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32 XG

The document is a spare parts manual for a concrete pump. It provides an exploded diagram and list of parts for the pedestal assembly of a KVM 32 XG concrete pump with serial number 170522886 and model BPL 1200-23 HDR. The list includes 53 individual parts such as the pedestal weldment, locking pins, screws, nuts, and washers that make up the pedestal assembly. It also references other section documents for related assemblies.

Uploaded by

El Gordito Frank
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
76 views318 pages

32 XG

The document is a spare parts manual for a concrete pump. It provides an exploded diagram and list of parts for the pedestal assembly of a KVM 32 XG concrete pump with serial number 170522886 and model BPL 1200-23 HDR. The list includes 53 individual parts such as the pedestal weldment, locking pins, screws, nuts, and washers that make up the pedestal assembly. It also references other section documents for related assemblies.

Uploaded by

El Gordito Frank
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 318

Serial: 170522886

Model: KVM 32 XG
Pumpkit: BPL 1200-23 HDR

Spare Parts Manual

When ordering parts please specifiy:


1. Model and Serial number
2. Quantity
3. Description and part number
Table of Contents
1 STRUCTURE

2 POWER

3 CONCRETE PUMP

4 HYDRAULICS

5 ELECTRICAL

6 WATER TANK

7 HOPPER

8 HYDRAULIC TANK

9 CONTROL PANEL

10 REMOTE CONTROL

11 OUTRIGGERS

12 BOOM

13 BOOM PIPELINE

14 DECK PIPELINE

15 MISCELLANEOUS

16 OPTIONS

17 SCHEMATICS

18 AUTO GREASER FOR ROCK VALVE, BOOM, & CHASSIS


Section Contents
1 ESTRUCTURE Page#

PEDESTAL, ASSEMBLY KVM 32XG SINGLE CIRCUIT C.P. 2023 - 125/ 80. . . . . . . 30502211-1 . . 1-1
PEDESTAL, ASSEMBLY KVM 32XG SINGLE CIRCUIT C.P. 2023 - 125/ 80. . . . . . . 30502211-2 . . 1-3

PEDESTAL, ASSEMBLY KVM 32XG SINGLE CIRCUIT C.P. 2023 - 125/ 80. . . . . . . 30502211-3 . . 1-5

TURRET/ SLEWING SHROUD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502227 . . . 1-7

TURRET GREASER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502153 . . . 1-9

DECK PLATE ASSEMBLY, M-ROCK SINGLE CIRCUIT. . . . . . . . . . . . . . . . . . . . . . . 30502213 . . . 1-11

PIPE RACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502202 . . . 1-13

TOOLBOX ASSEMBLY - ALUMINIUM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502208 . . . 1-15

PROTECTION, HYDRAULIC COMPONENTS - SIDE RIGHT . . . . . . . . . . . . . . . . . . . 30502209-1 . . 1-17

PROTECTION, HYDRAULIC COMPONENTS - SIDE RIGHT . . . . . . . . . . . . . . . . . . . 30502209-2 . . 1-19

REAR FENDER - ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30501684 . . . 1-21


SECTION PEDESTAL, ASSEMBLY KVM 32XG

1
SINGLE CIRCUIT C.P. 2023 - 125/80
Document No.: 30502211 - 1

5 13

43
39

17
50
5
6
19
47
30

24

14 15
32 16
47
30
12

42 47
30
SEE DOCUMENT
46
No 30502223 1
SECTION - 4 3
27

47
18 30
40

25

5
5

1-1 Revision: 15 April, 2004


PEDESTAL, ASSEMBLY KVM 32XG
SECTION
SINGLE CIRCUIT C.P. 2023 - 125/80

Document No.: 30502211 - 1 1


Pos Qt. Description Part. Nº

1 1 PEDESTAL - WELDMENT - SERIES 2 .......................................................................... 30365875


2 1 SUPPORT WELDMENT REAR L.H. .............................................................................. 30314946
3 1 STEP STAIR REAR RH .................................................................................................. 30328812
5 4 LOCKING PIN, ASSEMBLY ............................................................................................ 10030025
6 1 BRACKET, CONCRETE PUMP KIT ............................................................................... 10121275
7 1 ANGLE BRACKET, CONCRETE PUMP KIT ................................................................. 10033710
12 1 BOOM REST # 4 WELDMENT ....................................................................................... 30352905
13 1 RUBBER PAD ................................................................................................................. 30345452
14 1 BOOM BUMPER KVM 32XL ........................................................................................... 10074236
15 1 BOOM BUMPER KVM 32XL ........................................................................................... 10029751
16 1 BOOM BUMPER KVM 32XL .......................................................................................... 10025818
17 1 PIN 20 H11 X 76,5 X 70-6 .............................................................................................. 30361957
18 1 BRACKET - HOSE HIGH PRESSURE .......................................................................... 30365885
19 1 SLEEVE WEAR PAD, 35” CORDURA NYLON ............................................................. 30305309
24 AR TAPE SAFETY WALK 2” X 60 FT 3M ............................................................................. 30307747
25 4 SCREW DIN-933 - 8.8 M- 8 X 10 BICROMATIZED........................................................ 10001793
27 4 SCREW DIN-933 - 8.8 M-10 X 20 BICROMATIZED....................................................... 10001855
30 12 SCREW DIN-933 - 8.8 M-12 X 20 BICROMATIZED...................................................... 10001508
32 2 SCREW DIN-933 - 8.8 M-16 X 45 BICROMATIZED....................................................... 10001341
39 1 ELASTIC PIN DIN-94 - 5,00 X 32,00 ............................................................................. 10001434
40 6 WASHER, FLAT DIN-125 A-8,40 .................................................................................... 10001890
42 2 WASHER, FLAT DIN-125 A-17,00 .................................................................................. 10001529
43 1 WASHER, FLAT DIN-1441 A-21,00 ................................................................................ 10001991
46 8 WASHER, SPRING DIN-127 A-10 .................................................................................. 10001577
47 20 WASHER, SPRING DIN-127 A-12 .................................................................................. 10001588
50 2 NUT WITH INSERT NYLON DIN-985 - 8 M-16............................................................... 10001286

Revision: 15 April, 2004 1-2


SECTION PEDESTAL, ASSEMBLY KVM 32XG

1
SINGLE CIRCUIT C.P. 2023 - 125/80
Document No.: 30502211 - 2

SEE DOCUMENT
No 17157734

XXB
B
1
SECTION - 3

33
11 48

11
48
33 51

31
47
4 2

10
44
28 53
53
41

26
45
40

WA 34
TE
R
TA 48
N K

SEE DOCUMENT
41
48
No 30502226 34
SECTION - 6 46
49
1-3 Revision: 15 April, 2004
PEDESTAL, ASSEMBLY KVM 32XG
SECTION
SINGLE CIRCUIT C.P. 2023 - 125/80

Document No.: 30502211 - 2 1


Pos Qt. Description Part. Nº

2 1 SUPPORT WELDMENT REAR L.H. ............................................................................... 30314946


4 1 STEP WELDMENT REAR L.H. ...................................................................................... 30328774
8 2 SUPPORT, CONCRETE PUMP KIT, TECNYLON ......................................................... 30365894
9 2 STIRRUP......................................................................................................................... 30361988
10 2 TANK MOUNTING BAR .................................................................................................. 30323748
11 2 PLATE SUPPORT.......................................................................................................... 10017415
26 2 SCREW DIN-933 - 8.8 M- 8 X 30 .................................................................................... 10001812
28 4 SCREW DIN-933 - 8.8 M-10 X 35 ................................................................................... 10001862
31 8 SCREW DIN-933 - 8.8 M-12 X 25 .................................................................................. 10001512
33 4 SCREW DIN-933 - 8.8 M-20 X 60 .................................................................................. 10001416
34 4 SCREW DIN-933 - 8.8 M-20 X 70 ................................................................................... 10001424
40 6 WASHER, FLAT DIN-125 A-8,40 .................................................................................... 10001890
41 16 WASHER, FLAT DIN-125 A-10,50 .................................................................................. 10001893
44 4 WASHER, FLAT DIN-125 B-17,00 ................................................................................. 10001901
45 2 WASHER, SPRING DIN-127 A-8 .................................................................................... 10001572
46 16 WASHER, SPRING DIN-127 A-10 ................................................................................. 10001577
47 20 WASHER, SPRING DIN-127 A-12 .................................................................................. 10001588
48 8 WASHER, SPRING DIN-127 A-20 .................................................................................. 10001601
49 4 HEXAGON NUT DIN-934-8 M-10 ................................................................................... 10001250
51 8 HEXAGON NUT DIN-934-8 M-20 ................................................................................... 10001285
53 8 HEXAGON NUT DIN-934-8 M-16 ................................................................................... 10001260

Revision: 15 April, 2004 1-4


SECTION PEDESTAL, ASSEMBLY KVM 32XG

1
SINGLE CIRCUIT C.P. 2023 - 125/80

Document No.: 30502211 - 3

SEE DOCUMENT
No 30502205 26
SECTION - 8 45
40

HY 28
DR
AU
LI
C 41
TA
NK

10

SEE DOCUMENT
No 30502222
SECTION - 4
41
47
31 46

49

1-5 Revision: 15 April, 2004


PEDESTAL, ASSEMBLY KVM 32XG
SECTION
SINGLE CIRCUIT C.P. 2023 - 125/80

Document No.: 30502211 - 3 1


Pos Qt. Description Part. Nº

10 2 TANK MOUNTING BAR .................................................................................................. 30323748


26 2 SCREW DIN-933 - 8.8 M- 8 X 30 ................................................................................... 10001812
28 4 SCREW DIN-933 - 8.8 M-10 X 35 ................................................................................... 10001862
31 8 SCREW DIN-933 - 8.8 M-12 X 25 ................................................................................... 10001512
40 6 WASHER, FLAT DIN-125 A-8,40 .................................................................................... 10001890
41 8 WASHER, FLAT DIN-125 A-10,50 ................................................................................. 10001893
45 2 WASHER, SPRING DIN-127 A-8 .................................................................................... 10001572
46 8 WASHER, SPRING DIN-127 A-10 .................................................................................. 10001577
47 20 WASHER, SPRING DIN-127 A-12 .................................................................................. 10001588
49 4 HEXAGON NUT DIN-934-8 M-10 .................................................................................. 10001250

Revision: 15 April, 2004 1-6


SECTION TURRET/ SLEWING SHROUD ASSEMBLY

1 Document No.: 30502227

16
20 8
1

20
17 16
12
7 13
21

23
16
20
16

20 20
16
20 16
16 19 20
22 2 20 9
16

22
19

11

4
10
18
14 6 3

15

5
20
16
1-7 Revision: 15 March, 2004
TURRET/ SLEWING SHROUD ASSEMBLY
SECTION

Document No.: 30502227 1


Pos Qt. Description Part. Nº

1 1 TURRET KVM 32XL........................................................................................................ 30365893


2 1 SLEWING GEAR KVM 32 XL ........................................................................................ 10072004
3 1 SLEWING GEAR ASSY, F/32XL 2HP 3.19, TORQUE #6300 ........................................ 10072000
4 1 SLEWING GEAR KVM 32XL .......................................................................................... 10117070
5 1 CAM LIMIT SWICH FOR TRANSMIS. ............................................................................ 10197250
6 1 PINON Z=13, M=12 (MOD. 34XL) ................................................................................. 10123406
7 1 SHROUD SLEWING WELDMENT KVM 32XL................................................................ 30333483
8 1 SHROUD SLEWING WELDMENT KVM 32XL................................................................ 30333484
9 1 SHROUD SLEWING MOTOR WELDMENT KVM 32XL ................................................. 30333485
10 1 PLATE ............................................................................................................................. 30322870
11 1 PAD SLEWING INDICATOR MTG. KVM 32XL ............................................................. 30324946
12 1 BRACKET, MOUNT TURRET POINTER....................................................................... 30349735
13 1 INDICATOR OF SLEWING TURRET ............................................................................ 30349736
14 6 GREASE NIPPLE DIN 71412 AM-10 X 1 ...................................................................... 10007886
15 1 ELASTIC PIN DIN 1481, 4 X 32 ...................................................................................... 10002419
16 15 SCREW DIN - 933 M-8 X 20, 8.8 .................................................................................... 10001515
17 1 SCREW DIN - 933 M-10 X 20, 8.8 .................................................................................. 10001855
18 24 SCREW DIN - 931 M-12 X 45, 8.8 ................................................................................. 10001027
19 104 SCREW DIN - 6914 M-20 X 110, 10.9 ............................................................................ 10072024
20 15 SPRING WASHER DIN 127 A- 8 FST ........................................................................... 10001572
21 1 SPRING WASHER DIN 127 A- 10 FST .......................................................................... 10001577
22 104 DISC DIN 6916 D-21 C.45 ............................................................................................. 10001509
23 1 HEXAGON NUT DIN 934 M- 10, 8.................................................................................. 10001250

Revision: 15 March, 2004 1-8


SECTION TURRET GREASER ASSEMBLY

1 Document No.: 30502153

1
2
3
5

8 7

6
3
2
1

1-9 Revision: 01 June, 2002


TURRET GREASER ASSEMBLY
SECTION

Document No.: 30502153 1


Pos Qty. Description Part. No.

1 12 FITTING EL RSWS 6 LLM-10 X 1................................................................................... 10029401


2 12 RING CUTTER S-R - 6 - L/L (K-R-6-LL) ......................................................................... 10001724
3 12 CAP NUT M-6 LL ............................................................................................................ 10001763
4 1 HOSE, 1/4” ID X 1650mm. .............................................................................................. 10095525
5 2 HOSE, 1/4” ID X 1300mm. .............................................................................................. 10095523
6 1 HOSE, 1/4” ID X 600mm. .............................................................................................. 10095527
7 1 HOSE, 1/4” ID X 1000mm. .............................................................................................. 10103023
8 1 HOSE, 1/4” ID X 800mm. .............................................................................................. 10095524
9 6 GREASE NIPPLE DIN 71412 AM 10 X 1, 5.8................................................................. 10007886

Revision: 01 June, 2002 1 - 10


SECTION DECK PLATE ASSEMBLY, M - ROCK SINGLE

1
CIRCUIT
Document No.: 30502213

11

12
1

11

12 11
12

3
11
2
12

WA 11
TA TER
NK 12

5
10

12 6
11

1 - 11 Revision: 10 March, 2004


DECK PLATE ASSEMBLY, M - ROCK SINGLE
SECTION

1
CIRCUIT

Document No.: 30502213


Pos Qt. Description Part. Nº

1 1 DECK PLATE KVM 32XL ............................................................................................... 30323818


2 1 DECK PLATE KVM 32XL ............................................................................................... 30323816
3 1 COVER PLATE F/PUMP ................................................................................................ 30323020
4 1 CLAMP BOX DECK KVM 32XL ...................................................................................... 30323770
5 1 DECK PLATE KVM 32XL ............................................................................................... 30365892
6 1 COVER OUTRIGGER LEFT........................................................................................... 30335015
7 1 RAILING KVM 32XL ....................................................................................................... 30365883
10 2 SCREW DIN 553 M-10 X 20 5.8..................................................................................... 10002362
11 25 SCREW DIN 933 M-8 X 20 8.8 ....................................................................................... 10001515
12 25 WASHER SPRING DIN 127 A- 8.................................................................................... 10001572

Revision: 10 March, 2004 1 - 12


SECTION PIPE RACK ASSEMBLY

1 Document No.: 30502202

15

15 2
5 15 3

15

1 17
14 10

13
9 12

8
18
16 1 7

8 16 18

1 - 13 Revision: 15 April, 2004


PIPE RACK ASSEMBLY
SECTION

Document No.: 30502202 1


Pos Qt. Description Part. Nº

1 1 SIDEBOARD ASSEMBLY KVM 32XL............................................................................. 10193266


2 1 PLATE FLOOR PIPE RACK KVM 32XL ........................................................................ 30338246
3 1 PLATE END KVM 32XL .................................................................................................. 30323032
4 1 PLATE END LH. KVM 32XL............................................................................................ 30338245
5 1 TUBING SQUARE ASTM A500 GR.1.1/2” X 1.1/2” X 1/4” W X 24”................................ 30333159
6 6 TUBING RECT. ASTM A513 2” X 1.1/2” X 0.120 W X 21.1/4” ....................................... 30377908
7 3 PIN LEFT SIDE WELD - ON .......................................................................................... 10120806
8 2 RUBBER BUMFER A 40 X40 SINGLE BOLT ................................................................. 10006953
9 2 LOCKING PART.............................................................................................................. 10148266
10 3 BOLT HINGE................................................................................................................... 10119817
12 2 LOCK BAR ASSEMBLY .................................................................................................. 10148244
13 16 SCREW DIN-912 M -6 X 22 - 8.8 ................................................................................... 10011300
14 6 SCREW DIN-933 M-8 X 25 - 8.8 .................................................................................... 10001808
15 16 SCREW DIN-933 M-10 X 25 - 8.8 .................................................................................. 10001859
16 2 WASHER, SPRING DIN-127 A-8 ................................................................................... 10001572
17 6 WASHER, SAFETY SKZ 8 DT-320................................................................................. 10138329
18 2 HEXAGON NUT DIN-934 - 8 M-8 BICROMATIZED ....................................................... 10001248

Revision: 15 April, 2004 1 - 14


SECTION TOOLBOX ASSEMBLY - ALUMINIUM

1 Document No.: 30502208

11

25,26
14
16

13
13
16
13
4 16
16
2
16
5 16
20
14
17
15
19
16
20
20
16
6

1
16 18

20

8
19
15

17

9 7
12 7
21

10
3

1 - 15 Revision: 10 March, 2004


TOOLBOX ASSEMBLY - ALUMINIUM
SECTION

Document No.: 30502208 1


Pos Qt. Description Part. Nº

1 1 TOOLBOX WELDMENT (ALUMINUM) ........................................................................... 30365867


2 1 DECK PLATE (ALUMINUM) ........................................................................................... 10190462
3 2 DOOR.............................................................................................................................. 30365868
4 1 REAR BRACKET ............................................................................................................ 30365869
5 1 ANGLE BRACKET .......................................................................................................... 10156307
6 2 RUBBER ......................................................................................................................... 30365871
7 4 INTERNAL HINGE 120 GRADES ................................................................................... 30361946
8 4 GAS SPRING 100N ........................................................................................................ 30365872
9 2 HANDLE .......................................................................................................................... 30338521
10 1 KEY ................................................................................................................................. 30338523
11 1 SCREW DIN - 7985 M-5 X 16 ......................................................................................... 30365873
12 8 SCREW DIN - 933 M-5 X 16 - 8.8 ................................................................................... 10001740
13 6 SCREW DIN - 933 M-12 X 25 - 8.8 ................................................................................. 10001513
14 6 SCREW DIN - 933 M-12 X 30 - 8.8 ................................................................................. 10001517
15 8 WASHER SAFETY SKM 8 - DT 320 ............................................................................... 10129842
16 20 WASHER SAFETY SKM 12 - DT 320 ............................................................................. 10129840
17 14 NUT DIN - 934 M-5 - 6 .................................................................................................... 10001237
18 2 NUT DIN - 985 M-12 - 8 .................................................................................................. 10009876
19 8 NUT DIN - 934 M-8 - 8 .................................................................................................... 10001248
20 10 NUT DIN - 934 M-12 - 8 .................................................................................................. 10001254
21 2 HANDLE GASKET .......................................................................................................... 30338522
25 BAR SPECIAL GLUE SIKAFLEX 252 BLACK .......................................................................
26 BAR ACTIVATOR - SIKA ........................................................................................................

Revision: 10 March, 2004 1 - 16


SECTION PROTECTION, HYDRAULIC COMPONENTS

1
SIDE RIGHT
Document No.: 30502209 - 1

18

23
1

23
28

11 10
29
21
13 29
SEE DOCUMENT
30502222 - 1
SECTION 4
26
11

14

17 12
15

16

1 - 17 Revision: 10 March, 2004


PROTECTION, HYDRAULIC COMPONENTS
SECTION

1
SIDE RIGHT

Document No.: 30502209 - 1


Pos Qt. Description Part. Nº

1 1 DECK PLATE (ALUMINUM) ........................................................................................... 30365874


10 1 SEPARATOR .................................................................................................................. 30365876
11 4 INTERNAL HINGE 120 GRADES ................................................................................... 30361946
12 1 RIGHT DOOR ................................................................................................................. 30365877
13 1 LEFT DOOR .................................................................................................................... 30365878
14 2 HANDLE .......................................................................................................................... 30338521
15 2 HANDLE GASKET .......................................................................................................... 30338522
16 1 KEY ................................................................................................................................. 30338523
17 8 SCREW DIN - 933 M-5 X 16 - 8.8 ................................................................................... 10001740
18 32 SCREW DIN - 933 M-8 X 25 - 8.8 ................................................................................... 10001808
21 2 SCREW DIN - 933 M-10 X 60 - 8.8 ................................................................................. 10001888
23 64 WASHER SAFETY SKM 8 - DT 320 ............................................................................... 10129842
26 8 NUT DIN - 934 M-5 ......................................................................................................... 10001237
28 9 NUT CLIPS M-8 .............................................................................................................. 10190105
29 5 NUT DIN - 934 M-10 - 8 .................................................................................................. 10001250

Revision: 10 March, 2004 1 - 18


SECTION PROTECTION, HYDRAULIC COMPONENTS

1
SIDE RIGHT
Document No.: 30502209 - 2

27
23 7

X 8
6
Y 23
18
23
18
25 23 28 29
22
24
19
5 24 9 HY
DR
AU
LI
C
Z 23 TA
NK
18

24
27
23 20

23 18
27 1
18
23 23

2
27 23 3

27
27 4 23
23
23 18
23
Y X
18
23
18
27
23
Z
1 - 19 Revision: 10 March, 2004
PROTECTION, HYDRAULIC COMPONENTS
SECTION

1
SIDE RIGHT

Document No.: 30502209 - 2


Pos Qt. Description Part. Nº

1 1 DECK PLATE (ALUMINUM) ........................................................................................... 30365874


2 1 UNION PLATE ................................................................................................................ 10189784
3 1 UNION PLATE ................................................................................................................ 10189783
4 1 BRACKET PLATE ........................................................................................................... 30365879
5 1 COVER PLATE ............................................................................................................... 30365880
6 1 ANGLE BRACKET .......................................................................................................... 10190537
7 1 BRACKET PLATE ........................................................................................................... 10194668
8 1 ANGLE BRACKET .......................................................................................................... 10194669
9 1 ANGLE BACKET ............................................................................................................. 10175520
18 26 SCREW DIN - 933 M-8 X 25 - 8.8 ................................................................................... 10001808
19 1 SCREW DIN - 933 M-10 X 16 - 8.8 ................................................................................. 10001854
20 1 SCREW DIN - 933 M-10 X 20 - 8.8 ................................................................................. 10001855
22 2 SCREW DIN - 933 M-12 X 25 - 8.8 ................................................................................. 10001513
23 52 WASHER SAFETY SKM 8 - DT 320 ............................................................................... 10129842
24 3 WASHER SAFETY SKM 10 - DT 320 ............................................................................. 10129841
25 2 WASHER SAFETY SKM 12 - DT 320 ............................................................................. 10129840
27 23 NUT DIN - 934 M-8 - 8 .................................................................................................... 10001248
28 3 NUT CLIPS M-8 .............................................................................................................. 10190105
29 1 NUT DIN - 934 M-10 - 8 .................................................................................................. 10001250

Revision: 10 March, 2004 1 - 20


Section Contents
3 CONCRETE PUMP Page#

CONCRETE PUMP KIT, P 2023 - 125/ 80 HDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10184375 . . . 3-1


ROCK VALVE RMSS, DN- 230/ 210/ 180 - ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 10164492 . . . 3-3

ROCK VALVE HOUSING RMSS, DN- 230/ 210/ 180 - ASSEMBLY . . . . . . . . . . . . . . 10164486 . . . 3-5

SLEWING CYLINDER, D-80/ 45 X 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10094569 . . . 3-7

COVER ASSEMBLY DICHARGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10036433 . . . 3-9

MATERIAL CYLINDER DN-230 (9”) X 2000, ROCK . . . . . . . . . . . . . . . . . . . . . . . . . . 10078662 . . . 3-11

RAM DN-230/ 80 WITH FIXTURE, ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10015411 . . . 3-13

WATER BOX ASSEMBLY, DN-230 MATERIAL CYLINDER . . . . . . . . . . . . . . . . . . . . 10023821 . . . 3-15

DIFFERENTIAL CYLINDER D-125/ 80 X 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10031423 . . . 3-17

CONTROL BLOCK, NG-30 S1 - S2 - S3 WITH FITTINGS. . . . . . . . . . . . . . . . . . . . . . 10183125 . . . 3-19

CONTROL S1 - S2 (NG-30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10183124 . . . 3-21

CONTROL S1 - S2 (NG-30) - DETAILED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10182435 . . . 3-23

CONTROL UNIT SV F S1 - S2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10171772 . . . 3-25

CONTROL S3 (NG-30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10183119 . . . 3-27

MPS - VLB - 4/2 - 2 - RV VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10183171 . . . 3-29

CONTROL BLOCK MPS VALVE DN-230 MAT. CYLINDER WITH DN-125 DIF. CYL. 10166283 . . . 3-31

GREASE MANIFOLD ASSEMBLY, ROCK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502157 . . . 3-33


SECTION CONCRETE PUMP KIT, P 2023 - 125/ 80 HDR

3 Document No.: 10184375

7
X
B
1

5
8
2

3-1 Revision: 01 June, 2002


CONCRETE PUMP KIT, P 2023 - 125/ 80 HDR
SECTION

Document No.: 10184375 3


Pos Qty. Description Part. No.

1 1 ROCK VALVE UNIT RMSS DN-230/ 210/ 180 - ASSEMBLY......................................... 10164492


2 2 PUMPING CYLINDER DN-230 X 2000 - ASSEMBLY .................................................... 10078662
3 2 RAM DN-230/ 80 - ASSEMBLY ...................................................................................... 10015411
4 1 WATER BOX DN-230 - ASSEMBLY ............................................................................... 10023821
5 2 DIFFERENTIAL CYLINDER DN-125/ 80 - ASSEMBLY.................................................. 10031423
6 1 CONTROL BLOCK NG-30 S1-S2-S3 - CPL - ASSEMBLY............................................. 10183125
7 1 VALVE MPS - VBL - 4/2 - 2 - RV - ASSEMBLY .............................................................. 10183171
8 1 CONTROL BLOCK SUPPORT - WELDMENT................................................................ 10166283

Revision: 01 June, 2002 3-2


SECTION ROCK VALVE RMSS, DN- 230/ 210/ 180

3
ASSEMBLY

Document No.: 10164492

39
2
3
40
41
6
7 8
9
10 4 SEE DOCUMENT
11 No 10164486
SECTION 3
10
12
5 1

SEE
DOCUMENT
No 10094569 13
SECTION 3
14

15
18 16
19
17

29
30
31
20
21 32
22
23
33
24 34
35
36
25 37
27 38
26 28

3-3 Revision: 10 March, 2004


ROCK VALVE RMSS, DN- 230/ 210/ 180
SECTION

3
ASSEMBLY

Document No.: 10164492


Pos Qty. Description Part. No.

1 1 ROCK VALVE HOUSING RMSS, DN-230/210/180 - ASSEMBLY ................................. 10164486


2 1 DISC DIN 9021 A21 ST................................................................................................... 10016320
3 1 COVER............................................................................................................................ 10018073
4 1 COVER DISCHARGE ..................................................................................................... 10036433
5 1 SLEWING CYLINDER D-80/ 45 X 185 ........................................................................... 10094569
6 1 WASHER SKM 12 DT-320 .............................................................................................. 10129840
7 1 BAR ................................................................................................................................. 10018072
8 1 SLEWING LEVER M 336 ................................................................................................ 10018071
9 1 BOLT D-45 X 124/ 19 - 8.8.............................................................................................. 10018069
10 2 RING SPACING A9 X 51/ 45,5 ....................................................................................... 10018070
11 1 HYDRAULIC CYLINDER DN-80/ 45 X 185..................................................................... 10094569
12 1 GREASE NIPPLE CM10 X 1 DIN-7141 .......................................................................... 10007884
13 1 BUSHING ........................................................................................................................ 10118219
14 1 CLAMP D-85 ................................................................................................................... 10109026
15 2 SCREW DIN-931 M 30 X 150 - 8.8 ................................................................................. 10001295
16 2 SAFETY DISC S-30 ........................................................................................................ 10015401
17 1 SHAFT TWO BOLT ......................................................................................................... 10064073
18 1 SLEEVE SPACING ......................................................................................................... 10017393
19 1 SHAFT ROCK ................................................................................................................. 10059558
20 1 RING CUTTING DN-210 ................................................................................................. 10063939
21 1 SPRING PRESSURE DN-210 ........................................................................................ 10064472
22 1 RING SUPPORT DN-210................................................................................................ 10158880
23 1 ROCK DN-210/ 180......................................................................................................... 10059467
24 1 KIDNEY DN-210.............................................................................................................. 10029138
25 1 HOUSING LINING DN-180 - OUTLET SIDE .................................................................. 10018046
26 1 COVER............................................................................................................................ 10018027
27 2 SAFETY DISC D-16 ........................................................................................................ 10006723
28 2 SCREW DIN-933 M 16 X 35 - 8.8 ................................................................................... 10001332
29 1 RING NUT W/ STUD DIN 580 M 10................................................................................ 10014781
30 1 GREASE NIPPLE DIN-71412 AM 10 X 1 - 5.8 ............................................................... 10007886
31 7 SAFETY DISC A-24 DIN-127 .......................................................................................... 10015400
32 7 SCREW DIN-933 M 24 X 60 - 8.8 ................................................................................... 10003579
33 1 Ó RING 70 X 8 ................................................................................................................ 10017436
34 1 BEARING BUSHING - HOUSING COVER ..................................................................... 10018047
35 1 DISC SETTING ............................................................................................................... 10017396
36 1 NUT TENSION ................................................................................................................ 10043980
37 1 SPRING WASHER DIN-127 A-16 ................................................................................... 10001594
38 1 SCREW DIN-933 M 16 X 30,- 8.8 ................................................................................... 10001596
39 1 SCREW DIN-933 M 20 X 55 - 8.8 A3C ........................................................................... 10001413
40 2 Ó RING 94 X 3 ................................................................................................................ 10001052
41 1 SCREW DIN-933 M 12 X 25- 8.8 - A2C .......................................................................... 10001513

Revision: 10 March, 2004 3-4


SECTION ROCK VALVE HOUSING RMSS, DN- 230/ 210/ 180

3
ASSEMBLY
Document No.: 10164486

14
15
4 6
7
19
18 10
11

7
17
15
13
12
8

9 3

16

3-5 Revision: 10 March, 2004


ROCK VALVE HOUSING RMSS, DN- 230/ 210/ 180
SECTION

3
ASSEMBLY

Document No.: 10164486


Pos Qty. Description Part. No.

1 1 HOUSING DN 230/ 210/ 180 .......................................................................................... 10156313


2 1 BASE PLATE .................................................................................................................. 10074769
3 1 WEARING INSERT PLATE............................................................................................. 10074768
4 2 TRANSITION PIECE DN- 230/ 180 ................................................................................ 10078435
5 1 SEALING COVER ........................................................................................................... 10018035
6 1 COVER............................................................................................................................ 10029441
7 2 BUSHING D-95/ 108 X 70 ............................................................................................... 10018037
8 1 BUSHING ........................................................................................................................ 10060528
9 1 BUSHING MB 35 30 DU ................................................................................................. 10006726
10 9 HEXAGON SOCKET HEAD CAP SCREW ..................................................................... 10017437
11 9 WASHER, SAFETY SKZ 16 DT-320............................................................................... 10139855
12 3 SCREW DIN-933 M-10 X 40 ........................................................................................... 10001865
13 3 WASHER DIN-125 B-10,5............................................................................................... 10011143
14 3 SCREW DIN-7984 M-10 X 16 ......................................................................................... 10011969
15 3 WASHER, SAFETY SKZ 10 DT-320............................................................................... 10136867
16 2 PIN SPRING DIN-1481 D-16 X 32 .................................................................................. 10016321
17 1 Ó RING 95,00 X 8,00 ..................................................................................................... 10016241
18 2 Ó RING 225,00 X 3,00 .................................................................................................... 10016665
19 2 Ó RING 265,00 X 5,00 .................................................................................................... 10000663
20 1 SILICONE TRANSPARENT ............................................................................................ 10120864

Revision:10 March, 2004


SECTION SLEWING CYLINDER,

3
D-80/ 45 X 185
Document No.: 10094569

40
21
41 3
7 20
33 34
28 2

14
5 12
27 11
15
4 13
24 18
23 10
19
23 18
13 24
15
11
12
14
26
29
9
32
22 8
28
33

30
31
30

3-7 Revision: 10 March, 2004


SLEWING CYLINDER,
SECTION

3
D-80/ 45 X 185

Document No.: 10094569


Pos Qty. Description Part. No.

1 1 CYLINDER BEARING ..................................................................................................... 10058466


2 1 SLEWING PIVOT ............................................................................................................ 10118218
3 2 BOLT ............................................................................................................................... 10058467
4 1 PIPE PROTECTION........................................................................................................ 10017554
5 1 CYLINDER HEAD ........................................................................................................... 10017555
6 1 PISTON ROD .................................................................................................................. 10017556
7 1 CYLINDER PIPE ............................................................................................................. 10017557
8 1 CYLINDER HEAD ........................................................................................................... 10094649
9 1 RING TENSION .............................................................................................................. 10017559
10 1 ROD EYE ........................................................................................................................ 10017560
11 2 SPRING PRESSURE ...................................................................................................... 10013054
12 2 SPRING BOLT EV 105 - 0199 ........................................................................................ 10013054
13 2 VALVE PLUG EV 105 - 006C ......................................................................................... 10158538
14 2 BALL STEEL DIN-5401 - 10............................................................................................ 10006002
15 2 SEALING RING DIN-7303 A21 X 26 CU ........................................................................ 10157392
16 1 SCREW PLUG ................................................................................................................ 10068021
18 2 RING SAFETY 68 X 2,5 DIN-472.................................................................................... 10016233
19 1 BEARING ARTICULSTED GE 45 DO -2 RS .................................................................. 10019455
20 2 GREASE NIPPLE DIN-71412 CM 10 X 1, 5.8 ................................................................ 10007884
21 2 BUSHING MB 3530 DU .................................................................................................. 10006726
22 4 ANCHOR SCREW 20 X 570 M-20 X 40 - 10.9 ............................................................... 10016797
23 8 NUT M-20 DIN-6915 - 10 DT 500 ................................................................................... 10001232
24 8 DISC DIN-6916 M 21 C45 ............................................................................................... 10001509
26 1 NUT DIN-934 M-42 X 3 ................................................................................................... 10017021
26 1 SCRAPER 45 X 44 X 7 P 6-45........................................................................................ 10006804
27 1 Ó RING 56,00 X 4,00 ...................................................................................................... 10000749
28 2 Ó RING 72,00 X 4,00 ...................................................................................................... 10000933
29 1 SCRAPER 45 X 44 X 7 P 6 - 45...................................................................................... 10006804
30 2 GUIDE BAND 9287 - 076.519 ......................................................................................... 10016234
31 1 PISTON SEALING OMK - 5 - 80 ..................................................................................... 10016235
32 1 ROD SEALING R 32510055 45 X 60 X 11 ..................................................................... 10016236
33 2 BACK RING PTFE D-80/ 73,6 X 1,5 ............................................................................... 10016238
34 2 SCREW DIN-933 M-10 X 20 - 8.8 ................................................................................... 10001855
40 1 PLUG DIN-908 - 5.8 A2C ................................................................................................ 10001767
41 1 SEALING RING DIN-7603 A17 X 21 CU ........................................................................ 10003956
42 1 SEAL KIT FOR SLEWING CYLINDER .......................................................................... 10064756

Revision: 10 March, 2004 3-8


SECTION COVER ASSEMBLY DICHARGE

3 Document No.: 10036433

7
8

10

4
6
3
5
6

5
3-9 Revision: 10 March, 2004
COVER ASSEMBLY DICHARGE
SECTION

Document No.: 10036433 3


Pos Qty. Description Part. No.

