V5370 02ae Not
V5370 02ae Not
V5370 02ae Not
Conversion d'énergie
Order N° : V5370-02
TECHNICAL MANUAL
Operating, installation, start-up and maintenance
DUAL UPS SYSTEM
40kVA
with Battery 185 cells type SBM84 SAFT
UE-EE-UPS
REVISION INDEX
Revision 1 First Issue
Revision 1 2
SUMMARY
2. DESCRIPTION OF UPS......................................................................... 10
4. BOM ........................................................................................................ 12
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Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
RESPONSIBILITY:
The user must ensure that the safety instruction in this manual are read and observed by the technical personnel.
The manufacturer will not be responsible in any of direct, indirect or accidental personal or material damage.
The installation of the power supply system must be performed by authorised electricians or by qualified internal
personnel.
Please read the entire Operating manual before you perform the installation and start-up the power supply system.
The contents of this manual may be changed. The manufacturer has produced this manual with the purpose to
provide precise and simple information and will therefore take no responsibility for any misinterpretation or undesired
mistakes of this manual.
SAFETY NOTES:
This material must be carried out and installed by a personnel qualified and
authorised
Ensure that only trained and authorised personnel have access to the unit. Only certain persons should
be authorised to open the housing.
Even when the unit is switched off, some of the internal components may still be live as long as they are
connected to the mains power supply or to the battery.
Integrated capacitors may still be live, even when the unit is disconnected and free of any voltage. They
should therefore be correctly discharged by a qualified person before to touch to the terminals.
Only insulated tools should be used for work on the unit.
All persons working with the unit should be familiar with first-aid-measure to be taken in the event of an
accident involving electricity.
The regulations of the local power supply authority and all applicable safety regulations should be observed
at all times.
Before any mains input connecting, connect the earth to the terminal PE (Green/yellow cable).
If the system is out of service more than 24 hours, the battery must
be insulated from the system by opening the battery protection in
order to avoid battery deep discharge.
For any information on the equipment, don't hesitate to contact our after sales department:
IEC 364/NFC 15-100/VDE 0100 Low voltage electrical installation (nominal voltage
below 1000V)
OPERATING ENVIRONMENT:
- Humidity:
. Temperature: (°C) 20 40 50
. Relative humidity: (%) 95 80 50
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Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
INDOOR APPLICATION
GENERAL DATA DUAL REDUNDANT 40KVA UPS System
BYPASS cabinet :
Front : 800 mm Depth : 800 mm Height : 2000+100 mm Weight : around 700 kg
Degree of protection : IP41 Colour : RAL7033
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Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
5. STATIC-SWITCH DATA
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Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
. Digital inputs :
- Remote power OFF
- Battery charging blocked
- Battery MCCB fault
- Distribution MCCB tripped
- UPS operation
- UPS on battery (mains fault / charger failure)
- Bypass operation
- Maintenance Bypass closed
- Battery low voltage
- Common Alarm
- Charger fail
- Battery discharged
- DC earth fault
- Mains failure
- Battery circuit fault (battery MCCB tripped/open)
. TCP/IP interface with Web-Based monitoring facilities (HTTP), SNMP and Modbus protocols
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Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
2. PROTECTION
. Main Input MCCB 3 poles, rating 250A (from UPS), Icu 50kA
. Distribution Feeders:
Load CB open
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Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
Internal wiring characteristics : All power and control conductors shall be stranded copper, 85°C minimum temperature
rating, heat resistant and flame retardant. Power wiring shall have 600 volt rated insulation. Control wiring shall have
300 volt or higher rated insulation.
2. INPUT/OUTPUT DATA
3. PROTECTION
. Battery circuit breaker 3 poles: 200A Icu 15kA suitable for DC current
. inputs :
External remote for Battery circuit tripping
2. ELECTRICAL CHARACTERISTICS
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Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
2. DESCRIPTION OF UPS
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ENERTRONIC I
ENERTRONIC I 3-1 (UEG)
ENERTRONIC I 3-3 (UDG)
Operating instructions
English original version
4999 en
Version 1.23
14.04.2023
See operating instruction before
connection to the supply
V 1.23 I 4999 en
5.3 Schematic diagram ................................................................................................................. 28
5.3.1 Schematic diagram IGBT 1-ph K006 powerblock ................................................................... 28
5.3.2 Schematic diagram IGBT 3-ph K006 powerblock ................................................................... 29
5.3.3 Schematic diagram IGBT 1-ph K006 separate rectifier and inverter ...................................... 30
5.3.4 Schematic diagram IGBT 3-ph K006 separate rectifier and inverter ...................................... 31
5.3.5 Schematic diagram SCR 1-ph K006 powerblock.................................................................... 32
5.3.6 Schematic diagram SCR 3-ph K006 powerblock.................................................................... 33
5.3.7 Schematic diagram SCR 1-ph K006 separate rectifier and inverter ....................................... 34
5.3.8 Schematic diagram SCR 3-ph K006 separate rectifier and inverter ....................................... 35
5.3.9 Schematic diagram SCR 3-ph Q500 double rectifier separate rectifier and inverter.............. 36
5.3.10 Schematic diagram SCR 3-ph Q051 double rectifier common mains .................................... 37
5.3.11 Schematic diagram SCR 3-ph Q051 double rectifier common mains 600 V .......................... 38
5.4 Battery ..................................................................................................................................... 39
5.4.1 Battery data and charging ....................................................................................................... 39
5.4.2 Battery charging with temperature tracking (optional) ............................................................ 40
5.5 Battery monitor ........................................................................................................................ 42
5.6 Battery circuit test ................................................................................................................... 43
5.7 Battery capacity test ................................................................................................................ 43
5.8 Manual bypass (operation/bypass) ......................................................................................... 44
5.9 Static bypass ........................................................................................................................... 44
5.10 Event recorder (event memory) .............................................................................................. 44
5.11 Backfeed protection ................................................................................................................ 45
6 Operating elements and important components......................................................46
6.1 Alphanumerical display and operating panel .......................................................................... 46
6.1.1 LED- Operating panel ............................................................................................................. 47
6.1.2 LED-strip ................................................................................................................................. 47
6.1.3 Display .................................................................................................................................... 48
6.2 TFT, Touch-Display and operating panel (optional) ............................................................... 49
6.2.1 Visual layout ............................................................................................................................ 49
6.2.2 TFT Mechanical design........................................................................................................... 50
6.2.3 Operating elements:................................................................................................................ 51
6.3 Controller board „A100“ .......................................................................................................... 55
6.4 A230 I/O card, A330 expansion card ...................................................................................... 56
6.4.1 Customer connection of A230 (only systems with this terminals) .......................................... 57
6.4.2 LEDs on A230 ......................................................................................................................... 58
6.4.3 Battery temperature sensor on A230 ...................................................................................... 59
6.4.4 A330 expansion card .............................................................................................................. 60
6.4.5 Customer connection of A330 (only systems with this terminals) .......................................... 61
6.4.6 LEDs on A330 ......................................................................................................................... 62
6.4.7 Relay contacts (external messages) A230, A330 ................................................................... 63
6.4.8 Digital inputs A230, A330........................................................................................................ 65
6.4.9 Digital input: Manual bypass ................................................................................................... 66
6.4.10 Digital input: External output breaker ...................................................................................... 67
6.4.11 Digital input: External battery breaker ..................................................................................... 67
6.4.12 Digital input: Coupling switch .................................................................................................. 67
6.4.13 Digital input: Battery charging off ............................................................................................ 67
6.4.14 Digital input: Remote Power OFF ........................................................................................... 68
6.4.15 Digital input: Remote On ......................................................................................................... 68
6.4.16 Digital input: Remote bypass .................................................................................................. 68
6.4.17 Digital input: Diesel operation ................................................................................................. 69
6.4.18 Digital input: Disable bypass ................................................................................................... 69
7 Assembling ..................................................................................................................70
7.1 Installation location requirements ........................................................................................... 72
7.1.1 Subsurface .............................................................................................................................. 72
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7.1.2 Room atmosphere .................................................................................................................. 72
7.1.3 Space requirement.................................................................................................................. 73
7.1.4 Escape route ........................................................................................................................... 73
7.2 Tools required ......................................................................................................................... 74
7.3 Preparing components ............................................................................................................ 75
7.4 Assembling the system cabinet .............................................................................................. 75
7.4.1 Assembly of several cabinet units .......................................................................................... 75
8 Installation ................................................................................................................... 76
8.1 Preparation for installation ...................................................................................................... 79
8.2 Requirements for electrical connection................................................................................... 80
8.2.1 Cable entry from below ........................................................................................................... 81
8.2.2 Cable entry from above .......................................................................................................... 82
8.2.3 Incoming mains supply ........................................................................................................... 83
8.2.4 Network configurations ........................................................................................................... 83
8.3 Earthing................................................................................................................................... 84
8.3.1 Views busbar and stud for protective earthing conductor connection .................................... 85
8.4 AC connections ....................................................................................................................... 86
8.4.1 Main AC connection ................................................................................................................ 87
8.4.2 Main power connection X001 (rectifier) .................................................................................. 88
8.4.3 Mains connection bypass input X005 ..................................................................................... 90
8.4.4 System output X006 ............................................................................................................... 91
8.5 Recommended cable cross-sections main AC input .............................................................. 92
8.5.1 Cable cross-sections X001 (Rectifier) (separated mains) (SCR) ........................................... 93
8.5.2 Cable cross-sections X001 (Rectifier) (separated mains) (IGBT) .......................................... 94
8.5.3 Cable cross-sections X005 (separated mains) (IGBT & SCR) ............................................... 95
8.5.4 Cable cross-sections X005 (common mains) (SCR) .............................................................. 97
8.5.5 Cable cross-sections X005 (common mains) (IGBT) ............................................................. 98
8.5.6 Cable cross-sections X006 Output (IGBT/SCR)..................................................................... 99
8.6 Recommended AC safety equipment and selectivity ........................................................... 101
8.6.1 AC- Fuse main power X001 (separated mains) (IGBT)........................................................ 102
8.6.2 AC- Fuse main power X001 (separated mains) (SCR) ........................................................ 103
8.6.3 AC- Fuse main power X005 (separated mains) (IGBT & SCR) ........................................... 104
8.6.4 AC- Fuse main power X005 (common mains) (IGBT) .......................................................... 105
8.6.5 AC- Fuse main power X005 (common mains) (SCR)........................................................... 106
8.7 DC connection (battery) ........................................................................................................ 107
8.7.1 Battery connection range X004 ............................................................................................ 108
8.8 Recommended cable cross-sections DC (battery) ............................................................... 109
8.8.1 Cable cross-sections battery input X004 at 125 V................................................................ 110
8.8.2 Cable cross-sections battery input X004 at 216 V................................................................ 110
8.8.3 Cable cross-sections battery input X004 at 240 V................................................................ 110
8.9 Recommended DC safety equipment and selectivity ........................................................... 111
8.9.1 DC battery input fuse Q100 (X004) at 125 V ........................................................................ 111
8.9.2 DC battery input fuse Q100 (X004) at 216 V ........................................................................ 111
8.9.3 DC battery input fuse Q100 (X004) at 240 V ........................................................................ 112
8.9.4 Switch batteries to one device .............................................................................................. 112
8.10 Connecting external control lines (signal wiring) .................................................................. 113
8.10.1 Installation of digital inputs (control lines) ............................................................................. 114
8.10.2 Paralleling signaling wires (optional) .................................................................................... 116
8.10.3 REMOTE OFF (digital input) ................................................................................................. 118
8.10.4 EMERGENCY POWER OFF ................................................................................................ 118
8.10.5 Connecting the voltage-free relays (status) .......................................................................... 118
8.11 Notice sign Backfeed Protection ........................................................................................... 118
8.12 Parallel operation with coupling switch (optional) ................................................................. 119
8.13 Wiring the parallel function ................................................................................................... 121
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11.14.3 Auto charging ........................................................................................................................ 172
11.15 Menu Key lock (password protection)................................................................................... 173
11.16 Menu Parallel operation (optional) ........................................................................................ 175
11.17 Menu Disable bypass ........................................................................................................... 177
11.18 Menu Synchronisation .......................................................................................................... 179
11.19 Menu Battery limits ............................................................................................................... 180
12 Touch display and operating panel ........................................................................ 181
12.1 Settings in the configuration main menu .............................................................................. 181
12.2 Settings and options ............................................................................................................. 181
12.3 Security (read: PW0, write: PW0) ......................................................................................... 181
12.3.1 Change password level (read: PW0, write: PW0) ................................................................ 182
12.3.2 Change password (read: PW1, write: PW1) ......................................................................... 182
12.3.3 Key lock (read: PW1, write: PW1) ........................................................................................ 183
12.4 General settings (read: PW1, write: PW1) ............................................................................ 183
12.4.1 Display (read: PW1, write: PW1) .......................................................................................... 183
12.4.2 Date/Time (read: PW1, write: PW1) ..................................................................................... 186
12.4.3 Presentation (read: PW1, write: PW1) .................................................................................. 187
12.5 System settings (read: PW1, write: PW1)............................................................................. 189
12.5.1 Complete system (read: PW1, write: PW2) .......................................................................... 189
12.5.2 Battery management (read: PW1, write: PW1/PW2)............................................................ 197
12.6 System (information) (read: PW1, write: PW1) ..................................................................... 201
12.6.1 Events (read: PW1, write: PW1) ........................................................................................... 201
12.6.2 System type (read: PW1, write: PW1) .................................................................................. 202
12.6.3 Software versions ................................................................................................................. 202
12.6.4 Detailed measurements (read: PW1, write: PW1) ................................................................ 203
12.7 Language (read: PW1, write: PW1) ...................................................................................... 204
13 Operation, systems with alphanumerical display ................................................. 205
13.1 Basics ................................................................................................................................... 205
13.2 Single operation .................................................................................................................... 206
13.2.1 Starting normal/mains priority operation ............................................................................... 206
13.2.2 Switching normal operation to bypass operation .................................................................. 210
13.2.3 Switching mains priority operation to bypass operation (option) .......................................... 212
13.2.4 Switching bypass operation to normal operation/mains priority operation ........................... 214
13.2.5 Switching on manual bypass – maintenance ....................................................................... 216
13.2.6 Switching manual bypass operation to normal/mains priority operation .............................. 218
13.2.7 Switching on bypass operation ............................................................................................. 220
13.2.8 Switching off bypass operation ............................................................................................. 221
13.2.9 Switching off normal operation – switching off the system ................................................... 222
13.2.10 Switching off mains priority operation – switching off the system (option) ........................... 224
13.3 Battery operation / mains failure and return ......................................................................... 226
13.3.1 Mains failure and return in normal operation ........................................................................ 227
13.3.2 Mains failure and return in mains priority mode (option) ...................................................... 229
13.4 Faults .................................................................................................................................... 231
13.5 Black-start (Option) ............................................................................................................... 232
13.5.1 Black start, Start up procedure ............................................................................................. 233
13.5.2 Black start, with battery voltage and closed battery breaker Q100 ...................................... 235
13.5.3 Black start, faults................................................................................................................... 236
13.6 Manual bypass (only during maintenance work by the manufacturer) ................................. 238
13.6.1 Manual bypass (systems with Q005, Q051, Q052) .............................................................. 239
13.6.2 Manual bypass for systems with make-before-break switch Q500 (Option) ........................ 240
13.7 Make-before-break switch Q500 (Option) – Using test function.......................................... 241
13.7.1 Using test function make-before-break switch – Starting from state “UPS off” .................... 242
13.7.2 Using test function make-before-break switch – Starting from state “normal operation” ..... 245
V 1.23 V 4999 en
13.7.3 Using test function make-before-break switch – Starting from state “mains priority
operation” (option) ..........................................................................................................................................247
13.7.4 Using test function make-before-break switch – Starting from state “bypass operation” .....250
13.8 Parallel operation (alphanumerical display) ..........................................................................252
13.8.1 General, redundancy and power parallel considerations......................................................252
13.8.2 Starting a parallel system......................................................................................................257
13.8.3 Starting a parallel system without bypass mains ..................................................................263
13.8.4 Isolation one unit from a parallel system – Maintenance ......................................................267
13.8.5 Isolation one unit from a parallel system in mains priority mode (option) .............................270
13.8.6 Switching back one unit on a running parallel system – Maintenance .................................273
13.8.7 Switching a parallel system from normal operation to bypass operation..............................275
13.8.8 Switching a parallel system from mains priority operation to bypass operation ...................276
13.8.9 Switching a parallel system from bypass operation to normal operation..............................278
13.8.10 Switching on bypass operation .............................................................................................282
13.8.11 Switching off bypass operation .............................................................................................282
13.8.12 Black – Start up procedure for a parallel system (Option) ....................................................282
14 Operation, systems with touch display ...................................................................283
15 Interface and software options ................................................................................284
15.1 Communication gateway (optional).......................................................................................284
15.2 MODBUS - Profibus adapter (optional) ................................................................................286
15.3 SNMP Adapter (optional) ......................................................................................................289
15.3.1 Shutdown software (optional) ...............................................................................................291
15.4 MODBUS protocol ................................................................................................................292
15.4.1 LED-Marker (Mimic diagram) ................................................................................................293
15.4.2 Measurement Pages .............................................................................................................295
15.5 MODBUS protocol structure .................................................................................................309
15.5.1 Data telegram structure ........................................................................................................309
15.5.2 Data telegram structure ........................................................................................................309
15.5.3 Calculating the check sum ....................................................................................................310
15.5.4 Processing functions .............................................................................................................311
15.6 RS-232/422/485 to fiber converters (optional) ......................................................................313
15.6.1 Introduction ...........................................................................................................................313
15.6.2 Specifications ........................................................................................................................314
15.6.3 Dimensions ...........................................................................................................................315
15.6.4 Switch Setting .......................................................................................................................316
15.6.5 LED Description ....................................................................................................................318
15.7 Protocol converter IEC-61850...............................................................................................319
15.7.1 Views.....................................................................................................................................319
15.7.2 Hardware Installation ............................................................................................................320
15.7.3 Configuration .........................................................................................................................321
15.7.4 Admin Password ...................................................................................................................324
15.7.5 Firmware Upgrade ................................................................................................................324
15.7.6 Diagnostics............................................................................................................................325
15.7.7 Restart...................................................................................................................................331
16 Hardware options ......................................................................................................332
16.1 Battery symmetry monitoring (optional) ................................................................................332
16.2 AC earth-fault monitoring (optional) ......................................................................................333
16.3 DC earth-fault monitoring (optional) ......................................................................................333
16.4 Cabinet lighting (optional) .....................................................................................................334
16.5 Cabinet heaters (optional).....................................................................................................334
16.6 Extra signaling terminals (optional) .......................................................................................334
16.7 Current monitoring relay (optional) .......................................................................................335
16.8 Fan and filter units (optional) ................................................................................................337
16.9 Harmonic filter for systems with thyristor rectifier (option) ....................................................337
V 1.23 VI 4999 en
17 Isolating the system complete ................................................................................ 338
17.1 Schematic diagram external separators (example) .............................................................. 340
17.2 Check isolation...................................................................................................................... 341
18 Maintenance management ....................................................................................... 343
18.1 General information for maintenance ................................................................................... 345
18.2 Inspection.............................................................................................................................. 346
18.3 Maintenance ......................................................................................................................... 347
18.3.1 Maintenance interval ............................................................................................................. 347
18.3.2 Battery maintenance ............................................................................................................. 348
18.4 Cleaning ................................................................................................................................ 349
18.4.1 Replace filter mats (only systems with filter) ........................................................................ 350
18.4.2 Replacing the battery on the controller card A100 ............................................................... 351
18.5 Measuring the controller board battery voltage .................................................................... 352
18.6 Firmware update ................................................................................................................... 352
18.7 Safety check in accordance with DGUV Provision 3 ............................................................ 352
19 Spare part list ............................................................................................................ 353
19.1 General spare parts list ......................................................................................................... 353
20 Decommissioning and dismantling ........................................................................ 354
20.1 Switching off the system ....................................................................................................... 354
20.1.1 Disconnect the AC and DC supply........................................................................................ 354
21 Disposal ..................................................................................................................... 355
21.1 Packaging ............................................................................................................................. 355
21.2 Disposal of components ....................................................................................................... 355
21.3 Disposal of batteries ............................................................................................................. 356
22 Abbreviations used .................................................................................................. 357
23 Appendix ................................................................................................................... 358
23.1 Fault event messages and their cause ................................................................................. 358
23.2 Operational event messages ................................................................................................ 363
23.2.1 Rectifier ................................................................................................................................. 363
23.2.2 Inverter/output ....................................................................................................................... 364
23.2.3 Bypass .................................................................................................................................. 365
23.2.4 Pre-charging ......................................................................................................................... 365
23.2.5 Operating elements .............................................................................................................. 366
23.2.6 I/O cards A230/A330 ............................................................................................................ 367
23.2.7 Parallel operation (OPTION)................................................................................................. 367
24 Contact partners in the Service department .......................................................... 368
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Figure 12-14: Default activation of external synchronisation............................................................... 192
Figure 12-15: Display of bypass measurements when bypass is available ........................................ 192
Figure 12-16: Display of phase shifting angle when bypass is available ............................................ 192
Figure 12-17: Display of bypass measurements when bypass is not available (U) ............................ 193
Figure 12-18: Display of phase angle when bypass is not available (U)............................................. 193
Figure 12-19: Display of bypass measurements when bypass is not available (f).............................. 193
Figure 12-20: Display of phase angle when bypass is not available (f) .............................................. 193
Figure 12-21: Display of bypass measurements when bypass is not available (U, f, ext.) ................. 194
Figure 12-22: Display of phase angle when bypass is not available (U, f, ext.) .................................. 194
Figure 12-23: Setting for output voltage and autostart ........................................................................ 195
Figure 12-24: Bypass management settings ....................................................................................... 195
Figure 12-25: General battery management settings .......................................................................... 198
Figure 12-26: Service macro for carrying out a battery capacity test .................................................. 198
Figure 12-27: Equalisation management settings ............................................................................... 199
Figure 12-28: Setting the battery limits ................................................................................................ 200
Figure 12-29: “System” menu .............................................................................................................. 201
Figure 12-30: Depiction of “Events” ..................................................................................................... 201
Figure 12-31: Display of system type .................................................................................................. 202
Figure 12-32: Display of software versions ......................................................................................... 202
Figure 12-33: Display of operating variables ....................................................................................... 203
Figure 12-34: Detailed list of all inverter data ...................................................................................... 203
Figure 12-35: Display of temperatures ................................................................................................ 203
Figure 12-36: Display of fan speeds and statistics .............................................................................. 204
Figure 12-37: Display of language selection ....................................................................................... 204
Figure 12-38: Pop-up for restarting the display and control unit ......................................................... 204
Figure 13-1: Disconnector Q005 bypass ............................................................................................. 239
Figure 13-2: Disconnector Q052 system output .................................................................................. 239
Figure 13-3: Disconnector Q051 mains supply ................................................................................... 239
Figure 13-4: Make-before-break switch, position “TEST" ................................................................... 240
Figure 13-5: Make-before-break switch, position “BYPASS” .............................................................. 240
Figure 13-6: Make-before-break switch position factory setting “AUTO” ............................................ 241
Figure 15-1: Communication gateway A250 ....................................................................................... 284
Figure 15-2: Profibus adapter .............................................................................................................. 286
Figure 15-3: Profibus address switch .................................................................................................. 286
Figure 15-4: Bus termination configuration for PROFIBUS (see PROFIBUS standard) ..................... 286
Figure 15-5: SNMP adapter ................................................................................................................. 289
Figure 15-6: UPSMAN and RCCMD in a network environment .......................................................... 291
Figure 15-7: Alphanumerical display and operating panel .................................................................. 293
Figure 15-8: RS-232/422/485 to fiber converter .................................................................................. 313
Figure 15-9: Protocol converter IEC-61850front view ......................................................................... 319
Figure 15-10: Protocol converter rear view ......................................................................................... 319
Figure 16-1: Battery symmetry monitor unit ........................................................................................ 332
Figure 16-2: Example installation battery monitor ............................................................................... 332
Figure 16-3: AC Mains insulation Monitor unit .................................................................................... 333
Figure 16-4: DC Insulation Monitor unit ............................................................................................... 333
Figure 16-5: Cabinet lightning with switch and power connector ........................................................ 334
Figure 16-6: Cabinet heaters optional ................................................................................................. 334
Figure 16-7: Extra signaling terminals optional ................................................................................... 334
Figure 16-8: Current monitoring relay.................................................................................................. 335
V 1.23 X 4999 en
Figure 16-9: Filter unit ..........................................................................................................................337
Figure 17-1: Schematic diagram external separators (example) .........................................................340
Figure 17-2: battery test free from voltage ..........................................................................................341
Figure 17-3: main power input X001 ....................................................................................................341
Figure 17-4: Bypass input X005 three and single phase .....................................................................341
Figure 17-5: Output X006 three and single phase ...............................................................................341
Figure 18-1: Filter frame .......................................................................................................................350
Figure 18-2: Battery controller ..............................................................................................................351
V 1.23 XI 4999 en
List of tables
Table 1: Type code (example) ................................................................................................................. 2
Table 2: Material for crane transport ..................................................................................................... 24
Table 3: Devices IGBT 1-ph powerblock ............................................................................................... 28
Table 4: Devices IGBT 3-ph powerblock ............................................................................................... 29
Table 5: Devices IGBT 1-ph separate rectifier and inverter .................................................................. 30
Table 6: Devices IGBT 3-ph separate rectifier and inverter .................................................................. 31
Table 7: Devices SCR 1-ph powerblock ................................................................................................ 32
Table 8: Devices SCR 3-ph powerblock ................................................................................................ 33
Table 9: Devices SCR 1-ph separate rectifier and inverter ................................................................... 34
Table 10: Devices SCR 3-ph separate rectifier and inverter ................................................................. 35
Table 11: Devices SCR 3-ph Q500 double rectifier separate rectifier and inverter .............................. 36
Table 12: Devices SCR 3-ph Q051 double rectifier .............................................................................. 37
Table 13: Key schematic diagram ......................................................................................................... 38
Table 14: LED operation panel .............................................................................................................. 47
Table 15: X003 for A230 connection ..................................................................................................... 57
Table 16: LEDs on A230 ....................................................................................................................... 58
Table 17: X003 for A330 connection ..................................................................................................... 61
Table 18: LEDs on A330 ....................................................................................................................... 62
Table 19: Data A230/A330 X3 ............................................................................................................... 63
Table 20: Relay A230 X3 assignment ................................................................................................... 64
Table 21: Relay A330 X3 assignment ................................................................................................... 64
Table 22: Relay contact data ................................................................................................................. 64
Table 23: Data A230/A330 X12 ............................................................................................................. 65
Table 24: A230 assignment X12 ........................................................................................................... 65
Table 25: A330 assignment X12 ........................................................................................................... 65
Table 26: A230/A330 Input data X12 .................................................................................................... 66
Table 27: BR24 ...................................................................................................................................... 66
Table 28: Protective earthing conductor connection ............................................................................. 84
Table 29: Mains connection rectifier input X001 ................................................................................... 89
Table 30: Torque values for X001 ......................................................................................................... 89
Table 31: Mains connection bypass input X005 .................................................................................... 90
Table 32: Torque values for X005 ......................................................................................................... 90
Table 33: Connection range system X006 ............................................................................................ 91
Table 34: Torque values for X006 ......................................................................................................... 91
Table 35: Cable cross-sections X001 (Rectifier) separated mains (SCR) ............................................ 93
Table 36: Cable cross-sections X001 (Rectifier) separated mains (IGBT) ........................................... 94
Table 37: Cable cross-sections X005 Bypass input (separated mains) ................................................ 96
Table 38: Cable cross-sections X005 (Rectifier and ) common mains (SCR) ...................................... 97
Table 39: Cross-sections common mains X005 (IGBT) ........................................................................ 98
Table 40: Cable cross-sections X006 Output (IGBT/SCR) ................................................................. 100
Table 41: AC- Fuse main power X001 (separated mains) (IGBT) ...................................................... 102
Table 42: AC- Fuse main power X001 (separated mains) (SCR) ....................................................... 103
Table 43: AC- Fuse main power X005 (separated mains) (SCR) ....................................................... 104
Table 44: AC- Fuse main power X005 (common mains) (IGBT) ........................................................ 105
Table 45: AC- Fuse main power X005 (common mains) (SCR) ......................................................... 106
Table 46: Battery connection range X004 ........................................................................................... 108
Table 47: Cross-sections battery- input X004 at 125 V ....................................................................... 110
1.1 Applicability
This documentation is intended for users and qualified installers.
It contains a description of how to safely assemble, install, configure, commission and
operate the system.
In case of an operator change, the documentation must passed onto the successor.
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1.5 Legal notes
1.5.1 Warranty
Warranty or guarantee claims and the warranty period depend on the respective
contractual relationship, as well as the general terms and conditions of the manufacturer.
Details about the manufacturer’s warranty can be found in the contractual arrangements.
Warranty and liability claims are generally excluded if the damage is the result of faulty
assembly, improper use or force majeure. The information in these instructions was
checked carefully. However, no liability can be assumed for errors.
If any prescribed services are not performed regularly or not on time according to
manufacturer specifications during the system warranty, a decision about a warranty can
only be made once the findings are available.
1.5.6 Trademarks
All Trademarks used, even if these are not marked separately, are the property of their
respective owners and are hereby acknowledged.
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1.6 Identification
The system cabinet has an unambiguous device identification (serial number). You
should make a note of this data before installation, so you have it to hand for ordering
spare parts or if you have any questions.
Have the serial number ready to hand if you contact the Customer Service with a query.
1
2
3
4
5
6
7
8
9
10
11, 12 13, 14
15, 16 17, 18
19, 20 21, 22
23, 24 25, 26
27
28 31
29
30
Figure 1-1: System type plate (example)
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V 1.23
D
Input current type "E" = Single-phase "D" = Three-phase alternating current
2
/
3
"G" = Unit
„I“=IGBT, „S“=SCR
4999 en
2 Safety
2.5 Basic information about safety
The product is built according to the state-of-the-art and the recognized safety
regulations. Despite this, there might be danger to life and limb of the user or a third
person in case of improper use, and the product or other material assets might be
affected.
If the product is operated by persons who are untrained or have not been
instructed.
If the products is not used for its intended purpose.
If the product is maintained or repaired improperly.
If the product is not operated in technically perfect condition.
The system operates in mains, battery or bypass operation. It contains components at
which high currents and voltages are present. Provided that it has been correctly
installed, the system is earthed and corresponds to protection class: See type plate.
These instructions are an essential constituent of the product, and apply exclusively to
this product from the manufacturer.
The information in these instructions is binding. The instructions must be read in full, and
the information therein must be followed at all times.
Failure to follow the action instructions and safety instructions in these instructions,
manipulation thereof or misappropriation can result in considerable danger.
In the event of erroneous operation or misuse, the life and limb of the operator or third
parties may be put at risk, the product and other assets belonging to the operator may be
damaged, or efficient working with the product may be restricted.
As well as the instructions and the binding regulations relating to the prevention of
accidents that are applicable in the country and place of use, the recognized professional
rules for safe and proper working must also be observed.
Additional warnings are provided in order to guarantee adequate safety for personnel.
Adequate safety when handling the product will only be guaranteed when this is
observed.
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2.7 Safety marking
Safety information and warnings mark hazard areas and are attached according to
DIN ISO 3864 and ANSI Z535.6.
All safety information are structured as follows:
SIGNAL WORD
Type and source of the danger
Possible consequences in case of non-compliance
Measures und prohibition to avoid the danger
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2.8 Safety information warning levels
DANGER
Extremely dangerous situation for persons
Failure to pay attention to this note will result in irreversible or
fatal injuries.
WARNING
Danger for persons
Failure to pay attention to this note may result in irreversible or fatal
injuries.
CAUTION
Slight danger for persons
Failure to pay attention to this note may result in minor or moderate
injuries.
NOTICE
Slight danger for persons
Failure to pay attention to this note may result in damage to property and
environmental damage and affect further operation.
In case of strong magnetic fields there must be prohibitions for persons with pacemakers
and implants made of metal.
Additional safety and warning signs can be found near the hazard areas. They provide
information about electrical risks and residual risks associated with working on the
system.
Setup of the system and safety marking for hazards with fire and rescue drawing, escape
route, phone numbers and handling are within the scope of legal provisions
IEC 60364-7-729 in the sovereignty of the system operator.
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2.10 Used symbols
Warning of obstacles on the floor
General prohibition
General warning
General requirement
Risk of fire
Warning! Even after disconnecting the unit from external voltage supplies
in the unit remain live.
You must observe the discharge time of the capacitors at all times!
protection earth
Recycling mark
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Protect from cold
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2.11 Personnel qualifications
The product to which this documentation relates must only be handled by persons who
are qualified for the respective task.
The customer must ensure that the personnel performing the respective task have the
required qualifications.
A clear distinction must be made between personnel responsibilities for the
task.
Before using the product, the customer must arrange and successfully carry out the
required training courses, further education and instruction that the personnel require.
Inadequately qualified personnel are a risk factor for which the customer of the product is
liable.
