Challenger: MT265B / MT275B Compact Tractor

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Challenger ®

MT265B / MT275B
Compact Tractor

SERVICE MANUAL
79028571 A Rev.

CONTENTS
GENERAL INFORMATION ....................................................................................................................................01
ENGINE SERVICE MANUAL .............................................................................................................................. 02A
ENGINE ............................................................................................................................................................... 02B
MAJOR COMPONENTS ........................................................................................................................................03
CLUTCH .................................................................................................................................................................04
TRANSMISSION.....................................................................................................................................................05
HYDROSTATIC TRANSMISSION ..........................................................................................................................06
REAR AXLE AND BRAKES ..................................................................................................................................07
FRONT AXLE .........................................................................................................................................................08
HYDRAULICS ........................................................................................................................................................09
ELECTRICAL .........................................................................................................................................................10
HYDROSTATIC STEERING...................................................................................................................................11
CAB AND AIR CONDITIONING.............................................................................................................................12

© AGCO Corporation, 2008 All rights reserved.


Part Number 79028571 A Rev. (English)

Printed in U.S.A.
September 2008
Contents

Challenger ®
MT265B / MT275B
Compact Tractor

SERVICE MANUAL
79028571 A Rev.

01 - General Information
Contents
GENERAL
Introduction .................................................................................................................................................... 01-1
To the Dealers ............................................................................................................................................... 01-1
Replacement Parts ........................................................................................................................................ 01-1
Units of Measurement .................................................................................................................................... 01-1
Table of Contents .......................................................................................................................................... 01-1
Page Numbers ............................................................................................................................................... 01-1
Tractor Identification ...................................................................................................................................... 01-2
Model/Serial Numbers ............................................................................................................................. 01-2

SPECIFICATIONS AND CAPACITIES


General Dimensions ...................................................................................................................................... 01-5
General Dimensions ................................................................................................................................ 01-5
Engine Oil ................................................................................................................................................ 01-7
Engine Coolant ........................................................................................................................................ 01-7
Fuel Tank ................................................................................................................................................ 01-7
Transmission & Differential Housing (Including Hydraulic System) ........................................................ 01-7
Front Axle (4 WD) .................................................................................................................................... 01-7
Grease Fittings ........................................................................................................................................ 01-7
Engine ..................................................................................................................................................... 01-8
Transmission ........................................................................................................................................... 01-9
Hydrostatic .............................................................................................................................................. 01-9
Power Take Off (PTO) ............................................................................................................................. 01-9
Hydraulics .............................................................................................................................................. 01-10
Electrical System ................................................................................................................................... 01-10
Capacities .............................................................................................................................................. 01-10
Maximum Axle Loading ......................................................................................................................... 01-10
Lubrication / Fill Points ................................................................................................................................. 01-11
Periodic Inspection and Maintenance Chart ................................................................................................ 01-12

PRECAUTIONS FOR DISASSEMBLY


General Precautions For Disassembly And Installation ............................................................................... 01-15
Before Operation ................................................................................................................................... 01-15
Precautions To Be Followed When Installing Standardized Parts ........................................................ 01-15

STANDARD TORQUE CHART


Standard Torque Chart ................................................................................................................................ 01-19

CONVERSION TABLE
Conversion Tables ......................................................................................................................................... 01-3

INDEX ............................................................................................................................................................... 01-5

79028571 A Rev. 01-i


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Contents
NOTES

01-ii 79028571 A Rev.


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General
GENERAL

INTRODUCTION UNITS OF MEASUREMENT


This service manual has been prepared with the latest Measurements are given in metric units followed by the
service information available at the time of publication. equivalent in US units. Hardware sizes are given in
Read the service manual carefully before doing any millimeters for metric hardware and inches for U.S.
service on the machine. This manual is one of the most hardware.
important tools available to the service technician.
Right-hand and left-hand, as used in this manual, is TABLE OF CONTENTS
determined by facing the direction the machine will travel
when in use. A Table of Contents is in the front of this manual. The
Table of Contents shows the divisions. The individual
The photos, illustrations, and data used in this manual divisions also have a Table of Contents.
were current at the time of printing, but due to possible
production changes, your machine can vary slightly. The
Manufacturer reserves the right to redesign and change PAGE NUMBERS
the machine as necessary without notification.
All page numbers are made of two numbers separated by

m
WARNING: Some pictures in this manual a dash, such as 01-25. The number before the dash is the
show the machine with shields or guards division number. The number following the dash is the
removed to allow for a better view of the page number in that division. Page numbers will be at the
subject of the picture. All shields and lower right or left of each page.
guards must be in position before operating
the machine.

TO THE DEALERS
This manual was developed to provide the best possible
information, technical support and service to the
customer. Review the Table of Contents and basic layout
to become familiar with locations of pertinent information
such as maintenance table, specifications and etc.

REPLACEMENT PARTS
To receive efficient service, always remember to give the
dealer the following information:
• Correct part description or part number.
• Model number of your machine.
• Serial number of your machine.

79028571 A Rev. 01-1


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General
TRACTOR IDENTIFICATION

Model/Serial Numbers
FIG. 1: Chassis number (1) is stamped in right side of
front frame.
____________________________________________

I3381

FIG. 1
FIG. 2: Engine model number (1) is cast on right side of
engine block, below the injection pump.
Engine serial number (2) is stamped into cylinder block,
below engine model number.
Engine Serial Number 1
____________________________________________

I3034

FIG. 2
FIG. 3: The tractor identification plate (1) is located
below the operator’s seat.

1
i-9064

FIG. 3

01-2 79028571 A Rev.


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General
FIGS. 4–6: The identification plate contains model
number and tractor serial number.

i-9394

FIG. 4

i-9063

FIG. 5

i-9751

FIG. 6

79028571 A Rev. 01-3


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General
NOTES

01-4 79028571 A Rev.


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Specifications And Capacities
SPECIFICATIONS AND CAPACITIES

GENERAL DIMENSIONS

4
3 2 i-9090b

FIG. 7

FIG. 7: Non Cab Tractor Dimensions.

General Dimensions
Overall Height (1)......................................................................................................................................... 2209 mm (87 in)
Overall Length (2) ..................................................................................................................................... 3070 mm (121 in)
Minimum Width (3)
(Ag Tires) .......................................................................................................................................... 1680 mm (66.1 in)
(Turf Tires)............................................................................................................................................. 1549 mm (61 in)
Wheelbase (4)
33 Horsepower ..................................................................................................................................... 1770 mm (70 in)
40 Horsepower ..................................................................................................................................... 1770 mm (70 in)
Ground Clearance (Ag Tires)........................................................................................................................ 360 mm (14 in)
Front Wheel Tread
2WD .................................................................................................................................................. 1120 mm (44.1 in)
33 Horsepower 4WD ..................................................................................................... 1130 to 1271 mm (44 to 50 in)
40 Horsepower 4WD ..................................................................................................... 1130 to 1271 mm (44 to 50 in)
Turning Radius
With Brake............................................................................................................................................. 2500 mm (98 in)
Without Brake .................................................................................................................................... 3100 mm (122 in)
Weight
33 Horsepower (4wd) ......................................................................................................................... 1375 kg (3031 lb)
40 Horsepower (4wd) ......................................................................................................................... 1390 kg (3058 lb)

79028571 A Rev. 01-5


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Specifications And Capacities

4
3
2

i-9561d

FIG. 8

FIG. 8: Cab Tractor General Dimensions.