1 1 LOCK CAP DN 250 ......................................................................................................... 10080782


2 1 SEALING RING ............................................................................................................... 10035783
3 1 CLAMP PIECE LEFT ...................................................................................................... 10032789
4 1 CLAMP PIECE RIGHT .................................................................................................... 10032788
5 4 SCREW DIN-912 M 12 X 70- 8.8 - A2C .......................................................................... 10001203
6 4 SAFETY WASHER SKZ 16 DT-320................................................................................ 10139855
7 1 SLEEVE TRAPTOR 16 X 2,5 X 17 DIN-2391 - C ........................................................... 10020389
8 1 DISC DIN-9021, A-10,5 - ST ........................................................................................... 10001381
9 1 NUT DIN-985 M-10 - 8 .................................................................................................... 10001283
10 6 SCREW DIN-931 M-10 X 45 - 8.8 ................................................................................... 10001307

Revision: 10 March, 2004 3 - 10


SECTION MATERIAL CYLINDER DN-230 (9”) X 2000, ROCK

3 Document No.: 10078662

7
5

5
8
9

9
8
3

7
3 - 11 Revision: 10 March, 2004
MATERIAL CYLINDER DN-230 (9”) X 2000, ROCK
SECTION

Document No.: 10078662 3


Pos Qty. Description Part. No.

1 1 CYLINDER PUMPING DN-230 X 2000 - TEMPERAD.................................................... 10019377


2 1 FLANGE, DN-230............................................................................................................ 10004163
3 1 FLANGE DN-230............................................................................................................. 10078663
4 1 RING LEAD - IN DN-230 ................................................................................................. 10003821
5 2 RING HALF DN-230 - 262/ 242 X 12 .............................................................................. 10003158
6 1 Ó RING 270,00 X 3,00 .................................................................................................... 10000666
7 2 Ó RING 240,00 X 3,00 .................................................................................................... 10000650
8 9 SCREW DIN-931 M-24 X 130 - 8.8 ................................................................................. 10001243
9 9 WASHER, FLAT D-25 DIN-6916 C45 ............................................................................. 10001504

Revision:10 March, 2004 3 - 12


SECTION RAM DN-230/ 80 WITH FIXTURE, ASSEMBLY

3 Document No.: 10015411

7
6
3

5 2

3 - 13 Revision: 10 March, 2004


RAM DN-230/ 80 WITH FIXTURE, ASSEMBLY
SECTION

Document No.: 10015411 3


Pos Qty. Description Part. No.

1 1 RAM, FLANGE STYLE DN-230 ...................................................................................... 10161634


2 1 CONCTION PIECE RAM DN-230 TO DIFFERENTIAL................................................... 10187193
3 1 COUPLING HALF SECTION .......................................................................................... 10011849
4 4 SCREW DIN-931 M 20 X 75 - 10.9 ................................................................................. 10001834
5 4 BUSHING H 20 X 20,5/ 34 .............................................................................................. 10187342
6 3 SCREW DIN-931 M-16 X 70 - 10.9 ................................................................................. 10006333
7 3 DISC D-17 DIN-433 ST A3C ........................................................................................... 10002052

Revision: 10 March, 2004 3 - 14


SECTION WATER BOX ASSEMBLY, DN-230 MAT. CYL.

3 Document No.: 10023821

6
2

10

8
9
11 18
4
16
4
18 13

5
14
5
21 3

17

15

12

19
20
3 - 15 Revision: 12 March, 2004
WATER BOX ASSEMBLY, DN-230 MAT. CYL.
SECTION

Document No.: 10023821 3


Pos Qty. Description Part. No.

1 1 WATER BOX DN-230 - WELDMENT.............................................................................. 10023822


2 1 WATER BOX COVER ..................................................................................................... 10014748
3 1 LOCKING COVER .......................................................................................................... 10014749
4 4 SCREW DIN-933 M 8 X 16- 8.8 ...................................................................................... 10001796
5 2 GUARD WATER BOX ..................................................................................................... 10138892
6 1 ALUMINIUM COVER ...................................................................................................... 10012401
7 1 LEVER............................................................................................................................. 10002192
8 1 DISC ................................................................................................................................ 10002189
9 1 SPRING BOLT ................................................................................................................ 10013888
10 1 SEALING ......................................................................................................................... 10012951
11 1 SCREW DIN-561 M 8 X 30 - 8.8 ..................................................................................... 10009844
12 1 COVER............................................................................................................................ 10002314
13 1 CLAMPING LEVER ......................................................................................................... 10079908
14 1 RHEADED ROD E16 X 407/ 46 ...................................................................................... 10024773
15 1 SEALING ......................................................................................................................... 10006283
16 1 NUT M-12 DIN-934 - 8 A2C ............................................................................................ 10001254
17 1 SPLIT PIN ISO 1234 ....................................................................................................... 10001377
19 2 SEALING RING DIN-7603 A-26 X 32 CU ....................................................................... 10003988
20 2 PLUG DIN-908 R. 3/4” - 5.8 ............................................................................................ 10001772
21 1 DECAL: WARNING, SAFETY GUARD IS MISSING....................................................... 30337004

Revision: 12 March, 2004 3 - 16


SECTION DIFFERENTIAL CYLINDER D-125/ 80 X 2000

3 Document No.: 10031423

21

20
3

11
12
15
10
9

13

2
14

16
17
4
5

18

7
6
8
19

22
3 - 17 Revision: 11 March, 2004
DIFFERENTIAL CYLINDER D-125/ 80 X 2000
SECTION

Document No.: 10031423 3


Pos Qty. Description Part. No.

1 1 DISC ................................................................................................................................ 10014342


2 1 PISTON D-125/ 80 .......................................................................................................... 10014343
3 1 CYLINDER WELDT D-125/ 80 ........................................................................................ 10031419
4 1 PISTON ROD F-80 X 2292/ 16 - 50 ................................................................................ 10015085
5 1 GUIDE BUSCHING D-125/ 80 ........................................................................................ 10118544
6 1 RING TENSION D-120/ 80.............................................................................................. 10017497
7 2 DISC SPACING............................................................................................................... 10017517
8 12 SCREW DIN-912 M 12 X 60 - 12.9 ................................................................................. 10001200
9 3 SCREW DIN-6914 M-16 X 100 - 10.9 ............................................................................. 10001470
10 4 SCREW DIN-6914 M-24 X 100 - 10.9 ............................................................................. 10013565
11 4 NUT DIN-6915 M-24 - 10 ................................................................................................ 10001238
12 8 DISC DIN-6916 D-25 C45 DT 500 .................................................................................. 10001504
13 5 PISTON RING SG 125/ 114,6 X 4 .................................................................................. 10007054
14 1 Ó RING 78,00 X 4,00 ...................................................................................................... 10000968
15 1 Ó RING 174,00 X 3,00 - 70 SHORE ............................................................................... 10000511
16 1 Ó RING 115,00 X 5,00 .................................................................................................... 10001087
17 1 BACK UP RING D-125/ 117 X 2 ..................................................................................... 10018351
18 1 SEALING GLAND SET 80/ 100 X 40 E2-80/ SM5-80 ..................................................... 10003421
19 1 SCRAPER 80/ 90 X 12 P 6 - 80 ...................................................................................... 10002329
20 3 LOCKING PLUG VS - R 1/2 - WD................................................................................... 10044494
21 1 SCREW PLUG ................................................................................................................ 10146056
22 2 HEXAGON SOCKET HEAD CAP SCREW ..................................................................... 10001186

Revision: 11 March, 2004 3 - 18


SECTION CONTROL BLOCK NG-30 S1 - S2 - S3

3
WITH FITTING
Document No.: 10183125

8
10
10 9
11 8

11
6 9

3
6

4 5
3
4 13
12 2
13 5

12
12 8
9

9
8
12
XB
1
7

3 - 19 Revision: 01 September, 2001


CONTROL BLOCK NG-30 S1 - S2 - S3
SECTION

3
WITH FITTING

Document No.: 10183125


Pos Qty. Description Part. No.

1 1 CONTROL BLOCK NG 30 - S1-S2-S3 ........................................................................... 10183124


2 1 BEND 90º - 420 BAR....................................................................................................... 10166205
3 2 FITTING EL EWSD ......................................................................................................... 10166206
4 2 FLANGE HALF D - 1.1/4” - M-42 X 2 - 6000 PSI ............................................................ 10179627
5 2 FLANGE HALF FH 6005 - 420 BAR ............................................................................... 10166001
6 2 FITTING EL EWSD - 30 - S ............................................................................................ 10065682
7 1 FLANGE SAE 1.1/2” - 6000 PSI...................................................................................... 10103792
8 16 SCREW DIN-933 M 16 X 50- 8.8 .................................................................................... 10001347
9 16 WASHER SKZ 16 - DT 320............................................................................................. 10139855
10 8 SCREW DIN-933 M14 X 50 - 8.8 .................................................................................... 10010682
11 8 WASHER SKZ 14 - DT 320............................................................................................. 10147062
12 4 Ó RING 47,22 X 3,53 ...................................................................................................... 10015089
13 2 Ó RING 37,69 X 3,53 ...................................................................................................... 10166320

Revision: 01 September, 2001 3 - 20


SECTION CONTROL S1-S2 (NG 30)

3 Document No.: 10183124

4 3

5
X
B
1

3 - 21 Revision: 01 September, 2001


CONTROL S1-S2-S3 (NG 30)
SECTION

Document No.: 10183124 3


Pos Qty. Description Part. No.

1 1 CONTROL S1 - S2 - S3 (NG 30) .................................................................................... 10182435


2 1 CARTRIGE NG 32 DIN-24342 ........................................................................................ 10165180
3 1 CONTROL UNIT SV.F. S1 - S2 ...................................................................................... 10171772
4 4 SCREW DIN-912 M 16 X 60 - 8.8 ................................................................................... 10001326
5 1 CONTROL - S3 (NG 30) ................................................................................................ 10183119
6 6 SCREW DIN-912 M 12 X 60- 8.8 ................................................................................... 10065975

Revision: 01 September, 2001 3 - 22


SECTION CONTROL S1-S2 (NG 30) - DETAILED

3 Document No.: 10182435

13 12
10
7

11

10
4

3 8
9 6
9
14
15

2
1

9
3

4
7
9
10 6

10
3 - 23 Revision: 01 September, 2001
CONTROL S1-S2 (NG 30) - DETAILED
SECTION

Document No.: 10182435 3


Pos Qty. Description Part. No.

1 1 CONTROL BLOCK NG 30 - S1-S2 ................................................................................. 10170455


2 2 BEND 90º - 420 BAR....................................................................................................... 10166205
3 2 FLANGE HALF SAE D - 1.1/4” - M-42 X 2 - 6000 PSI .................................................... 10179627
4 2 FLANGE HALF SAE - 6000 PSI...................................................................................... 10166003
5 6 FLANGE HALF FH 6005 - 420 BAR ............................................................................... 10166001
6 2 FITTING EL EWSD - 30 - S ............................................................................................ 10065682
8 24 SCREW DIN-933 M 16 X 50- 8.8 .................................................................................... 10001347
9 24 WASHER SKZ 16 - DT 320............................................................................................. 10139855
10 8 SCREW DIN-933 M14 X 50 - 8.8 .................................................................................... 10010682
11 8 WASHER SKZ 14 - DT 320............................................................................................. 10147062
12 6 Ó RING 47,22 X 3,53 ...................................................................................................... 10015089
13 2 Ó RING 37,69 X 3,53 ...................................................................................................... 10166320

Revision: 01 September, 2001 3 - 24


SECTION CONTROL UNIT SV F. S1 - S2

3 Document No.: 10171772

2
1
3
4

3 - 25 Revision: 01 September, 2001


CONTROL UNIT SV F. S1 - S2
SECTION

Document No.: 10171772 3


Pos Qty. Description Part. No.

1 1 MANIFOLD CONTROL UNIT S-1 ................................................................................... 10171774


2 1 CARTRIDGE UNIT CONTROL ...................................................................................... 10139333
3 1 PLUG............................................................................................................................... 10077794
4 1 CAP SW 17-2 R47/ H35 .................................................................................................. 10160910

Revision: 01 September, 2001 3 - 26


SECTION CONTROL - S3 (NG 30)

3 Document No.: 10183119

3 6

4
5

XB
1

5
3 4

6
3 - 27 Revision: 11 March, 2004
CONTROL - S3 (NG 30)
SECTION

Document No.: 10183119 3


Pos Qty. Description Part. No.

1 1 VALVE HOUSING F. S-3 ................................................................................................ 10181898


2 1 SPOOL S-3 .................................................................................................................... 10172538
3 2 CONTROL COVER S-2 .................................................................................................. 10165037
4 2 SEALING GLAND 40/ 48,50 X 7 ..................................................................................... 10012573
5 2 Ó RING 56,74 X 3,53 ...................................................................................................... 10118767
6 8 SCREW M-12 X 70 DIN-912 - 8.8 ................................................................................... 10001203
7 1 SCREW PLUG ................................................................................................................ 10121917
8 2 PLUG R.1/2” .................................................................................................................... 10044494

Revision: 11 March, 2004 3 - 28


SECTION MPS - VLB - 4/2 - 2 - RV VALVE

3 Document No.: 10183171

9
4

4 5
1 5
10

11
6
9
6
3

8
6
10

5 7
5

3 - 29 Revision: 01 September, 2001


MPS - VLB - 4/2 - 2 - RV VALVE
SECTION

Document No.: 10183171 3


Pos Qty. Description Part. No.

1 1 MANIFOLD MPS VBL - MPS - RV .................................................................................. 10174922


2 2 SPOOL MPS ................................................................................................................... 10171647
3 1 SPOOL Nº 1 .................................................................................................................... 10180285
4 2 CARTRIDGE ................................................................................................................... 10165394
5 4 FITTING 16S MPS BLOCK ............................................................................................. 10171649
6 4 SEALING DIN-3869 - 20 NBR......................................................................................... 10157392
7 2 SPRING COMPRESION 1,2 X 7,4 X 21 ......................................................................... 10072866
8 2 SCREW LOCK R.1/4” ..................................................................................................... 10006658
9 2 NOZZLE 3,5mm “X” ........................................................................................................ 10146265
10 2 PLUG VS - M-20 X1,5 ..................................................................................................... 10180287
11 2 NOZZLE 1,3mm “C” ........................................................................................................ 10077824

Revision: 01 September, 2001 3 - 30


SECTION

CONTROL BLOCK, MPS VALVE, DN-230 MAT.


Document No.: 10166283

3
CYLINDER WITH DN-125 DIF. CYLINDER

X
B
1

6
5 6
5

2
3 - 31 Revision: 12 March, 2004
CONTROL BLOCK, MPS VALVE, DN-230 MAT.
SECTION

3
CYLINDER WITH DN-125 DIF. CYLINDER

Document No.: 10166283


Pos Qty. Description Part. No.

1 1 SUPPORT CONTROL BLOCK MOUNTING................................................................... 10166457


2 2 U - BOLT M-16 ................................................................................................................ 10018616
3 4 NUT M-16 DIN-934 - 8 .................................................................................................... 10001260
4 4 DISC DIN-433 D-17......................................................................................................... 10002052
5 8 SCREW DIN-933 M-12 X 25- 8.8 .................................................................................... 10001513
6 8 WASHER S12 ................................................................................................................. 10018617

Revision: 12 March, 2004 3 - 32


SECTION GREASE MANIFOLD ASSEMBLY, ROCK VALVE

3 Document No.: 30502157

D
9
8
7 6

"X"

A
B
C
D
E
F
G
13
7
8
H
C

12
8 F
7 G
6 8 14
7 8
6 7
6
H
E

14 14 5
8
8 7
A 7 6
6 6
10 4
8
7
3
2
SEE GREASE
6
FOR "X"
14
7 B
8

3 - 33 Revision: 01 September, 2001


GREASE MANIFOLD ASSEMBLY, ROCK VALVE
SECTION

Document No.: 30502157 3


Pos Qty. Description Part. No.

1 1 MANIFOLD GREASE ...................................................................................................... 30351682


2 2 SCREW DIN-933 M 10 X 40 - 8.8 ................................................................................... 10001865
3 2 SPRING WASHER DIN-934 A-10 - 8.8........................................................................... 10012735
4 2 NUT DIN-934 M 10 - 8 .................................................................................................... 10001250
5 8 GREASE DIN-71412 AM 10 X 1 ..................................................................................... 10007886
6 8 FITTING EL RSWS 6 LLM - 10 X 1................................................................................. 10029401
7 16 RING CUTTER S-R-6 - L/ L (K-R-6-LL) .......................................................................... 10001724
8 16 CAP NUT M-6 LL ............................................................................................................ 10001763
9 1 HOSE 1/4” ID X 31. 1/2” LG. .......................................................................................... 10095524
10 1 HOSE 1/4” ID X 39. 3/8” LG ........................................................................................... 10103023
11 1 HOSE 1/4” ID X 51. 3/16” LG. ......................................................................................... 10095523
12 1 HOSE 1/4” ID X 78. 3/4” LG. ........................................................................................... 10132056
13 8 FITTING STR GES 6 - LL M-10 X 1 ................................................................................ 10029402
14 4 HOSE 1/4” ID X 63” LG. ................................................................................................. 10132055

Revision: 01 September, 2001 3 - 34


Section Contents
4 HYDRAULICS SYSTEM Pag No

CONCRETE PUMP P2023 - 125/80 ADITIONAL FITTINGS . . . . . . . . . . . . . . . . . . . . 30502218 . . . 4-1


HYDRAULIC SYSTEM ON PEDESTAL, SINGLE CIRC. 23XG - P 2023 - 125/80 . . . 30502219-1 . . 4-3
HYDRAULIC SYSTEM ON PEDESTAL, SINGLE CIRC. 23XG - P 2023 - 125/80 . . . 30502219-2 . . 4-5
HYDRAULIC SYSTEM ON PEDESTAL, SINGLE CIRC. 23XG - P 2023 - 125/80 . . . 30502219-3 . . 4-7
HYDRAULIC SYSTEM ON PEDESTAL, SINGLE CIRC. 23XG - P 2023 - 125/80 . . . 30502219-4 . . 4-9
HYDRAULIC SYSTEM ON PEDESTAL, SINGLE CIRC. 23XG - P 2023 - 125/80 . . . 30502219-5 . . 4-11
HYDRAULIC SYSTEM, TURRET SLEWING SHROUD. . . . . . . . . . . . . . . . . . . . . . . . 30502242 . . . 4-13
HYDRAULIC SYSTEM, HYDR. COMP. SIDE RIGHT - KMV 32XG S.C. 12-V . . . . . . 30502222-1 . . 4-15
HYDRAULIC SYSTEM, HYDR. COMP. SIDE RIGHT - KMV 32XG S.C. 12-V . . . . . . 30502222-2 . . 4-17
HYDRAULIC SYSTEM, HYDR. COMP. SIDE RIGHT - KMV 32XG S.C. 12-V . . . . . . 30502222-3 . . 4-19
CONTROL BLOCK - PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10199515 . . . 4-21
HYDRAULIC SYSTEM, HYDR. COMP. SIDE RIGHT - KMV 32XG S.C. 12-V . . . . . . 30502222-4 . . 4-23
HYDRAULIC SYSTEM, HYDR. COMP. SIDE RIGHT - KMV 32XG S.C. 12-V . . . . . . 30502222-5 . . 4-25
HYDRAULIC SYSTEM, OUTRIGGER LEFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502223 . . . 4-27
CONTROL BLOCK - PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10199516 . . . 4-29
EMERGENCY STOP MANIFOLD, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10181606 . . . 4-31
DIRECTIONAL SEAT VALVE - 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10181548 . . . 4-33
HYDRAULIC SYSTEM, STROKE LIMITER - 12V - SINGLE CIRCUIT . . . . . . . . . . . . 30502230 . . . 4-35
STROKE LIMITER, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10176573 . . . 4-37
HYDRAULIC SYSTEM - TURRET SLEWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502231 . . . 4-39
BRAKE VALVE MANIFOLD, VBF - BVD R.3/8" - 150 A 350 BAR . . . . . . . . . . . . . . . . 10141157 . . . 4-41
HYDRAULIC SYSTEM, BOOM CYLINDER #1 PROPORTIONAL. . . . . . . . . . . . . . . . 30501855 . . . 4-43
HYDRAULIC SYSTEM, BOOM CYLINDER #2 PROPORTIONAL. . . . . . . . . . . . . . . . 30501856 . . . 4-45
HYDRAULIC SYSTEM, BOOM CYLINDER #3 PROPORTIONAL. . . . . . . . . . . . . . . . 30501857 . . . 4-47
HYDRAULIC SYSTEM, BOOM CYLINDER #4 PROPORTIONAL. . . . . . . . . . . . . . . . 30501858 . . . 4-49
VALVE HOLDING/ BRAKE BVF-E2B60 G 1/2" DBD 310 BAR . . . . . . . . . . . . . . . . . . 10151785 . . . 4-51
HYDRAULIC SYSTEM, TUBE RACK, BOOM #1 PROPORTIONAL . . . . . . . . . . . . . . 30401476 . . . 4-53
HYDRAULIC SYSTEM, TUBE RACK, BOOM #2 PROPORTIONAL . . . . . . . . . . . . . . 30502071 . . . 4-55
HYDRAULIC SYSTEM, TUBE RACK, BOOM #3 PROPORTIONAL . . . . . . . . . . . . . . 30502072 . . . 4-57
CONCRETE PUMP P 2023 - 125/80

4
ADITIONAL FITTINGS
SECTION

Document No.: 30502218


0 0 M
X9 A - SEE "E" DOC. 10202233 - 2 SEC.2 - GEARBOX
32
B - SEE "E" DOC. 10202233 - 2 SEC.2 - GEARBOX
C - SEE "A" DOC. 30502219 - 3 SEC.4 - CYLINDER ROCK
D - SEE "D" DOC. 30502219 - 3 SEC.4 - CYLINDER ROCK
E - SEE "B" DOC. 30502219 - 3 SEC.4 - CYLINDER ROCK
F - SEE "C" DOC. 30502219 - 3 SEC.4 - CYLINDER ROCK
G - SEE "D" DOC. 30502222 - 4 SEC.4 - HYD. SIDE RIGHT
H - SEE "E" DOC. 30502222 - 4 SEC.4 - HYD. SIDE RIGHT
I - SEE "I" DOC. 30502219 - 3 SEC.4 - HYDRAULIC TANK

32
X1 Y
10
0 3
00 L
13
8X X 00
00 G X4
B 14 13
8X
C
3 A 6
0 0 D
X4
13
13X800

2
3
K

80 H
0 A
1
8X
X
B
1

6 1
20
X5
00
20 0 N
X5 180
00 8X
F
X E Y
X3

3
5
2 4
J - SEE "A" DOC. 30502230 SEC.4 - STROKE LIMITER
13X800

K - SEE "H" DOC. 30502219 - 3 SEC.4 - HYDRAULIC TANK 3


L - SEE "A" DOC. 30502222 - 5 SEC.4 - HYD. SIDE RIGHT
13X2500

M - SEE "A" DOC. 30502205 - 1 SEC.8 - HYDRAULIC TANK


N - SEE "E" DOC. 30502230 SEC.4 - STROKE LIMITER I
J

4-1 Revision: 31 March, 2004


CONCRETE PUMP P 2023 - 125/80
SECTION
ADITIONAL FITTINGS

Document No.: 30502218 4


Pos Qt. Description Part. Nº

1 1 CONCRETE PUMP P 2023 - 125/80R - ASSEMBLY ..................................................... 17157734


1.1 1 CONCRETE PUMP P 2023 - 125/80R........................................................................... 10184375
2 2 FITTING STR GES - 16 - LR 1/2” ................................................................................... 10008108
3 5 FITTING EL EWSD - 16 - S ............................................................................................ 10019122
4 1 FITTING TEE ELSD - 16 - S ........................................................................................... 10018848
5 1 FITTING STR REDS 16S/12L ......................................................................................... 10019729
6 2 FITTING EL RSWS - 12 - SR.3/8”.................................................................................. 10008022

Revision: 31 March, 2004 4-2


SECTION HYDRAULIC SYSTEM ON PEDESTAL,

4
SINGLE CIRCUIT 32XG - P 2023 - 125/80
Document No.: 30502219 - 1

GENERAL VIEW

VI
EW
"C
C
"
A 5

48 C
116
5
180,190,160 8x
11
00
8x
RETURN MANIFOLD 11
SEE DOCUMENT 00 B D
No: 30502205
SECTION 8

00
x 32
16

42 22 156
41 VI
164 170 EW
"C
"
182,192,162
156
164
170
43
0
121
50 E
13
x2
0 F 120 156
x2
50 164
13 G 124
21
00 I 170
22 181,191,161
8x 0
22
0 K
180,190,160 129 85
8x
0 M 7
50
8x 119 42 22
0 125
50 14
8x
6 20
5 13
A - SEE "O" DOC. 30502219 - 2 SEC.4 - OUT. FRONT LF. 13 X1
X1
46 20
0
30
0
B - SEE "D" DOC. 30502223 SEC.4 - CONT. BL. S. LF.
H 50
C - SEE "P" DOC. 30502219 - 2 SEC.4 - OUT. FRONT LF.
J L N
D - SEE "C" DOC. 30502223 SEC.4 - CONT. BL. S. LF.
- SEE "A" DOC. 30502237 SEC.11 - OUT. REAR RH.
E - SEE "B" DOC. 30502222 - 4 SEC.4 - CT. BL. AGIT,JC.P.
- SEE "E" DOC. 30502223 SEC.4 - CONT. BL. S. LF.
F - SEE "C" DOC. 30502222 - 4 SEC.4 - CT. BL. AGIT,KC.P.
- SEE "D" DOC. 30502236 SEC.11 - PAD REAR LF.
G - SEE "A" DOC. 30502222 - 3 SEC.4 - CT. BL. OUT. LRH.
H - SEE "B" DOC. 30502237 M - SEE "F" DOC. 30502223 SEC.4 - CONT. BL. S. LF.
SEC.11- OUTR. REAR RH.
- SEE "C" DOC. 30502236 SEC.11 - PAD REAR LF.
I - SEE "B" DOC. 30502222 - 3 SEC.4 - CT. BL. OUT. NRH.

4-3 Revision: 31 March, 2004


HYDRAULIC SYSTEM ON PEDESTAL,
SECTION
SINGLE CIRCUIT 32XG - P 2023 - 125/80

Document No.: 30502219 - 1 4


Pos Qt. Description Part. Nº

5 17 FITTING STR GS - 12 L ................................................................................................. 10008083


6 5 FITTING STR GS - 16 S ................................................................................................. 10008088
7 1 FITTING STR GS - 20 S ................................................................................................. 10008093
14 2 FITTING STR GES 20 - SR 3/4” .................................................................................... 10008110
20 4 FITTING EL EWSD - 12 L ............................................................................................... 10018570
21 9 FITTING EL EWSD - 16 L ............................................................................................... 10019122
22 2 FITTING EL EWSD - 20 S............................................................................................... 10018850
24 1 FITTING EL EWSD - 38 S.............................................................................................. 10018530
29 2 FITTING TEE TS - 25 S ................................................................................................. 10008063
30 1 FITTING STR EGESD 25 SR 1” ..................................................................................... 10015029
31 2 FITTING STR REDS 25/ 20 S ........................................................................................ 10008124
41 1 FITTING EL WS - 20 S.................................................................................................... 10008091
42 10 FITTING EL WS - 12 L .................................................................................................... 10008084
43 2 FITTING EL WS - 16 S.................................................................................................... 10008087
48 2 HOSE HIGH PRESSURE 8 X 650 ................................................................................ 10050170
85 1 HOSE HIGH PRESSURE 16 X 800 ................................................................................ 10049943
116 4 HYDRAULIC TUBE STRAIGHT 12 X 965 ...................................................................... 30304736
119 2 HYDRAULIC TUBE STRAIGHT 12 X 3350 .................................................................... 30305099
120 1 HYDRAULIC TUBE STRAIGHT 12 X 3530 .................................................................... 30365903
121 1 HYDRAULIC TUBE STRAIGHT 12 X 3580 .................................................................... 30365904
124 1 HYDRAULIC TUBE STRAIGHT 16 X 3050 .................................................................... 30332803
125 1 HYDRAULIC TUBE STRAIGHT 16 X 3100 .................................................................... 30355950
129 1 HYDRAULIC TUBE STRAIGHT 20 X 3400 .................................................................... 30365905
156 3 BRACKET ANGLE SIDE LEFT ...................................................................................... 30365906
164 8 SCREW DIN-933 - 8.8 M-10 X 25 BICROMATIZED....................................................... 10001859
170 8 NUT DIN-985 M-12 BICROMATIZED ............................................................................ 10009876
180 48 TUBE CLAMP 1/2” STAUFF ........................................................................................... 30307545
181 13 TUBE CLAMP 5/8” STAUFF ........................................................................................... 30307546
190 48 PLATE TOP 1/2” STAUFF .............................................................................................. 30307411
191 13 PLATE TOP 5/8” STAUFF .............................................................................................. 30307533

Revision: 31 March, 2004 4-4


SECTION HYDRAULIC SYSTEM ON PEDESTAL,

4
SINGLE CIRCUIT 32XG - P 2023 - 125/80
Document No.: 30502219 - 2

A - SEE "A" DOC. 30502236 SEC.11 - OUT. REAR LEFT


B - SEE "B" DOC. 30502236 SEC.11 - OUT. REAR LEFT
C - SEE "C" DOC. 30502237 SEC.11 - OUT. REAR RIGHT
D - SEE "D" DOC. 30502237 SEC.11 - OUT. REAR RIGHT
VIEW "A"
E - SEE "D" DOC. 30502222-3 SEC.4 - CT. BL. S. RIGHT

F - SEE "C" DOC. 30502222-3 SEC.4 - CT. BL. S. RIGHT

G - SEE "H" DOC. 30502223 SEC.4 - CT. BL. S. LEFT


H - SEE "G" DOC. 30502223 SEC.4 - CT. BL. S. LEFT
I - SEE "B" DOC. 30502222-3 SEC.4 - CT. BL. S. RIGHT
180,190,160
J - SEE "E" DOC. 30502222-3 SEC.4 - CT. BL. S. RIGHT
5 55
K
55 142 K - SEE "A" DOC. 30502235 SEC.11 - PAD FRONT RH.
M L - SEE "B" DOC. 30502235 SEC.11 - PAD FRONT RH.
N
148 M - SEE "A" DOC. 30502234 SEC.11 - PAD FRONT LEFT
147
143 5 48 N - SEE "B" DOC. 30502234 SEC.11 - PAD FRONT LEFT
L 55 5
5 O O - SEE "A" DOC. 30502219-1 SEC.4 - CT. BL. S. LEFT
5 P P - SEE "C" DOC. 30502219-1 SEC.4 - CT. BL. S. LEFT
47 42
47
Y
X

50 50
C D

B
20 VIE
A 42 200 W
"B
114 "
46 I
A 5 180,190,160
8X
J 18
8X 0 0
118 117 1 80
0
116
5
B 5 5 47
8X 116
55
0
180,190,160
E Y
5 8 F
X
X2
60 G
GENERAL VIEW 0 H

4-5 Revision: 31 March, 2004


HYDRAULIC SYSTEM ON PEDESTAL,
SECTION
SINGLE CIRCUIT 32XG - P 2023 - 125/80

Document No.: 30502219 - 2 4


Pos Qt. Description Part. Nº

5 17 FITTING STR GS - 12 L ................................................................................................. 10008083


20 4 FITTING EL EWSD - 12 L ............................................................................................... 10018570
42 10 FITTING EL WS - 12 - L .................................................................................................. 10008084
46 4 HOSE HIGH PRESSURE 8 X 400 ............................................................................... 10050167
47 2 HOSE HIGH PRESSURE 8 X 500 ................................................................................ 10025113
48 2 HOSE HIGH PRESSURE 8 X 650 ................................................................................ 10050170
50 5 HOSE HIGH PRESSURE 8 X 1800 .............................................................................. 10058430
55 4 HOSE HIGH PRESSURE 8 X 2400 .............................................................................. 10059237
116 4 HYDRAULIC TUBE STRAIGHT 12 X 965 ...................................................................... 30304736
117 1 HYDRAULIC TUBE STRAIGHT 12 X 2480 .................................................................... 30365907
118 2 HYDRAULIC TUBE STRAIGHT 12 X 2570 .................................................................... 30365908
121 1 HYDRAULIC TUBE STRAIGHT 12 X 2530 .................................................................... 30365909
139 2 HYDRAULIC TUBE 12 X 280 - 90º @ 80........................................................................ 30338938
140 1 HYDRAULIC TUBE 12 X 300 - 90º @ 100...................................................................... 30338939
144 1 HYDRAULIC TUBE 12 X 300 - 80º @ 92........................................................................ 30330663
160 96 SCREW DIN-931 - 8.8 M-6 X 30 BICROMATIZED........................................................ 10001223
180 48 TUBE CLAMP 1/2” STAUFF ........................................................................................... 30307545
190 48 PLATE TOP 1/2” STAUFF .............................................................................................. 30307411
200 30 SPECIAL NUT STAUFF ..................................................................................................