Trained personnel in the sense of the accident prevention regulations are persons who
can assess the work that has been assigned to them and recognize potential dangers on
the basis of their technical training, knowledge, experience and knowledge of the
applicable regulations.
Electrically skilled person (Qualified personnel) in the context of this information are
persons who are familiar with erection and installation, commissioning, operation,
maintenance and dismantling, and have the appropriate qualifications. He is responsible
for compliance with existing standards and regulations as e.g. the OSHA Part 1910.332.
The maintenance of the product must only be carried out by qualified and authorized
electricians.
Further education or training that is required by personnel is available from the
manufacturer or supplier.
The electrical expert in the scope of this information are persons who are familiar with
assembly and installation, commissioning, operation, maintenance and disassembly, and
have the appropriate qualifications. This person is responsible for compliance with
applicable standards and regulations.
The electrical expert with AuS certification is responsible for compliance with existing
standards and regulations, in particular VDE 0105, DGUV Provision 3 and
DGUV Rule 103, or national rules and regulations as e.g. the OSHA Part 1910.332. This
certification is required, so that work on live parts of electrical systems and operating
materials (AuS) can be performed safely.
Furthermore, the following is to be considered:
Keep unauthorized persons away from the unit or system.
Ensure operational safety with proper earthing, conductor dimensioning and
respective short-circuit protection.
Observe safety notes on the device and in these operating instructions.
Switch off all power sources before any visual inspections and maintenance work.
Protect the power sources against accidental reactivation.
Observe the following in case of measurements on the live system:
Do not touch electrical connection points.
Remove any jewelry from wrists and fingers.
Ensure safe operating condition of the test materials used.
Stand on isolated ground when working on the unit.
Do not place any objects on the housing.
Changes in the proximity of the device must correspond to the applicable national
standards.
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2.12 Qualification for installation and maintenance
Electrically skilled person
The electrical installation as well as all maintenance works to the electrical system must
only be carried out by an electrician in accordance with the electrical technical
regulations.
This system may only be operated for the uninterruptible power supply with the maximum
admissible connected load according to the technical data in the pre-described position of
use and operation.
Only this authorized use is permissible.
In the event of improper use or use for incorrect purpose, there might be
danger to life and limb of the user or third parties, and the system or other
material assets might be affected.
Among other things, incorrect use and use for incorrect purpose are:
Connection that is not fixed.
Mobile deployment.
Use in explosive areas.
Usage in areas with humidity >95 % (see data sheet).
Operation outside of specifications prescribed by the manufacturer.
Any unauthorized modifications and changes to this system, the use of spare parts and
replacement parts that have not been approved by the manufacturer or any other kind of
use of the system are not permitted.
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The system administrator must ensure that:
Safety and operating instructions are available and complied with Operating
conditions and technical data must be observed.
safety devices are used,
It must be performed required maintenance.
Maintenance personnel must immediately have notified or the system be shut
down immediately if abnormal voltages or noises, higher temperatures, vibrations
or similar occur to determine the causes.
This documentation contains all the information required for professionals in the use of
the system. Additional information and explanations for unqualified persons and for the
use of the system outside of industrial installations are not contained in this manual.
Only observe and comply with this manual, the warranty obligation of the
manufacturer applies.
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2.14 Handling of batteries
Electrically skilled person
DANGER
Risk of explosion and fire caused by unsuitable batteries.
Severe injuries and/or considerable damage to property can result from
connecting the wrong batteries or batteries that are unsuitable for the
product because of their type, voltage or capacity, or from connecting
batteries that are not rechargeable.
DANGER
Risk of explosion and ignition by short circuit
The batteries are sealed gas-tight, so that during normal operation to
prevent the spread ingredients. If the housing is mechanically damaged so
ingredients can escape in gaseous form or in liquid form. Damage to the
housing may be accomplished by mechanical damage (crash, improper
handling) or by overpressure in the cell. Overpressure usually arises due to
overheating of the cell, which may be the result of an overload, a short
circuit or an overload.
DANGER
Risk of explosion and inflammation caused by heating
Batteries may not be associated with sources of heat or thrown into fire.
Risk of explosion!
DANGER
Risk of electric shock
When changing the batteries:
Disable the chargers of battery string
Disconnect the battery from the UPS system
The battery voltage remains at the feed still exists!
WARNING
Warning when handling batteries
Do not open or destroy batteries.
The released electrolyte is dangerous for humans and the environment!
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Recharging, servicing and changing batteries may be carried out only by qualified
personnel. This manual and the rules of the batteries Her-manufacturer must be
observed when carrying out!
When handling batteries, do not smoke and do not use open flames.
In the area of the charging batteries parked no flammable substances or spark-
generating equipment (e. g. As machine tools) may be located at a distance of at least
2 m. The electronic products with high surface temperature (e. g. As soldering iron, hot
air blower, etc.) is prohibited.
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2.15 Residual risk
DANGER
Risk of explosion and fire caused by unsuitable batteries.
Severe injuries and/or considerable damage to property can result from
connecting the wrong batteries or batteries that are unsuitable for the
product because of their type, voltage or capacity, or from connecting
batteries that are not rechargeable.
DANGER
Risk of fatal injury due to electric shock because of damaged cables.
Potentially fatal electric shock
DANGER
Danger caused by electromagnetic fields
Persons with pacemakers, metal implants or hearing aids may be at risk.
These persons should consult their doctor before entering the system.
DANGER
Risk of fatal injury due to electric shock
The system is supplied by several power sources: AC network and
batteries.
The one-side shutoff does not result in absence of voltage for the complete
system.
WARNING
Warning when handling batteries
Failure to pay attention to this note may result in irreversible or fatal
injuries.
WARNING
Risk of fatal injury due to electric shock
Dangerous voltages are present within the system even when
fuses have blown. For this reason, if fire should break out, do
not use water to extinguish the fire.
The standard NFPA 70 or national regulations describe
protective measures for firefighting in the area of electrical
systems.
Only use suitable means for extinguishing purposes.
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2.16 Personal protective equipment
WARNING
Risk of injury when not wearing protective equipment!
Protective equipment must be worn when transporting, setting up,
assembling, installing and maintaining the system!
Safety goggles
Use: always
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2.18 Fire protection
WARNING
The use of water or foam as extinguishing agents in
electrical systems is prohibited.
Danger to life due to electric shock!
Use CO2 or extinguishing agent of the fire
class B.
The handling of fire, open light and smoking is prohibited in the operating room.
Inflammable materials or explosive substances are not to be stored in the operating
room.
The operating and maintenance personnel is to be demonstrably instructed regularly in
compliance with NFPA 70 or country-specific regulations on how to act in case of fire.
Perform firefighting in electrical systems according to NFPA or country-
specific standards as e.g. OSHA 1910 Subpart E or existing NFPA
standards.
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2.19 Emergency plan
The manufacturer recommends the drawing up of an emergency plan to
the operator of the system.
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3 Transport
DANGER
Danger to life caused by suspended loads!
In case of crane transport, suspended installation or deinstallation, the
system is to be carefully attached to lifting devices and secured. Only use
suitable and technically flawless lifting devices with sufficient load-bearing
capacity!
Never stay or work below suspended loads!
Only commission experienced expert personnel with the attachment of
loads and the instruction of crane operators. The banksman must be within
sight of the crane operator or maintain voice contact with him.
Non-observance of these instructions can lead to death or severe physical
injury.
WARNING
Risk of injury from not wearing protective equipment!
Protective equipment must be worn when transporting, setting up,
assembling, installing and maintaining the system!
WARNING
Danger caused by installation of damaged components!
Do not accept systems with visibly damaged packaging and do not install
under any circumstances.
Contact your supplier!
WARNING
Risk of breakage!
The system and components can be damaged by careless transport.
Securely pack the system cabinet and components (Modules) for
transport purposes.
Transport the system cabinet on a pallet.
Do not expose the components to vibrations.
WARNING
Risk due to battery impacts!
Damaged batteries may release hazardous substances that lead to
irreversible chemical burns if they come into contact with the skin.
Batteries must be transported in the manufacturer's original
packaging.
Remove batteries from original packaging prior to installation.
Check that batteries are in perfect condition before use.
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CAUTION
Danger due to falling or tipping over of the system!
The weight of the system can injure a person and cause severe crushing
injuries! For this reason, the system must be lifted with suitable lifting gear
that is designed for the weight of the system.
CAUTION
Risk due to high weight!
The system and the components have a high weight.
In order to avoid injuries, attention must be paid to the weight.
CAUTION
Risk of tipping over!
The system must be transported upright.
The system must be secured to prevent it from tipping over!
The center of gravity is marked on the outside of the packaging
CAUTION
Risk of crushing due to tipping over, falling or swinging of lifted or
suspended systems.
The system can tip over or fall due to careless or excessively fast
lifting and transportation.
Always transport the system as close as possible to the ground.
Use all attachment points for transport.
Only use means of transport and lifting gear that is designed for the
weight of the system.
Avoid fast and jerky movement during transport.
Always maintain a sufficient safety distance from the system.
When transporting the system, all modules must be removed from the
system cabinet!
The system leaves the manufacturer in electrically and mechanically perfect condition.
Special packaging ensures safe transport. The transport company is responsible for any
transport damage.
The system is transported upright on a pallet.
The Manufacturer's sales / service department must be notified of transport
damage immediately in writing (within 6 working days of receipt of the
goods at the latest).
V 1.23 18 4999 en
To identify improper handling during transport, a “SHOCKWATCH® label” is applied to the
outside packaging of the system. If the shock indicator shows the color red, the
consignment was exposed to severe shock. The cabinet might be damaged.
The product must only be transported to the intended location in its original
packaging. The same applies for removals or returns. Attention must be paid to
securing the load.
The product must only be transported and stored in an upright position. The
transport position must be secured during transport. Attention must be paid to the
center of gravity of the product. With this product, slight changes in position can lead
to individual components suddenly toppling due to the heavy weight.
It must also be ensured that the product has a firm footing when placed in storage.
Lifting belts must be used when transporting the product in an unpacked state.
These must be positioned in such a way that no damage can occur.
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3.2 Transport options
NOTICE
Risk due to overload!
Transport on the crane eyelets at the top of the systems is only permissible
with certain restrictions!
NOTICE
Material damage due to non-observance of the transport instructions
Crane eyelets must only be used with the protective cover and bolts
removed!
Use only the original crane eyelets or swivel lifting eyes for transporting the
system with the crane. Crane eyelets and swivel lifting eyes are not
supplied, you can get these from the manufacturer.
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3.2.2 Transport to swivel lifting eyes
DANGER
Danger to life caused by suspended loads!
In case of crane transport, suspended installation or deinstallation, the
system is to be carefully attached to lifting devices and secured. Only use
suitable and technically flawless lifting devices with sufficient load-bearing
capacity!
Never stay or work below suspended loads!
Only commission experienced expert personnel with the attachment of
loads and the instruction of crane operators. The banksman must be within
sight of the crane operator or maintain voice contact with him.
Non-observance of these instructions can lead to death or severe physical
injury.
The number and arrangement of the attachment points on the load must be chosen so
that the load is safely carried and cannot unforeseeably change its position during
transport. The chain link of the swivel lifting eye must be aligned properly in direction of
the force transmission and be freely moveable.
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3.2.4 Transport with fork lift, lift trucks or crane fork
CAUTION
Danger due to falling or collapsing of the system!
The weight of the system can injure a person and cause severe crushing
injuries! For this reason, the system must be lifted with suitable lifting gear
that is designed for the weight of the system.
The system, based on the UC housing, may be lifted using a crane fork. When doing this,
pay attention to symmetrical load distribution and secure the system to prevent it from
tilting!
Prerequisites:
The fork lift is designed for the weight of the systems.
The fork lift must be moved all the way beneath the transport pallet in suitable locations.
Attention must be paid to the center of gravity when doing this.
PERMISSIBLE: NOT PERMISSIBLE
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3.2.5 Transport with the crane
DANGER
Danger to life caused by suspended loads!
In case of crane transport, suspended installation or deinstallation, the
system is to be carefully attached to lifting devices and secured. Only use
suitable and technically flawless lifting devices with sufficient load-bearing
capacity!
Never stay or work below suspended loads!
Only commission experienced expert personnel with the attachment of
loads and the instruction of crane operators. The banksman must be within
sight of the crane operator or maintain voice contact with him.
Non-observance of these instructions can lead to death or severe physical
injury.
NOTICE
Risk due to overload!
Transport on the crane eyelets at the top of the system is only permissible
with certain restrictions!
NOTICE
Material damage due to non-observance of the transport instructions
Crane eyelets must only be used with the protective cover and bolts
removed!
Use only the original crane eyelets or swivel lifting eyes for transporting the
system with the crane. Crane eyelets and swivel lifting eyes are not
supplied, you can get these from the manufacturer.
V 1.23 23 4999 en
Systems in the UC housing may be transported by crane if the following requirements are
met:
The loading on all four crane eyelets must be symmetrical and the single cabinet
unit must be lifted with a rope angle >60°.
With symmetrical loading and a rope angle of >60°, the maximum permissible
transport weight is 1,200 kg.
For crane transport, an accessory kit is required.
Material for crane transport (crane eyelets):
Pos Part no. Description Quantity Figure
Crane eyelets or swivel lifting eyes must only be used with the protective
cover and bolts removed!
3.3 Lifting in
When planning the location of the system, the options for lifting it in must be considered.
Are there steps or ramps to be negotiated?
Are there any hoists?
Are doors, passageways and transport paths wide and high enough?
Are there obstacles like tight corners for example?
Are the transport paths accessible?
Please observe the maximum permissible floor load on the transport path
and the installation site.
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4 Storage
NOTICE
Material damage caused by improper storage of the components!
Operational faults can be caused by faulty storage. For this reason, please
observe the conditions specified.
NOTICE
During storage please note
Systems must never be stored unprotected outside or stacked on top of each other.
It is recommended to store the system in dry, dust-free rooms away from chemical
substances. The optimum storage temperature is between 0 °C … ≤ 40 °C.
The system should be stored in a suitable place. Because of condensation
formation, it must be ensured that the system is not subjected to major temperature
differences.
Storage temperature: The values can be found in the technical data. The values
specified in the technical data must not fall below or be exceeded.
Temperature variations greater than 20 K per hour are not permissible.
Relative humidity (non-condensing): The values can be found in the technical data.
The values specified in the technical data must not be exceeded.
If the system is stored for a longer period of time with high humidity, it must dry out
for more than one day before it is connected to the power supply.
In the event of long periods of intermediate storage, the system should be covered
with film. Condensation formation must be prevented.
V 1.23 25 4999 en
5 Principle of operation and setup of the system
The ENERTRONIC I system ensures an uninterruptible supply of power to loads, both
when a public mains supply is available or not. The power supplied to the connected
critical loads is stable with regard to voltage and frequency.
V 1.23 26 4999 en
5.2 Views
5.2.1 Front view
V 1.23 27 4999 en
5.3 Schematic diagram
5.3.1 Schematic diagram IGBT 1-ph K006 powerblock
V 1.23 28 4999 en
5.3.2 Schematic diagram IGBT 3-ph K006 powerblock
V 1.23 29 4999 en
5.3.3 Schematic diagram IGBT 1-ph K006 separate rectifier and inverter
Figure 5-4: Schematic diagram IGBT 1-ph K006 separate rectifier and inverter
V 1.23 30 4999 en
5.3.4 Schematic diagram IGBT 3-ph K006 separate rectifier and inverter
Figure 5-5: Schematic diagram IGBT 3-ph K006 separate rectifier and inverter
V 1.23 31 4999 en
5.3.5 Schematic diagram SCR 1-ph K006 powerblock
V 1.23 32 4999 en
5.3.6 Schematic diagram SCR 3-ph K006 powerblock
V 1.23 33 4999 en
5.3.7 Schematic diagram SCR 1-ph K006 separate rectifier and inverter
Figure 5-8: Schematic diagram SCR 1-ph K006 separate rectifier and inverter
V 1.23 34 4999 en
5.3.8 Schematic diagram SCR 3-ph K006 separate rectifier and inverter
Figure 5-9: Schematic diagram SCR 3-ph K006 separate rectifier and inverter
V 1.23 35 4999 en
5.3.9 Schematic diagram SCR 3-ph Q500 double rectifier separate rectifier and
inverter
Figure 5-10: Schematic diagram SCR 3-ph Q500 double rectifier separate rectifier and inverter
V 1.23 36 4999 en
5.3.10 Schematic diagram SCR 3-ph Q051 double rectifier common mains
Figure 5-11: Schematic diagram SCR 3-ph Q051 double rectifier common mains
V 1.23 37 4999 en
5.3.11 Schematic diagram SCR 3-ph Q051 double rectifier common mains 600 V
1
10 2
11
3
Pos Meaning
1 Input- mains / bypass
2 Rectifier
3 Battery isolator
4 Battery
5 Output thyristor
6 Output switch
7 Output
8 Inverter
9 Mains input switch
10 Manual bypass switch
11 Backfeed contactor
Table 13: Key schematic diagram
V 1.23 38 4999 en
5.4 Battery
5.4.1 Battery data and charging
The battery of the system is charged according to the UI charging procedure (CCCV).
This means that first of all, the battery is charged with a constant charging current
(constant current charge). As soon as the float charge voltage is reached, charging no
longer occurs with constant current. Instead, the float charge voltage is constantly
charged. Here, a current gets established below the charging current that was present
during the constant current charge.
The battery data like:
Float charge voltage
(Boost) charge voltage
Charging current
High current charging current
Warning threshold
Shutdown threshold (deep discharge protection)
Discharge curve for the battery monitor
are programmed ex factory. For this purpose, our sales department is notified of the
battery type when ordering. If these data are to be changed subsequently, please contact
our service.
The battery data of the battery are entered at the manufacturer or during
commissioning by service staff of the manufacturer.
The user cannot change these points!
All given values are examples. The correct data are to be found in the
datasheet!
V 1.23 39 4999 en
Initial threshold
The initial threshold is a configurable stress at below which during battery operation
(discharge) the auto-charge is initiated (if configured) when the rectifier input power
available and the conservation charging voltage is reached again.
Charging current
The charge current is programmed according to the battery type. It is usually from C10
(capacity [Ah]/10 h).
High-current charging current
The high-current charging current is programmed according to the battery type. He is
usually C5 (capacity [Ah]/5 h). It is thus twice as large as the C10-charging current.
Warning threshold
The warning thresholds are configurable voltage values at below which during battery
operation (battery discharge) a message (event log) is output.
Warning of timely plant shut down (in about 10 - 15 min shutdown threshold
battery reaches)
There is a display on the control panel (battery voltage), and the issue on a
Signaling relay. The assurance of operation-relevant process data of the operator
should from this
Time be made (factory setting: 1.85 V/c).
Warning end of the capacity test (factory setting: 1.85 V/c).
Cut-off threshold (deep discharge protection)
The cut-off threshold is the voltage at which the inverter disconnects the battery and the
battery thus protecting against deep discharge. It is programmed in accordance with the
battery type. It is lead-acid batteries usually between 1.65 V/cell until 1.8 V/cell.
(Factory setting 1.80 V/c)
In order to ensure an optimum service life of the battery, it is necessary to decrease the
battery charging voltage if the ambient temperature in the battery room exceeds a defined
value.
The ambient temperature of the battery room can be measured by means of an external
temperature sensor (option). The characteristic required for this must be configured by
the manufacturer during activation. A two-wire temperature sensor must be installed for
activation.
V 1.23 40 4999 en
The configured end-of-charging voltage is lowered in a temperature-controlled fashion.
The reduction (battery voltage compensation) can be set in the range between 20 °C and
50 °C. The start value of the reduction can be selected within this range. The gradient of
the reduction can also be set between 1 … 5 mV/(°C cell). Figure 5-13 shows some
examples for different battery types of various manufacturers. Some manufacturers
already recommend lowering of the temperature from 20 °C, others from 25 or 30 °C.
Compensation [mV/cell] for temperature [°C]
A
Figure 5-13: Battery voltage compensation characteristic
V 1.23 41 4999 en
5.5 Battery monitor
The battery monitor detected during plant operation parameters voltage and current -
time increment, and calculated on the basis of the stored battery specific values (see
chapter 11.13, Battery – Central battery for parallel operation, page 168) the available
remaining term that appears on the display.
The displayed remaining term is only an indicator of the customer for
residual availability of the plant. Due to a variety of influences on the
battery (age, temperature cycles, maintenance), this value may differ
significantly from the actual remaining term.
See chapter 5.7, Battery capacity test.
V 1.23 42 4999 en
5.6 Battery circuit test
The battery circuit test is used to check the connections, fuses and battery.
The battery-circuit-test is performed only when the inverter is switched on
and the battery breaker is closed.
When the battery breaker is opened (deliberate switching operation), the
battery-circuit-test is suppressed in order to conceal non-actual error
messages in the UPS system.
The battery circuit test is performed with a negative current, i.e., by a short discharge. For
this purpose, the rectifier lowers the intermediate circuit voltage slightly below the battery
voltage. For a current to flow, the battery must be disloaded by the inverter. For this
reason, the inverter must be switched on. If this is not the case, the test is not carried out
and the battery LED flashes yellow for warning.
If the battery current exceeds a certain threshold for 2 seconds during the lowering of the
intermediate circuit voltage, the battery circuit test is positively evaluated. The battery
LED lights green and the rectifier restores the intermediate circuit voltage to the
maintenance charging voltage.
If there is no current flow during the test, the rectifier lowers the intermediate circuit
voltage up to the test threshold (1.85 V/cell). If a battery current is still not flowing, the test
is terminated with a negative result. The rectifier restores the intermediate circuit voltage
to maintenance charging voltage. The battery LED flashes red and the collective fault is
output. For faults, see chapter 23.1, Fault event messages and their cause, page 358.
When capacity test, under defined conditions, by lowering the rectifier voltage battery
discharge until the warning threshold (1.85 V/Z) enforced. In this test, the battery is
discharged with a discharge current of 10 % of the C10 capacity at constant temperature.
The battery monitor determined analogously to control operating parameters for voltage
and the current time increment and compares them with the stored discharge
characteristic(s). See chapter 11.12.2, Capacity test, page 161.
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5.8 Manual bypass (operation/bypass)
The manual bypass is intended to supply loads directly from the mains supply during
maintenance work or repairs.
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5.11 Backfeed protection
The ‘backfeeding’ refers to a situation where power is fed back towards the input termi-
nals of an electrical device i.e. where the direction of power transfer is opposite to that of
normal operation. This creates a safety hazard, since backfeeding of power may result in
the input terminals being on power even if they have been disconnected from the mains
supply.
The backfeed protection prevents a hazardous voltage to appear on input terminals of
bypass- (X005) and the rectifier mains (X001), if the preceding separators are turned off
for maintenance, and the system is in battery mode.
The thyristor rectifier with the output transformer (T1) is not capable of regenerative
feedback.
For Systems with IGBT- rectifier the backfeed protection is realized with contactor (K1).
In addition, the backfeed is blocked by software.
For bypass X005, the backfeed protection (K005) is installed. This will switch so that the
dangerous state can not occur.
In case of backfeed error, the system behaves as follows:
The horn in the control panel is turned on
Bypass LED No.5 flash red
Event-No. 622 “Backfeed protection triggered” stored in eventregister on System.
More see chapter 23.1, Fault event messages and their cause.
The following events relate to the backfeed protection:
620, 622, 628, 630
At all the external switches of the UPS, a sign with the following text must
be attached:
Warning sign
Before starting work on this circuit:
Switch off UPS
test for hazardous voltage between all terminals, including the protective
earth.
Risk of voltage feedback!
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6 Operating elements and important components
6.1 Alphanumerical display and operating panel
A
J
C
B
H
8 9
IV
5 10
1
I VI
6
G 4 D E F
Figure 6-1: Alphanumerical display and operating panel
Pos Signification
I Main input
IV Bypass input
Load output system output contactor K6,
VI
(LED green)
1 Rectifier (LED multicolored)
4 Battery (LED multicolored)
5 Static bypass (LED multicolored)
6 Inverter (LED multicolored)
8 Manual bypass
9 Manual bypass contactor (LED Green)
10 Output contactor (LED multicolored)
Short keystroke: Scroll back in the MENU
A
Long keystroke: Exit MENU/Accept changes
Short keystroke: Scroll forward in the MENU
B
Long keystroke: MENU/Access function
C Acknowledging faults
D Switch on static bypass
E Switch off
F Switch nn
G LED- Test
H LED strip, see chapter 6.1.2
J Display
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6.1.1 LED- Operating panel
LED state Signification
Green - yellow flashing Component in start/initialization
Special operating states, for example.
Green flashing
Preloading threshold reached (LED 4)
Green illuminated switched on
Warning/Overload
Yellow flashing
Reduced system availability
Yellow illuminated available/ready to switch on
Yellow illuminated Internal fault component
Red illuminated External fault at system interface e. g. main power fault
Table 14: LED operation panel
4
6.1.2 LED-strip
The LED strip (H) consists of 13 LEDs
The top LED is assigned permanently and shows “Internal power supply on”, i. e. that the
internal 5 V supply is ok
The additional LEDs H2 to H9 are programmed by the manufacturer’s factory as agreed.
The meaning of the LEDs can be found in the supplied table.
Currently, the LEDs H10 and H13 are not assigned. They can be programed with variable
alarms.
LED Signification
H H1 UPS int. power supply
H7 UPS overload
H8 UPS failure
H10
H11
H12
H13
Figure 6-2: LED strip
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6.1.3 Display
The display (I) consists of an alphanumerical 20 x 4 matrix.
The following information can be requested with it:
Measurement values
Status messages like for example “UPS normal operation, bypass
operation etc.”
Settings
Events
.................... ....................
........USV......... ..Bypassoperating...
...Normaloperating.. ....................
.................... ....................
Figure 6-4: Example for status messages in the display
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6.2 TFT, Touch-Display and operating panel (optional)
6.2.1 Visual layout
2 4
Figure 6-5: Visual layout of the display and control unit TFT
The graphical interface of the display and control unit is divided into four main areas:
1. System designation including nominal power of the system
2. Mimic diagram of the UPS system with all main system components for controlling
the system by pressing/touching the respective symbols and for visualising
particular operating states
3. Selection bar in the bottom part of the control unit with the symbols or calling up
help, measurement mode, the UPS settings and for information on the other
possible switching operations; display of date and time
4. Pop-up/information area for displaying information on the current UPS status
In the following descriptions, the term symbol is used whenever a
pushbutton with a graphical symbol is involved.
All other pushbuttons with a plain text inscription are accordingly
referred to as pushbuttons.
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6.2.2 TFT Mechanical design
1 15
3 14
4
13
5
6 7 8 9 10 11 12
Figure 6-6: Mechanical design of the display and control unit TFT A240
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6.2.3 Operating elements:
The illustration of the symbols in the mimic diagram has been designed based upon color
so that the respective range of functions is evident at the same time. The symbols are
only for visualisation purposes and display the current status of the respective element by
means of coloration and switch setting. The operation of these switching elements takes
place manually (by hand) in the Inverter unit.
Display view
4
7 8
9
2 5
6
F
A B C D
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6.2.3.1 Meaning of the symbols
No Symbole Signification
2 Rectifier
4 Electronic bypass
7 Inverter
8 output contactor
Help:
General information on contacting Benning and a manual for the
A display and control unit (in work) are stored here as further
selection options.
Measurement mode:
When the Measurement symbol is pressed, the symbols in the
mimic diagram are colored blue. The current measurements for the
particular assembly are then obtained by pressing the rectifier,
inverter, bypass or battery symbols. The blue color indicates that
B
no switching operations will be initiated by pressing the various
symbols during this phase. The mode can be terminated manually
by pressing the red “X” button in the top right-hand corner. The
system switches automatically to the standard colors and the
switching functions are actuated after 60s.
Settings/Options:
Pressing the “Settings/Options” symbol opens a further level where
C
detailed measurements and overviews can be called up as well as
various system settings made.
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The following further symbols may appear in the selection bar at the bottom in certain
operating cases:
No Symbole Signification
The pipe displays the respective status via different colors
Option
Mains input/bypass input (transformer)
Messages:
An important event has occurred in the system which needs to be
acknowledged. Pressing the “letter symbol” automatically switches
to the “Events” sub-menu. Here, events can be called up and
confirmed.
Service interval:
The “Wrench symbol” is displayed if the service interval will due to
expire in the next few operating hours. If the service interval has
already expired, the symbol is shown flashing. Pressing on the
symbol switches directly to the “Fan/Statistics” sub-menu. The
current operating hours are shown here.
Horn:
A horn is activated if an important event (alarm) has occurred in the
system. This can be acknowledged and the horn deactivated by
pressing the symbol briefly.
To increase the life of the horn, it is automatically
deactivated after one-hour even if a fault/alarm is
still present. In this case, the fault continues to be
indicated only by the pop-ups in the display and
control unit.
Cancel
Back to main view
Back
One level back
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The color and the illumination or flashing of the symbols in the mimic diagram provide
information on the current operating state. These can be seen from the table below:
Overview of the respective status colors and their meaning:
Not
Designation Ready Ready Fault Mode
ready
Grey Green Yellow Red Blue
Main input/Bypass-input --- --- --- ---
Overview of the respective status colors and their meaning of the pipeline:
Color Signification
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6.3 Controller board „A100“
The controller board “A100” is equipped with two 16 bit micro controllers and takes over
complete control of the system.
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6.4 A230 I/O card, A330 expansion card
Electrically skilled person
DANGER
Danger due to electric shock
Life-threatening voltages could be present at the signaling relay contacts.
Please ensure that the power is switched off before working on the card.
Jumper
ext./int.
supply
24 V
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6.4.1 Customer connection of A230 (only systems with this terminals)
1 2 3 4 5 6
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6.4.2 LEDs on A230
LED Color Signification Terminal
Red/Green Initialization
H1 Green Communication with A100
Red Failure
H4 Yellow Battery charging off (I) X12.5
H5 Yellow Remote Power OFF (I) X12.6
H8 Yellow External battery breaker (I) X12.3
H9 Yellow Coupling switch (I) X12.4
H10 Yellow Manual bypass (I) X12.1
H11 Yellow External output breaker-breaker open X12.2
H24 Yellow +24 V DC- supply
H31 Yellow Bypass operation (O)/(K1) X3.1
H32 Yellow Manual bypass (O)/(K2) X3.2
H33 Yellow Battery boost charge 2,4 V/c. (O)/(K3) X3.3
H34 Yellow Battery pre warning (O)/(K4) X3.4
H35 Yellow Rectifier failure (O)/(K5) X3.5
H36 Yellow Inverter failure (O)/(K6) X3.6
Table 16: LEDs on A230
I: Input -X12.n:1/:2
O: Output -X3.n:1/:2/:3
Kn: Signal relay n
n = 1, 2, 3, 4, 5 or 6
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6.4.3 Battery temperature sensor on A230
Wiring for external monitoring and relay contacts
shall be based on involved voltages and carrying currents and shall be
done according to national wiring rules e. g. NEC, VDE0105;
IDC ET 101:2008; IEC 60364
Connection:
System: Assembly A230 connector X400
A connector X400 with screw terminals is provided on system side on assembly A230
for connection of the sensor with any polarity. The battery temperature sensor is
supplied preconfigured, i.e. the individual wires are separated at the end and can be
directly inserted into the terminal and screwed.
Battery/Sensor:
The sensor end should be inserted in the center of the battery string between two
blocks/cells. However, it should not come into direct contact with the battery, as the
sensor is to measure the ambient temperature of the battery and not the surface of a
block/cell.
Example: Battery, - 108 cells, - 2 strings, - 2 x 18 x12 V blocks per 6 cells
The sensor is inserted in any strings between block 8 and 9 (approx. center). In case
of 3 strings, the sensor is inserted into the string that is between the two other strings.
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6.4.4 A330 expansion card
Electrically skilled person
DANGER
Danger due to electric shock
Life-threatening voltages could be present at the signaling relay contacts.
Please ensure that the power is switched off before working on the card.
Jumper
ext./int.
supply
24 V
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6.4.5 Customer connection of A330 (only systems with this terminals)
1 2 3 4 5 6
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6.4.6 LEDs on A330
LED Color Signification Terminal
H1 Yellow Remote On (I) X12.7
H2 Yellow Remote bypass (I) X12.8
H3 Yellow Diesel operation (I) X12.9
H5 Yellow +5 V DC- supply X1/X3
H6 Yellow Disable bypass (I) X12.10
H7 Yellow not connected (I) X12.11
H8 Yellow not connected (I) X12.12
H12 Yellow Bypass group active (I) X12.13
H24 Yellow +24 V DC- supply X24/X25
H25 Yellow +24 V DC- supply X1/X3
H37 Yellow fault bypass (O)/(K7) X3.7
H38 Yellow Battery operating (O)/(K8) X3.8
H39 Yellow fault Battery (O)/(K9) X3.9
H310 Yellow manual bypass (O)/(K10) X3.10
H311 Yellow fault UPS (O)/(K11) X3.11
H312 Yellow Battery deep discharge (O)/(K12) X3.12
Table 18: LEDs on A330
I: Input -X12.n: 1/:2
O: Output -X3.n: 1/:2/:3
Kn: Signal relay n
n = 7, 8, 9, 10, 11, 12 oder 13
Input diesel operation = 1 (I/O card -X12.9:1 /:2) prevents charging of the
UPS battery only when the “Charger OFF” function is enabled in the
display. Charging only occurs in case of status “0” at input X12.9:1/:2 or if
“Charger OFF” is disabled.