Overall Height (1) (Ag Tires).................................................................................................................... 2220 mm (87.4 in)
Overall Length (2) ..................................................................................................................................... 3070 mm (121 in)
Minimum Width (3)
Ag Tires................................................................................................................................................. 1565 mm (62 in)
Turf Tires ............................................................................................................................................... 1530 mm (60 in)
Wheelbase (4)
33 Horsepower ..................................................................................................................................... 1770 mm (70 in)
40 Horsepower ..................................................................................................................................... 1930 mm (76 in)
Ground Clearance (Ag Tires)........................................................................................................................ 360 mm (14 in)
Weight
33 Horsepower ................................................................................................................................... 1535 kg (3384 lb)
40 Horsepower ................................................................................................................................... 1823 kg (4023 lb)
Front Wheel Tread ................................................................................................................ 1130 to 1271 mm (44 to 50 in)
Rear Wheel Tread................................................................................................................. 1190 to 1495 mm (47 to 59 in)
Turning Radius With Brake.......................................................................................................................... 2500 mm (98 in)

01-6 79028571 A Rev.


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Specifications And Capacities
Engine Oil
Use the appropriate SAE viscosity. Oil must meet or
exceed MIL-L-46152 requirements, API Service CC.
Capacity (Crankcase and Filter)............................................................................................................ 4.7 liters (5.0 US qt)
25 degrees C (78 degrees F) ................................................................................................................ SAE 30W, 1OW-30
Below 0 degrees C (32 degrees F)........................................................................................................ SAE 20W, 1OW-30
0 to 25 degrees C (32 to 78 degrees F)................................................................................................. SAE 20W, 1OW-30
15W-40 may be used in ambient temperatures above -10
degrees C (14 degrees F).
Initial Oil and Filter Change ..................................................................................................................................... 50 hours
Oil and Filter Change, Thereafter............................................................................................................... Every 100 hours

Engine Coolant
Freezing Protection (Original Factory Fill)............................................................................ -34 degrees C (-30 degrees F)
Recommended Coolant ....................................................................................... 50/50 mixture ethylene glycol and water
System Capacity.................................................................................................................................... 7.6 liters (8.0 US qt)

Fuel Tank
Capacity ......................................................................................................................................... 50.0 liters (13.2 US gals)
Fuel Recommended, Above 4° C (39° F)................................................................................................... No. 2 or No. 2-D
Fuel Recommended, Below 4° C (39° F) ................................................................................................... No. 1 or No. 1-D

Transmission & Differential Housing


(Including Hydraulic System)
Capacity .............................................................................................................................................. 31 liters (8.2 US gals)
Recommended Lubricant................................................................................................................. Permatran III or 821XL
Recommended Change Interval........................................................................ First 50 hours, every 300 hours thereafter

Front Axle (4 WD)


Capacity (Common Reservoir).......................................................................................................... 7.5 liters (1.9 US gals)
Recommended Lubricant................................................................................................................. Permatran III or 821XL
Recommended Change Interval........................................................................ First 50 hours, every 300 hours thereafter

Grease Fittings
Grease Interval (All Fittings).......................................................................................................................... Every 50 hours
Recommended Grease.................................................................................................. Lithium multi-purpose grease EP2
NOTE: Change intervals stated above are for normal
usage. Due to adverse operating conditions, that
may be experienced (extremely dusty or muddy),
change intervals may need to be more frequent.

79028571 A Rev. 01-7


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Specifications And Capacities
Engine
Make..................................................................................................................................................................... Iseki Diesel
Model
33 Horsepower ...................................................................................................................................................... E3CD
40 Horsepower ................................................................................................................................................... E3CDT
Type................................................................................................................................... Indirect injection, overhead valve
Aspiration .................................................................................................................................................................... Natural
Displacement
33 Horsepower ..................................................................................................................... 2197 cu cm (134.05 cu in)
40 Horsepower ..................................................................................................................... 2955 cu cm (180.29 cu in)
Number of Cylinders............................................................................................................................................................ 3
Bore
33 Horsepower ...................................................................................................................................... 84 mm (3.30 in)
40 Horsepower ...................................................................................................................................... 84 mm (3.30 in)
Stroke
33 Horsepower ................................................................................................................................... 92.4 mm (3.64 in)
40 Horsepower .................................................................................................................................... 100 mm (3.94 in)
Engine Horsepower (Gross)
33 Horsepower @ 2600 rpm.............................................................................................................. 35.4 kw (47.5 hp)
40 Horsepower @ 2500 rpm.............................................................................................................. 38.9 kw (52.1 hp)
PTO Horsepower (Estimate)
Power Shuttle / Electronic Transmissions
33 Horsepower @ 568 PTO rpm ................................................................................................ 19.4 kw (26.0 hp)
40 Horsepower @ 568 PTO rpm ................................................................................................ 23.1 kw (31.0 hp)
PTO Horsepower (Estimate)
Hydrostatic Transmission
33 Horsepower @ 568 PTO rpm ....................................................................................................... 18.3 kw (24.5 hp)
Firing Order.................................................................................................................................................................... 1-3-2
Compression
33 Horsepower ..................................................................................................................................................... 21.7-1
40 Horsepower ..................................................................................................................................................... 21.7-1
Low Idle Speed
33 Horsepower .................................................................................................................................... 980 to 1020 rpm
40 Horsepower .................................................................................................................................... 980 to 1020 rpm
Valve Clearance (Cold) - Intake ................................................................................................................ 0.35 mm (.014 in)
Air Cleaner ...................................................................................................................................... Dual stage, dry element
Engine Cooling ............................................................................................................................... Liquid, forced circulation
Cold Starting Aid............................................................................................................................................. Glow plugs (4)

01-8 79028571 A Rev.


