect the wiring

Repair or replace the
between the
Yes wiring between the
interface board and
interface board and
the AC drive. Is any
the AC drive as
of the wiring loose
needed.
or damaged?
No
Re-program the AC drive with

the correct parameter set.
Has the AC drive
been programmed No Contact Alliance Laundry
with the correct Systems' customer service
parameter set? department to obtain the correct
AC drive illustration for your
motor and drive combination.
Yes
Using the A-B Control Logic charts

included with the "No Motor
Operation (With No AC Drive
Fault)" flowchart, check the control
signals between the interface board
and the AC drive.
PHM2018S

Troubleshooting
15. No Spin
NOTE: While performing this check, make sure that the washer-extractor is running with a normal-size load.
NOTE: WHILE PERFORMING THIS CHECK, MAKE SURE THAT THE WASHER-EXTRACTOR IS RUNNING
WITH A NORMAL-SIZE LOAD.
WHEN THE WE-6

COMPUTER IS
ENGAGED IN A NO
HIGH-SPEED EXTRACT
(E.G., MS, H1, H2 OR H3),
IS THE BASKET
ROTATING?
NO REFER TO THE "NO MOTOR

IS AN AC DRIVE
YES FAULT PRESENT? OPERATION (WITH NO AC
DRIVE FAULT)" FLOWCHART.
YES
REFER TO THE "NO MOTOR

OPERATION (WITH AC DRIVE
FAULT)" FLOWCHART.
IS THE BASKET REFER TO THE "THE MOTOR

NO
ROTATING AT A IS RUNNING BUT AT AN
SLOW "WASH" ABNORMAL SPEED"
SPEED? FLOWCHART.
YES
CHECK THE A-FRAME HARD

LIMIT SWITCH BALANCE
CIRCUIT.
PHM1935S

Troubleshooting
16. Fill Alarm Analysis
The display reads "FILLXX," the signal light illuminates and the
buzzer alarms. The computer did not receive an input from the
respective water level circuit telling it that the washer-extractor Check the drain
filled in the time programmed. valve for blockage. If
the valve isn't
blocked, replace it.
Yes
When a fill step begins, does Is there voltage (120

the water stay in the machine Volts for design 1-4
as the fill valves close? models and 220
No
Volts for design 5
NOTE: There are two drain and up models) at
valves on the UW80, UW100 the drain valve(s)?
and UW125. Either of the
valves could be causing this.
No
Check the 1 2
Amp DN fuse on
Refer to the "No Yes the fuseboard.
Fill Analysis" Replace it if
flowchart at point needed.
A.
Are the fill valves Test the water level switch as
opening and allowing follows. Replace the water level
No water into the switch, air trap and/or tubing as
washer-extractor as needed.
the computer
instructs them to do A. Check the air trap turing for
so? leaks and/or blockage.
Check for any blockages in
the lines (e.g., the filter B. Check the water level switch
screens or the water with a continuity test or with an
valves) that may be Yes OHMs test at the following
restricting the water flow. terminals:
11 and 12 (for low level) 3
21 and 22 (for medium level) 4

Test all fill steps to high
31 and 32 (for high level)
level (e.g., CHXXXX [cold 5
fill to high level], and
This should be a closed circuit at
No WHXXXX [warm fill to high Yes all three points that opens with aire
level]). Are the fill levels
pressure to the switch. Blow into
being reached in a timely
the switch to provide air pressure.
manner (i.e., 5 minutes)?
All of these steps should fill
NOTE: Opening the switch will
easily within 5 minutes.
light the LED input level
indicators on the display.
PHM2019S

Troubleshooting
Fill Alarm Analysis (Sheet 1 of 2)

35-60LB: 80-100LB:
Q: 200-240V/50-60HZ/3ø/3W 220V CTRL
BO
"K
LIMIT OF QF1
EQUIPMENT 18 AWG
XT2 XT1
3 AMP 3 1.0 AMP

TO XT3- LINE 2
3 AMP 12 AWG (35-100LB) 2.0 AMP
TO XT3- LINE 1
C2-1 L1 C1-1 ACH
1 UW60 & 100 ONLY! 1
2
3
4 C1-5 J4-1-3
5
C2-5 GND C1-6 J4-1-4
GRN/YEL 5 6
6 C1-7 J4-1-1
7
7 4 C1-4 J10-1-4
C2-6 TO XT3 COMMON
CHASSIS
RADIO
7
FILTER 6 4
8
4 R S T
10
11
6
4
AC DRIVE 1
5
160 – C 3
2 KA3
SQ1
3 SA1b
U V W 5
6 2
BROWN (3)
BLUE (2)
BLACK (1)
GRN/YEL
1 5 7 WRITE INHIBIT
J3-2-11 J12-1-2
J12-1-1
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
M1 1 J2
1
J8
CHASSIS
J5-2
J4-2
J6-2
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

5 J12-1-10
POWER CIRCUIT
SA1a ST1
4 1 3
J12-1-9 J12-1-5 3
LEGEND: SP1c P
J12-1-6 SQ2
SP1b P P SP1a
J11-1-9 J11-1-3 J12-1-8 J11-1-7
2 = TERMINAL STRIP, TERMINAL #2 21 22 12 11 S
R-C = RESISTOR/CAPACITOR FILTER NETWORK N
J11-1-11 J11-1-5
COMMON

Troubleshooting
Fill Alarm Analysis (Sheet 2 of 2)
UW60 & 100 ONLY!