Applied if using temporary diesel units.
See chapter 11.12.3, Charging off, page 166.
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6.4.7 Relay contacts (external messages) A230, A330
DANGER
Risk of fatal injury due to electric shock
When voltage is applied to the relay contacts, the areas of the customer
connection card are live.
When relay contacts are supplied by hazardous voltages, wires with
appropriate ratings shall be used and appropriate insulation to other wires
connected to SELV circuit shall be maintained.
DANGER
Risk of fatal injury due to electric shock
These areas are safe from finger touch, but it must be noted that they are
under life-threatening voltage when a voltage of 30 VAC or 60 VDC is
applied.
NOTICE
Material damage caused by excessive contact rating
The maximum voltage and contact load must never be exceeded.
The contacts of the relays have gold plating, and are therefore also
suitable for low-level signal voltages.
If the relays are used to switch high currents such as a 230 V contactor,
the gold flashing will evaporate. Subsequently, the relays can no longer be
used to switch extra-low signal voltages.
Data A230/A330 X3
Terminal strip (connector) X3.1 – X3.12
Quantity 12
Table 19: Data A230/A330 X3
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Relay A230 X3 assignment
Relay Signal Plug connector C NC NO
K1 UPS operation X3.1 1 2 3*
K2 Battery operation X3.2 1 2 3*
K3 Bypass operation X3.3 1 2 3*
K4 Manual bypass X3.4 1 2 3*
K5 Battery low voltage X3.5 1 2 3*
K6 Common alarm X3.6 1 2 3*
Table 20: Relay A230 X3 assignment
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6.4.8 Digital inputs A230, A330
NOTICE
Material damage caused by excessive voltages
The maximum SELV DC voltage of 30 VDC must not be exceeded under
any circumstances. This would Led to the destruction of the digital input.
NOTICE
Material damage caused by excessive voltages
In case of internal supply (BR24 2 - 3, factory setting), external voltage
must not be applied. This would be added to the internal one and damage
the digital input.
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Input data X12
Parameter Value Unit Addition Comment
Rated voltage 24 V =
Min. voltage 15 V =
Max. voltage 30 V =
Power consumption 24 V 12,5 mA = nominal value
Power consumption 15 V 10,0 mA = nominal value
Power consumption 30 V 14,1 mA = nominal value
Table 26: A230/A330 Input data X12
Internal/external 24 V- supply
For activating the digital inputs, either an internal or an external supply can be selected.
Example Digital inputs supply Jumper pin (BR24)
1 internal 24 V- supply* 2 - 3*
2 external supply 1-2
Table 27: BR24
* Factory setting
Example 1 (internal 24 V supply)
Remote power OFF is activated by simply interconnecting terminals X12.6:1 and X12.6:2.
Example 2 (external supply)
Remote Power off is activated by connecting an external voltage of between 15 and
30 VDC to terminals X12.6:1 and X12.6:2.
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6.4.10 Digital input: External output breaker
If an external output breaker is installed its position must be notified by the systems
controller. Because of that it must have an auxiliary contact with has to be connected to
I/O card.
Auxiliary contact must be connected to A230 X12.2:1-2.
Auxiliary contact must be a break contact
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6.4.14 Digital input: Remote Power OFF
Input “Remote power OFF” switches off rectifier, inverter and bypass. The output of the
system is completely off then.
DANGER
Danger to life caused by non-compliance
The remote shutdown does not have the functionality of an emergency
stop or EPO device (emergency power off).
National and local regulations must be taken into account.
If an emergency stop or EPO circuit is to be implemented, these circuits
must be additionally installed externally.
Approved isolating devices must then galvanically isolate all AC and DC
inputs (AC supply and battery inputs)!
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6.4.17 Digital input: Diesel operation
Input prevents charging of the UPS battery if display setting “Charger off” is set.
Applied if using stationary diesel units for power reduction.
Auxiliary contact must be connected to A230 X12.5:1-2.
A permanent signal must be applied to activate this function.
Auxiliary contact: make
See chapter 11.12.3, Charging off, page 166
NOTICE
Possible voltage failure
Voltage black out is possible if bypass is the last backup source,
particularly in single system (no parallel system).
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7 Assembling
Electrically skilled person
DANGER
Risk of fatal injury due to fire and explosion!
Fire due to flammable or explosive material in the proximity of the system
can result in severe injuries.
Do not install the system in potentially explosive areas or near easily
inflammable materials.
WARNING
Danger to life caused by installation of damaged components!
Check the components for visible damage.
Damaged components must not be installed!
WARNING
Danger to life due to incorrect assembly!
Incorrect assembly can lead to life-threatening situations. The system and
the connected components may be damaged.
WARNING
Risk of fire if not installed correctly
Incorrect assembly increases the risk of fire.
WARNING
Danger to life caused by missing protective equipment!
When working on the system, the correct personal protective equipment as
well as its condition is important.
CAUTION
Risk of crushed fingers or hand
Crushing can occur on the hinge side of the door.
Do not reach into the hinge side of the door!
Close the door carefully!
CAUTION
Risk of crushed fingers or hand
Crushing can occur when assembling the system cabinets.
Do not reach between separate system cabinets!
Position the cabinets with utmost care!
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CAUTION
Risk of injury due to great weight
The weight of the system must be considered.
The installation site and ground must be suitable.
NOTICE
Material damage caused by aggressive gases in connection with
humidity.
The housing can be severely damaged by aggressive gases (ammonia,
sulfur and other chemicals) in connection with humidity caused by the
weather.
Installation in rooms with aggressive gases is not permitted.
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7.1 Installation location requirements
Electrically skilled person
WARNING
Risk of fire caused by wrong installation location
As standard, the system is suitable only for mounting on fire-resistant, non-
flammable surfaces.
CAUTION
Risk of crushing caused by incorrect setup and lack of space!
The system must be positioned so that risk-free assembly, installation,
operation, maintenance and disassembly are possible if used as intended.
Electrical locations
UPS system shall be installed only in restricted access locations
7.1.1 Subsurface
The subsurface must be able to carry the weight. A reserve for a future
expansion is to be taken into account.
The subsurface must be even.
The subsurface must not be non-flammable.
7.1.2 Room atmosphere
The installation site must be dry and ventilated.
It must be possible to drain the waste heat from the system.
Unhindered air circulation is to be ensured.
The clearance distance above the system must be adhered to in order to ensure
sufficient cooling.
The installation site is to protect against air pollution.
The system is to be protected against direct sunlight and direct contact with water.
The temperature range indoors must not exceed or fall below the values specified
in the technical data.
The humidity must not exceed or fall below the values specified in the technical
data.
The system must not be installed near flammable materials or in potentially
explosive atmospheres.
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7.1.3 Space requirement
CAUTION
Risk of crushing caused by incorrect setup and lack of space!
The system must be positioned so that risk-free assembly, installation,
operation, maintenance and disassembly are possible if used as intended.
The system must be freely accessible from the front without additional tools.
Sufficient space for commissioning and maintenance is required in front of the
system cabinet.
Minimum distance:
A B C D E
≥0 mm ≥800 mm ≥0 mm ≥0 mm ≥600 mm
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7.2 Tools required
Philips screwdriver:
Size: PZ 1 - 3
Size: PH 1 - 3
Philips screwdriver
Size: 4 – 8 – 12
Allen key
different sizes
Torx screwdriver
Size: T10, T20, T25, T30
Spanner
Size: 6 - 24
Torque wrench
Combination pliers
Side cutters
Cable knife
Crimping tool
Stripping tool
Continuity tester
Multimeter
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7.3 Preparing components
CAUTION
Risk of cutting caused by faulty handling!
The used tool is unsuitable or handling results in injury!
Unpacking
1 Open the packing with a suitable tool.
2 Remove the accompanying documentation and the mounting parts.
CAUTION
Risk of crushed fingers or hand
Crushing can occur when assembling the system cabinets.
Do not reach between separate system cabinets!
Position the cabinets with utmost care!
CAUTION
Risk of injury due to tool
A tool may only be used if it is in a technically perfect condition. Use
carefully!
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8 Installation
Electrically skilled person
DANGER
Risk of fatal injury due to electric shock
Before any work can be performed, the system must be completely
disconnected from the supply voltages!
All feed-ins must be switched off!
All feed-ins must be protected against reactivation!
It must be checked that no voltage is present before starting installation!
See chapter 2.17, Safety rules according to EN 50110 / NFPA 70E /
VDE 0105, page 14
DANGER
Risk of fatal injury if the protective conductor is missing
High fault currents (leakage currents):
A proper earth connection must be ensured before connecting to the
mains!
WARNING
Potentially fatal voltages!
When working on the system, the correct personal protective equipment as
well as its condition is important.
WARNING
Risk caused by short circuit or spark formation
Severe injuries caused by touching or connecting live components.
Damaged components must not be installed.
Use an insulated tool.
NOTICE
Damage to the system
The polarity of the mains input, L and N and the polarity of the battery must
not be reverse.
Incorrect connections can cause damage to the system.
V 1.23 76 4999 en
In order to ensure proper installation, we recommend to instruct the
assembly personnel of the manufacturer.
We will be pleased to undertake complete assembly and installation
including previous planning and subsequent commissioning for you.
Please contact us on the phone numbers given in chapter 24 or send us
your enquiry by email.
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The mains connection must be prepared for the system on customer side. The electrical
installation is described as follows. Installation and commissioning of the system must
only be performed by the service engineer of the manufacturer or his contract partner.
The UPS system must be cabled in accordance with the installed power. For correct
rating of fuses and cable cross-sections for the mains connection, load connection and
battery connection, the tables of these instructions described in this chapter are to be
taken into account.
Also see chapter 8.4.4, page 91, chapter 8.6, page 101, 8.8, page 109 and chapter 8.9.,
page 111.
The manufacturer does not recommend the use of “Residual Current
Device” (RCD) for the incoming supply to the system. As a result of the RFI
interference filters that are used, the leakage current to earth may possibly
trigger the protective mechanism.
Before installation, make sure that the feed-in data as well as the load data match.
The standard version of the system is supplied for a common mains feed to the bypass
and to the rectifier.
Please note:
For connecting the system, use cables with sufficient cross-sections.
The mains connection to the system must be protected by a fuse.
Connecting cables must be kept as short as possible.
Check the cables for damage to the insulation.
The rating of the back-up fuse must correspond to the technical data.
Pay attention to the polarity of the DC connections.
Make sure that a clockwise phase rotation is maintained.
All cables must be fixed to the cable clamp rails and thus relieved from
stress.
Check that all contacts used are securely tightened.
Hazards such as tripping, crushing, pinching etc. must be avoided.
Do not connect any loads to the system which could overload it.
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8.1 Preparation for installation
DANGER
Risk of fatal injury due to electric shock
Before electrical connection at the installation site, the system
must be assembled and earthed.
Please comply with all safety instructions and the currently valid
technical connection requirements of the responsible energy
supply company, where applicable.
Secure against from boing switched on again
Ensure that the system is completely free from voltage.
Dangerous voltages are present on the busbars.
Establish isolation of mains and system supply
The connection of the electrical equipment is part of the installation in readiness for
operation.
Note that the electrical installation and the connection of the inputs and outputs
must be carried out in accordance with the local regulations.
This also applies to the connection of the loads.
Do not connect any loads to the product which could overload it.
Connecting cables should be kept as short as possible.
Connect the system using cables of adequate cross-section. Check the cables for
damage to the insulation.
Pay attention to the polarity of the DC cable connections.
All cables must be fixed to the cable clamp rails and relieved from stress. Check that all
contacts used are securely tightened.
All requirements for the environmental and operating conditions listed in the technical
data must be adhered to in order to guarantee trouble-free operation of the product.
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8.2 Requirements for electrical connection
Electrically skilled person
CAUTION
Material damage caused by wrong fuse of the grid supply cable!
Rate the mains fuse according to the currents specified in the technical
data. The wrong fuse can result in operational faults or even fire.
If required, the cable inlet screws are to be adapted to the cable cross-
section.
The Power connections of the ENERTRONIC I are available at the bottom of the
cabinets. (rectifier (X001), bypass (X005), output (X006) and battery (X004))
Connecting cables must be kept as short as possible.
Check the cables for damage to the insulation.
The rating of the upstream fuse can be found in chapter 8.6, page 101 and
chapter 8.9, page 111.
Make sure that a clockwise phase rotation is maintained.
All cables must be fixed.
Check that all contacts used are securely tightened.
If several cabinets are connected in parallel, it must be ensured that the bypass
input and the consumer output have the same phase.
Do not connect any loads to the system that could overload it.
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8.2.1 Cable entry from below
Access to the terminals is obtained by opening the doors and removing the
front protective cover.
Once the installation work is complete, the protective cover must be fitted
again.
The connections are in the bottom area of the cabinet (mains, bypass and load).
Access to the terminals is obtained by undoing the screws and removing the front
protective covers.
The cables can be routed to the cabinet from all sides and introduced via the cabinet
bottom.
Please refer to the attached figures in:
chapter 8.4.2, Main power connection X001 (rectifier), page 88 to chapter 8.4.4, System
output X006, page 91
and tables in:
chapter 8.5.1, Cable cross-sections X001 (Rectifier) (separated mains) (SCR), page 93 to
chapter 8.5.6, Cable cross-sections X006 Output (IGBT/SCR), page 99
and:
chapter 8.8.1, Cable cross-sections battery input X004 at 125 V, page 110 to chapter
8.8.3, page 110 (for information on where the cables are to be connected and what size
they must be).
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8.2.2 Cable entry from above
The cables are inserted from above.
Removable top cable entry covers shall be provided with sealing or
gasket in order to comply with IP 21 requirement
For terminals X001, X005 and X006, the cables are inserted in the right baying cabinet.
For terminal X004, the cables are inserted in the left GR cabinet.
The connections for rectifier (X001), bypass (X005) and load output (X006) are located in
the right cabinet at the top.
Access to the connecting terminals is obtained by opening the doors, undoing the screws
and removing the front protective covers.
The connecting cables are sized and routed to the system on site.
V 1.23 82 4999 en
8.2.3 Incoming mains supply
A bypass connection can only be realized with the mains that is identical with regard to
the incoming mains supply, phase and phase sequence.
System output
The system supports the network configuration Solidly Grounded Wye
The standard system is configured for the network form described above.
BENNING offers also customized systems which are setup for a different
network configuration. In that case see to the system data sheet for the
network configuration.
V 1.23 83 4999 en
8.3 Earthing
DANGER
Risk of fatal injury due to electric shock because of missing
protective earthing conductor.
The protective earthing conductor must be connected before the supply
cables are connected. The system must not be operated without a
protective earthing conductor.
DANGER
Risk of fatal injury if the protective earthing conductor is missing
High fault currents (leakage currents):
Before connecting to the mains a protective earthing conductor connection
must be ensured!
V 1.23 84 4999 en
8.3.1 Views busbar and stud for protective earthing conductor connection
Busbar
Only one cable lug may be connected to each bolt of the busbar.
The connections of the protective earthing conductors are marked with the
symbol 5019 according to IEC 60417.
Stud
1 Pos. Designation
1 bolt M10 or M12
2 2 nut
3 spring washer
3
4 washer
5 nut
4
6 spring washer
5 7 washer
.
Identification
6
Symbol 5019
7
.
To connect the supplied protective earthing conductor to the stud, follow the instructions.
1. Remove pos.2 up to pos.7
2. Secure mains protective earthing conductor with the washer (pos. 7), then with the
spring washer (pos. 6) and at last with the nut (pos. 5).
3. Secure a second mains protective earthing conductor (if available) with the washer
(pos. 4), then with the spring washer (pos. 3)
and at last with the nut (pos. 2).
4. Connect the protective earthing conductor from the load to the other stud.
Only two cable lugs are allowed to connect to each stud M10 or M12.
Each cable lug must be installed as described above.
V 1.23 85 4999 en
8.4 AC connections
Electrically skilled person
DANGER
Risk of fatal injury due to electric shock
Before any work can be performed, the system must be completely
disconnected from the supply voltages!
All connections, AC and battery, must be switched off!
All feed-ins must be protected against reactivation!
It must be checked that no voltage is present before starting installation!
See chapter 2.17, Safety rules according to EN 50110 / NFPA 70E
/ VDE 0105, page 14
DANGER
Risk of fatal injury due to electric shock because of missing
protective conductor.
The protective earth must be connected before the supply cables are
connected. The system must not be operated without a protective earth.
DANGER
Risk of fatal injury if the protective conductor is missing
High fault currents (leakage currents):
A proper earth connection must be ensured before connecting to the
mains!
NOTICE
Material damage caused by faulty phase sequence of the AC inputs
Make absolutely sure that phase sequence is correct (clockwise phase
rotation).
Incorrect connections can cause damage to the system.
V 1.23 86 4999 en
8.4.1 Main AC connection
Electrically skilled person
DANGER
Risk of fatal injury due to electric shock
Before any work can be performed, the system must be completely
disconnected from the supply voltages!
All connections, AC and battery, must be switched off!
All feed-ins must be protected against reactivation!
It must be checked that no voltage is present before starting installation!
See chapter 2.17, Safety rules according to EN 50110 /
NFPA 70E / VDE 0105, page 14
DANGER
Risk of fatal injury due to electric shock because of missing
protective conductor.
The protective earth must be connected before the supply cables are
connected. The system must not be operated without a protective earth.
DANGER
Risk of fatal injury if the protective conductor is missing
High fault currents (leakage currents):
A proper earth connection must be ensured before connecting to the
mains!
NOTICE
Material damage caused by faulty phase sequence of the AC inputs
Make absolutely sure that phase sequence is correct (clockwise phase
rotation).
Incorrect connections can cause damage to the system.
Always use the circuit diagram provided for all electrical connections.
The following steps are required in order to make the electrical connection:
Connect (PE) protective earthing conductor
Connect AC supply cables
Connect DC supply cables
Connect AC output cables
Connect external control cables
Connect external communications cables
V 1.23 87 4999 en
8.4.2 Main power connection X001 (rectifier)
In case of common mains wiring do not connect any wire at X001. In that
case mains connection is done only at X005.
Common mains wiring can be identified at type plate.
In case “Option” “common wiring only one input is allowed.
You can identify on the type plate whether it is a system with separate or
common main power input.
For systems with a separate main input, values are included in the field
"Input (Bypass)".
X001
1 2 3 4
V 1.23 88 4999 en
Rectifier Input X001
Pos Des. Signification
1 L1 Phase 1
2 L2 Phase 2
3 L3 Phase 3
4 N (MP) Neutral (Midpoint)
Table 29: Mains connection rectifier input X001
X001 torques
Clamp type Value Unit Designation
UKH50 7,2 - 8,0 Nm Terminal
UKH95 18,0 - 20,0 Nm Terminal
UKH150 27,5 - 30,5 Nm Terminal
UKH240 27,5 - 30.5 Nm Terminal
AKH10 2,0 - 2,3 Nm pick-off terminal blocks
Table 30: Torque values for X001
V 1.23 89 4999 en
8.4.3 Mains connection bypass input X005
X005
X005
1 2 3 4a
1 4b
X005 torques
Clamp type Value Unit Designation
UKH50 7,2 - 8,0 Nm Terminal
UKH95 18,0 - 20,0 Nm Terminal
UKH150 27,5 - 30,5 Nm Terminal
UKH240 27,5 - 30.5 Nm Terminal
AKH10 2,0 - 2,3 Nm pick-off terminal blocks
Table 32: Torque values for X005
The same source is used for supplying the rectifier and bypass.
See Figure 8-8: Mains connection bypass input X005
When the mains fuses are removed, the rectifier as well as bypass and
service bypass are no longer supplied.
V 1.23 90 4999 en
8.4.4 System output X006
X006
X006
1 2 3 4
1 4
X006 torques
Clamp type Value Unit Designation
UKH50 7,2 - 8,0 Nm Terminal
UKH95 18,0 - 20,0 Nm Terminal
UKH150 27,5 - 30,5 Nm Terminal
UKH240 27,5 - 30.5 Nm Terminal
AKH10 2,0 - 2,3 Nm pick-off terminal blocks
Table 34: Torque values for X006
V 1.23 91 4999 en
8.5 Recommended cable cross-sections main AC input
WARNING
Risk of fire caused by wrong cable cross-section
When non-linear loads are connected to the output, the current in the
neutral conductor can be greater than that in the phase conductor; this also
applies to the bypass input. Neutral conductors in the system must be
rated so as to take into account harmonic currents which are summated in
this conductor when single-phase loads are connected.
WARNING
Risk of fire caused by wrong cable cross-section
Design of the minimum cross-sections according to EN 62040-1 and
EN 60950-1 Tab3b.
The cross-section must be selected depending on the external fuse
upstream and the laying method in accordance with
IEC 60364-5-52/ANSI/NFPA 70.
Local country-specific requirements are to be observed.
All standard and special national and local regulations for electrical
installations must be observed. These may vary from country to country.
The cable cross-section should be dimensioned so that for the used cable
length, the ohmic voltage drop in the cable is limited to <1 %.
Select the cross-section of the AC grid supply cable in such a way that the cable losses
are kept as low as possible (max. possible cross-section, with min. cable length).
For the correct rating of backup fuses and cable cross-sections for the
mains supply of the distributor, the values specified in the technical data
are to be observed.
V 1.23 92 4999 en
8.5.1 Cable cross-sections X001 (Rectifier) (separated mains) (SCR)
Main input X001 Rectifier
Cross-sections
Power Voltage X001 (REC)
according to UL 60950-1:2014
V 1.23 93 4999 en
8.5.2 Cable cross-sections X001 (Rectifier) (separated mains) (IGBT)
Main input X001 Rectifier
Cross-sections
Power Voltage X001 (REC)
according to UL 60950-1:2014
V 1.23 94 4999 en
8.5.3 Cable cross-sections X005 (separated mains) (IGBT & SCR)
Main input X005 Bypass
Cross-sections
Power Voltage X005
according to UL 60950-1:2014
L1 AWG2 25 mm²
E120 N AWG2 25 mm²
PE AWG2 25 mm²
10 kVA
L1 - L3 AWG10 4 mm²
D208 MP AWG10 4 mm²
PE AWG10 4 mm²
L1 AWG0 50 mm²
E120 N AWG0 50 mm²
PE AWG0 50 mm²
15 kVA
L1 - L3 AWG14 1,5 mm²
D600 MP AWG14 1,5 mm²
PE AWG14 1,5 mm²
L1 AWG3/0 70 mm²
E120 N AWG3/0 70 mm²
PE AWG3/0 70 mm²
20 kVA
L1 - L3 AWG6 10 mm²
D208 MP AWG6 10 mm²
PE AWG6 10 mm²
L1 250 kcmil 120 mm²
E120 N 250 kcmil 120 mm²
PE 250 kcmil 120 mm²
30 kVA
L1 - L3 AWG2 25 mm²
D208 MP AWG2 25 mm²
PE AWG2 25 mm²
L1 400 kcmil 185 mm²
E120 N 400 kcmil 185 mm²
PE 400 kcmil 185 mm²
L1 AWG0 50 mm²
E277 N AWG0 50 mm²
PE AWG0 50 mm²
40 kVA
L1 - L3 AWG1 35 mm²
D208 MP AWG1 35 mm²
PE AWG1 35 mm²
L1 - L3 AWG6 10 mm²
D480 MP AWG6 10 mm²
PE AWG6 10 mm²
L1 600 kcmil 300 mm²
50 kVA E120 N 600 kcmil 300 mm²
PE 600 kcmil 300 mm²
V 1.23 95 4999 en
L1 AWG3/0 95 mm²
E277 N AWG3/0 95 mm²
PE AWG3/0 95 mm²
L1 – L3 AWG3/0 70 mm²
60 kVA D208 MP AWG3/0 70 mm²
PE AWG3/0 70 mm²
L1 - L3 AWG6 10 mm²
D600 MP AWG6 10 mm²
PE AWG6 10 mm²
L1 - L3 AWG4 16 mm²
80 kVA D600 only three phases
PE AWG4 16 mm²
L1 - L3 400 kcmil 185 mm²
D208 MP 400 kcmil 185 mm²
PE 400 kcmil 185 mm²
120 kVA
L1 - L3 AWG0 50 mm²
D480 MP AWG0 50 mm²
PE AWG0 50 mm²
Table 37: Cable cross-sections X005 Bypass input (separated mains)
V 1.23 96 4999 en
8.5.4 Cable cross-sections X005 (common mains) (SCR)
Main input X005 Rectifier and Bypass (common)
Cross-sections
Power Voltage X005 (REC/bypass)
according to UL 60950-1:2014
V 1.23 97 4999 en
8.5.5 Cable cross-sections X005 (common mains) (IGBT)
Main input X005 Rectifier and Bypass
Cross-section
Power Voltage X005 (REC/Bypass)
according to UL 60950-1:2014
V 1.23 98 4999 en
8.5.6 Cable cross-sections X006 Output (IGBT/SCR)
Main input X006 Output
Cross-sections
Power Voltage X005
according to UL 60950-1:2014
L1 AWG2 25 mm²
E120 N AWG2 25 mm²
PE AWG2 25 mm²
10 kVA
L1 - L3 AWG10 4 mm²
D208 MP AWG10 4 mm²
PE AWG10 4 mm²
L1 AWG0 50 mm²
E120 N AWG0 50 mm²
PE AWG0 50 mm²
15 kVA
L1 - L3 AWG14 1,5 mm²
D600 MP AWG14 1,5 mm²
PE AWG14 1,5 mm²
L1 AWG3/0 70 mm²
E120 N AWG3/0 70 mm²
PE AWG3/0 70 mm²
20 kVA
L1 - L3 AWG6 10 mm²
D208 MP AWG6 10 mm²
PE AWG6 10 mm²
L1 250 kcmil 120 mm²
E120 N 250 kcmil 120 mm²
PE 250 kcmil 120 mm²
30 kVA
L1 - L3 AWG2 25 mm²
D208 MP AWG2 25 mm²
PE AWG2 25 mm²
L1 400 kcmil 185 mm²
E120 N 400 kcmil 185 mm²
PE 400 kcmil 185 mm²
L1 AWG0 50 mm²
E277 N AWG0 50 mm²
PE AWG0 50 mm²
40 kVA
L1 - L3 AWG1 35 mm²
D208 MP AWG1 35 mm²
PE AWG1 35 mm²
L1 - L3 AWG6 10 mm²
D480 MP AWG6 10 mm²
PE AWG6 10 mm²
L1 600 kcmil 300 mm²
50 kVA E120 N 600 kcmil 300 mm²
PE 600 kcmil 300 mm²
V 1.23 99 4999 en
L1 AWG3/0 95 mm²
E277 N AWG3/0 95 mm²
PE AWG3/0 95 mm²
L1 – L3 AWG3/0 70 mm²
60 kVA D208 MP AWG3/0 70 mm²
PE AWG3/0 70 mm²
L1 - L3 AWG6 10 mm²
D600 MP AWG6 10 mm²
PE AWG6 10 mm²
L1 - L3 AWG4 16 mm²
80 kVA D600 only three phases
PE AWG4 16 mm²
L1 - L3 AWG3/0 95 mm²
80 kVA
enlarged D600
bypass
PE AWG3/0 95 mm²
L1 - L3 400 kcmil 185 mm²
D208 MP 400 kcmil 185 mm²
PE 400 kcmil 185 mm²
120 kVA
L1 - L3 AWG0 50 mm²
D480 MP AWG0 50 mm²
PE AWG0 50 mm²
Table 40: Cable cross-sections X006 Output (IGBT/SCR)
Special attention must be paid to the selection of fuse ratings to guarantee correct
selectivity in case of a short circuit.
The distribution into which the system is integrated must be designed in such a way that
in case of a short circuit only the nearest fuse to the short circuit must tripped (in this
case, this is called selectivity). This way, power supply is maintained for the other
outgoing lines.
For mains power supply, the fuse at the output must be selective with
the fuse at the input.
Table 41: AC- Fuse main power X001 (separated mains) (IGBT)
Table 42: AC- Fuse main power X001 (separated mains) (SCR)
Table 43: AC- Fuse main power X005 (separated mains) (SCR)
Table 44: AC- Fuse main power X005 (common mains) (IGBT)
80 kVA 600 V L1 - L3 90 A 50 kA
200 A T, 600 V
LPJ-200SP
80 kVA Cooper
enlarged 600 V L1 - L3 Bussmann 200 kA
bypass or
AJT200
Mersen
Table 45: AC- Fuse main power X005 (common mains) (SCR)
DANGER
Risk of fatal injury due to electric shock
Before any work can be performed, the system must be completely
disconnected from the supply voltages!
All connections, AC and battery, must be switched off!
All feed-ins must be protected against reactivation!
It must be checked that no voltage is present before starting installation!
See chapter 2.17, Safety rules according to EN 50110 / NFPA 70E
/ VDE 0105, page 14
NOTICE
Material damage caused by polarity reversal of the DC inputs
Make absolutely sure that the polarity of the battery connection is correct.
Incorrect connections can cause damage to the system.
An isolating switch should be installed between the batteries and the system.
The external overcurrent protection for the DC input and also the breaker-
breakers for the external batteries must be provided by the user.
The fuse for the external batteries must be carried out on all poles.
1 2
X004
DANGER
Risk of fire caused by incorrect cross-section
The following table provides an overview of the current loading capacity for
installation type C/30 °C. The actual cross-sections and back-up fuses
must be chosen with regard to ambient temperature, bunching of the
cables and cable lengths in accordance with the local regulations.
All standard and special national and local regulations for electrical
installations must be observed. These may vary from country to country.
The cable cross-section should be dimensioned so that for the used cable
length, the ohmic voltage drop in the cable is limited to <1 %.
1. Switch the UPS system to bypass operation from which the battery is disconnected.
2. Open the associated external battery isolator (battery box)
3. Measure the battery voltage on all batteries.
The battery voltage must be at the same level.
NOTE
Property damage due to high equalizing currents
If the voltage level deviates significantly, high equalizing currents can lead
to failure of the fuse!
DANGER
Risk of fatal injury due to electric shock
Before any work can be performed, the system must be completely
disconnected from the supply voltages!
All connections, AC and battery, must be switched off!
All feed-ins must be protected against reactivation!
It must be checked that no voltage is present before starting installation!
See chapter 2.17, Safety rules according to EN 50110 / NFPA 70E
/ VDE 0105, page 14
DANGER
Danger to life caused by non-compliance
The remote shutdown does not have the functionality of an emergency
stop or EPO device (emergency power off).
National and local regulations must be taken into account.
If an emergency STOP or EPO circuit is to be implemented, these circuits
must be additionally installed externally.
Approved isolating devices must then galvanically isolate all AC and DC
inputs (AC supply and battery inputs)!
The signal wiring must separately from the power cables laid.
The installation cable is double insulated, be designed with twisted pairs
and for Uo/U = 300 V/500 V.
Conductor cross-section at least 1.5 mm².
A230
X12.1:1
aux
Manual Twisted contact
pair
External
bypass
manual bypass
X12.1:2
1 2 3
BR24
Figure 8-13: Example wiring for external manual bypass with internal 24 V supply for digital input
A230
X12.1:1
aux
Manual Twisted contact
pair
External
bypass
manual bypass
X12.1:2
1 2 3
24 VDC external
BR24
Figure 8-14: Example wiring for external manual bypass with external 24 V supply for digital input
X12.1:1
Manual Twisted External
bypass pair
aux manual bypass
X12.1:2 contact
X12.2:1
external output Twisted External
breaker open pair output breaker
aux
contact
1 2 3 X12.2:2
BR24
Figure 8-15: Example wiring for installation of more than one digital input with internal 24 V supply.
X12.1:1
A230
Twisted
pair
External
Manual aux
X12.1:2 manual bypass
contact
bypass
X12.2:1
external output Twisted
pair
breaker open
X12.2:2 External
output breaker
aux
contact
1 2 3
BR24
24 VDC external
Figure 8-16: Example wiring for paralleling of digital input with internal 24 V supply.
Mixed wiring with one input with internal and the other with external
wiring is not possible!
A230
X12.1:1
Manual Twisted
pair
bypass aux
External
X12.1:2 contact
manual
bypass
1 2 3
Twisted
BR24 pair
A230
X12.1:1
Manual Twisted
pair
bypass
X12.1:2 Twisted
pair
1 2 3
24 VDC external
BR24
Figure 8-17: Example wiring for paralleling of digital input with external 24 V supply.
1 2 3
BR24
aux
External
contact
manual
bypass
A230
X12.1:1
Twisted
Manual
pair
bypass
X12.1:2
1 2 3
BR24
Figure 8-18: Example wiring for paralleling of digital input with internal 24 V supply
Notice sign
Before starting work on this circuit:
Switch off UPS
test for hazardous voltage between all terminals, including the protective
earth.
Risk of voltage feedback!