Revision: 31 March, 2004 4-6


SECTION HYDRAULIC SYSTEM ON PEDESTAL,

4
SINGLE CIRCUIT 32XG - P 2023 - 125/80
Document No.: 30502219 - 3

24 32
A - SEE "C" DOC. 30502218 SEC.4 - CON. BL. NG-30 X9
0 0
B - SEE "E" DOC. 30502218 SEC.4 - CON. BL. NG-30
F
C - SEE "F" DOC. 30502218 SEC.4 - CON. BL. NG-30 12
D - SEE "D" DOC. 30502218 SEC.4 - CON. BL. NG-30
E - SEE DOC. 30502218 SEC.4 - CON. BL. NG-30
F - SEE "A" DOC. 30502205-1 SEC.4 - HYDR. TANK
163,184,193
153
G - SEE "F" DOC. 30502205-2 SEC.4 - HYDR. TANK
H - SEE "K" DOC. 30502218 SEC.4 - CON. BL. NG-30
I - SEE "I" DOC. 30502218 SEC.4 - CON. BL. MPS 43
8
23 110
95 0 0
E x 11
13
C D G 123 28
181,191,161
B
95
23 60 200
122
11
H 70
A 10 39

11 150
60
70

10
I
150 149

183,162,192

181,191,161 149

11
VI 23
EW
"A 11 10
" 21
10
100
105
23
23
23 21

13

75
13 SEE
6 DOCUMENT
152 No: 10094569
SECTION 3
65

A 151
19

19

GENERAL VIEW 19
19

4-7 Revision: 31 March, 2004


HYDRAULIC SYSTEM ON PEDESTAL,
SECTION
SINGLE CIRCUIT 32XG - P 2023 - 125/80

Document No.: 30502219 - 3 4


Pos Qt. Description Part. Nº

6 5 FITTING STR GS - 16 S ................................................................................................. 10008088


8 1 FITTING STR GS - 38 S ................................................................................................. 10008101
10 8 FITTING STR GSS 16 - S ............................................................................................... 10008112
11 4 FITTING STR GSS 25 - S .............................................................................................. 10008122
12 1 FITTING STR GSS 38 - S ............................................................................................... 10008127
13 5 FITTING STR GES 25 SR.1” .......................................................................................... 10008115
19 4 FITTING EL RSWS 16 - SR.1/2” ..................................................................................... 10008025
21 9 FITTING EL EWSD - 16 S............................................................................................... 10019122
23 9 FITTING EL EWSD - 25 S.............................................................................................. 10018417
28 1 FITTING TEE TS - 16 S ................................................................................................. 10008056
43 2 FITTING EL WS - 16 S.................................................................................................... 10008087
60 2 HOSE HIGH PRESSURE 13 X 400 .............................................................................. 10049900
65 1 HOSE HIGH PRESSURE 13 X 500 ............................................................................... 10049901
70 2 HOSE HIGH PRESSURE 13 X 800 ............................................................................... 10062202
95 2 HOSE HIGH PRESSURE 20 X 500 ............................................................................... 10049955
100 2 HOSE HIGH PRESSURE 20 X 650 .............................................................................. 10049957
110 1 HOSE HIGH PRESSURE 20 X 1100 ............................................................................. 10000230
122 1 HYDRAULIC TUBE STRAIGHT 16 X 685 ..................................................................... 30365909
123 1 HYDRAULIC TUBE STRAIGHT 16 X 1220 .................................................................... 30365911
149 2 HYDRAULIC TUBE 25 X 2475 - 30º @571; 45º @1645; 45º @1860............................ 30324551
150 2 HYDRAULC TUBE 16 X 2650 - 30º @648; 50º @1785; 50º @2000............................. 30324552
151 1 HYDRAULIC TUBE 16 X 460 - 90º @25; 90º @410....................................................... 30305082
152 1 HYDRAULIC TUBE 16 X 220 - 90º @57......................................................................... 30324570
153 1 HYDRAULIC TUBE 38 X 910 - 90º @190....................................................................... 30365912
161 26 SCREW DIN-931 - 8.8 M-6 X 35 ..................................................................................... 10001227
162 10 SCREW DIN-933 - 8.8 M-6 X 40 ..................................................................................... 10001779
163 2 SCREW DIN-933 - 8.8 M-6 X 45 ..................................................................................... 10001782
181 13 TUBE CLAMP 5/8” STAUFF .......................................................................................... 30307546
183 6 TUBE CLAMP 1” STAUFF ............................................................................................. 30307548
184 1 TUBE CLAMP 1.1/2” STAUFF ....................................................................................... 30307551
191 13 TOP PLATE 5/8” ............................................................................................................. 30307533
192 9 TOP PLATE 3/4”, 1” ........................................................................................................ 30307534
193 1 TOP PLATE 1.1/2” .......................................................................................................... 30307536
200 30 SPECIAL NUT STAUFF ..................................................................................................

Revision: 31 March, 2004 4-8


SECTION HYDRAULIC SYSTEM ON PEDESTAL,

4
SINGLE CIRCUIT 32XG - P 2023 - 125/80
Document No.: 30502219 - 4

A
GENERAL VIEW

C
LI SEE DOCUMENT
R AU
D K No 30502206
HY TAN
SECTION 8
20x800

VI
EW
"A
183,162,192 "
165 H
40
175 G

130
8x900
8x900

42
8x1300

31 31
115
113 27 23
29
A 40
B 180,190,160 130
8x650
8x700
8x650

C
100
23
30 183,162,192
29
D 13 1 23
E
F

A - SEE "J" DOC. 30502205-2 SEC.8 - HYDR. TANK E - SEE "A" DOC. 30502232 SEC.6 - WATER PUMP
B - SEE "K" DOC. 30502205-2 SEC.8 - HYDR. TANK F - SEE "B" DOC. 30502232 SEC.6 - WATER PUMP
C - SEE "K" DOC. 30502222-2 SEC.4 - BOOMS CT. BL.G - SEE "C" DOC. 10202233-1 SEC.2 - GEARBOX
D - SEE "C" DOC. 30502232 SEC.6 - WATER TANK H - SEE "C" DOC. 10202233-1 SEC.2 - GEARBOX

4-9 Revision: 31 March, 2004


HYDRAULIC SYSTEM ON PEDESTAL,
SECTION
SINGLE CIRCUIT 32XG - P 2023 - 125/80

Document No.: 30502219 - 4 4


Pos Qt. Description Part. Nº

1 1 CHECK VALVE - 10 BAR................................................................................................ 10175313


13 5 FITTING STR GES 25 - SR 1” ....................................................................................... 10008115
23 9 FITTING EL EWSD - 25 S............................................................................................... 10018417
27 1 FITTING TEE ELSD - 25 S ............................................................................................ 10008035
29 2 FITTING TEE TS - 25 S ................................................................................................. 10008063
30 1 FITTING STR EGESD 25 SR 1” ..................................................................................... 10015029
31 2 FITTING STR REDS 25/ 20 S ........................................................................................ 10008124
40 2 FITTING EL WS - 25 S.................................................................................................... 10008099
42 10 FITTING EL WS - 12 L ................................................................................................... 10008084
100 2 HOSE HIGH PRESSURE 20 X 650 ............................................................................... 10049957
113 2 HYDRAULIC TUBE STRAIGHT 12 X 950 ...................................................................... 30365910
115 1 HYDRAULIC TUBE STRAIGHT 12 X 800 ...................................................................... 30365913
116 4 HYDRAULIC TUBE STRAIGHT 12 X 965 ...................................................................... 30304736
130 2 HYDRAULIC TUBE STRAIGHT 25 X 1015 ................................................................... 30347199
162 18 SCREW DIN-933 - 8.8 M-6 X 40 BICROMATIZED......................................................... 10001779
183 6 TUBE CLAMP 1” STAUFF ............................................................................................. 30307548
192 9 PLATE TOP 3/4”, 1” STAUFF ......................................................................................... 30307534

Revision: 31 March, 2004 4 - 10


SECTION HYDRAULIC SYSTEM ON PEDESTAL,

4
SINGLE CIRCUIT 32XG - P 2023 - 125/80
Document No.: 30502219 - 5

A - SEE "J" DOC. 30502242 SEC.4 BOOM #3 G 8x


B - SEE "E" DOC. 30502222-2 SEC.4 BOOM #3
E 24
8x 00
C - SEE "K" DOC. 30502242 SEC.4 BOOM #2 24
D - SEE "D" DOC. 30502222-2 SEC.4 BOOM #2 C 13 00 9
x2
E - SEE "L" DOC. 30502242 SEC.4 BOOM #3 40 9
A 8x2 0
F - SEE "F" DOC. 30502222-2 SEC.4 BOOM #3 40 10 8x
G - SEE "M" DOC. 30502242 SEC.4 BOOM #4 0 31
9 00
H - SEE "H" DOC. 30502222-2 SEC.4 BOOM #4 8x
31 H
I - SEE "N" DOC. 30502242 SEC.4 BOOM #1 13 00
x3
J - SEE "I" DOC. 30502222-2 SEC.8 RET. MAN.
8x 10
K - SEE "O" DOC. 30502242 SEC.4 BOOM #1 31 0 F
00

GRAY/ RED
L - SEE "A" DOC. 30502222-2 SEC.4 BOOM #1 D

GREEN
M - SEE "P" DOC. 30502242 SEC.4 BOOM #2
B

RED
N - SEE "C" DOC. 30502222-2 SEC.4 BOOM #2

RED/ BLUE
O - SEE "Q" DOC. 30502242 SEC.4 BOOM #1
P - SEE "B" DOC. 30502222-2 SEC.4 BOOM #1 Q 8x
24
Q - SEE "R" DOC. 30502242 SEC.4 BOOM #4 O 13 00
R - SEE "G" DOC. 30502222-2 SEC.4 BOOM #4 x2 9
M 13 40
x2 0
K 13 40 10
I 8x x2 0
24 40 10 8x
00 0 31
10 13 00
x3
201 9 13 10
x3 0 R
13 10
x3 0 P

YELLOW
8x 10
0

GRAW/ BLACK
21 N
00
L

BLUE
J GRAY

199

4 - 11 Revision: 31 March, 2004


HYDRAULIC SYSTEM ON PEDESTAL,
SECTION
SINGLE CIRCUIT 32XG - P 2023 - 125/80

Document No.: 30502219 - 5 4


Pos Qt. Description Part. Nº

9 5 FITTING STR GSS - 12 L .............................................................................................. 10008109


10 8 FITTING STR GSS - 16 S .............................................................................................. 10008112
199 2,7 HOSE PLASTIC DN-4” KEL S-100 ................................................................................. 30363284
201 0,5 HOSE PLASTIC DN-4” KEL S-100 ................................................................................. 30363284

Revision: 31 March, 2004 4 - 12


SECTION HYDRAULIC SYSTEM, TURRET SLEWING

4
SHROUD

Document No.: 30502242

YELLOW

GRAY/ BLACK
I
BLUE
H
10
G
GRAY 20
F
20
E
20
2
10
3
GRAY/ RED
3
D
GREEN 3
C 2
RED B 10
10
RED/ BLUE A 20
10
30 2
2 1
35
3

1 15
15 25
25 R
15 25 Q
M 15
25 P
15 L
K O
J N
A - SEE "B" DOC. 30401476 SEC.4 - RET. BOOM #3
J - SEE "A" DOC. 30502219-5 SEC.4 - BOOMS CT. BL.
B - SEE "G" DOC. 30401476 SEC.4 - EXT. BOOM #2
K - SEE "C" DOC. 30502219-5 SEC.4 - BOOMS CT. BL.
C - SEE "F" DOC. 30401476 SEC.4 - EXT. BOOM #3
L - SEE "E" DOC. 30502219-5 SEC.4 - BOOMS CT. BL.
M - SEE "G" DOC. 30502219-5 SEC.4 - BOOMS CT. BL.
D - SEE "E" DOC. 30401476 SEC.4 - EXT. BOOM #4
N - SEE "I" DOC. 30502219-5 SEC.4 - BOOMS CT. BL.
E - SEE "J" DOC. 30401476 SEC.4 - RETURN MANIF.

F - SEE "D" DOC. 30401476 SEC.4 - RET. BOOM #1


O - SEE "K" DOC. 30502219-5 SEC.4 - BOOMS CT. BL.
G - SEE "C" DOC. 30401476 SEC.4 - RET. BOOM #2
P - SEE "M" DOC. 30502219-5 SEC.4 - BOOMS CT. BL.
H - SEE "H" DOC. 30401476 SEC.4 - EXT. BOOM #1
Q - SEE "O" DOC. 30502219-5 SEC.4 - BOOMS CT. BL.
I - SEE "A" DOC. 30401476 SEC.4 - EXT. BOOM #4
R - SEE "Q" DOC. 30502219-5 SEC.4 - BOOMS CT. BL.

4 - 13 Revision: 26 March, 2004


HYDRAULIC SYSTEM, TURRET SLEWING
SECTION
SHROUD

Document No.: 30502242 4


Pos Qt. Description Part. Nº

1 1 BRACKET HYDRAULIC HOSES TURRET..................................................................... 30365881


2 5 FITTING STR GSS - 12L ............................................................................................... 10008109
3 4 FITTING STR GSS - 16S ................................................................................................ 10008112
10 5 HOSE HIGH PRESSURE 8 X 1600 .............................................................................. 10018482
15 5 HOSE HIGH PRESSURE 8 X 2400 .............................................................................. 10059237
20 4 HOSE HIGH PRESSURE 13 X 1600 ............................................................................. 30365914
25 4 HOSE HIGH PRESSURE 13 X 2400 .............................................................................. 10049913
30 4 SCREW DIN-933 M-10 X 20 ........................................................................................... 10001855
35 4 WASHER, SPRING DIN-127 A-10 ................................................................................. 10001577

Revision: 26 March, 2004 4 - 14


2 8

160 59
0
200 25 300

17
150 350
100
400
50 O
ISA
0 DIV R
5 BA

15
200
9
26
5 38
39 54
2

32
1

A 60

11
1

15

4
16 8
T
A

13 T1
B
A

15
16 11
9 6
14

205
18
16 16
12

100
150
0
200 25 300
350
400
8
1
50
SAO
0 DIVI R
5 BA

2
3
4 9
A - SEE "B" DOC. 30502230 SEC.4 - STROKE LIMITER
3
HYDRAULIC SYSTEM, HYDR. COMPONENTS
SECTION
SIDE RIGHT - KVM 32XG - SINGLE CIRCUIT - 12V

Document No.: 30502222 - 1 4


Pos Qt. Description Part. Nº

1 1 BRACKET HYDRAULIC COMPONENTS - RIGHT......................................................... 10196754


2 1 CONTROL BLOCK BOOMS VAL. - 12V DC PROPORTIONAL .................................... 10203738
3 1 CONTROL BLOCK OUTRIGGER, PAD RIGHT SDS100/4 CLP. CN (TG4-280) .......... 10199515
4 1 CONTROL BLOCK CONCRETE PUMP/ AGITATOR - 12V ........................................... 10200019
5 1 E-STOP MANIFOLD TYPE VBL - NOTAUS.4 - 12V ...................................................... 10181606
6 1 HYDRAULIC FILTER - HH9850 C16 UTS BO ............................................................... 10072693
8 1 MANOMETER WITH GICLER. 400BAR ......................................................................... 10004662
9 1 BALL VALVE 9 MV 400S ............................................................................................... 10004685
11 6 SCREW M-10 X 20 DIN 933 - 8.8 .................................................................................. 10001855
12 4 SCREW M-8 X 40 DIN 933 - 8.8 .................................................................................... 10011140
13 4 SCREW M-8 X 20 DIN 933 - 8.8 .................................................................................... 10001515
14 4 SCREW M-8 X 16 DIN 933 - 8.8 .................................................................................... 10001796
15 9 SAFETY WASHER SKM 10 - DT 320 ............................................................................. 10129841
16 1 SAFETY WASHER SKM 8 - DT 320 ............................................................................... 10129842
17 3 HEXAGONAL NUT M-10 DIN 934 - 8 ............................................................................ 10001250
18 4 HEXAGONAL NUT M- 8 DIN 934 - 8 .............................................................................. 10001248
26 1 FITTING TEE ELSD - 12 - L............................................................................................ 10019121
32 6 FITTING EL EWSD - 12 - L ............................................................................................. 10018570
38 2 FITTING EL RSWS - 12 LR. 1/4” .................................................................................... 10008023
39 5 FITTING STR EMAGD 12 LR ......................................................................................... 10100549
54 3 FITTING STR GES 12 LR. 1/4” ....................................................................................... 10008100
59 1 FITTING STR MAS 12 LR. 1/4”....................................................................................... 10008142
60 1 HOSE HIGH PRESSURE 8 X 500 .................................................................................. 10025113
160 1 HYDRAULIC TUBE 12 X 150 “U”.................................................................................... 30365895
200 1 TRANSDUCER PRESSURE 4-20mA - 30V 400 BAR .................................................... 10171676
205 1 BOX LEVEL 0 - 5 GRAD ................................................................................................. 10054625

Revision: 01 March, 2004 4 - 16


SECTION HYDRAULIC SYSTEM, HYDR. COMPONENTS

4
SIDE RIGHT - KVM 32XG - SINGLE CIRCUIT - 12V
Document No.: 30502222 - 2

40 1- BOOM 1
40 2- BOOM 2
3- BOOM 3
39 4- BOOM 4
39
5- SLEWING TURRET
I 32 6- OUTRIGGER
7- WATER PUMP
38

76 54 P
C1
C1
T C1

56
C1 2
C1
C2 C1
C2

52 48 C2
C2
C1

46 C2
C2
100 C2

95 52
LL
OW 95 52
YE E
BLU 130 49
G RE
D/

UE
49
E BL

C AW
GR
130 7
A 6
5
52 4
3
100 2
S E 1
LO
C 52
100 52
95 52
49
GR
EE
N
95
RE
D 130 49
H RA
Y/
G
RE
D 27
56 F A - SEE "L" DOC. 30502219-5 SEC.4 - BOOMS CT. BLOCK

D ACK B - SEE "P" DOC. 30502219-5 SEC.4 - BOOMS CT. BLOCK


BL
/ C - SEE "N" DOC. 30502219-5 SEC.4 - BOOMS CT. BLOCK
AY
GR
56 44 D - SEE "D" DOC. 30502219-5 SEC.4 - BOOMS CT. BLOCK

70 B 130 E - SEE "B" DOC. 30502219-5 SEC.4 - BOOMS CT. BLOCK

39 F - SEE "F" DOC. 30502219-5 SEC.4 - BOOMS CT. BLOCK

K 76 G - SEE "R" DOC. 30502219-5 SEC.4 - BOOMS CT. BLOCK


H - SEE "H" DOC. 30502219-5 SEC.4 - BOOMS CT. BLOCK
40 I - SEE "C" DOC. 30502231 SEC.4 - TURRET SLEWING

J J - SEE "D" DOC. 30502231 SEC.4 - TURRET SLEWING


K - SEE "C" DOC. 30502219-4 SEC.4 - WATER PUMP

4 - 17 Revision: 15 March, 2004


HYDRAULIC SYSTEM, HYDR. COMPONENTS
SECTION
SIDE RIGHT - KVM 32XG - SINGLE CIRCUIT - 12V

Document No.: 30502222 - 2 4


Pos Qt. Description Part. Nº

2 1 CONTROL BLOCK BOOMS VAL. - 12V DC PROPORTIONAL .................................... 10203738


27 2 FITTING TEE ELSD - 16 - S .......................................................................................... 10018848
32 6 FITTING EL EWSD - 12 - L ............................................................................................. 10018570
39 5 FITTING EMADG 12 LR.................................................................................................. 10100549
40 5 FITTING HYDRAULIC TEST PLUG R. 1/4” TO WHIP HOSE Nº 32500 - 42 ................. 10020459
44 2 FITTING STR REDSD 16/ 12L....................................................................................... 10019729
46 2 SCREW DIN-908 R.1/2” - 5.8.......................................................................................... 10001769
48 2 RING A-21,00/ 26,00 CUPRE DIN-7603 ......................................................................... 10004056
49 11 FITTING STR GES 16 - SR. 1/2” .................................................................................... 10008108
52 9 FITTING STR GES 12 - LR. 1/2”..................................................................................... 10030252
54 3 FITTING STR GES 12 - LR. 1/4”.................................................................................... 10008100
56 4 FITTING STR GS 12 L ................................................................................................... 10008083
70 2 HOSE HIGH PRESSURE 8 X 1300 .............................................................................. 10050177
76 2 HOSE HIGH PRESSURE 8 X 1600 ............................................................................. 10018482
95 4 HOSE HIGH PRESSURE 8 X 3100 ............................................................................. 30365915
100 3 HOSE HIGH PRESSURE 8 X 3200 .............................................................................. 10050183
105 2 HOSE HIGH PRESSURE 13 X 500 ............................................................................... 10049901
130 4 HOSE HIGH PRESSURE 13 X 3100 ............................................................................. 30367500

Revision: 15 March, 2004 4 - 18


SECTION HYDRAULIC SYSTEM, HYDR. COMPONENTS

4
SIDE RIGHT - KVM 32XG - SINGLE CIRCUIT - 12V

Document No.: 30502222 - 3

1 - OUTRIGGER FRONT RIGHT


2 - PAD WELDT FRONT RIGHT
3 - PAD WELDT REAR RIGHT

0
4 - OUTRIGGER REAR RIGHT

1
P 3

3
A

4
T A
A
B
A
B
B
B

90 52
49
80 52
120
H 65 I
52
F 85 52
D
B

1
2
3
4
90 52
80 52
G 65 52
E 85 52
C
A

A - SEE "G" DOC. 30502219-1 SEC.4 - OUT. REAR RH.


F - SEE "I" DOC. 30502219-2 SEC.4 - PAD FRONT RH.
B - SEE "I" DOC. 30502219-2 SEC.4 - OUT. REAR RH.
G - SEE "D" DOC. 30502235 SEC.11 - OUTR. FR. RH.
C - SEE "F" DOC. 30502219-2 SEC.4 - OUT. REAR RH.
H - SEE "C" DOC. 30502235 SEC.11 - OUTR. FR. RH.
D - SEE "E" DOC. 30502219-2 SEC.4 - PAD REAR RH.
I - SEE "J" DOC. 30502223 SEC.4 - CT. BL. OUT. LF.
E - SEE "J" DOC. 30502219-2 SEC.4 - PAD FRONT RH.

4 - 19 Revision: 15 March, 2004


HYDRAULIC SYSTEM, HYDR. COMPONENTS
SECTION
SIDE RIGHT - KVM 32XG - SINGLE CIRCUIT - 12V

Document No.: 30502222 - 3 4


Pos Qt. Description Part. Nº

3 1 CONTROL BLOCK OUTRIGGER, PAD RIGHT SDS100/4 CLP. CN (TG4-280) ........... 10199515
49 11 FITTING STR GES 16 - SR.1/2” .................................................................................... 10008108
52 9 FITTING STR GES 12 - LR. 1/2”..................................................................................... 10030252
65 2 HOSE HIGH PRESSURE 8 X 550 ................................................................................ 10050169
80 3 HOSE HIGH PRESSURE 8 X 1800 .............................................................................. 10058430
85 2 HOSE HIGH PRESSURE 8 X 2200 ............................................................................. 30367501
90 2 HOSE HIGH PRESSURE 8 X 3000 .............................................................................. 30367502
120 2 HOSE HIGH PRESSURE 13 X 2400 .............................................................................. 10049913

Revision: 15 March, 2004 4 - 20


SECTION CONTROL BLOCK - PARTS

4 Document No.: 10199515

10
6
7 12

4
3

8 9

2 5
T 3
P1 11 4

4 - 21 Revision: 10 March, 2004


CONTROL BLOCK - PARTS
SECTION

Document No.: 10199515 4


Pos Qt. Description Part. Nº

1 1 VALVE CARTRIDGE PRESSURE RELIEF VALVE........................................................ 10200923


2 1 BLANK CARTRIDGE ...................................................................................................... 10200918
3 8 O-RING 14 X 2 ................................................................................................................ 10000216
4 8 RING D 14 X 25,2 X 2,3 .................................................................................................. 10200929
5 4 SUPPORT ....................................................................................................................... 10200917
6 4 SPRING COVER ............................................................................................................. 10200914
7 4 VALVE CARTRIDGE CHECK VALVE ............................................................................ 10200953
8 12 O-RING 17,17 X 1,78 ...................................................................................................... 10068682
9 8 O-RING 26,7 X 1,78 ........................................................................................................ 10200913
10 1 TENSION ROD ............................................................................................................... 10200920
11 4 INSERT VALVE PRESSURE RELIEF VALVE 125 BAR ................................................ 10200921
12 1 LOCKING PLUG 1/2” ...................................................................................................... 10044494

Revision: 10 March, 2004 4 - 22


SECTION HYDRAULIC SYSTEM, HYDR. COMPONENTS

4
SIDE RIGHT - KVM 32XG - SINGLE CIRCUIT - 12V

Document No.: 30502222 - 4

A - SEE "D" DOC. 10202233-1 SEC.2 - GEARBOX


B - SEE "E" DOC. 30502219-1 SEC.4 - HIDR. MOTOR, AGIT.
C - SEE "F" DOC. 30502219-1 SEC.4 - HIDR. MOTOR, AGIT.
D - SEE "G" DOC. 30502218 SEC.4 - CONT.BLOCK NG-30 E
E - SEE "H" DOC. 30502218 SEC.4 - CONT.BLOCK NG-30

D
80
C
75 58
B
125 32
23
36
125
51
27
51
24
A
A 13 B
x2
50 50
0

A 50

B
33

49

T
A

T1
B
A

B
4
P

2
1
1- AGITATOR
2- CONCRETE PUMP

4 - 23 Revision: 15 March, 2004


HYDRAULIC SYSTEM, HYDR. COMPONENTS
SECTION
SIDE RIGHT - KVM 32XG - SINGLE CIRCUIT - 12V

Document No.: 30502222 - 4 4


Pos Qt. Description Part. Nº

4 1 CONTROL BLOCK CONCRETE PUMP/ AGITATOR - 12V ........................................... 10200019


24 2 FITTING STR SNV S - 16 .............................................................................................. 10164227
27 2 FITTING EL ELSD - 16 - S .............................................................................................. 10018848
33 6 FIITTING EL EWSD - 16 - S ........................................................................................... 10019122
49 11 FITTING STR GES 16 SR. - 1/2” .................................................................................... 10008108
50 2 FITTING STR GES S-16 X R.3/8” .................................................................................. 30361966
51 2 FITTING STR GES 12 - LR 3/8”...................................................................................... 10009282
75 1 HOSE HIGH PRESSURE 8 X 1400 .............................................................................. 30380078
80 3 HOSE HIGH PRESSURE 8 X 1800 .............................................................................. 10058430
125 2 HOSE HIGH PRESSURE 13 X 2500 ..............................................................................

Revision: 15 March, 2004 4 - 24


SECTION HYDRAULIC SYSTEM, HYDR. COMPONENTS

4
SIDE RIGHT - KVM 32XG - SINGLE CIRCUIT - 12V

Document No.: 30502222 - 5

HYDRAULIC TANK
2
SEE DOCUMENT
1
N∫: 30502205

A
T
A

150
T1
B
A

B
P

0
200 25 300
15 0 350
100

B
4 00
50 O
ISA
0 DIV AR
5B

1
2

29
3
4
155
55
20 31
5
2

1 35
115 175
53
57

135
53 115
47
34 110 170
52 53
7 145
Y 43
45 36
34 37
32 60 33 28
49 21
53
33 24
33
42
13X1800
49 Y
49 A X M

PP
WP
OU C1

4 70 4
S
C1 C
C1
A
T 32 3 C1 21
2
C1 T
26
A T1
B

52
1
C1
C1
A C2
C2
C2

2 6
P
B

C2
C2
37
C2 X
C2 105
32
22 39 140
40 33 44
105 27 40
27 P
49
49
B A
T

B A - SEE "L" DOC. 30502218 SEC.4 - CONT. BL. NG-30


A
3
B - SEE "I" DOC. 30502223 SEC.4 - CONT. BL. S.LEFT
C - SEE"A" DOC. 10202233-1 SEC.2 - GEARBOX

4 - 25 Revision: 15 March, 2004


HYDRAULIC SYSTEM, HYDR. COMPONENTS
SECTION
SIDE RIGHT - KVM 32XG - SINGLE CIRCUIT - 12V

Document No.: 30502222 - 5 4


Pos Qt. Description Part. Nº
2 1 CONTROL BLOCK BOOMS VAL. - 12V DC PROPORTIONAL .................................... 10203738
3 1 CONTROL BLOCK OUTRIGGER, PAD RIGHT SDS100/4 CLP. CN (TG4-280) .......... 10199515
4 1 CONTROL BLOCK CONCRETE PUMP/ AGITATOR - 12V ........................................... 10200019
5 1 E-STOP MANIFOLD TYPE VBL - NOTAUS.4 - 12V ...................................................... 10181606
6 1 HYDRAULIC FILTER - HH9850 C16 UTS BO ............................................................... 10072693
7 1 CHECK VALVE - 2,5 BAR............................................................................................... 10179191
20 1 FITTING STR RED-R 1.1/2”/ R 1” ................................................................................... 10001541
21 2 FITTING STR 032530 RED - R1”/ 3/4” ........................................................................... 10001505
22 2 FITTING STR GAS - 12 - LR 1/4” ................................................................................... 10009267
24 2 FITTING STR SNV - 16 - S ............................................................................................. 10164227
26 1 FITTING TEE ELSD - 12 - L............................................................................................ 10019121
27 2 FITTING TEE ELSD - 16 - S .......................................................................................... 10018848
28 1 FITTING TEE ELSD - 20 - S .......................................................................................... 10008033
29 1 FITTING TEE ELSD - 25 - S ........................................................................................... 10008035
31 1 FITTING EL EWSD - 16 - S ............................................................................................ 10019122
32 6 FITTING EL EWSD - 12 - L ............................................................................................. 10018570
33 6 FITTING EL EWSD - 16 - S ............................................................................................ 10019122
34 2 FITTING EL EWSD - 20 - S ............................................................................................ 10018850
35 1 FITTING EL EWSD - 25 - S ............................................................................................ 10018417
36 2 FITTING EL WS 16 - S................................................................................................... 10008087
37 2 FITTING EL RSWS -20 - SR 3/4”.................................................................................... 10008026
39 5 FITTING STR EMAGD 12 LR ........................................................................................ 10100549
40 5 FITTING HYDRAULIC TEST PLUG R 1/4” TO WHIP HOSE Nº 32500 - 42 .................. 10020459
41 1 FITTING STR RED R.1/2” X R.1/4”................................................................................ 10001581
42 1 FITTING STR REDSD 20S/ 16S ..................................................................................... 10018849
43 1 FITTING STR EGESD - 20 - SR 3/4” .............................................................................. 10019728
44 1 FITTING STR REDSD 16S/ 12L ..................................................................................... 10019729
45 1 SCREW DIN-908 R.3/4” - 5.8.......................................................................................... 10001772
47 1 RING A-27,00/ 32,00 CUPRE DIN-7603 ......................................................................... 10003981
49 11 FITTING STR GES 16 SR.1/2” ....................................................................................... 10008108
52 9 FITTING STR GES 12 - LR. 1/2”..................................................................................... 10030252
53 4 FITTING STR GES 20 - SR. 3/4” .................................................................................... 10008110
55 1 FITTING STR GES 25 SR. 1” ......................................................................................... 10008115
57 2 FITTING STR GSS 16 - S ............................................................................................... 10008112
60 2 HOSE HIGH PRESSURE 8 X 500 ................................................................................. 10025113
70 2 HOSE HIGH PRESSURE 8 X 1300 ............................................................................... 10050177
105 2 HOSE HIGH PRESSURE 13 X 500 ............................................................................... 10049901
110 1 HOSE HIGH PRESSURE 13 X 800 ................................................................................ 10062202
115 3 HOSE HIGH PRESSURE 13 X 1000 .............................................................................. 10049905
135 1 HOSE HIGH PRESSURE 16 X 500 ................................................................................ 10049940
140 1 HOSE HIGH PRESSURE 16 X 600 ................................................................................ 10049942
150 1 HOSE HIGH PRESSURE 20 X 1000 .............................................................................. 10049959
155 1 HOSE HIGH PRESSURE 20 X 1100 .............................................................................. 10049960

Revision: 15 March, 2004 4 - 26


SECTION HYDRAULIC SYSTEM, OUTRIGGER CONTROL

4
LEFT - SDS100/ 4 - CN (TG4-280)
Document No.: 30502223

1 - OUTRIGGER FRONT LEFT


10
2 - PAD WELDT REAR LEFT
1
3 - PAD WELDT FRONT LEFT 9
4 - OUTRIGGER REAR LEFT

2
1
2
P
3
A 4
T A
5 3 B
A
A
B
4 3 B

4 3 B
13x2400

4 3

25 4

15 9 12 13
J
20
H
30
F
11
5 D
B
0 I
40 1
x2 2
13 3
3
4
6
8 3
7 6 3
7 6 3 A - SEE "C" DOC. 30502234 SEC.11 - OUT. FR. LF.
7 6 B - SEE "D" DOC. 30502234 SEC.11 - OUT. FR. LF.
25 7 C - SEE "D" DOC. 30502219-1 SEC.4 - OUT. FR. LF.

15 D - SEE "B" DOC. 30502219-1 SEC.4 - OUT. FR. LF.


E - SEE "K" DOC. 30502219-1 SEC.4 - PAD. RE. LF.
20
G F - SEE "M" DOC. 30502219-1 SEC.4 - PAD. RE. LF.
30 G - SEE "H" DOC. 30502219-2 SEC.4 - OUT. RE. LF.
E
H - SEE "G" DOC. 30502219-2 SEC.4 - OUT. RE. LF.
C I - SEE "B" DOC. 30502222-5 SEC.4 - OUT. BL. RH.

A J - SEE "I" DOC. 30502222-3 SEC.4 - OUT. BL. RH.

4 - 27 Revision: 20 March, 2004


HYDRAULIC SYSTEM, OUTRIGGER CONTROL
SECTION

4
LEFT - SDS100/ 4 - CN (TG4-280)

Document No.: 30502223


Pos Qt. Description Part. No.

1 1 BRACKET SIDE LEFT - WELDMENT ............................................................................ 10197124


2 1 CONTROL BLOCK - SDS100/4 - CN (TG-280) .............................................................. 10199515
3 8 FITTING STR RED - R.1/2” WD/ R.1/4” .......................................................................... 10001581
4 4 FITTING RSWS 12L / R.1/4” .......................................................................................... 10008023
5 2 FITTING RSWS 16 - SR 1/2” .......................................................................................... 10008025
6 4 FITTING STR GES - 12 -LR 1/4” .................................................................................... 10008100
7 4 FITTING EL EWSD - 12 L ............................................................................................... 10018570
8 1 FITTING EL EWSD - 16 - S ............................................................................................ 10019122
9 8 WASHER SAFETY SKM 8 - DT 320 ............................................................................... 10129842
10 4 HEXAGONAL NUT M-8 DIN-934 - 8 ............................................................................... 10001248
11 4 SCREW DIN-933 - 8.8 - M-8 X 40.................................................................................. 10011140
15 2 HOSE HIGH PRESSURE 8 X 500 ............................................................................... 10025113
20 2 HOSE HIGH PRESSURE 8 X 1100 .............................................................................. 10025658
25 2 HOSE HIGH PRESSURE 8 X 2600 .............................................................................. 10093579
30 2 HOSE HIGH PRESSURE 8 X 3400 ..............................................................................
35 2 HOSE HIGH PRESSURE 13 X 2400 .............................................................................. 10049913

Revision: 20 March, 2004 4 - 28


SECTION CONTROL BLOCK - PARTS

4 Document No.: 10199516

10
6
7 12

4
3

8 9

2 5
T 3
P1 11 4

4 - 29 Revision: 10 March, 2004


CONTROL BLOCK - PARTS
SECTION

Document No.: 10199516 4


Pos Qt. Description Part. Nº

1 1 BLANK CARTRIDGE ...................................................................................................... 10200918


2 1 BLANK CARTRIDGE ...................................................................................................... 10200918
3 8 O-RING 14 X 2 ................................................................................................................ 10000216
4 8 RING D 14 X 25,2 X 2,3 .................................................................................................. 10200929
5 4 SUPPORT ....................................................................................................................... 10200917
6 4 SPRING COVER ............................................................................................................. 10200914
7 4 VALVE CARTRIDGE CHECK VALVE ............................................................................ 10200953
8 12 O-RING 17,17 X 1,78 ...................................................................................................... 10068682
9 8 O-RING 26,7 X 1,78 ........................................................................................................ 10200913
10 1 TENSION ROD ............................................................................................................... 10200920
11 4 INSERT VALVE PRESSURE RELIEF VALVE 125 BAR ................................................ 10200921
12 1 LOCKING PLUG 1/2” ...................................................................................................... 10044494

Revision: 10 March, 2004 4 - 30


SECTION EMERGENCY STOP MANIFOLD, 12 V

4 Document No.: 10181606

3 2
1
3
5

3
11
9 10
4

12

5 14
13
15
8 18
19
T

18 16
7 17 T

18
4 19 21
6 20

15 20
14 21
16

SEE
ELECTRICAL T
SECTION
T

22
SEE
DOCUMENT N∫:
30502181

4 - 31 Revision: 01 June, 2002


EMERGENCY STOP MANIFOLD, 12 V
SECTION

Document No.: 10181606 4


Pos Qty. Description Part. No.