BOARD MOUNTED RELAY
7 KA4 8
SB1
J4 J5
M2
TO TERMINAL
SS ON
FUSEBOARD
ACH
R-C J15-1-7 YV10 J15-1-16
ACN ACN ACH ACH ACN
J4-1-2 J2-1-1
1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
J4-1-3 J2-1-2 220V
TO ELV
HS
J4-1-4 J2-1-3 CONTROLS DEVICES
J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
J4-1-1
HF
J10-1-4 FU4
125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
CS
IN "M4"
T CORNER J5-1-2 YV1
J4-1-2
E1
1/2 A J15-1-1 J15-1-10
1
CF
KM8
J4-1-3
E2 2 1/2 A J5-1-1 J15-1-5 YV11 J15-1-14 3
HT
E3 M3b
UW80-100 ONLY
J4-1-1 T1 A J3-1-5 J10-1-1 J10-1-2
10VDC M3
DN
SB2
10VDC
T1 A J3-1-4 J12-1-3 YA1 J12-1-4
1 DR
SA1b 5 6
J1-26
FLAT 1/2 A J3-1-3 HA1
J1 1
5 7 RIBBON
A3
WRITE INHIBIT
AP–2 CABLE
J3-1-2
1/2 A
FLAT RIBBON CABLE 16 PIN WE–6 COMPUTER A2 C2-7
A2

1 J2 BL BK 7 8
WE–6 FUSEBOARD
J3
A1
GY
1 J6-1-2
BL
FLAT RIBBON CABLE
ACN
TRANSMIT
AP–1
KA1
J8
2
1/2 A J6-1-3 KA2 SUPPLY 5 2
RECEIVE 7 8
S5
YV9
J5 2
J6-2
SUPPLY 4
2 KA1-2 S4
KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9 SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
SEE FUSEBOARD YV8
TO XT3 COMMON
POWER CIRCUIT
1 KA1-1 S3 SUPPLY 3
5 3 KA1-3 S8
SUPPLY 8
S3
5 3
TO XT3 SUPPLY 8
SQ2 YV7
J12-1-7 SUPPLY 2
2 KA2-2 S2
P SP1a KA2-4 S7
J12-1-8 J11-1-7 SUPPLY 7
S2
6 4 TO XT3 SUPPLY 7
J11-1-5 1 KA2-1 S1 SUPPLY 1
KA2-3 S6
SUPPLY 6
EPLATE OF MOTOR BEFORE WIRING. 5 3
S1
TO XT3 SUPPLY 6
BETWEEN AC DRIVE AND MOTOR.
O OPERATE SUPPLIES. EXTERNAL SUPPLY TERMINAL STRIP (XT3) LOCATED ON REAR OF MODULE.
A2 IN ORDER TO ENABLE EXTERNAL EXTERNAL SUPPLY 5 INTENTIONALLY OMITTED. SUPPLY 5 ENERGIZES RELAYS KA1 & KA2
THE SUPPLY 1 OUTPUT PROVIDES A TO ENABLE SUPPLIES 6 THRU 9.
MMED WITH SUPPLY 1, THE SUPPLY 1 THIS COMMON IS NOT A TRUE NEUTRAL.
VALVES REQUIRE TWO 2 AMP, 250V
4.
O 1 AMP, 250V
UT OF THE AC DRIVE.
PHM1931S
PHM1931S

Troubleshooting
17. Empty Alarm Analysis

Symptom: The display reads "EMTYXX," the buzzer sounds and the signal light is displayed. The computer did not receive an input
from the low side of the water level switch telling it that the washer-extractor emptied in the time that had been programmed.
NOTE: If the empty alarm occurs in less than 1 minute from the point when the drain closed light goes out, check the drain time
that has been programmed into this step of the computer. The factory recommends that at least one minute should be provided
for each drain step.
Test the water level switch as follows.