Specifications And Capacities
Transmission
Type
Primary
Power Shuttle....................................................................................................................... 4-speed sycnhronized
Synchroshuttle ................................................................................................................... 4-speed constant mesh
Range
Power Shuttle and Electronic ................................................................................................ 3-speed sliding mesh
Synchroshuttle ................................................................................................................... 2-speed constant mesh
Mechanical Shuttle ................................ Elector-Hydraulic control with multi plates, wet disc, 95% reverse reduction
Gear Speeds
All Synchroshuttle ................................................................................................................. 8 gears forward, 8 reverse
All Powershuttle ................................................................................................................ 12 gears forward, 12 reverse
Clutch ............................................................................................................................................................ 240 mm (9.4 in)
Front Wheel Drive Ratio ........................................................................................................................................... 1.61184

Hydrostatic
Primary......................................................................................................................................................................... Infinite
Range................................................................................................................................................... 3-speed sliding mesh
Gear and Motor Speeds........................................................................................................................ 3 forward, 3 reverse
Clutch ............................................................................................................................................................................. None

Power Take Off (PTO)


Type............................................................................................................................................ Independent, engine driven
Clutch ................................................................................................................ Hydraulically engaged, multi-plate wet disc
Rear PTO Shaft
Output ................................................................................................................................................ Clockwise rotation
Engine Speed @ 540 PTO rpm...................................................................................................................... 2430 rpm
Rear PTO; Six Spline Shaft Diameter........................................................................................................ 35 mm (1.375 in)
Engine Speed @ 540 PTO rpm............................................................................................................................. 2430 rpm
Mid-PTO Shaft (Option)
Shaft Size (15 Spline)......................................................................................................................... 25.4 mm (1.00 in)
Output ................................................................................................................................................ Clockwise rotation
Mid-PTO Speed @ 2600 Engine rpm............................................................................................................. 1916 rpm

79028571 A Rev. 01-9


Specifications And Capacities
Hydraulics
Steering System
Type............................................................................................................................................................... Hydrostatic
Pump.................................................................................................................. Separate engine-mounted gear pump
Maximum Output
33 Horsepower Synchroshuttle and Hydrostatic ............................................................... 18.5 lpm (4.9 US gpm)
40 Horsepower Powershuttle ............................................................................................ 22.7 lpm (6.0 US gpm)
Pressure Relief Valve Setting......................................................................................................... 7848 kPa (1138 psi)
Main Hydraulic System
Pump.................................................................................................................................................... Engine-mounted
Maximum Output
33 Horsepower.................................................................................................................... 34.4 lpm (9.1 US gpm)
40 Horsepower.................................................................................................................... 34.4 lpm (9.1 US gpm)
Pressure Relief Valve Setting..................................................................................................... 15,692 kPa (2276 psi)
Rear Linkage
Type...................................................................................................................................................... Three-point hitch
Size ................................................................................................................................................................ Category I
Lift Capacity Measured at Ball Ends.................................................................................................. 1270 kg (2800 lb)
Measured at 24 Inches....................................................................................................................... 1150 kg (2535 lb)

Electrical System
System Voltage........................................................................................................................... 12 volt, negative (-) ground
Battery cca @18° C (0° F)............................................................................................................................................... 630
Charging
Non Cab............................................................................................ 40 amp alternator with internal regulator/rectifier
Cab.................................................................................................... 40 amp alternator with internal regulator/rectifier

Capacities
Engine Crankcase with Filter............................................................................................................... 4.7 liters (5.0 US qts)
Transmission .................................................................................................................................... 31.0 liters (8.2 US gals)
Fuel Tank........................................................................................................................................ 40.0 liters (10.6 US gals)
Cooling System...................................................................................................................................... 6.7 liters (7.1 US qt)
Front Drive Axle (4WD only).................................................................................................................. 7.5 liters (7.9 US qt)

Maximum Axle Loading


Front Axle Capacity 1540 4WD................................................................................................................. 1800 kg (3968 lb)
Rear Axle Capacity 1540 4WD ................................................................................................................. 1800 kg (3968 lb)
Total Capacity 1540 4WD.......................................................................................................................... 3000 kg (6614 lb)

01-10 79028571 A Rev.


Specifications And Capacities

LUBRICATION / FILL POINTS

13 13
2 3
7 6 15
8 8

14 14
9 9
1 4

10 10

12
11

i-9336a
i-9336b

FIG. 9

FIG. 9: General layout of lubrication, fill and drain Ref Description Type
locations on Tractor:
11 Assist Cylinder Grease
12 Leveling Crank Grease
Ref Description Type
13 Front Spindles (4WD) Grease
1 Crankcase Engine Oil
14 Tie Rod Ends (2WD) Grease
2 Engine Radiator Coolant
15 Axle Pivots (2WD) Grease
3 Radiator Overflow Reservoir Coolant
4 Fuel Tank Diesel Fuel
5 Rear Housing Hydraulic Oil
6 4WD Axle Hydraulic Oil
7 Axle Pivots (4WD) Grease
8 Front Spindles (4WD) Grease
9 Tie Rod Ends (4WD) Grease
10 Brake Pivots Grease

79028571 A Rev. 01-11


Specifications And Capacities
PERIODIC INSPECTION AND
MAINTENANCE CHART

Daily 50 hr 150 300 Yearly Maintenance Point(s) Maintenance Required


hr hr
• All controls and switches Inspect and repair
• All fasteners and hardware Check and tighten
• Hoses, fan belt, and wiring Inspect and repair
• Grease fittings Lubricate
• Engine oil level Check and replenish
(*) • Engine oil and filter Replace
• Transmission oil level Check and replenish
(*) • Transmission oil and filter Replace and clean
• Front axle oil level (4WD) Check and replenish
(*) • Front axle oil (4WD) Replace
• Air screens Clean of debris
• Radiator screens Clean of debris
• Radiator coolant level Check and replenish
• Radiator coolant Drain, flush and replace
• Fan belt tension Check and adjust
• Air cleaner Clean
• Air cleaner elements Inspect, clean or replace
• Fuel tank level Fill
• Fuel filter sediment bowl Inspect and clean
• Fuel filter element Replace and bleed
Items marked (*) indicate initial service interval only. Subsequent (later) intervals marked “•”. Intervals above are
for normal usage. Severe operating conditions (wet, dusty, etc.), or when previous servicing has indicated need
for more frequent action, intervals may need to be more often.

01-12 79028571 A Rev.


Specifications And Capacities
Daily 50 hr 150 300 Yearly Maintenance Point(s) Maintenance Required
hr hr
• Battery and cables Check, clean and tighten
• Battery charge indicator Check
• Lights and flashers Check and repair
• Clutch pedal free-play Check and adjust
• Brake adjustment and balance Check and adjust
• Tire pressure and condition Check and adjust
• Wheel bolt torque Check and tighten
• Front wheel alignment Check and adjust
• Steering free-play Check and repair
• Front axle end-float (4WD) Check and adjust
• • Clutch housing plug Inspect
Items marked (*) indicate initial service interval only. Subsequent (later) intervals marked “•”. Intervals above are
for normal usage. Severe operating conditions (wet, dusty, etc.), or when previous servicing has indicated need
for more frequent action, intervals may need to be more often.

79028571 A Rev. 01-13


Specifications And Capacities
NOTES

01-14 79028571 A Rev.