1 1 VALVE CARTRIDGE CXDA-XAN CHECK VALVE ......................................................... 10162937


2 1 SEAL KIT 990-010-007 ................................................................................................... 10172207
3 3 FITTING HYDRAULIC TEST PLUG R. 1/4” TO WHIP HOSE TYPE Nº 32500-42......... 10020459
4 2 PLUG, LOCKING (INCLUDES SEAL) 1/2” V S -R WD VS-R 1/2” - WD ......................... 10044494
5 2 PLUG, SCREW (INCLUDE SEAL) VS-R3/4” WD ........................................................... 10154467
6 1 CAP SW 22-2-G37/ H20 ................................................................................................. 10169722
7 1 VALVE, PRESSURE LIMITING ...................................................................................... 10167973
8 1 SEAL KIT......................................................................................................................... 10172211
9 1 VALVE HOUSING FOR EMERGENCY STOP CONTROL BLOCK................................ 10181482
10 1 VALVE CARTRIDGE 9411 16J/ G01 CHECK VALVE .................................................... 10136809
11 1 SEAL KIT......................................................................................................................... 10172209
12 1 PLUG (INCLUDES SEAL) G-1.1/2” VS - R - WD VS- R - 1/2” WD/ PN 400 ................... 10146056
13 1 SCREW, LOCKING VS-R 1/4” WD ................................................................................. 10006658
14 2 VALVE CARTRIDGE 2- WAY NG25 CHECK VALVE DIN 24342................................... 10167971
15 2 SEAL KIT......................................................................................................................... 10173757
16 2 O RING 23.39 X 3.53 ...................................................................................................... 10171681
17 2 NOZZLE 0,9mm. “K” HD-44-12-0.9................................................................................. 10077805
18 4 O RING 9,25 X 1,78 90 SHORE ..................................................................................... 10067834
19 2 NOZZLE 1,6mm. “Q” HD - 44 - 12 - 1.6 .......................................................................... 10127546
20 2 COVER, COMPLETE ...................................................................................................... 10181484
21 8 SCREW M 12 DIN 912 M 12 X 55 - 12.9 DT 500 8 ....................................................... 10113379
22 2 DIERCTIONAL SEAT VALVE 12 V ................................................................................. 10181548

Revision: 01 June, 2002 4 - 32


SECTION DIRECTIONAL SEAT VALVE - 12V

4 Document No.: 10181548

1
2

5
6

9
8

10
11

4 - 33 Revision: 01 September, 2002


DIRECTIONAL SEAT VALVE - 12V
SECTION

Document No.: 10181548 4


Pos Qty. Description Part. No.

1 4 SCREW DIN 912 M4 X 75 12.9 ...................................................................................... 10182818


2 1 LEVER ASSEMBLY ........................................................................................................ 10159253
3 1 COIL E - STOP 12V ........................................................................................................
4 1 SEALING, SET ................................................................................................................ 10182820
5 1 Ó RING 13 X 1,5 ............................................................................................................. 10069626
6 1 RING, SUPPORT 13,6 X 16 X 1 ..................................................................................... 10182980
7 1 ANCHOR PLATE COMPLETE........................................................................................ 10182813
8 3 Ó RING 5,28 X 178 ......................................................................................................... 10062466
9 1 Ó RING 11,5 X 1,5 .......................................................................................................... 10110949
10 1 SPRING PLATE .............................................................................................................. 10182816
11 1 SPRING PRESSURE ...................................................................................................... 10182809

Revision: 01 September, 2002 4 - 34


SECTION HYDRAULIC SYSTEM

4
STROKE LIMITER - 12V - SINGLE CIRCUIT
Document No.: 30502230

A - SEE "J" DOC. 30502218 SEC.4 - CONT. BL. MPS


B - SEE "A" DOC. 30502222-1 SEC.4 - MAN, TRAND.
C - SEE "H" DOC. 30502205 SEC.4 - RET. MANIFOLD
D - SEE "A" DOC. 10202233-2 SEC.4 - RET. MANIFOLD
E - SEE "N" DOC. 30502218 SEC.4 - CONT. BL. MPS

E 8X
18
00

3
1
PZ
2
12
11
5 BP
BPBB

10
X1

6 T

2
7
2
3
6
13X2500

3 8X
9 21
00 D
A C
8X500

4 - 35 Revision: 31 March, 2004


HYDRAULIC SYSTEM
SECTION
STROKE LIMITER - 12V - SINGLE CIRCUIT

Document No.: 30502230 4


Pos Qt. Description Part. Nº

1 1 STROKE LIMITER VBL - FFEUH - 12V .......................................................................... 10176573


2 3 FITTING STR GES 12 LR 3/8” ........................................................................................ 10009282
3 3 FITTING EL EWSD - 12L ............................................................................................... 10018570
5 1 FITTING STR GES 16 R.3/8” .......................................................................................... 30361966
6 2 FITTING EL EWSD 16 - S............................................................................................... 10019122
7 1 FITTING TEE ELSD 16 - S ............................................................................................. 10018848
9 1 FITTING STR 16S/ 12L ................................................................................................... 10019729
10 2 SCREW DIN-912 8.8 M-10 X 80 ..................................................................................... 10001162
11 2 WASHER FLAT DIN-125 B-1,05 .................................................................................... 10011143
12 2 NUT DIN-985 M-10 ......................................................................................................... 10001283

Revision: 31 March, 2004 4 - 36


SECTION STROKE LIMITER - 12V

4 Document No.: 10176573

2
MA = 50Nm

5
MA = 30Nm
PBP

3,4 16,17

8,9
MA = 12Nm 15 MA = 10Nm
11
MA = 20Nm 15

11 A-A

PZ
MG2 X1
X1
4
T MA = 10Nm
MX1â

MX1
T

14 4
MG1 MG1 11 3 MA = 10Nm
MP
12 MA = 50Nm
1 13
10 MA = 10Nm
MA = 25Nm 6,9
9 MA = 12Nm
MA = 12Nm

G2
MG2
15
20+5 bar
0,7

0-30 bar

A A
II X1
PZ
I

G2 MX1

0,7 MG1

3,5-55 bar 3,5-55 bar

7,9
MA = 12Nm
MP

PBP PZ T

4 - 37 Revision: 01 September, 2001


STROKE LIMITER - 12V
SECTION

Document No.: 10176573 4


Pos Qty. Description Part. No.

1 1 VALVE BLOCK................................................................................................................ 10170563


2 1 CARTRIDGE ................................................................................................................... 10154860
3 1 CARTRIDGE LIMITER PRESSURE VALVE................................................................... 10154734
4 2 CARTRIDGE VALVE WVE - R.1/8” X 0,1 ....................................................................... 10134850
5 1 CARTRIDGE VALVE VDP 06/42 CPL 20 BAR ............................................................... 10175450
6 1 CHECK VALVE RVE R.1/8” X - 0,5 ............................................................................... 10154743
7 1 RING 0,7mm “A” HD - 44 - 12 - 0,7 ................................................................................. 10077826
9 4 PLUG VS - R.1/8” - WD................................................................................................... 10121917
10 1 PLUG VS - R.1/4” - WD................................................................................................... 10006658
11 3 FITTING R.1/4”................................................................................................................ 10020459
12 1 BALL VALVE 3 VIAS 6 PN 400 VERSION WITH FLANGE ............................................ 10154735
14 1 CAP SW 17-2 - G47/ H35 ............................................................................................... 10160910
15 1 REDUCTION PRESSURE VALVE, PROPORCIONAL - 12V .........................................

Revision: 01 September, 2001 4 - 38


SECTION
HYDRAULIC SYSTEM - TURRET SLEWING

4
DRIVE
Document No.: 30502231

28 M
X
9 T
A
B
13

8X1100
20 N
S IO
A TE NAT
G IG
S
1 DE
A
4
16
6
22 18
23 21
11 24
15
19
17 25 14
12
26
7
27
9
B 8X
90 D
0 SEE
DOCUMENT
2 No: 10141157
8
3
10
9
5
7 7
9 7
35
8X1600
8X1600

30 D
C

A SEE "L" DOC. 30502205-2, SEC.8 - HYDRAULIC TANK


B SEE "M"DOC. 30502205-2, SEC.8 - HYDRAULIC TANK
C SEE "I" DOC. 30502222-2, SEC.4 - BOOMS CONTROL
D SEE "J" DOC. 30502222-2, SEC.4 - BOOMS CONTROL

4 - 39 Revision: 10 March, 2004


HYDRAULIC SYSTEM - TURRET SLEWING
SECTION

4
DRIVE

Document No.: 30502231


Pos Qt. Description Part. Nº

1 1 SLEWING GEAR ASSEMBLY F/32XL ZHP 3.19 TORQUE #6300 ................................ 10072000
2 1 MOTOR, HYDRAULIC 211.13.01.43 .............................................................................. 10148051
3 1 CONTROL BLOCK VBF -BVD-G3/8-150, 350 BAR ...................................................... 10141160
4 1 GUAGE PRESSURE 0-16 BAR TKF .............................................................................. 10006546
5 2 FITTING STR GES - 12 - LR 3/8” ................................................................................... 10009282
6 1 FITTING STR GES - 16 - SM 22 X 1.5 ........................................................................... 10009300
7 4 FITTING EL EWSD - 12 - L ............................................................................................. 10018570
8 1 FITTING TEE ELSD - 12 - L............................................................................................ 10019121
9 4 FITTING EL RSWS - 12 - LR - 1/4” ................................................................................. 10008023
10 1 FITTING EL RSWS - 12 - L/M 16 X 1.5 .......................................................................... 10008011
11 1 FITTING EL RSWS - 8 - LM 12 X 1.5 ............................................................................. 10008007
12 1 FITTING STR REDS 8/12 ............................................................................................... 10024587
13 1 REDUCER M10 X 1 R.1/4” ............................................................................................. 10134838
14 1 FITTING SNV 12L ........................................................................................................... 10144059
15 1 FITTING STR MAS - 12 - LR 1/2” ................................................................................... 10008144
16 1 SCREW DIN - 908 5.8 M-12 ........................................................................................... 10001745
17 1 SCREW DIN - 910 8.8 M-10 X 1.0 .................................................................................. 10001797
18 1 RING A 12.00/18.00 CUPRE DIN - 7603 ........................................................................ 10003708
19 1 RING A 10.00/14.00 CUPRE DIN - 7603 ........................................................................ 30304535
20 1 RING A 10.00/16.00 CUPRE DIN - 7603 ........................................................................ 30306897
21 1 SEALING RING DKR 1/2” ............................................................................................... 10007980
22 1 RING CUTTER P - R - 16 - S (K - R - 16 - S).................................................................. 10001732
23 1 CAP NUT M-16 S ............................................................................................................ 10001743
24 1 TUBE, OIL FILLER .......................................................................................................... 30346822
25 4 PLUG SCREW DIN - 939 M-10 X 35 .............................................................................. 10022588
26 4 WASHER, SPRING DIN - 127 A 10 FST ........................................................................ 10001577
27 4 HEX NUT M-10 DIN - 934 8 ............................................................................................ 10001250
30 1 HOSE HIGH PRESSURE 8 X 400 .................................................................................. 10050167
35 1 HOSE HIGH PRESSURE 8 X 550 .................................................................................. 10050169

Revision: 10 March, 2004 4 - 40


SECTION BRAKE VALVE MANIFOLD, VBF-BVD G-3/8”-150

4
350 BAR
Document No.: 10141157

9
7

1
8 7

2 3

10
4 5
3
5

4 - 41 Revision: 01 June, 2002


BRAKE VALVE MANIFOLD, VBF-BVD G-3/8”-150
SECTION

4
350 BAR

Document No.: 10141157


Pos Qty. Description Part. No.

1 1 HOUSING FOR SLEWING GEAR CONTROL BLOCK, CPL.......................................... 10156264


2 1 CARTRIDGE, VALVE 9411 17J G01 3/2 WAY DIRECTIONAL CONTROL VALVE....... 10134852
3 3 SEAL KIT FOR VALVE CARTRIDGE 990-011-007 ........................................................ 10172208
4 1 SCREW LOCKING VS-R 1/4” - WD (SEALING RING INCLUDE) .................................. 10006658
5 2 O RING 18,66 X 3,53 90 SHORE, NBR .......................................................................... 10080933
6 2 CARTRIDGE, VALVE 9411 20J G01 LOWERING BRAKE VALVE, 150 BAR ............... 10153519
7 3 CARTRIDGE VALVE 9411 G01 ONE- WAY RESTRICTOR .......................................... 10134851
8 3 SEAL KIT FOR VALVE CARTRIDGE 990-010-007 ........................................................ 10172207
9 8 SCREW, CHEESE HEAD DIN 912 M 8 X 90 10,9 DT 500 ............................................. 10074049
10 1 VALVE CARTRIDGE WVE - R1/8 - 01 ........................................................................... 10134850

Revision: 01 June, 2002 4 - 42


SECTION HYDRAULIC SYSTEM, BOOM CYLINDER #1

4
PROPORTIONAL

Document No.: 30501855

SEE DOCUMENT 15
N∫: 10151785 5
2
SEE DOCUMENT
N∫: 10110190 T

8 1 7
X
10 P1
SEE DOCUMENT 9
N∫: 10151785 5 12
7
2
9 T 2 13 8
2 P1
X
5 6 15 14
11
3

14
4 4
3

3 17
16 4
C
A
5
16
B

A P - SEE "M" DOC. 30401476 SEC.4, "A1" BOOM CONTROL


B P - SEE "L" DOC. 30401476 SEC.4, "B1" BOOM CONTROL
C P - SEE "K" DOC. 30401476 SEC.4, "P3" HYDRAULIC TANK

4 - 43 Revision: 01 June, 2002


HYDRAULIC SYSTEM, BOOM CYLINDER #1
SECTION

4
PROPORTIONAL

Document No.: 30501855


Pos Qty. Description Part. No.

1 1 FITTING STR GES - 12 - LR 1/4” ................................................................................... 10008100


2 4 FITTING GES - 16 - SR .................................................................................................. 10008108
3 3 FITTING TEE TS - 16 - S ................................................................................................ 10008056
4 3 FITTING STR REDS - 16S/ 12L...................................................................................... 10019729
5 4 FITTING EL EWSD - 16 - S ............................................................................................ 10019122
6 1 FITTING EL RSWS 12 - LR 1/4” ..................................................................................... 10008023
7 2 FITTING R.1/4”................................................................................................................ 10020459
8 2 Ó RING 15,54 X 2,62 ...................................................................................................... 10067850
9 2 HOLDING VALVE R. 1/2”................................................................................................ 10151785
10 1 TUBE 12mm. 14 3/8” - 90º @ 3/4”, 15º @ 8 1/4”, 90º @ 11 5/8” .................................... 30353836
11 1 TUBE 12mm. 34” STRAIGHT ......................................................................................... 30306264
12 1 TUBE 16mm. 22” - 90º @ 9 1/4”, 35º @ 18” .................................................................. 30353835
13 1 TUBE 16mm. 20” - 90º @ 3/4”, 30º @ 8 1/4”, 90º @ 12 5/8” ....................................... 30353832
14 2 TUBE 16mm. 34” STRAIGHT ......................................................................................... 30307317
15 8 SCREW DIN-912 - 12.9 M-10 X 50 ................................................................................. 10078470
16 2 HOSE HIGH PRESSURE 13 X 800 ................................................................................ 10062202
17 1 HOSE HIGH PRESSURE 8 X 1000 .............................................................................. 10050174

Revision: 01 June, 2002 4 - 44


SECTION HYDRAULIC SYSTEM, BOOM CYLINDER #2

4
PROPORTIONAL
Document No.: 30501856

3
8
SEE DOCUMENT
N∫: 10023914
6
7

1
P1
11
15 X
SEE DOCUMENT
N∫: 10151785
16
T 3
10 1
1
3 4
9
T 10
2 11
18 C
SEE DOCUMENT
16 N∫: 10151785
XP 15
5 1
1
3 12
13 1

14
17 B 6

2
4
17 A
A P - SEE "P" DOC. 30401476, SEC.4 - "A2" BOOM CONTROL
B P - SEE "N" DOC. 30401476, SEC.4 - "B2" BOOM CONTROL
C P - SEE "Q" DOC. 30401476, SEC.4 - "P6" HYDRAULIC TANK

4 - 45 Revision: 01 June, 2002


HYDRAULIC SYSTEM, BOOM CYLINDER #2
SECTION

4
PROPORTIONAL

Document No.: 30501856


Pos Qty. Description Part. No.

1 5 FITTING STR GES - 16 - SR .......................................................................................... 10008108


2 2 FITTING STR K - REDS - 16S/ 12L ................................................................................ 10019729
3 4 FITTING EL EWSD - 16 - S ............................................................................................ 10019122
4 2 FITTING TEE ETSD - 16 - S ........................................................................................... 10008040
5 1 FITTING TEE ELSD - 16 - S ........................................................................................... 10018848
6 2 FITTING EL RSWS - 12 - LR 1/4” ................................................................................... 10008023
7 1 HOSE HIGH PRESSURE 8 X 1250 .............................................................................. 10050176
8 1 HOSE HIGH PRESSURE 13 X 1200 .............................................................................. 10049906
9 1 HOSE HIGH PRESSURE 13 X 1300 .............................................................................. 10049907
10 2 FITTING R.1/4”................................................................................................................ 10020459
11 2 Ó RING 15,54 X 2,62 ...................................................................................................... 10067850
12 1 TUBE 16mm. ................................................................................................................... 10012952
13 1 RING PROFILED P- R- 12 L/S........................................................................................ 10001730
14 1 CAP NUT M 12 L............................................................................................................. 10001748
15 2 HOLSING VALVE R.1/2 “ ................................................................................................ 10151785
16 8 SCREW DIN-912 - 12.9 M-10 X 50 ................................................................................. 10078470
17 2 HOSE HIGH PRESSURE 13 X 900 .............................................................................. 10018480
18 1 HOSE HIGH PRESSURE 8 X 500 ............................................................................... 10025113

Revision: 01 June, 2002 4 - 46


SECTION HYDRAULIC SYSTEM, BOOM CYLINDER #3

4
PROPORTIONAL
Document No.: 30501857

2 7
SEE DOCUMENT
N∫: 10062795
8 1 9
T

SEE DOCUMENT 14
N∫: 10151785
1
XP
4
1
4 5
2
3 5
1 3
X
8 P1

A 15
9
T
B SEE DOCUMENT
7 14
N∫: 10151785
1
2 6
16 3
11
13
C 12
12
13
10

A P - SEE "F" DOC. 30502071, SEC.4 - "A3" BOOM CONTROL


B P - SEE "G" DOC. 30502071, SEC.4 - "B3" BOOM CONTROL
C P - SEE "H" DOC. 30502071, SEC.4 - "P3" HYDRAULIC TANK

4 - 47 Revision: 01 June, 2002


HYDRAULIC SYSTEM, BOOM CYLINDER #3
SECTION

4
PROPORTIONAL

Document No.: 30501857


Pos Qty. Description Part. No.

1 4 FITTING STR - GES - 12 - LR 1/2” ................................................................................. 10030252


2 3 FITTING EL - EWSD - 12 - L........................................................................................... 10018570
3 3 FITTING TEE ETSD - 12 - L ........................................................................................... 10019730
4 2 FITTING EL RSWS 12 - LR 1/4” ..................................................................................... 10008023
5 2 HOSE HIGH PRESSURE 8 X 750 .................................................................................. 10050171
6 1 HOSE HIGH PRESSURE 8 X 800 .................................................................................. 10050172
7 2 FITTING R.1/4”................................................................................................................ 10020459
8 2 Ó RING 15,54 X 2,62 ...................................................................................................... 10067850
9 2 HOLSING VALVE R. 1/2” ................................................................................................ 10151785
10 2 SCREW DIN-933 - 8.8 M-6 X 40 ..................................................................................... 10001779
11 2 NUT M-6 DIN-934.8 ........................................................................................................ 10001244
12 4 PLATE TOP DE 1/2” ....................................................................................................... 30341947
13 1 TUBECLAMP 1/2” ........................................................................................................... 30341946
14 8 SCREW DIN-912 - 10.9 M-10 X 50 ................................................................................. 10078470
15 2 HOSE HIGH PRESSURE 8 X 700 .................................................................................. 10018484
16 1 HOSE HIGH PRESSURE 8 X 550 .................................................................................. 10050169

Revision: 01 June, 2002 4 - 48


SECTION HYDRAULIC SYSTEM, BOOM CYLINDER #4

4
PROPORTIONAL
Document No.: 30501858

2 5
1 SEE DOCUMENT
10 N∫: 10023615
4 5
P1 9
8 X
7
16

T
SEE DOCUMENT
6
1 N∫: 10151785

2 5
3
1 T 6 18
7
15 8 C
XP
4 1
3 SEE DOCUMENT
1 N∫: 10151785

17

3
12
14
13 13 A B
14
11

A P - SEE "E" DOC. 30502072, SEC.4 - "A4" BOOM CONTROL


B P - SEE "D" DOC. 30502072, SEC.4 - "B4" BOOM CONTROL
C P - SEE "F" DOC. 30502072, SEC.4 - "P6" HYDRAULIC TANK

4 - 49 Revision: 01 June, 2002


HYDRAULIC SYSTEM, BOOM CYLINDER #4
SECTION

4
PROPORTIONAL

Document No.: 30501858


Pos Qty. Description Part. No.

1 4 FITTING STR GES - 12 - LR 1/2” ................................................................................... 10030252


2 2 FITTING EL EWSD - 12 - L ............................................................................................. 10018570
3 3 FITTING TEE ETSD - 12 - L ........................................................................................... 10019730
4 2 FITTING EL - RSWS - 12 - LR 1/4” ................................................................................. 10008023
5 3 HOSE HIGH PRESSURE 8 X 650 .................................................................................. 10050170
6 2 FITTING R.1/4”................................................................................................................ 10020459
7 2 Ó RING 15,54 X 2,62 ...................................................................................................... 10067850
8 2 HOLSING VALVE R.1/2” ................................................................................................. 10151705
9 1 PLATE ............................................................................................................................. 10091054
10 1 Ó RING 10 X 3 ................................................................................................................ 10000167
11 2 SCREW DIN-933 - 8.8 M-16 X 40 ................................................................................... 10001779
12 2 NUT M-6 DIN-934 ........................................................................................................... 10001244
13 4 TOP PLATE 1/2” ............................................................................................................. 30341947
14 4 TUBECLAMP 1/2” ........................................................................................................... 30341946
15 4 SCREW DIN-912 - 10.9 M-10 X 50 ................................................................................. 10078470
16 4 SCREW DIN-912 - 10.9 M-10 X 70 ................................................................................. 30323921
17 2 HOSE HIGH PRESSURE 8 X 700 .................................................................................. 10018484
18 1 HOSE HIGH PRESSURE 8 X 600 .................................................................................. 10025656

Revision: 01 June, 2002 4 - 50


SECTION VALVE HOLDING/ BRAKE BVF-E2B60 G 1/2”

4
DBD 310 BAR
Document No.: 10151785

4,5

9
8
6,7

4 - 51 Revision: 01 June, 2002


VALVE HOLDING/ BRAKE BVF-E2B60 G 1/2” DBD
SECTION

4
310 BAR

Document No.: 10151785


Pos Qty. Description Part. No.

1 1 FITTING HYD TEST PLUG R.1/4” TO WHIP HOSE TYPE NO 32500-42...................... 10020459
2 1 NOZZLE 1,0 mm “B” HD - 44 - 12 - 1,0........................................................................... 10077825
3 1 O RING 15,54 X 2,62 ...................................................................................................... 10067850
4 1 VALVE CARTRIGDE DBDS 6K 1X / 310 BAR .............................................................. 10153170
5 1 SEALING SET F, VALVE CARTRIDGE DBDS-6-K-1X................................................... 10153203
6 1 VALVE, CARTRIDGE E 2 B 60 320 BAR ....................................................................... 10141623
7 1 SEAL KIT/ VALVE CARTRIDGE E2B 60 ........................................................................ 10141623
8 1 VALVE HOUSING ........................................................................................................... 10150138
9 4 SCREW DIN 912 M 10 X 55 10.9 ZINC PLATED ........................................................... 10011962

Revision: 01 June, 2002 4 - 52


SECTION HYDRAULIC SYSTEM, TUBE RACK, BOOM #1

4
PROPORTIONAL
Document No.: 30401476

A SEE "I" DOC. 20922627, SEC.4 - BOOMS CONTROL BLOCK


A SEE "A" DOC. 20922627, SEC.4 - BOOMS CONTROL BLOCK
B
C SEE "G" DOC. 20922627, SEC.4 - BOOMS CONTROL BLOCK
D SEE "F" DOC. 20922627, SEC.4 - BOOMS CONTROL BLOCK
E SEE "D" DOC. 20922627, SEC.4 - BOOMS CONTROL BLOCK
F SEE "C" DOC. 20922627, SEC.4 - BOOMS CONTROL BLOCK
G SEE "B" DOC. 20922627, SEC.4 - BOOMS CONTROL BLOCK
H SEE "H" DOC. 20922627, SEC.4 - BOOMS CONTROL BLOCK
J SEE "E" DOC. 20922627, SEC.4 - BOOMS CONTROL BLOCK
K SEE "C" DOC. 30501855, SEC.4 - HYDRAULIC TANK
L SEE "B" DOC. 30501855, SEC.4 - RET. HYDR. CYL. BOOM #1
M SEE "A" DOC. 30501855, SEC.4 - EXT. HYDR. CYL. BOOM #1

2 1 A
B
C
D

7 5 6

2 9 1
10 2 E
F
18 11 G
H
L
22 20 5 6
19 5
4 2 21
2 24
R
2
N 10 J
S
23 11
3
12 M
8
16
19 5 13
4
K

U
T
2 P
A SEE "B" DOC. 30501856, SEC.4 - RET. CYL. BOOM #2
N

16 A
P SEE "A" DOC. 30501856, SEC.4 - EXT. CYL. BOOM #2
14 Q SEE "C" DOC. 30501856, SEC.4 - TANK CYL. BOOM #2
R SEE "B" DOC. 30502071, SEC.4 - RET. CYL. BOOM #4
2 15 S SEE "D" DOC. 30502071, SEC.4 - RET. CYL. BOOM #3
19 T SEE "A" DOC. 30502071, SEC.4 - EXT. CYL. BOOM #4
Q
17 U SEE "C" DOC. 30502071, SEC.4 - EXT. CYL. BOOM #3
V
V SEE "E" DOC. 30502071, SEC.4 - TANK LINE

4 - 53 Revision: 01 June, 2002


HYDRAULIC SYSTEM, TUBE RACK, BOOM #1
SECTION

4
PROPORTIONAL

Document No.: 30401476


Pos Qty. Description Part. No.

1 4 HOSE HIGH PRESSURE 8 X 1450 ................................................................................ 10050178


2 14 FITTING STR GS -12 - L................................................................................................. 10008083
3 1 HOSE HIGH PRESSURE 8 X 2400 ................................................................................ 10059237
4 2 HOSE HIGH PRESSURE 13 X 900 ................................................................................ 10018480
5 6 FITTING STR GS - 16 - S ............................................................................................... 10008088
6 4 HOSE HIGH PRESSURE 13 X 1450 .............................................................................. 10049908
7 2 TUBE 12mm. X 158” - 30º @ 4 1/2” ................................................................................ 30310879
8 1 TUBE 12mm. X 19” - 30º @ 38” ...................................................................................... 30323997
9 1 TUBE 16mm. X 21” - 30º @ 4 1/2” .................................................................................. 30323993
10 2 FITTING EL WS - 16 - S ................................................................................................. 10008087
11 2 HOSE HIGH PRESSURE 13 X 800 ................................................................................ 10062202
12 2 FITTING TEE TS - 16 - S ................................................................................................ 10008056
13 1 HOSE HIGH PRESSURE 8 X 1000 ................................................................................ 10050174
14 1 TUBE 12mm. X 169” STRAIGHT .................................................................................... 30314589
15 1 HOSE HIGH PRESSURE 8 X 500 .................................................................................. 10025113
16 2 FITTING TEE TS - 12 - L ................................................................................................ 10008054
17 1 TUBE 12mm. X 99” STRAIGHT ...................................................................................... 30309987
18 2 TUBE 12mm. X 137” STRAIGHT .................................................................................... 30309983
19 5 HOSE HIGH PRESSURE 8 X 1600 ................................................................................ 10018482
20 2 TUBE 12mm. X 156” - 30º @ 3 3/4” ................................................................................ 30310880
21 1 TUBE 16mm. X 17” - 30º @ 3 3/4” ................................................................................ 30323994
22 1 TUBE 16mm. X 185 1/4” - 30º @ 4 1/2” .......................................................................... 30323995
23 2 TUBE 12mm. X 136” STRAIGHT .................................................................................... 30309985
24 1,4M TUBING VINYL DN-4” .................................................................................................... 30333184

Revision: 01 June, 2002 4 - 54


SECTION HYDRAULIC SYSTEM, TUBE RACK, BOOM #2

4
PROPORTIONAL
Document No.: 30502071

A P - SEE "T" DOC. 30401476, SEC.4 - "A4" BOOM CONTROL


A P - SEE "R" DOC. 30401476, SEC.4 - "B4" BOOM CONTROL
B
C P - SEE "U" DOC. 30401476, SEC.4 - "A3" BOOM CONTROL
D P - SEE "S" DOC. 30401476, SEC.4 - "B3" BOOM CONTROL
E T - SEE "V" DOC. 30401476, SEC.4 - TANK LINE
F P - SEE "A" DOC. 30501857, SEC.4 - EXT. HYD. CIL. BOOM #3

10
1 A
B
C
D
2

3
1

12
E

11 10
5 1 1
1
9 F
4
G 5
J
1
K 9

8 7
H A P - SEE "B" DOC. 30501857, SEC.4 - RET. HYD. CIL. BOOM #3
G
1 A T - SEE "C" DOC. 30501857, SEC.4 - TANK HYD. CIL. BOOM #3
H
9
J P - SEE "B" DOC. 30502072, SEC.4 - EXT. HYD. CIL. BOOM #3
L K P - SEE "A" DOC. 30502072, SEC.4 - RET. HYD. CIL. BOOM #4
L P - SEE "C" DOC. 30502072, SEC.4 - TANK LINE

4 - 55 Revision: 01 June, 2002


HYDRAULIC SYSTEM, TUBE RACK, BOOM #2
SECTION

4
PROPORTIONAL

Document No.: 30502071


Pos Qty. Description Part. No.

1 12 FITTING STR GS - 12 - L................................................................................................ 10008083


2 4 TUBE 12mm. X 130” - 15º A 50 STRAIGHT ................................................................... 30309978
3 2 TUBE 12mm. X 178” - 15º @ 2” ...................................................................................... 30309977
4 1 TUBE 12mm. X 179” - 15º @ 1” ...................................................................................... 30309979
5 2 HOSE HIGH PRESSURE 8 X 700 .................................................................................. 10018484
6 1 FITTING TEE TS - 12 - L ................................................................................................ 10008054
7 1 HOSE HIGH PRESSURE 8 X 550 .................................................................................. 10050169
8 1 TUBE 12mm. X 1980 STRAIGHT ................................................................................... 30309980
9 3 HOSE HIGH PRESSURE 8 X 1300 ................................................................................ 10050177
10 5 HOSE HIGH PRESSURE 8 X 1600 ................................................................................ 10018482
11 2 TUBE 12mm. X 128. 1/8” STRAIGHT ............................................................................. 30309978
12 1,5M TUBING VINYL DN-4” .................................................................................................... 30333184

Revision: 01 June, 2002 4 - 56


SECTION HYDRAULIC SYSTEM, TUBE RACK, BOOM #3

4
PROPORTIONAL
Document No.: 30502072

A P - SEE "K" DOC. 30502071, SEC.4 - "B4" BOOM CONTROL


A P - SEE "J" DOC. 30502071, SEC.4 - "A4" BOOM CONTROL
B
C T - SEE "L" DOC. 30502071, SEC.4 - "P6" HYDRAULIC TANK
D P - SEE "B" DOC. 30401858, SEC.4 - RET. HYD. CYL. BOOM #4
E P - SEE "A" DOC. 30401858, SEC.4 - EXT. HYD. CYL. BOOM #4
F T - SEE "C" DOC. 30501858, SEC.4 - TANK HYD. CYL. BOOM #3

6 A
1 B

6
1
2 7

2 C

6
1

1
4
D
41
E

F 51

4 - 57 Revision: 01 June, 2002


HYDRAULIC SYSTEM, TUBE RACK, BOOM #3
SECTION

4
PROPORTIONAL

Document No.: 30502072


Pos Qty. Description Part. No.

1 6 FITTING STR GS - 12 - L................................................................................................ 10008083


2 2 TUBE 12mm. X 185” STRAIGHT .................................................................................... 30309981
3 1 TUBE 12mm. X 183” STRAIGHT .................................................................................... 30309982
4 2 HOSE HIGH PRESSURE 8 X 700 .................................................................................. 10018484
5 1 HOSE HIGH PRESSURE 8 X 600 .................................................................................. 10025656
6 3 HOSE HIGH PRESSURE 8 X 1300 ................................................................................ 10050177
7 1,2M TUBING VINYL DN- 2.1/2” .............................................................................................. 30363284

Revision: 01 June, 2002 4 - 58


Section Contents
5 ELECTRICAL, PROPORTIONAL - VECTOR 12V Page #
MAIN CONTROL PANEL, 12V - VECTOR, MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10185097 DOC. . .5-1
MAIN CONTROL PANEL, 12V - VECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10185097-1 . . . . .5-3
MAIN CONTROL PANEL, HARNESS - VECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10185097-2 . . . . .5-7
SOCKET, COMBINATION MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10202862-1 . . . . .5-9
SOCKET, COMBINATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10139536 . . . . . . .5-11
PUSH BUTTON MOUNTING, OUTRIGGER STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10202862-2 . . . . .5-13
PUSH BUTTON, OUTRIGGER STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30351358 . . . . . . .5-15
SWITCH COMBINATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10202862-3 . . . . .5-17
PUSH BUTTON MOTOR HOUSING O/I + BP-V/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10202862-4 . . . . .5-19
TAIL LIGHT ASSEMBLY, HOPPER, 12 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30324987 . . . . . . .5-21
EMERGENCY STOP STATION, W/COLLAR, W/3 CONTACT BLOCKS . . . . . . . . . . . . . . . . . . . . . P0000122 . . . . . . .5-23
TAIL LIGHT ASSEMBLY, BOOM, 12 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30500658 . . . . . . .5-25
SIDE LIGHT ASSEMBLY, RED, 12 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30324986 . . . . . . .5-27
SIDE LIGHT ASSEMBLY, AMBER, 12 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30324404 . . . . . . .5-29
SIGNAL HORN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30500847 . . . . . . .5-31
SOLENOID ENCLOSURE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30500999 . . . . . . .5-33
LEVEL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30501979 . . . . . . .5-35
ELECTRICAL ENCLOSURE, WORK LIGHT OPTION, PROPORTIONAL . . . . . . . . . . . . . . . . . . . . 30344170 . . . . . . .5-37
CONTROL HARNESS, WORK LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30501796 . . . . . . .5-39
WORK LIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P0000123 . . . . . . .5-41
WORK LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P0000123a . . . . . .5-43
PROXIMITY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30501802a . . . . . .5-45
SECTION MAIN CONTROL PANEL, 12V VECTOR

5
MOUNTING
Document No.: 10185097 DOC

18
X-

5
4
3

3
4
5
5-1 Revision: August 13, 2004
MAIN CONTROL PANEL, 12V VECTOR
SECTION

5
MOUNTING

Document No.: 10185097 DOC


Pos Qty. Description Part. No.