Replace the water level switch, air trap
and/or tubing as needed.
A. Check the air trap tubing for leaks

and/or blockage.
When the computer goes into a drain step
B. Check the water level switch with a Yes
(D1XXXX), after several seconds, the drain
continuity test or with an Ohms test at closed indicator on the front of the
the following terminals: computer will go out. At this point, does the
water drain from the machine in a timely
11 and 12 (for low level)
1 manner (i.e., total drain time should be
between 30 and 40 seconds)?
21 and 22 (for medium level)
2 NOTE: There are two drain valves on the
31 and 32 (for high level) UW80, UW100 and the UW125. Check
3 both valves in these cases.
This should be a closed circuit at all
three points that opens with air
pressure to the switch. Blow into the
switch to provide air pressure.
NOTE: Opening the switch will light

the LED input indicators on the
display.
No
4
Check the drain(s) for Is there voltage
sticking gates and check (120 Volts for
the entire drain line for No design 1-4 models
blockages. If no and 220 Volts for
blockages or sticking design 5 and up
gates are found, replace models) at the
the valve(s). drain valve(s)?
Yes
Check for miswiring at the 5
fuseboard or for a short
Does the DN
on the wire that energizes No light on the
the respective drain valve
fuseboard stay
(e.g., if M3 stays lit on the
on
fuseboard, check the
continuously?
wiring between J3-1-5
and J10-1-1).
Yes
Make sure that the main power to the

Check the ribbon cable machine has been turned off. Remove There is a possibility that
between the computer the wires between J4 and J5 on the the fuseboard has been
and the fuseboard. No interface board. Place a jumper Yes contaminated. Try
Replace the ribbon cable between the two wires. Disconnect the cleaning it. If the test
if needed. If the ribbon ribbon cable between the computer and mentioned in the previous
cable is okay, replace the the fuseboard. Turn on the machine's step is still unsuccessful,
computer. main power. Does the DN light on the replace the fuseboard.
fuseboard come on immediately?
PHM2027S

Troubleshooting

Troubleshooting
Empty Alarm Analysis (Sheet 1 of 2)

35-60LB: 80-100LB:
Q: 200-240V/50-60HZ/3ø/3W 220V CTRL
"
LIMIT OF QF1
EQUIPMENT 18 AWG
XT2 XT1
3 AMP 3 1.0 AMP

TO XT3- LINE 2
3 AMP 12 AWG (35-100LB) 2.0 AMP
TO XT3- LINE 1
C2-1 L1 C1-1 ACH
1 UW60 & 100 ONLY! 1
2
3
4 C1-5 J4-1-3
5
C2-5 GND C1-6 J4-1-4
GRN/YEL 5 6
6 C1-7 J4-1-1
7
7 4 C1-4 J10-1-4
C2-6 TO XT3 COMMON
CHASSIS
RADIO
7
FILTER 6 4
8
4 R S T
10
11
6
4
AC DRIVE 1
5
160 – C 3
2 KA3
SQ1
3 SA1b
U V W 5
6 2
BROWN (3)
BLUE (2)
BLACK (1)
GRN/YEL
1 5 7 WRITE INHIBIT
J3-2-11 J12-1-2
J12-1-1
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
M1 1 J2
1
J8
J5-2 CHASSIS
J4-2
J6-2
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

3 J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

2 1 3
J12-1-5
LEGEND: SP1c P
J12-1-6 SQ2
SP1b P P SP1a
J11-1-9 J11-1-3 J12-1-8 J11-1-7
COMMON

Troubleshooting
Empty Alarm Analysis (Sheet 2 of 2)
UW60 & 100 ONLY!

BOARD MOUNTED RELAY
7 KA4 8
SB1
J4 J5
M2
TO TERMINAL
SS ON
FUSEBOARD
ACH
R-C J15-1-7 YV10 J15-1-16
ACN ACN ACH ACH ACN
4-1-2 J2-1-1
1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
4-1-3 J2-1-2 220V
TO ELV
HS
J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
4-1-1
HF
10-1-4 FU4
125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
CS
N "M4"
CORNER 1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
J4-1-2
E1
CF
J4-1-3
E2 5 1/2 A J5-1-1 4 J15-1-5
KM8
YV11 J15-1-14 3
HT
E3 M3b
UW80-100 ONLY
J4-1-1 T1 A J3-1-5 J10-1-1 J10-1-2
10VDC M3
DN
SB2
10VDC
T1 A J3-1-4 J12-1-3 YA1 J12-1-4
DR
SA1b 5 6
J1-26
FLAT 1/2 A J3-1-3 HA1
J1 1
5 7 RIBBON
A3
WRITE INHIBIT
AP–2 CABLE
J3-1-2
1/2 A
FLAT RIBBON CABLE 16 PIN WE–6 COMPUTER A2 C2-7
A2