Figure 8-19: Notice sign
With a coupling switch two load bus bars can be switched together. Each load bus bar
can be feed by one unit or a set of more units.
A group is formed by the units which feed on the same load bus bar. In the example
above “unit1” and “unit2” form “group1” and “unit3” and “unit4” form “group2”.
If the coupling switch is open then each group feed their own load bus bar.
If the coupling switch is closed, then “group1” and “group2” form a new group “group3”.
All units (unit 1...4 in the example) work parallel now.
Remark:
All units and group of a parallel system must have the same bypass mains
source.
The most common coupling switch system is the system where each group consists of a
single unit, show below.
Figure 8-23: Block diagram “Control wiring for 2x2 coupling switch system”
Figure 8-24: Block diagram “Parallel wiring for 2x2 units and group connector
2 boot monitor programming (only for test lab for flashing) OFF
S3
5 idle
S3
The parallel wiring must separately from the power cables laid.
The installation cable is double insulated, be designed with twisted pairs
and for Uo/U = 300 V/500 V.
Figure 8-33: Master 24 V control cable Figure 8-34: Slave 24 V control cable
DANGER
Risk of fatal injury if the protective conductor is missing
High fault currents (leakage currents):
A proper earth connection must be ensured before connecting to the
mains!
DANGER
Risk of fatal injury due to electric shock
Serious injuries or death by touching the cables and terminals on the
device. The system must only be opened, installed and maintained by an
electrically skilled person.
WARNING
Potentially fatal voltages!
When working on the system, the correct personal protective equipment as
well as its condition is important.
NOTICE
Damage to the system
The polarity of the mains inputs, L and MP must not be reversed.
Incorrect connections can cause damage to the system.
9.2.1 Disconnector “Q005” manual bypass switch (only systems with Q005)
Make sure, that disconnector is switched off.
With the disconnector Q005, supply to the:
bypass supply, from terminal X005 to terminal X006 (output)
can be switched off.
9.2.2 Disconnector “Q051” mains supply switch (only systems with Q051)
Make sure, that disconnector is switched off.
With the disconnector Q051, supply to the:
mains, terminal X005
can be switched off.
9.2.3 Disconnector “Q052” system output switch (only systems with Q052)
Make sure, that disconnector is switched off.
The output of the system can be switched off with disconnector Q052.
WARNING
For systems with make-before-break switch Q500 (Option):
Connection between input X005 and output!
In position AUTO the power block is live, when voltage is applied to clamp
X005.
WARNING
Risk of fire due to incorrect fuse value
Check the fuse rating in battery separators and compare this with the data
sheet!
Only the value specified in the data sheet must be used
or
Figure 9-6: DC fuse “Q400”
DANGER
Risk of fatal injury due to electric shock
Before any work can be performed, the system must be completely
disconnected from the supply voltages!
All connections, AC and battery, must be switched off!
All feed-ins must be protected against reactivation!
It must be checked that no voltage is present before starting installation!
See chapter 2.17, Safety rules according to EN 50110 / NFPA 70E
/ VDE 0105, page 14
A report of the testing that has been carried out in accordance with
ANSI/NFPA 70 or national regulations must be provided.
The earth resistance of the system must also be measured as part of this
test. The earth resistance is one of the decisive factors for the safety of the
system.
The start-up report will help you to follow the start-up procedure.
The work that has been carried out must be carefully checked before start-
up.
DANGER
Risk of fatal injury due to electric shock
Serious injuries or death by touching the cables and terminals on the
device. The system must only be opened, installed and maintained by an
electrically skilled person.
WARNING
For systems with make-before-break switch Q500 (optional):
Connection between input X005 and output!
In position AUTO the power block is live, when voltage is applied to clamp
X005.
Check that all disconnectors and circuit breakers are switched off.
For systems with make-before-break switch Q500:
Make sure that Q500 is in the “AUTO” position.
Switch on the voltage for the system and check the following on the input
terminals:
For parallel systems with external load separator, this must be closed
before commissioning!
....................
........UPS-........
Status message, depends on operating
..NORMAL.OPERATION.. mode.
....................
Browse menu
“short”
Date/time menu
10.MAY.2016.11:44:09 Date/time
HOURS:..........521h Operating hours counter
COUNTER:..........32 Mains failure counter GR/BYP
OUTPUT:..........7kW Output active power
Browse menu
“short”
Inverter/output menu
INV:....7kVA..60.0Hz Apparent power/frequency
L1....230V......10A. Phase L1/voltage/current
L2....230V......10A. Phase L2/voltage/current
L3....230V......10A. Phase L3/voltage/current
Browse menu
“short”
Browse menu
“short”
Rectifier/input menu
REC:...10kVA..59.6Hz Power/frequency
L1....235V......13A. Phase L1/voltage/current
L2....236V......12A. Phase L2/voltage/current
L3....236V......12A. Phase L3/voltage/current
Browse menu
“short”
Static bypass menu
BYP:....0.kVA.60.0Hz Power/frequency
L1....600.V......0.A Phase L1/voltage/current
L2....600.V......0.A Phase L2/voltage/current
L3....600.V......0.A Phase L3/voltage/current
Browse menu
“short”
DC link menu
U.BATT:........245V. DC link voltage
I.BATT:..........6A. Battery current
I.REC.DC........0.A. Rectifier current
SWITCH.OF.AT...188V. Lower shutdown threshold/voltage
Browse menu
“short”
Battery status menu
BATTERY:.........6.A Battery current
TEMPERATURE:....-.-C Battery temperature
REMAIN.TIME:.---.MIN Remaining battery support time
REM.CAPACITY:.28.0Ah Remaining battery capacity
Browse menu
“short”
Event menu
....SHOW.EVENTS.?... To open the Event menu, press and hold the
(PRESS.PUSH.BUTTON.. “ ” key.
'↓'.LONG............ The event messages can be displayed here.
....................
“short”
Main menu
.......MENU.?....... To open the Main menu, press and hold the
(PRESS.PUSH.BUTTON.. “ ” key.
'↓'.LONG............ Additional menus and settings.
....................
Browse menu
“short”
Date/time menu
10.MAY.2016.11:46:35
HOURS:..........521h Starting point, see above.
COUNTER:..........32
OUTPUT:..........7kW
(PRESS.PUSH.BUTTON.. “ ” key.
The event messages can be displayed here.
'↓'.LONG............
....................
Open menu
“long”
10.FEB15.16:35:00:35 Date/time/hh.mm.ss.zz
Event text
State.Bypass.Ready..
....................
Event type and number
..............E.0505
Browse menu
or “short”
10.FEB15.16:35:00:35 Date/time/hh.mm.ss.zz
Event text
EXTERNAL.OUTPUT.BREA
KER.OPEN............
Event type and number
..............E.0701
...
Exit menu
“long”
....SHOW.EVENTS.?... Starting point, see above.
(PRESS.PUSH.BUTTON..
'↓'.LONG............
....................
Different settings can be made and information can be read out in the main menu:
MENU see chapter
Language 11.2
Date/Time 11.3
PRINT EVENTS/STAT.* 11.4
Save settings 11.5
AUTOSTART 11.6
Contrast and brightness 11.7
Output voltage 11.8
Password 11.9
Software versions 11.10
Type ans serial-no. 11.11
Battery charging 11.12
Battery – Central battery 11.13
Boost charging 11.14
Key lock 11.15
Parallel operation 11.16
Disable bypass 11.17
Synchronisation 11.18
Battery limit 11.16, 11.19
Settings must be saved after changes, see chapter 11.5 “Menu Save
settings (Setup)”, page 149.
To change the language, first of all the main menu must be opened.
The submenu “Language” is selected.
.......MENU.?.......
(PRESS.PUSH.BUTTON.. To open the Main menu, press and hold
'↓'.LONG............ the “ ” key.
....................
Open menu
“long”
Open submenu
“long”
***...LANGUAGE...***
-->...ENGLISH....<--
....................
....................
Exit menu
“long”
**...MAIN MENU....**
..LANGUAGE.......... Done!
..DATE/TIME.........
↓.PRINT.EVENTS/STAT.
To change the date or time, first of all the main menu must be opened. Then the
submenu “Date/Time” is selected.
.......MENU.?.......
To open the Main menu, press and hold
(PRESS.PUSH.BUTTON..
'↓'.LONG)........... the “ ” key.
....................
Open menu
“long”
Open submenu
“long”
****.DATE/TIME..****
.................... Set day.*
11.Dec.2016.17:00:54
SET.DATE/TIME?....NO
Change setting.
or “short”
or
or
Select the next option if no change is
necessary.
“long”
****.DATE/TIME..****
.................... Set month.*
11.Dec.2016.17:00:54
SET.DATE/TIME?....NO
Change setting.
or “short”
or
or
Select the next option if no change is
necessary.
“long”
****.DATE/TIME..****
.................... Set year.*
11.Dec.2016.17:00:54
SET.DATE/TIME?....NO
“long”
****.DATE/TIME..****
.................... Set hour*
11.Dec.2016.17:00:54
SET.DATE/TIME?....NO
Change setting.
or “short”
or
or
Select the next option if no change is
necessary.
“long”
****.DATE/TIME..****
.................... Set minute.*
11.Dec.2016.17:00:54
SET.DATE/TIME?....NO
Change setting.
or “short”
or
or
Select the next option if no change is
necessary.
“long”
****.DATE/TIME..****
.................... Set second.*
11.Dec.2016.17:00:54
SET.DATE/TIME?....NO
“long”
****.DATE/TIME..****
....................
11.Dec.2016.17:00:00
SET.DATE/TIME?....NO
“long”
****.MAIN.MENU..****
..LANGUAGE.......... Date/Timet is now set to
↓.PRINT.EVENTS/STAT.
11.4 Menu Print Events/Stat.
This function cannot be selected and executed!
.......MENU.?.......
To open the Main menu, press and hold
(PRESS.PUSH.BUTTON..
'↓'.LONG)........... the “ ” key..
....................
Open menu
“long”
Open submenu
“long”
*****..SETUP...*****
....................
SAVE.NEW.SETUP:...NO
LOAD.OLD.SETUP:...NO
Exit menu
“long”
**..WRITE SETUP..***
....................
........OK!.........
PRESS.A.KEY:........
If the Autostart function is enabled, the system returns to normal operation, even if the
battery was completely discharged in case of a mains failure and even if the controller
board A100 was de-energized.
Apart from the Autostart function, the system always returns to normal operation (e.g. in
case of a mains failure or a reversible fault) as long as it was in this operating state
before and the controller board A100 was supplied uninterruptedly.
When “Autostart” is enabled, in case of failure of both supplies:
Rectifier supply and
Bypass network
the system returns to the state it was in before the mains failure.
.......MENU.?.......
(PRESS.PUSH.BUTTON.. To open the Main menu, press and hold
'↓'.LONG............ the “ ” key..
....................
Open menu
“long”
Open submenu
“long”
Exit menu
“long”
****.MAIN.MENU..****
..AUTOSTART......... Done!
..CONTRAST..........
↓.OUTPUT.VOLTAGE....
....................
Open menu
“long”
or “short”
or
or
Select the next option if no change is
necessary.
“long”
****..CONTRAST..****
.................... Example
CONTRAST:.......90.%
BRIGHTNESS:.....64.%
Change setting.
or “short”
****..CONTRAST..****
.................... Example
CONTRAST:.......90.%
BRIGHTNESS:.....70.%
Exit menu
“long”
****.MAIN.MENU..****
..BOOST.CHARGING.... Done!
..AUTOSTART.........
↓.CONTRAST..........
.......MENU.?.......
(PRESS.PUSH.BUTTON.. To open the Main menu, press and hold
'↓'.LONG............ the “ ” key..
....................
Open menu
“long”
Open submenu
“long”
*..OUTPUT.VOLTAGE..*
.................... Example
VOLTAGE:.......208.V
....................
Change setting.
or “short”
*..OUTPUT.VOLTAGE..*
.................... Example
VOLTAGE:.......210.V
....................
Exit menu
“long”
****.MAIN.MENU..****
↑.OUTPUT.VOLTAGE.... Done!
..PASSWORD..........
↓.SOFTWARE.VERSIONS.
.......MENU.?.......
(PRESS.PUSH.BUTTON.. To open the Main menu, press and hold
'↓'.LONG............ the “ ” key..
....................
Open menu
“long”
Open submenu
“long”
*****.PASSWORD.*****
....................
..PASSWORD:.########
....................
Enter characters.
or “short”
or or
Enter characters.
or “short”
or or
Enter characters.
or “short”
or or
“short”
****.MAIN.MENU..**** The password has now been entered
successfully.
↑.OUTPUT.VOLTAGE....
..PASSWORD..........
Done!
↓.SOFTWARE.VERSIONS.
*****.Password.*****
........OK!.........
press the “ ” key.
Press.A.KEY OR.’↓’..
for.change..........
„short“
*****.Password.*****
....................
..Password:.########
....................
Enter characters.
or „short“
or or
*****.Password.*****
........OK!.........
Press.A.KEY OR.’↓’..
for.change..........
„short“
****..MAINMENU..**** The password has been changed
↑.OUTPUT.VOLTAGE.... successfully.
..Password..........
Done!
↓...................
.......MENU.?.......
(PRESS.PUSH.BUTTON.. To open the Main menu, press and hold
'↓'.LONG............ the “ ” key.
....................
Open menu
“long”
Open submenu
“long”
.SOFTWARE.VERSIONS..
......MONITOR....... Monitor
NUMBER:..062.0xx.xxx
DATE:.....22.09.2015
Open next menu.
“short”
.......MENU.?.......
(PRESS.PUSH.BUTTON.. To open the Main menu, press and hold
'↓'.LONG............ the “ ” key.
....................
Open menu
“long”
Open submenu
“long”
*****..TYPE..*******
ENERTRONIC.I..xxxkVA
D480D208/xxx/2rfgUDG
SERIAL.NUM:.12345678
Exit menu.
“long”
****.MAIN.MENU..****
↑.PASSWORD.......... Done!
..SOFTWARE.VERSIONS.
↓.TYPE..............
Open menu
“long”
Open submenu
“long”
*.BATTERY.CHARGING.* Here, high current charging can be
2XCURRENT.CHARGE.OFF enabled. If high current charging is
enabled, the battery is charged with twice
....................
the current. I5 instead of I10.
CHARGING.OFF:....OFF
Change setting.
or “short” or
or
Press and hold the “ ” key to select
the next option if no change is required
“long”
*.BATTERY.CHARGING.*
CURRENT.CHARGE.:..ON Press and hold the “ ” key to enable
high current charging and exit the
.................... submenu.
CHARGING.OFF:....OFF
To exit this function please perform the same steps as for starting, but
replace “ON” with “OFF”.
The capacity test is carried out with the discharge of the connected consumers (no
regenerative feedback). Here, the rectifier regulates the output voltage so that a
discharge current of I10 (C10/10 h) of the respective battery is achieved. The energy
required for the load is provided by the rectifier.
Discharge is to achieve the defined warning threshold of the battery voltage.
(Factory setting 1.85 V/c)
The implemented automated capacity test the UPS system without
system/battery shutdown, can’t the capacity test as specified by the battery
manufacturer replace (see. Documentation of the battery manufacturer).
It is an indication for the customer to the state of the battery can be
determined. If the test result is negative, please contact the battery
manufacturer
The capacity test can only be started when the battery is fully charged.
(DC battery voltage = float voltage)!
If the conditions are met, the test can be started manually by the display and control
panel.
.......MENU.?.......
To open the Main menu, press and hold
(PRESS.PUSH.BUTTON..
the “ ” key.
'↓'.LONG............
....................
Open menu
„long“
„short“
****.MAIN.MENU..****
↑.Setup............. ... the cursor is at this point
..BATTERY.CHARGING..
↓.BOOST.CHARGING....
Open submenu
„long“
*.BATTERY.CHARGING.*
BOOST.CHARGING.:.OFF Submenu, set the Cursor to capacity test.
Capacity test.:..OFF
CHARGING.OFF:....OFF
Change setting.
or „short“
or
or.
Press and hold the “ ” key to select the
next option if no change is required
„long“
*.BATTERY.CHARGING.*
Press and hold the “ ” key to enable
BOOST.CHARGING.:.OFF high current charging and exit the
Capacity test.:...ON submenu.
CHARGING.OFF:....OFF
If the aforementioned conditions for the test are not met, the "capacity test" in the menu
shown "ON" but does not run.
After leaving the menu and called again, the previously set was set by the system to
"OFF".
To cancel this function, please run the same steps as for starting by, but
they switch "ON" and "OFF".
Battery capacity
The displayed remaining term is only an indicator of the customer for
residual availability of the plant. Due to a variety of influences on the
battery (age, temperature cycles, maintenance), this value may differ
significantly from the actual remaining term.
The determined capacity of the battery can be read on the display of the system in each
case after completion/termination of the test. For this, the value of 'extraction' frozen and
marked with an asterisk "*". In case of positive and negative results happens the freezing
at the time of reaching the test threshold (1.85 V/cell) and the corresponding end of the
test immediately.
This value remains frozen until it is acknowledged by pressing the RESET button. Then,
the value of 'extraction' is set to the current value and the identification by the asterisk "*"
away.
If the battery is now fully charged, the value of 'extraction' jumps to zero.
Menu Battery status
It is not recommended to start a capacity test during the UPS mode (Boost)
charge is. (falsification of the test results).
If the UPS is (boost) charge, as described in Section 11.14.3 in the state (e. g. "Auto
load" after long power outage), this is interrupted by the activation of the capacity test and
the battery is discharged again.
That is, although the (boost) charging timer will continue, but there will be no (boost)
charge carried out because the capacity test has priority.
Battery limits and capacity test
See chapter 11.19, Menu Battery limits, page 180.
WARNING
Risk of fatal injury due to electric shock
The charger and / or the battery are not actively switched off.
Low charging currents or discharging currents can flow due to tolerances in
the measuring circuits or dynamic load jumps.
If “Charger off” is activated, the battery is not charged with a 24 V signal present at the
digital input “diesel operation”. The rectifier then sets the DC voltage so that the battery
current is zero.
The digital input can be found on the card “A330 expansion card”. (see chapter 6.4.8,
Digital inputs A230, A330, page 65)
The digital input "diesel mode" must be activated, so that the system
performs the function described in a 24 V signal.
In contrary, the digital input "battery off" is always activated.
In order to open the “Battery charging” menu, perform the same steps as in
chapter 11.12, Menu Battery charging, page 160.
*.BATTERY.CHARGING.*
2xCURRENT.CHARGE:OFF Browse through the Battery charging
submenu until the cursor is at this point.
....................
CHARGING.OFF:....OFF
Change setting.
or „short“
or
or
Press and hold the “ ” key to select the
next option if no change is required.
„long“
*.BATTERY.CHARGING.* Press and hold the “ ” key to disable
2xCURRENT.CHARGE:OFF battery charging in diesel operation.
....................
CHARGING.OFF:.....ON
To exit this function please perform the same steps as for starting, but
replace “ON” with “OFF”.
This function is performed via optional I/O card(s). (see chapter 6.4, A230
I/O card, A330 expansion card, page 56).
Remark:
In soft start mode the rectifier need longer to disburden battery in case of
mains failure and return. This counts also for reversible failures like rectifier
over temperature and DC over voltage. For small batteries this time (40s)
must be recognized!
To change the battery configuration, first of all the main menu must be
opened. Then select the “Battery” submenu.
The central battery can be configured in this submenu. Furthermore, the maximum
capacity of the battery can be configured.
When a central battery is used is it necessary for all systems connected to the central
battery to set the Central Battery function in the menu to “Yes”.
Battery number: When a central battery is used, it is necessary for all systems connected
together to a battery to be allocated the same battery number (1 to 7) in the menu.
The number of rectifiers connected to the battery and the resulting total battery current
are calculated using this number.
.......MENU.?....... To open the Main menu,
Press and hold the “ ” key.
(PRESS.PUSH.BUTTON..
'↓'.LONG............
....................
Open menu
“long”
Browse the menu until...
“short”
****.MAIN.MENU..****
↑.SYNCHRONIZATION... ... the cursor is at this point.
..BATTERY.LIMITS....
↓.BATTERY...........
Open submenu
“long”
or „short“ or
or
Select the next option if no change is
necessary.
„long“
****..BATTERY...**** The battery number (1…7) is selected
here. (Must be the same for all systems
CENTRAL.BATTERY:.YES on the central battery).
BATTERY.NO:........1
SET.MAX.CAPAC.:...NO
Change setting.
or „short“ or
or Select the next option if no change is
necessary.
„long“
****..BATTERY...**** At max. capacity, “Yes” must be set once
the battery has been fully charged for the
CENTRAL.BATTERY:.YES first time (set later if necessary).
BATTERY.NO:........2
SET.MAX.CAPAC.:...NO
Change setting.
or „short“ or
or
Select the next option if no change is
necessary.
„long“
****..BATTERY...**** Press and hold the “ ” key to confirm
CENTRAL.BATTERY:.YES settings and exit the submenu.
BATTERY.NO:........2
SET.MAX.CAPAC.:..YES
“long”
****.MAIN.MENU..**** Battery configuration is now complete.
↑.SYNCHRONIZATION...
..BATTERY.LIMITS....
↓.BATTERY...........
(Boost) charging is a charge with increased charging voltage, also see chapter 5.4.1,
Battery data and charging, page 39. (Boost) charging is performed for the set time. The
charging voltage is then lowered to the float charge level.
After activation in the display, (boost) charging is only enabled for the
programmed time when the float charge voltage is reached.
In this submenu, (boost) charging can be enabled manually or automatically.
Furthermore, the time for which (boost) charging is to be performed can be set.
Open menu
“long”
Open submenu
“long”
BOOST.CHARGING:..OFF
AUTO.BOOST:......OFF Here, (boost) current charging can be
enabled.
TIMER.OFF.......1MIN
PRESET.TIME:.0001MIN
Change setting.
or “short” or
or
Press and hold the “ ” key to select
the next option if no change is required.
“long”
“long”
BOOST.CHARGING:..OFF ... the cursor is at this point.
or “short”
AUTO.BOOST:......OFF
By pressing the arrow key “ ” for
TIMER.OFF.....100MIN longer, the timer is set and the following
PRESET.TIME:..100MIN menu is displayed again…
PRESET.TIME:.....YES
“long”
BOOST.CHARGING:...ON
AUTO.BOOST.......OFF By pressing the “ ” arrow key, (boost)
TIMER.OFF:....100MIN charging is switched on.
PRESET.TIME:.0100MIN
“long”
****.MAIN.MENU..****
After the timer elapses, the rectifier
↑.BATTERY.CHARGING.. controls the battery voltage back down to
..BOOST.CHARGING.... the charging voltage.
↓.AUTOSTART.........
During auto charging, (boost) charging is enabled when the battery voltage falls below
the programmed warning threshold. This happens for example when the battery
discharges during battery operation. As for manual (boost) charging, (boost) charging is
performed for the programmed period. The start time here is when the float charge
voltage is reached. Also see chapter 5.4.1, Battery data and charging, page 39.
BOOST.CHARGING:..OFF
AUTO.BOOST:......OFF Press and hold the “ ” key to select
TIMER.OFF.....100MIN the Auto charging option.
PRESET.TIME:.0100MIN
„long“
BOOST.CHARGING:..OFF “Auto charging” can be switched on by
AUTO.BOOST:......OFF
briefly pressing the “ or ” arrow
TIMER.OFF.....100MIN keys.
PRESET.TIME:.0100MIN
or „short“
BOOST.CHARGING:..OFF
AUTO.BOOST:.......ON By pressing and holding the “ ” arrow
TIMER.OFF.....100MIN key, “Auto charging” is enabled.
PRESET.TIME:.0100MIN
„long“
****.MAIN.MENU..**** “(Boost) charging is now carried out
↑.BATTERY.CHARGING.. automatically if the battery has been
..BOOST.CHARGING.... discharged below a certain voltage
(1.8 V/cell)
↓.AUTOSTART.........
To exit this function please perform the same steps as for starting, but
replace “ON” with “OFF”.
on, off or over (keys “ , , ”) at the control panel should only be possible
after entering a password.
.......MENU.?.......
(PRESS.PUSH.BUTTON.. To open the Main menu, press and hold
....................
Open menu
“long”
Open submenu
“long”
or „short“
**PUSH.BUTTON.LOCK**
....................
PROTECT.PUSH.BUTTONS
WITH.PASSWORD:...YES
Exit menu
“long“
****.MAIN.MENU..****
↑.TYP............... Password protection is now enabled.
..PUSH.BUTTON.LOCK..
↓.PARALLEL.OPERATION
If the On, Off or Bypass key is now
pressed, the following menu is displayed:
or or
**PUSH.BUTTON.LOCK**
ENTER.PASSWORD.TO... Password entry: (see chapter 11.9)
ENABLE.PUSH.BUTTONS:
............########
NOTICE
Damage caused by faulty configuration
Parallel operation must only be modified with the parallel group switched
off. E.g. in manual bypass operation. To switch on etc., see chapter 13.2.4,
Switching bypass operation to normal operation, page 214.
The parallel operation menu may only be modified under the following
conditions:
Parallel wiring in combination with PCB module A260 is correct.
The correct CAN ID has been set at all systems on controller board A100.
A parallel system is programmed with the following characteristics in the
following example:
Number of systems n = 1
Redundant-parallel
In order to enable the key lock, the main menu must first be opened. Then
select the “Key lock” submenu.
.......MENU.?.......
To open the Main menu, press and hold
(PRESS.PUSH.BUTTON..
'↓'.LONG............ the “ ” key.
....................
Open menu
“long”
Open submenu
“long”
or “short”
.PARALLEL.OPERA:..ON
The group number is fixed by the parallel
.GROUP.NUMBER:.....1 wiring. Systems in the same parallel
.PARALLEL.MODE:..... group must have the same group number.
↓..POWER.PARALLEL...
“long”
.PARALLEL.OPERA:..ON
.GROUP.NUMBER:.....1 The operating mode can be selected here.
Parallel power or redundant-parallel.
.PARALLEL.MODE:.....
↓..POWER.PARALLEL...
Change setting.
or “short”
or
or
Select the next option if no change is
necessary.
“long”
.PARALLEL.OPERA:..ON
.GROUP.NUMBER:.....1 The operating mode must be the same for
all systems within the parallel group.
.PARALLEL.MODE:.....
↓.REDUNDANT.PARALLEL
Change setting.
or “short”
or
or
Select the next option if no change is
necessary.
“long”
↑GROUP.NUMBER:.....1
Here you can select how many systems
.NUMBER.OF.UNITS.... (n 1-8) are required to supply the
.AT.LEAGT..........1 connected load.
....................
Change setting.
or “short” or
or
Press and hold the “ ” key to confirm
settings and exit the submenu.
“long”
“long”
****.MAIN.MENU..****
↑.PARALLEL.OPERATION The bypass is now disabled for mains
operation.
..DISABLE.BYPASS....
↓.SYNCHRONIZATION...
To enable bypass block in diesel
operation…
“long”
**.DISABLE.BYPASS.**
DISABLE.BYPASS.AT... …return to the submenu “Disable
bypass”.
MAINS.OPERATION:..NO
DIESEL.OPERATION:.NO
Press and hold the arrow key so that
“long”
**.DISABLE.BYPASS.**
DISABLE.BYPASS.AT... ... the cursor is at this point.
MAINS.OPERATION:..NO
DIESEL.OPERATION:.NO
The option can be changed by briefly
pressing the “ or ” arrow keys.
or “short”
**.DISABLE.BYPASS.**
DISABLE.BYPASS.AT... Press and hold the “ ” key to enable
the bypass block during diesel operation
MAINS.OPERATION:..NO and exit the submenu.
DIESEL.OPERATION:YES
“long”
****.MAIN.MENU..****
↑.PARALLEL.OPERATION The bypass is now disabled for diesel
operation.
..DISABLE.BYPASS....
↓.SYNCHRONIZATION...
.......MENU.?.......
To open the Main menu, press and hold
(PRESS.PUSH.BUTTON..
'↓'.LONG............ the “ ” key.
....................
Open menu
“long”
CONTROL.SIGNAL:..INT
The option can be changed by briefly
pressing the “ or ” arrow keys.
or “short”
*.SYNCHRONIZATION..*
.................... Press and hold the “ ” key to enable
external synchronization and exit the
EXTERNAL.SYNC:....ON submenu.
CONTROL.SIGNAL:..INT
“long”
****.MAIN.MENU..****
↑.DISABLE.BYPASS.... The bypass is now disabled for mains
operation.
..SYNCHRONIZATION...
↓.BATTERY.LIMITS....
To set the battery limits, first of all the main menu must be opened. Then
select the “Battery limits” submenu.
“long”
Browse the menu until...
“short”
****.MAIN.MENU..**** ... the cursor is at this point.
↑.SYNCHRONIZATION...
..BATTERY.LIMITS....
↓.BATTERY...........
Open submenu
“long”
TIME.LIMIT.1:..0.MIN
TIME.LIMIT.2:..0.MIN
CAPACITY.LIM.1:..0.%
CAPACITY.LIM.2:..0.%
Change setting.
or “short” or
or
Select the next option if no change is
necessary.
“long”
TIME.LIMIT.1:..30MIN
Press and hold the “ ” key to confirm
TIME.LIMIT.2:..10MIN settings and exit the submenu.
CAPACITY.LIM.1:.10.%
CAPACITY.LIM.2:..5.%
“long”
****.MAIN.MENU..**** The limit values are now set.
↑.SYNCHRONIZATION...
..BATTERY.LIMITS....
↓.BATTERY...........
The additional sub-menus and the setting options for password level 1 (customer level)
are described below.
The “Security” menu provides three further menu items which essentially deal with
protecting the system against unauthorised operation.
In the following descriptions, the password level with which the operator has read and
write access to the form is given in the heading in each case.
When you are in password level 0, you can change to level 1 by entering the default
password “0000” (as-supplied state of the system). The service engineer can reach the
technician level by means of the appropriate password in order to find out important
information for fault analysis and to carry out more in-depth adjustments.
The following pop-up for entering the password appears in the information area of the
mimic diagram.
Below the padlock symbol is another symbol which can be used to switch the display of
the password which has been entered between plain text and encrypted form (asterisks).
The password can be corrected using the yellow arrow key – individual digits are deleted
and can be re-entered.
When the password has been successfully confirmed, a pop-up appears which confirms
that the password has been entered correctly and displays the appropriate password
level.
If the operator enters an incorrect password, the password level is automatically set to
“0”. No further information is visible under the “Settings” symbol at this level.
The “General settings” menu contains three further menu items which enable details of
the visualisation on the control unit to be set and managed.
The display can be tested for pixel errors using this menu item. When the button is
pressed, the whole display first appears black. When the control unit is again pressed
briefly, the colors white, red, green and blue appear one after the other.
If there are any pixel errors, then these can be seen by way of small color deviations in
the surface colors.
The display test can be terminated by a long press (min. 5s) on the middle of the display.
A message to this effect appears permanently in the middle of the display.
To set the date, select the pull down arrow in the date bar. This opens a further pop-up
showing the calendar days in the currently set month. The month can be changed by
means of the arrow symbols in the top half of the pop-up. Press the required day in order
to select it.
The arrow symbols next to the display boxes for hours, minutes and seconds are used to
set the time. The required time is set in 24-hour format by pressing the arrow keys for the
appropriate direction (up/down).
The data are accepted by pressing the “Accept” button – the window remains open. Exit
the menu by pressing “OK”. If no changes are made to the date and time, you can exit
the menu by pressing “Cancel”.
Figure 12-8: Selection window for the presentation of voltage, temperature and load (bar graphs)
IInv IL
L601-603 K6
IC
C600
This results in a rated inverter bridge current. As this working point is defined for a
resistive-inductive load, the output filter C600 of the UPS system in this case works in a
compensating manner, i.e. the inverter bridge provides only part of the required output
reactive power, as a significant part is already provided by the output filter C600.
As a result, the inverter bridge has to provide a smaller apparent power for inductive
loads. On the other hand, with capacitive loads, the inverter bridge supplies the reactive
power for the output filter C600 and for the connected output load. Consequently, the
rated bridge current is reached with lower loads at the output.
To protect the output cabling with resistive-inductive loads, the output power is limited to
the rated power.
This fact results in a diagram which shows the maximum apparent power to be produced
at the output of the UPS as function of the cos phi of the connected output load. This is
shown normalised with respect to the nominal output apparent power in the following
diagram.
S_Last_max
Smax = =f(Cos
f(cos_Phi_Last)
Phi)
105
100
95
inductive
90
85
S max [%]
100SL_max_proz_limit L
80
capacitive
75
70
65
60
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
cos L
Cos Phi []
Figure 12-11: Diagram Smax = f(CosPhiLoad) - normalised presentation
The settings for the complete system and for battery management can be found as
additional selection buttons in the “System settings” menu.
Example:
If a parallel operating group consists of three units and one unit has been provided
for redundancy, then at least two units are required to supply the load. “Two” must
therefore be entered as the minimum number of units.
All settings must be confirmed with the “Accept” button. This saves the settings and
transmits them to the units connected to the parallel CAN bus.