1 1 MAIN CONTROL PANEL, 12V VECTOR........................................................................ 10185097


2 4 RUBBER BUFFER, DOUBLE STUD 40H 40W............................................................... 10029321
3 8 WASHER, FLAT DIN-125 8,4 ........................................................................................ 10001890
4 8 WASHER, LOCK DIN-127 8 FST.................................................................................... 10001572
5 8 HEX NUT DIN-934-8 M-8 ................................................................................................ 10001248

Revision: August 13, 2004 5-2


SECTION MAIN CONTROL PANEL - 12V VECTOR

5 Document No.: 10185097 - 1


27 13
1
14

3
F3 32
F 31
F 2 28
F2 21
F 20
F 19
F 18
F 17
F 16
F 15
F 14
F 13
F 12
F 11
F
5
0
F1 9
7
F 8
F
F7 6
F 5
F 4
F 3
F 2
F 1
F 14

28
7

11
8
X-1
3
X-1
12
2
5
X-1

27 6 X-1
6

7
X-1

3 X-
11
2
X-1
4
X-1

0
X-1
4

27 24
7 15, 20
28
16, 17, 20
14

7
15, 20
8 18, 21
26
25
1 20, 23 18, 21
0 2
NA
13 x100
50
U/ 0 3 OK
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STAR
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EN
TER

16, 19, 22
QU
IT

9 +

14
10

10

5-3 Revision: August 16, 2004


MAIN CONTROL PANEL, 12V VECTOR SECTION

Document No.: 10185097 - 1 5


Pos Qty. Description Part No.
1 1 MAINBOARD - VECTOR........................................................................................................ 10185080
2 1 EMERGENCY STOP BOARD 12 VDC - VECTOR ................................................................ 10185083
3 1 HIGH CURRENT BOARD 12 VDC - VECTOR ...................................................................... 10185086
4 1 GROUND BOARD - VECTOR................................................................................................ 10185089
5 8 FUSE 5.0 AMP
F10 .................................................................................................................................... PENDING
F12 .................................................................................................................................... PENDING
F13 .................................................................................................................................... PENDING
F14 .................................................................................................................................... PENDING
F15 .................................................................................................................................... PENDING
F16 .................................................................................................................................... PENDING
F17 .................................................................................................................................... PENDING
F22 .................................................................................................................................... PENDING
6 FUSE 7.5 AMP
F1 ...................................................................................................................................... PENDING
F8 ...................................................................................................................................... PENDING
F9 ...................................................................................................................................... PENDING
F18 .................................................................................................................................... PENDING
F19 .................................................................................................................................... PENDING
F21 .................................................................................................................................... PENDING
4 FUSE 10.0 AMP
F11 .................................................................................................................................... PENDING
F20 .................................................................................................................................... PENDING
F31 .................................................................................................................................... PENDING
F33 .................................................................................................................................... PENDING
4 FUSE 15.0 AMP
F3 ...................................................................................................................................... PENDING
F5 ...................................................................................................................................... PENDING
F7 ...................................................................................................................................... PENDING
F32 .................................................................................................................................... PENDING
1 FUSE 20.0 AMP
F4 ...................................................................................................................................... PENDING
1 FUSE 25.0 AMP
F6 ...................................................................................................................................... PENDING
1 FUSE 30.0 AMP
F2 ...................................................................................................................................... PENDING
6 1 TEST KEY .............................................................................................................................. PENDING
7 2 CONTROL PANEL LOCK ASSEMBLY .................................................................................. PENDING
8 1 FRONT PANEL LC-DISPLAY AND MMI BOARD .................................................................. 10185111
9 1 TOGGLE SWITCH 0-1 ........................................................................................................... 10132344
10 1 TOGGLE SWITCH 1-0-1 ........................................................................................................ 10184863
11 1 CABLE STRAIN RELIEF ....................................................................................................... 10183407
12 1 EMERGENCY STOP BYPASS KEY SWITCH....................................................................... 10183414
13 1 PARAMETER - EEPROM ORDER KEY ................................................................................ 10185094
14 4 CONTROL PANEL COVER HINGE PINS.............................................................................. PENDING
15 3 PLUG INSERT, 72 POLE CONNECTOR............................................................................... 10181631
16 3 PLUG INSERT, 6 POLE CONNECTOR................................................................................. 10157170
17 2 PLUG INSERT, 12 POLE CONNECTOR............................................................................... 10157165
18 2 PLUG INSERT, 15 POLE CONNECTOR............................................................................... 10012196

Revision: August 16, 2004 5-4


SECTION MAIN CONTROL PANEL - 12V VECTOR

5 Document No.: 10185097 - 1

27 13
1 14

3
F3 32
F 31
F
28
2
F2 21
F 20
F 19
F 18
F 17
F 16
F 15
F 14
F 13
F 12
F 11
5
F
0 7
F1 9
F 8
F
F7 6
F 5
F 4
F 3
F 2
F 1
F
14

28
7

11

12
2 X-1
8

3
X-1

27 6
5
X-1
6
X-1

3 X-1
7

1
X-1
2
X-1
4
4 X-1

0
X-1

27 24
7 15, 20
28
16, 17, 20
14

7
15, 20
8 18, 21
26
25
1

2
20, 23 18, 21
0
NA
35 x10
135 10
00
0 U 00 OK

9
/m 3
M in
en
u:
[E
NT
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]=
Ei
n

HO
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+
CLE
LEA HEL
ELP
R
SSTTA
RT
EN
TTEER

16, 19, 22
QU
IT
IT

9 14
+

10

10

5-5 Revision: August 16, 2004


MAIN CONTROL PANEL, 12V VECTOR SECTION

Document No.: 10185097 - 1 5


Pos Qty. Description Part No.
19 1 PLUG INSERT, 2 POLE CONNECTOR.................................................................................. 10181622
20 5 HOUSING, BULKHEAD MOUNTING...................................................................................... 10202907
21 2 HOUSING, BULKHEAD MOUNTING...................................................................................... 10202905
22 2 HOUSING, BULKHEAD MOUNTING...................................................................................... 10102906
23 1 HOUSING, BULKHEAD MOUNTING...................................................................................... 10202904
24 36 SCREW, CHEESE HEAD ....................................................................................................... PENDING
25 8 WASHER - LOCK DIN ............................................................................................................ PENDING
26 8 NUT, HEX DIN ........................................................................................................................ PENDING
27 NUT, HEX SCREW DIN .......................................................................................................... PENDING
28 MAIN CONTROL BOX ASSEMBLY
1 COVER-FRONT, MAIN CONTROL BOX................................................................................ PENDING
1 MAIN CONTROL BOX ............................................................................................................ PENDING
1 COVER-BACK, MAIN CONTROL BOX .................................................................................. PENDING

Revision: August 16, 2004 5-6


SECTION MAIN CONTROL PANEL, HARNESS - VECTOR

5 Document No.: 10185097 - 2

13
X-

X-
18

8
X-
16

X- 9
12

10
X-
X- 13
15 2

5
X-
17

X- 6
11 X-
14

X- 3 7
10

5-7 Revision: August 16, 2004


MAIN CONTROL PANEL, HARNESS - VECTOR
SECTION

Document No.: 10185097 - 2 5


Pos Qt. Description Part. Nº
1 1 MAIN CONTROL UNIT - VECTOR.............................................................................. 10185097
2 1 HARNESS X-15 ............................................................................................................. 10201188
3 1 HARNESS X-11 ............................................................................................................. 10198540
4 1 HARNESS X-10 .............................................................................................................. 10199178
5 1 HARNESS X-13 .............................................................................................................. 10198457
6 1 HARNESS X-17 .............................................................................................................. 10198460
7 1 HARNESS X-14 .............................................................................................................. PENDING
8 1 HARNESS X-18 .............................................................................................................. 10198455
9 1 HARNESS X-16 ............................................................................................................. PENDING
10 1 HARNESS X-12 ............................................................................................................. 10198504

Revision: August 16, 2004 5-8


SECTION COMBINATION SOCKET MOUNTING

5 Document No.: 10202862 - 1a

5-9 Revision: August 16, 2004


COMBINATION SOCKET MOUNTING SECTION

Document No.: 10202862 - 1a 5


Pos Qty. Description Part. No.

1 1 SOCKET COMBINATION ............................................................................................... 10139536

Revision: August 16, 2004 5 - 10


SECTION SOCKET COMBINATION

5 Document No.: 10139536.fm

11 1

2
10

3
9

7
2

8
6 5

5-11 Revision: August 19, 2004


SOCKET COMBINATION SECTION

Document No.: 10139536.fm 5


Pos Qty. Description Part No.
1 1 HOUSING 80 X 175 X 57....................................................................................................... 10149438
2 2 RUBBER SEALING................................................................................................................. 10040712
3 1 SOCKET 2-POLES M 36 X 2 .................................................................................................. 10040711
4 3 SCREW DIN 963 M 5 X 16 MS ............................................................................................... 10029319
5 3 SCREW DIN 84 M 5 X 25 MS ................................................................................................. 10012732
6 1 SOCKET, 3 POLES 8 JB 1933-001 ........................................................................................ 10007259
7 1 CABLE SCREW JOINT PA, PG 9 1P67 ................................................................................. 10115519
8 1 PLUG PG 9 DIN 46320 MS..................................................................................................... 10012232
9 1 PLUG CONNECTOR PUC 12 POLE 142 X 42 X 7 MM ......................................................... 10007148
10 5 PLUG IN SLEEVE ................................................................................................................... 10007297
11 1 VARISTOR SIOV-S20K30 CAR.............................................................................................. 10129254

Revision: August 19, 2004 5-12


SECTION PUSH BUTTON MOUNTING,

5
OUTRIGGER STATION
Document No.: 10202862 - 2

5 - 13 Revision: August 16, 2004


PUSH BUTTON MOUNTING, SECTION

5
OUTRIGGER STATION

Document No.: 10202862 - 2


Pos Qty. Description Part. No.

1 2 PUSH-BUTTON .............................................................................................................. 30351358

Revision: August 16, 2004 5 - 14


SECTION PUSH-BUTTON HOUSING ASSEMBLY FOR
OUTRIGGER STATION
5 Document No.: 30351358

5 - 15 Revision: August 19, 2004


PUSH-BUTTON HOUSING ASSEMBLY FOR SECTION
OUTRIGGER STATION
Document No.: 30351358.fm 5
Pos Qty. Description Part No.
1 1 ENCLOSURE ALUMINUM 4X COMPACT 2.95" X 3.15" X 2.12" D ...................................... 30351357
2 1 SWITCH AGITATOR PUSH BUTTON TOP PART ................................................................. 30351354
3 1 SWITCH INSERT ZB2-BE101 N0. 3 & 4 .............................................................................. 10021392

Revision: August 19, 2004 5 - 16


SECTION SWITCH COMBINATION

5 Document No.: 10202862 - 3

5 - 17 Revision: August 16, 2004


SWITCH COMBINATION SECTION

Document No.: 10202862 - 3 5


Pos Qt. Description Part. Nº

1 1 SWITCH COMBINATION ................................................................................................ 10193802

Revision: August 16, 2004 5 - 18


SECTION PUSH BUTTON HOUSING

5 Document No.: 10202862 - 4a

1
0

5 - 19 Revision: August 16, 2004


PUSH BUTTON HOUSING
SECTION

Document No.: 10202862 - 4a 5


Pos Qt. Description Part. Nº

1 1 PUSH BUTTON HOUSING MOTOR O/I + BP - V/R....................................................... 10185965

Revision: August 16, 2004 5 - 20


SECTION TAIL LIGHT ASSEMBLY, HOPPER, 12 V

5 Document No.: 30324987

1
2
3
4
5
4
6
12 4
13 7

1 9
10

15
11
16
12 4
13 5 17

4
6

8
4
18

14

5-21 Revision: August 16, 2004


TAIL LIGHT ASSEMBLY, HOPPER, 12 V SECTION

Document No.: 30324987 5


Pos Qty. Description Part No.
1 AR EDGE PROTECTION FLEXIBLE 75000317........................................................................... 10004228
2 1 BRACKET LICENSE PLATE GROTE #43842........................................................................ 30303907
3 AR LOOM 1/4", #702 QTY IN FEET ............................................................................................. 30302914
4 6 TERMINAL, SPADE 402065 ................................................................................................... 30305226
5 AR WIRE 16 GA BLUE STRANDED #11165 ............................................................................... 30306794
6 AR WIRE 16 GA BROWN STRANDED #11165 ........................................................................... 30306798
7 AR WIRE 16 GA GREEN STRANDED #11165 ............................................................................ 30306795
8 1 LAMP TAIL L.H. 257-2655, 50902 .......................................................................................... 30302366
9 1 LAMP SINGLE CONTACT BULB #1156 ................................................................................ 30308830
10 1 LAMP DOUBLE CONTACT 1157 BULB ................................................................................. 30306778
11 1 LAMP TAIL LIGHT LENS KIT 9071 ........................................................................................ 30317608
12 6 NUT HEX 1/4-20 NC ............................................................................................................... 30302122
13 6 LOCK WASHER 1/4" .............................................................................................................. 30302123
14 1 LAMP TAIL R.H. 4022 257-2621, 50912 ................................................................................ 30302365
15 1 LAMP SINGLE CONTACT BULB #1156 ................................................................................ 30308830
16 1 LAMP DOUBLE CONTACT 1157 BULB ................................................................................. 30306778
17 1 LAMP TAIL LIGHT LENS KIT 9071 ........................................................................................ 30317608
18 AR WIRE 16 GA YELLOW STRANDED #11165 .......................................................................... 30306797

Revision:August 19, 2004 5-22


SECTION EMERGENCY STOP STATION

5 Document No.: P0000122

4
6

5-23 Revision: August 16, 2004


EMERGENCY STOP STATION SECTION

Document No.: P0000122


5
Pos Qty. Description Part No.
1 1 DECAL: EMERGENCY STOP TAG (TRILINGUAL)............................................................... 30340149
2 1 MOUNTING RAIL ................................................................................................................... 30338902
3 2 CONTACT BLOCK GOLD N/C SIEMENS 3SB1420-OC-Z.................................................... 30338211
4 1 O-RING. PUSH BUTTON ....................................................................................................... 30338903
5 1 PUSH-BUTTON TWIST 3SB1000-1AC32.............................................................................. 30338905
6 1 E-STOP STATION W/ PROTECTION COLLAR, W/3 GOLD CONTACT BLOCK 3SBE5490 30341049

Revision: August 16, 2004 5-24


SECTION TAIL LIGHT ASSEMBLY, BOOM, 12 V

5 Document No.: 30500658

1
2

3 5

2
1

8
4

5-25 Revision: August 19, 2004


SECTION
TAIL LIGHT ASSEMBLY, BOOM, 12 V
Document No.: 30500658 5
Pos Qty. Description Part No.
1 8 NUT, HEX 10-32 .................................................................................................................... 30304508
2 8 WASHER, LOCK #10 MEDIUM ............................................................................................. 30302137
3 6 RHMS #10-32 NF X 1/2" LG .................................................................................................. 30303784
4 2 RHMS #10-32 X 1 1/4"........................................................................................................... 30303825
5 1 LAMP, TRIPLE TAIL LIGHT, RED 12V, #1295....................................................................... 30307582
6 3 LENS RED 77-558 .................................................................................................................. 30339261
7 3 LIGHT BULB 12V GE#1895.................................................................................................... 30311418
8 2 WASHER, STAR 4MM SERRATED ....................................................................................... 30349652

Revision: August 19, 2004 5-26


SECTION SIDE LIGHT ASSEMBLY, RED, 12 V

5 Document No.: 30324986

3
4

9
7

5-27 Revision: August 19, 2004


SIDE LIGHT ASSEMBLY, RED, 12 V SECTION

Document No.: 30324986 5


Pos Qty. Description Part No.
1 AR LOOM 1/4", #702 QTY IN FEET ............................................................................................. 30302914
2 1 BRACKET, MOUNTING CLEARANCE MARKER LIGHT....................................................... 30302965
3 AR WIRE 16 GA BROWN STRANDED #11165 ........................................................................... 30306798
4 1 CONNECTOR BUTT 422005.................................................................................................. 30305235
5 2 LOCK WASHER #10 MEDIUM ............................................................................................... 30302137
6 2 RHMS #10-24 X 1/2"............................................................................................................... 30302160
7 1 LAMP CLEARANCE LIGHT-RED ........................................................................................... 30302183
8 2 LIGHT BULB 12V GE#1895.................................................................................................... 30311418
9 1 LENS, RED FOR CLEARANCE LIGHT - 302183 ................................................................... 30307928

Revision: August 19, 2004 5-28


SECTION SIDE LIGHT ASSEMBLY, AMBER, 12 V

5 Document No.: 30324404

3
4

9
7

5-29 Revision: August 16, 2004


SIDE LIGHT ASSEMBLY, AMBER, 12 V SECTION

Document No.: 30324404 5


Pos Qty. Description Part No.
1 AR LOOM 1/4", #702 QTY IN FEET ............................................................................................. 30302914
2 1 BRACKET, MOUNTING CLEARANCE MARKER LIGHT....................................................... 30302965
3 AR WIRE 16 GA BROWN STRANDED #11165 ........................................................................... 30306798
4 1 CONNECTOR BUTT 422005.................................................................................................. 30305235
5 2 LOCK WASHER #10 MEDIUM ............................................................................................... 30302137
6 2 RHMS #10-24 X 1/2"............................................................................................................... 30302160
7 1 LAMP CLEARANCE LIGHT-AMBER ...................................................................................... 30307583
8 2 LIGHT BULB 12V GE#1895.................................................................................................... 30311418
9 1 LENS AMBER FOR LIGHT #307583 ...................................................................................... 30309447

Revision: August 19, 2004 5-30


SECTION SIGNAL HORN ASSEMBLY

5 Document No.: 30500847

SEE
TURRET & SHROUD
ASSEMBLY
A

6
5
1 4
2
3
4

7
8
1

5-31 Revision: August 19, 2004


SIGNAL HORN ASSEMBLY SECTION

Document No.: 30500847 5


Pos Qty. Description Part No.
1 1 HORN 12V .............................................................................................................................. 10007149
2 1 TERMINAL, RING 3/8" 12-10 853385................................................................................... 30305223
3 1 WIRE 16 GUAGE BLUE STRANDED #11165....................................................................... 30306794
4 2 TERMINAL, FEMALE 1/4" 694005 ........................................................................................ 30305228
5 1 WIRE 16 GUAGE GREEN STRANDED #11165 ................................................................... 30306795
6 1 LOOM 1/4" #702 QTY. IN FEET ............................................................................................ 30302914
7 1 SPRING WASHER DIN 127 A 8 FST ZINC PLATED ............................................................. 10001572
8 1 SCREW DIN 933 M 8 X 10 8.8 .............................................................................................. 10001793

Revision: August 19, 2004 5-32


SECTION SOLENOID ENCLOSURE ASSEMBLY

5 Document No.: 30500999.fm

1
2

3
4
5
6

10
6 8 6 9
11
12
16 7
17 13
14
9 15

5-33 Revision: August 19, 2004


SOLENOID ENCLOSURE ASSEMBLY SECTION

Document No.: 30500999.fm 5


Pos Qty. Description Part No.
1 4 NUT HEX 1/4-20 NC ............................................................................................................... 30302122
2 4 LOCK WASHER 1/4" .............................................................................................................. 30302123
3 4 HHCS 1/4-20 X 1" ................................................................................................................... 30302132
4 1 ENCLOSURE BOX QUICK-RELEASE LATCH, 16 GA STEEL, A-864DL.............................. 30321993
5 4 GROMMET, 11/16" ID #5017.................................................................................................. 30321999
6 1 PANEL - STEEL 14 GA 6 3/4" X 4 7/8", A-8P6....................................................................... 30321994
7 2 RING TERMINAL #10 453105 ................................................................................................ 30305222
8 1 WIRE 10 GA WHITE STRANDED #11105 ............................................................................. 30306791
9 1 SOLENOID CONTINUOUS DUTY, COLE HERSEE #24106 ................................................. 30302563
10 2 PAN HEAD SHEET METAL SCREW #12 X 1/2".................................................................... 30308775
11 1 RING TERMINAL #6 455565 .................................................................................................. 30315759
12 1 WIRE, 6 GA RED STRANDED #55168 .................................................................................. 30315758
13 1 TERMINAL, RING 452105 ...................................................................................................... 30305266
14 1 WIRE 16 GA PURPLE STRANDED #11165........................................................................... 30306800
15 1 WIRE 16 GA RED STRANDED #11105 ................................................................................. 30306790
16 1 FUSE BLOCK MIDI ................................................................................................................. 30348132
17 1 FUSE 80 AMP MIDI ................................................................................................................ 30348131

Revision: August 19, 2004 5-34


SECTION LEVEL SWITCH

5 Document No.: 30501979

2
3 ELECTRICAL
HARNESS

5-35 Revision: August 19, 2004


LEVEL SWITCH SECTION

Document No.: 30501979


5
Pos Qty. Description Part No.
1 1 SWITCH, LEVEL .................................................................................................................... 10123085
2 2 CABLE SEAL, WEATHER-PACK 12089679 1.60 MM - 2.15 MM....................................... 30342983
3 2 TERMINAL, FEMALE 18-20 AWG, WEATHER-PACK ........................................................ 30342972
4 1 CONNECTOR ASSEMBLY 2-FEMALE-PIN WEATHER-PACK .......................................... 30342976

Revision: August 19, 2004 5-36


SECTION ELECTRICAL ENCLOSURE,
WORK LIGHT OPTION, PROPORTIONAL
5 Document No.: 30344170

8 4
7 5 1
6
9
4
1 10 3
11

12 17
18 16 9
15
11
16
14
9
15 13

19

23

25
24
26 20
8,9
25
24

20

20

21
22

5-37 Revision: August 19, 2004


ELECTRICAL ENCLOSURE, SECTION
WORK LIGHT OPTION, PROPORTIONAL
Document No.: 30344170 5
Pos Qty. Description Part No.
1 2 CLAMP END 1201442 ........................................................................................................... 30324524
2 1 CIRCUIT BREAKER 15 AMP................................................................................................. 30344116
3 1 CIRCUIT BREAKER HOLDER W/SCREW TERMINALS; ETA 12-J20 .................................. 30348133
4 2 TERMINAL, RING #10 12-10 GA; AMP #35109 .................................................................... 30346507
5 1 COVER END 2770024 ........................................................................................................... 30324523
6 5 TERMINAL BLOCK SLKK5 0461018..................................................................................... 30324536
7 12 CONDUCTOR END SLEEVE 2.5 MM ................................................................................... 10012650
8 30 FT WIRE 12 GA BLUE STRANDED #11125 .............................................................................. 30322619
9 30 FT WIRE 12 GA RED STRANDED #11125 ................................................................................ 30306917
10 2 CONDUCTOR END SLEEVE 0.75 QMM............................................................................... 10012648
11 .5 FT CABLE 2 WIRE 18 GA NEC TYPE CL2 BULK 500 FT.......................................................... 30321126
12 4 IN TRACK DIN MOUNT ALUMINUM 36 INCH LENGTHS......................................................... 30342978
13 1 RELAY 12V ............................................................................................................................ 10012706
14 1 BASE FOR RELAY ................................................................................................................. 10012705
15 2 PLUG FLAT IN SLEEVE ......................................................................................................... 10044221
16 2 PLUG FLAT IN SLEEVE 160449-2 ........................................................................................ 10009698
17 .5 FT WIRE 16 GA BLUE STRANDED #11165 .............................................................................. 30306794
18 1 DIODE 1N4007 ...................................................................................................................... 30324608
19 1 ENCLOSURE BACK PANEL HOFFMAN 1-6P6 FOR ENCLOSURE #30344171 ................. 30344172
20 1 ENCLOSURE HOFFMAN A-66CHQRFG .............................................................................. 30344171
21 1 CONNECTOR AMPHENOL FEMALE INSERT 097-22-23S.................................................. 30341931
22 1 CONNECTOR AMPHENOL BOX MOUNT SHELL 097-3102A-22 ........................................ 30341927
23 2 RING COUNTER PG 9 FLEXA 0530.000.009 ...................................................................... 10009784
24 2 SEALING RING PG 9 FLEXA 0331.000.009 ........................................................................ 10019283
25 2 CABLE SCREW JOINT PA, PG 9 IP67 .................................................................................. 10115519
26 1 PROTECTION HOSE PA, PG 9 IP67, BLACK 10 X 13 MM ................................................... 10080565

Revision: August 19, 2004 5-38


SECTION CONTROL HARNESS (WORK LIGHT)

5 Document No.: 30501796.fm

3
4
1 2

6
8 5
7 6
10 8 11
7
9 10 13

15
9 16 12
12
14

(1 GROUND)
(2 HOT)

8
17 9
(3 HOT)
10
(GREEN/ YELLOW GROUND)

8
9
10

5 - 39 Revision: August 19, 2004


CONTROL HARNESS (WORK LIGHT) SECTION

Document No.: 30501796.fm


5
Pos Qty. Description Part No.
1 1 CONNECTOR AMPHENOL MALE INSERT .......................................................................... 30341928
2 1 CONNECTOR AMPHENOL 90° SPLIT SHELL...................................................................... 30341930
3 1 CONNECTOR AMPHENOL CABLE CLAMP ......................................................................... 30341929
4 AR PROTECTION HOSE PG-16 NON-SLIT................................................................................ 10080564
5 AR PROTECTION HOSE PG-9 NON-SLIT.................................................................................. 10080565
6 AR WIRE, 12 GA BLUE STRANDED ........................................................................................... 30322619
7 AR WIRE, 12 GA RED STRANDED ............................................................................................ 30306917
8 8 CABLE SEAL BLUE; WEATHR-PACK................................................................................... 30348145
9 8 TERMINAL, MALE 12 AWG; WEATHER PACK .................................................................... 30348147
10 4 CONNECTOR WEATHER-PACK 2 POLE ............................................................................. 30342977
11 AR PROTECTION HOSE PG-11 NON-SLIT................................................................................ 10115530
12 2 CONNECTOR AMPHENOL CABLE CLAMP ......................................................................... 30343944
13 1 CONNECTOR AMPHENOL CABLE RECEPTACLE.............................................................. 30341923
14 1 CONNECTOR AMPHENOL MALE INSERT .......................................................................... 30341925
15 1 CONNECTOR AMPHENOL FEMALE INSERT...................................................................... 30341924
16 1 CONNECTOR AMPHENOL CABLE PLUG............................................................................ 30343943
17 AR WIRE, 12 GA, 4 WIRE............................................................................................................ 30343697

Revision: August 19, 2004 5 - 40


SECTION WORK LIGHT ASSEMBLY

5 Document No.: P0000123

10 LAMP, WORK LIGHT AND BRACKETRY


11

2 1
3
2
3
7
8 2 SEE BOOMS SECTION
3 4
7
8

2
3
4
2
4
4
BOOM TIP
6
5

10
11

SEE BOOMS SECTION

9
7
8

5-41 Revision: August 16, 2004


WORK LIGHT ASSEMBLY SECTION

Document No.: P0000123


5
Pos Qty. Description Part No.
1 1 BRACKET BOOM LIGHT KVM 32XL 42 ............................................................................... 30334732
2 5 NUT DIN 934 M 16 8 ........................................................................................................... 10001260
3 4 WASHER, SPRING DIN 127 A 16 FST................................................................................. 10001594
4 4 WASHER, FLAT 5/8” 1-3/4” O.D. ......................................................................................... 30302125
5 1 SCREW DIN 933 M 16 X 75 8.8.......................................................................................... 10001366
6 1 SCREW DIN 933 M 16 X 100 8.8........................................................................................ 10001379
7 4 WASHER, LOCK 3/8” GR 5................................................................................................... 30302568
8 4 NUT 3/8-16 NC HEX GR 5 .................................................................................................... 30302135
9 2 LIGHT BRACKET ................................................................................................................... 30344746
10 3 LAMP, HALOGEN 12V HELLA 90656B ................................................................................. 30355024
11 3 HARNESS - WORK LIGHT SQUARE HELLA LIGHT CONNECTOR .................................... 30361647

Revision: August 16, 2004 5-42


SECTION WORK LIGHT

5 Document No.: P0000123a

LAMP, WORK LIGHT AND HARNESS

3
1
4

5
6

5-43 Revision: August 16, 2004


WORK LIGHT SECTION

Document No.: P0000123a


5
Pos Qty. Description Part No.
1 1 LAMP, HALOGEN 12V HELLA 90656B ................................................................................. 30355024
2 1 HARNESS HELLA SQUARE LIGHT CONNECTOR, HELLA 87220...................................... 30361646
3 2 WIRE 14 GA BLACK STRANDED #11145............................................................................ 30339102
4 2 CABLE SEAL GREY, WEATHER-PACK 14-16 AWG............................................................ 30347231
5 2 TERMINAL, FEMALE 14 - 16 AWG, WEATHER PACK......................................................... 30342975
6 1 CONNECTOR ASSY 2- FEMALE-PIN WEATHER PACK ..................................................... 30342976
7 1 HARNESS - WORK LIGHT SQUARE HELLA LIGHT CONNECTOR .................................... 30361647

Revision: August 16, 2004 5-44


SECTION PROXIMITY SWITCH ASSEMBLY, ROCK CYL.,

5 ALL UNITS EXCEPT 45 & 52


Document No.: 30501802a

4 6
3 5
7
2
1

9 8
10

5-45 Revision: August 19, 2004


PROXIMITY SWITCH ASSEMBLY, ROCK CYL., SECTION
ALL UNITS EXCEPT 45 & 52
Document No.: 30501802a
5
Pos Qty. Description Part No.
1 1 SWITCH PROXIMITY SENSOR WITH 6” CABLE AND QUICK DISC................................... 30350926
2 1 CLAMP, FIXING FOR INITIATOR M 18 ................................................................................ 10136647
3 2 SPRING WASHER DIN 127 A 5 FST..................................................................................... 10001549
4 2 SCREW DIN 84 /MS M5 X 30 ................................................................................................ 10007076
5 2 SCREW DIN 933 M 6 X 12 8.8............................................................................................... 10002128
6 2 SPRING WASHER DIN 127 A 6 FST..................................................................................... 10001553
7 1 BRACKET AT PROXIMITY SWITCH ..................................................................................... 30346831
8 1 BRACKET FOR PROXIMITY SWITCH .................................................................................. 30354939
9 2 WASHER, HIGH COLLAR LOCK DIN 7980 10 FST.............................................................. 10001711
10 2 SCREW DIN 7984 M 10 X 16 8.8........................................................................................... 10011969

Revision: August 19, 2004 5-46


Section Contents
6 WATER SYSTEM Page#

WATER TANK 475 LITERS - ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502226 . . . 6-1

HYDRAULIC SYSTEM + ASSEMBLY WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . 30502232 . . . 6-3

WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30301745 . . . 6-5

HIDRAULIC MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30302240 . . . 6-7

HYDRAULIC SYSTEM - ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502233 . . . 6-9


SECTION WATER TANK 475 LITERS - ASSEMBLY

6 Document No.: 30502226

A 18
20
9
17
29
10
19
11 4
26 2 12
9
22
16 13
14
6 15
3
23

B
1

30

25 27
26 21
8

7 5
28
24

26
25

A - SEE "D" DOC. 30502232 SEC.6 - WATER PUMP


B - SEE "E" DOC. 30502232 SEC.6 - WATER PUMP

6-1 Revision: 15 March, 2004


WATER TANK 475 LITERS - ASSEMBLY
SECTION

Document No.: 30502226 6


Pos Qt. Description Part. Nº

1 1 WATER TANK WELDMENT ........................................................................................... 30338189


2 1 PLATE COVER ............................................................................................................... 30322520
3 1 ADAPTER - WATER TANK KVM 4” FILL NECK TO 1.1/2” ............................................ 30354691
4 1 KIT WATER FILL KVM , WATER TANKS ....................................................................... 30354695
5 1 BALL VALVE 2” NPT - WOG - 400 PSI ......................................................................... 30303331
6 1 VALVE, PRESSURE RELIEF ......................................................................................... 30304321
7 1 BALL VALVE 1.1/2” NPT - WOG - 400 PSI .................................................................... 30361941
8 1 PIPE NIPPLE 1.1/2” NPT TO 2” OD ............................................................................... 30332783
9 1 SCRENN WITH GASKETS, 8” LONG (WATER) ............................................................ 30354697
14 1 PIPE COUPLING 3/4” NPT GALVANIZED - 300 LB....................................................... 30307392
15 1 SEAL ABIL 3MM ............................................................................................................. 10012311
16 6 SCREW DIN-84 M-4 X 25 BICROMATIZED ................................................................... 10001930
17 8 SCREW DIN-933 M-10 X 20 - 8.8 BICROMATIZED....................................................... 10001855
18 6 SCREW DIN-933 M-6 X 20 - 8.8 BICROMATIZED........................................................ 10001764
19 8 WASHER, SPRING DIN-127 A-10 .................................................................................. 10012735
20 6 WASHER, SPRING DIN-127 A-6 .................................................................................... 10001553
21 1 ELBOW STREET 2” ........................................................................................................ 10012568
22 1 HOSE ADAPTOR 30182 - 12 - 12B ( 3/4” - 14 NPTF X 3/4”) ......................................... 30301976
23 1 NIPPLE, CLOSE 3/4” X 1.3/8” GALVANIZED ................................................................. 30303371
24 1 DRAIN COCK, 150 PSI, 1/4” NPT................................................................................... 30308319
25 2 FITTING ELBOW DIE CAST ZINC 1” HOSE X 3/4” NPTM ............................................ 30325946
26 2 HOSE CLAMP 11/16” - 1.1/4” #200 M 12 H BREEZE .................................................... 30302180
27 1 HOSE CLAMP MS 54 - 62MM ........................................................................................ 30367503
28 0,9M TUBING PLASTIC 1” I.D. PV, 2016-1 ............................................................................. 30301133
29 0,78M HOSE TEXTILE BRAID 3/4” 831 - 12 ............................................................................. 30301987
30 0,32M HOSE SUCTION 2” ID. ................................................................................................... 30303099

Revision: 15 March, 2004 6-2


SECTION HYDRAULIC SYSTEM + ASSEMBLY WATER

6
PUMP

Document No.: 30502232

A - SEE "E" DOC. 30502219-4 SEC.4 - HYDR. TANK

F B - SEE "F" DOC. 30502219-4 SEC.4 - HYDR. TANK


C - SEE "D" DOC. 30502219-4 SEC.4 - BOOMS CT. BL.