1 J2 BL BK 7 8
WE–6 FUSEBOARD
J3
A1
GY
1 J6-1-2
BL
FLAT RIBBON CABLE
ACN
TRANSMIT
AP–1
KA1
J8
2
1/2 A J6-1-3 KA2 SUPPLY 5 2
RECEIVE 7 8
S5
YV9
J6-2
SUPPLY 4
2 KA1-2 S4
KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9 SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
SEE FUSEBOARD YV8
TO XT3 COMMON
POWER CIRCUIT
1 KA1-1 S3 SUPPLY 3
1 KA1-3 S8
SUPPLY 8
S3
5 3
TO XT3 SUPPLY 8
SQ2 YV7
J12-1-7 SUPPLY 2
2 KA2-2 S2
P SP1a KA2-4 S7
J12-1-8 J11-1-7 SUPPLY 7
S2
6 4 TO XT3 SUPPLY 7
J11-1-5 1 KA2-1 S1 SUPPLY 1
KA2-3 S6
SUPPLY 6
PLATE OF MOTOR BEFORE WIRING. 5 3
S1
TO XT3 SUPPLY 6
2 IN ORDER TO ENABLE EXTERNAL EXTERNAL SUPPLY 5 INTENTIONALLY OMITTED. SUPPLY 5 ENERGIZES RELAYS KA1 & KA2
HE SUPPLY 1 OUTPUT PROVIDES A TO ENABLE SUPPLIES 6 THRU 9.
MED WITH SUPPLY 1, THE SUPPLY 1 THIS COMMON IS NOT A TRUE NEUTRAL.
ALVES REQUIRE TWO 2 AMP, 250V
1 AMP, 250V
T OF THE AC DRIVE.
PHM1929S
PHM1929S

Troubleshooting
18. Automatic Supply Dispenser Analysis

Program and run the following steps into any available cycle to test the system.
NOTE: Pre-programmed cycle 39 already has a portion of this cycle pre-programmed into it.
Step Description Program Min:sec
1 Warm Fill to Low Level Warm Fill 5:00
2 Supply 1 Supply 1 2:00
6 Supply 6 Supply 5 and 1 2:00
10 Wash 1 Wash :30
11 Drain 1 Drain 1:00
Run the cycle and, with the respective supply on the main display, refer to the following chart for the function
that should be occurring:
Supply Function
1 Flushes Compartment 1
4 Flushes Compartments 4 and 5
9 Flushes Compartments 4 and 5
During each step, test for voltage (120 Volts for design 1-4 models and 220 Volts for design 5 and up models)
between each respective supply terminal and the common terminal on the XT3 terminal strip.
NOTE: The XT3 terminal strip is located toward the back of the control module, next to the power input
block.

Troubleshooting
19. No Keypad Functions
WITH THE DISPLAY READING

"NEXT00," SELECT A
TWO-DIGIT CYCLE (E.G.,
ENTER "0" AND "9" FOR YES
CYCLE "09"). DOES THE
KEYPAD REACT WITH A
SINGLE BEEP AND BY
CHANGING THE DISPLAY TO
(E.G., "NEXT09")?
NO
PRESS THE
IF YOU HEAR EITHER DOUBLE NO START BUTTON
BEEPS OR NO BEEPS AT ALL, ON THE KEYPAD.
REPLACE THE KEYPAD. DO YOU HEAR A
SINGLE BEEP?
YES
DOES THE DISPLAY

CHANGE, INDICATING
IF THE CYCLE STARTS ON THE THAT THE COMPUTER
DISPLAY BUT NO FUNCTIONS YES HAS GONE INTO THE
ARE TAKING PLACE, GO TO THE CYCLE THAT HAS BEEN
"NO FUSEBOARD FUNCTION" SELECTED (E.G., DOES
FLOWCHART, STEP 1. THE "NEXT09" DISPLAY
CHANGE TO "XX0109")?
NO
REPLACE THE KEYPAD. IF

THE PROBLEM PERSISTS,
CONTACT THE CUSTOMER
SERVICE DEPARTMENT.
PHM1932S

Troubleshooting
20. Door Unlocking Function
Is the unlock Is the DR Check the 1

door LED on Yes light on the No AMP DR fuse
4
the computer fuseboard and replace it
front panel lit? brightly lit? as needed.
Yes
No
Test the water level switch as

follows. Replace the water level
switch, air trap and/or tubing as
needed.
5
A. Check the air trap tubing for Is there voltage (120 Volts
leaks and/or blockage. for design 1-4 models and
220 Volts for design 5 and up
models) at the two wires that Yes
B. Check the water level switch with
a continuity test or with an OHMs go to the YA1 door unlock
test at the following terminal: solenoid (located inside of
the door box at the 3 o'clock
11 and 12 (for low level) 1 position of the door)?
21 and 22 (for medium level) 2 Check the YA1 for

mechanical bindings
31 and 32 (for high level) 3 and replace the
solenoid as needed.
This should be a closed circuit at all No
three points that opens with air
pressure to the switch. Blow into
the switch to provide air pressure.
Release the air from the switch and
make sure that all three levels
close. Check for a closed circuit on 6
the SB2 (the white momentary
NOTE: Opening the switch will door unlock pushbutton) when
light the LED input level the button is pressed. If the
indicators on the display. circuit isn't closing, replace the
SB2. PHM2028S

Troubleshooting

Troubleshooting
Door Unlocking Function (Sheet 1 of 2)

