141 CC 403 02008 - Q - Comment
141 CC 403 02008 - Q - Comment
141 CC 403 02008 - Q - Comment
Updated
by any person other than the entity that issued the document under the applicable client contract.
TECHNIP ENERGIES FRANCE ABU DHABI – TARGET ENGINEERING CONSTRUCTION Co. CONSORTIUM
TECHNIP ENERGIES FRANCE – ABU DHABI TARGET ENGINEERING CONSTRUCTION COMPANY L.L.C.
Guardian tower, Sheikh Sultan Bin Zayed First and Dhafeer Street, - Abu Dhabi Capital Center, Al Badie Commercial Tower, ,Al Khaleej Al Arabi Street - Abu Dhabi
Contractor Identification Code
CONCRETE CALCULATION NOTE FOR FOUNDATION OF
PROCESS STRUCTURE 141C-STR-200, BLOCK C 083118C-C00-CN-1732-02008
INDEX
Information contained in this document is the work product of one or both legal entities forming the TETG CONSORTIUM (i.e. Technip France Abu Dhabi and TARGET ENGINEERING CONSTRUCTION Co.) and their affiliates; it embodies confidential and proprietary information of the applicable entity and/or its client. Use of this information
is restricted in accordance with conditions specified by the contract No. 4700000897. Technip France Abu Dhabi and TARGET EC CO. and their respective affiliates disclaim any and all liabilities for any changes or modifications to this document which are made by any person other than the entity that issued the document under the
Page:
1 INTRODUCTION 4
1.1 Scope 4
1.2 Reference Documents 4
1.2.1 Codes 4
1.2.2 Specifications and standard 4
1.2.3 Reference Concrete Drawings 4
1.2.4 Unit Plot plan 4
1.2.5 Reference Equipment Mechanical Drawing 4
1.2.6 Piping Load Document 4
1.3 Unit of measures 4
1.4 Materials 5
1.4.1 Concrete 5
1.4.2 Reinforcing Steel 5
1.4.3 Anchor Bolts 5
E
D
C
B
A
B.1
A.1
ATTACHMENTS
STAAD File
PIPING LOADS
Design of Base Plate, Anchor Bolt and shear key for Top Mounted Steel Structure
B4 PROJECT – EPC PACKAGE 2
PROCESS STRUCTURE 141C-STR-200, BLOCK C
CONCRETE CALCULATION NOTE FOR FOUNDATION OF
Sheet
141-CC-403-02008
Company Identification Code
Contractor Identification Code
Rev.
25
25
25
25
25
25
083118C-C00-CN-1732-02008
Q
Contractor Identification Code
CONCRETE CALCULATION NOTE FOR FOUNDATION OF
PROCESS STRUCTURE 141C-STR-200, BLOCK C 083118C-C00-CN-1732-02008
1 INTRODUCTION
1.1 Scope
The aim of this calculation report is the load evaluation, foundation analysis, reinforcement design and safety check for in-situ concrete
foundation system for structure 141C-STR-200, Block C, “B4 Project - EPC Package 2 (Ethane Cracker)" (BOROUGE) located in
Ruwais - U.A.E.
1.2.1 Codes
141-CC-271-02008 Concrete drawings for foundation and elevation of Structure 141C-STR-200, Block C
141-LG-203-30001 Equipment Layout (Block C) Zone 1 Quench Water Tower & Dilution Steam Area
Calculation and drawings for all works covered shall carried out using International System of Units (S.I.).
applicable client contract.
1.4 Materials
1.4.1 Concrete
As per doc. 141-CC-457-00004, material quality for reinforced concrete is in accordance with ACI 318-14 “Building Code Requirements for
reinforced concrete”.
The specified compressive strength of concrete according to ASTM C39, determined by cylinder test at 28 days, shall be minimum as
follows::
Screed on Roof Slab, density not exceeding 19kN/m 3 Grade 20L; f'c = 20 Mpa
( " L " - Designates Low Density Concrete)
For equipment foundations, reinforced concrete structures and Grade 32; f'c = 32 Mpa
their foundation
Pipe sleepers, Pits and Basins
Reinforcement details not shown on standard drawings shall be carried out in accordance with the requirements of ACI 315 "Details and
Detailing of concrete Reinforcement".
Steel for main and secondary reinforcement shall be deformed high yield bars and shall comply with BS 4449 Grade 500B minimum yield
strength 500Mpa or equivalent.