Precautions for Disassembly
PRECAUTIONS FOR DISASSEMBLY

GENERAL PRECAUTIONS FOR


DISASSEMBLY AND INSTALLATION
Before Operation Oil seals

Always be safety conscious in selecting clothes to wear Oil seal installer should not deform the oil seals.
and suitable tools to use. During installation, be careful not to damage the lips, and
Before disassembly, be sure that you familiarize yourself assure that it is pushed in parallel to the shaft or hole.
with the assembled condition for subsequent reference in When oil seals are installed, there should be no turnover
assembly. of the lips nor dislocation of the springs.
Keep parts, and tools in proper order during operations. When a multi-lip seal is installed, the grooves between
When servicing electrically charged parts, be sure to lips should be filled with grease.
disconnect the negative battery terminal. Use a lithium-based grease.
To prevent oil or water leaks, use the liquid gasket as There should not be oil or water leaks past the new seals.
required.
When assembling disassembled parts, discard used O-rings
gaskets, O-rings, or oil seals and install new ones. O-rings should be coated with grease before installing.
When lifting tip only the front or rear part of the tractor, be Installed O-rings should have no slack or twist.
sure to wedge the grounded wheels.
Installed O-rings should maintain proper tightness.
When the tractor is jacked up, be sure to support the
entire tractor with a stand. Lifting it up with jack only is a
dangerously unstable procedure.
When replacing parts, use authorized genuine Massey
Ferguson, AGCO and Challenger parts only. Massey
Ferguson, AGCO and Challenger assumes no
responsibility for accidents, operating problems or
damage caused by the use of imitation parts. Also, the
use of unauthorized parts will result in relatively poor
machine performance.

Precautions To Be Followed When


Installing Standardized Parts
Roller or ball bearings
When a bearing is installed in a housing by the outer race,
use an installer, which is specially designed to push only
the outer race and vice versa.
The installer must be designed to install the bearing on
the shaft in a parallel position
When installing a bearing which appears the same on
both sides, install it so that the face which has the
identification number faces in a direction for easy visual
identification. All bearings which are to be installed in the
transmission case should be placed so that their
identification number faces outward.
If a shaft or a hole where a bearing is to be installed has
an inner seat the bearing should be pushed in completely
until it is seated.
Bearings should turn smoothly.

79028571 A Rev. 01-15


Precautions for Disassembly
Snap rings
FIG. 10: Snap ring installers should be designed so as
not to permanently deform the snap rings (1).
1
Installed snap rings should be seated securely in the
groove.
Be careful not to overload the snap ring to the extent that
it is permanently deformed.
How to install the snap ring:
When installing a snap ring, install it as shown in the
figure with its round edge turned toward the part to be
retained. This round edge is formed when the snap ring is 1
pressed out. I5485

FIG. 10

Spring (roll) pin


FIG. 11: Spring pins should fit tightly.
Spring pins should be installed so that their seams face
the direction from which the load is applied.

I5486

FIG. 11

Cotter pins
FIG. 12: When installed, cotter pins should be bent
securely at the ends as shown in the figure.

I5487

FIG. 12

01-16 79028571 A Rev.


Precautions for Disassembly
Bolts and Nuts
Special bolts are installed at several locations, so be sure
not to interchange them with other bolts.
Bolts and nuts should be tightened to their specified
torque using a torque wrench.
When locking the bolts or nuts with wire pay particular
attention to winding direction. To hold the bolt tight.
When locking the bolts or nuts with a tab lock washer.
Bend the tab against the hex, to provide secure locking.
When locking bolts and nuts with an adhesive apply the
adhesive on the thread and tighten securely.
Apply a sealant to parts which have any possibility of oil
leaks, such as stud bolts and threaded holes.
Each lock nut must be tightened securely.
When tightening bolts and nuts, refer to the tightening
torque table in introduction section.

Grease Fittings
After installation, each grease fitting should be filled with
grease.
When installing 45 degree or 90 degree grease fittings be
sure to turn the fitting in a direction that will provide easy
access for a grease gun.

Other Precautions
Be sure not to damage any finished surfaces or parts.
Always refrain from forcing installation.
Each lever knob should be installed coated with an
adhesive.
Each contact surface should be coated with an adhesive
and tightened evenly with bolts. Adhesive coated surfaces
should be installed within 30 minutes after application of
the adhesive.
The contact surfaces should be flawless and free from
foreign matter. Ensure all grease is removed prior to
application of the adhesive.
Precautions for applying adhesives:
• The surface or the thread where an adhesive is to be
applied should be completely free of chips.
• The surface of the thread where an adhesive is to be
applied should be completely free of oils.

79028571 A Rev. 01-17


Precautions for Disassembly
NOTES

01-18 79028571 A Rev.


Standard Torque Chart
STANDARD TORQUE CHART

STANDARD TORQUE CHART

TORQUE CHART FOR METRIC FASTENERS (ZINC COATED)


Nominal Strength Class- Strength Class- Strength Class-
Size ISO 4.6 (4T) ISO 8.8 (7T) ISO 10.9 (9T)
in mm Torque Nm (lbf ft) Torque Nm (lbf ft) Torque Nm (lbf ft)
Min. Max. Min. Max. Min. Max.
M3 0.5 (0.3) 0.7 (0.5) 1.3 (0.9) 1.7 (1.3) 1.8 (1.3) 2.4 (1.8)
M4 1.2 (0.9) 1.6 (1.2) 3.1 (2.3) 4.1 (3.0) 4.3 (3.2) 5.7 (4.2)
M5 2.2 (1.6) 3.0 (2.2) 6.0 (4.4) 8.0 (5.9) 8.5 (6.3) 1.5 (8.5)
M6 4.0 (2.9) 5.0 (3.7) 10 (7.4) 14 (10.3) 14 (10.3) 20 (14.8)
M8 9.5 (7.0) 12.5 (9.2) 25 (18.4) 35 (26) 36 (26) 46 (34)
M10 19 (14) 25 (18) 50 (37) 70 (52) 72 (53) 96 (71)
M12 33 (24) 43 (32) 90 (66) 120 (89) 120 (89) 160 (118)
M16 84 (62) 110 (81) 200 (148) 260 (192) 300 (221) 40 (295)
M20 160 (118) 210 (155) 420 (310) 560 (413) 600 (443) 800 (590)
M24 280 (207) 360 (266) 720 (531) 860 (634) 1000 (738) 1300 (959)
M30 540 (398) 720 (531) 1400 (1033) 1800 (1328) 2100 (1549) 2800 (2065)
M36 950 (700) 1250 (922) 2500 (1844) 3300 (2434) 3600 (2655) 4800 (3540)

79028571 A Rev. 01-19


Standard Torque Chart

TORQUE CHART FOR INCH FASTENERS (ZINC COATED)