40 D - SEE "A" DOC. 30502653 SEC.6 - WATER PUMP


E - SEE "B" DOC. 30502653 SEC.6 - WATER PUMP
24 F - SEE "A" DOC. 30502233 SEC.6 - HYDR. SYSTEM
23
29 D
21
23
22
10
21 13
14

20
15
11 16
27
1
8
26
3 35 A B C
4 7 12 28
17 9
5
6 P
18 2
19
T
25 D
E 27

30

28
26
30
27
6-3 Revision: 10 March, 2004
HYDRAULIC SYSTEM + ASSEMBLY WATER
SECTION

6
PUMP

Document No.: 30502232


Pos Qt. Description Part. Nº

1 1 WATER PUMP ASS´Y HYPRO 15031 ........................................................................... 30301745


2 1 MOTOR HYDRAULIC F/ WATER PUMP HPI # M2A - 127 - 16S - 20 XB...................... 30302240
3 1 SHAFT COUPLING ASSEMBLY - 3739 - 1010 .............................................................. 30355768
4 1 COUPLING BODY 16/16” 2739 - 0004 W/ 1/4-20 SET SCREW/ 90 DEG. .................... 30304654
5 1 RUBBER DISC 2729 - 0001............................................................................................ 30304954
6 1 COUPLING BODY 7/8” 2739 - 0003 W/ SPECIAL 1/4” KEYWAY .................................. 30304653
7 1 KEY SPLINE 1610 - 0005 ............................................................................................... 30302837
8 1 WATER PUMP MOUNTING BRACKET.......................................................................... 30307739
9 2 SCREW DIN-933 - M-12 X 25 - 8.8................................................................................. 10001513
10 4 HHCS - 3/8” - 16 UNC X 1” LG GRADE 5....................................................................... 30202118
11 4 SCREW DIN-933 - M-10 X 20 - 8.8 - A2C ..................................................................... 10001855
12 2 WASHER, SPRING DIN-127 A-12 FST .......................................................................... 10001588
13 4 WASHER, SPRING DIN-127 B-10 .................................................................................. 10011165
14 4 WASHER FLAT - DIN-125 A-10,5................................................................................... 10001893
15 4 WASHER, SPRING DIN-127 A-10 FST ......................................................................... 10001577
16 4 WASHER FLAT DIN-125 B-10,5 FST ............................................................................. 10011143
17 1 PIPE NIPLE 1.1/2” X 5” STD ........................................................................................... 30315895
18 1 ELBOW 1.1/2” NPT - 90 DEG. GALVANIZED - 300LB.................................................. 30310506
19 1 PIPE NIPLE 1.1/2” NPT TO 2” OD X 4” LG. ................................................................... 30308006
20 1 REDUCER 1.1/2” - 11.1/2” NPTM 3/4” - 14NPTF .......................................................... 30302114
21 2 NIPLE 3/4” X 1.3/8” GALVANIZED - 300LB .................................................................... 30303371
22 1 FITTING TEE 3/4” 14 NPTF ............................................................................................ 30302117
23 2 HOSE ADAPTATOR - 3/4” - 14 NPTF X 3/4”.................................................................. 30301976
24 1 ELBOW 3/4” NPT GALVANIZED - 300LB....................................................................... 30319671
25 1 FITTING GES 12L 9/16 - 18 UNF ................................................................................... 30301940
26 2 FITTING STR GES - 12 - L 1/2” NPT .............................................................................. 30307883
27 4 FITTING EL EWSD - 12 - L ............................................................................................. 10018570
28 2 ADAPTATOR 0502 - 16 - 8 1 5/16-12 SAE - 1/2” - 14NPTF........................................... 30302116
29 1 HOSE CLAMP F-22 X 32 ................................................................................................ 30302180
30 2 HOSE HIGH PRESSURE 8 X 650 ................................................................................. 10050170
35 1 HOSE HIGH PRESSURE 8 X 700 ................................................................................. 10018484
40 0,67 WATER HOSE DN-3/4”................................................................................................... 30301987

Revision: 10 March, 2004 6-4


SECTION WATER PUMP

6 Document No.: 30301745

13

7
1

12
1

1 11 10
7

10

6-5 Revision: 15 March, 2004


WATER PUMP
SECTION

Document No.: 30301745 6


Pos Qt. Description Part. Nº

1 1 SEAL KIT 3430-0163 ...................................................................................................... 30302838


2 1 O RING 1720-0003 ......................................................................................................... 30302831
3 2 SEAL BUNA-N 2112-001 ................................................................................................ 30302833
4 6 ROLLER 1002-0005 ........................................................................................................ 30302830
5 1 PLATE END 0200-1500 N WITH SEAL 2112-0001 N1-RESIST .................................... 30302827
6 6 HHCS 3/8”-16 NC X 1” LG. GRADE 5 ............................................................................ 30302118
7 2 BALL BEARING SEALED SS 2001-0008 ....................................................................... 30302832
8 1 COVER REAR BEARING 2300-0020 ............................................................................. 30332250
9 1 ROTOR AND SHAFT 0300-1502 N ................................................................................ 30302828
10 1 SHAFT 0550-1502 .......................................................................................................... 30302829
11 1 KEY SPLINE 1610-0005 ................................................................................................. 30302837
12 1 PUMP BODY FOR COMPLETE PUMP 1502N-K ........................................................... 30302826
13 1 COVER SHAFT BEARING 2300-0022 ........................................................................... 30332251

Revision: 15 March, 2004 6-6


SECTION HIDRAULIC MOTOR

6 Document No.: 30302240

3
1
7 1

8
7
9
3

14
1
15

10 14

4
11
5

12 13

16 1
6-7 Revision: 15 March, 2004
HIDRAULIC MOTOR
SECTION

Document No.: 30302240 6


Pos Qt. Description Part. Nº

1 1 SEAL KIT, 80005-05 ....................................................................................................... 30311907


2 1 O RING 25009-24 ........................................................................................................... 30303673
3 2 O RING 25000-43 ........................................................................................................... 30303677
4 1 O RING 25001-37 ........................................................................................................... 30303676
5 1 SEAL, 333-80005-05 ....................................................................................................... 30303683
6 1 SEAL 20010-01 ............................................................................................................... 30303678
7 2 BEARING NEEDLE 20001-01......................................................................................... 30303671
8 2 CHECKVALVE POPPET 10059-04 ................................................................................ 30303675
9 2 SPRING 20011-04 .......................................................................................................... 30303674
10 1 HOUSING 10068-05 ....................................................................................................... 30303680
11 1 GEROTOR 70000-09 ...................................................................................................... 30303681
12 1 KEY 10188-02 ................................................................................................................. 30312959
13 1 SHAFT 10061-11 ............................................................................................................ 30303682
14 2 WASHER THRUST 20012-02 ......................................................................................... 30303679
15 1 BEARING THRUST 20002-02 ........................................................................................ 30303672
16 1 KEY SPLINE 1610-0005 ................................................................................................. 30302837

Revision: 15 March, 2004 6-8


SECTION HYDRAULIC SYSTEM - ASSEMBLY

6 Document No.: 30502233

A - SEE "F" DOC. 30502232 SEC.6 WATER PUMP


A
11
8
4
7
5

9
10

13,14,15 X

X
4
8
3
11 Y
2
12 7
4
8
11

4
7
1

Y 7

6
6-9 Revision: 10 March, 2004
HYDRAULIC SYSTEM - ASSEMBLY
SECTION

Document No.: 30502233 6


Pos Qt. Description Part. Nº

1 1 REGISTRO DE ESFERA 3/4” NPT-WOG-400PSI.......................................................... 30329059


2 1 TUBO ROSCADO 3/4” NPT X 5920 ............................................................................... 30379451
3 1 TUBO ROSCADO 3/4” NPT X 940 ................................................................................ 30379452
4 4 COTOVELO 3/4” NPT GALV. - CLASEE 300LB............................................................. 30319671
5 1 TE DE 3/4” NPT GALV. - CLASSE 300LB ...................................................................... 30303369
6 1 ENGATE ROSCA INTERNA 3/4” - REF. 9000.0306 ..................................................... 2980280
7 3 NIPLE DUPLO 3/4” NPT GALV. - CLASSE 300LB ......................................................... 30303371
8 3 UNIÃO - 3/4” - 14 NPTF X 3/4” ..................................................................................... 30301976
9 1 ADAPTADOR M/F NPT 3/4” X NPT 1/4”......................................................................... 2903362
10 2 VÁLVULA DE SEGURANÇA 150PSI 1/4” NPT DCR601-4 ............................................ 30308319
11 3 BRAÇADEIRA F-22 X 32 ................................................................................................ 30302180
12 0,9 MANGUEIRA 3/4” - 1B “GATES” .................................................................................... 30301987
13 5 PLACA SUPERIOR P/ BRAÇADEIRA DE TUBO 28MM ................................................ 30356433
14 5 BRAÇADEIRA PLÁSTICA P/ TUBO DE 28MM .............................................................. 30356432
15 10 PARAFUSO M-6 X 45 DIN 931 - 8.8............................................................................... 10001242

Revision: 10 March, 2004 6 - 10


Section Contents
7 HOPPER, M ROCK Page#

HOPPER, M ROCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30501076-1 . . 7-1

HOPPER, M ROCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30501076-2 . . 7-3

AGITATOR DRIVE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10061072 . . . 7-5

AGITATOR FIXED BEARING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10061073 . . . 7-7


SECTION HOPPER, M ROCK

7 Document No.: 30501076 - 1

2 3 C
33

23
41
35
47
33 53
41
4

41
34 35
41

43 1
6 18
52 31 6
40 19

5 31
60
40
52 21
31 42
5
39
48
60 42
18 39 17
48
A B 20 16
19 42
28 39
27 22 48
8
26
25

ROCK VALVE
SEE DOCUMENT A - SEE DOC. 30502219-1 SEC.4 - CT.BL. C.P., AGIT.
No 10164492 SEC. 3 44
B - SEE DOC. 30502219-1 SEC.4 - CT.BL. C.P., AGIT.

36 C - SEE "C" DOC. 30501076-2 SEC.7 - SWITCH

7-1 Revision: 01 September, 2002


HOPPER, M ROCK
SECTION

Document No.: 30501076 - 1 7


Pos Qty. Description Part. No.

1 1 AGITATOR - WELDMENT .............................................................................................. 30317955


2 1 HOPPER HOOD ............................................................................................................. 30345008
3 1 HOPPER GRILL - WELDMENT ...................................................................................... 30317955
4 1 AGITATOR - WELDMENT SHORT ROCK VALVE......................................................... 10052446
5 1 AGITATOR BEARING, DRIVE SIDE L.H. ....................................................................... 10061072
6 1 AGITATOR BEARING, R.H............................................................................................. 10061073
7 1 MOTOR HYDRAULIC ................................................................................................... 10039180
8 1 BALL VALVE KHS - 16 ................................................................................................... 10004680
16 1 BRACKET WELDMENT - LEFT. ..................................................................................... 30333241
17 1 BRACKET WELDMENT - RIGHT ................................................................................... 30333240
18 2 RETAINER STRIP........................................................................................................... 30317883
19 2 RETAINER STRIP........................................................................................................... 30317884
20 1 RETAINER STRIP........................................................................................................... 10035053
21 1 SPLASH GUARD HOPPER ............................................................................................ 30317882
22 6M HOPPER GASKET 20 X 12 ............................................................................................ 30308386
23 3 RUBBER BUFFER, 75 X 55............................................................................................ 10007599
24 2 PLATE ............................................................................................................................. 30358236
25 2 FITTING STR GEV 16S - 7/8-14UNF ............................................................................. 10009260
26 1 FITTING STR SNV S-16 ................................................................................................. 10164227
27 1 HOSE HIGH PRESSURE 13 X 1200 .............................................................................. 10049906
28 1 HOSE HIGH PRESSURE 13 X 1300 .............................................................................. 10049907
31 23 SCREW DIN-603 M-8 X 30 - 8.8 - BICROMATIZED....................................................... 10002011
33 9 SCREW DIN-933 M-10 X 25 - 8.8 - BICROMATIZED..................................................... 10001859
34 3 SCREW DIN-933 M-12 X 16 - 8.8 - BICROMATIZED..................................................... 10001503
35 8 SCREW DIN-933 M-12 X 30 - 8.8 - BICROMATIZED..................................................... 10001517
36 4 SCREW DIN-933 M-16 X 55 - 8.8 - BICROMATIZED..................................................... 10001462
39 25 WASHER, SPRING DIN-127 A-8 ................................................................................... 10001572
40 9 WASHER, SPRING DIN-127 A-10 ................................................................................. 10001577
41 14 WASHER, SPRING DIN-127 A-12 ................................................................................. 10001588
42 23 WASHER, FLAT DIN-125 A-8,4 ...................................................................................... 10001890
43 5 WASHER, FLAT DIN-125 B-10,50 ................................................................................. 10011143
44 4 WASHER, FLAT DIN-125 B-17,00 ................................................................................. 10001901
47 3 NUT DIN-986.5S M-12 X 1,75......................................................................................... 10001270
48 23 NUT DIN-1587-6 M-8 ...................................................................................................... 10001258
52 9 NUT DIN-934 - M-10 ....................................................................................................... 10001250
53 3 NUT DIN-934 - 8 M-12 .................................................................................................... 10001254

Revision: 01 September, 2002 7-2


SECTION HOPPER, M ROCK

7 Document No.: 30501076 - 2

C - SEE "C" DOC. 30501076-1 SEC.7 - HOPPER GRILL

50
38
C

10
14
45
12
56
32
39 9
15 37 30
29
46
46
11 13
54
49

7-3 Revision: 01 September, 2002


HOPPER, M ROCK
SECTION

Document No.: 30501076 - 2 7


Pos Qty. Description Part. No.

9 1 SWITCH BODY, NOW PLUG IN, 2 N.F.CONTACTS .................................................... 30349646


10 1 BOLT 1/2” ........................................................................................................................ 30340207
11 1 PLATE/ CAM ................................................................................................................... 30349608
12 1 BUSHING RUBBER ........................................................................................................ 10060289
13 1 COVER PROTECTION ................................................................................................... 30340209
14 1 FITTING PG11 ................................................................................................................ 30341205
15 1 ROLD .............................................................................................................................. 30348130
29 4 SCREW DIN-912 12.9 M-5 X 45 ..................................................................................... 10011956
30 3 SCREW DIN-933 8.8 M-6 X 16 ..................................................................................... 10001762
32 2 SCREW DIN-933 8.8 M-8 X 35 ..................................................................................... 10001819
37 4 WASHER, SPRING DIN-7980 D-5.................................................................................. 10001704
38 3 WASHER, SPRING DIN-127 B-6 .................................................................................... 10011299
39 25 WASHER, SPRING DIN-127 A-8 .................................................................................... 10001572
45 1 WASHER, FLAT DIN-9021 A-21,00 ................................................................................ 10016320
46 2 WASHER, FLAT 1/2”....................................................................................................... 30342005
49 1 NUT, LOCK 1/2” - 13 NC, NYLON INSERT .................................................................... 30337731
50 3 NUT, HEXAGON DIN-934 - 8 M-6 .................................................................................. 10001244
54 1 ELASTIC PIN 6 X 40 DIN-1481....................................................................................... 10002360
56 1 SWITCH ASSEMBLY ...................................................................................................... 30347891

Revision: 01 September, 2002 7-4


SECTION AGITATOR DRIVE BEARING

7 Document No.:10061072

12

5 6
11
10
4
2 3
1

8
7 9

SEE HOPPER - M ROCK


DOCUMENT No 30501076

7-5 Revision: 01 September, 2001


AGITATOR DRIVE BEARING
SECTION

Document No.: 10061072 7


Pos Qty. Description Part. No.

1 4 SCREW DIN-933 M 12 X 35 - 8.8 .................................................................................. 10001519


2 4 SPRING WASHER DIN-127 A12 FST ............................................................................ 10001588
3 1 BEARING ........................................................................................................................ 10061074
4 1 BUSHING D 60/68 X 23 .................................................................................................. 10061077
5 1 SEALING CONE ............................................................................................................. 10061076
6 1 Ó RING 60,00 X 5,00 ...................................................................................................... 10000765
7 6 SCREW DIN-912 M 10 X 50 - 8.8 ................................................................................... 10001143
8 6 SPRING WASHER DIN-7980 D-10................................................................................. 10001711
9 1 GREASE NIPLE BM - 10X1 DIN-71412 - 5.8 ................................................................. 10007802
10 6 SPRING WASHER DIN-127 A-10 FST ........................................................................... 10001577
11 6 NUT DIN-934 M 10 - 8 .................................................................................................... 10001250
12 1 SHAFT FLANGE ............................................................................................................. 10061075

Revision: 01 September, 2001 7-6


SECTION AGITATOR FIXED BEARING

7 Document No.: 10061073

12
11
10

9 18

8 17

16
15

4 5

14
13

7-7 Revision: 01 September, 2001


AGITATOR FIXED BEARING
SECTION

Document No.: 10061073 7


Pos Qty. Description Part. No.

1 1 SHAFT FLANGE ............................................................................................................. 10061080


2 1 Ó RING 60,00 X 5,00 ...................................................................................................... 10000765
3 1 SEALING CONE ............................................................................................................. 10061076
4 1 GREASE NIPPLE BM-10X1 DIN-71412 ......................................................................... 10007802
5 1 BEARING ........................................................................................................................ 10061078
6 1 BUSHING ........................................................................................................................ 10061082
7 1 DISC ................................................................................................................................ 10061081
8 1 DISC ................................................................................................................................ 10061083
9 1 CYLINDER PIN 3M6 X 10 ............................................................................................... 10061084
10 1 BEARING COVER .......................................................................................................... 10061079
11 2 SPRING WASHER DIN-7980 6 FST............................................................................... 10001706
12 2 SCREW DIN-912 M 6 X 20 - 8.8 ..................................................................................... 10001575
13 6 NUT DIN-934 M 10 - 8 .................................................................................................... 10001250
14 6 SPRING WASHER DIN-127 A-10 FST ........................................................................... 10001577
15 3 SPRING WASHER DIN-127 A-8 FST ............................................................................. 10001572
16 3 SCREW DIN-912 M 8 X 25 - 8.8 ..................................................................................... 10001004
17 6 SPRING WASHER DIN-7980 - 10 FST .......................................................................... 10001711
18 6 SCREW DIN-912 M 10 X 80 - 8.8 .................................................................................. 10001162

Revision: 01 September, 2001 7-8


Section Contents
8 HYDRAULIC TANK Page#

HYDRAULIC TANK 475 LITERS - ASSEMBLY KVM 32XG - SINGLE CIRCUIT . . . . 30502205-1 . . 8-1

HYDRAULIC TANK 475 LITERS - ASSEMBLY KVM 32XG - SINGLE CIRCUIT . . . . 30502205-2 . . 8-3

HYDRAULIC SYSTEM, COOLER ASA - 12V - 32XL. . . . . . . . . . . . . . . . . . . . . . . . . . 30502206 . . . 8-5


SECTION HYDRAULIC TANK 475 LITERS - ASSEMBLY

8
KVM 32XG - SINGLE CIRCUIT
Document No.: 30502205 - 1

8 12

16
14
9

4
70

7 71
46
72 17
44 45
70
45

6 10
43 43 33
5

29

A 65

HY
DR
TA AUL
NK IC

40

35
39
34
41
36
A - SEE "F" DOC. 30502219 - 3 SEC.4 - RET.CB. NG-30
A - SEE "M" DOC. 30502218 SEC.4 - RET.CB. NG-30 40 35

8-1 Revision: 10 March, 2004


HYDRAULIC TANK 475 LITERS - ASSEMBLY
SECTION

8
KVM 32XG - SINGLE CIRCUIT

Document No.: 30502205 - 1


Pos Qt. Description Part. Nº

1 1 HYDRAULIC TANK - CONSTRUCTION ......................................................................... 30365886


4 1 ALUMINIUM COVER - DN-300 ....................................................................................... 10006838
5 1 CROSS NUT ................................................................................................................... 10006837
6 2 OIL LEVEL INDICATOR.................................................................................................. 10012911
7 1 KIT - HYD. FILL ............................................................................................................... 30344694
8 1 FILTER ELEMENT BREATHER ..................................................................................... 30330468
9 1 ADAPTER FILTER KVM HYDR. TANK FILTER COVER ............................................... 30354685
10 1 PIN SPLIT DIN - 94 4 X 25.............................................................................................. 10001403
12 1 SCREW DIN-912 M-20 X 110 WITH HOLE .................................................................... 10040977
14 1 SEAL RING M-20 NYLON DIN-1079 .............................................................................. 30303568
16 1 O-RING 34,00 X 3,00 ...................................................................................................... 10000501
17 1 O-RING 315,00 X 10,00 .................................................................................................. 10000668
29 1 FITTING EWSD - 38 - S .................................................................................................. 10018530
33 1 SCREW DIN-910 - 5.8 R.1/2”.......................................................................................... 10001833
34 1 SCREW DIN-910 - 5.8 M-16 X 1,5 .................................................................................. 10001805
35 2 SCREW DIN-908 - 5.8 R.3/4”.......................................................................................... 10001772
36 1 SCREW DIN-908 - 5.8 R.1.1/2”....................................................................................... 10001776
39 1 RING CUPRE A-16,00/ 20,00 CU DIN-7603................................................................... 10003714
40 2 RING CUPRE A-27,00/ 32,00 CU DIN-7603................................................................... 10003981
41 1 RING CUPRE A-48,00/ 55,00 CU DIN-7603................................................................... 10004053
43 2 PLUG LOCKING VSD 30 - S .......................................................................................... 10016801
44 1 PLUG LOCKING VSD 38 - S .......................................................................................... 10016791
45 2 CAP NUT M-30 - S .......................................................................................................... 10001720
46 1 CAP NUT M-38 - S .......................................................................................................... 10001722
65 1 HOSE HIGH PRESSURE 32 X 900 ................................................................................ 10000217
70 1 FLANGE ADAPTATOR ................................................................................................... 30354696
71 2 GASKET FILTER BASKET ............................................................................................. 30354590
72 1 FILTER BASKET ............................................................................................................. 30354589

Revision: 10 March, 2004 8-2


SECTION
HYDRAULIC TANK 475 LITERS - ASSEMBLY

8
KVM 32XG - SINGLE CIRCUIT
Document No.: 30502205 - 2

A - SEE DOC. 30502222-5 SEC.4 - E-STOP MANIFOLD


B - SEE DOC. 30502222-5 SEC.4 - E-STOP MANIFOLD
C - SEE DOC. 30502222-5 SEC.4 - BOOMS, OUT. C.BL.
LD
IFO - SEE DOC. 30502222-5 SEC.4 - AGIT, CP. CT.BLOCK
D
N 40
MA E - SEE DOC. 30502222-5 SEC.4 - AGIT, CP. CT.BLOCK
F - SEE "G" DOC.30502219-3 SEC.4 - NG30 + MPS
47 J
25 38 35
22 47 K
28 32 26
22 48 L
20 x 1000

27
38 U 47 M
23 22
24 32 61 N
22
20 x 1100

24 30
A 50
25
55
57
13 x 1000

50
B I
16 x 1000

H
G
IC
F
A UL
C E
Y DR NK
71 D H TA
70
72
2

SUCTION
HOSE
DN-2" R
S
T
15
19
G - SEE DOC. 30502219-1 SEC.4 CYLINDER ROCK
H - SEE "C" DOC. 30502230 SEC.4 STROKE LIMITER
18
I - SEE "J" DOC. 30502219-5 SEC.4 RETURN BOOMS 20
J - SEE "A" DOC. 30502219-4 SEC.4 WATER PUMP
K - SEE "B" DOC. 30502219-4 SEC.4 WATER PUMP 21
L - SEE "A" DOC. 30502231 SEC.4 TURRET SLEWING
75
M - SEE "B" DOC. 30502231 SEC.4 TURRET SLEWING 13 TUBING
- SEE DOC. 30502219-4 SEC.4 OIL COOLER PLASTIC
N
3 DN-1"
O - SEE "F" DOC. 10202233-2 SEC.2 GEARBOX
P - SEE "F" DOC. 10202233-2 SEC.2 GEARBOX
11
R - SEE "H" DOC. 10202233-1 SEC.2 GEARBOX
S - SEE "F" DOC. 10202233-1 SEC.2 GEARBOX
O SUCTION
HOSE
T - SEE "G" DOC. 10202233-1 SEC.2 GEARBOX
P DN-70mm

8-3 Revision: 10 March, 2004


HYDRAULIC TANK 475 LITERS - ASSEMBLY
SECTION

8
KVM 32XG - SINGLE CIRCUIT

Document No.: 30502205 - 2


Pos Qt. Description Part. Nº

2 1 MANIFOLD WELDMENT ................................................................................................ 30322358


3 2 SUCTION FLANGE, BOLT D-70 X 90 X 5 DEGREE...................................................... 30348917
11 8 SCREW DIN-912 - 12.9 M-16 X 30 ................................................................................. 10001136
13 8 WASHER SPRING DIN-7980 D-16................................................................................. 10001331
15 2 O-RING 112,00 X 4,00 .................................................................................................... 10006881
18 1 BALL VALVE 3/4” B-100 ................................................................................................. 30329059
19 1 ELBOW ASSEMBLY 90 DEGREE - 3/4” - 14NPTF ........................................................ 30302148
20 1 ELBOW 3/4” MALE NPT TO 3/4” MALE NPT ................................................................. 30325946
21 1 HOSE CLAMP ................................................................................................................. 30302180
22 4 FITTING GES 12 - LR - 3/8”............................................................................................ 10009282
23 3 FITTING GES 16 - SR - 1/2” ........................................................................................... 10008108
24 2 FITTING GES 20 - SR - 3/4” ........................................................................................... 10008110
25 2 FITTING GES 25 - SR - 1” .............................................................................................. 10008115
26 1 FITTING RSWS 12 - LR - 3/8” ........................................................................................ 10008022
27 1 FITTING RSWS 16 - SR - 1/2” ........................................................................................ 10008025
28 1 FITTING RSWS 25 - SR - 1” ........................................................................................... 10008028
30 1 FITTING REDSD 16S/ 12L ............................................................................................. 10019729
32 2 SCREW DIN - 908 - 5.8 R.1/2”........................................................................................ 10001769
35 1 SCREW DIN - 908 - 5.8 R.3/4”........................................................................................ 10001772
38 2 RING CUPRE A-21,00/ 26,00 CU DIN-7603................................................................... 10004056
40 1 RING CUPRE A-27,00/ 32,00 CU DIN-7603................................................................... 10003981
47 3 HOSE HIGH PRESSURE 8 X 900 ................................................................................. 10018483
50 2 HOSE HIGH PRESSURE 8 X 2100 ............................................................................... 10050181
55 1 HOSE HIGH PRESSURE 13 X 1100 .............................................................................. 10024672
61 1 HOSE HIGH PRESSURE 20 X 800 ................................................................................ 10079398
70 4 SCREW DIN-933 M-8 X 16 - 8.8 ..................................................................................... 10001796
71 4 SPRING WASHER A-8 DIN-127 ..................................................................................... 10001572
72 1 GASKET .......................................................................................................................... 10046102
75 1 SUCTION FLANGE, BOLT D-70 X 90 X 20 DEGREE.................................................... 30348918

Revision: 10 March, 2004 8-4


SECTION HYDRAULIC SYSTEM, COOLER

8
ASA - 12V - 32XL
Document No.: 30502206

SEE DOCUMENTS A SEE "C" DOC. 10202233-1 SEC.2 - GEARBOX


Nº: 30502205-2 B SEE "C" DOC. 10202233-1 SEC.2 - GEARBOX
Nº: 30502228-2
7
9

C
LI
R AU
D K
HY TAN

13
12

15
20 x 800

1
2

11

6
13 10
12 8

14
A
B

8-5 Revision: 01 March, 2004


HYDRAULIC SYSTEM, COOLER
SECTION

8
ASA - 12V - 32XL

Document No.: 30502206


Pos Qt. Description Part. Nº

1 1 COOLER 12V ASA - IB 007921 (ECO 17X - ILLCO170IX) .......................................... 10201236


2 1 ELECTRICAL MOTOR + PRETECTION ........................................................................
4 1 ELEMENT FILTER ......................................................................................................... 10190588
5 1 RETURN FILTER ............................................................................................................ 10190587
6 1 ADAPTATOR PLATE ...................................................................................................... 30367506
7 4 SCREW DIN-933 M-10 X 25 - 8.8 ................................................................................... 10001859
8 4 SCREW DIN-933 M-12 X 50 - 8.8 ................................................................................... 10001531
9 4 SPRING WASHER DIN-127 A-10 ................................................................................... 10001577
10 4 FLATE WASHER DIN-1440 D-12 ................................................................................... 10013481
11 4 NUT LOCK DIN-985 - 8 M-12 ......................................................................................... 10009876
12 2 FITTING GES - S-25 X R.1.1/4” ...................................................................................... 30361953
13 2 FITTING EL EWSD - 25 - S ............................................................................................ 10018417
14 1 HOSE HIGH PRESSURE 20 X 1100 .............................................................................. 10049960
15 1 HOSE HIGH PRESSURE 20 X 1400 .............................................................................. 30367505

Revision: 01 March, 2004 8-6


Section Contents
9 CONTROL PANEL Page#

ELECTRICAL COMPONENTS, VECTOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 10198693-1 . . 9-1

ELECTRICAL COMPONENTS, VECTOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 10198693-2 . . 9-3

ELECTRICAL COMPONENTS, VECTOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 10198693-3 . . 9-5

ELECTRICAL COMPONENTS, VECTOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 10198693-4 . . 9-7

ELECTRICAL COMPONENTS, VECTOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 10198693-5 . . 9-9

ELECTRICAL COMPONENTS, VECTOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 10198693-6 . . 9-11

ELECTRICAL COMPONENTS, VECTOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 10198693-7 . . 9-13

ELECTRICAL COMPONENTS, VECTOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 10198693-8 . . 9-15

ELECTRICAL COMPONENTS, VECTOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 10198693-9 . . 9-17

ELECTRICAL COMPONENTS, VECTOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 10198693-10 . 9-19


SECTION ELECTRICAL COMPONENTS, VECTOR SYSTEM

9 Document No.: 10198693 - 1

9-1 Revision: 20 April, 2004


ELECTRICAL COMPONENTS, VECTOR SYSTEM
SECTION

Document No.: 10198693 - 1 9


Pos Qty. Description Part. No.

1 1 CONTROL PANEL, REAR MOUNTING VECTOR.......................................................... 10195666

Revision: 20 April, 2004 9-2


SECTION ELECTRICAL COMPONENTS, VECTOR SYSTEM

9 Document No.: 10198693 - 2

3
51
52
50

9-3 Revision: 20 April, 2004


ELECTRICAL COMPONENTS, VECTOR SYSTEM
SECTION

Document No.: 10198693 - 2 9


Pos Qty. Description Part. No.

3 4 PUSH BUTTON............................................................................................................... 10124658


50 1 BRACKET WATER BOX, PUSH BUTTON ..................................................................... 30350671
51 2 SCREW DIN-933 M-8 X 20 ............................................................................................. 10001515
52 2 WASHER, SPRING DIN-127 A-8 .................................................................................... 10001572

Revision: 20 April, 2004 9-4


SECTION ELECTRICAL COMPONENTS, VECTOR SYSTEM

9 Document No.: 10198693 - 3

13
6

8
3

1
13

5
7

9-5 Revision: 20 April, 2004


ELECTRICAL COMPONENTS, VECTOR SYSTEM
SECTION

Document No.: 10198693 - 3 9


Pos Qty. Description Part. No.

1 1 BRACKET ....................................................................................................................... 30354939


2 1 BRACKET ...................................................................................................................... 30346831
3 1 BRACKET ...................................................................................................................... 10136647
4 2 SCREW DIN 912 M-5 X 30 12.9 ..................................................................................... 2981241
5 2 SCREW DIN 912 M- 6 X 12 12.9 .................................................................................... 2980689
6 2 SCREW DIN 912 M-10 X 16 12.9 ................................................................................... 10011304
7 2 WASHER SPRING DIN 127 A- 6 .................................................................................... 10001553
8 2 WASHER SPRING DIN 127 A- 8 .................................................................................... 10001572
13 1 INITIATOR IND. 10-36V M-18 X 1,5 ............................................................................... 10199141

Revision: 20 April, 2004 9-6


SECTION ELECTRICAL COMPONENTS - VECTOR SYSTEM

9 Document No.: 10198693 - 4

16

9-7 Revision: 10 March, 2004


ELECTRICAL COMPONENTS - VECTOR SYSTEM
SECTION

Document No.: 10198693 - 4 9


Pos Qt. Description Part. Nº

16 1 SWITCH ELECTRICAL INDICATOR .............................................................................. 10177778

Revision: 10 March, 2004 9-8


SECTION ELECTRICAL COMPONENTS, VECTOR SYSTEM

9 Document No.: 10198693 - 5

1
2

19

9-9 Revision: 20 April, 2004


ELECTRICAL COMPONENTS, VECTOR SYSTEM
SECTION

Document No.: 10198693 - 5 9


Pos Qty. Description Part. No.

1 2 LIGHT BRACKET ............................................................................................................ 20922527


2 4 SCREW DIN-933 M-8 X 25 - 8.8 ..................................................................................... 10001808
3 4 NUT DIN-985 M-8, 6 ....................................................................................................... 10009875
19 2 REAR LIGHT (YELLOW) ................................................................................................ 10201911

Revision: 20 April, 2004 9 - 10


SECTION WORK LIGHT

9 Document No.: 10198693 - 6

30

30

9 - 11 Revision: 10 March, 2004


WORK LIGHT
SECTION

Document No.: 10198693 - 6 9


Pos Qt. Description Part. Nº

30 1 WORK LIGHT CPL. 3,5M LINE. D120MM, 12V.............................................................. 10180135

Revision: 10 March, 2004 9 - 12


SECTION ELECTRICAL COMPONENTS, VECTOR SYSTEM

9 Document No.: 10198693 - 7

18

18

18

18
9 - 13 Revision: 20 April, 2004
ELECTRICAL COMPONENTS, VECTOR SYSTEM
SECTION

Document No.: 10198693 - 7 9


Pos Qty. Description Part. No.

18 4 RIGHT & LEFT LIGHT ( RED ) ....................................................................................... 10201912

Revision: 20 April, 2004 9 - 14


SECTION ELECTRICAL COMPONENTS, VECTOR SYSTEM

9 Document No.: 10198693 - 8

12
N K
TA
T ER
WA

9 - 15 Revision: 20 April, 2004


ELECTRICAL COMPONENTS, VECTOR SYSTEM
SECTION

Document No.: 10198693 - 8 9


Pos Qty. Description Part. No.

15 1 SWITCH TEMPERATURE SENDER M-14 X 1,5............................................................ 10185868

Revision: 20 April, 2004 9 - 16


SECTION ELECTRICAL COMPONENTS, VECTOR SYSTEM

9 Document No.: 10198693 - 9

12
N K
TA
TER
WA

9 - 17 Revision: 20 April, 2004


ELECTRICAL COMPONENTS, VECTOR SYSTEM
SECTION

Document No.: 10198693 - 9 9


Pos Qty. Description Part. No.

12 1 LEVEL SWITCH 9 - 36V/ M-14 X 1,5 .............................................................................. 10166051

Revision: 20 April, 2004 9 - 18


SECTION TAIL LIGHT ASSEMBLY, BOOM - 12V

9 Document No.: 10198693 - 10

1
2

3 5

2
1

8
4

9 - 19 Revision: 01 September, 2001


TAIL LIGHT ASSEMBLY, BOOM - 12V
SECTION

Document No.: 10198693 - 10 9


Pos Qty. Description Part. No.