35-60LB: 80-100LB:
Q: 200-240V/50-60HZ/3ø/3W 220V CTRL
B
"
LIMIT OF QF1
EQUIPMENT 18 AWG
XT2 XT1
3 AMP 3 1.0 AMP

TO XT3- LINE 2
3 AMP 12 AWG (35-100LB) 2.0 AMP
TO XT3- LINE 1
C2-1 L1 C1-1 ACH
1 UW60 & 100 ONLY! 1
2
3
4 C1-5 J4-1-3
5
C2-5 GND C1-6 J4-1-4
GRN/YEL 5 6
6 C1-7 J4-1-1
7
7 4 C1-4 J10-1-4
C2-6 TO XT3 COMMON
CHASSIS
RADIO
7
FILTER 6 4
8
4 R S T
10
11
6
4
AC DRIVE 1
5
160 – C 3
2 KA3
SQ1
3 SA1b
U V W 5
6 2
BROWN (3)
BLUE (2)
BLACK (1)
GRN/YEL
1 5 7 WRITE INHIBIT
J3-2-11 J12-1-2
J12-1-1
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J2-2-2
J3-2-1
J3-2-2
J3-2-3
M1 1 J2
1
J8
CHASSIS
J5-2
J4-2
J6-2
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

3 J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

2 1 3
J12-1-5
LEGEND: SP1c P
J12-1-6 SQ2
SP1b P P SP1a
J11-1-9 J11-1-3 J12-1-8 J11-1-7
2 = TERMINAL STRIP, TERMINAL #2 21 22 12 11 S
R-C = RESISTOR/CAPACITOR FILTER NETWORK N
J11-1-11 J11-1-5
COMMON

Troubleshooting
Door Unlocking Function (Sheet 2 of 2)
UW60 & 100 ONLY!

BOARD MOUNTED RELAY
7 KA4 8
SB1
J4 J5
M2
TO TERMINAL
SS ON
FUSEBOARD
CH
R-C J15-1-7 YV10 J15-1-16
CN ACN ACH ACH ACN
4-1-2 J2-1-1
1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
4-1-3 J2-1-2 220V
TO ELV
HS
J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
4-1-1
HF
10-1-4 FU4
125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
CS
"M4"
ORNER 1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
J4-1-2
E1
CF
KM8
J4-1-3 1/2 A J5-1-1 J15-1-5 YV11 J15-1-14 3
E2
HT
E3
6 M3b
UW80-100 ONLY
J4-1-1
10VDC 4 T1 A J3-1-5 J10-1-1
M3
J10-1-2
DN
SB2
10VDC
T1 A DR J3-1-4 J12-1-3 YA1 J12-1-4
SA1b 5 6
J1 FLAT
J1-26
1
1/2 A J3-1-3 HA1 5
5 7 RIBBON
A3
WRITE INHIBIT
AP–2 CABLE
J3-1-2
1/2 A
LAT RIBBON CABLE 16 PIN WE–6 COMPUTER A2 C2-7
A2

1 J2 BL BK 7 8
WE-6 FUSEBOARD
J3
A1
GY
1 J6-1-2
BL
FLAT RIBBON CABLE
ACN
TRANSMIT
AP–1
KA1
J8
2
1/2 A J6-1-3 KA2 SUPPLY 5 2
RECEIVE 7 8
S5
YV9
J6-2
SUPPLY 4
2 KA1-2 S4
KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9 SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
SEE FUSEBOARD YV8
TO XT3 COMMON
POWER CIRCUIT
1 KA1-1 S3 SUPPLY 3
1 KA1-3 S8
SUPPLY 8
S3
5 3
TO XT3 SUPPLY 8
SQ2 YV7
J12-1-7 SUPPLY 2
2 KA2-2 S2
P SP1a KA2-4 S7
J12-1-8 J11-1-7 SUPPLY 7
S2
6 4 TO XT3 SUPPLY 7
J11-1-5 1 KA2-1 S1 SUPPLY 1
KA2-3 S6
SUPPLY 6
LATE OF MOTOR BEFORE WIRING. 5 3
S1
TO XT3 SUPPLY 6
IN ORDER TO ENABLE EXTERNAL EXTERNAL SUPPLY 5 INTENTIONALLY OMITTED. SUPPLY 5 ENERGIZES RELAYS KA1 & KA2
E SUPPLY 1 OUTPUT PROVIDES A TO ENABLE SUPPLIES 6 THRU 9.
ED WITH SUPPLY 1, THE SUPPLY 1 THIS COMMON IS NOT A TRUE NEUTRAL.
LVES REQUIRE TWO 2 AMP, 250V
AMP, 250V
OF THE AC DRIVE.
PHM1934S
PHM1934S