Welded wire fabric shall be made from cold reduced steel wire complying with BS 4482 and shall have a minimum specified yield strength Re
= 500 MPa. Welded wire fabric shall be supplied in flat sheets.
All bars arrangement such as spacing, lapping, anchorage, concrete cover shall be carried out according to 141-CC-251-01003 General
Notes for Cast-in-situ Concrete Works.
All anchor bolts fabrication, coating and installation shall be as per 141-CC-251-00002 -Construction standards for cast-in-situ concrete works
and as per clause 14.1 of BGS-CU-010 - Concrete Construction, Formworks and Coatings
All anchor bolts shall be conform to ASTM A307 Gr. A up to dia16 mm (included) and ASTM A36 grade 4.6 for dia equal or greater
than 20 mm.
The anchor bolts design shall be in accordance with ACI 318-14 and the recommendation of ASCE guidelines for Wind Loads and Anchor
Bolt Design for Petrochemical Facilities.
Contractor Identification Code
CONCRETE CALCULATION NOTE FOR FOUNDATION OF
PROCESS STRUCTURE 141C-STR-200, BLOCK C 083118C-C00-CN-1732-02008
Structure 141C-STR-200, located North-South in the Block C from alignment row “A” to “B”, and on longitudinal grids "1" "2" and "3".
This structure is 10.00 m long (along east west) and 6.00m wide (along north south). It has three floors at EL. 106.100 , EL. 109.900 and
EL.114.300 respectively.
141C-STR-200
The structure is steel structure. All longitudinal beams in N-S direction are simply supported and stability is provided by providing vertical
braces in N-S direction and Moment resisting frame in transverse (E-W) direction.
All secondary intermediate beams are having shear connections. Steel to concrete connection at base plate level is pinned type.
The structural software used for the project is STAAD.Pro version CONNECT Edition.
The “zero” Reference point location (X, Y & Z) is located on the lower North-West corner of the structure.
Y
· X axis: Horizontal East Direction X (East)
· Z axis: Horizontal South Direction
· Y axis: Vertical upward
Mat-3D software is used to design and analyze the foundation and pedestal. Z (South)
In-house excel sheet is used to design the base plate, anchor bolt and shear key.
applicable client contract.
Updated
Information contained in this document is the work product of one or both legal entities forming the TETG CONSORTIUM (i.e. Technip France Abu Dhabi and TARGET ENGINEERING CONSTRUCTION Co.) and their affiliates; it embodies confidential and proprietary information of the applicable entity and/or its client. Use of this information
is restricted in accordance with conditions specified by the contract No. 4700000897. Technip France Abu Dhabi and TARGET EC CO. and their respective affiliates disclaim any and all liabilities for any changes or modifications to this document which are made by any person other than the entity that issued the document under the
applicable client contract.
2.4
2.3 View
3D ModelCalculation
A
Calculation Structural Scheme
3D view of process structure shown below.
LOCATION :
Model Schemes
RUWAIS - U.A.E.
10000
2
(ETHANE CRACKER)
3
Sheet
Rev.
083118C-C00-CN-1732-02008
Q
Contractor Identification Code
CONCRETE CALCULATION NOTE FOR FOUNDATION OF
PROCESS STRUCTURE 141C-STR-200, BLOCK C 083118C-C00-CN-1732-02008
Updated
Dead load of the structure is automatically calculated by the program with the following density of materials:
Self-weight of main steel structure is automatically calculated by STAAD.Pro program, taking into account
transversal dimensions and lengths of elements with a self-weight multiplier equal to -1 for concrete and
1.1 for steel.
Dead loads of secondary steel element (gratings, handrails), are directly applied at each
elevation, on 3D structural model, considering an appropriate value of their influence area as per following intensities
• Self-weight of grating: 0.55 kN/m
2
Applied as area load
• Handrails 0.30 kN/m Applied as uniform load
• Cable tray Load
Cable tray Empty load (EE) = 0.15 kN/m (Cl.no. 5.3.3 of 08311BC-000-WI-1700-001)
Cable tray Operating load (EO/ET) = 1.50 kN/m (Cl.no. 5.3.3 of 08311BC-000-WI-1700-001)
2
Live load on operating areas and platforms = 5 kN/m Ref. BGS-CU-002, Cl. 10.4
3.6.1 General
Wind load pressure is calculated according to 141-CC-457-00004 "Job Design Specification for Foundations and Structures" &
ASCE 7-16
No reduction shall be made for the shielding effect of vessels or structures adjacent to the structure being designed.