As a basic rule, the acceptance of the settings by all units should be checked
and if necessary corrected.
0 50.0
230
230
230
Associated with this operating condition, the following display for the phase angle is
available under “Settings\System info\Detailed measurements”:
0°
0°
---°
Figure 12-16: Display of phase shifting angle when bypass is available
The UPS system is synchronised with the bypass. Synchronisation does not take place
via the synchronisation card, as the bypass is available.
0 --.-
65
65
65
Figure 12-17: Display of bypass measurements when bypass is not available (U)
The display of dashes --.- Hz signifies that external synchronisation is active. The
following display for the phase angle is available under “Detailed measurements”:
---°
0°
0°
Figure 12-18: Display of phase angle when bypass is not available (U)
Synchronisation takes place via the external synchronisation signal. The UPS system is
synchronised with the external synchronisation signal.
Bypass voltage within tolerance,
Bypass frequency out of tolerance,
(bypass button red)
The unit is no longer synchronised with the bypass!
If this is the case the following current measured values are displayed:
--,-
230
230
230
Figure 12-19: Display of bypass measurements when bypass is not available (f)
---°
0°
0°
Figure 12-20: Display of phase angle when bypass is not available (f)
Synchronisation takes place via the external synchronisation signal. The UPS system is
synchronised with the external synchronisation signal.
--.-
130
130
130
Figure 12-21: Display of bypass measurements when bypass is not available (U, f, ext.)
---°
0°
---°
Figure 12-22: Display of phase angle when bypass is not available (U, f, ext.)
DANGER
Risk of fatal injury due to electric shock on return of the mains
voltage
There is a high risk of fatal injury when “Autostart” is enabled.
On return of the mains voltage, the system automatically switches the
output on again.
The output voltage can be varied from 400 V in a range of ±5% in this menu.
The box at the bottom for activating autostart has the following function:
When this function is activated, the UPS will be automatically restarted when the
mains returns assuming that it had switched off at the end of the battery bridging time.
If the unit was in bypass mode at the time of the power failure, it returns to this state
when the power is restored.
IV. Bypass management
In many cases, a diesel unit is used to supply the UPS with power when extended
mains failures need to be bridged. As these units are often unable to maintain the low
frequency tolerance of ±1%, the tolerance can be increased to ±5% in this menu. The
bypass continues to be available, as a result of which the availability of the UPS
system as a whole is improved.
It must be borne in mind that, as a result of the synchronisation of the inverter to the
bypass, the set frequency tolerance will also be passed to the load!
Figure 12-26: Service macro for carrying out a battery capacity test
When this function is activated, the battery is charged at an increased voltage per
cell. As well as the “Active” tick, the timer must also be configured with the required
equalisation time. Equalisation charging is started and the battery voltage increased
by pressing the “Accept” button. The remaining equalisation time can be seen in the
“Remaining equalisation time” display box.
When “Auto” is activated, equalisation charging is automatically activated when an
equalising limit voltage (1.8 V/cell) is reached when the battery is recharged.
When several UPS systems are connected to one battery bank, “Central battery ON”
must be activated on all systems. In addition, the same battery number (1…7) must
be configured on all units connected to the battery bank. This defines the number of
rectifiers connected (charging units) and calculates various system quantities (e.g.
total battery current).
In the case of UPS systems with a central battery, it is possible for the units to
exchange energy with one other on the battery side. When this happens, the battery
current can vary in the display by a few amperes (±4 A). The battery symbol may
also flash. This is a normal condition for the UPS.
IV. Maximum capacity (read: PW1, write: PW2)
These settings enable the operator to record messages in the event memory
depending on the remaining battery time available and the available capacity.
These events can be taken into account in the relay programming for the optional
input/output board and therefore also be output as voltage-free signals.
The events, the system type, information on the software packages installed, and the
detailed measurements are located in the form of further selection buttons in the
“System” menu.
The “Save” button is used to write the events to a log file. A USB stick must be plugged
into port X7G for this purpose. The file is stored on the stick in the form
“DD_MM_YYYY_HH_MM_SS Events-LOG.txt”.
The arrow symbols are used to navigate through the events list. The two left-hand arrow
symbols enable you to jump to the beginning and end of the list respectively; the two
right-hand arrow symbols are used for advancing one page at a time.
D: 3-phase AC (input)
480: Nominal voltage 480V (input)
E: 1-phase AC (output)
120/240: Nominal voltage 120/240V (output)
83: Nominal output current in A
3: Nominal output frequency 60Hz
r: Controlled output
f: Smoothing device on input side
g: Smoothing device on output side
UDG: Internal Benning designation
If you contact our service department and have special questions relating
to the system, then have the software versions to hand along with the
system type and serial number.
Pressing the “More” button again opens a detailed list of all inverter data.
As well as the actual fan speeds, the operating hours, the number of mains failures and
the remaining operating hours until the service interval has expired can also be seen from
this overview. As soon as the battery is fully charged (charging current = 0 A), the last
battery test and the following hourly battery test are also displayed.
Changing the language and therefore the definition of the date and time format requires
the display and control unit to be restarted.
This is indicated by an appropriate pop-up.
Figure 12-38: Pop-up for restarting the display and control unit
Restarting the TFT control unit does not affect the current UPS status. Only the fans for
the power stage increase in speed for a short time.
At the start of each following section it is stated for which operation mode or modes they
are valid. For example:
Or
This chapter is only for systems with alphanumerical display. If you have a
system with touch display see chapter xy.
3
~ 1=yellow
~ 5
2=off
~ 3=off Initial state
~ 2 4=red System is ready for switching on
1 6
5=yellow
4
6= off
~ 3=off
~ 2 4=green/yellow
1 6
flashing
4 5=yellow
6=off
3 1=green
~ 2=off
~ 5
3=off
~ Pre-charging threshold is reached.
~ 4=off
2
1 6
5=yellow
4
6=yellow
3 1=green
~ 2=off ....................
~ 5
3=off ........CLOSE.......
~
~ 2
4=yellow flashing ..BATTERY.BREAKER!..
1 6
5=yellow ....................
4
6=yellow
Make sure before closing the battery breaker, that a battery is connected to
the input of the breaker with valid voltage and polarity.
3 1=green
~
2=off
~ 5
3=off
~
~ 2
4= yellow flashing
1 6
5=yellow
4
6=yellow
„short“
1=green
3
~ 2=off
~ 5 3=off
Inverter starts up and switches to
~ 4=green standby.
~ 2
5=yellow
1 6
6=green/yellow
4 flashing
Seconds later...
1=green Inverter is running in standby
3
~ 2=off
~ 5 3=off
~ 4=green
~ 2
5=yellow
1 6
6=yellow flashing
4
short
Bypass switches on.
3 1=green
~ Inverter is in state “MAINS PRIORITY
2=green flashing OPERATION”.
~ 5
3=off
~ ....................
~ 4=green
1 6
2
...MAINS.PRIORITY...
5=green flashing
.....OPERATION......
6=green flashing
4
....................
Carry out an LED test by pressing the “LED Test” key on the operating panel.
Check the voltage on the terminals X006 on cabinet-side.
During this changeover, the system switches from normal operation to bypass operation.
This is required for example for maintenance work.
This step is performed before the manual bypass is switched on.
The following conditions are necessary for implementation:
The system is in normal operation.
Bypass available
Please note that in this operating mode, secure supply of the loads on the
output is not guaranteed. The bypass supply should be reliable or a loss of
load should be tolerable at this point.
Initial state
3
~ Bypass LED 5 must be illuminated
1=green
~ 5 yellow, i.e. the bypass is available,
2=green
~ bypass supply within its permissible
~ 2
3=off tolerances and inverter synchronized.
1 6
4=green
....................
5=yellow
........UPS.........
4
6=green
..NORMAL.OPERATION..
....................
“short”
The system switches to bypass
3 1=green
~ without interruption. The inverter
2=green flashing switches off.
~ 5
3=off
~ ....................
~ 4=green
1 6
2
5=green flashing
..BYPASS.OPERATION..
6=yellow
....................
4
....................
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
“long”
3 1=yellow
~ 2=green flashing
~ 5
3=off
~ The rectifier switches off.
~ 4=green
2
1 6
5=green flashing
4
6=yellow
3 1=yellow
~ 2=green flashing ....................
~ 5
3=off ........CLOSE.......
~
~ 2
4=green ..BATTERY.BREAKER!..
1 6
5=green flashing ....................
4
6=yellow
During this changeover, the system switches from normal operation to bypass operation.
This is required for example for maintenance work.
This step is performed before the manual bypass is switched on.
The following conditions are necessary for implementation:
The system is in normal operation.
Bypass available
Please note that in this operating mode, secure supply of the loads on the
output is not guaranteed. The bypass supply should be reliable or a loss of
load should be tolerable at this point.
Initial state
3
~ 1=green
~ System is in normal operation.
5 2=green flashing
Bypass mains is in tolerance.
~ 3=off
~
1 6
2
4=green ....................
5=green ...MAINS.PRIORITY...
4
6=green flashing .....OPERATION......
....................
“long”
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
“long”
~
3
1=green
~ 2=green flashing ....................
5
~ 3=off ..BYPASS.OPERATION..
1
~
6
2 4=green ....................
5= green flashing ....................
4 6=yellow
“long”
3 1=yellow
~
~ 2=green flashing
5
3 1=yellow
~
~ 2=green flashing ....................
..BYPASS.OPERATION..
5
~ 3=off
~ 2 4=green ....................
1 6
5=green flashing ....................
4 6=yellow
The system is in bypass operation, rectifier is switched on and charges the battery and
inverter is ready. This status of the system occurs after switching from normal operation
to bypass operation, see chapter 13.2.2, Switching normal operation to bypass operation,
page 210.
Initial state
3
~
~ 1=green The system is in bypass operation,
5
rectifier is switched on and charges
~ 2=green flashing
~ 2
the battery and inverter is ready.
1 6 3=off
4= green or To switch the system to this state,
4 yellow flashing* follow the procedure described in
5=green flashing chapter 13.2.2, Switching normal
*Depending on the result of the battery circuit test. 6=yellow operation to bypass operation,
page 210.
“short”
3 1=green
~
2=green flashing
~ 5
3=off Inverter starts up and switches to
~
4=green standby.
~ 2
1 6
5=green flashing
4
6=green/yellow
flashing
Seconds later ...
5=green flashing
4
6= yellow flashing
“short”
3
~ 1=green LED 5 is no longer flashing. The
~ 2=green flashing duration of the flashing depends on
5
For maintenance, the manual bypass can switched on. For this purpose, first of all the
electronic bypass must be switched on.
If the system is still in normal operation, follow the instructions in chapter 13.2.2 Switching
normal operation to bypass operation, page 210 or 13.2.3, Switching mains priority
operation to bypass operation (option), page 212.
The following conditions are necessary for implementation:
Bypass supply is available and safe
Bypass is switched on
Please note that in this operating mode, secure supply of the loads on the
output is not guaranteed. The bypass supply should be reliable or a loss of
load should be tolerable at this point.
Initial state
3
~ The system is in bypass operation.
~ 1=yellow Rectifier and inverter switched off.
5
“long”
3 1=yellow
~ The system can now be isolated by
2=off
~ 5 means of the input and output
3=green
~ breaker-breaker as well as the
~ 4=red
1 6
2 DC fuse Q400 and the AC circuit
5=yellow breaker Q401.
6=off
4
The system is in manual bypass operation and is completely free from voltage. The
controller and the display are free from voltage.
If the system is already ready for switching on, start with the following procedure from
point “System is ready for switching on”.
3
~ 1=off Initial state
~ 2=off
5
The system is in manual bypass
~ 3=off
operation and is completely free from
~ 2 4=off
1 6 voltage. The controller and the
5=off
display are free from voltage.
4 6=off
”short”
3 1=yellow
~ The electronic bypass (LED 5)
2=green flashing
~ 5 switches on.
3=green
~
4=red
~ 2 Once it is switched on, the manual
1 6 5=green flashing
bypass can be switched off again.
6=off
4
“short”
3 1=green/yellow flashing
~ 2=green flashing
~ 5
3=off
~
~ 4=green/yellow flashing
2
1 6
5=green flashing
4
6=off
3 1=green
~ 2=green flashing
~ 5
3=off
~ Pre-charging threshold is reached.
~ 4=off
2
1 6
5=green flashing
4
6=yellow
The bypass can switched on at any time, if the following conditions are met:
Bypass is operating correctly
The bypass voltage and frequency are in the valid range
Bypass rotary field is ok
If the system is in normal operation, the
Inverter must additionally be synchronized with the bypass supply.
To switch on the bypass during normal operation, see chapter 13.2.2, Switching normal
operation to bypass operation, page 210.
3 1=yellow
~ 2=off
~ 5
3=off Initial state
~
~ 4=red System is ready for switching on
2
1 6
5=yellow
4
6=off
“short”
Before switching off the bypass, the rectifier and inverter must be switched off.
The following conditions are necessary for implementation:
Bypass is connected
Rectifier and inverter are switched off
If the rectifier and inverter are not yet switched off, they switch off with , long”. The
following message is shown in the display for each switch-off process:
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
Initial state
3 1=yellow
~ Bypass is switched on.
~ 2=green flashing
5 Rectifier and inverter are switched off.
~ 3=off
4=red
....................
~
..BYPASS.OPERATION..
2
1 6
5=green flashing
4 6=off
....................
....................
The electronic bypass (LED 5) can
now be switched off.
“long”
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
3 1=yellow
~ 2=off
~ 5
3=off
~ Bypass is switched off.
~ 4=red
2
1 6
5=yellow
4
6=off
If an interruption of the load supply at the output can be tolerated, the system can be
switched off as follows:
3 1=green
~ Initial state
2=green
~ 5
3=off ....................
~ ........UPS.........
~ 4=green
1 6
2
5=yellow or red* ..NORMAL OPERATION..
6=green ....................
4
“long”
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
Make sure that throwing off the load
can be tolerated, or in case of
parallel systems, that another
“long” system supplies the load and can
carry it.
3 1=green
~ 2=off
~ 5
3=off
~ Inverter and output switch off.
~ 4=green
2
1 6
5=yellow or red*
4
6=yellow
“long”
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
*Depending on whether the bypass is available or not
3 1=yellow
~ 2=off
~ 5
3=off
~ The rectifier switches off.
~ 4=green
2
1 6
5=yellow or red*
4
6=yellow
~ is opened.
1=yellow
~ 2 The system can now be isolated by
1 6 2=off
means of the input and output
3=off
4 breaker-breaker as well as the circuit
4=red breaker Q401 and Q400.
5=yellow or red*
Once it is verified that the system is
6=off
free from voltage and protected
against restarting, and in compliance
with regulation ANSI/NFPA 70, work
on the system can be performed.
If an interruption of the load supply at the output can be tolerated, the system can be
switched off as follows:
Section 13.2.3, Switching mains priority operation to bypass operation (option),
page 212,
AFTER THAT:
Section 13.2.8, Switching off bypass operation, page 221
switched off as follows:
3 1=green
~ Initial state
2=green flashing
~ 5
3=off ....................
~ ...MAINS.PRIORITY...
~ 4=green
1 6
2
5=green .....OPERATION......
6=green flashing ....................
4
“long”
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
“long”
3 1=green
~ 2=green flashing ....................
~ 5
3=off ..BYPASS.OPERATION..
~
~ 2
4=green .....OPERATION......
1 6
5=green flashing ....................
4
6=yellow
“long”
“long”
3 1=yellow
~
2=green flashing
~ 5
3=off
~ Rectifier switches off.
~ 2
4=green
1 6
5=green flashing
4
6=yellow
3 1=yellow
~
2=green flashing
~ 5
3=off
~
~ 2
4=red
1 6
5=green flashing
4
6=off
For switching off the bypass follow the instructions under section 13.2.8, Switching off
bypass operation, page 221.
When you have a system with separated mains supplies, that means:
Rectifier mains at X001
Bypass mains at (X005)
there are three possibilities for mains failures:
Bypass mains failure (X005),
Rectifier mains failure (X001),
Bypass mains failure (X005) and rectifier mains failure (X001).
When you have a system with common mains supply, that means:
Rectifier und bypass mains are the same,
Bypass and rectifier mains failure appear at the same time.
The behavior during and after the mains failure is depending of the operation mode:
“inverter priority mode” (standard)
“mains priority mode” (option)
and will be described in the following sections.
There are three possibilities for mains failures, in which the system reacts as described
below:
Bypass mains failure (X005)
The system remains in normal operation, no battery operation. However, the
bypass is not available for a possible switch due to a fault or a short circuit at the
output.
Rectifier mains failure (X001)
The system switches to battery operation.
The bypass is available for a possible switch due to a fault or a short circuit at the
output.
Bypass mains failure (X005) and rectifier mains failure (X001)
The system switches to battery operation.
However, the bypass is not available for a possible switch due to a fault
or a short circuit at the output.
In case of a rectifier or complete mains failure, the system switches to inverter or battery
operation.
On return of the mains voltage, the rectifier switches on again and recharges the battery.
Initial state
3
~ Bypass LED 5 must be illuminated
1=green
~ 5 yellow, i.e. the bypass is available,
2=green
~ bypass supply within its permissible
~ 2
3=off tolerances and inverter synchronized.
1 6
4=green
....................
5=yellow
........UPS.........
4
6=green
..NORMAL.OPERATION..
....................
5=red*
........UPS.........
6=green
.battery.operation..
4
....................
Return of mains voltage
1=green/yellow
3
~ flashing
~ 2=green Rectifier starts up, inverter might
5
5=yellow
........UPS.........
6=green
..NORMAL.OPERATION..
4
....................
* If only the rectifier supply fails for LED 5 yellow.
There are three possibilities for mains failures, in which the system reacts as described
below:
Bypass mains failure (X005)
The system switches to battery operation. The battery and inverter are supplied
by the rectifier. The battery stays fully charged.
Rectifier mains failure (X001)
The system stays in mains priority operation (normal operation). The inverter runs
in standby from the battery. The battery is discharged.
Bypass mains failure (X005) and rectifier mains failure (X001)
The system switches to battery operation. The battery is discharged.
In case of a bypass or complete mains failure, the system switches to battery operation.
On return of the mains voltage, the rectifier switches on again and recharges the battery.
Initial state
3
~
~ Bypass LED 5 must be illuminated
5 1=green
yellow, i.e. the bypass is available,
~ 2=green flashing
~ 2
bypass supply within its permissible
1 6 3=off tolerances and inverter synchronized.
4=green
4
5=green ....................
6=green ...MAINS.PRIORITY...
.....OPERATION......
....................
Mains failure
~ 3=off
....................
~ 2 4=green flashing*
1 6 ........UPS.........
5=red
.battery.operation..
4 6=green
....................
Return of mains voltage
3
1=yellow/green
~ flashing*
~ 5 2=green Rectifier starts up*, inverter might
~ 3=off synchronize with BYP (LED 5 flashes
~ 2
yellow).
1 6 4=green flashing*
5=yellow flashing
4
6=green
6=green ....................
Seconds later
~
3
1=green ....................
2=green flashing
~ 5 ...MAINS.PRIORITY...
3=off
~ .....OPERATION......
~ 4=green
1 6
2
....................
5=green
4 6=green
acknowledged with the RESET “ ” key. The respective component must then be
restarted again.
Also see: Chapter 23.1 Fault event messages and their cause, page 358.
If the bypass supply is available in the “Emergency standby operation (continuous
operation)” status, in case of a RECT/INV fault, the system switches the output from
inverter to bypass.
If this is a reversible fault, once the cause has been resolved, the system switches back
to normal operation.
With the Black start the system can be started without mains voltage, only with existing
battery voltage.
Optionally the system can be equipped with a black start function.
The DC power supply of the "A400" power supply is connected directly to the battery
terminal "X004" before the battery separator "Q100".
Systems with SCR rectifiers must be equipped with the intermediate circuit
pre-charging "A450" (option).
Systems with IGBT rectifiers are in each case equipped with the
intermediate circuit pre-charge.
Systems with IGBT rectifiers are in each case equipped with the
intermediate circuit pre-charge.
NOTICE
Battery breaker(s) shall only be closed after a successful pre-charge
of the DC filter capacitors.
„short“
1=red Black start activated
3
~ 2=off
~ If Black start cannot be activated, the
5 3=off
battery breaker is still closed.
~ 4=yellow/red
~ 2
1 6 5=red
6=off
4
„short“
1=red Wait for the following message
3
~ 2=off
~ 5 3=off
~ 4=yellow/green
~ 2
1 6 5=red
6=off
4
1=red ....................
3
~ 2=off ........Close.......
~ 5 3=off ..battery breaker!..
~ 4= yellow/green ....................
~ 2
1 6 5=red
6=yellow
4
„short“
„short“
1=red Output is switched on. The system
3
~ 2=green supplies the consumers.
~ 5 3=off ....................
~ 4=green flash ........UPS.........
1
~
6
2
5=red
.battery.operation..
6=green
....................
4
The battery charger is closed. The battery voltage is applied to the intermediate circuit.
The intermediate circuit is pre-charged. The inverter is ready.
1=red Inverter (6) is ready
3
~ 2=off
~ 5 3=off
~ 4=green
~ 2
1 6 5=red
6=yellow
4
„short“
1=red Inverter (6) starts
3
~ 2=off
~ 5 3=off
~ 4=green
~ 2
1 6 5=red
6=yellow/green
4
„short“
1=red Output (2) (K6 or V6) is switched on.
3
~ 2=green The system supplies the consumers.
~ 5 3=off ....................
~ 4=green flash ........UPS.........
1
~
6
2
5=red
.battery.operation..
6=green
....................
4
The pre-charge faults occurs if the pre-charge threshold (intermediate circuit voltage) is
not reached within approx. one minute.
This can have the following reasons:
Precharge is overheated.
Wait 5 min. Confirm the error
DANGER
Risk of fatal injury due to electric shock.
The system is switched on.
There is increased DANGER during this type of work!
WARNING
Potentially fatal voltages!
When working on the system, the correct personal protective equipment as
well as its condition is important.
WARNING
Risk caused by short circuit or spark formation
Severe injuries caused by touching live components.
Use an insulated tool.
Before any work can commence on the system, the hole system must
be free from voltage refer chapter 17, Isolating the system complete,
page 338.
Before any work can commence on the system, the hole system must
be free from voltage
Refer chapter 17, Isolating the system complete, page 338
With the make-before -break switch it is possible to test the change over from bypass and
back. To bring the UPS in test mode you must know in which state the UPS operates:
1. UPS is off, no voltage at the output
or
2. UPS is in normal operation (output load of UPS is safe)
or
3. UPS is in bypass operation
or
4. UPS is in parallel operation
Follow instructions chapter 13.2.1 Starting normal/mains priority operation, page 206 till
system is in the following state:
3
1=green
~ 2=off
~ 5 3=off
~ 4=green or yellow
~ 2 flashing *
1 6
5=yellow
4 6=yellow
*Depending on the result of the battery circuit test.
“short“
3
1=green The system switches to bypass
~ 2=green flashing without interruption. The inverter
~ switches off.
5
3=off
~ ....................
~ 4= green or yellow
1 6
2
flashing * ..Bypass.operation..
5=green flashing ....................
4
6=yellow ....................
*Depending on the result of the battery
circuit test.
5= green flashing
4
6=yellow
*Depending on the result of the battery circuit test.
Now the output is supplied over the manual bypass input and the switch over tests
between inverter and bypass can be preceded without influencing the output.
Test the switch over from bypass to normal operation by following chapter 13.2.4,
Switching bypass operation to normal operation, page 214.
A second test can be performed by following the chapter13.2.2, Switching normal
operation to bypass operation, page 210. (inverter priority mode, standard) Here you test
the switch over from normal operation to bypass operation.
Switching over from mains priority operation to battery operation cannot be tested in
mains priority mode. To get back to the state before the first test follow the instructions
under chapter 13.2.3 Switching mains priority operation to bypass operation (option),
page 212.
5= green flashing
4
6=yellow
*Depending on the result of the battery circuit test.
If you want to start now the UPS in normal operation, then switch the make-before-break
switch to position AUTO.
Now switch Q500 to position TEST
Please note that in this operating mode, secure supply of the loads on the
output is not guaranteed. The bypass supply should be reliable or a loss of
load should be tolerable at this point.
Initial state
3
~ Bypass LED 5 must be illuminated
1=green
~ 5 yellow, i.e. the bypass is available,
2=green
~ bypass supply within its permissible
~ 2
3=off tolerances and inverter synchronized.
1 6
4=green
....................
5=yellow
........UPS.........
4
6=green
..normal.operation..
....................
“short”
The system switches to bypass
3 1=green
~ without interruption. The inverter
2=green flashing switches off.
~ 5
3=off
~ ....................
~ 4=green
1 6
2
5=green flashing
..Bypass.operation..
6=yellow
....................
4
....................
Now switch Q500 to position TEST
3 1=green
~ 2=green flashing ....................
~ 5
3=green ....MANUAL.BYPASS...
~
~ 2
4=green ....................
1 6
5=green flashing ....................
4
6=yellow
Now the output is supplied over the manual bypass input and the switch over tests
between inverter and bypass can be preceded without influencing the output.
Test the switch over from bypass to normal operation by following
chapter 13.2.4, Switching bypass operation to normal operation, page 214.
A second test can be done by following
chapter13.2.2, Switching normal operation to bypass operation, page 210.
Here you test the switch over from normal operation to bypass operation. After that test
you will be in the following state.
3 1=green
~ 2=green flashing
~ 5
3=green
~
~ 4=green
2
1 6
5=green flashing
4
6=yellow
If you want to start now the UPS in normal operation, then switch the make-before-break
switch to position AUTO.
Now switch Q500 to position AUTO
3
1=green
~ 2=green flashing
~ 5
3=off
~
~ 2
4=green
1 6
5=green flashing
4 6=yellow
Please note that in this operating mode, secure supply of the loads on the
output is not guaranteed. The bypass supply should be reliable or a loss of
load should be tolerable at this point.
Initial state
3
~ 1=green
~ System is in normal operation.
5 2=green flashing
Bypass mains is in tolerance.
~ 3=off
~
1 6
2
4=green ....................
5=green ...MAINS.PRIORITY...
4
6=green flashing .....OPERATION......
....................
“long”
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
“long”
~ 3=off
~ 2 4=green ....................
1 6
5=green flashing ..Bypass.operation..
4 6=yellow ....................
....................
3 1=green
~ 2=green flashing ....................
~ 5
3=green ....MANUAL.BYPASS...
~
~ 2
4=green ....................
1 6
5=green flashing ....................
4
6=yellow
Till now it will be refer to charters with standard switching procedures. Please
remark, that the LED signalization is different:
LED 3 is green and LED 2 is green flashing.
Now the output is supplied over the manual bypass input and the switch over tests
between inverter and bypass can be preceded without influencing the output.
Test the switch over from bypass to normal operation by following
chapter 13.2.4, Switching bypass operation to normal operation, page 214.
Switching over from mains priority operation to battery operation cannot be tested in
mains priority mode. To get back to the state before the first test follow the instructions
under chapter 13.2.3 Switching mains priority operation to bypass operation (option),
page 212.
The system switches to bypass
3
~ 1=green without interruption. The inverter
~ 2=green flashing switches off.
5
~ 3=green
~ 2 4=green ....................
1 6
5=green flashing ....MANUAL.BYPASS...
4 6=yellow ....................
....................
~ 3=off
~ 2 4=green ....................
1 6
5=green flashing ..Bypass.operation..
4 6=yellow ....................
....................
Now you can bring the UPS in normal operation by following chapter 13.2.4, Switching
bypass operation to normal operation, page 214.
Initial state.
3
~ It can be that LEDs 1, 4 and 6 are
~ different. Depending of, if the rectifier
5
1=yellow
~ (1) or inverter (6) or either are
2=green flashing
~ 2 running or battery is attached to the
1 6
3=off
system (4). In that case ignore these
4
4=red LEDs for now.
5=green flashing
....................
6=off
..Bypass.operation..
....................
....................
3 1=yellow
~ ....................
2=green flashing
~ 5 ....MANUAL.BYPASS...
3=green
~
~ 2
4=red ....................
1 6
5=green flashing ....................
4
6=off
If the inverter is not ready LED 6 = yellow yet, the inverter has to be brought in this state.
Follow instructions chapter 13.2.1 Starting normal/mains priority operation, page 206 till
system is in the following state:
3
1=green
~ 2=green flashing
~ 5 3=green
~
4=green
~ 2
1 6
5=green flashing
4
6=yellow
3 1=green
~ 3
....................
2=green flashing
~~ 5
....MANUAL.BYPASS...
3=green
~ ~ 5
~ 2
4=green ....................
1
~
6
6
2
5=green flashing ....................
4
6=yellow
4
If you want to start now the system in normal operation, switch the make before-break
switch to position AUTO.
3 1=green
~ ....................
2=green flashing
~ 5
3=off ..Bypass.operation..
~
~ 2
4=green ....................
1 6
5=green flashing ....................
4
6=yellow
Now you can bring the system in normal operation by following chapter 13.2.4, Switching
bypass operation to normal operation, page 214.
The system does make difference between “REDUNDANCY” and “POWER PARALLEL”
mode only during the start or when one unit is isolated for a running parallel system.
Considerations during system start
For starting a parallel system enough units must have their inverter running in standby.
That is the following state:
(Example taken from section 13.8.3 Starting a parallel system without bypass mains)
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
.................... ....................
........UPS......... ........UPS.........
..NORMAL.OPERATION.. ..NORMAL.OPERATION..
.................... ....................
Enough units mean: Enough inverters to carry the load. How many units, that is defined
in the menu Parallel operation, see also 11.16, Menu Parallel operation (optional), page
175
↑GROUP.NUMBER:.....1
.NUMBER.OF.UNITS....
.AT.LEAST..........2
....................
Thus “2” units are necessary to carry the load in this example. If only one inverter of a
parallel system is running and you would press at this unit the key “ ”, you would
receive the following warning:
......Warning!......
Not.enough.inverters
.......running......
.Switch on anyway?..
If you get the message above and you are not sure, then don’t
proceed! Bring more units in the state “inverter standby”!
If you are sure:
For emergency starts check if the load is small enough to be carried
of the units in standby.
With the next key stroke of “ ” after this message the system would switch on to the
load bus bar anyway. Whether the unit could carry the load or not, doesn’t matter. If not it
would be overloaded. After a certain overload time it would switch off. This function is
only for emergency purposes. In this case you must know whether the system can carry
the load or not.
For parallel systems with external load separator, this must be closed
before commissioning!
You press “ ” at the unit with the inverter running in standby. Then you’d get the
warning message shown above. Now you should bring the other unit in the state “inverter
standby”. Then you could press “ ” at any unit and both 100 kVA units would switch on
to the 125 kVA load safely.
Example 2 (Emergency):
If you have following parallel system:
Parallel system consisting of 2 units with 100 kVA nominal power
Parallel mode: POWER PARALLEL
Load 125 kVA, PF=0.8 ind
One unit has its inverter in standby.
The other unit is broken.
You must start the system anyway to shut down critical processes (back start f. E.).
You have 10 minutes time to shut down the critical processes.
If you press “ ” at the unit with the inverter running in standby. Then you’d get the
warning message shown above. Press “ ” anyway, because 10min load supply is
enough to shut down the process. After the second press only one 100 kVA unit would
switch on to the 125 kVA load and would supply it for 10 minutes.
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
.................... ....................
........UPS......... ........UPS.........
..NORMAL.OPERATION.. ..NORMAL.OPERATION..
.................... ....................
Example 1 (REDUNDANT PARALLEL SYSTEM):
You have following parallel system:
Parallel system consisting of 2 units with 100kVA nominal power
Load 90 kVA, PF=0.8 ind
Both units are running in normal operation
Parallel mode (See also chapter 11.16, Menu Parallel operation (optional), page
175
.PARALLEL.OPERA:..ON ↑GROUP.NUMBER:.....1
.GROUP.NUMBER:.....1 .NUMBER.OF.UNITS....
.PARALLEL.MODE:..... .AT.LEAST..........1
↓.REDUNDANT.PARALLEL ....................
Now you want to isolate one unit from the running parallel system. By pressing “long”
at the first time you’d get following message:
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
Now you want to isolate one unit from the running parallel system. By pressing “long”
one time you’d get following message:
......Warning!......
..Next.key'0'.press.
.can.throw.off.load.
.Switch.off.anyway?.
If you have secure bypass mains, you could switch to BYPASS OPERATION. If not, then
you must reduce the load on the load bus bar or wait till the mains voltage is available, or
you could overload the remaining unit for 10min.
In case of overloading the remaining unit, this unit could switch off after
a certain time. The load on the load / output bus bar would also be
switched off!
4 4
„short“ „short“
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
4 4
Make sure before closing the battery breaker, that a battery is connected to
the input of the breaker with valid voltage and polarity.
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
„short“ „short“
4 4
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
Unit 1: Unit 2:
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
4 4
.................... ....................
...MAINS.PRIORITY... ..BYPASS.OPERATION..
.....OPERATION...... ....................
.................... ....................
Seconds later ...
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
„short“ „short“
You must press the key “ ” at each unit. Otherwise the unit will stay in
BYPASS OPERATION.
