IS 10569 - 2005 - Reff2021
IS 10569 - 2005 - Reff2021
IS 10569 - 2005 - Reff2021
IS 10569:2005
(Reaffirmed 2015)
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(Reaffirmed 2014)
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(Reaffirmed 2013)
Indian Standard
(Reaffirmed 2012)
ALUMINIUM BRONZE RODS,
BARS AND SECTIONS — SPECIFICATION
(Reaffirmed 2011)
(’First Revision )
(Reaffirmed 2010)
Ics 77.150.01
(Reaffirmed 2009)
(Reaffirmed 2008)
(Reaffirmed 2007)
(Reaffirmed 2006)
(Reaffirmed 2005)
0 BIS 2005
FOREWORD
This Indian Standard ( First Revision) was adopted by the Bur3au of Indian Standards, after the draft finalized by
the Copper and Copper Alloys Sectional Committee had been approved by the Metal Iurgical Engineering Division
Council.
The aluminium bronze provide excellent resistance to impingement corrosion and high temperature oxidation.
This standard covers six grades of aluminium bronze. The material of Grade CUAI8Fe3 has good strength combined
with corrosion resistance to atmospheric and water attack. Iron content increases strength and refines the grain.
This material is generally used as structural components, machine parts, etc, in industry and nuts, bolts, threaded
components as hardware. The material of Grade CUAI 10Fe3 is used for corrosion-resistance parts, marine hardware
and heat application. The materials of Grade CUA110Fe5Ni5 is especially adopted to hot rolled rods, bars forgings
and marine shipping and also used as in the case of Grade CUAI 10Fe3.
The aluminium silicon bronze CUAI 7Si2 is a ductile alloy having improved machinability and impact strength.
Silicon improves hot working characteristics. This is an alloy of high strength, good corrosion resistance, wearing
resistance and low co-efficient of friction. This alloy is used as marine hardware.
In the aluminium bronze CUAI7Fe3Sn, tin improves resistance of alpha phase bronze to intergranular stress corrosion
cracking and to steam attack also. in the aluminium bronze CUAI 10Fe3Mn2, manganese addition stabilizes beta
phase in duplex alloy. and thus reduces the tendency of formation of the harmful eutectoid and therefore improves
the ductility and corrosion resistance. This alloy is widely used in heavy vehicles and aeronautic industries.
For the purpose of deciding whether particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance
with IS 2 : 1960 ‘Rules for rounding off numerical values ( revised)’. The number of significant places retained
in the rounded off value should be the same as that of the specified value in this standard.
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IS 10569:2005
Indian Standard
ALUMINIUM BRONZE RODS,
BARS AND SECTIONS — SPECIFICATION
(First Revision )
1 SCOPE processes of solid product of uniform cross-section
along its whole length, supplied in straight length or
This standard covers the requirements for aluminium
in coil form, whose width or greatest distance between
bronze rods/bars and sections.
parallel faces is greater than 6 mm.
2 REFERENCES
3.3 Section — A solid product with cross-section
The following standards contain provisions which other than round, hexagonal, square or rectangular
through reference in this text, constitute provision such as angles or channel supplied in straight length
of this standard. At the time of publication, the editions or in coiled form.
indicated were valid. All standards are subject to
4 SUPPLY OF MATERIAL
r~vision and parties to agreements based on this
standard are encouraged to investigate the possibility The general requirements relating to the supply of
of applying the Imostrecent editions of the standards material shall conform to IS 1387.
indicated below
5 FREEDOM FROM DEFECTS
IS No, Title
The material shall be clean, smooth, free from surface
1387:1993 General requirements for the supply defects like blisters, slivers, scales, fins, spills, cracks
of metallurgical materials ( second and internal [y sound free from defects like porosity,
revision ) piping, etc.
I608:1995 Mechanical testing of metals — 6 D1MENS1ONS AND TOLERANCES
Tensile testing ( second revision )
6.1 Sizes
1817:1961 Methods of-sampling non-ferrous
metals for chemical .analysis The material shall be supplied in sizes as specified in
1S2826 or as required by the purchaser.
2305:1988 Method for mercurous nitrate test
for copper and copper alloys (first 6.2 Tolerances
revision )
6.2.1 The tolerances on sizes of bars/rods shall be
2826:1986 Dimensions and tolerances for as per IS 2826.
copper and copper alloy, rods and
6.2.2 The tolerances for sections shall be as agreed
bars for general engineering
to between the purchaser and the manufacturer and
purposes ( third revision )
shall be stated in the order.
3288 Glossary of terms relating to copper
7 CH.EMICAL COMPOSITION
and copper alloys
The material when anaiysed as per IS 4027 or any
(Part l): 1986 Materials ( third revision )
other established instrumental/chemical method
(Part 3):1986 Wrought forms shall conform to the requirements as given
in Table 1. In case of dispute, the procedure given
4027:1987 Methods of chemical analysis of in 1S 4027 shall be the referee method. However
bronzes when the method is not given in 1S 4027 the referee
3 TERMINOLOGY method shall be as agreed to between the purchaser
and the manufacturer.
3.1 For the purpose of this standard, the following
definitions and as given in IS 328~ ( Parts 1 and 3 ) 8 MECHANICAL PROPERTIES
shall apply.
8.1 The material when tested in accordance with
3.2 Bar/Rods — Any extruded, drawn, cold or hot IS 1608 shall have the mechanic-al properties as
rolled. forged, cast or combination of any of these given in Table 2.