1 4 NUT HEX 10 - 32 ............................................................................................................ 30307582


2 4 LOCK WASHER #10 MEDIUM ....................................................................................... 30302137
3 2 RHMS, # 10-32 NF X 1/2” LG ......................................................................................... 30303784
4 2 RHMS 10-32 X 1.1/4” ...................................................................................................... 30303825
5 1 LAMP TRIPLE TAIL LIGHT RED 12V, #1295 ................................................................. 30307582
6 3 LENS RED, 77-558 ......................................................................................................... 30329261
7 3 LIGHT BULB 12V GE#1895 ............................................................................................ 30311418

Revisão: 01 Setembro, 2001 9 - 20


Section Contents
10 REMOTE CONTROL Page#

REMOTE CONTROL BY CABE - 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10202937 . . . 10-1


REMOTE CONTROL BY RADIO - 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10202841-1 . . 10-3

REMOTE CONTROL BY RADIO - 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10202841-2 . . 10-5


SECTION REMOTE CONTROL BY CABE - 12V

10 Document No.: 10202937

MAIN PANEL
CONNECTOR X-15

10 - 1 Revision: 01 September, 2001


REMOTE CONTROL BY CABE - 12V
SECTION

Document No.: 10202937 10


Pos Qt. Description Part. No.

1 1 REMOTE CONTROL BY CABE ...................................................................................... 10202937


2 1 HARNE X-15 ................................................................................................................... 10201188

Revision: 01 September, 2001 10 - 2


SECTION REMOTE CONTROL BY RADIO - 12V

10 Document No.: 10202841 - 1

10 - 3 Revision: 01 September, 2001


REMOTE CONTROL BY RADIO - 12V
SECTION

Document No.: 10202841 - 1 10


Pos Qt. Description Part. No.

1 1 REMOTE CONTROL BY RADIO .................................................................................... 10202841


2 1 BATERY .......................................................................................................................... 10191556

Revision: 01 September, 2001 10 - 4


RECEPTOR OF RADIO 12V
SECTION

10 Document No.: 10202841 - 2

+
-

ROL
NT
CO
O
DI
RA
1

+
-

+
-

+
-

OP
ST

GO TO ALIMENTATION
TRUCK

GO TO MAIN PANEL VECTOR (X-15)

10 - 5 Revision: 01 September, 2001


RECEPTOR OF RADIO 12V
SECTION

Document No.: 10202841 - 2 10


Pos Qt. Description Part. No.

1 1 RECEPTOR RADIO 12V FOR VECTOR ........................................................................ 10202841


2 1 BATERY .......................................................................................................................... 10191556
3 1 HARNE ............................................................................................................................ 10158420
4 1 CABLE ALIMENTATION ................................................................................................. 10169363

Revision: 01 September, 2001 10 - 6


l
Section Contents
11 OUTRIGGERS Pag No

OUTRIGER, FRONT L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502234 . . . 11-1

OUTRIGER, FRONT R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502235 . . . 11-3

OUTRIGER, REAR L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502236 . . . 11-5

OUTRIGER, REAR R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502237 . . . 11-7

LOCKING PIN ASSEMBLY, LONG PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10030025 . . . 11-9

HYDRAULIC CYLINDER, FRONT, HORIZONTAL D-70/ 50 X 2300 . . . . . . . . . . . . . . 10075165 . . . 11-11

HYDRAULIC CYLINDER, REAR, HORIZONTAL D-60/ 40 X 1520 . . . . . . . . . . . . . . . 10076226 . . . 11-13

HYDRAULIC CYLINDER, FRONT, VERTICAL D-90/ 60 X 650. . . . . . . . . . . . . . . . . . 10100484 . . . 11-15

PAD STORAGE RACK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30501514 . . . 11-17


SECTION OUTRIGGER, FRONT L.H.

11 Document No.: 30502234

00 A
24
8X
Y
X 17 B
00
20 24
8X
17 1
21 22,23,24

SEE
DOCUMENT
Nº: 10030025
9

16
14
12

7
15

4 A
C
SEE 00
34
DOCUMENT 8X
Nº: 10075165
11 D
10
Y X 6 00
34
8X
3 SEE 15 16
DOCUMENT
Nº: 10100484

13

A - SEE "M" DOC. 30502219 - 2 SEC.4 - CT. BL. LEFT


B - SEE "N" DOC. 30502219 - 2 SEC.4 - CT. BL. LEFT

30 C - SEE "A" DOC. 30502223 SEC.4 - CT. BL. LEFT


D - SEE "B" DOC. 30502223 SEC.4 - CT. BL. LEFT

11 - 1 Revision: 15 March, 2004


OUTRIGGER, FRONT L.H.
SECTION

Document No.: 30502234 11


Pos Qt. Description Part. Nº

1 1 OUTRIGGER, FRONT LEFT KVM32 XL ........................................................................ 10100586


2 1 PAD, FRONT LEFT OUTRIGGER LVM 32XL ............................................................... 10101003
3 1 CYLINDER HYDRAULIC KVM 32 XL OUTRIGGER FRONT & HEAR........................... 10100484
4 1 CYLINDER, FRONT HORIZONTAL HYDRAULIC OUTRIGGER KVM 32XL ................. 30331202
5 1 VALVE CHECK, TYPE REPA - 10 HYDRAULICALLY UNLOCKABLE .......................... 10197592
6 1 PIN 25 X 75 KVM 32XL .................................................................................................. 10012796
7 1 PIN 25 X 80 KVM 32XL ................................................................................................... 30363282
8 1 PIN 50 X 140 .................................................................................................................. 10107383
9 1 PIN 50 X 189 .................................................................................................................. 10107479
10 1 FITTING EL RSWS - 12 - LR 3/8” ................................................................................... 10008022
11 2 FITTING EL RSWS - 12 - LR 1/4” .................................................................................. 10008023
12 2 SCREW DIN 933 M-12 X 20 8.8 .................................................................................... 10001508
13 1 SCREW DIN 561 M-12 X 30 8.8 ..................................................................................... 10009845
14 2 WASHER, SPRING DIN 127 A12 FST .......................................................................... 10001588
15 2 PIN, SPLIT DIN 94 6.3 X 40 ........................................................................................... 10001465
16 1 AXLE GUARD DIN 15058 30 X 8.................................................................................... 10007072
17 1 FITTING STR GS - 12 - L................................................................................................ 10008083
20 1 TUBE ASSEMBLY 12 MM X 14-1/2” LG. (1), 90° BEND @ 2” (1), & 35° BEND @ 5-3/4” 30326680
21 1 TUBE ASSEMBLY 12 MM X 20-1/4” .............................................................................. 30326681
22 2 TUBECLAMP 1/2” STAUFF ........................................................................................... 30307545
23 2 PLATE TOP 1/2” STAUFF .............................................................................................. 30307411
24 4 SCREW DIN 931 M-6 X 30 8.8 ....................................................................................... 10001223
30 1 PAD, WOODEN OUTRIGGER KVM 32XL ..................................................................... 30323381

Revision: 15 March, 2004 11 - 2


SECTION OUTRIGGER, FRONT R.H.

11 Document No.: 30502235

A 8x
24
00
1
B 8x 17 Y
24
00 X
20
17
21
22,23,24

16
14
12

SEE
DOCUMENT
Nº: 10030025

7
15

C 8x 11
30 4 3
00
SEE X Y
DOCUMENT
Nº: 10075165 SEE
D 8x
3 00 DOCUMENT
0 10 Nº: 10100484
6

16 15 13

A - SEE "K" DOC.30502219 - 2 SEC.4 - CONT.BL.S. RIGHT


B - SEE "L" DOC.30502219 - 2 SEC.4 - CONT.BL.S. RIGHT 30
C - SEE "H" DOC.30502222 - 3 SEC.4 - CONT.BL.S. RIGHT

D - SEE "G" DOC.30502222 - 3 SEC.4 - CONT.BL.S. RIGHT

11 - 3 Revision: 15 March, 2004


OUTRIGGER, FRONT R.H.
SECTION

Document No.: 30502235 11


Pos Qt. Description Part. Nº

1 1 OUTRIGGER, FRONT RIGHT KVM32 XL ...................................................................... 10100802


2 1 PAD, FRONT RIGHT OUTRIGGER KVM 32XL............................................................. 10101004
3 1 CYLINDER HYDRAULIC KVM 32 XL OUTRIGGER FRONT & HEAR........................... 10100484
4 1 CYLINDER, FRONT HORIZONTAL HYDRAULIC OUTRIGGER KVM 32XL ................. 10075165
5 1 VALVE CHECK, TYPE REPA - 10 HYDRAULICALLY UNLOCKABLE .......................... 10197592
6 1 PIN 25 X 75 KVM 32XL .................................................................................................. 10012796
7 1 PIN 25 X 80 KVM 32XL ................................................................................................... 30363282
8 1 PIN 50 X 140 .................................................................................................................. 10107383
9 1 PIN 50 X 189 .................................................................................................................. 10107479
10 1 FITTING EL RSWS - 12 - LR 3/8” ................................................................................... 10008022
11 2 FITTING EL RSWS - 12 - LR 1/4” .................................................................................. 10008023
12 2 SCREW DIN 933 M-12 X 20 8.8 .................................................................................... 10001508
13 1 SCREW DIN 561 M-12 X 30 8.8 ..................................................................................... 10009845
14 2 WASHER, SPRING DIN 127 A 12 FST ......................................................................... 10001588
15 2 PIN, SPLIT DIN 94 6.3 X 40 ........................................................................................... 2001465
16 1 AXLE GUARD DIN 15058 30 X 8.................................................................................... 10007072
17 2 FITTING STR GS - 12 - L................................................................................................ 10008083
20 1 TUBE ASSEMBLY 12 MM X 14-1/2” LG., 90° BEND @ 2” (1), & 35° BEND @ 5-3/4” . 30326678
21 1 TUBE ASSEMBLY 12 MM X 20-1/4” LG.,90° BEND @ 11” & 16” .................................. 30326679
22 2 TUBECLAMP 1/2” STAUFF ........................................................................................... 30307545
23 2 PLATE TOP 1/2” STAUFF .............................................................................................. 30307411
24 4 SCREW DIN 931 M-6 X 30 8.8 ....................................................................................... 10001223
30 1 PAD, WOODEN OUTRIGGER KVM 32XL ..................................................................... 30323381

Revision: 15 March, 2004 11 - 4


OUTRIGGER, REAR L.H.

11
SECTION

Document No.: 30502236

15
16

6
15
9
16

7
SEE
DOCUMENT 14
Nº: 10030025 10
12
4
11 SEE SEE

8X400
3 DOCUMENT
8X400
DOCUMENT
C Nº: 10100484 Nº: 10076226
00
18
17 8X A
D
B
00
18
8X
20 17
21 13
22,23,24

A - SEE "A" DOC.30502219 - 2 SEC.4 - CONT.BL.S. LEFT


B - SEE "B" DOC.30502219 - 2 SEC.4 - CONT.BL.S. LEFT
30
C - SEE "N" DOC.30502219 - 1 SEC.4 - CONT.BL.S. LEFT

D - SEE "L" DOC.30502219 - 1 SEC.4 - CONT.BL.S. LEFT

11 - 5 Revision: 15 March, 2004


OUTRIGGER, REAR L.H.
SECTION

Document No.: 30502236 11


Pos Qt. Description Part. Nº

1 1 OUTRIGGER, REAR LEFT KVM32 XL........................................................................... 10107380


2 1 PAD, REAR LEFT OUTRIGGER LVM 32XL.................................................................. 10107381
3 1 CYLINDER HYDRAULIC KVM 32 XL OUTRIGGER FRONT & HEAR........................... 10100484
4 1 CYLINDER, REAR HORIZONTAL HYDRAULIC OUTRIGGER KVM 32XL ................... 10076226
5 1 VALVE CHECK, TYPE REPA - 10 HYDRAULICALLY UNLOCKABLE .......................... 10197592
6 1 PIN 25 X 170 KVM 32XL ................................................................................................ 10096803
7 1 PIN 25 X 195 KVM 32XL ................................................................................................. 10137616
8 1 PIN 50 X 140 .................................................................................................................. 10107383
9 1 PIN 50 X 172 .................................................................................................................. 10107382
10 2 FITTING STR GES - 12 - LR 3/8” ................................................................................... 10009282
11 2 FITTING EL RSWS - 12 - LR 1/4” .................................................................................. 10008023
12 1 SCREW DIN 933 M-10 X 25 8.8 .................................................................................... 10001859
13 1 SCREW DIN 561 M-12 X 30 8.8 ..................................................................................... 10009845
14 1 NUT DIN 934 M-10 8...................................................................................................... 10001250
15 2 RING SAFETY 25 X 1.2 DIN 471 ................................................................................... 10003819
16 2 RING SAFETY 50 X 2.0 DIN 471 .................................................................................... 10003767
17 2 FITTING STR GS - 12 - L................................................................................................ 10008083
20 1 TUBE ASSEMBLY 12 MM X 14-1/2” LG. (1), 90° BEND @ 2” (1), & 35° BEND @ 5-3/4” 30326680
21 1 TUBE ASSEMBLY 12 MM X 20-1/4” .............................................................................. 30326681
22 2 TUBECLAMP 1/2” STAUFF ........................................................................................... 30307545
23 2 PLATE TOP 1/2” STAUFF .............................................................................................. 30307411
24 4 SCREW DIN 931 M-6 X 30 8.8 ....................................................................................... 10001223
30 1 PAD, WOODEN OUTRIGGER KVM 32XL ..................................................................... 30323381

Revision: 15 March, 2004 11 - 6


SECTION OUTRIGGER, REAR R.H.

11 Document No.: 30502237

15
16

6
15
9
16

SEE
7 DOCUMENT
Nº: 10030025
14 SEE 11
DOCUMENT 3
12 10 10 Nº: 10100484 8X
4 C 18
00
SEE
17
8X400

D
8X400

DOCUMENT
Nº: 10076226 8X
18
13 00
A 17 20
B
21
22,23,24

A - SEE "J" DOC.30502219 - 1 SEC.4 - CONT.BL.OUTR. RIGHT


30
B - SEE "H" DOC.30502219 - 1 SEC.4 - CONT.BL.OUTR. RIGHT

C - SEE "C" DOC.30502219 - 2 SEC.4 - CONT.BL.OUTR. RIGHT

D - SEE "D" DOC.30502219 - 2 SEC.4 - CONT.BL.OUTR. RIGHT

11 - 7 Revision: 15 March, 2004


OUTRIGGER, REAR R.H.
SECTION

Document No.: 30502237 11


Pos Qt. Description Part. Nº

1 1 OUTRIGGER, REAR RIGHT KVM32 XL ........................................................................ 30361956


2 1 PAD, REAR RIGHT OUTRIGGER KVM 32XL ............................................................... 10107381
3 1 CYLINDER HYDRAULIC KVM 32 XL OUTRIGGER FRONT & HEAR........................... 10100484
4 1 CYLINDER, FRONT HORIZONTAL HYDRAULIC OUTRIGGER KVM 32XL ................. 30331202
5 1 VALVE CHECK, TYPE REPA - 10 HYDRAULICALLY UNLOCKABLE .......................... 10197592
6 1 PIN 25 X 170 KVM 32XL ................................................................................................ 10096803
7 1 PIN 25 X 195 KVM 32XL ................................................................................................. 10137616
8 1 PIN 50 X 140 .................................................................................................................. 10107383
9 1 PIN 50 X 172 .................................................................................................................. 10107382
10 2 FITTING STR GES - 12 - LR 3/8” ................................................................................... 10009282
11 2 FITTING EL RSWS - 12 - LR 1/4” .................................................................................. 10008023
12 1 SCREW DIN 933 M-10 X 25 8.8 .................................................................................... 10001859
13 1 SCREW DIN 561 M-12 X 30 8.8 ..................................................................................... 10009845
14 1 NUT DIN 934 M-10 8...................................................................................................... 10001250
15 2 RING SAFETY 25 X 1.2 DIN 471 ................................................................................... 10003819
16 2 RING SAFETY 50 X 2.0 DIN 471 .................................................................................... 10003767
17 2 FITTING STR GS - 12 - L................................................................................................ 10008083
20 1 TUBE ASSEMBLY 12 MM X 14-1/2” LG., 90° BEND @ 2” (1), & 35° BEND @ 5-3/4” . 30326678
21 1 TUBE ASSEMBLY 12 MM X 20-1/4” LG.,90° BEND @ 11” & 16” .................................. 30326679
22 2 TUBECLAMP 1/2” STAUFF ........................................................................................... 30307545
23 2 PLATE TOP 1/2” STAUFF .............................................................................................. 30307411
24 4 SCREW DIN 931 M-6 X 30 8.8 ....................................................................................... 10001223
30 1 PAD, WOODEN OUTRIGGER KVM 32XL ..................................................................... 30323381

Revision: 15 March, 2004 11 - 8


SECTION LOCKING PIN ASSEMBLY, LONG PIN

11 Document No.: 10030025

3
4

8
6
7

11 - 9 Revision: 01 September, 2001


LOCKING PIN ASSEMBLY, LONG PIN
SECTION

Document No.: 10030025 11


Pos Qty. Description Part. No.

1 1 PIN DN-25 X 155............................................................................................................. 10002722


2 1 SPRING PRESSURE DM 22,2 X 2,8 ............................................................................. 10007581
3 1 GUIDE F/ OUTRIGER LATCH ........................................................................................ 10030026
4 4 SPRING WASHER DIN-7980 D-8................................................................................... 10001708
5 4 SCREW DIN-912 M 8 X 25 - 10.9 ................................................................................... 10001004
6 1 PIN SPLIT DIN-94 2 X 12................................................................................................ 10001362
7 1 PIN DIN-1440 D-8 H11 X 40 ........................................................................................... 10003292
8 1 LEVER............................................................................................................................. 10002721

Revision: 01 September, 2001 11 - 10


SECTION HYDRAULIC CYLINDER, FRONT HORIZOTAL

11
D-70/ 50 X 2300
Document No.: 10075165

2
3
4
5
6
7
8

11 - 11 Revision: 06 May, 2011


HYDRAULIC CYLINDER, FRONT HORIZOTAL SECTION

11
D-70/ 50 X 2300
Document No.: 10075165
Pos Qty. Description Part No.
1 1 CYLINDER HOUSING ...................................................................................................................... 10075648
2 1 PISTON SEALING D 70/58 X 14 ...................................................................................................... 10022378
3 1 O-RING 64 X 3 .................................................................................................................................. 10022379
4 1 RING BACK-UP 70/65.4 X 1.5 .......................................................................................................... 10022380
5 1 GUIDE BUSHING D 72/50 X 82........................................................................................................ 10022374
6 1 ROD SEALING 50/60 X 10................................................................................................................ 10045367
7 1 SCRAPER 50 X 60 X 7 P 7-50.......................................................................................................... 10002789
8 1 RETAINING RING 72 X 2.5............................................................................................................... 10004252
9 1 CYLINDER ROD W/PISTON ............................................................................................................ 10075649

Revision: 06 May, 2011 11 - 12


SECTION HYDRAULIC CYLINDER, REAR HORIZONTAL

11
D-60/ 40 X 1520
Document No.: 10076226

2
7 3
4

3
9
6
3

11 - 13 Revision: 01 September, 2001


HYDRAULIC CYLINDER, REAR HORIZONTAL
SECTION

11
D-60/ 40 X 1520

Document No.: 10076226


Pos Qty. Description Part. No.

1 1 CYLINDER HOUSING DN-60 ......................................................................................... 10076374


2 1 SCREW DIN-912 M 16 X 60 - 12.9 ................................................................................. 10013726
3 1 SEAL KIT D-60/ 40 .......................................................................................................... 30331786
4 1 PISTON DN-60................................................................................................................ 10036076
5 1 BEARING ........................................................................................................................ 10026077
6 1 LOCK RING DIN-972 65 X 2,5 ........................................................................................ 10003697
7 1 SPRING WASHER DIN-127 B-16 ................................................................................... 10010207
8 1 CYLINDER HOD DN-40 .................................................................................................. 10076375

Revision: 01 September, 2001 11 - 14


SECTION HYDRAULIC CYLINDER, FRONT VERTICAL

11
D-90/ 60 X 650
Document No.: 10100484

12

1
13 11

3
15

5
12
6

9
12
10

14 12

11 - 15 Revision: 01 September, 2001


HYDRAULIC CYLINDER, FRONT VERTICAL
SECTION

11
D-90/ 60 X 650

Document No.: 10100484


Pos Qty. Description Part. No.

1 1 CYLINDER HOUSING DN-90 ......................................................................................... 10100485


2 1 ROD CYLINDER DN-60 .................................................................................................. 10100486
3 1 PISTON DN-90................................................................................................................ 10133999
4 1 GUIDE BEARING ............................................................................................................ 10100491
5 1 GUIDE RING ................................................................................................................... 10086137
6 1 Ó RING 60,00 X 4,00 ...................................................................................................... 10000763
7 1 Ó RING 82,00 X 4,00 ...................................................................................................... 10001008
8 1 BACK - UP RING PTFE D-90/ 83,6 X 1,5 ....................................................................... 10027754
9 1 SEALING GLAND “U” ..................................................................................................... 10103903
10 1 RETAINER ...................................................................................................................... 10003875
11 3 SCREW DIN-912 M 16 X 70 - 12.9 ................................................................................. 10013723
12 4 BEARING TEFLON MB 5040.......................................................................................... 10006757
13 2 SCREW DIN-908 M 12 X 1,5 - 5.8 .................................................................................. 10068022
14 1 SAFETY RING DIN-472 15 X 4....................................................................................... 10100488
15 1 VALVE CHECK TYPE REPB - 10 - 1.............................................................................. 10197592

Revisão: 01 Setembro, 2001 11 - 16


SECTION PAD STORAGE RACK ASSEMBLY

11 Document No.: 30501514

5
1 4

8
7
6

11 - 17 Revision: 01 September, 2001


PAD STORAGE RACK ASSEMBLY
SECTION

Document No.: 30501514 11


Pos Qty. Description Part. No.

1 1 PAD SORAGE RACK - WELDMENT .............................................................................. 30323025


2 1 HOOK STEEL SNAP....................................................................................................... 30339779
3 1 HHCS 5/8”-11 X 2” GR 5 ................................................................................................. 30308182
4 4 WASHER, FLAT 5/8” TYPE ............................................................................................ 30325659
5 4 NUT, LOCK, WITH NYLON INSERT 5/8” ....................................................................... 30303797
6 2 PAD, OUTRIGER UHMW 24” X 24” X 2-1/2”, DICA D24242.5....................................... 30353878

Revision: 01 September, 2001 11 - 18


l
Section Contents
12 BOOM Pag No

BOOM #1 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30324441 . . . 12-1


BOOM #2 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30324442 . . . 12-3

BOOM #3 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30324443 . . . 12-5


BOOM #4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30324444 . . . 12-7

HYDRAULIC CYLINDER, D-200/ 125 X 1030 - BOOM #1. . . . . . . . . . . . . . . . . . . . . . 10110190 . . . 12-9

HYDRAULIC CYLINDER, D-180/ 110 X 1300 - BOOM #2. . . . . . . . . . . . . . . . . . . . . . 10023914 . . . 12-11

HYDRAULIC CYLINDER, D-150/ 90 X 800 - BOOM #3. . . . . . . . . . . . . . . . . . . . . . 10062795 . . . 12-13

HYDRAULIC CYLINDER, D-110/ 70 X 670 - BOOM #4. . . . . . . . . . . . . . . . . . . . . . 10023615 . . . 12-15


SECTION BOOM #1 ASSEMBLY

12 Document No.: 30324441

2
3
2
1 4 6
5

15 7
14
13 8
25 21
24
22
23
26 15
14 9
13
20
27 6
15
6 14
13

19
6
14
28 15 10
14 SEE 11
13 DOCUMENT 10
N∫: 10023914 10
10
29 SEE
DOCUMENT
N∫: 10110190
12
10
13
10 14
6 30
16
17
18
17

12 - 1 Revision: 01 June, 2002


BOOM #1 ASSEMBLY
SECTION

Document No.: 30324441 12


Pos Qty. Description Part. No.

1 4 SETSCREW, M8 X 15, DIN914 SOC HD, CONE PT...................................................... 30300256


2 2 BUSHING DU MB 290/295 X 40 ..................................................................................... 10161287
3 1 BOOM WELDMENT #1 - KVM 32 XL ............................................................................. 30322606
4 1 PIPE SUPPORT SUBWELDT - 1.................................................................................... 30311120
5 1 PIN 90 X 365 ................................................................................................................... 10108899
6 4 GREASE NIPPLE DIN 71412 AM 10 X 1, 5.8................................................................. 10007886
7 1 PIPE SUPPORT SUBWELDT - 2.................................................................................... 30322606
8 1 BOOM PIPELINE HOLDER ............................................................................................ 30311143
9 1 PIPE SUPPORT SUBWELDT - 4.................................................................................... 30337399
10 6 BUSHING MB 9060......................................................................................................... 10006732
11 1 GUIDE LEVER ................................................................................................................ 10020155
12 1 PIN 90 X 244 ................................................................................................................... 10023569
13 8 SCREW DIN 933 M 16 X 25, 88 ..................................................................................... 10001591
14 8 SPRING WASHER DIN 127 A 16 FST ........................................................................... 10001594
15 4 AXLE GUARD DIN 15058 40 X 10.................................................................................. 10007070
16 1 BAR ................................................................................................................................. 30309428
17 2 BUSCHING MB 7050 ...................................................................................................... 10006736
18 1 GUIDE LEVER ................................................................................................................ 10020540
19 1 PIN, 90 X 290 .................................................................................................................. 10023797
20 1 PIN 90 X 125 ................................................................................................................... 10108894
21 1 BOOM HOOK SUBWELDMENT ..................................................................................... 30322588
22 1 BUSHING MB 2520......................................................................................................... 10006743
23 1 HOOK ............................................................................................................................. 10112167
24 1 CLAMP SLEEVE 4 X 32 DIN 1481 ................................................................................. 10012419
25 1 PIN, 25 X 57 .................................................................................................................... 10109145
26 1 RING SAFETY 290 X 5 DIN 471 ..................................................................................... 10003679
27 1 PIN WELDMENT HOLLOW ............................................................................................ 10109163
28 1 SCREW DIN 933 M 16 X 45, 8.8 .................................................................................... 10001341
29 1 PIN, 90 X 465 .................................................................................................................. 10110544
30 1 SHAFT RETAINER ......................................................................................................... 10003647

Revision: 01 June, 2002 12 - 2


SECTION BOOM #2 ASSEMBLY

12 Document No.: 30324442

6
5
4
3
2
1

2
7 3

8
13

15
16
11
10 1
9
14
12
1
11
10 19
9
20
17
1 18
1
1
11 20
10
9 21
22
SEE
DOCUMENT
N∫: 10062795
22
1 1
23
24
23
22
22

23
25
23

12 - 3 Revision: 01 June, 2002


BOOM #2 ASSEMBLY
SECTION

Document No.: 30324442 12


Pos Qty. Description Part. No.

1 9 GREASE NIPPLE DIN 71412 AM 10 X 1, 5.8................................................................. 10007886


2 4 NUT GROOVED M 75 X 2 .............................................................................................. 10006237
3 4 SHEET SAFETY DIN 462 75 ST..................................................................................... 10009897
4 2 PIN THREADED M 75 X 2 .............................................................................................. 10003476
5 2 BUSHING ........................................................................................................................ 10003477
6 2 BUSHING MB 9060......................................................................................................... 10006732
7 1 BRACKET TAIL LIGHT WELDMENT.............................................................................. 30302263
8 1 PIPE SUPPORT SBWELDMENT - 5 .............................................................................. 10024186
9 8 SCREW DIN 933 M 16 X 25, 8.8 .................................................................................... 10001591
10 8 SPRING WASHER DIN 127 A 16 FST ........................................................................... 10001594
11 4 AXLE GUARD DIN 15058 40 X 10.................................................................................. 10007070
12 1 PIN 70 X 346 ................................................................................................................... 10023566
13 1 BOOM WELDMENT #2 KVM 32/28 E KVM 32XL .......................................................... 10023582
14 1 BOOM REST ................................................................................................................... 30318940
15 1 GUIDE CONE WELDT .................................................................................................... 30305191
16 1 PIPE SUPORT SUBWELDT - 6 ...................................................................................... 10024187
17 1 PIN 70 X 114 ................................................................................................................... 10023567
18 1 PIN 70 X 230 ................................................................................................................... 10023568
19 1 PIPE SUPPORT SUBWELDT - 7.................................................................................... 30311135
20 2 BUSHING ........................................................................................................................ 10006167
21 1 PIN 70 X 215 ................................................................................................................... 10020531
22 4 BUSHING MB 7050......................................................................................................... 10006736
23 4 BUSHING MB 6040......................................................................................................... 10006739
24 1 GUIDE LEVER ................................................................................................................ 10020636
25 1 GUIDE LEVER ................................................................................................................ 10020408

Revision: 01 June, 2002 12 - 4


SECTION BOOM #3 ASSEMBLY

12 Document No.: 30324443

10
3
2
1 11
5

9
6
2
1
7 13

12 14
8
27
7
15
16
17
19
18 14
15
7 16
17
20
14
21 21
SEE
DOCUMENT
N∫: 10023615 21 14
21
22

25
14
23
24
23
15
16
26

12 - 5 Revision: 01 June, 2002


BOOM #3 ASSEMBLY
SECTION

Document No.: 30324443 12


Pos Qty. Description Part. No.

1 3 SCREW DIN 933 M 16 X 25, 8.8 .................................................................................... 10001591


2 3 SPRING WASHER DIN 127 A16 FST ............................................................................ 10001594
3 1 PIN HOLLOW WELDMENT ............................................................................................ 10044351
4 1 RING SAFETY 170 X 4 DIN 471 ..................................................................................... 10003674
5 1 PIPE SUPPORT SUBELDT - 8 ....................................................................................... 10024189
6 1 AXLE GUARD DIN 15058 40 X 10.................................................................................. 10007070
7 3 GREASE NIPPLE DIN 71412 AM 10 X 1, 5.8................................................................. 10007886
8 1 PIN 60 X 268 ................................................................................................................... 10013375
9 1 BOOM SUPPORT SUB-WELDT ..................................................................................... 10023092
10 1 BOOM REST WELDMENT ............................................................................................. 30322874
11 1 BOOM WELDMENT #3 KVM 32/28 E KVM 32XL .......................................................... 30311309
12 1 PIPE SUPPORT SUBWELDT - 9.................................................................................... 30318742
13 1 BOOM GUIDE WELDMENT ........................................................................................... 30311212
14 5 GREASE NIPPLE DIN 71412 CM 10 X 1, 5.8 ................................................................ 10007884
15 3 AXLE GUARD DIN 15058 30 X 8.................................................................................... 10007072
16 6 SPRING WASHER DIN 127 A 12 FST ........................................................................... 10001588
17 4 SCREW DIN 933 M 12 X 20, 8.8 .................................................................................... 10001508
18 1 BOLT 60 X 115................................................................................................................ 10004141
19 1 SUPPORT SUBWELDMENT - 10 KVM 32 XL................................................................ 10024191
20 1 PIN 60 X 225 ................................................................................................................... 10023225
21 4 BUSHING MB 6040......................................................................................................... 10006739
22 1 GUIDE LEVER ................................................................................................................ 10020085
23 2 BUSHING MB 5040......................................................................................................... 10006757
24 1 GUIDE LEVER ................................................................................................................ 10023144
25 1 PIN 60 X 192 ................................................................................................................... 10023145
26 2 SCREW DIN 933 M 12 X 25, 8.8 .................................................................................... 10001513
I
I
I
I
I
I
I
I
I

Revision: 01 June, 2002 12 - 6


SECTION BOOM #4 ASSEMBLY

12 Document No.: 30324444

5
4
16
17
16
3 6 15
2 7
1
18
14 19 16
7 8
9 17 16
6 14
20 15

13 14 18
12 19
11
10 14
20
21

22

23

12 - 7 Revision: 01 June, 2002


BOOM #4 ASSEMBLY
SECTION

Document No.: 30324444 12


Pos Qty. Description Part. No.

1 2 GREASE NIPPLE DIN 71412 CM 10 X 1, 5.8 ................................................................ 10007884


2 2 BOLT THREADED M 45 X 1,5 ........................................................................................ 10004408
3 2 BUSHING MB 6025......................................................................................................... 10006740
4 2 SHEET SAFETY 45 DIN 462-ST .................................................................................... 10002321
5 2 NUT, DIN 1804-H M 45 X 1,5.......................................................................................... 10017281
6 2 GREASE NIPPLE DIN 71412 AM 10 X 1, 5.8................................................................. 10007886
7 2 BUSHING MB 5040......................................................................................................... 10006757
8 1 PIPE SUPPORT SUBWELDT - 11.................................................................................. 30311140
9 1 BOLT 50 X 275................................................................................................................ 10004405
10 2 SCREW DIN 933 M 12 X 20, 8.8 .................................................................................... 10001508
11 2 SPRING WASHER DIN 127 A 12 FST ........................................................................... 10001588
12 1 AXLE GUARD DIN 15058 30X 8..................................................................................... 10007072
13 2 PLATE WEAR ................................................................................................................. 30323974
14 4 PIN SPLIT DIN 94 4 X 25 ................................................................................................ 10001403
15 2 BALL KNOB MBK - 7 ...................................................................................................... 10009058
16 4 BUSHING MB 1620......................................................................................................... 10006758
17 2 HANDLE WELDMENT .................................................................................................... 10023721
18 2 SPRING TENSION.......................................................................................................... 10014339
19 2 BOOM HOSE HOLDER WELDMENT DN 125................................................................ 10133644
20 2 BOLT DIN 1443 B 16 H 11 X 85 X 73 ST 50 K ............................................................... 10015134
21 1 PIPE SUPPORT SUBWELDT - 13.................................................................................. 30318685
22 1 BOOM WELDMENT #4 KVM 32/28 & KVM 32 XL ......................................................... 10126946
23 1 PIPE SUPPORT SUBWELDT - 12.................................................................................. 30318686

Revision: 01 June, 2002 12 - 8


SECTION HYDRAULIC CYLINDER, D-200/ 125 X 1030

12
BOOM #1
Document No.: 10110190

1
2
3 15
14
1
13

12
11
10
9
8 17
7
6 16
5

18

4 19

12 - 9 Revision: 01 June, 2002


HYDRAULIC CYLINDER, D-200/ 125 X 1030
SECTION

12
BOOM #1

Document No.: 10110190


Pos Qty. Description Part. No.

1 4 BUSHING MB 9060......................................................................................................... 10006732


2 1 BUSHING, J 230 X 91/95 ................................................................................................ 10073934
3 1 CYLINDER PIPE ............................................................................................................. 10110191
4 4 SCREW DIN 912 M 24 X 100 12.9 ................................................................................. 10024245
5 1 DISC ................................................................................................................................ 10073058
6 1 PISTON ........................................................................................................................... 10073056
7 1 O RING 125 X 5 .............................................................................................................. 10000380
8 1 CYLINDER SEALING D-200/ 179 X 8 ............................................................................ 10076751
9 2 PISTON GUIDE RING 200/ 195 X 15 ............................................................................. 10073328
10 1 RING SEEGER SNAP SB 135 ........................................................................................ 10076938
11 1 O RING 190 X5 ............................................................................................................... 10000583
12 1 SUPPORT RING PTFE 192/ 200 X 2 ............................................................................. 10073059
13 1 FLANGE .......................................................................................................................... 10073057
14 16 DISC DIN 6916 M 21 C 45 .............................................................................................. 10001509
15 16 SCREW DIN 912 M 20 X 70, 12.9 .................................................................................. 10008533
16 1 ROD SEAL M 125 X 145 X 14.5 ..................................................................................... 10039485
17 1 SCRAPER 125 X 140 X 16 P6-125................................................................................. 10002803
18 1 PISTON ROD WELDT .................................................................................................... 10110192
19 1 BUSHING, J 154 X 91/95 ................................................................................................ 10073935

Revision: 01 June, 2002 12 - 10


SECTION HYDRAULIC CYLINDER, D-180/ 110 X 1300

12
BOOM #2
Document No.: 10023914

2
1 14
15

12

10
11
9 13
8
6
7
5

16

12 - 11 Revision: 01 June, 2002


HYDRAULIC CYLINDER, D-180/ 110 X 1300
SECTION

12
BOOM #2

Document No.: 10023914


Pos Qty. Description Part. No.