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
The startup procedure without bypass mains is nearly the same like the
procedure with bypass mains, as described in the section before. The only
difference is that the bypass doesn’t switch on. The output switches are
switched on nearly at the same time.
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
„short“ „short“
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
4 4
Make sure before closing the battery breaker, that a battery is connected to
the input of the breaker with valid voltage and polarity.
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
„short“ „short“
4 4
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
.................... ....................
........UPS......... ........UPS.........
..NORMAL.OPERATION.. ..NORMAL.OPERATION..
.................... ....................
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
.................... ....................
........UPS......... ........UPS.........
..NORMAL.OPERATION.. ..NORMAL.OPERATION..
.................... ....................
“long”
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
“long”
~ ~
~ 2 ~ 2
1 6 1 6
4 4
“long”
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
“long”
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
4 4
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
.................... ....................
...MAINS.PRIORITY... ...MAINS.PRIORITY...
.....OPERATION...... .....OPERATION......
.................... ....................
“long”
......Warning!......
..Next.key'0'.press.
.can.throw.off.load.
.Switch.off.anyway?.
Consider if the remaining units are
able to carry the actual load.
Otherwise a loss on the load bus bar
can happen, if BYPASS mains fails.
For further information see section
13.8.1 General, redundancy and
power parallel considerations, page
252.
“long”
~ ~
~ 2 ~ 2
1 6 1 6
4 4
“long”
....SWITCH.OFF?.....
YES.->.PRESS.BUTTON.
........AGAIN!......
....................
“long”
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
~ ~
~ 2 ~ 2
1 6 1 6
4 4
....................
..BYPASS.OPERATION..
....................
....................
“long”
......Warning!......
..Next.key'0'.press.
.can.throw.off.load.
.Switch.off.anyway?.
Consider if the remaining units are
able to carry the actual load.
Otherwise a loss on the load bus bar
can happen due to overload of the
remaining unit(s). For further
information see section 13.8.1
General, redundancy and power
parallel considerations, page 252.
“long”
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
~
~ 2
1 6
„short“
~ ~
~ 2 ~ 2
1 6 1 6
4 4
Now follow the instructions for unit 2 under section 13.8.2 Starting a parallel system -First
step with pushing the “ “-Button from that instruction is shown above.
Please note that in this operating mode, secure supply of the loads on the
output is not guaranteed. The bypass supply should be reliable or a loss of
load should be tolerable at this point.
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
.................... ....................
........UPS......... ........UPS.........
..NORMAL.OPERATION.. ..NORMAL.OPERATION..
.................... ....................
It is suficient, if the key “ ” at one unit. At which unit
doesn’t matter. “short”
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
“long” “long”
......Warning!...... ......Warning!......
..Next.key'0'.press. ..Next.key'0'.press.
.can.throw.off.load. .can.throw.off.load.
.Switch.off.anyway?. .Switch.off.anyway?.
Please note that in this operating mode, secure supply of the loads on the
output is not guaranteed. The bypass supply should be reliable or a loss of
load should be tolerable at this point.
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
Both units are in the last state described in the last section:
Bypass is switched on
Rectifier is running
Battery breaker is closed
* depends on the result of the battery circuit test. How long after the last test.
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
„short“ „short“
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
~ ~
~ 2 ~ 2
1 6 1 6
4 4
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
.................... ....................
...MAINS.PRIORITY... ..BYPASS.OPERATION..
.....OPERATION...... ....................
.................... ....................
Seconds later... Seconds later...
~ ~
~ 2 ~ 2
1 6 1 6
4 4
....................
...MAINS.PRIORITY...
.....OPERATION......
....................
Seconds later... Seconds later...
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
~ ~
~ 2 ~ 2
1 6 1 6
4 4
„short „short
You must press the key “ ” at each unit. Otherwise the unit will stay in
BYPASS OPERATION.
3 3
~ ~
~ 5
~ 5
~ ~
~ 2 ~ 2
1 6 1 6
4 4
The procedure to switch on the bypass in a parallel system is the same as described in
chapter “Single operation”, section “Switching on bypass operation”.
If you press the key “ ” at any unit all other units switch on bypass operation as well.
The procedure to switch on the bypass in a parallel system is the same as described in
chapter “Single operation”, section “Switching off bypass operation”.
You must perform the procedure at all unit, one by the other.
If you have a parallel system which needs more than one unit to feed the
load, you must regard that enough bypass are still on to carry the load.
Before you switch them off. Otherwise you have to switch on the manual
bypass first. See also section 13.8.1 General, redundancy and power
parallel considerations, page 252.
In the black start case it does not matter if the system is setup for “inverter priority mode”
(standard) or “mains priority mode” (option). The start up procedure is the same.
For black starting a parallel system follow the instructions under chapter “single
operation”, section “Black Start, Start up procedure” for each unit.
If you have a parallel system which needs more than one unit to feed the
load, you must regard that enough inverters a running in standby before
you switch on the inverter to the load. See also section 13.8.1 General,
redundancy and power parallel considerations, page 252.
RS-232 Interface
S2
Switch Switch position Function
1 OFF reserved
2 OFF reserved
3 OFF reserved
4 ON ON Address of card on CAN bus (HSB)
5 ON OFF Address of card on CAN bus (LSB)
GW2* GW1*
* Up to 2 gateways can be connected to a unit.
S3
Switch Switch position Function
1 ON Termination RS485 interface
A PROFIBUS DP interface can be provided with the optional PROFIBUS adapter SPI3.
A null modem cable is used to connect the adapter. This is connected to the protocol
gateway A250 or the touchscreen unit.
The SPI 3 only updates its PROFIBUS address during a restart. Set the
PROFIBUS address on the SPI 3 before switching on the power, or turn off
the power briefly after changing the PROFIBUS address. You should only
use addresses between 01 and 99.
Figure 15-4: Bus termination configuration for PROFIBUS (see PROFIBUS standard)
If errors are detected, the pattern of flashing of the PB and RUN LED’s on the SPI 3 can
be used for error diagnosis. The LED’s can flash with the following patterns:
Error diagnosis and remedies
LED off LED short LED medium LED long LED on
3 LAN Port RJ 45 Ethernet 10/100 Mbit Interface with integrated status LEDs
(green LED: Connection to network established, yellow
LED: network traffic) (not activated for the application)
4 DC Input external device: supplied by a 12V switching adapter
(delivered with the device) internal device: supplied via the
slot interface of the device
5 AUX
6 Status LEDs Operation Status CS141 LED Notification
(red / green) red
Unpacking the operating system
(update procedure) blinking
Error while unpacking the operating red fast
system blinking
Boot process of the operating red lang
system on
Communication to external device red and
lost (e. g. UPS) green
Normal operation - connection to green
external device established blinking
7 Slide Switch For switching between different
DIP Switch boot options
Slide Switch in the middle
position / 1 + 2 position OFF: To
set the CS141 in the configuration
mode and activated the default IP
address 10.10.10.10. after a cold
start.
Slide Switch in the right position
/ 1 position OFF+ 2 position ON:
DHCP Mode, the IP is set by the
DHCP Server. Check the MAC
address of your device to identify
your device in the network.
8 USB
ENERTRONIC make no difference between output- and input-bits or words, that means
there is no difference between function 03H and 04H. Baudrate is adjustable up to 38400
Baud.
9
5
6 10
1
4
Figure 15-7: Alphanumerical display and operating panel
MODBUS
Pos Signification LED status Marker
address
red 253 455.12
red flashing 254 455.13
green 258 456.1
green flashing 285 457.12
1 Rectifier yellow 257 456.0
yellow flashing 255 455.14
yellow green
flashing 256 455.15
yellow red
flashing 253 455.12
MODBUS
Pos Signification LED status Marker
address
red 276 457.3
red flashing 260 456.3
green 262 456.5
green flashing 263 456.6
4 Battery yellow 261 456.4
yellow flashing 277 457.4
yellow green
flashing 286 457.13
yellow red
flashing 287 457.14
MODBUS
Pos Signification LED status Marker
address
red 284 457.11
red flashing 264 456.7
green 268 456.11
green flashing 283 457.10
6 Inverter yellow 281 457.8
yellow flashing 267 456.10
yellow green
flashing 266 456.9
yellow red
flashing 265 456.8
MODBUS
Pos Signification LED status Marker
address
9 Manual bypass green 274 457.1
MODBUS
Pos Signification LED status Marker
address
green 252 455.11
10 Output
green flashing 251 455.10
MODBUS
Pos Signification LED status Marker
address
on 280 457.7
Signal
interval 279 457.6
385 U second 2 0
386 U minute 2 0
387 U hour 2 0
388 U day 2 0
389 U month 2 0
390 U year 2 0
Here, the slave number represents the recipient of the message. It is coded in one byte
and has a value from 1 to 255. A telegram with slave number 0 is read and processed
internally by all slaves, but no response telegram is sent.
When the slave number of a telegram is the same as its own number, and the
appropriate slave generates a response, then it places this device number at the
beginning of the answering frame.
The function is coded in one byte. It is a request from the master (read, write, bit, word,
… ). The same function code is placed in the next position in the answering frame if the
slave carries out the master's request. If an error is detected in the request message from
the master, the slave adds the value 128 to this error code and in this way signals to the
master that an error has occurred.
The data field is made up of several fields, wherein certain fields may be included or not
included in the message.
Address: Read or write.
Number of data: Number of bits or words.
Data: Bits or words to be written.
The check sum consists of 2 bytes. It is used to detect transmission errors.
When a master request has been fully transmitted, the slave calculates the check sum
and compares it with the check sum from the master.
If the telegram is not fault-free, no answer is transmitted.
Byte read:
27 20
0 0 0 0 0 B A C
This byte reflects the "alarm status" of the UPS MCU.
A = Urgent alarm. B = Non-urgent alarm. C = Informative alarm.
Data
Sub-function Description
MSB LSB
The slave sends back the request The 2 bytes are defined by the
0
unchanged user
10 Reset all counters 0 0
11 Read counter 1 0 0
12 Read counter 2 0 0
13 Read counter 3 0 0
14 Read counter 4 0 0
15 Read counter 5 0 0
Slave response telegram:
SLAVE 8 Sub-function Data CHECK SUM
1 byte 1 byte 2 bytes 2 bytes CRC16 (2 bytes)
15.6.1 Introduction
The TCF-142 media converters are equipped with a multiple interface circuit that can
handle RS-232 or RS-422/485 serial interfaces and multi-mode or single-mode fiber.
TCF-142 converters are used to extend serial transmission up to 5 km (TCF-142-M with
multi-mode fiber) or up to 40 km (TCF-142-S with single-mode fiber).
The TCF-142 converters can be configured to convert either RS-232 signals, or RS-
422/485 signals, but not both at the same time.
RS-232/422/485 Side
Connector: Terminal Block
RS-232 Signals: Tx, Rx, GND
RS-422 Signals: TxD+, TxD-, RxD+, RxD-, GND
RS-485-4w Signals: TxD+, TxD-, RxD+, RxD-, GND
RS-485-2w Signals: Data+, Data-, GND
Baudrate: 50 bps to 921.6 kbps
Physical Characteristics
Housing: Metal
Dimensions:
Without ears: 67 x 100 x 22 mm (2.64 x 3.94 x 0.87 in)
With ears: 90 x 100 x 22 mm (3.54 x 3.94 x 0.87 in)
Weight: 320 g (0.71 lb)
Environmental Limits
Operating Temperature:
Standard Models: 0 to 60°C (32 to 140°F)
Wide Temp. Models: -40 to 75°C (-40 to 167°F)
Storage Temperature: -40 to 75°C (-40 to 167°F)
Ambient Relative Humidity: 5 to 95% (non-condensing)
Power Requirements
Input Voltage: 12 to 48 VDC
Input Current: 140 mA @ 12 VDC
Power Line Protection:
1 kV Burst (EFT), EN61000-4-4
1 kV Surge, EN61000-4-5
Voltage Reversal Protection: Protects against V+/V- reversal Overcurrent Protection: 1.1
A (protects against two signals shorted together)
15.6.3.2 TCF-142-M/S-SC
The S1 DIP Switch is located inside the TCF-142. When the TCF-142 is in
RS-485 mode, use this DIP switch to configure RS-485 data direction
control, data format, and baudrate. When the TCF-142 is in RS-232/422
mode, the S1 DIP switch cannot affect RS-232/422 communication.
The S2 DIP switch is located inside the TCF-142. This switch is used to
configure the pull high/low resistors. Note that S2 Pin 1 and Pin 2 must
both be configured to ON or both must be configured to OFF.
15.7.1 Views
15.7.1.1 Front view
+24V
GND
15.7.2.3 RS485
The socket is a three pin AMP 6.3mm UMNL connector with female contacts.
GND
15.7.2.4 RS232
The socket is a three pin AMP 6.3mm UMNL connector with male contacts.
TX
GND
RX
If a device has been configured, but the network settings are unknown, it can be switched
to the config mode by pressing the config mode button for at least 5 seconds. When it
enters config mode the LED starts blinking differently, it will be on for 0.5 seconds and off
for 0.5 seconds, and the IP address and netmask will be set to:
IP address: 10.10.10.10
Netmask: 255.255.255.0.
Pressing the config mode button again for 5 seconds switches it back to normal mode.
The LED is then on for about 1 second and off for about 0.2 seconds.
15.7.2.2 Web interface
15.7.2.4 Timeserver
To get reliable timestamps in the IEC‐61850 data a timeserver should be configured. It
can be chosen between None, NTP (port 123), Timed UDP (port 37) and Timed TCP
(port 37). It is recommended to use NTP to synchronize the clock. If a hostname is
specified for the timeserver at least one name server must be configured.
15.7.2.5 UPS
Choose the UPS type connected to the device. After saving the device immediately starts
communication with the UPS. BDT and IDT/IDS use serial configuration, all other
systems use the Modbus configuration.
15.7.2.7 Serial
These are the standard parameters for BDT and IDT/IDS. For all other systems the serial
configuration is ignored.
15.7.2.8 IEC‐61850
Only the name of the IED can be changed. All other communication parameters are fixed.
Username admin
Password 123
Figure 16-1: Battery symmetry monitor unit Figure 16-2: Example installation battery monitor
Applications
Monitoring of battery systems to find voltage inversions of single cells, internal short
circuits and sulphating.
Function
A middle connection of a battery system is connected to the symmetry monitor unit.
If the two parts of the voltage differ more then the adjusted value for 10 sec, a signal trips.
Also a broken wire of the measuring line trips the signal.
The test button allows a test of the unit. It has to be pressed for at least 10 sec.
New batteries are not symmetric in the beginning. The battery monitor has
to be readjusted after some time of operation. The adjustment has to be
verified.
If the insulation resistance RE between L+ or L- to ground drops below the adjusted alarm
value RAL (insulation failure) the corresponding red LED goes on and the output relay
switches off (de-energized on trip).
By activating the "Test" button an insulation failure can be simulated to test the function of
the unit.
This option requires the installation of an mains isolating
transformer.
An input of an additional relay card is required.
Indicators
Green LED "ON" On, when supply voltage connected
Red LED "RE+" when insulation fault detected (RE+ <RAL) on L+
Red LED "RE-" when insulation fault detected (RE- <RAL) on L-
1 2 3
Pos Description
1 Power connector
2 Cabinet lightning
3 Switch
Funktion
The lower rotary switch can be used to set the desired function.
Description
O OVER Overcurrent monitoring
U UNDER Undercurrent monitoring
Window function / monitoring the range between minimum and maximum
W WIN thresholds
DANGER
Risk of fatal injury due to electric shock
Before any work can performed, the system must completely disconnected
from the supply voltages!
All feed-ins must switched off!
All feed-ins must protected against reactivation!
It must checked that no voltage is present before starting installation!
See chapter 2.17, Safety rules according to EN 50110 / NFPA 70E /
VDE 0105, page 14
DANGER
Risk of fatal injury due to electric shock
If the system consists of several system cabinets, the output (OUT) of the
affected system must separated from the entire system.
DANGER
Risk of fatal injury due to electric shock
Systems with integrated batteries can not be separated from all supply
voltages.
Contact the manufacturer's helpdesk!
DANGER
Risk of fatal injury due to electric shock
The supply of the control lines must switched off.
See chapter 2.17, Safety rules according to EN 50110 / NFPA 70E /
VDE 0105, page 14
WARNING
Potentially fatal voltages!
When working on the system, the correct personal protective equipment as
well as its condition is important.
WARNING
Risk caused by short circuit or spark formation
Severe injuries caused by touching live components.
Use an insulated tool.
See chapter 2.17, Safety rules according to EN 50110 / NFPA 70E / VDE 0105, page 14
All supplies
X001 (main power rectifier)
X005 (main power bypass)
X004 (external battery)
If the system consists of several system cabinets,
X006 (output UPS)
the upstream separators must be open!
Procedure
Switch to internal manual bypass. See chapter 13.2.5, Switching on manual
bypass – maintenance, page 216.
Open the external separator for main power rectifier X001. See Figure 17-1:
Schematic diagram external separators (example), position 1.
Close the external separator for main power bypass. See Figure 17-1: Schematic
diagram external separators (example), position 3.
Open the external separator for main power output UPS. See Figure 17-1:
Schematic diagram external separators (example), position 4.
Open the external separator for main power bypaxss X005. See Figure 17-1:
Schematic diagram external separators (example), position 2.
Open the external separator for battery X004. See Figure 17-1: Schematic diagram
external separators (example), position 5.
0 - <5 VDC
all poles against each other and
against earth
Figure 17-2: battery test free from voltage
0 - <5 VAC
all poles against each other and
against earth
Figure 17-3: main power input X001
Figure 17-5: Output X006 three and single phase 0 - <5 VAC
all poles against each other and
against earth
0 - <5 VAC
0 - <5 VAC
DANGER
Risk of fatal injury due to electric shock.
The system is operated with high voltages.
All work on the system must performed in compliance with the
DGUV regulation 3 or national regulations!
DANGER
Risk of fatal injury due to electric shock.
Even if the system is switched off, there can still be voltages present on the
terminals!
DANGER
Potentially fatal voltages are still present in the system even once it
has been isolated and switched off!
Touching the cables and terminals in the system can result in serious
injuries or death.
Even when disconnected from the mains supply, some system
components remain under voltage 10 mins.
The system must only be opened by an electrically skilled person.
All safety instructions and currently valid technical
connection requirements of the respective energy supply company as well
as the DGUV regulation 3 or national regulations must complied with.
DANGER
Risk of fatal injury due to electric shock.
In addition, the system is operated with high energy battery voltage.
Before any work can performed, the system must completely disconnected
from the supply voltages!
DANGER
Risk of fatal injury due short circuit of battery
Short circuit of batteries risk of explosion!
NOTICE
Damage caused by incorrect spare parts
Only spare parts approved by the manufacturer must used.
DANGER
Risk of fatal injury due to electric shock
The system is supplied by several power sources: AC network and
batteries.
The one-side shutoff does not result in absence of voltage for the complete
system.
DANGER
Risk of fatal injury due to electric shock
Protective covers may only be removed by trained electrically skilled
person
During maintenance, work on the system takes place. All measures taken should be
recorded in a protocol.
Regularly performed and documented maintenance receive the guarantee.
DANGER
Potentially fatal voltages in the system!
Serious injuries or death caused by penetration of humidity.
Only use dry materials for cleaning the system.
The system must only be opened by an electrically skilled person.
DANGER
Risk of fatal injury due to electric shock
Protective covers must removed only by trained electrically skilled person.
WARNING
Risk of fire
Do not use flammable liquids for cleaning.
WARNING
Use of liquids
When cleaning the system, there must be no humidity penetrating the
inside of the system.
Liquid cleaning agents in the interior are not permitted.
CAUTION
Use of wrong cleaning agents
Cleaning agents containing hydrocarbons must not used for electrically
stressed insulating parts.
NOTICE
Damage caused by short circuit
Do not use compressed air under any circumstances, as dust particles
may get into the inside of the UPS system and cause faults.
Clean the system regularly. Remove loose dust from the fan covers using a
vacuum cleaner or soft brush.
Depending on capacity and design, the system can be equipped with filter
mats. If a filter mat is included, it must replaced at regular intervals.
The service life of the filter insert depends on the soiling level.
Procedure for replacing the filter
To replace the filter mat, the filter frame must be removed.
Loosen the six screws, see figure with a suitable Philips screwdriver.
Lift the filter frame up vertically and pull it forwards.
The filter frame is supported in the keyholes.
Remove the filter mat and dispose of it.
Clean the inside of the perforated grid with a cloth.
Insert the new filter mat in the filter frame.
Suspend the filter frame from the door with the keyholes.
Make sure that the filter frame is correctly inserted.
Screw the filter frame on again.
Enter the filter replacement into the log file.
Philips screwdriver:
Size PZ 2
DANGER
Risk of fatal injury due to electric shock.
The system is operated with high voltages.
All work on the system must performed in compliance with the
DGUV regulation 3 or national regulations!
DANGER
Risk of fatal injury due to electric shock.
The system is switched on.
There is increased DANGER during this type of work!
NOTICE
Damage caused by short circuit
Do not cause a short circuit, as this can cause significant faults!
NOTICE
Damage caused by incorrect spare parts
Only spare parts approved by the manufacturer must be used.
Battery Pin 1
DANGER
Risk of fatal injury due to electric shock.
The system is switched on.
There is increased DANGER during this type of work!
NOTICE
Damage caused by short circuit
Do not cause a short circuit, as this can cause significant faults!
DANGER
Potentially fatal voltages are still present in the system even once it
has been isolated and switched off!
Touching the cables and terminals in the system can result in serious
injuries or death.
Even when disconnected from the mains supply, some system
components remain under voltage for up to 5 mins.
The system must only be opened by an electrically skilled person.
All safety instructions and currently valid technical
connection requirements of the respective energy supply company as
well as the DGUV regulation 3 or national regulations must complied
with.
21.1 Packaging
The entire device can dismantled into assemblies that can be recycled.
WARNING
Warning when handling batteries
Do not open or destroy batteries. The electrolyte which is released is
hazardous to people and the environment!
CAUTION
Batteries contain substances that are toxic to the environment.
They can only be disposed of by companies specialized in this.
Batteries must not be disposed of with the household waste, but must be
recycled.
For the disposal of batteries, the instructions of local disposal companies with regard to
hazardous waste are to observed.
The batteries, which can still under high voltage, must only removed by our certified
service partners.
23.2.4 Pre-charging
Event no. Event text Meaning
325 Pre-charging circuit on DC pre-charging switch-on command
326 Pre-charging circuit ‘OFF’ DC pre-charging switch-off command
Table 59: Operational event messages pre-charging
Returns management
Phone: +49 2871 93-554
Email: [email protected]
Training management
Phone: +49 2871 93-557
Email: [email protected]
Technical support
Phone: +49 2871 93-555
Email: [email protected]
E-Mail: [email protected]
Internet: www.benning.de
Telefax: +49 2871 93-417
Telefon: +49 2871 93-555
BENNING Helpdesk-Team
The text and illustrations correspond to the state of technology at the time of printing. Subject to technical changes No liability accepted for printing errors
Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
11/15
891
185
860
485
1950
1 2 3 4 5 6 7 8
N conductor does
Rectifier input 3x400V 60Hz not have to be
connected
A -X001 L1 L2 L3 N
A
Copyright as per ISO 16016 to be observed!
PE
8
4
7
2
5
3
-X050 WZ1
PE L1
-BBR_A1_1
FE1
L2
-BBR11 -BBR_A1_2
L3
/2.6A
-BBR_A1_3
PE
N N W10 4 W10 5 N
-BBR_A1_4
W10 7 W10 8 W11 3
B -A001 -A101 B
PE
4
2
8
4
7
2
5
3
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WZ2
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87,5-12 5A 3
1
5
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W34 1L1.1
/13.1D
W36 1L2.1
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W35 1L3.1
/13.1D
W11 0 W10 9 W11 4
6
2
C -K001 C
/14.2D
5
1
23
-K001
/14.2D
24
W11 2 W11 1 W11 5 W1
W10 2 W50 W49 W2
1N
41 42 43 44 45 46 X6:3 L3 3N
X3 X6:4
X6:5 -C100
X10 X6:6
-T1L1 -T1L2 -T1L3
PE X6:7
X6:8
X6:9
E -T001 X7:1 X6:10 E
2W1
2V1
X7:3 X6:11
2U1
Charge unit
X7:5 X6:12
-A105
2L3
2L1
2L2
a
/2.1A
/2.2A
/2.2A
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 1
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/1.2F
/1.2F
/1.3F
/1.5A
2L1
2L2
2L3
FE1
W11 6 W11 7 W11 8
A A
Copyright as per ISO 16016 to be observed!
-X010 2L+
+
-X010 /3.1A
1L1 1L2 1L3
+
1 X2:1 X3:(L) + X2:(N) -
2 X2:2 -C400
3 X2:3 -A401
X2:4
X1:PE
4 -
- 2L-
/3.1A
1 X3:1 PE
-T001
2 X3:2
B 3 X3:3 X1 11 5 B
/10.5C
4 X3:4
-T002 1 X4:1
2 X4:2
3 X4:3
4 X4:4 -A430 X2:1 X2:5
I-transformer interface
-A010
-T003 Current sink
C C
X10 1:1 X10 1:1 X10 1:1
D C1 3 C1 3 C1 3 D
Driver board
Driver board
X20 1:7 X20 1:7 X20 1:7
1
1
X2:3 X2:3 X2:3
X20 1:8 X20 1:8 X20 1:8
2
2
X2:4 -R012 X2:4 -R022 X2:4 -R032
X1 X1 X1
a
-A001 -A002 -A003
11 6 11 7 11 8
/10.1C /10.1C /10.1C
14.10.21 -A061
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 2
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
2L+ 2L+.1
A /2.8A /4.2E
A
Copyright as per ISO 16016 to be observed!
W12 2
2L- 2L-.1
/2.8B /4.2F
W12 3
W11 9
W12 0
B B
0
-L700
1
X2:1 W37
X2:2
X2:3 W38
X3:2 l
W12 1
W41
2L-.40 0
/11.1A
W42 2L+.40 0
/11.1A
D D
W40
n=2
W39
-L410 /13.7C
2 4
3
5
1
1
-Q100
2L+.46 2
2L-.46 2
E E
/11.1F
/11.1E
B- B+
-X004
Battery
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 3
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
60 5 60 7
/10.1A /10.1A
A A
Copyright as per ISO 16016 to be observed!
X1 X1
X10 1:1 X2:1 X10 1:1 X2:1
C1 3
X20 1:1
-R041 C1 3
X20 1:1
-R061
X2:2 X2:2
1 2 1 2
G1 4 X10 1:3 X2:3 G1 4 X10 1:3 X2:3
C1 3 C1 3
C C
G1 4 X10 1:7 G1 4 X10 1:7
Driver board
Driver board
2E2 2E2
-A004 -A006
D D
1 X2:1
X2:1 X2:5 2 X2:2
3 X2:3
4 X2:4
Current sink
-A430 -T004
X3:1
X3:2
X3:3 X1 60 8
/10.5C
-X010 X3:4
E 2L+.1 E
+
/3.8A
X4:1
X4:2
X4:3
+
X4:4
I-transformer interface
X3:(L) + X2:(N) -
-A060
2L1 2L2
-C400 -X010
-A401
X1:PE
-
3L1
3L2
PE
/1.5B
a
FE2
-
/5.2A
/5.2A
14.10.21 2L-.1
/3.8A
F Rev. intern
-A062 F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 4
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/4.4F
/4.5F
D400E230/174-BYP
3L1
3L2
A A
Copyright as per ISO 16016 to be observed!
L N -X50
-X5.1
L N
-X005
3
W13 3 W13 2
-X050
B B
T00 6:42 T00 6:44
/14.1B /14.1A
T00 6:43 T00 6:45
/14.1A /14.1A
1U1
1U2
41 42 43 44
-T1L1 -T1L2
C C
-T006
2U1
2U2
L1
-BBR_A5_1
PE
D D
N
-BBR_A5_4
-BBR15
-A005
PE
W43
W44 W45
6L1.5
5N.2
5N.3
E E
/11.5A
/7.5A
/11.5A
W12 4
3L1.15
3L2.15
6L1.1
1
/6.2A
/6.2A
a -BBR_N
/7.2A
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 5
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/5.2F
/5.2F
3L1.15
3L2.15
A A
Copyright as per ISO 16016 to be observed!
W12 6 W12 5
-L604
B n=2
B
N
W10 6
L1.1 N1.1
L1.2 N1.2
-A601
-C600
W46 5N.4
/14.1C
C C
W12 7 W12 8
D D
E E
5L1.7
5N.1
/8.1A
/9.4A
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 6
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/5.7E
/5.5F
A52 0 X4:1
/11.4E
6L1.1
5N.2
A52 0 X4:2
WZ_V500
A /11.4E
A
Copyright as per ISO 16016 to be observed!
W52 W51
gy X1:5 X61:1
-R501
5G1
1 2
X61:2
X63:1
3
X63:2
X9:2
X9:3
X19:1
X19:4
X19:5
-A050
A40 0 X60 0:3
/11.5E
E X11:2 E
-T500 l X11:1 X7:2 W7
n=1 k
12
14
-Q401
/11.5A
11
X7:3 W4
5L1.2
14.10.21 53 0
/10.5C
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 7
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/6.2F
A A
Copyright as per ISO 16016 to be observed!
5L1.7
-T060 k T60 k
/13.2C
n=1 l T60 l
/13.2C
B B
2
4K1 V60 0:4K1
/14.5E
5G1 V60 0:5G1
/14.5E
1
7K2 V60 0:7K2
/14.5E
6G2 V60 0:6G2
/14.5E
-V600 3
C C
D D
-A600
E E
5L1.8
a
/9.3A
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 8
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/8.2F
/6.2F
/7.2F
5L1.8
5N.1
5L1.2
UPS2 UE-EE-UPS
A A
Copyright as per ISO 16016 to be observed!
W12 9
0
-L600
1
W13 1
B B
C C
2
-BBR_N
W13 0
D D
L1
-BBR_A6_1
PE
-BBR16 N
PE
-BBR_A6_4
E E
-A006 L N
-X006
L N
-X6.2
a
14.10.21 BYPASS CABINET UE-EE-UPS
F Rev. intern
D400E230/174-BYP F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 9
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B -A007 LA N B
2 1 rd +24V
-F75 0
SNMP- COM 1 A25 0 X2
/11.6F
-X750 0V
bk Adapter WZ4
WZ3
W57 W58 -A750
11 5
/2.5B
WZ_A100:X25
11 8 60 8
/2.8F /4.8E
WZ_A100:X16 WZ_A100:X20
-L460 -L450
C /2.5F
11 7
/7.8F
53 0
C
WZ_A100:X11 WZ_A100:X2
11 6
/2.3F
WZ_A100:X12
X12 X11 X16 X13 X15 X18 X2 X20 X25 X10 X3:1 X3:2 X3:3
PE
24 1.4 A26 0
/15.7F /19.1C
WZ_CAN-BUS 24 1.3 12 8
/11.6F /14.1D
WZ_A100:X5
12 7 12 9
/3.2C /13.1E
WZ_A100:X9 WZ_A100:X6
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 10
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/5.7E
/5.4E
2L+.40 0
/3.5D
2L-.40 0
/3.5C
6L1.5
5N.3
A A
Copyright as per ISO 16016 to be observed!
/7.7E
12
14
1
3
-Q400 W77 -Q401
10A-D
4
6A
11
2
4
L+
LT
24
X1 22 21
14
IL_ PT 12 11 /16.3B -L402
W69 n=4
B PE B
-A009 W94 W95
20 0kOhm W47
PE
L- 1
-X040
X2 X1
A10 0 X4:2
/10.7D
1
A10 0 X4:3 W70 W71 -L401 -A402 Rectifier board
/10.7D
X22 X21
2
W78 W79
-L400
C C
n=4 X10 0:1 X10 0:2
X4:1 X4:2 X4:3 X1:4 X1:8 X22 X21
A10 0 X19:1 X9:1
/10.7D
Input DC1 Input DC2
A10 0 X19:2 X9:2 X5:1 W82 A20 0 X6:1
/10.7D /12.1A
A7 X8:4 X8:4
/10.3A Mains supply unit
X7:1 X7:2 X7:3 X10:1 X10:2 X10:3 X10:4 X11:1 X11:2 X11:3 X12:1 X12:2 X12:3 X600:1 X600:2 X600:3
-A400
W66 W68 W67 A52 0 X4:1 W80 W81 A40 0 X60 0:2
/7.5A /7.8E
A52 0 X4:2 A40 0 X60 0:3
/7.5A /7.8E
X4:1 X4:2 X4:3 A40 0 X12:1
/14.8D
A40 0 X12:2
/14.8E
E A52 0 X9:1 X1:1 X6:1 W72 X4:1 X5:1 W87 A45 0 X6:1 E
/7.8C /15.1D
Logic Analyser
Interface
CAN-BUS
X6:3 W74 X4:3 X5:3 W86 A45 0 X6:3
PCMCIA
/15.1D
RS-485
RS-232
SLOT
2L-.46 2 X3:4
/3.2E
-A250
2L+.46 2 X3:8 X1 X2 X3 X6 X7
/3.2E
X5:1 A45 0 X5:1 24 1.2
/14.8E /12.6A
W75 A25 0 X2 WZ_CAN-BUS
/10.8B
a X5:2 A45 0 X5:2 X6
/14.8E
14.10.21 W76 24 1.3
DC-link precharger /10.4E
F Rev. intern
-A450 -A251 F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 11
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A40 0 X6:1
A /11.6D
A
Copyright as per ISO 16016 to be observed!