Troubleshooting
21. Excessive Cycle Time

One of the
machine's cycles is
excessively long.
Are any of the

Yes cycle's fill times
excessively
long?
Check for unnecessary programming steps.
For example, in the first fill of a cycle, if "S102XX" is

programmed for 45 seconds and "S203XX" is
Refer to the "Fill No programmed for 45 seconds, the two steps can be
Alarm Analysis" accomplished together at the same time, saving 45
flowchart. seconds. Refer to the "Programming Multiple Supply
Steps" section of your washer-extractor's programming
manual.
Are any of the cycle's

No
programmed fill times
excessively long?
No
NOTE: All pre-programmed
fill times are for 5 minutes.
Any fill should easily Are any of the cycle's
complete during this time. programmed drain
times greater than 1
minute?
NOTE: Any drain step

should not exceed 30-
40 seconds.
Yes
Re-program
the cycle for a Yes
shorter fill time.
Re-program
the cycle for a
shorter drain
time. PHM2022S

Troubleshooting
22. Excessive Vibration and/or Noise During Spin
The machine is
experiencing excessive
vibration and/or noise
during a spin step.
Always make sure that full

loads are used. Never
wash partial loads.
Has the
machine been No
Do not mix various laundry
loaded items together in the same
properly? wash (e.g., do not wash
towels and sheets
together).
Yes
Make sure that the washer-extractor is

anchored to a flat, level surface with the proper
depth of concrete.
Has the Tighten all anchor bolts and nuts. Make sure
machine been No that they are of the correct size and grade.
installed
properly? Make sure that the washer-extractor is grouted
properly.
Refer to your washer-extractor's installation

Yes manual for exact installation specifications.
Check the bearings' noise factor.
Do the front Lift up on the basket at the front of the tub.

and/or rear Yes
Check for any up and down play that would
bearings require indicate bearing wear.
replacement?
Replace the bearings as needed.
PHM2023S

Troubleshooting
23. Stop/Done Situation in Mid Cycle
The machine experiences a

Stop/Done situation in mid cycle.
This indicates that the computer

saw an open circuit at the door
lock microswitch.
Are there loose

connections or
broken wires at
the door lock
microswitch?
Yes
Repair the wires or

replace the door
lock microswitch as
needed.
PHM2024S

Troubleshooting
24. Power Wait Situation in Mid Cycle
The machine experiences a

Power/Wait situation in mid
cycle.
This indicates that the

machine's computer lost
power.
Does the
computer's back Yes Replace the
-up battery computer's back-up
require battery.
replacement?
No
Check for voltage (i.e., 120

or 220 VAC, depending on
the control voltage) at the
white plug by the
transformer on the output
board. PHM2025S

Troubleshooting
25. Pumps Turning on in Mid Cycle Without Being Programmed to Do So
External supply pumps are turning on mid

cycle without being programmed to do so.
This may be the result of resistors (6 K 5W

for 120 Volt [design 1-4 models] and 12K
5W for 220 Volt [design 5 and up models])
on the output board allowing low voltage
leaks (between 1 and 40 VAC for 120 Volt
[design 1-4 models] and between 100 and
110 VAC for 220 Volt [design 5 and up
models]).
Replace the resistors on the

output board (that correspond
to the pumps that are turning
on in mid cycle) as needed.
PHM2029S

Troubleshooting
26. No Supply Analysis
There is no supply signal.
Yes Is the
Replace the supply
fuse.
supply fuse 1
blown?
No
For supplies S1, S2, S3 and S4, is there

2
voltage (i.e., 120 or 220 VAC, depending
on the control voltage) from the supply
terminal (i.e., S1, S2, S3 or S4) to the
ACN terminal?
For supplies S6, S7, S8 and S9, is there

voltage (i.e., 120 or 220 VAC, depending
on the control voltage) from supply
terminal S5 to the ACN terminal? 3
Yes
For S1, S2, S3 and S4, check

the input wiring connections Check the input
No Yes
Replace the flange on the back of the machine. wiring connections
relay. on the back of the
For S5, S6, S7, S8 and S9, is machine.
the flange relay functioning?
4
PHM2031S

Troubleshooting
No Supply Analysis (Sheet 1 of 2)

35-60LB: 80-100LB:
GND 14 AWG (2mm )2WIRE 10 AWG (6mm )2WIRE
Q: 200-240V/50-60HZ/3ø/3W 220V CTRL
LIMIT OF QF1
EQUIPMENT 18 AWG
XT2 XT1
3 AMP 3 1.0 AMP