141-CC-457-00004
Risk Category II 083118C-000-JSD-1700-0001
Exposure Category C BGS-CU-002_B14
Basic Wind Speed V = 56.3 [m/s] BGS-CU-002_B14
Velocity Pressure Exposure coefficient Kz = 2.01(z/z g )2/α 4.6 ≤ z ≤ z g ASCE 7-16 (Table 26.10-1)
2.01(4.6/z g )2/α z < 4.6
zg = 274.32 m ASCE 7-16 (Table 26.11-1)
α = 9.50 ASCE 7-16 (Table 26.11-1)
45.00
40.00
35.00
30.00
z [m]
25.00
20.00
15.00
10.00
5.00
0.00
1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5
qz [kPa]
Calculated values of wind pressure (including Gust-Effect factor G factor) are shown in the following table.
The values shall be updated considering the Force coefficient Cf in accordance with ASCE 7-16.
Elevation values are referred to origin. The values shall be updated into the following table and STAAD.Pro with
the correct reference point (HPP).
Design Wind Pr q z (K d = 0.85; G = 0.85)
z [m] Kz (z) qz [kPa] G qz [kPa]
0 0.85 1.4 1.19
2 0.85 1.4 1.19
4.6 0.85 1.4 1.19
6 0.9 1.48 1.26
8 0.95 1.58 1.34
10 1 1.65 1.41
12 1.04 1.72 1.46
14 1.07 1.77 1.51
16 1.11 1.83 1.55
18 1.13 1.87 1.59
20 1.16 1.91 1.63
22 1.18 1.95 1.66
24 1.2 1.99 1.69
26 1.22 2.02 1.72
28 1.24 2.05 1.75
30 1.26 2.08 1.77
32 1.28 2.11 1.8
34 1.3 2.14 1.82 Cf considered for various element
36 1.31 2.16 1.84 Type Cf
38 1.33 2.19 1.86 Structure 2
40 1.34 2.21 1.88 Pipes 0.8
45 1.37 2.27 1.93 Vessels 1.8
client contract.
Wind load on cable tray ssupport IB, LA3, TA1 & IC is applied as per 141-CS-251-00001 page no 201/195/186/206 respectively.
Where:
Design Spectral Acceleration Parameter at short period 2/3∙S MS = SDS [g]= 0.39 ASCE 7-16 Eq.11.4-3
Design Spectral Acceleration Parameter at 1s period 2/3∙S M1 = SD1 [g]= 0.13 ASCE 7-16 Eq.11.4-4
Start of plateu 0.2 SD1/SDS = T0 [s]= 0.07 ASCE 7-16 Para 11.4.6
End of plateu SD1/SDS = TS [s]= 0.33 ASCE 7-16 Para 11.4.6
Long-period transition period TL [s]= 8.00 ADIBC 2013 - Figure 1613.5(2)
Seismic Design Category based on short-period response acceleration C ASCE 7-16 - Table 11.6-1
Seismic Design Category based on 1s period response acceleration C ASCE 7-16 - Table 11.6-2
client contract.
Contractor Identification Code
CONCRETE CALCULATION NOTE FOR FOUNDATION OF
PROCESS STRUCTURE 141C-STR-200, BLOCK C 083118C-C00-CN-1732-02008
In accordance with Table.11.6-1 and Table 11.6-2 of ASCE 7-16 for S 1 less than 0.75, structures shall
be assigned a Seismic Design Category based on Occupancy Category and on Design Spectral Response
Acceleration parameters SDS and SD1:
Occupancy Category: II
SDS: 0.39 g
SD1: 0.133 g
applicable client contract.
Strength Design Method (LRFD Method) shall be used for foundations reinforcement.
Foundations shall be designed for the relevant load combinations during erection, hydraulic test, operation
and maintenance conditions.