Nominal Strength Class- Strength Class- Strength Class-
Size SAE 2 (plain head) (SAE 5) (SAE 8)
Torque Nm (lbf ft) Torque Nm (lbf ft) Torque Nm (lbf ft)
Min. Max. Min. Max. Min. Max.
1/4 6.8 (5) 8.1 (6) 10.8 (8) 15 (11) 16.2 (12) 21.7 (16)
5/16 13.5 (10) 16.2 (12) 22 (16) 30 (22) 31 (23) 42 (31)
3/8 24 (18) 28 (21) 39 (29) 53 (39) 56 (41) 75 (55)
7/16 41 (30) 46 (34) 64 (47) 85 (63) 91 (67) 121 (89)
1/2 61 (45) 70 (52) 99 (73) 131(97) 140 (103) 185 (137)
5/8 122 (90) 142 (105) 198 (146) 263 (194) 279 (206) 371 (274)
3/4 217 (160) 250 (185) 350 (258) 464 (342) 495 (365) 658 (485)
7/8 - - 569 (420) 759 (560) 800 (590) 1071 (790)
1 - - 847 (625) 1119 (825) 1200 (885) 1580 (1165)
1-1/8 - - 1051 (775) 1390 (1025) 1681 (1240) 2224 (1640)
1-1/4 - - 1491 (1100) 1966 (1450) 2386 (1760) 3159 (2330)
1-1/2 - - 2576 (1900) 3390 (2500) 4121 (3040) 5437 (4010)

NOTE: Torques are for rigid joints, or joints meeting the


following conditions:
Damage will not occur to joined members of an assembly.
It is desirable to use a higher clamping force.
Fastener threads are NOT lubricated prior to assembly.
The following conditions will require a torque value
different than stated above:
Reduced torque required; non-parallel clamping surfaces,
thick or highly compressible gaskets are used, or when a
higher torque may damage joined assemblies.
Clip nuts, weld nuts, self-tapping hardware, or any
condition that causes reduced thread engagement will
warrant a torque less than stated above.
Special torque values, stated in this manual, must be
strictly adhered to as stated in the specific operation.
NOTE: A number of special torques are used in
assembly of tractors. See list.

01-20 79028571 A Rev.


Conversion Table
CONVERSION TABLE

CONVERSION TABLES

MULTIPLY: BY: TO GET: MULTIPLY BY: TO GET:


LINEAR inches x 25.4 = millimeters (mm) x 0.03937 = inches
feet x 0.3048 = meters (m) x 3.281 = feet
yards x 0.9144 = meters (m) x 1.0936 = yards
miles x 1.6093 = kilometers (km) x 0.6214 = miles
inches x 2.54 = centimeters (cm) x 0.3937 = inches
microinches x 0.0254 = intimaters (um) x 39.37 = micrometers
AREA inches2 x 645.16 = millimeters2 (mm2) x 0.00155 = inches2
inches2 x 6.4516 = centimeters2 (cm2) x 0.155 = inches2
feet2 x 0.0929 = meters2 (m2) x 10.764 = feet2
yards2 x 0.8361 = meters2 (m2) x 1.196 = yards2
acres x 0.4047 = hectometers2 (hm2) x 2.471 = acres
= hectares (ha)
VOLUME inches3 x 16387 = millimeters3 (mm3) x 0.000061 = inches3
inches3 x 16.387 = centimeters3 (cm3) x 0.06102 = inches3
inches3 x 0.01639 = liters x 61.024 = inches3
quarts x 0.94635 = liters x 1.0567 = quarts
gallons x 3.7854 = liters x 0.2642 = gallons
feet3 x 28.317 = liters x 0.03531 = feet3
feet3 x 0.02832 = meters3 (m3) x 35.315 = feet3
fluid oz. x 29.57 = milliliters (ml) x 0.03381 = fluid oz.
yards3 x 0.7646 = meters3 (m3) x 1.3080 = yards3
teaspoons x 4.929 = milliliters (ml) x 0.2029 = teaspoons
cups x 0.2366 = liters x 4.227 = cups
bushel x 35.239 = liters x 0.02838 = bushels
bushel x 0.03524 = meters3 (m3) x 28.378 = bushels
MASS ounces (av) x 28.35 = grams (g) x 0.03527 = ounces (av)
pounds (av) x 0.4536 = kilograms (kg) x 2.2046 = pounds (av)
tons (2000 lbs) x 907.18 = kilograms (kg) x 0.001102 = tons (2000 lbs)
tons (2000 lbs) x 907.18 = metric tons (t) x 1.1023 = tons (2000 lbs)
tons (long) x 1016.05 = kilograms (kg) x .000984 = tons (long)
(2240 lbs) (2240 lbs)
FORCE ounces - f (av) x 0.278 = newtons (N) x 3.597 = ounces - f (av)
pounds - f (av) x 4.488 = newtons (N) x 0.2248 = pounds - f (av)
kilograms - f x 9.807 = newtons (N) x 0.10197 = kilograms - f

79028571 A Rev. 01-21


Conversion Table
MULTIPLY: BY: TO GET: MULTIPLY BY: TO GET:
PRESSURE pounds/sq. in. x 6.895 = kilopascals (kPa) x 0.145 = pounds/sq. in.
OR STRESS
pounds/sq. in. x 0.0689 = bar x 14.503 = pounds/sq. in.
POWER horsepower x 0.746 = kilowatts (kW) x 1.34 = horsepower
ft - lbf/min. x 0.0226 = watts (W) x 44.25 = ft - lbf/min.
TORQUE pound - inches x 0.11298 = newton-meters (N.m) x 8.851 = pound-inches
pound - feet x 1.3558 = newton-meters (N.m) x 0.7376 = pound-feet
VELOCITY miles/hour x 1.6093 = kilometers/hour (km/h) x 0.6214 = miles/hour
feet/sec. x 0.3048 = meters/sec. (m/s) x 3.281 = feet/sec.
kilometers/hr. x 0.27778 = meters/sec. (m/s) x 3.600 = kilometers/hr.
miles/hours x 0.4470 = meters/sec. (m/s) x 2.237 = miles/hour

TEMPERATURE

D-10000A

01-22 79028571 A Rev.


Index
INDEX

B O

Bolts and Nuts .................................................... 01-17 Oil seals .............................................................. 01-15


O-rings ................................................................ 01-15
Other Precautions .............................................. 01-17
C

Capacities .......................................................... 01-10 P


Conversion Tables ............................................. 01-21
Cotter pins .......................................................... 01-16 Periodic Inspection and Maintenance Chart ....... 01-12
Power Take Off (PTO) .......................................... 01-9
Precautions for Disassembly .............................. 01-15
E Precautions To Be Followed When Installing
Standardized Parts ............................................. 01-15
Electrical System ............................................... 01-10
Engine .................................................................. 01-8
Engine Coolant .................................................... 01-7 R
Engine Oil ............................................................ 01-7
Roller or ball bearings ........................................ 01-15

F
S
Front Axle (4 WD) ................................................ 01-7
Fuel Tank ............................................................. 01-7 Snap rings .......................................................... 01-16
Specifications And Capacities .............................. 01-5
Spring (roll) pin ................................................... 01-16
G Standard Torque Chart ....................................... 01-19

General ................................................................ 01-1


General Dimensions ............................................ 01-5 T
General Precautions For
Disassembly And Installation ............................. 01-15 Tractor Identification ............................................. 01-2
Grease Fittings .......................................... 01-7, 01-17 Transmission ........................................................ 01-9
Transmission & Differential Housing
(Including Hydraulic System) ............................... 01-7
H

Hydraulics .......................................................... 01-10


Hydrostatic ........................................................... 01-9

Identification Plate ................................................ 01-3


Introduction .......................................................... 01-1

Lubrication / Fill Points ....................................... 01-11

Maximum Axle Loading ...................................... 01-10


Model/Serial Numbers ......................................... 01-2

79028571 A Rev. 01-23


Index
NOTES

01-24 79028571 A Rev.


