ABB GOB Instalacion
ABB GOB Instalacion
ABB GOB Instalacion
The information provided in this document is intended to be general and does not
cover all possible applications. Any specific application not covered should be
referred directly to ABB, or its authorized representative.
This document must not be copied without our written permission, and the contents
thereof must not be imparted to a third party nor be used for any unauthorized
purpose. Contravention will be prosecuted.
Safety information The following warnings and notes are used in the manual:
Keep this instruction available to those responsible for the
installation, maintenance, and operation of the bushing.
WARNING
The installation, operation, and maintenance of a bushing
present numerous potential unsafe conditions, including, but WARNING indicates an imminently hazardous
not limited to, the following: situation, which if not avoided, will result in death or
– – High pressures serious injury. This signal word is to be limited to the
–– Lethal voltages most extreme situations.
–– Moving machinery
–– Heavy components WARNING also indicates a potentially hazardous
–– Slip, stumble or fall situation which, if not avoided, could result in death or
serious injury.
Specialized procedures and instructions are required and
must be adhered to when working on such apparatus. Failure CAUTION
to follow the instructions could result in severe personal injury,
death, and/or product or property damage. CAUTION indicates a potentially hazardous
situation,which if not avoided, may result in minor or
Additionally, all applicable safety procedures such as regional moderate injury. It may also be used to alert of unsafe
or local safety rules and regulations, safe working practices, practices.
and good judgement must be used by the personnel when
installing, operating, maintaining and/or disposing such CAUTION may also indicate property-damage-only
equipment. hazards.
Safety, as defined in this instruction, involves two conditions: INFO provides additional information to assist in
1. Personal injury or death. carrying out the work described and to provide
2. Product or property damage (includes damage to the trouble-free operation.
bushing or other property, and reduced bushing life).
2. Installation. .............................................................................................................. 11
2.1 Tools................................................................................................................ 11
2.2 Consumables................................................................................................... 11
2.3 Transport and handling..................................................................................... 11
2.4 Lifting from the box. .......................................................................................... 12
2.5 Mounting. ......................................................................................................... 12
2.5.1 Mounting of end-shield............................................................................... 13
2.5.2 Inner terminal / Stranded cable.................................................................... 13
2.5.3 Solid rod conductor.................................................................................... 14
2.5.4 Tightening torque of the fastening bolts....................................................... 14
2.6 Mounting of outer terminal................................................................................ 15
2.7 Flange earthing. ................................................................................................ 15
2.8 Waiting time before energizing........................................................................... 15
2.9 Recommended tests before energizing.............................................................. 16
2.9.1 Tightness test between transformer and bushing flange................................ 16
2.9.2 Tightness test of bushing outer terminal....................................................... 16
2.9.3 Measurement of capacitance and tan δ........................................................ 16
2.9.4 Check of through resistance........................................................................ 17
3. Maintenance. ........................................................................................................... 18
3.1 Recommended maintenance and supervision..................................................... 18
3.1.1 Cleaning of insulator surface....................................................................... 18
3.1.2 Measurement of capacitance and tan δ........................................................ 18
3.1.3 Thermovision (infrared camera) check for local overheating on connectors.... 18
3.1.4 Check for leakage. ...................................................................................... 18
3.1.5 Checking and adjustment of the oil level...................................................... 18
3.2 Disposal after end of service life........................................................................ 18
1. Description
1.1 Design
The design and dimensions of bushings type GOM are
given in the Technical Guide, 1ZSE 2750-108. The design
principle is also shown in Fig. 1. GOM bushings have a test
tap, according to Fig. 2, which can be used for checking of
the bushing insulation by capac itance and dissipation factor
measurements. The tap is normally earthed by means of a
spring device. For permanent connection of the test cable an
adapter, 2769 531-D, according to Fig. 3 should be used. For
temporary connection, adapter 2749 510-U should be used.
gom_0001
1 5
gob_0015 goh_0008
Fig. 2. Test tap 2769 531-B (not self-earthing) Fig. 3. Adapter for permanent connection to measuring circuits 2769 531-D
1. Bushing for test tap 1. Cover
2. Disc spring 2. Box
3. Press nut 3. Cable gland Pr (screwed steel conduit) 22.5
4. Cover 2749 528-B with O-ring 2152 484-2 (Pg 16 acc. to DIN 40430)
5. Contact pin, 4 mm 4. Protecting resistor, 10 kW, 5 W
6. O-ring 5. Earthing connection (to be removed before
7. O-ring connection of outer cable)
8. Cable 6. Nut
7. Belleville spring washer
8. Connector to test tap
9. O-ring
WARNING
gom_0019
Fig. 4. Oil sampling valve. Fig. 5. Closed valve. Key width Fig. 6. Valve open.
5.5 mm for opening the valve.
”Top End”
Min. 7°
CAUTION
For lifting the bushing from the box, apply two clean
lifting slings as shown in the figure below. Support the
bushing at the same points as in the box if placed on
the ground or block it under the flange and the metal
top piece.
2.5 Mounting
CAUTION
The mass of the bushing is stated on the marking plate. Fig. 8. Lifting from the box.
Carefully clean and inspect the oil end of the bushing and the
inside of the centre hole before mounting on the transformer.