1 2 BEARING ARTICULATED .............................................................................................. 10024099


2 2 GREASE NIPPLE DIN 71412 AM 8 X 1, 5.8................................................................... 10007885
3 1 CYLINDER PIPE ............................................................................................................. 10023915
4 4 SCREW DIN 912 M 24 X 100 12.9 ................................................................................. 10024245
5 1 PISTON ........................................................................................................................... 10023920
6 1 SEAL CYLINDER 108/ 150 X 35/4.................................................................................. 10024100
7 1 O RING 110 X 5 .............................................................................................................. 10001077
8 2 O RING 170 X 5 .............................................................................................................. 10024101

9 1 SUPPORT RING PTFE 172/ 180 X 2 ............................................................................. 10073107


10 1 GUIDE BUSHING ALUMINIUM 110 X 180/ 130-6 (ALZEN 305) .................................... 10023919
11 1 RING SNAP..................................................................................................................... 10024258

12 1 ROD SEAL 110/ 130 X 14,5mm. ..................................................................................... 10039484


13 1 FLANGE .......................................................................................................................... 10024257
14 16 SCREW, DIN 912 M 16 X 60, 12.9 ................................................................................. 10013726

15 1 SCRAPER 110 X 122 X 12 P6-110................................................................................. 10002538


16 1 PISTON ROD WELDT ................................................................................................... 10023916

Revision: 01 June, 2002 12 - 12


SECTION HYDRAULIC CYLINDER, D-150/ 90 X 800

12
BOOM #3
Document No.: 10062795

2 15
14
1

13
12
11
10
9

8
7
6
5

4
1
2

16

12 - 13 Revision: 01 June, 2002


HYDRAULIC CYLINDER, D-150/ 90 X 800
SECTION

12
BOOM #3

Document No.: 10062795


Pos Qty. Description Part. No.

1 2 BEARING ARTICULATED GE 70 ES/ GE 70 DO........................................................... 10002740


2 2 GREASE NIPPLE DIN 71412 AM 8 X 1, 5.8................................................................... 10007885
3 1 CYLINDER PIPE ............................................................................................................. 10062797
4 4 SCREW DIN 912 M 20 X 100, 12.9 ................................................................................ 10009869
5 1 PISTON ........................................................................................................................... 10062798
6 1 O RING 90 X 4 ................................................................................................................ 10023788
7 1 SEALING ......................................................................................................................... 10062796
8 1 O RING 140 X 5 .............................................................................................................. 10000440
9 1 BUSHING ........................................................................................................................ 10062794
10 1 RING SNAP DIN 5417 SP 150........................................................................................ 10062800
11 1 SUPPORT RING, PTFE 142,5/ 150 X 2 ......................................................................... 10047168
12 1 SEALING ......................................................................................................................... 10039483
13 1 FLANGE .......................................................................................................................... 10062799
14 1 SCRAPER 90 X 102 X 12 P6-90..................................................................................... 10002544
15 16 SCREW DIN 912 M 16 X 50 - 10.9 ................................................................................. 10010589
16 1 PISTON ROD WELDT .................................................................................................... 10065077

Revision: 01 June, 2002 12 - 14


SECTION HYDRAULIC CYLINDER, D-110/ 70 X 670

12
BOOM #4
Document No.: 10023615

3
14
2
15
1

13
12
11

10
9
8

7
6

1
4
2

16

12 - 15 Revision: 01 June, 2002


HYDRAULIC CYLINDER, D-110/ 70 X 670
SECTION

12
BOOM #4

Document No.: 10023615


Pos Qty. Description Part. No.

1 2 BEARING ARTICULATED GE 60 ES/ GE 60 DO........................................................... 10002746


2 2 GREASE NIPPLE DIN 71412 AM 8 X 1, 5.8................................................................... 10007885
3 1 CYLINDER PIPE ............................................................................................................. 10023616
4 4 SCREW DIN 912 M 18 X 90, 12.9 .................................................................................. 10023761
5 1 PISTON ........................................................................................................................... 10023619
6 1 O RING 70 X 4 ................................................................................................................ 10023653
7 1 SEALING ......................................................................................................................... 10023652
8 1 O RING 100 X 5 .............................................................................................................. 10001113
9 1 SUPPORT RING 100/ 102 X 15...................................................................................... 10071952
10 1 BUSHING J70 X 110/ 83-15............................................................................................ 10074312
11 1 RING SNAP SP 110 ........................................................................................................ 10024296
12 1 SEALING 70 X 85 X 11,40 .............................................................................................. 10039482
13 1 FLANGE .......................................................................................................................... 10024295
14 8 SCREW, DIN 912 M 16 X 45, 10.9 ................................................................................. 10023654
15 1 SCRAPER 70 X 80 X 7 P 6-70........................................................................................ 10002469
16 1 PISTON ROD WELDT .................................................................................................... 10023617

Revision: 01 June, 2002 12 - 16


l
Section Contents
13 BOOM PIPELINE Pag No

DELIVERY PIPELINE, STANDART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502194 . . . 13-1

DELIVERY PIPELINE, SUPER 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502238 . . . 13-3


SECTION DELIVERY PIPELINE, STANDART

13 Document No.: 30502194


8
11 14 12
10 1 14 13
14 18
8 5
16 21 12 SEE
19 15 DOCUMENT
17 14
22 Nº10007018
11 16 3 SECTION-15
17
16 14 14
15 12 5
17 12
14 12
14
9 9
8 14 12 5
SEE 12
DOCUMENT 12 18 14
Nº10006587 14 16 8
14 15
SECTION-15 10 17
6
14 14 22
2 22
8
10 22 12
14
12 8
14

5
11
14 12
8 18 14
16
15
17 7
14
12 14
12 8
4
17
15
16 16
12 20
14
18 8
5 16 14
15
17 12
22
25
12 26
14 14
8
23
24
13 - 1 Revision: 10 March, 2004
DELIVERY PIPELINE, STANDART
SECTION

Document No.: 30502194 13


Pos Qt. Description Part. Nº

1 1 PIPE STANDART DN-125 X 100 - 120 BAR ............................................................... 10112799


2 1 PIPE STANDART DN-125 X 430 - 120 BAR ............................................................... 10023020
3 1 PIPE STANDART DN-125 X 1230 - 120 BAR ............................................................... 10075665
4 1 PIPE STANDART DN-125 X 2800 - 120 BAR ............................................................... 10027297
5 5 PIPE STANDART DN-125 X 3000 - 120 BAR ............................................................... 10004349
6 1 PIPE STANDART DN-125 X 3385 - 120 BAR ............................................................... 10015419
7 1 PIPE STANDART DN-125 X 3490 - 120 BAR ............................................................... 30361944
8 10 PIPE BEND DN-125, 5.1/2” 90 DEGREE, R.275, STANDART PIPE ............................. 10010479
9 2 PIPE BEND DN-125, 5.1/2” 45 DEGREE, R.275, STANDART PIPE ............................. 10014526
10 3 COUPLING SCREW TYPE DN-125, 5.1/2” .................................................................... 10006587
11 5 COUPLING SCREW TYPE DN-125, 5.1/2” WITH STRAIGHT FLANGE........................ 10133242
12 16 COUPLING CUP TYPE DN-125, 5.1/2” .......................................................................... 10007018
13 17 U-BOLT M-16 .................................................................................................................. 10010238
14 24 SEALING DN-125, 5.1/2” ................................................................................................ 10002526
15 10 WASHER SPRING DIN-127 A-16 ................................................................................... 10001594
16 43 WASHER FLAT DIN-7349 D-17...................................................................................... 10001469
17 78 NUT DIN - 934-8 M-16 .................................................................................................... 10001260
18 8 SCREW DIN-933 - 8.8 M-16 X 40 BICROMATIZED....................................................... 10001336
19 2 SCREW DIN-933 - 8.8 M-16 X 45 BICROMATIZED....................................................... 10001341
20 1 SCREW DIN-933 - 8.8 M-16 X 75 BICROMATIZED....................................................... 10001366
21 17 PIPE SUPPORT DN-125 ................................................................................................ 10038880
22 6 GREASE NIPPLE DIN-71412 AM 10 X 1, 5.8 ................................................................ 10007886
23 1 END HOSE DN 125 X 4 M .............................................................................................. 30361967
24 1 LINK SNAP PEAR SHAPED 750 KG .............................................................................. 30367507
25 1 CLAMP FOR END HOSE DN-150 .................................................................................. 30367508
26 1 WIRE ROPE D.1/4” X 750............................................................................................... 10017543

Revision: 10 March, 2004 13 - 2


SECTION DELIVERY PIPELINE, SUPER 3000

13 Document No.: 30502238


8
11 14 12
10 1 14 13
14 18
8 5
16 21 12 SEE
19 15 DOCUMENT
17 14
22 Nº10007018
11 16 3 SECTION-15
17
16 14 14
15 12 5
17 12
14 12
14
9 9
8 14 12 5
SEE 12
DOCUMENT 12 18 14
Nº10006587 14 16 8
14 15
SECTION-15 10 17
6
14 14 22
2 22
8
10 22 12
14
12 8
14

5
11
14 12
8 18 14
16
15
17 7
14
12 14
12 8
4
17
15
16 16
12 20
14
18 8
5 16 14
15
17 12
22
25
12 26
14 14
8
23
24
13 - 3 Revision: 10 March, 2004
DELIVERY PIPELINE, SUPER 3000
SECTION

Document No.: 30502238 13


Pos Qt. Description Part. Nº

1 1 PIPE DN-125 X 100 - SUPER 3000 .............................................................................


2 1 PIPE DN-125 X 430 - SUPER 3000 ............................................................................. 30354806
3 1 PIPE DN-125 X 1230 - SUPER 3000 ............................................................................. 30349096
4 1 PIPE DN-125 X 2800 - SUPER 3000 ............................................................................. 30354802
5 5 PIPE DN-125 X 3000 - SUPER 3000 ............................................................................. 10175769
6 1 PIPE DN-125 X 3385 - SUPER 3000 ............................................................................. 30349614
7 1 PIPE DN-125 X 3490 - SUPER 3000 ............................................................................. 30354804
8 10 PIPE BEND DN-125, 5.1/2” 90 DEGREE, R.275, SUPER PIPE .................................... 10189900
9 2 PIPE BEND DN-125, 5.1/2” 45 DEGREE, R.275, SUPER PIPE .................................... 10189901
10 3 COUPLING SCREW TYPE DN-125, 5.1/2” .................................................................... 10006587
11 5 COUPLING SCREW TYPE DN-125, 5.1/2” WITH STRAIGHT FLANGE........................ 10133242
12 16 COUPLING CUP TYPE DN-125, 5.1/2” .......................................................................... 10007018
13 17 U-BOLT M-16 .................................................................................................................. 30365866
14 24 SEALING DN-125, 5.1/2” ................................................................................................ 10002526
15 10 WASHER SPRING DIN-127 A-16 ................................................................................... 10001594
16 43 WASHER FLAT DIN-7349 D-17...................................................................................... 10001469
17 78 NUT DIN - 934-8 M-16 .................................................................................................... 10001260
18 8 SCREW DIN-933 - 8.8 M-16 X 40 BICROMATIZED....................................................... 10001336
19 2 SCREW DIN-933 - 8.8 M-16 X 45 BICROMATIZED....................................................... 10001341
20 1 SCREW DIN-933 - 8.8 M-16 X 75 BICROMATIZED....................................................... 10001366
21 17 PIPE SUPPORT DN-125 ................................................................................................ 10038880
22 6 GREASE NIPPLE DIN-71412 AM 10 X 1, 5.8 ................................................................ 10007886
23 1 END HOSE DN 125 X 4 M .............................................................................................. 30326051
24 1 LINK SNAP PEAR SHAPED 750 KG .............................................................................. 30367507
25 1 CLAMP FOR END HOSE DN-150 .................................................................................. 30367508
26 1 WIRE ROPE D.1/4” X 750............................................................................................... 10017543

Revision: 10 March, 2004 13 - 4


l
Section Contents
14 BOOM PIPELINE Pag No

DECK PIPELINE - STANDART KVM 32XG/ XL - SERIE -2. . . . . . . . . . . . . . . . . . . . 30502239-1 . . 13-1

DECK PIPELINE - SUPER 3000 KVM 32XG/ XL - SERIE -2. . . . . . . . . . . . . . . . . . . . 30502240-1 . . 13-3

DECK PIPELINE - STANDART / SUPER KVM 32XG/ XL - SERIE - 2 . . . . . . . . . . . . 30502239-2 . . 13-5

DECK PIPELINE - STANDART / SUPER KVM 32XG/ XL - SERIE - 2 . . . . . . . . . . . . 30502240-2 . . 13-5


SECTION DECK PIPELINE - STANDART KVM 32XG/ XL

14
SERIE - 2
Document No.: 30502239 - 1

12 SEE
DOCUMENT
16 32 Nº10006587
SECTION-15
6
16
32
12
15
35 2
26
27 15
28
13
16 15
7 16
3
13
15

13
35 16 SEE
13 DOCUMENT
4 Nº10007018
36 SECTION-15
7
16
15
37 13
16

26 5
27
28 26 38

27
28
SEE
26 DOCUMENT
Nº30502239-2
27 26
27 SECTION-14
28 28
39

14 - 1 Revision: 16 APRIL, 2004


DECK PIPELINE - STANDART KVM 32XG/ XL
SECTION

14
SERIE - 2

Document No.: 30502239 - 1


Pos Qt. Description Part. Nº

1 1 PIPE STANDART DN-125 X 800 - 120 BAR ................................................................ 10015229


2 1 PIPE STANDART DN-125 X 850 - 120 BAR ................................................................ 10004371
3 1 PIPE STANDART DN-125 X 2170 - 120 BAR ............................................................... 30367509
4 1 PIPE STANDART DN-125 X 3000 - 120 BAR ................................................................ 10004349
5 1 TAPERED-PIPE DN-150/ 125 X 1600 - SUPER PIPE ................................................... 10085710
6 1 PIPE BEND DN-125, 5.1/2” 90 DEGREE, R.275, STANDART PIPE ............................. 10010479
7 2 PIPE BEND DN-125, 5.1/2” 45 DEGREE, R.275, STANDART PIPE ............................. 10014526
12 2 COUPLING SCREW TYPE DN-125, 5.1/2” .................................................................... 10006587
13 5 COUPLING CUP TYPE DN-125, 5.1/2” .......................................................................... 10007018
15 5 U-BOLT M-16 .................................................................................................................. 10010238
16 7 SEALING DN-125, 5.1/2” ................................................................................................ 10002526
26 13 WASHER, SPRING DIN-127 A-16 .................................................................................. 10001594
27 16 WASHER, FLAT DIN-125 A-17 ....................................................................................... 10001529
28 12 HEXAGON NUT DIN-934 - 8 M-16 ................................................................................. 10001260
32 2 GREASE NIPPLE DIN-71412 AM 10 X 1, 5.8 ................................................................ 10007886
35 1 DECK PIPE HOLDER TOWER KVM 32XL..................................................................... 30323953
36 1 DECK PIPE HOLDER FRONT KVM 32XL...................................................................... 30367510
37 1 DECK PIPE HOLDER CENTER KVM 32XL ................................................................... 30367511
38 1 DECK PIPE HOLDER REAR KVM 32XL ........................................................................ 30367512
39 1 SUPPORT WELDMENT PIPE ........................................................................................ 30367513

Revision: 01 APRIL, 2004 14 - 2


SECTION DECK PIPELINE - SUPER 3000 KVM 32XG/ XL

14
SERIE - 2
Document No.: 30502240 - 1

12 SEE
DOCUMENT
16 32 Nº10006587
SECTION-15
6
16
32
12
15
35 2
26
27 15
28
13
16 15
7 16
3
13
15

13
35 16 SEE
13 DOCUMENT
4 Nº10007018
36 SECTION-15
7
16
15
37 13
16

26 5
27
28 26 38

27
28
SEE
26 DOCUMENT
Nº30502239-2
27 26
27 SECTION-14
28 28
39
14 - 3 Revision: 16 APRIL, 2004
DECK PIPELINE - SUPER 3000 KVM 32XG/ XL
SECTION

14
SERIE - 2

Document No.: 30502240 - 1


Pos Qt. Description Part. Nº

1 1 PIPE DN-125 X 800 - SUPER 3000 .............................................................................. 30376466


2 1 PIPE DN-125 X 850 - SUPER 3000 .............................................................................. 30346467
3 1 PIPE DN-125 X 2170 - SUPER 3000 ............................................................................. 30354792
4 1 PIPE DN-125 X 3000 - SUPER 3000 .............................................................................. 30339699
5 1 TAPERED-PIPE DN-150/ 125 X 1600 - SUPER 900...................................................... 30355352
6 1 PIPE BEND DN-125, 5.1/2” 90 DEGREE, R.275, SUPER 3000 .................................... 10187150
7 2 PIPE BEND DN-125, 5.1/2” 45 DEGREE, R.275, SUPER 3000 .................................... 10189901
12 2 COUPLING SCREW TYPE DN-125, 5.1/2” .................................................................... 10006587
13 5 COUPLING CUP TYPE DN-125, 5.1/2” .......................................................................... 10007018
15 5 U-BOLT M-16 - SUPER .................................................................................................. 30365866
16 7 SEALING DN-125, 5.1/2” ................................................................................................ 10002526
26 13 WASHER, SPRING DIN-127 A-16 .................................................................................. 10001594
27 16 WASHER, FLAT DIN-125 A-17 ....................................................................................... 10001529
28 12 HEXAGON NUT DIN-934 - 8 M-16 ................................................................................. 10001260
32 2 GREASE NIPPLE DIN-71412 AM 10 X 1, 5.8 ................................................................ 10007886
35 1 DECK PIPE HOLDER TOWER KVM 32XL..................................................................... 30323953
36 1 DECK PIPE HOLDER FRONT KVM 32XL...................................................................... 30367510
37 1 DECK PIPE HOLDER CENTER KVM 32XL ................................................................... 30367512
38 1 DECK PIPE HOLDER REAR KVM 32XL ........................................................................ 30367510
39 1 SUPPORT WELDMENT PIPE ........................................................................................ 30367513

Revision: 01 APRIL, 2004 14 - 4


SECTION DECK PIPELINE - STANDART / SUPER

14
KVM 32XG/ XL SERIE - 2
Document No.: 30502239 - 2 / 30502240 - 2

18 34
29

11 29
25
18
10 19 33
24

41
21
30 22
23
31
40
9
20
14
17
17 8

14

14 - 5 Revision: 16 APRIL, 2004


DECK PIPELINE - STANDART / SUPER
SECTION

14
KVM 32XG/ XL SERIE - 2

Document No.: 30502239 - 2 / 30502240 - 2


Pos Qt. Description Part. Nº

8 1 PIPE BEND DN 150 WITH MALE-FEMALE JOINT ........................................................ 10069521


9 1 TAPERED END 180/150 90 DEGREES, FOR ROCK VALVE........................................ 10017547
10 1 PIPE BEND DN 180, 14 DEGREES .............................................................................. 10026159
11 1 COVER LINING............................................................................................................... 10018029
14 2 CLAMP CUP TENSION DN 150 WEDGE-CLOSING DEVICE ....................................... 10043559
17 2 SEALING DN-150, 6” ...................................................................................................... 10004761
18 2 Ó RING 195,00 X 3,00 .................................................................................................. 10016664
19 1 Ó RING 200,00 X 10,00 .................................................................................................. 10000602
20 1 BOLT HOLDING.............................................................................................................. 10002386
21 1 WEDGE ........................................................................................................................... 10004709
22 1 CLIP HAIRPIN DIN-11024 D-5,6..................................................................................... 10003995
24 1 PIN DIN-1443 A-40 H11 X 170 ....................................................................................... 10017896
25 2 HINGE EYE ..................................................................................................................... 10018291
26 13 WASHER, SPRING DIN-127 A-16 .................................................................................. 10001594
27 16 WASHER, FLAT DIN-125 A-17 ....................................................................................... 10001529
29 4 NUT DIN-934-8 M-30 ...................................................................................................... 10008400
30 4 SCREW DIN-933 M-24 X 65 - 8.8 - BICROMATIZED..................................................... 10018118
31 1 SCREW DIN-933 M-36 X 70 - 8.8 - BICROMATIZED..................................................... 10018117
33 1 CLAMP SLEEVE DIN-1481 - 6 X 60 ............................................................................... 10002364
34 1 HING ............................................................................................................................... 10018123
40 1 WASHER, SPRING DIN-127 A-36 .................................................................................. 10001639
41 4 WASHER, SPRING DIN-127 A-24 .................................................................................. 10001615

Revision: 01 APRIL, 2004 14 - 6


Section Contents
15 MISCELLANEOUS Pag No

SPARE PARTS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30501882 . . . 15-1


COUPLING SCREW TYPE DN - 5.1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10006587 . . . 15-3
COUPLING CUP TYPE DN - 5.1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10007018 . . . 15-5
TOOLBOX ASSEMBLY, ROCK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30304390 . . . 15-7
TUBECLAMP, M12 (1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30500638 . . . 15-9
TUBECLAMP, M16 (1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30500639 . . . 15-11
TUBECLAMP, M20(1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30500666 . . . 15-13
TUBECLAMP, M25 (1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30500667 . . . 15-15
TUBECLAMP, M32 (1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30500668 . . . 15-17
TUBECLAMP, M38 (1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30500669 . . . 15-19
KIT TO CHECK PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30502203 . . . 15-21
SECTION SPARE PARTS AND ACCESSORIES

15 Document No.: 30501882

5 2 3 4
1
6

7
8

18
9
14
20

17
15
PROPORCIONAL

16

22

19 21
23

24
25

15 - 1 Revision: 01 September, 2001


SPARE PARTS AND ACCESSORIES
SECTION

Document No.: 30501882 15


Pos Qty. Description Part. No.

1 5 SEALING 5. 1/2”.............................................................................................................. 10002526


2 1 PIPE CLEANNING BALL DN 125 SOFT......................................................................... 10002832
3 2 SEALING DN 150............................................................................................................ 10004761
4 1 COUPLING SCREW - TYPE 5.1/2” ................................................................................ 10006587
5 2 CLAMP CUP-TYPE 5.1/2”............................................................................................... 10007018
6 2 PIN HAIR USED WITH SCHWING STYLE CLAMP........................................................ 10008369
7 2 REFLECTOR WORKING 200 RLVH 1 SF ...................................................................... 10007247
8 2 BALL KNOB .................................................................................................................... 10009058
9 2 BULB HALOGEN ............................................................................................................ 10007159
10 1 GAUGE 0 - 600 BAR ....................................................................................................... 10010331
11 1 GAUGE 0 - 100 BAR ....................................................................................................... 10004659
12 2 GAUGE COUPLING........................................................................................................ 10018990
13 2 HOSE TEST - 12 X 24” WHIP STAUFF .......................................................................... 10018991
14 2 RAM FLANGE STYLE DN-230 ....................................................................................... 10161634
15 2 FILTER ELEMENT HC 9800 ........................................................................................... 10072694
16 1 FILTER ELEMENT 852-126 SM 10 ................................................................................ 10021810
17 1 SCRAPER WELDMENT ................................................................................................. 30301181
18 1 WATER HOSE NOZZLE ................................................................................................. 30302673
19 1 EDGE COVER ................................................................................................................ 30302690
20 2 PIN ALIGNMENT ............................................................................................................ 30304514
21 22 RIVET POP ..................................................................................................................... 30304952
22 50 CAP PLUG ...................................................................................................................... 30305039
23 1 HOSE END 5” X 12‘ LG 2 ENDS METRIC BOTH ENDS................................................ 30326051
24 1 RATCHET 5000 LB. ........................................................................................................ 30305308
25 1 STRAP NYLON 2” 9000 LB. ........................................................................................... 30305309
26 1 SLEEVE WEAR PAD 35” CORDURA NYLON ............................................................... 30305310
27 1 GREASE CARTRIDGE MOBILE GREASE HP, OR CM-S ............................................. 30344283
28 1 HOSE ASSY - 200 PSI AIR/ WATER.............................................................................. 30377691
29 1 FLANGE ADAPTER ASSEMBLY 6” CLAMP STYLE...................................................... 30304719
30 1 FLANGE ADAPTER ........................................................................................................ 30304718
31 1 ADAPTER FTG. FOR BLOWOUT 3/4” FEMALE GHT X 3/4” MNPT.............................. 30316119

Revision: 01 September, 2001 15 - 2


SECTION COUPLING SCREW TYPE DN - 5.1/2”

15 Document No.: 10006587

3,4

SCHWING
10006587
DN-125

15 - 3 Revision: 16 APRIL, 2004


COUPLING SCREW TYPE DN - 5.1/2”
SECTION

Document No.: 10006587 15


Pos Qt. Description Part. Nº

1 1 COUPLING SCREW DN-5.1/2” ...................................................................................... 10006587


3 2 WASHER, SPRING DIN-127 B-12 ................................................................................. 10011164
4 2 SCREW DIN-912 - M-12 X 40 ......................................................................................... 10003573

Revision: 01 APRIL, 2004 15 - 4


SECTION COUPLING CUP TYPE DN - 5.1/2”

15 Document No.: 10007018

SCHWING
10007018
DN-125

15 - 5 Revision: 16 APRIL, 2004


COUPLING CUP TYPE DN - 5.1/2”
SECTION

Document No.: 10007018 15


Pos Qt. Description Part. Nº

1 1 COUPLING CUP DN-5.1/2” ............................................................................................ 10007018


7 1 PIN HAIR 5,00 ................................................................................................................. 2980489

Revision: 01 APRIL, 2004 15 - 6


SECTION TOOL BOX ASSEMBLY, ROCK VALVE

15 Document No.: 30304390

1 - 32

15 - 7 Revision: 01 September, 2001


TOOL BOX ASSEMBLY, ROCK VALVE
SECTION

Document No.: 30304390 15


Pos Qty. Description Part. No.

1 1 TOOL BOX WATERLOO 50121 ..................................................................................... 30302926


2 1 HAMMER 010 - 77 .......................................................................................................... 30302927
3 1 GREASE GUN 492-280 .................................................................................................. 30302928
4 1 SCREWDRIVER GREAT NECK 037-457 ....................................................................... 30302929
5 1 HOSE FLEXIBLE 492-371 .............................................................................................. 30302930
6 2 WRENCH DOUBLE OPEN END 12 X 13 DIN-895 ......................................................... 30302933
7 1 WRENCH DOUBLE OPEN END 14 X 17 DIN-895 ......................................................... 30302934
8 2 WRENCH DOUBLE OPEN END 19 X 22 DIN-895 ......................................................... 30302935
9 1 WRENCH DOUBLE OPEN END 24 X 27 DIN-895 ......................................................... 30302936
10 1 WRENCH DOUBLE OPEN END 30 X 32 DIN-895 ......................................................... 30302938
11 1 WRENCH DOUBLE OPEN END 36 X 41 DIN-895 ......................................................... 30302939
12 1 WRENCH SINGLE OPEN END 46mm. DIN-894 ............................................................ 30302940
13 1 WRENCH SINGLE OPEN END 50mm. DIN-894 ............................................................ 30302941
14 1 WRENCH SINGLE OPEN END 55mm. DIN-894 ............................................................ 30302942
15 1 WRENCH SINGLE OPEN END 60mm. DIN-894 ............................................................ 30302943
16 1 KEY HEX M-4 DIN-911 .................................................................................................. 30302945
17 1 KEY HEX M-5 DIN-911 .................................................................................................. 30302946
18 1 KEY HEX M-6 DIN-911 .................................................................................................. 30302947
19 1 KEY HEX M-8 DIN-911 .................................................................................................. 30302948
20 1 KEY HEX M-10 DIN-911 ................................................................................................. 30302949
21 1 KEY HEX M-12 DIN-911 ................................................................................................. 30302950
22 1 KEY HEX M-14 DIN-911 ................................................................................................. 30302951
23 1 KEY HEX M-17 DIN-911 ................................................................................................. 30302952
24 1 KEY HEX M-19 DIN-911 ................................................................................................. 30302953
25 1 WRENCH DOUBLE OPEN END 10 X 11 DIN-895 ......................................................... 30304288
26 1 WRENCH SINGLE OPEN END 65mm. DIN-894 ............................................................ 30304869
27 1 KEY HEX 2,5mm............................................................................................................. 30304923
28 1 KEY HEX M-24 DIN-911 ................................................................................................. 30310697
29 1 WRENCH DOUBLE BOX END SW 24 - 30 NO 380 ....................................................... 30313643
30 1 ALLEN BALLDRIVER KEY 3MM “L” SHAPED # 10956 ................................................. 30325908
31 1 CARTRIDGE KEY WITH HANDLE SPV 10S.................................................................. 30325908
32 1 WRENCH DOUBLE OPEN END 24 X 30 DIN-895 ......................................................... 30302937
33
34
35
36
37
38
39

Revision: 01 September, 2001 15 - 8


SECTION TUBECLAMP, D-12 (1/2”)

15 Document No.: 30500638

3 1

10

11

12

13

14

15

15 - 9 Revision: 01 September, 2001


TUBECLAMP, D-12 (1/2”)
SECTION

Document No.: 30500638 15


Pos Qt. Desprition Part. No.

1 1 SCREW M-6 X 85 DIN-931 - 8.8 ..................................................................................... 30314254


2 1 SCREW M-6 X 30 DIN-931 - 8.8 ..................................................................................... 10001223
3 1 SCREW M-6 X 55 DIN-931 - 8.8 ..................................................................................... 10069449
4 1 TOP PLATE..................................................................................................................... 30307411
5 1 TUBECLAMP 1/2” ........................................................................................................... 30307545
6 1 PLATE BOTTOM - 1 PLATE ......................................................................................... 30307401
7 1 PLATE BOTTOM - 2 PLATES....................................................................................... 30307402
8 1 PLATE BOTTOM - 3 PLATES....................................................................................... 30307403
9 1 PLATE BOTTOM - 4 PLATES....................................................................................... 30307404
10 1 PLATE BOTTOM - 5 PLATES....................................................................................... 30307405
11 1 PLATE BOTTOM - 6 PLATES....................................................................................... 30307406
12 1 PLATE BOTTOM - 7 PLATES....................................................................................... 30307407
13 1 PLATE BOTTOM - 8 PLATES....................................................................................... 30307408
14 1 PLATE BOTTOM - 9 PLATES....................................................................................... 30307409
15 1 PLATE BOTTOM - 10 PLATES....................................................................................... 30307410

Revision: 01 September, 2001 15 - 10


SECTION TUBECLAMP, D-16 (5/8”)

15 Document No.: 30500639

15 - 11 Revision: 01 September, 2001


TUBECLAMP, D-16 (5/8”)
SECTION

Document No.: 30500639 15


Pos Qt. Descripition Part. No.

1 1 SCREW M-6 X 100 DIN-931 - 8.8 ................................................................................... 30317893


2 1 SCREW M-6 X 35 DIN-931 - 8.8 ..................................................................................... 10001227
3 1 SCREW M-6 X 65 DIN-931 - 8.8 ..................................................................................... 10010614
4 1 TOP PLATE..................................................................................................................... 30307533
5 1 TUBECLAMP 5/8” ........................................................................................................... 30307546
6 1 PLATE BOTTOM - 1 PLACE........................................................................................... 30307537
7 1 PLATE BOTTOM - 2 PLACE........................................................................................... 30307538
8 1 PLATE BOTTOM - 3 PLACE........................................................................................... 30307539

Revision: 01 September, 2001 15 - 12


SECTION TUBECLAMP, D-20 (3/4”)

15 Document No.: 30500666

15 - 13 Revision: 01 September, 2001


TUBECLAMP, D-20 (3/4”)
SECTION

Document No.: 30500666 15


Pos Qt. Descripition Part. No.

1 2 SCREW M-6 X 40 DIN-933 - 8.8 ..................................................................................... 10001822


2 1 TOP PLATE..................................................................................................................... 30307534
3 1 TUBECLAMP 3/4” ........................................................................................................... 30307547
4 1 PLATE BOTTOM - 1 PLACE.......................................................................................... 30307540
5 1 PLATE BOTTOM - 2 PLACE ......................................................................................... 30307541

Revision: 01 September, 2001 15 - 14


SECTION TUBECLAMP, D-25 (1”)

15 Document No.: 30500667

3
6

15 - 15 Revision: 01 September, 2001


TUBECLAMP, D-25 (1”)
SECTION

Document No.: 30500667 15


Pos Qt. Descrição Art. No.

1 2 SCREW M-6 X 40 DIN-933 - 8.8 ..................................................................................... 10001822


2 1 TOP PLATE..................................................................................................................... 30307534
3 1 TUBECLAMP .................................................................................................................. 30307548
4 1 PLATE BOTTOM 1” - 1 PLACE ...................................................................................... 30307540
5 1 PLATE BOTTOM 1” - 2 PLACE ...................................................................................... 30307541
6 1 HEX. NUT M-8 ................................................................................................................ 30307544
7 1 STUD FOR STACK CLAMP, M-8 ................................................................................... 30307529

Revision: 01 September, 2001 15 - 16


SECTION TUBECLAMP D-32 (1.1/4”)

15 Document No.: 30500668

15 - 17 Revision: 01 September, 2001


TUBECLAMP D-32 (1.1/4”)
SECTION

Document No.: 30500668 15


Pos Qt. Descrição Art. No.

1 2 SCREW 1/4” X 2.1/2” ...................................................................................................... 30309311


2 1 TOP PLATE..................................................................................................................... 30307535
3 1 TUBECLAMP .................................................................................................................. 30307550
4 1 PLATE BOTTOM 1-1/4”, 1 PLACE ................................................................................. 30307542

Revision: 01 September, 2001 15 - 18


SECTION TUBECLAMP, D-38 (1.1/2”)

15 Document No.: 30500669

15 - 19 Revision: 01 September, 2001


TUBECLAMP, D-38 (1.1/2”)
SECTION

Document No.: 30500669 15


Pos Qt. Descrição Art. No.

1 2 SCREW ........................................................................................................................... 10000998


2 1 TOP PLATE..................................................................................................................... 30307536
3 1 TUBECLAMP .................................................................................................................. 30307551
4 1 PLATE BOTTOM 1.1/2”, 1 PLACE.................................................................................. 30307543

Revision: 01 September, 2001 15 - 20


SECTION KIT TO CHECK PRESSURE

15 Document No.: 30502203

15 - 21 Revision: 01 September, 2001


KIT TO CHECK PRESSURE
SECTION

Document No.: 30502203 15


Pos Qt. Descrição Art. No.

1 1 MANOMETER O - 400 BAR............................................................................................ 30363270


2 1 FITTING MAS 12-LR ....................................................................................................... 10008142
3 1 WHIP HOSE .................................................................................................................... 30363271
4 1 TOOL GAUGE................................................................................................................. 30363272

Revision: 01 September, 2001 15 - 22

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