Challenger ®
MT265B / MT275B
Compact Tractor

SERVICE MANUAL
79028571 A Rev.

02a - Engine

Engine Service Manual


Iseki Three-Cylinder Diesel Engine
(Effective 2005 Production)

Component Service Manual


to be inserted here
(Epsilon users go to AGCO Parts / Service Manuals / Miscellaneous / Engines)

NOTE TO THE USER - The above Component Service Manual was automatically shipped under
separate part number when your Service Manual was ordered. This is to ensure you are provided
with the latest information on a major component in your equipment.
Please insert the above Component Service Manual, in its entirety, into this position of your manual.

79028571 A Rev. 02a-1


ENGINE
SERVICE MANUAL
Iseki Three-Cylinder Diesel Engine
(Effective 2005 Production)
TO OUR CUSTOMER:
Congratulations on your selection of an AGCO ® Product. We believe
you have exercised excellent judgment in the purchase of your
AGCO ® machine. We are most appreciative of your patronage.
Your Dealer has performed the pre-delivery service on your new
machine.
He will discuss with you the operating and maintenance instructions
given in this manual, and instruct you in the proper and varied
applications of this machine. Call on him at any time when you have a
question or need equipment related to the use of your machine.
We recommend that you carefully read this entire manual before
operating the unit. Also, time spent in becoming fully acquainted with
it’s performance features, adjustments, and maintenance schedules
will be repaid in a long and satisfactory life of the product.
This equipment is covered by a written warranty which will be
provided to you by your AGCO ® Dealer at time of purchase.

AGCO ® reserves the right to make changes or add improvements to its products at any time without incurring
any obligation to make such changes to products manufactured previously. AGCO ®, or its dealers, accept no
responsibility for variations which may be evident in the actual specifications of its products and the
statements and descriptions contained in this publication.

CALIFORNIA
Proposition 65 Warning
WARNING: Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth defects, and
other reproductive harm.
WARNING: Battery posts, terminals and related accessories contain
lead and lead compounds, chemicals known to the State of California
to cause cancer, birth defects, and other reproductive harm. Wash
hands after handling.
CONTENTS
AGCO ®
Iseki Three-Cylinder Diesel Engine
4283035M2
CONTENTS
ISEKI THREE-CYLINDER DIESEL ENGINE ......................................................................................................... 1
Introduction ......................................................................................................................................................... 1
General Information ...................................................................................................................................... 1
General Information and Specifications .............................................................................................................. 3
Specifications ............................................................................................................................................... 3
Performance Curves .................................................................................................................................... 9
Exterior Views and Identification Numbers ................................................................................................. 12
Sectional Views .......................................................................................................................................... 16
Service Standards ............................................................................................................................................ 18
Precaution For Service Operation .............................................................................................................. 18
Service Standards ...................................................................................................................................... 19
Tightening Torque of Major Fasteners ....................................................................................................... 28
Tightening Torque for Standard Bolts ........................................................................................................ 29
Troubleshooting .......................................................................................................................................... 30
Inspection and Adjustment ......................................................................................................................... 36
Engine Body Cylinder Head .............................................................................................................................. 45
Removal Of The Cylinder Head ................................................................................................................. 46
Disassembly ............................................................................................................................................... 47
Inspection ................................................................................................................................................... 47
Assembly of the Cylinder Head .................................................................................................................. 52
Disassembly and Inspection of the Rocker Arm Shaft ............................................................................... 54
Re-Assembly of the Rocker Arm Shaft Assembly ...................................................................................... 55
Inspection of the Push Rods ...................................................................................................................... 55
Installation of the Cylinder Head ................................................................................................................ 56
Engine Body Gear Case ................................................................................................................................... 59
Removal of the Gear Case ......................................................................................................................... 59
Re Installation of the Gear Case ................................................................................................................ 61
Engine Body Cylinder Block ............................................................................................................................. 63
Disassembly of the Cylinder Block ............................................................................................................. 64
Inspection of Cylinder Block, Crankshaft, Camshaft, and Tappets ............................................................ 66
Inspection of the Flywheel .......................................................................................................................... 70
Inspection of Tappets ................................................................................................................................. 76
Disassembly and Inspection of Pistons and Connecting-Rods .................................................................. 77
Inspection of the Piston Pin ........................................................................................................................ 80
Connecting-rod Twist ................................................................................................................................. 82
Assembly of Piston and Connecting-Rod ................................................................................................... 83
Replacement of Gear Case Oil Seal .......................................................................................................... 84
Re-Assembly of Cylinder Block .................................................................................................................. 84
Installation of Piston/Connecting-Rod Assemblies ..................................................................................... 87
Installation of Rear Oil Seal ........................................................................................................................ 88
Installation of Strainer and Oil Pan ............................................................................................................. 89
Installation of Rear Plate and Flywheel ...................................................................................................... 90
Installation of the Flywheel ......................................................................................................................... 90
Installation of Front Plate and Gears .......................................................................................................... 91
Lubrication System ........................................................................................................................................... 94
General Description .................................................................................................................................... 94
Relief Valve ................................................................................................................................................ 95
Oil Filter Specifications ............................................................................................................................... 95
Oil Filter Construction and Operation ......................................................................................................... 95
Specifications with Oil Cooler ..................................................................................................................... 96
Removal, Disassembly, Inspection and Re-Installation of Oil Pump .......................................................... 97
Inspection ................................................................................................................................................... 97
Installation of Oil Pump .............................................................................................................................. 98
Oil Filter ...................................................................................................................................................... 99
Cooling System ............................................................................................................................................... 100
Thermostat ............................................................................................................................................... 101