A40 0 X6:2
/11.6D
A20 0 X6:1
/11.6C
B CAN-BUS B
Fan control
X1:1 X1:2 X1:3 X1:4 X1:5 X2:1 X2:2 X2:3 X2:4 X2:5 X3:1 X3:2 X3:3 X3:4 X3:5 X4:1 X4:2 X4:3 X4:4 X4:5 X5:1 X5:2 X5:3 X5:4 X5:5
-A200
C C
1 2 3 5 1 2 3 5
-X200 -X202
rt bl ye wh rt bl ye wh rt bl ye wh rt bl ye wh
D D
M M M M
DC DC DC DC
Cooling fan Inverter 1 Left Cooling fan Inverter 1 Right Cooling fan Rectifier 1 Left Cooling fan Rectifier 1 Right
-A065 -A065
E E
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 12
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Copyright as per ISO 16016 to be observed!
-T00 1_45
/1.4D
-T00 1_46
/1.4D
-T00 1_44
/1.4D
-T00 1_43
/1.4D
-T00 1_42
/1.3D
A23 0 X3.7:1
/15.3E
-T00 1_41
/1.3D
B B
A23 0 X3.7:3
/15.3F
W19
12
14
W17
/8.5A
T60 l -Q100
/3.4E
11
T60 k
/8.5A
C W18 C
X11:1 X11:2 X21:1 X21:2 X31:1 X31:2 X61:1 X61:2 X62:1 X62:2 X63:1 X63:2 X64:1 X64:2 X7:1 X7:2 X7:3
X10 X8:1
1L1.1 X1 X8:2
/1.3C
1L2.1 X2 X8:3
/1.3C
1L3.1 X3
/1.3C
X9:1
D D
X9:2
X9:3
Measurement board
X5 X18:1 X18:2 X18:3 X18:4 X18:5 X19:1 X19:2 X19:3 X19:4 X19:5
-A110
12 9
/10.6F
E E
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 13
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A23 0 X3.8:1
/15.3E
A23 0 X3.8:3
/15.3E
A A
Copyright as per ISO 16016 to be observed!
T00 6:44
/5.3B
W22
T00 6:43
/5.3B Supply air temperature sensor
T00 6:42
/5.3B
13
2
-R010 -K001
B .2D
B
14
W23
X11:1 X11:2 X21:1 X21:2 X31:1 X31:2 X61:1 X61:2 X62:1 X62:2 X63:1 X63:2 X64:1 X64:2 X7:1 X7:2 X7:3 W24
5N.4 X10
/6.3C :N
X4:1
X4:2
X4:3
C C
X9:1
X9:2
X9:3
Thyristor control
-A160 X5 X19:1 X19:2 X19:3 X19:4 X19:5 X***.1 X***.2 X***.3 X***.4 X1:1 X1:2 X1:3 X1:4 X1:5
12 8 W89 W90
D /10.6E D
gy bu rd gy
WZ_V600
A1
-K001
A2
A40 0 X12:1
/11.5E
A10 5 X4:1
/1.7C
V60 0:6G2 A40 0 X12:2
/8.5C /11.5E
A10 5 X4:3 V60 0:7K2
/1.7C /8.5C
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 14
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
11
14
-X* * *
4
-X12.1
B B
Battery temperature
1
-R400
2
C C
X12.1:1 X12.1:2 X12.2:1 X12.2:2 X12.3:1 X12.3:2 X12.4:1 X12.4:2 X12.5:1 X12.5:2 X12.6:1 X12.6:2 X40 0:1 X40 0:2
Manual bypass
Battery temperature
Battery charging off
External battery circuit breaker
Coupling switch
A45 0 X6:1 X7:1 X24:1
/11.8E
W91 X8:1 X1
W92 X8:2
CAN- X4
W93 X8:3 BUS
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 15
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-X* x x
6
-X12.1
B B
14
12
-A009
/11.4A
11
W26 W25
C C
X12.1:1 X12.1:2 X12.2:1 X12.2:2 X12.3:1 X12.3:2 X12.4:1 X12.4:2 X12.5:1 X12.5:2 X12.6:1 X12.6:2 X40 0:1 X40 0:2 X40 0:3
X8:2
CAN- X4
X8:3 BUS
24 1.10
/15.8F
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 16
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Copyright as per ISO 16016 to be observed!
B B
X3.1:1 X3.1:2 X3.1:3 X3.2:1 X3.2:2 X3.2:3 X3.3:1 X3.3:2 X3.3:3 X3.4:1 X3.4:2 X3.4:3 X3.5:1 X3.5:2 X3.5:3 X3.6:1 X3.6:2 X3.6:3 X3.1:1 X3.1:2 X3.1:3 X3.2:1 X3.2:2 X3.2:3 X3.3:1 X3.3:2 X3.3:3 X3.4:1 X3.4:2 X3.4:3 X3.5:1 X3.5:2 X3.5:3 X3.6:1 X3.6:2 X3.6:3
C C
* * * * * * * * * * * *
K1 K2 K3 K4 K5 K6 K1 K2 K3 K4 K5 K6
Mains failure
Battery discharged
Bypass operation
Manual bypass
Battery operation
Common alarm
Battery low voltage
D D
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Copyright as per ISO 16016 to be observed!
X2:1 X2:2 X2:3 X2:4 X2:5 X2:6 X2:7 X2:8 X3:1 X3:2
GND
GND
RS485-
RS485+
LED Display
EPO_N
L+24
L+24
PE
H1 Power supply Intern H8 Failure
B B
C C
H6 Manual bypass H13 Distribution MCCB tripped
H7 Overload S1 LED-test/Reset
-A240, -A241
WZ_CAN-BUS
E E
24 1.6
/12.7A
WZ_CAN-BUS
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 18
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
UPS 2 1 4 6 8 10
A -A260:X3.1
A
Copyright as per ISO 16016 to be observed!
4 9 2 3 4 5 7 9 Sh ield
-A260:X3 -A260:X2
-C1000
B BK PK BN GN GY YE WH WH YE GY GN BN PK BK B
WZ10 WZ11
WZ260
C /10.6E
A26 0
C
X1 X3:1 X3:2 X3:3 X3:4 X3:5 X3:6 X3:7 X3:8 X3:9 X3:10 X3.1:1 X3.1:2 X3.1:3 X3.1:4 X3.1:5 X3.1:6 X3.1:7 X3.1:8 X3.1:9 X3.1:10 X4:1 X4:2 X4:3 X4:4 X4:5 X4:6 X2:1 X2:2 X2:3 X2:4 X2:5 X2:6 X2:7 X2:8 X2:9 Shield
Shield
K6_BUS_IS_On
K6_BUS_IS_Off
K6_BUS_IS_Off
Controller
Thyonp
Thyonp
Shield
24V
GND
24V
GND
Connect3
Connect1
Connect2
Connect4
PE
PE
K6_BUS_IS_On
Synconbus
Synconbus
D D
Pardata6
Pardata7
Pardata5
Pardata5
Pardata6
Pardata7
E E
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 19
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External supply
A 230V, AC, 50Hz A
Copyright as per ISO 16016 to be observed!
B B
N
L
L
-X030
-BBR_L
-BBR_N
PE
PE
W48
C C
1
-F302
6A-B
2
q
D D
RF/Acc.
-B300
+15 °C 2 3 L N
W28 W32
W30 W33
W29
L
L
-X301 -X302
E E
L
-E301 -E302 L
N
N
N
-X301 -X302
W31
a
14.10.21 Heater
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 20
Circuit diagram 61300004182.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
N conductor does
Rectifier input 3x400V 60Hz not have to be
connected
A -X001 L1 L2 L3 N
A
Copyright as per ISO 16016 to be observed!
PE
8
4
7
2
5
3
-X050 WZ1
PE L1
-BBR_A1_1
FE1
L2
-BBR11 -BBR_A1_2
L3
/2.6A
-BBR_A1_3
PE
N N W10 4 W10 5 N
-BBR_A1_4
W10 7 W10 8 W11 3
B -A001 -A101 B
PE
4
2
8
4
7
2
5
3
-X051 -A130
WZ2
W10 3 L1 L2 L3
FE2
-Q001 I> I> I>
87,5-12 5A 3
1
5
87,5A W96 W97 W98
/4.7F
W34 1L1.1
/13.1D
W36 1L2.1
/13.1D
W35 1L3.1
/13.1D
W11 0 W10 9 W11 4
6
2
C -K001 C
/14.2D
5
1
23
-K001
/14.2D
24
W11 2 W11 1 W11 5 W1
W10 2 W50 W49 W2
1N
41 42 43 44 45 46 X6:3 L3 3N
X3 X6:4
X6:5 -C100
X10 X6:6
-T1L1 -T1L2 -T1L3
PE X6:7
X6:8
X6:9
E -T001 X7:1 X6:10 E
2W1
2V1
X7:3 X6:11
2U1
Charge unit
X7:5 X6:12
-A105
2L3
2L1
2L2
a
/2.1A
/2.2A
/2.2A
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 1
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/1.2F
/1.2F
/1.3F
/1.5A
2L1
2L2
2L3
FE1
W11 6 W11 7 W11 8
A A
Copyright as per ISO 16016 to be observed!
-X010 2L+
+
-X010 /3.1A
1L1 1L2 1L3
+
1 X2:1 X3:(L) + X2:(N) -
2 X2:2 -C400
3 X2:3 -A401
X2:4
X1:PE
4 -
- 2L-
/3.1A
1 X3:1 PE
-T001
2 X3:2
B 3 X3:3 X1 11 5 B
/10.5C
4 X3:4
-T002 1 X4:1
2 X4:2
3 X4:3
4 X4:4 -A430 X2:1 X2:5
I-transformer interface
-A010
-T003 Current sink
C C
X10 1:1 X10 1:1 X10 1:1
D C1 3 C1 3 C1 3 D
Driver board
Driver board
X20 1:7 X20 1:7 X20 1:7
1
1
X2:3 X2:3 X2:3
X20 1:8 X20 1:8 X20 1:8
2
2
X2:4 -R012 X2:4 -R022 X2:4 -R032
X1 X1 X1
a
-A001 -A002 -A003
11 6 11 7 11 8
/10.1C /10.1C /10.1C
14.10.21 -A061
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 2
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
2L+ 2L+.1
A /2.8A /4.2E
A
Copyright as per ISO 16016 to be observed!
W12 2
2L- 2L-.1
/2.8B /4.2F
W12 3
W11 9
W12 0
B B
0
-L700
1
X2:1 W37
X2:2
X2:3 W38
X3:2 l
W12 1
W41
2L-.40 0
/11.1A
W42 2L+.40 0
/11.1A
D D
W40
n=2
W39
-L410 /13.7C
2 4
3
5
1
1
-Q100
2L+.46 2
2L-.46 2
E E
/11.1F
/11.1E
B- B+
-X004
Battery
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 3
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
60 5 60 7
/10.1A /10.1A
A A
Copyright as per ISO 16016 to be observed!
X1 X1
X10 1:1 X2:1 X10 1:1 X2:1
C1 3
X20 1:1
-R041 C1 3
X20 1:1
-R061
X2:2 X2:2
1 2 1 2
G1 4 X10 1:3 X2:3 G1 4 X10 1:3 X2:3
C1 3 C1 3
C C
G1 4 X10 1:7 G1 4 X10 1:7
Driver board
Driver board
2E2 2E2
-A004 -A006
D D
1 X2:1
X2:1 X2:5 2 X2:2
3 X2:3
4 X2:4
Current sink
-A430 -T004
X3:1
X3:2
X3:3 X1 60 8
/10.5C
-X010 X3:4
E 2L+.1 E
+
/3.8A
X4:1
X4:2
X4:3
+
X4:4
I-transformer interface
X3:(L) + X2:(N) -
-A060
2L1 2L2
-C400 -X010
-A401
X1:PE
-
3L1
3L2
PE
/1.5B
a
FE2
-
/5.2A
/5.2A
14.10.21 2L-.1
/3.8A
F Rev. intern
-A062 F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 4
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/4.4F
/4.5F
D400E230/174-BYP
3L1
3L2
A A
Copyright as per ISO 16016 to be observed!
L N -X50
-X5.2
L N
-X005
3
W13 3 W13 2
-X050
B B
T00 6:42 T00 6:44
/14.1B /14.1A
T00 6:43 T00 6:45
/14.1A /14.1A
1U1
1U2
41 42 43 44
-T1L1 -T1L2
C C
-T006
2U1
2U2
L1
-BBR_A5_1
PE
D D
N
-BBR_A5_4
-BBR15
-A005
PE
W43
W44 W45
6L1.5
5N.2
5N.3
E E
/11.5A
/7.5A
/11.5A
W12 4
3L1.15
3L2.15
6L1.1
1
/6.2A
/6.2A
a -BBR_N
/7.2A
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 5
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/5.2F
/5.2F
3L1.15
3L2.15
A A
Copyright as per ISO 16016 to be observed!
W12 6 W12 5
-L604
B n=2
B
N
W10 6
L1.1 N1.1
L1.2 N1.2
-A601
-C600
W46 5N.4
/14.1C
C C
W12 7 W12 8
D D
E E
5L1.7
5N.1
/8.1A
/9.4A
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 6
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/5.7E
/5.5F
A52 0 X4:1
/11.4E
6L1.1
5N.2
A52 0 X4:2
WZ_V500
A /11.4E
A
Copyright as per ISO 16016 to be observed!
W52 W51
gy X1:5 X61:1
-R501
5G1
1 2
X61:2
X63:1
3
X63:2
X9:2
X9:3
X19:1
X19:4
X19:5
-A050
A40 0 X60 0:3
/11.5E
E X11:2 E
-T500 l X11:1 X7:2 W7
n=1 k
12
14
-Q401
/11.5A
11
X7:3 W4
5L1.2
14.10.21 53 0
/10.5C
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 7
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/6.2F
A A
Copyright as per ISO 16016 to be observed!
5L1.7
-T060 k T60 k
/13.2C
n=1 l T60 l
/13.2C
B B
2
4K1 V60 0:4K1
/14.5E
5G1 V60 0:5G1
/14.5E
1
7K2 V60 0:7K2
/14.5E
6G2 V60 0:6G2
/14.5E
-V600 3
C C
D D
-A600
E E
5L1.8
a
/9.3A
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 8
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/8.2F
/6.2F
/7.2F
5L1.8
5N.1
5L1.2
UPS1 UE-EE-UPS
A A
Copyright as per ISO 16016 to be observed!
W12 9
0
-L600
1
W13 1
B B
C C
2
-BBR_N
W13 0
D D
L1
-BBR_A6_1
PE
-BBR16 N
PE
-BBR_A6_4
E E
-A006 L N
-X006
L N
-X6.1
a
14.10.21 BYPASS CABINET UE-EE-UPS
F Rev. intern
D400E230/174-BYP F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 9
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B -A007 LA N B
2 1 rd +24V
-F75 0
SNMP- COM 1 A25 0 X2
/11.6F
-X750 0V
bk Adapter WZ4
WZ3
W57 W58 -A750
11 5
/2.5B
WZ_A100:X25
11 8 60 8
/2.8F /4.8E
WZ_A100:X16 WZ_A100:X20
-L460 -L450
C /2.5F
11 7
/7.8F
53 0
C
WZ_A100:X11 WZ_A100:X2
11 6
/2.3F
WZ_A100:X12
X12 X11 X16 X13 X15 X18 X2 X20 X25 X10 X3:1 X3:2 X3:3
PE
24 1.4 A26 0
/15.7F /19.1C
WZ_CAN-BUS 24 1.3 12 8
/11.6F /14.1D
WZ_A100:X5
12 7 12 9
/3.2C /13.1E
WZ_A100:X9 WZ_A100:X6
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 10
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/5.7E
/5.4E
2L+.40 0
/3.5D
2L-.40 0
/3.5C
6L1.5
5N.3
A A
Copyright as per ISO 16016 to be observed!
/7.7E
12
14
1
3
-Q400 W77 -Q401
10A-D
4
6A
11
2
4
L+
LT
24
X1 22 21
14
IL_ PT 12 11 /16.3B -L402
W69 n=4
B PE B
-A009 W94 W95
20 0kOhm W47
PE
L- 1
-X040
X2 X1
A10 0 X4:2
/10.7D
1
A10 0 X4:3 W70 W71 -L401 -A402 Rectifier board
/10.7D
X22 X21
2
W78 W79
-L400
C C
n=4 X10 0:1 X10 0:2
X4:1 X4:2 X4:3 X1:4 X1:8 X22 X21
A10 0 X19:1 X9:1
/10.7D
Input DC1 Input DC2
A10 0 X19:2 X9:2 X5:1 W82 A20 0 X6:1
/10.7D /12.1A
A7 X8:4 X8:4
/10.3A Mains supply unit
X7:1 X7:2 X7:3 X10:1 X10:2 X10:3 X10:4 X11:1 X11:2 X11:3 X12:1 X12:2 X12:3 X600:1 X600:2 X600:3
-A400
W66 W68 W67 A52 0 X4:1 W80 W81 A40 0 X60 0:2
/7.5A /7.8E
A52 0 X4:2 A40 0 X60 0:3
/7.5A /7.8E
X4:1 X4:2 X4:3 A40 0 X12:1
/14.8D
A40 0 X12:2
/14.8E
E A52 0 X9:1 X1:1 X6:1 W72 X4:1 X5:1 W87 A45 0 X6:1 E
/7.8C /15.1D
Logic Analyser
Interface
CAN-BUS
X6:3 W74 X4:3 X5:3 W86 A45 0 X6:3
PCMCIA
/15.1D
RS-485
RS-232
SLOT
2L-.46 2 X3:4
/3.2E
-A250
2L+.46 2 X3:8 X1 X2 X3 X6 X7
/3.2E
X5:1 A45 0 X5:1 24 1.2
/14.8E /12.6A
W75 A25 0 X2 WZ_CAN-BUS
/10.8B
a X5:2 A45 0 X5:2 X6
/14.8E
14.10.21 W76 24 1.3
DC-link precharger /10.4E
F Rev. intern
-A450 -A251 F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 11
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A40 0 X6:1
A /11.6D
A
Copyright as per ISO 16016 to be observed!
A40 0 X6:2
/11.6D
A20 0 X6:1
/11.6C
B CAN-BUS B
Fan control
X1:1 X1:2 X1:3 X1:4 X1:5 X2:1 X2:2 X2:3 X2:4 X2:5 X3:1 X3:2 X3:3 X3:4 X3:5 X4:1 X4:2 X4:3 X4:4 X4:5 X5:1 X5:2 X5:3 X5:4 X5:5
-A200
C C
1 2 3 5 1 2 3 5
-X200 -X202
rt bl ye wh rt bl ye wh rt bl ye wh rt bl ye wh
D D
M M M M
DC DC DC DC
Cooling fan Inverter 1 Left Cooling fan Inverter 1 Right Cooling fan Rectifier 1 Left Cooling fan Rectifier 1 Right
-A065 -A065
E E
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 12
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Copyright as per ISO 16016 to be observed!
-T00 1_45
/1.4D
-T00 1_46
/1.4D
-T00 1_44
/1.4D
-T00 1_43
/1.4D
-T00 1_42
/1.3D
A23 0 X3.7:1
/15.3E
-T00 1_41
/1.3D
B B
A23 0 X3.7:3
/15.3F
W19
12
14
W17
/8.5A
T60 l -Q100
/3.4E
11
T60 k
/8.5A
C W18 C
X11:1 X11:2 X21:1 X21:2 X31:1 X31:2 X61:1 X61:2 X62:1 X62:2 X63:1 X63:2 X64:1 X64:2 X7:1 X7:2 X7:3
X10 X8:1
1L1.1 X1 X8:2
/1.3C
1L2.1 X2 X8:3
/1.3C
1L3.1 X3
/1.3C
X9:1
D D
X9:2
X9:3
Measurement board
X5 X18:1 X18:2 X18:3 X18:4 X18:5 X19:1 X19:2 X19:3 X19:4 X19:5
-A110
12 9
/10.6F
E E
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 13
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A23 0 X3.8:1
/15.3E
A23 0 X3.8:3
/15.3E
A A
Copyright as per ISO 16016 to be observed!
T00 6:44
/5.3B
W22
T00 6:43
/5.3B Supply air temperature sensor
T00 6:42
/5.3B
13
2
-R010 -K001
B .2D
B
14
W23
X11:1 X11:2 X21:1 X21:2 X31:1 X31:2 X61:1 X61:2 X62:1 X62:2 X63:1 X63:2 X64:1 X64:2 X7:1 X7:2 X7:3 W24
5N.4 X10
/6.3C :N
X4:1
X4:2
X4:3
C C
X9:1
X9:2
X9:3
Thyristor control
-A160 X5 X19:1 X19:2 X19:3 X19:4 X19:5 X***.1 X***.2 X***.3 X***.4 X1:1 X1:2 X1:3 X1:4 X1:5
12 8 W89 W90
D /10.6E D
gy bu rd gy
WZ_V600
A1
-K001
A2
A40 0 X12:1
/11.5E
A10 5 X4:1
/1.7C
V60 0:6G2 A40 0 X12:2
/8.5C /11.5E
A10 5 X4:3 V60 0:7K2
/1.7C /8.5C
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 14
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
11
14
-X* * *
4
-X12.2
B B
Battery temperature
1
-R400
2
C C
X12.1:1 X12.1:2 X12.2:1 X12.2:2 X12.3:1 X12.3:2 X12.4:1 X12.4:2 X12.5:1 X12.5:2 X12.6:1 X12.6:2 X40 0:1 X40 0:2
Manual bypass
Battery temperature
Battery charging off
External battery circuit breaker
Coupling switch
A45 0 X6:1 X7:1 X24:1
/11.8E
W91 X8:1 X1
W92 X8:2
CAN- X4
W93 X8:3 BUS
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 15
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-X* x x
6
-X12.2
B B
14
12
-A009
/11.4A
11
W26 W25
C C
X12.1:1 X12.1:2 X12.2:1 X12.2:2 X12.3:1 X12.3:2 X12.4:1 X12.4:2 X12.5:1 X12.5:2 X12.6:1 X12.6:2 X40 0:1 X40 0:2 X40 0:3
X8:2
CAN- X4
X8:3 BUS
24 1.10
/15.8F
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 16
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Copyright as per ISO 16016 to be observed!
B B
X3.1:1 X3.1:2 X3.1:3 X3.2:1 X3.2:2 X3.2:3 X3.3:1 X3.3:2 X3.3:3 X3.4:1 X3.4:2 X3.4:3 X3.5:1 X3.5:2 X3.5:3 X3.6:1 X3.6:2 X3.6:3 X3.1:1 X3.1:2 X3.1:3 X3.2:1 X3.2:2 X3.2:3 X3.3:1 X3.3:2 X3.3:3 X3.4:1 X3.4:2 X3.4:3 X3.5:1 X3.5:2 X3.5:3 X3.6:1 X3.6:2 X3.6:3
C C
* * * * * * * * * * * *
K1 K2 K3 K4 K5 K6 K1 K2 K3 K4 K5 K6
Mains failure
Battery discharged
Bypass operation
Manual bypass
Battery operation
Common alarm
Battery low voltage
D D
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Copyright as per ISO 16016 to be observed!
X2:1 X2:2 X2:3 X2:4 X2:5 X2:6 X2:7 X2:8 X3:1 X3:2
GND
GND
RS485-
RS485+
LED Display
EPO_N
L+24
L+24
PE
H1 Power supply Intern H8 Failure
B B
C C
H6 Manual bypass H13 Distribution MCCB tripped
H7 Overload S1 LED-test/Reset
-A240, -A241
WZ_CAN-BUS
E E
24 1.6
/12.7A
WZ_CAN-BUS
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 18
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
UPS 1 2 3 5 7 9
A -A260:X3.1
A
Copyright as per ISO 16016 to be observed!
3 10 2 3 4 5 7 9 Sh ield
-A260:X3 -A260:X2
-C1000
B BK PK BN GN GY YE WH WH YE GY GN BN PK BK B
WZ10 WZ11
WZ260
C /10.6E
A26 0
C
X1 X3:1 X3:2 X3:3 X3:4 X3:5 X3:6 X3:7 X3:8 X3:9 X3:10 X3.1:1 X3.1:2 X3.1:3 X3.1:4 X3.1:5 X3.1:6 X3.1:7 X3.1:8 X3.1:9 X3.1:10 X4:1 X4:2 X4:3 X4:4 X4:5 X4:6 X2:1 X2:2 X2:3 X2:4 X2:5 X2:6 X2:7 X2:8 X2:9 Shield
Shield
K6_BUS_IS_On
K6_BUS_IS_Off
K6_BUS_IS_Off
Controller
Thyonp
Thyonp
Shield
24V
GND
24V
GND
Connect3
Connect1
Connect2
Connect4
PE
PE
K6_BUS_IS_On
Synconbus
Synconbus
D D
Pardata6
Pardata7
Pardata5
Pardata5
Pardata6
Pardata7
E E
a
14.10.21
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 19
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External supply
A 230V, AC, 50Hz A
Copyright as per ISO 16016 to be observed!
B B
N
L
L
-X030
-BBR_L
-BBR_N
PE
PE
W48
C C
1
-F302
6A-B
2
q
D D
RF/Acc.
-B300
+15 °C 2 3 L N
W28 W32
W30 W33
W29
L
L
-X301 -X302
E E
L
-E301 -E302 L
N
N
N
-X301 -X302
W31
a
14.10.21 Heater
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 20
Circuit diagram 61300004183.00E053
Rev. Chan ge Date Name Ap proved 20 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1 L2 L3
-X5
-X50
8
4
7
2
5
3
W29 W30 W31
6
W44 W45
PE1
PE2
-Q1 I> I> I>
11 2-16 0A
PE
.3D
.3E
16 0A
B B
S1
-T13 S2 W22
W21
S1
-T12 S2 W24
W19
C S1 W23
C
-T11 S2 W20
W35
1 9 3
1= Input cu rrent L1
2 6
W26 2= Input cu rrent L2
1W1
1U1
1V1
1V1
-S1 10
1 3
3= Input cu rrent L3
4
W27 W25
-T5
A
2
1
D D
-P1
.3B
Input cu rrent
0-20 0A
2U2
2U1
PE1
.3B
PE2
W46 W47
U1 N1
E PE E
-T55
U2 N2
W48
N.1
L.1
b
/3.1E
/2.1A
13.10.21
F Rev. intern
F
Date 23.07.20 21
D400E230/174-BYP
Drawn SL AN BY PAS S CA BINE T UE-EE-UPS
Bypass
Checked CWES Sh eet 1
Circuit diagram 61300004184.00E131
Rev. Chan ge Date Name Ap proved 5 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/1.2F
N.1
A A
Copyright as per ISO 16016 to be observed!
6
1
5
-BBR1
L.3.2
/3.1B
W53 L.3.1
/3.1B
1N.3
1
1
B -F51.1 -F51.2 B
W51 W52 W57 W58
40 0A aR 40 0A aR
/3.6C
2
2
W49 W54
-X50 -X50
L N L N
-X5.1 -X5.2
3
N
N
L
L
-X005 -X005
C -X050 -X050 C
UPS1 UE-EE-UPS UPS2 UE-EE-UPS
L
N
N
-X006 D400E230/174/3rfg-UEG -X006 D400E230/174/3rfg-UEG
L N L N
-X6.1 -X6.2
W50 W55
1 2 /4.3D 1 2 /4.6D D
D BBR3 BBR5
12
14
12
14
2
2
6
-Q52.1 -Q52.2
11
11
1
1
5
BBR4 1 2
BBR6 1 2
W56 L.4
/3.1B
E E
b
13.10.21
F Rev. intern
F
Date 23.07.20 21
D400E230/174-BYP
Drawn SL AN BY PAS S CA BINE T UE-EE-UPS
Bypass
Checked CWES Sh eet 2
Circuit diagram 61300004184.00E131
Rev. Chan ge Date Name Ap proved 5 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Copyright as per ISO 16016 to be observed!
L.4
/2.7E
L.3.2
/2.7A
B B
L.3.1
/2.7B
12
2
5
/4.5D
107 108
105 106
103 104
/4.2D
102 101
C C
/2.3B
1N.3
W42
6/10
W43
4/8
D D
1= Auto 1 2 3
1 2 /4.3D /4.7D
2= Test BBR7
3= Bypass
12
14
22
24
1
5
-Q6
11
21
2
6
BBR8 1 2
9/11
1/3
-Q500
W41 W40 W59 W60
E E
L.1
/1.2F
-X50
N
L
-X6
b
13.10.21
Load 230V 1W/N/PE~ 60Hz
F Rev. intern
F
Date 23.07.20 21
D400E230/174-BYP
Drawn SL AN BY PAS S CA BINE T UE-EE-UPS
Bypass
Checked CWES Sh eet 3
Circuit diagram 61300004184.00E131
Rev. Chan ge Date Name Ap proved 5 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Copyright as per ISO 16016 to be observed!
B B
C C
D D
10 7
10 2
12
14
12
14
12
14
22
24
-Q500 -Q52.1 -Q6 -Q500 -Q52.2 -Q6
/3.3E /2.4D /3.5D /3.3E /2.6D /3.5D
10 8
10 1
11
11
11
21
W2 W1 W4 W5 W3 W6 W7 W10 W9 W8 W11 W12
1 2 3 4 5 6 1 2 3 4 5 6
-X12.1 -X12.2
E E
X12.1:1 X12.1:2 X12.2:1 X12.2:2 X12.1:1 X12.1:2 X12.1:1 X12.1:2 X12.2:1 X12.2:2 X12.1:1 X12.1:2
-A230 -A231 -A230 -A231
b
13.10.21
F Rev. intern
F
Date 23.07.20 21
D400E230/174-BYP
Drawn SL AN BY PAS S CA BINE T UE-EE-UPS
Bypass
Checked CWES Sh eet 4
Circuit diagram 61300004184.00E131
Rev. Chan ge Date Name Ap proved 5 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External supply
A 230V, AC, 60Hz A
Copyright as per ISO 16016 to be observed!
B B
N
L
L
-X030
-BBR_L
-BBR_N
PE
PE
W28
C C
1
-F302
6A-B
2
q
D D
RF/Acc.
-B300
+15 °C 2 3 L N
W13 W17
W15 W18
W14
L
L
-X301 -X302
E E
L
-E301 -E302 L
N
N
N
-X301 -X302
W16
b
13.10.21 Heater
F Rev. intern
F
Date 23.07.20 21
D400E230/174-BYP
Drawn SL AN BY PAS S CA BINE T UE-EE-UPS
Bypass
Checked CWES Sh eet 5
Circuit diagram 61300004184.00E131
Rev. Chan ge Date Name Ap proved 5 Sh.
1 2 3 4 5 6 7 8
Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
4. BOM
12/15
1 2 3 4 5 6 7 8
C
14 10147847 -A160 Bypass board 10149109.01E0 Benning
C
15 10063613 -A200 Fan control 24V Benning
16 10051778 -A230 Input/Output board 62572.01E000A3 Benning
17 10051778 -A231 Input/Output board 62572.01E000A3 Benning
18 548090 -A240, -A241 Display and operating unit ENERTRONIC (USV) Benning
19 10208722 -A250 Interface PG RS232/RS485/DIL-PC Benning
20 10020001 -A260 Parallel operation board ENERTRONIC I/P/L NEU Benning
D D
21 10023180 -A400 Power supply 62446.01E000A3 Benning
22 556926 -A402 Rectifier board Rectifier board, 1ph. ENERTRONIC Benning
23 10000037 -A410 Measuring board 62238.01E000A3 Benning
24 10020174 -A450 Charging device ZWK 110/220/380 VDC Benning
25 10147847 -A520 Bypass board 10149109.01E0 Benning
26 10150776 -A600 Power device double arm switch Benning
27 10148776 -A601 RFI filter A101/601 480/690V CATIII/II Benning
E E
28 744142 -A750 Adapter CS-121L (9-36VDC) Generex Hamburg
29 10082028 -B300 Temperature controller FZK 011, +5°C...+60°C STEGO Elektrotechnik GmbH
30 720843 -BBR_L Bridge FBS 2-5, 2-pol. Phoenix Contact
31 720843 -BBR_N Bridge FBS 2-5, 2-pol. Phoenix Contact
32 10154657 -C100 Filter 10196007.01M0 Benning
33 10145717 -C600 Output filter QC=28 % 220 VAC Benning
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 1
Parts list for customer 61300004182.00R000
Rev. Chan ge Date Name Ap proved 4 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
35 10063389 -E302 Switchgear cabinet heating 107053, 230V 40W Horn GmbH
36 10103509 -F302 Circuit-breaker 6A 1-pol. - B Schneider - Merlin Gerin
37 749385 -F750 Fuse contact 1-pol.Schraub.0,5-16mm? Phoenix Contact
38 10123037 -K001 Contactor AF52, 3-pol., 24-60V UC ABB Stotz - Kontakt
39 10028003 -K001_AUX1 Auxiliary contact CA4-10 ABB Stotz - Kontakt
40 10028003 -K001_AUX2 Auxiliary contact CA4-10 ABB Stotz - Kontakt
B B
41 718593 -L100 Toroidal tape wound core RK102/76/25 Band, T60006-L2102W468 Vacuumschmelze
42 718324 -L400 Toroidal core RK36/23/15 Ferrit Ferroxcube
43 550488 -L401 Inductor EI 6623/21.0, 4-5,5 mH Benning
44 718324 -L402 Toroidal core RK36/23/15 Ferrit Ferroxcube
45 718324 -L402. Toroidal core RK36/23/15 Ferrit Ferroxcube
46 718324 -L410 Toroidal core RK36/23/15 Ferrit Ferroxcube
C
47 718123 -L450 Toroidal core RK20/10/10 Band Kaschke
C
48 718123 -L460 Toroidal core RK20/10/10 Band Kaschke
49 10007930 -L600 Inductor DR 15042/164; 260A
50 718593 -L604 Toroidal tape wound core RK102/76/25 Band, T60006-L2102W468 Vacuumschmelze
51 10095307 -L700 Inductor DR 17057/112 Benning
52 10146322 -Q001 Circuit-breaker Tmax XT2N 3-pol. 690V/125A ABB Stotz - Kontakt
53 750373 -Q100 Fuse switch disconnector NH2 3-pol 690VAC 440VDC 400A Efen
D D
54 750376 -Q100_AUX Microswitch NH1-3 3-4-pol Efen
55 749087 -Q100_F1 Disconnecting blade NH Gr. 2 / 400A FREMD...