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IS 10569:2005
Aluminium 6.Oto 7,5 6.5 to 8.0 8.5 to 10.0 8.5 to I 1.0 9,0 to I 1.0 6.3 to 7.6
‘iron 2.0 to 3.0 2.0 to 3.5 4.0 Max 4.0 t{> 6,0 2.0 to 4.0 0.30 Max
Nickel 0.25 Ah.v 0.50 Max ( iron+nickel ) 4.0 to 6.0 1.0 Max 0.25 A!o.Y
Manganese 0.25 M(LY 0.50 Max 0.50 Max 0.50 A4(Ix 1.5 to 3.0 0.10 Afax
Tin 0.20 too.50 0.10 Max 0,10 Max 0.1() Max 0.10 Max 0.20 Ma.Y
Lead 0.05 Mm 0.05 Max 0.05 Max 0.05 Max 0.05 Max 0.05 Max
Zinc 0.10 A4ffx 0.40 Max 0.40 Max 0.40 Max 0.50 Max 0.50 ,Max
Silicon 0.10 M(r.Y 0.15 Max 0.10 Max 0.10 Max 0.10 Max 1.5 to 2.2
Magnesium 0.05 AIo.Y 0.05 Max ().05 Max 0.05 Max 0.05 Max 0.05 A4a.Y
Total Impurities 0.25 IWI.Y 0.50 Max 0.50 Max 0.50 Alax 0.50 Max 0.50 A/ax
2
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1S 10569:2005
8.2 The tensile test shall be made on -test pieces Table 3 Mass of Lot with the Size of Material
machined to shape and largest dimensions practicable ( Clause 10.4)
as specified in IS 1608 from the samples selected in
accordance with 10.3. Specified Size ( Diameter or Width Mass of
Across the Flats of Material Each Lot
8.3 Up to and including 32 mm rods, the central ‘Over Up to and lncludin~
longitudinal axis of the test pieces shall be the same
mm mm kg
as that of the rods.
(1) (2) (3)
8.3.1 In case of rods over 32 mm, the central longitudinal — 12 250
axis of the test piece shall be at least 16 mm from the 12 40 500
nearest face/surface. —
40 1000
8.4 The fractured test piece shall be free from pipe NOTES
and other surface defects. 1 When the order does not permit forming lots in the
above quantity the lot size shall be as agreed to
8.5 Should a tensile test piece break outside the middle between the -purchaser and the manufacturer.
third of the gauge length and the elongation percentage
2 The material required for chemical analysis from
obtained be Iowerthan minimum specified, the test the selected bartrod, sections shall be taken in
may be discarded and another test made. accordance with IS 1817.
9.1.1 The bar/rod .shall not show any sign of cracking 11.2 If any of the test pieces first selected fails to
when subjected to this test. pass the requirements of tensile properties and two
further samples from the same lot shall be selected
10 SAMPLING AND CRITERIA FOR for testing, one of which shall be from the same piece
CONFORMITY of material from which the original sample was taken,
10.1 Unless otherwise agreed to between the unless it is withdrawn by the supplier.
purchaser and the supplier the following sampling 11.2.1 If the test piece from both these additional
procedure and criteria for conformity shall apply. samples pass the lot represented by the test, samples
10.2 In any consignment, all the material of same shatl be deemed to comply with this standard. If the
grade, size and temper manufactured from the same test piece frotn either of these additional samples fai I
raw material, produced at the same place, shall be the lot represented by the test samples shall be rejected.
grouped together to constitute a lot. 12 PACKING
10.3 Material -shall be examined for freedom from The rods/bars/sections shall be supplied in bundles
defects and for tolerances on diameter/ and strapped with hoops, and shall be suitably packed
dimensions. Any bar/rod/section found defective to avoid damages during transit or as required by the
shall be rejected. purchaser.
10.4 From the material found satisfactory in 10.2
13 MARKING
one sample shall be selected from each lot or part
thereof to provide necessary test pieces for all 13.1 Suitable metallic tags/labels with marking made
the tests ( Chemical analysis, tensile test). Mass of on them to show the size of rod/bar/section, grade,
each lot vary with the size of material and is given temper, lot number, date of manufacture, mass of the
in Table 3. material in addition to the name of the manufacturer,
and any such information required by the purchaser,
10.5 The lot shall be accepted, if the samples tested
shall be attached to each bundle of the material.
meet all the chemical composition and tensile
properties to the specification. 13.2 BIS Certification Marking
11 RETEST The material may also be marked with the Standard
Mark.
11.1 If a test result of chemical analysis fails to satisfy
the requirements for any of the constituents, two more 13.2.1 The use of the Standard Mark is governed by
tests for that constituents shall be done on the same the provisions of the Bureau of Indian Standurds Act.
sample in order to confirm that the analysis has been 1986 and the Rules and Regulations made thereunder.
3
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IS 10569:2005
The details of the conditions under which the Iicence 14 TEST CERTIFICATE
for the use of Standard Mark may be granted to
manufacturers or producers may be obtained from The supplier shall provide the test certificate for each
the Bureau of Indian Standards. consignment giving information like lot number,
corresponding chemical composition and tensile
properties.
ANNEX A
( Foreword)
COMPARISON OF NEW AND OLD DESIGNATIONS
4
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BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.
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without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating
to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue
of ‘BIS Catalogue’ and ‘Standards : ‘Monthly Additions’.
This Indian Standard has been developed from Doc : No. MTD 8 ( 4601 ).
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