Lifting sling
arrangement
Tackle
gob_0010
Lifting eye
gom_0004 gom_0005
Fig. 9. Mounting.
gom_0009
2.9.1 Tightness test between transformer and bushing Since C2 usually is relatively small, the test tap must
flange never be open‑circuited when applying a voltage to
Several different methods may be used and we thus refer the bushing. It shall always be earthed or connected
to instructions given by the company responsible for the to an external impedance. No connection may destroy
field erection. As a simple example, the tightness of the seal the bushing. Recommended maximum voltage for C 1
between transformer and bushing flange may be checked is 10 kV and for C 2 500 V.
when the transformer is oil-filled by using chalk or, perhaps
easier, with paper strips. When not measuring, always make sure that the cap
nut is properly tightened with the gasket in place. This
2.9.2 Tightness test of bushing outer terminal is to prevent dust and water from coming in to the
Since the top terminal is often situated above the oil level test tap.
of the transformer expansion system, a leak at this point is
extremely serious, because water could enter directly into After mounting, a capacitance measurement is recommended.
the transformer insulation this way. It is thus recommended Connect a measur ing bridge between the outer terminal and
to make a tightness test after assembly, preferably both with the test tap by using a Ø 4 mm lead coupler or ABB's test
vacuum and over‑press ure. Several different methods may be tap adapter 2749 510-U. This is possible without removing
used and we refer to instructions given by the firm responsible the bushing as the bushing has an insulated test tap, see
for the field erection. Fig. 14. More details can be found in the product information
2750 515-142, "Bushing diagnostics and conditioning".
One possible method is the tracer gas method:
gob_0016
The capacitances C1 between the centre tube and the tap, The through-resistance measurement method depends on the
and the capacitance C 2, between the test tap and earth are design of the transformer. Generally, a current is applied from
marked on the marking plate. The nominal capacitances C 1 bushing to bushing. The voltage drop from outer terminal to
of the different bushing types are listed in Table 3. C2 is highly outer terminal is measured. The resistance is calculated with
dependent on the surrounding parts inside the transformer Ohm’s law, U = R·I. (U: Measured voltage drop. I: Through
and it is not possible to give a nominal value valid for all current. R: Total circuit resistance.)
service conditions.
The total through resistance is the sum of the transformer
Table 2. Nominal capacitances in pF (Manufacturing tolerances for C1 ±10%). winding and lead resistance and the bushing conductor and
Catalog No. Nominal capacitance (pF) contact resistance. The additional resistance from he bushing
C1 C2 conductor should not be more than 10 ... 100 mΩ. Since
LF 125 060-A, -G 265 130 the through resistance of the HV winding of a typical power
LF 125 060-B, -H 310 460 transformer is in the order of 0.1 ..1 Ω, this is a very rough
LF 125 060-C, -K 360 700 method that can only be used to detect very large faults in the
LF 125 060-D, -L 355 130 current path, such as disruptions.
LF 125 060-E, -M 415 495
LF 125 060-F, -N 425 700 Less-than-perfect contacts can only be detected by making
a sensitive measurement across each connection point, or by
The dissipation factor varies with the temperature of the measuring the temperature increase during operation with an
bushing body, and the measured value should thus be infrared sensitive camera (thermovision).
multiplied with the correction factor (multiplier) given in
Table 3.
The GOM bushings are maintenance-free. It is recommended For topping-up of the bushing, any clean and dry transformer
to note the oil level during normal routine inspections in the oil available at site may be used.
plant.
Table 4. Oil level for bushings.
Climate Normal Desert
WARNING Ambient daily mean max °C 30 42
Ambient min °C -40 0
No work at all can be performed on the bushing while Oil level A mm at 20 °C 50 ±7 70 ±7
it is energized or not earthed.
3.2 Disposal after end of service life
3.1 Recommended maintenance and supervision The bushing consists of the following material:
3.1.1 Cleaning of insulator surface –– Conductor of copper or low-alloy aluminium.
–– Terminals of copper, brass or low-alloy aluminium may be
Avoid having solvent on the bushing gasket and plated with for instance silver, tin, gold or nickel in layer
porcelain joints. thickness up to 20 µm.
–– Transformer oil as per IEC 60296, class 2.
Under conditions of extreme pollution it may be necessary to –– Transformer oil impregnated condenser body consists of
clean the porcelain insulator surface. This should be done by paper and 1 % Al foils.
water-jet or by wiping with a moist cloth. If necessary, ethyl- –– Centre tube, on which the condenser body is wound,
alcohol or ethyl-acetate may be used. consists of Al alloy.
–– Top housing, flange, top nut, bottom end nut, flange
3.1.2 Measurement of capacitance and tan δ extension and end-shield consist of Al alloys.
Please refer to Chapter 2 Installation. –– Press ring for oil level glass and test tap cap consist of
plated brass.
3.1.3 Thermovision (infrared camera) check for local over- –– Prism glass consists of glass.
heating on connectors –– Insulators consist of quartz or alumino silicate based
At maximum rated current, the bushing outer terminal porcelain.
normally takes a temperature of about 35 to 45 °C above the
ambient air. Significantly higher temperatures, especially at
lower current loading, can be a sign of bad connections.
The correct oil levels are shown in Table 4. If the oil level is
too high, oil can be drained out by means of the ball valve.
If the oil level is too low, clean and dry transformer oil must
be added via the upper prism glass. Adjustment of oil level is
allowed only when the temperature of the bushing is +5 °C to
+35 °C. For further information on oil sampling, see product
information 2750 515-142.
ABB AB
© Copyright 2016 ABB, All rights reserved. 2750 515-41 en, Rev. 7, 2016-01-30
Components
SE-771 80 Ludvika, Sweden
Phone: +46 240 78 20 00
Fax: +46 240 121 57
E-Mail: [email protected]
www.abb.com/electricalcomponents