4283035M2 1
CONTENTS
Water Pump ............................................................................................................................................. 102
Fuel System .................................................................................................................................................... 103
Specifications ........................................................................................................................................... 103
Removal, Disassembly, Inspection, Re-Assembly, and Installation ......................................................... 104
Injection Nozzles and Holders .................................................................................................................. 105
Nozzle Washing ....................................................................................................................................... 108
Nozzle Replacement ................................................................................................................................ 108
Needle Valve Sliding ................................................................................................................................ 108
Installation of Injection Nozzles and Holders ............................................................................................ 109
Governor .................................................................................................................................................. 110
Angleichung Device .................................................................................................................................. 112
Electrical System ............................................................................................................................................ 113
Removal and Disassembly of Starter ....................................................................................................... 114
Inspection of Components ........................................................................................................................ 116
Reassembly of Starter .............................................................................................................................. 121
Inspection of the Starter after Removal from the Tractor ......................................................................... 123
Performance Test ..................................................................................................................................... 124
Installation of the Starter .......................................................................................................................... 124
Alternator ........................................................................................................................................................ 125
Specifications ........................................................................................................................................... 126
Removal and Disassembly ....................................................................................................................... 127
Glow Plugs ...................................................................................................................................................... 136
Removal, Inspection, and Re-Assembly .................................................................................................. 136
Turbo-Charger System ................................................................................................................................... 137
Precautions .............................................................................................................................................. 137
Construction ............................................................................................................................................. 138
Inspection ................................................................................................................................................. 139
Crank Case Breather Assembly ..................................................................................................................... 142

2 4283035M2
ISEKI THREE-CYLINDER DIESEL ENGINE
ISEKI THREE-CYLINDER DIESEL ENGINE
INTRODUCTION

General Information
This manual has been prepared to provide information
concerning the servicing and overhaul of the following
ISEKI engines, assuming that trained mechanics perform
this work at workshops outfitted with the required
equipment.

Tractor / Engine Cross Reference


GC2300 / GC2310 / GC2400 / E3112-VB19
ST22A * (282)
1523 / ST24A / MT225B E3112-VB21
(306)
1423 / ST25 / MT225 ** E3112-B11
(244)
1528 / ST28A / MT255B E3CF-WB01
(294)
1531 / ST33A E3CD-WB20
(293)
1533 / ST34A / MT265B E3CD-WB13
(313)
1540 / ST41A / MT275B E3CD-WTB01
(314)
ZT29 E3CF-VG
(326)
ZT33 E3CD-VG02
(325)
GC2600 E3112-XB
(371)
GC1715 E3112-XB
(440)
GC1705 E3112-XB01
(441)

E3CD and E3CF engines are basically the same from


one another except for the piston sizes. But tractor
versions have different exterior views from each other.
The E3112 engine is also basically the same except for
the piston sizes and components of the fuel injection
systems.
This manual does not apply to field work where adequate
service tools and equipment are not available. The
contents of this manual cover all of the necessary
information which would be required for operations in a
workshop. These include construction, the functions of
major components, specifications, disassembly and
reassemble instructions, inspection and adjustment
instructions, troubleshooting, etc. Figures mentioned in
this manual are standard values established by ISEKI for
the E3C and E3100 series. Consequently, when a
non-ISEKI part has been installed on the engine or

4283035M2 1
ISEKI THREE-CYLINDER DIESEL ENGINE
adjustments and repairs have been made in a manner
other than as specified in this manual, the values
mentioned herein are inapplicable and useless.
Consequently, ISEKI does not assume responsibility for
any problems or damage caused by a value deviation due
to maladjustment or by the use of unauthorized parts.
Be sure to follow the instructions mentioned in this
manual when servicing the engines in a workshop. Values
necessary for servicing the engines are mentioned in
each instruction section, besides which all of the service
reference values are summarized in the SERVICE
STANDARDS TABLE. Please refer to this table before
commencing service work to assure efficient
maintenance and operation. Prompt and reliable servicing
is a critical factor in following the operating Procedures
and precautions included in this manual, while keeping
safety in mind at all times. The ultimate objective of this
manual is to provide you with adequate information to
service the engines most effectively and economically,
and in the end to gain a favorable reputation for ISEKI
products among its users.
NOTE: All information, illustrations, and specifications
contained in this technical manual are based on
the latest information available at the time of
publication. The right is reserved to make
changes at any time without notice.
NOTE: *For engine service information on models prior
to tractor serial number JNA25201, please use
engine manual 1449395M3.
NOTE: **For engine service information on models prior
to tractor serial number NM3601, please use
engine manual 1449395M3.

2 4283035M2
ISEKI THREE-CYLINDER DIESEL ENGINE
GENERAL INFORMATION AND
SPECIFICATIONS

Specifications
TRACTORS GC2300 / GC2310 / ST22A / GC2600 / GC1705 / GC1715 /
GC2400 / GC2410 GC2610 GC1710 GC1720
1523 / ST24A / MT225B
Engine Models E3112
Type 4-cycle, over-head valve, diesel with swirl type combustion chambers
Cylinder - Bore x Stroke 3 - 78.2 x 78
mm (in) (3 - 3.08 x 3.07)
Total Displacement
cc (cu in) 1123 (68.5)
Compression ratio 22.5:1
Rated output 21.5 (16.0) / 2500 24.0 (17.9) / 21.5 (16.0) / 24.0 (17.9) /
ps (kW) / engine rpm 3000 2500 3000
Fuel consumption 205 216 205 216
g/ps-h
Maximum power rpm 16.5 (22.5) / 2600 24.5 (18.3) / 16.5 (22.5) / 24.5 (18.3) /
(Gross HP) 3000 2600 3000
Unloaded maximum 2810 +/- 50 3220 +/- 50 2810 +/- 50 3220 +/- 50
speed rpm
Unloaded minimum
speed rpm
1275 +/- 25
Fuel Diesel
Dry Weight kg (lb) 88 (193) 94 (267)
Dimensions (HxWxH) 491 x 431 x 561 537 x 432 x 561
mm (in) (19.4 x 17.0 x 22.2) (21.2 x 17.1 x 22.2)
Fuel Injection order 1-3-2
Direction of rotation Clockwise viewed from fan
Fuel injection system: Bosch, PFR type pump
Fuel injection pump
Model ND-PFR3M
Plunger (dia. x stroke) 5.75 x 7.0
mm (in) (0.23 x 0.28)
Injection nozzle Throttle type
Governor Centrifugal, all speed governor

4283035M2 3
ISEKI THREE-CYLINDER DIESEL ENGINE
TRACTORS GC2300 / GC2310 / ST22A / GC2600 / GC1705 / GC1715 /
GC2400 / GC2410 / 1523 / GC2610 GC1710 GC1720
ST24A / MT225B
Engine Models E3112
Supercharger system None
Lubrication system Forced Lubrication
Oil Pump Trochoid type
Filtering method Full-flow type
Cooling System:
Cooling method Water Cooling
Cooling fan mm (in) Ø320 (12.6)
Driving method Belt-drive
Pulley ration Crank 1.29
p.: fan p.
Starter Motor: Engaging magnet type
Voltage V 12
Output kW 1.1
Engine Stopping System Fuel cut-off type
Preheating System Sheathed glow plugs
Generator: 12
Voltage V
Output amp 40
Regulator Transistorized
(installed in generator)
Reference Data: 2.6 (0.68)
Oil pan capacity
liter (U.S. gallon)
Valve timing:
Intake Opening 10 degrees BTDC
Intake Closing 46 degrees ABDC
Exhaust Opening 46 degrees BBDC
Exhaust Closing 10 degrees ATDC
Valve clearance 0.25 (0.0098)
mm (in)
Fuel injection timing 19 degree BTDC
Compression pressure 30
kg/cm2 (psi) / 300 rpm (427)