3.8.1 Erection
3.8.2 Operation
3.8.3 Test
LOAD 2200 1.4DL+1.4ET 101 101
LOAD 2201 1.2DL+1.2ET+1.60LL +0.50LR +1.60CR 102 102
LOAD 2202 1.2DL+1.2ET+1.00LL +1.60LR +1.00CR 103 103
LOAD 2203 1.2DL+1.2ET+1.60LR +0.50WLX 104 104
LOAD 2204 1.2DL+1.2ET+1.60LR -0.50WLXN 105 105
LOAD 2205 1.2DL+1.2ET+1.60LR +0.50WLZ 106 106
LOAD 2206 1.2DL+1.2ET+1.60LR -0.50WLZN 107 107
LOAD 2207 1.2DL+1.2ET+1.00LL +0.50LR +0.50WLX+1.00CR 108 108
LOAD 2208 1.2DL+1.2ET+1.00LL +0.50LR -0.50WLXN+1.00CR 109 109
LOAD 2209 1.2DL+1.2ET+1.00LL +0.50LR +0.50WLZ+1.00CR 110 110
LOAD 2210 1.2DL+1.2ET+1.00LL +0.50LR -0.50WLZN+1.00CR 111 111
LOAD 2211 0.9DL+0.9ET+0.50WLX 112 112
LOAD 2212 0.9DL+0.9ET-0.50WLXN 113 113
LOAD 2213 0.9DL+0.9ET+0.50WLZ 114 114
LOAD 2214 0.9DL+0.9ET-0.50WLZN 115 115
3.8.4 Maintenance
LOAD 2300 1.2DL+1.2EE+1.60LL +1.00CR+1.00ML 116 116
LOAD 2301 1.2DL+1.2EE+1.00LL +1.60CR+1.60ML 117 117
3.8.9 Erection
190 1
LOAD 1000 1.0DL+1.0EE+1.00ER 191 2
LOAD 1001 1.0DL+1.0EE+1.00LL +1.00ER 192 3
applicable client contract.
3.8.10 Operation
3.8.11 Test
3.8.12 Maintenance
4 DISPLACEMENT CHECKS
Not Applicable
Not Applicable
Since the structure above plinth level is steel structure this part will be considered in steel calculation note.
Not Applicable
Since the structure above plinth level is steel structure this part will be considered in steel calculation note.
5.2
3
LOCATION :
Staad Node - 2
Updated
CONCRETE CALCULATION NOTE FOR FOUNDATION OF
Sheet
UPDATE REINF
141-CC-403-02008
Company Identification Code
Contractor Identification Code
Rev.
083118C-C00-CN-1732-02008
Updated
Q
Information contained in this document is the work product of one or both legal entities forming the TETG CONSORTIUM (i.e. Technip France Abu Dhabi and TARGET ENGINEERING CONSTRUCTION Co.) and their affiliates; it embodies confidential and proprietary information of the applicable entity and/or its client. Use of this information
is restricted in accordance with conditions specified by the contract No. 4700000897. Technip France Abu Dhabi and TARGET EC CO. and their respective affiliates disclaim any and all liabilities for any changes or modifications to this document which are made by any person other than the entity that issued the document under the
applicable client contract.
3
LOCATION :
RUWAIS - U.A.E.
(ETHANE CRACKER)
Sheet
141-CC-403-02008
Company Identification Code
Contractor Identification Code
Rev.
083118C-C00-CN-1732-02008
Q
Contractor Identification Code
CONCRETE CALCULATION NOTE FOR FOUNDATION OF
PROCESS STRUCTURE 141C-STR-200, BLOCK C 083118C-C00-CN-1732-02008
(A) Geometry
(C)Reinforcement Provided:
Main Longitudinal Bars: Provide Dia 16 Bars- 16 Nos
ATTACHMENTS
Concrete design of pedestal and footing has been carried out using MAT3D software and in house developed excel
sheet. Design of base plate and anchor bolt has been carried out using in house developed excels sheets.
Calculation of these are provided below. Check for enhanced shear for beams and columns is performed as per
requirements of ACI 318-14 par 18 with enhanced eq factor of 2 for beams and overstrength factor = 3 for columns
as per C.18.4.2 and CI. 18.4.3 of ACI respectively.
Updated
ATTACH IN PDF & NOT IN EXCEL.
SEE OTHER CN
A ANCHOR BOLT, BASE PLATE AND SHEAR KEY DESIGN
A.1 Design of Base Plate, Anchor Bolt and shear key for Top Mounted Steel Structure
ATTACH PDF
BP1
Base Plate_Anchor Base Plate_Anchor
Bolt and Shear Key Bolt and Shear Key
BP2 Design_P1.xlsx Design-_P2.xlsx
B DESIGN OF FOUNDATION
C STAAD File
8340B570.STD
document which are made by any person other than the entity that issued the document under the applicable client contract.
82312EBE.pdf
D.1 Piping Load