TO XT3- LINE 2
3 AMP 12 AWG (35-100LB) 2.0 AMP
TO XT3- LINE 1
C2-1 L1 C1-1 ACH
1 UW60 & 100 ONLY! 1
2
3
4 C1-5 J4-1-3
5
C2-5 GND C1-6 J4-1-4
GRN/YEL 5 6
6 C1-7 J4-1-1
7
7 4 C1-4 J10-1-4
C2-6 TO XT3 COMMON
CHASSIS
RADIO
7
FILTER 6 4
8
4 R S T
10
11
6
4
AC DRIVE 1
5
160 – C 3
2 KA3
SQ1
3 SA1b
U V W 5
6 2
BROWN (3)
BLUE (2)
BLACK (1)
GRN/YEL
1 5 7 WRITE I
J3-2-11 J12-1-2
J12-1-1
12 AWG (80-100LB) DIP SOCK
W/ D I P CONNECTOR
J3-2-13
J3-2-12
J2-2-5
J2-2-4
J2-2-1
J2-2-6
J2-2-3
J3-2-9
J
J2-2-2
J3-2-1
J3-2-2
J3-2-3
M1 1
J8
CHASSIS
J5-2
J4-2
J6-2
J7-2-11
J7-2-13
J7-2-12
J7-2-14
J7-2-10
J7-2-1
J7-2-7
J7-2-5
J7-2-6
J7-2-8
J7-2-3
J7-2-4
J7-2-2
J7-2-9
SQ3 SEE FUSEBOARD

J12-1-10
POWER CIRCUIT
SA1a J12-1-9 ST1

J12-1-5
1 3
LEGEND: SP1c P
J12-1-6 SQ2
SP1b P P
J11-1-9 J11-1-7
COMMON

Troubleshooting
No Supply Analysis (Sheet 2 of 2)
UW60 & 100 ONLY!

BOARD MOUNTED RELAY
7 KA4 8
SB1
2 and 3
J4 J5
M2
TO TERMINAL
SS ON
FUSEBOARD
CH
R-C J15-1-7 YV10 J15-1-16
CN ACN ACH ACH ACN
-1-2 J2-1-1
1/2 A J5-1-5 J15-1-4 YV4 J15-1-13
-1-3 J2-1-2 220V
TO ELV
HS
-1-4 J2-1-3 CONTROLS DEVICES
J2-1-4 1/2 A J5-1-4 J15-1-3 YV2 J15-1-12
-1-1
HF
0-1-4 FU4
125mA 1/2 A J5-1-3 J15-1-2 YV3 J15-1-11
CS
"M4"
ORNER 1/2 A J5-1-2 J15-1-1 YV1 J15-1-10
J4-1-2
E1
CF
KM8
J4-1-3 1/2 A J5-1-1 J15-1-5 YV11 J15-1-14 3
E2
HT
E3 M3b
UW80-100 ONLY
J4-1-1 T1 A J3-1-5 J10-1-1 J10-1-2
10VDC M3
DN
SB2
10VDC
T1 A J3-1-4 J12-1-3 YA1 J12-1-4
DR
SA1b 5 6
J1-26
FLAT 1/2 A J3-1-3 HA1
J1 1
5 7 RIBBON
A3
WRITE INHIBIT
AP–2 CABLE
J3-1-2
1/2 A
AT RIBBON CABLE 16 PIN WE–6 COMPUTER A2 C2-7
A2
D I P CONNECTOR DIP SOCKET 1
KEY PAD GND KA3

J2 1/2 A J3-1-1 7 8
1
BL BK
WE-6 FUSEBOARD
J3
A1
GY
1 J6-1-2 3 4
BL
FLAT RIBBON CABLE
ACN
TRANSMIT
AP–1
KA1
J8
2
1/2 A J6-1-3 KA2 SUPPLY 5 2
RECEIVE 7 8
S5
YV9
J6-2
SUPPLY 4
2 KA1-2 S4
KA1 TO XT3 SUPPLY 4
1/2 A J6-1-4 KA1-4 S9 SUPPLY 9
S4
6 4 TO XT3 SUPPLY 9
SEE FUSEBOARD YV8
TO XT3 COMMON
POWER CIRCUIT 2
1 KA1-1 S3 SUPPLY 3
TO XT3 SUPPLY 3
ST1 1 1/2 A J6-1-5 KA1 KA1-3 S8
SUPPLY 8
S3
5 3
TO XT3 SUPPLY 8
SQ2 YV7
J12-1-7 SUPPLY 2
2 KA2-2 S2
P SP1a KA2-4 S7
J12-1-8 SUPPLY 7
S2

NUMBERS ARE SUBJECT TO CHANGE. 2 2
J11-1-5 1 KA2-1 S1 SUPPLY 1
KA2-3 S6
SUPPLY 6
E OF MOTOR BEFORE WIRING. 5 3
S1
TO XT3 SUPPLY 6
EEN AC DRIVE AND MOTOR.
ERATE SUPPLIES. EXTERNAL SUPPLY TERMINAL STRIP (XT3) LOCATED ON REAR OF MODULE.
ORDER TO ENABLE EXTERNAL EXTERNAL SUPPLY 5 INTENTIONALLY OMITTED. SUPPLY 5 ENERGIZES RELAYS KA1 & KA2
UPPLY 1 OUTPUT PROVIDES A TO ENABLE SUPPLIES 6 THRU 9.
WITH SUPPLY 1, THE SUPPLY 1 THIS COMMON IS NOT A TRUE NEUTRAL.
S REQUIRE TWO 2 AMP, 250V
MP, 250V
THE AC DRIVE. PHM2030S