4 4283035M2
ISEKI THREE-CYLINDER DIESEL ENGINE
TRACTORS 1528 / ST28A / MT255B 1531 / 1533 / ST33A / 1540 / ST41A / MT275B
ST34A / MT265B
Engine Models E3CF E3CD E3CD-T
Type 4-cycle, over-head valve, diesel with swirl type combustion chambers
Cylinder - Bore x Stroke 3 - 86 x 84 3-87 x 84
mm (in) (3 - 3.37 x 3.3) (3 - 3.4 x 3.3)
Total Displacement 1463 1498
cc (cu.in) (89.27) (91.41)
Compression ratio 21.7:1 21.7:1
Rated output 28 (20.6)/2500 32 (23.5) / 2500 38 (27.9) / 2500
ps (kW) / engine rpm
Fuel consumption 203 205 200
g/ps-h
Maximum power rpm 28 (20.2) / 2500 24.6 (33) / 2600 29.9 (40.1 / 2600
(Gross HP)
Unloaded maximum 2700 +/- 50 2810 +/- 50 2810 +/- 50
speed rpm
Unloaded minimum 950 +/- 20 1000 +/- 20 1000 +/- 20
speed rpm
Fuel Diesel
Dry Weight kg (lb) 128 (197) - FH 144 147
125 (185) - F (318) (324)
Dimensions (HxWxH) 584 x 475 x 650 618 x 470 x 683 612 x 506 x 683
mm (in) (22.9 x 21.2 x 25.6) - FH (24.3 x 18.5 x 26.9) (24.1 x 19.9 x 26.9)
568 x 475 x 650 (22.4 x
21.2 x 25.6) - F
Fuel Injection order 1-3-2
Direction of rotation Clockwise viewed from fan
Fuel injection system:
Fuel injection pump Bosch, PFR type pump
Model ND-PFR3KX ND-PFR3KX
Plunger (dia. x stroke) 6.5 x 7.0 6.5 x 7.0 6.0 x 7.0
mm (in) (0.26 x 0.28) (0.26 x 0.28) (0.24 x 0.28)
Injection nozzle Throttle type
Governor Centrifugal, all-speed governor

4283035M2 5
ISEKI THREE-CYLINDER DIESEL ENGINE
TRACTORS 1528 / ST28A / MT255B 1531 / 1533 / ST33A / 1540 / ST41A / MT275B
ST34A / MT265B
Engine Models E3CF E3CD E3CD-T
Supercharger system None None Exhaust Turbo Charger
Lubrication System: Forced lubrication
Oil Pump Trochoid type
Filtering method Full-flow type
Cooling System: Water Cooling
Cooling method
Cooling fan mm (in) 360 (14.3) 380 (15.0)
Driving method Belt-drive
Pulley ration Crank 1.2 1.10 1.23
p.: fan p.
Starter Motor: Engaging magnet type
Voltage V 12
Output kW 1.4
Engine Stopping System Fuel cut-off type
Preheating System Sheathed glow plugs
Generator:
Voltage V 12
Output 40
Regulator Transistorized (installed in the generator)
Reference Data:
Oil pan capacity 3.6 (0.95) 4.7 (1.25)
liter (U.S. gallon)
Valve timing:
Intake Opening 8 degrees BTDC
Intake Closing 40 degrees ABDC
Exhaust Opening 48 degrees BBDC
Exhaust Closing 12 degrees ATDC
Valve clearance 0.35 (0.013)
mm (in)
Fuel injection timing 17 degrees BTDC 20 degress BTDC 17 degrees BTDC
Compression pressure 31 (441)
kg/cm2 (psi)/300 rpm

6 4283035M2
ISEKI THREE-CYLINDER DIESEL ENGINE
TRACTORS ZT29 ZT33 1529
Engine Models E3CF E3CD E3CD-T
Type 4-cycle, over-head valve, diesel with swirl type combustion chambers
Cylinder - Bore x Stroke 3 - 86 x 84 3-87 x 84
mm (in) (3 - 3.37 x 3.3) (3 - 3.4 x 3.3)
Total Displacement 1463 1498
cc (cu.in) (89.27) (91.41)
Compression ratio 21.7:1 21.7:1
Rated output 28 (20.2)/2500 33 (24.2) / 2600 28 (20.6) / 2500
ps (kW) / engine rpm
Fuel consumption 205 205 186
g/ps-h
Maximum power rpm 28 (20.2) / 2500 33 (24.2) / 2600 28 (20.6) / 2500
(Gross HP)
Unloaded maximum 2700 +/- 50 2810 +/- 50 2810 +/- 50
speed rpm
Unloaded minimum 1400 +/- 25 1400 +/- 25 1400 +/- 25
speed rpm
Fuel Diesel
Dry Weight kg (lb) 125 (275) 125 (275) 137
(301)
Dimensions (HxWxH) 598 x 490 x 619 598 x 490 x 619 618 x 470 x 660
mm (in) (22.8 x 19.3 x 24.3) (22.8 x 19.3 x 24.3) (24.3 x 18.5 x 26.0)
Fuel Injection order 1-3-2
Direction of rotation Clockwise viewed from fan
Fuel injection system:
Fuel injection pump Bosch, PFR type pump
Model ND-PFR3KX ND-PFR3KX
Plunger (dia. x stroke) 6.5 x 7.0 6.5 x 7.0 6.5 x 7.0
mm (in) (0.26 x 0.28) (0.26 x 0.28) (0.26 x 0.28)
Injection nozzle Throttle type
Governor Centrifugal, all-speed governor

4283035M2 7
ISEKI THREE-CYLINDER DIESEL ENGINE
TRACTORS ZT29 ZT33 1529
Engine Models E3CF E3CD E3CD-T
Supercharger system None None Exhaust Turbo Charger
Lubrication System: Forced lubrication
Oil Pump Trochoid type
Filtering method Full-flow type
Cooling System: Water Cooling
Cooling method
Cooling fan mm (in) 360 (14.3) 380 (15.0)
Driving method Belt-drive
Pulley ration Crank 1.23 1.10 1.1
p.: fan p.
Starter Motor: Engaging magnet type
Voltage V 12
Output kW 1.4
Engine Stopping System Fuel cut-off type
Preheating System Sheathed glow plugs
Generator:
Voltage V 12
Output 40
Regulator Transistorized (installed in the generator)
Reference Data:
Oil pan capacity 3.0 (0.79)
liter (U.S. gallon)
Valve timing:
Intake Opening 8 degrees BTDC
Intake Closing 40 degrees ABDC
Exhaust Opening 48 degrees BBDC
Exhaust Closing 12 degrees ATDC
Valve clearance 0.35 (0.013)
mm (in)
Fuel injection timing 20 degress BTDC
Compression pressure 31 (441)
kg/cm2 (psi)/300 rpm

8 4283035M2
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