PHM2030S

Troubleshooting
27. Rotation Sensor Analysis
1 2
Inspect the wiring between

Is ther voltage (10 Volts Is ther voltage (10
the 10VDC terminal on the
DC) between the No Volts DC) between a Yes
output board and the AC
Return and 7-24VDC ground and the
drive interface board. Repair
terminals on the rotation 10VDC terminal on
and/or replace the wiring as
sensor board? the output board?
needed.
Replace the output

No board.
Yes
Yes
Align the rotation
sensor.
3 4
Is the speed
Is there voltage (120 or Is the fuse on the
sensor on the
No 220 Volts AC) between the Yes output board that is
back of the
J2-1-1 and the J2-1-4 located by the
machine in
terminals on the output control transformer
alignment with
board? intact?
the pulley?
Replace the rotation

sensor board.
Yes
No
No
5 6
Replace the fuse.
Is the rotation Is ther voltage (10
sensor wiring Volts DC) between
Yes No
harness connected the Return and 7-
Is there voltage (10 7
to the plug on the 24VDC terminals on
Volts DC) between
back of the control the rotation sensor
the I out and the
module? board?
Signal terminals on
the rotation sensor
board?
No
Connect the wiring Replace the

Yes
harness to the rotation sensor
plug. board.
Does the
rotation
Inspect the rotation No Yes
sensor send a
sensor and replace
pulse as the
it as needed.
basket pulley
passes it?
PHM2055S
PHM2055S

Troubleshooting

Troubleshooting
Rotation Sensor Analysis (Sheet 1 of 2)

Troubleshooting
Rotation Sensor Analysis (Sheet 2 of 2)
4
3
6 1
5
PHM2053S
PHM2053S

Notes

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Washer-Extractor

Part No. F238006R1

© Copyright 2007, Alliance Laundry Systems LLC

F238006 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 1

2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F238006

General Safety Precautions

F238006 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 3

Important Safety Instructions

1. Read all instructions before using the washer-extractor.

4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F238006

F238006 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 5

Locating an Authorized Servicer

6 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F238006

numbers are located on nameplate(s) as shown. Required Circuit Breaker Amps.

Product No. 520003 Date Code 1097

F238006 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 7

UW35PV UW50PV UW60PV UW65PV UW80PV UW85PV UW100PV UW125PV

8 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F238006

F238006 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9

1. WE-6 Control Has No Visible Display — Design 1-4 Models

THE WE-6 CONTROL HAS

NOTE: THE TCI TRANSFORMER IS

IS THERE 10VDC ON THE RIBBON CABLE LOCATED YES

IF THERE IS 10VDC ON THE RIBBON CABLE , DISCONNECT 5

IF THE FUSEBOARD DOES SHOW A DISPLAY, RECONNECT

10 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F238006

Please refer to the following 2 pages for wiring diagram information.

F238006 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 11

WE-6 Control Has No Visible Display — Design 1-4 Models (Sheet 1 of 2)

NOTE: Refer to the wiring diagram supplied with your machine.

12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F238006

WE-6 Control Has No Visible Display — Design 1-4 Models (Sheet 2 of 2)

F238006 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 13

2. WE-6 Control Has No Visible Display — Design 5-8 P and N-Voltage

NOTE: THE TCI TRANSFORMER IS

NOTE: THE QF1 CIRCUIT BREAKERS

IS THERE 10VDC ON THE RIBBON CABLE LOCATED

IF THE FUSEBOARD DOES SHOW A DISPLAY, RECONNECT PHM1924S

NOTE: IF THE J1 RIBBON CABLE IS INSTALLED

14 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F238006

Please refer to the following 2 pages for wiring diagram information.

F238006 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 15

FLAT RIBBON CABLE

J1 FLAT RIBBON CABLE

FOR WIRING CONNECTIONS)

SQ3 SEE FUSEBOARD

SA1a J12-1-9 ST1

NOTE: Refer to the wiring diagram supplied with your machine.

16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F238006

R-C J15-1-6 YV10 J15-1-15

KEY PAD GND 1/2 A J3-1-2

J1 FLAT RIBBON CABLE

1/2 A J6-1-3 KA2 SUPPLY 5 2

J11-1-5 6 4 TO XT3 SUPPLY 7

RANSFORMERS. WIRES L1, L2 & L3 WILL CONNECT

D DRAIN VALVES REQUIRE A 250VA CONTROL PHM1925S

RAIN VALVE REQUIRE A 150VA XFMR, TWO 1 AMP

S THE INPUT OF THE AC DRIVE.

F238006 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 17

3. WE-6 Control Has No Visible Display — Design 5-8 Q-Voltage Model