56 749087 -Q100_F2 Disconnecting blade NH Gr. 2 / 400A FREMD...
57 10050278 -Q400 Fuse holder 2-pol. / 10x38 Siba
58 10148646 -Q400_F1 Cartridge fuse 10x38 6AT 600V Bussmann
59 10148646 -Q400_F2 Cartridge fuse 10x38 6AT 600V Bussmann
60 10103812 -Q401 Circuit-breaker 10A 2-pol. - D Schneider - Merlin Gerin
E E
61 10104318 -Q401_AUX Auxiliary switch A9A26869 Merlin Gerin
62 751395 -R010 Temperature sensor PT1000, 3000 mm Peters Indu-Produkt GmbH
63 OPTION95 -R400 Temperature monitoring unit ENERTRONIC I/L/P Benning
64 10109338 -T001 Transformer DTr 450120/7 Benning
65 10125308 -T006 Transformer ETR 300150/3 Benning
66 777367 -T040 Current transformer 008-B36, passiv 300A/0.5A 0.06kHz Gutre
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 2
Parts list for customer 61300004182.00R000
Rev. Chan ge Date Name Ap proved 4 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
C
80 724334 -A061 -C400 Electrolytic capacitor EPC (52X132), 350V 3300uF 20% Epcos
C
81 751323 -A061 -R012 Temperature sensor PT1000, 400 mm Benning
82 751323 -A061 -R022 Temperature sensor PT1000, 400 mm Benning
83 751323 -A061 -R032 Temperature sensor PT1000, 400 mm Benning
84 777416 -A061 -T001 Current transformer HAL 300-S, aktiv 300A/4V 50kHz Benning
85 777416 -A061 -T002 Current transformer HAL 300-S, aktiv 300A/4V 50kHz Benning
86 777416 -A061 -T003 Current transformer HAL 300-S, aktiv 300A/4V 50kHz Benning
D D
87 767267 -A061 -V012 IGBT-Module CM600DY-12NF #... E,F,G..N Mitsubishi
88 767267 -A061 -V022 IGBT-Module CM600DY-12NF #... E,F,G..N Mitsubishi
89 767267 -A061 -V032 IGBT-Module CM600DY-12NF #... E,F,G..N Mitsubishi
90 547292 -A062 -A004 Driver board SMD 3R3 3,3 USEC Benning
91 547292 -A062 -A006 Driver board SMD 3R3 3,3 USEC Benning
92 547299 -A062 -A060 Measuring board 61864.00E000A3 Benning
93 10046848 -A062 -A401 Filter board 62324.00E000A3 Benning
E E
94 547113 -A062 -A430 Current sink 61636.00E000A4 Benning
95 724334 -A062 -C400 Electrolytic capacitor EPC (52X132), 350V 3300uF 20% Epcos
96 751323 -A062 -R041 Temperature sensor PT1000, 400 mm Benning
97 751323 -A062 -R061 Temperature sensor PT1000, 400 mm Benning
98 777370 -A062 -T004 Current transformer HAT 800-S, aktiv 800A/4V 50kHz Lem
99 767267 -A062 -V041 IGBT-Module CM600DY-12NF #... E,F,G..N Mitsubishi
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 3
Parts list for customer 61300004182.00R000
Rev. Chan ge Date Name Ap proved 4 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
C
113 724276 -C1000 -C1000 Foil capacitor MKP-SNUBBER (41.5X20X29.5h), 1600V 0.68… Wima
C
114 720753 -C1000 GND1 Terminal SK14 Sheeld terminal 3-14mm Phoenix Contact
115 720753 -C1000 GND2 Terminal SK14 Sheeld terminal 3-14mm Phoenix Contact
116 720753 -C1000 GND3 Terminal SK14 Sheeld terminal 3-14mm Phoenix Contact
117 720753 -C1000 GND4 Terminal SK14 Sheeld terminal 3-14mm Phoenix Contact
118 713761 -X001 L1 Terminal block UKH 50, 1-pol. 25-70/16-70mm² Phoenix Contact
119 713761 -X001 L2 Terminal block UKH 50, 1-pol. 25-70/16-70mm² Phoenix Contact
D D
120 713761 -X001 L3 Terminal block UKH 50, 1-pol. 25-70/16-70mm² Phoenix Contact
121 713761 -X001 N Terminal block UKH 50, 1-pol. 25-70/16-70mm² Phoenix Contact
122 720693 -X005 L Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
123 720693 -X005 N Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
124 720693 -X006 L Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
125 720693 -X006 N Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
126 10000190 -X030 1 Triple level terminal ST 2,5-PE/L/N, 3-pol. Zugfeder 0,08-2,5/4mm² Phoenix Contact
E E
127 10000190 -X030 2 Triple level terminal ST 2,5-PE/L/N, 3-pol. Zugfeder 0,08-2,5/4mm² Phoenix Contact
128 10063602 inverter -A065 Fan 2x Lufter 24V Benning
129 749013 link -F750 Cartridge fuse 5x20 0.5AT 250V Littelfuse- Tracor
130 10063602 rectifier -A065 Fan 2x Lufter 24V Benning
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS1 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 4
Parts list for customer 61300004182.00R000
Rev. Chan ge Date Name Ap proved 4 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
C
14 10147847 -A160 Bypass board 10149109.01E0 Benning
C
15 10063613 -A200 Fan control 24V Benning
16 10051778 -A230 Input/Output board 62572.01E000A3 Benning
17 10051778 -A231 Input/Output board 62572.01E000A3 Benning
18 548090 -A240, -A241 Display and operating unit ENERTRONIC (USV) Benning
19 10208722 -A250 Interface PG RS232/RS485/DIL-PC Benning
20 10020001 -A260 Parallel operation board ENERTRONIC I/P/L NEU Benning
D D
21 10023180 -A400 Power supply 62446.01E000A3 Benning
22 556926 -A402 Rectifier board Rectifier board, 1ph. ENERTRONIC Benning
23 10000037 -A410 Measuring board 62238.01E000A3 Benning
24 10020174 -A450 Charging device ZWK 110/220/380 VDC Benning
25 10147847 -A520 Bypass board 10149109.01E0 Benning
26 10150776 -A600 Power device double arm switch Benning
27 10148776 -A601 RFI filter A101/601 480/690V CATIII/II Benning
E E
28 744142 -A750 Adapter CS-121L (9-36VDC) Generex Hamburg
29 10082028 -B300 Temperature controller FZK 011, +5°C...+60°C STEGO Elektrotechnik GmbH
30 720843 -BBR_L Bridge FBS 2-5, 2-pol. Phoenix Contact
31 720843 -BBR_N Bridge FBS 2-5, 2-pol. Phoenix Contact
32 10154657 -C100 Filter 10196007.01M0 Benning
33 10145717 -C600 Output filter QC=28 % 220 VAC Benning
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 1
Parts list for customer 61300004183.00R000
Rev. Chan ge Date Name Ap proved 4 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
35 10063389 -E302 Switchgear cabinet heating 107053, 230V 40W Horn GmbH
36 10103509 -F302 Circuit-breaker 6A 1-pol. - B Schneider - Merlin Gerin
37 749385 -F750 Fuse contact 1-pol.Schraub.0,5-16mm? Phoenix Contact
38 10123037 -K001 Contactor AF52, 3-pol., 24-60V UC ABB Stotz - Kontakt
39 10028003 -K001_AUX1 Auxiliary contact CA4-10 ABB Stotz - Kontakt
40 10028003 -K001_AUX2 Auxiliary contact CA4-10 ABB Stotz - Kontakt
B B
41 718593 -L100 Toroidal tape wound core RK102/76/25 Band, T60006-L2102W468 Vacuumschmelze
42 718324 -L400 Toroidal core RK36/23/15 Ferrit Ferroxcube
43 550488 -L401 Inductor EI 6623/21.0, 4-5,5 mH Benning
44 718324 -L402 Toroidal core RK36/23/15 Ferrit Ferroxcube
45 718324 -L402. Toroidal core RK36/23/15 Ferrit Ferroxcube
46 718324 -L410 Toroidal core RK36/23/15 Ferrit Ferroxcube
C
47 718123 -L450 Toroidal core RK20/10/10 Band Kaschke
C
48 718123 -L460 Toroidal core RK20/10/10 Band Kaschke
49 10007930 -L600 Inductor DR 15042/164; 260A
50 718593 -L604 Toroidal tape wound core RK102/76/25 Band, T60006-L2102W468 Vacuumschmelze
51 10095307 -L700 Inductor DR 17057/112 Benning
52 10146322 -Q001 Circuit-breaker Tmax XT2N 3-pol. 690V/125A ABB Stotz - Kontakt
53 750373 -Q100 Fuse switch disconnector NH2 3-pol 690VAC 440VDC 400A Efen
D D
54 750376 -Q100_AUX Microswitch NH1-3 3-4-pol Efen
55 749087 -Q100_F1 Disconnecting blade NH Gr. 2 / 400A FREMD...
56 749087 -Q100_F2 Disconnecting blade NH Gr. 2 / 400A FREMD...
57 10050278 -Q400 Fuse holder 2-pol. / 10x38 Siba
58 10148646 -Q400_F1 Cartridge fuse 10x38 6AT 600V Bussmann
59 10148646 -Q400_F2 Cartridge fuse 10x38 6AT 600V Bussmann
60 10103812 -Q401 Circuit-breaker 10A 2-pol. - D Schneider - Merlin Gerin
E E
61 10104318 -Q401_AUX Auxiliary switch A9A26869 Merlin Gerin
62 751395 -R010 Temperature sensor PT1000, 3000 mm Peters Indu-Produkt GmbH
63 OPTION95 -R400 Temperature monitoring unit ENERTRONIC I/L/P Benning
64 10109338 -T001 Transformer DTr 450120/7 Benning
65 10125308 -T006 Transformer ETR 300150/3 Benning
66 777367 -T040 Current transformer 008-B36, passiv 300A/0.5A 0.06kHz Gutre
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 2
Parts list for customer 61300004183.00R000
Rev. Chan ge Date Name Ap proved 4 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
C
80 724334 -A061 -C400 Electrolytic capacitor EPC (52X132), 350V 3300uF 20% Epcos
C
81 751323 -A061 -R012 Temperature sensor PT1000, 400 mm Benning
82 751323 -A061 -R022 Temperature sensor PT1000, 400 mm Benning
83 751323 -A061 -R032 Temperature sensor PT1000, 400 mm Benning
84 777416 -A061 -T001 Current transformer HAL 300-S, aktiv 300A/4V 50kHz Benning
85 777416 -A061 -T002 Current transformer HAL 300-S, aktiv 300A/4V 50kHz Benning
86 777416 -A061 -T003 Current transformer HAL 300-S, aktiv 300A/4V 50kHz Benning
D D
87 767267 -A061 -V012 IGBT-Module CM600DY-12NF #... E,F,G..N Mitsubishi
88 767267 -A061 -V022 IGBT-Module CM600DY-12NF #... E,F,G..N Mitsubishi
89 767267 -A061 -V032 IGBT-Module CM600DY-12NF #... E,F,G..N Mitsubishi
90 547292 -A062 -A004 Driver board SMD 3R3 3,3 USEC Benning
91 547292 -A062 -A006 Driver board SMD 3R3 3,3 USEC Benning
92 547299 -A062 -A060 Measuring board 61864.00E000A3 Benning
93 10046848 -A062 -A401 Filter board 62324.00E000A3 Benning
E E
94 547113 -A062 -A430 Current sink 61636.00E000A4 Benning
95 724334 -A062 -C400 Electrolytic capacitor EPC (52X132), 350V 3300uF 20% Epcos
96 751323 -A062 -R041 Temperature sensor PT1000, 400 mm Benning
97 751323 -A062 -R061 Temperature sensor PT1000, 400 mm Benning
98 777370 -A062 -T004 Current transformer HAT 800-S, aktiv 800A/4V 50kHz Lem
99 767267 -A062 -V041 IGBT-Module CM600DY-12NF #... E,F,G..N Mitsubishi
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 3
Parts list for customer 61300004183.00R000
Rev. Chan ge Date Name Ap proved 4 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
C
113 724276 -C1000 -C1000 Foil capacitor MKP-SNUBBER (41.5X20X29.5h), 1600V 0.68… Wima
C
114 720753 -C1000 GND1 Terminal SK14 Sheeld terminal 3-14mm Phoenix Contact
115 720753 -C1000 GND2 Terminal SK14 Sheeld terminal 3-14mm Phoenix Contact
116 720753 -C1000 GND3 Terminal SK14 Sheeld terminal 3-14mm Phoenix Contact
117 720753 -C1000 GND4 Terminal SK14 Sheeld terminal 3-14mm Phoenix Contact
118 713761 -X001 L1 Terminal block UKH 50, 1-pol. 25-70/16-70mm² Phoenix Contact
119 713761 -X001 L2 Terminal block UKH 50, 1-pol. 25-70/16-70mm² Phoenix Contact
D D
120 713761 -X001 L3 Terminal block UKH 50, 1-pol. 25-70/16-70mm² Phoenix Contact
121 713761 -X001 N Terminal block UKH 50, 1-pol. 25-70/16-70mm² Phoenix Contact
122 720693 -X005 L Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
123 720693 -X005 N Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
124 720693 -X006 L Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
125 720693 -X006 N Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
126 10000190 -X030 1 Triple level terminal ST 2,5-PE/L/N, 3-pol. Zugfeder 0,08-2,5/4mm² Phoenix Contact
E E
127 10000190 -X030 2 Triple level terminal ST 2,5-PE/L/N, 3-pol. Zugfeder 0,08-2,5/4mm² Phoenix Contact
128 10063602 inverter -A065 Fan 2x Lufter 24V Benning
129 749013 link -F750 Cartridge fuse 5x20 0.5AT 250V Littelfuse- Tracor
130 10063602 rectifier -A065 Fan 2x Lufter 24V Benning
F Rev. intern
F
Date 22.07.20 21
D400E230/174/3rfg-UEG
Drawn SL AN UPS2 UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 4
Parts list for customer 61300004183.00R000
Rev. Chan ge Date Name Ap proved 4 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
2 10063389 -E301 Switchgear cabinet heating 107053, 230V 40W Horn GmbH
3 10063389 -E302 Switchgear cabinet heating 107053, 230V 40W Horn GmbH
4 549984 -F51.1 Fuse-base NH Gr. 2 Jean Müller
5 748443 -F51.1 Fuse-link NH-GR.2 400AaR 500V Siba
6 549984 -F51.2 Fuse-base NH Gr. 2 Jean Müller
7 748443 -F51.2 Fuse-link NH-GR.2 400AaR 500V Siba
B B
8 10103509 -F302 Circuit-breaker 6A 1-pol. - B Schneider - Merlin Gerin
9 10004775 -P1 Moving-iron ammeter 200A/400A/5A, SQ96DE KL 1,5 AMS-Messtechnik
10 10146324 -Q1 Circuit-breaker Tmax XT2N 3-pol. 690V/160A ABB Stotz - Kontakt
11 10046097 -Q6 Switch-disconnector INV160, 690V 160A 3-pol. Schneider - Merlin Gerin
12 748238 -Q6_AUX1 Auxiliary contact 29452, LS Interpact. 1W Merlin Gerin
13 748238 -Q6_AUX2 Auxiliary contact 29452, LS Interpact. 1W Merlin Gerin
C
14 751440 -Q52.1 Switch-disconnector INS100 609V 100A 3-pol Schneider Electric
C
15 748238 -Q52.1 Auxiliary contact 29452, LS Interpact. 1W Merlin Gerin
16 751440 -Q52.2 Switch-disconnector INS100 609V 100A 3-pol Schneider Electric
17 748238 -Q52.2 Auxiliary contact 29452, LS Interpact. 1W Merlin Gerin
18 10225730 -Q500 Changeover switch C125 D-A1M9*02 E, 2-pol. 690V 150A Kraus & Naimer GmbH
19 721132 -S1 Changeover switch CH10-A017/D-W003EG, 1-pol. 690V 20A Kraus & Naimer GmbH
20 10228179 -T5 3- to 1-phase transformer DTR 915405 Benning
D D
21 10172848 -T11 Current transformer TA32750C200 IME Messgerate GmbH
22 10172848 -T12 Current transformer TA32750C200 IME Messgerate GmbH
23 10172848 -T13 Current transformer TA32750C200 IME Messgerate GmbH
24 00100172668 -T55 Project item Regulator M212E45 IREM
25 10152230 -X50 Contact rail PE-Schiene Benning
26 720546 -X5 L1 Terminal block UKH 95, 1-pol. 35-95/25-95mm² Phoenix Contact
27 720546 -X5 L2 Terminal block UKH 95, 1-pol. 35-95/25-95mm² Phoenix Contact
E E
28 720546 -X5 L3 Terminal block UKH 95, 1-pol. 35-95/25-95mm² Phoenix Contact
29 720693 -X5.1 L Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
30 720693 -X5.1 N Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
31 720693 -X5.2 L Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
32 720693 -X5.2 N Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
33 720693 -X6 L Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
F Rev. intern
F
Date 23.07.20 21
D400E230/174-BYP
Drawn SL AN BY PAS S CA BINE T UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 1
Parts list for customer 61300004184.00R000
Rev. Chan ge Date Name Ap proved 2 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
35 720693 -X6.1 L Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
36 720693 -X6.1 N Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
37 720693 -X6.2 L Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
38 720693 -X6.2 N Terminal block UKH 150, 1-pol. 35/50-150mm² Phoenix Contact
39 10018815 -X12.1 1 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
40 10018815 -X12.1 2 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
B B
41 10018815 -X12.1 3 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
42 10018815 -X12.1 4 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
43 10018815 -X12.1 5 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
44 10018815 -X12.1 6 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
45 10018815 -X12.2 1 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
46 10018815 -X12.2 2 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
C
47 10018815 -X12.2 3 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
C
48 10018815 -X12.2 4 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
49 10018815 -X12.2 5 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
50 10018815 -X12.2 6 Terminal block UT 4, 1-pol. 0.14-4/6mm² Phoenix Contact
51 10000190 -X030 1 Triple level terminal ST 2,5-PE/L/N, 3-pol. Zugfeder 0,08-2,5/4mm² Phoenix Contact
52 10000190 -X030 2 Triple level terminal ST 2,5-PE/L/N, 3-pol. Zugfeder 0,08-2,5/4mm² Phoenix Contact
D D
E E
F Rev. intern
F
Date 23.07.20 21
D400E230/174-BYP
Drawn SL AN BY PAS S CA BINE T UE-EE-UPS
ENERTRONIC I3-1
Checked CWES Sh eet 2
Parts list for customer 61300004184.00R000
Rev. Chan ge Date Name Ap proved 2 Sh.
1 2 3 4 5 6 7 8
BENNINGConversion d'énergie BILL OF MATERIAL
230VAC DISTRIBUTION BOARD - UE-EE-UPS
V5370-013
E230E230/250 VT
Part Number Quantity Designation Component Name
61314335 1 CB TRI XT3N 250 TMD 250A ABB 068059 Q001
61300862 1 AMM A96DI TI 250/5A CL1.5 250A P2
61300957 1 TC TA30 250/5A T1.1
61300178 1 RELAY 4RT 5A 220VAC 1401/RX-P7 K6
61300190 1 SOCKET DIN RXZE2S114M K6
61300055 1 CELLUL RC .22UF 47E PMR 209 RC1
61350133 1 CB BI S202L 6A "C" ABB 6kA 350233 Q31
61311406 1 CB UNI+N ABB ''C'' 6A SN201L Q1
61309201 1 THERMOSTAT 0-60°C 0 TH1
10063389 1 SWITCHGEAR CABINET HEATING 230V 40W (3.3x200x150) RH
61321756 2 CB TRI AC/DC 50A 18kA ABB XT1B160TMD 066804 Q01..Q02
61318209 4 CB TRI XT1B 160 TMD 32A ABB 066802 Q03..Q06
61318208 27 CB TRI XT1B 160 TMD 20A ABB 066800 Q07..Q33
61321757 33 AUX 1OF ABB XT1..XT4 066422 Q001-Q01..Q33
525173 1 FRONT PLATE M96 BLEU ANALOG (P2)
10017730 1 BASE CABINET UC 1988 CAB.
100174254 1 FRONT DOOR BRUT UC-XE198X 39U + VENTIL 12U RAL7033 DWG. 1021 DOOR
V5370-02_BOM 1/1
BENNINGConversion d'énergie BILL OF MATERIAL
BAT. MCCB BOX
V5370-014
V5370-02_BOM 1/1
BENNINGConversion d'énergie BILL OF MATERIAL
220VDC BATTERY FOR 40KVA UPS 1 STRING 185xSBM84
V5370-015
V5370-02_BOM 1/1
Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
5. TCP/IP INTERFACE
13/15
A4170436
CS121 Series
This software and the enclosed materials are provided without warranty of any kind.
The entire risk as to software quality, performance of the program, media free of
defects, faulty workmanship, incorrect use of the software or UPS, error free
documentation and enclosed material is assumed by the user. We do not take any
warranty to the correct functions of the software and the security of your system nor
files, that might be damaged to due to possibly not correct function of our software.
No warranty to correct functions of the software with the operating systems, loss of
data or interruption of work processes, other UPS problems or to other errors that
may occur out of this combination.
Copyright:
The UPS-Management software includes a license key for each license. This license
is valid for using the UPS service on one server with one UPS and an unlimited
number of connected UPSMON-WINDOWS workstations. For operation on several
servers a license for every new server is required, disregarding the fact if UPS
service runs at that location or if the server is halted by an UPS service via remote
command RCCMD. The same regulations are applicable to the use of remote
send/receive modules RCCMD and multiserver shutdown under Windows OS, MAC
OS and Unix. The service programs are generally delivered as a single license. If
there is more than one disk in one package all of them have the same serial number
and must not be used for future installations. To use a single CD-ROM for several
multiserver shutdown installations you have to purchase additional CD license keys.
Copyright (c) 1994-2006 GENEREX GmbH, Hamburg, Germany. All rights reserved.
W E E E & R o H S : T h i s p r o d u c t i s c o m p l i a n t t o t h e EU Directive WEEE
2002/96/EC, RoHS 2002/95/EC and the German implementation of the Electrical
and Electronic Equipment Law. The product is leadfree and does not contain Lead,
Cadmium, Mercury, Chrome VI, PBB polybromated biphenyl, PBDE polybromated
diphenylether. RoHS registration at EAR register under productname "CS121".
2
CS121 Comparison :
CS121 MODELS NAME FEATURES Supported CS121 COMMON
and UPS FEATURES FOR ALL
OPTIONS models MODELS *
CS121 L Second mini All 1400 UPS
external din 9 COM port models from All CS121 devices are capable
for RS232. over 50 of managing the UPS models
AUX port for different for which they are compatible
digital input/ manufacturer. via the UPS’s native serial
output. protocol. Each CS121
MODBUS integrates seamlessly into all
RS485 option. contemporary SNMP facility
Remote RAS management systems.
management All CS121 models have their
options. own web server with
CS121 SC Like CS121 L All Chinese/ configurable event
slot external. Taiwanese management for automating
standard slot responses to power and UPS
UPS models. status conditions. This includes
Emails transmission, RCCMD
net work messages and
shutdowns, logfile entries,
grafical logfile for statistics,
CS121 F Second mini FUJI UPS
RCCMD Traps, UPS shutdown
FUJI slot din 9 COM port
functions and wake-up calls for
for RS232.
computers which have been
AUX port for
shutdowned before (wake-on-
digital input/
lan).
output. Remote
All actions and events may be
RAS
configured individually.
management
All CS121 have a built-in
options.
scheduler for regular tasks like
CS121 R Like CS121 F. Riello and battery tests, battery calibration
Riello slot Aros UPS and UPS shutdown/restore.
All CS121 have a wide range of
network management features
for alarming users and
managing other SNMP devices
and general overall Computer
CS121 BL Economic All 1400 UPS and Power resource
BUDGET CS121 with models from management via RCCMD.
external LAN UPS over 50 All CS121s (except BUDGET
management different models) include MODBUS-
only. (No manufacturer. over-IP and an optional
MODBUS over MODEM interface.
IP, no AUX port All CS121s (except BUDGET
for dry models) offer a COM2 for
contacts, no connecting environmental
COM2 interface sensors or for connecting other
for modem or products and software to
environmental manage the UPS.
sensors. All CS121 have 2 years
CS121 Like CS121 All Chinese/ warranty and a free update
BSC BUDGET Taiwanese period of 3 years. All CS121 are
BUDGET External standard slot made in Germany.
slot UPS models.
3
Contents
CS121 Comparison : 3
English Manual 6
4
7.7 Com 2 Settings & AUX Settings 44
7.7.1 Configuration Mode 45
7.7.2 Pipe-Through Mode 1 45
7.7.3 Pipe-Through Mode 2 45
7.7.4 MODBUS 45
7.7.5 TempMan/SensorMan 46
7.7.6 RAS 47
7.7.7 AUX and SS4 Settings 48
7.8 Display the settings 50
7.9 Delete the configuration settings 50
7.10 Save and Exit 50
7.11 Exit without saving 50
7.12 Scheduled actions 51
8. SS4 and SS4 AUX 52
8.1 SS4 - Feature overview: 53
8.2 SS4 Contents 53
8.3 SS4 Installation 53
8.4 SS4 Operation 54
8.5 SS4 Technical data 54
9. Configuring the NMS 54
Benutzerhandbuch Deutsch 56
5
7.5.1 Log Event Settings 70
7.5.2 Email Event Settings 73
7.5.3 RCCMD Shutdown 73
7.5.4 RCCMD2 Message Event Settings 75
7.5.5 RCCMD Execute/command 76
7.5.6 UPS Shutdown (UPS SD) 78
7.5.7 AUX Port 79
7.5.8 RCCMD Trap 79
7.5.9 WOL 79
7.6 Network & Security Settings 79
7.6.1 Change CS121 Password 79
7.6.2 Timeserver Settings 80
7.6.3 Email client settings 81
7.6.4 Network Server Settings 82
7.6.5 Change UPSMON Password 82
7.6.6 Change Static ARP Entries 82
7.6.7 SNMP Trap Test 82
7.7 Com 2 Settings & AUX Settings 83
7.7.1 Configuration Mode 83
7.7.2 Pipe-Through Mode 1 83
7.7.3 Pipe-Through Mode 2 83
7.7.4 MODBUS 83
7.7.5 TempMan/SensorMan 84
7.7.6 RAS 84
7.7.7 AUX und SS4 Settings 85
7.8 Display Settings - Ansicht der Einstellungen 86
7.9 RESET Configuration to Default 86
7.10 Sichern und Schließen – Save, Exit and Reboot 86
7.11 Exit without saving 86
7.12 Scheduled actions 86
8. SS4 Und SS4 AUX 87
8.1 SS4 Funktionsübersicht 87
8.2 SS4 Lieferumfang 88
8.3 SS4 Installation 88
8.4 SS4 Bedienung 88
8.5 SS4 Technische Daten 88
9. Konfigurieren der NMS 90
Anhang/Appendix 92
6
English Manual
1. Quickstart and Features Overview
Quickstart for the CS121L External and CS121SC Slot UPS SNMP Adapters
Introductory Instructions: 3 way s of conf iguringthe IPaddress anddef ining theUPS modelstep-by -step
(The newest v ersion of the CS121 Firmware is required f or completing these instructions. Bef ore conf iguring, it is recommended that the newest
sof twareupdate, av ailable at http://www.generex.de, beinstalled.)
1 TELNET: 17 steps 1 Term inal program: 13steps 1 Webbrowser:14 steps
Make sure that the DIP switches 1 and 2 are of f (ref er to Section II. pictures on page 50 Nr.5 and 52 Nr.5). This setting makes the adapters take on the
def ault IP address 10.10.10.10, and enables the serial and telnet connections.
2 2 2
Connect the AC adapter and network cable to the Connect the CS121L/SC SNMP Adapter with a PC Connect the AC adapter and network cable to the
CS121L, respectiv ely power up the UPS and on which a terminal program is started using the CS121L, respectiv ely power up the UPS and
instert theCS121SC into theslotcard interf ace included serial cable to COM2 on the SNMP instert theCS121SC into theslotcard interf ace
and connect the network cable. adapter. A Dumb-Terminal or terminal simulator and connect the network cable.
such as the Microsof t Windows Hy perTerminal will
suf f ice. Use COM1and conf igurethe
communication settings in accordancewith the
f ollowing table:
3 3
Waite until the dev ice has rebooted. This can Waite until the dev ice has rebooted. This can
take up to 3 minutes. Make sure the green LED take up to 3 minutes. Make sure the green LED
by the LAN connection is lit.(see sectionIII.1.1 by the LAN connection is lit.(see sectionIII.1.1
and 1.2) and 1.2) If the red Error Link LED is lit, this may
be an indication that a sof tware update is
neccessary alsotry switching to theterminal or
telnet Quickstart in this case.
4 4
Set a route to the dev ice with the command line Set a route to the dev ice with the command line
"route add 10.10.10.10 <y our computers IP "route add 10.10.10.10 <y our computers IP
address>".(see section IV.1.1 line 2) address>".(see section IV.1.1 line 2)
5 5
Test dev ice responce to the command line "PING Test dev ice responce to the command line "PING
10.10.10.10", by negativ eresults check route 10.10.10.10", by negativ eresults check route
settings v ia commandline "route print". settings v ia commandline "route print".
6 6
Start the telnet conf iguration module with Open the IPaddress,http://10.10.10.10 (see
command line"telnet 10.10.10.10". section IV page 56 f or details)
7 3 7
At the prompt password: ty pe in "cs121-snmp" (in lower case) and hit return. Click the Network &Securtiy link under
Conf iguration. Enterusername: "admin"and
password: "cs121-snmp" and click the OK
button.
8 4 8
Follow the onscreen instructions by pressing the <enter> key and the Main Menu will be opened. Fill out the f ields with the corresponding IP
inf ormation andclick theAPPLY button.
9 5
Entering a "1" at the Enter Command => Prompt calls up the submenu f or the network settings.
10 6
Followingthe EXAMPLE: , conf igure the indiv idual IP settings one af ter the other. Ty pe in the number
of the command f ollowed by a <space> and then ty pe in the inf ormation corresponding to the
selected command. Finally , complete the entry by pressingthe <enter> key af terwhich the changes
can be seen in the menu heading. (see picture on page 20 in section IV.1.3)
11 7
Upon completing the conf iguration of the IP address return to the Main Menu by entering a "0" and
pressing the<enter> key .
12 8 9
The last conf iguration will be selecting the UPS model. This is done in the UPS Settings menu which Click the UPS Model & Sy stem link under
can be reached in the Main Menu by ty ping "4" and pressing the <enter> key . Entering "1" without Conf iguration . Select y our UPSf rom the UPS
any parameter prints a list of supported UPS models onto the screen. Af ter determining the the Model: dropdown menu and click the APPLY
corresponding number f or y ou UPS, the command can be re-entered by ty ping a "1" f ollowed by a button.
<space> and <number of y our UPS>. Af ter pressing the <enter> key the new setting will be display ed
in the heading of the menu.
13 9 10
Go back to the Main Menu by entering a "0". Then enter an "s" in the Main Menu inorder to sav e, exit Leav e theconf iguration moduleby clickingthe
and reboot the dev ice with the new conf iguration. Save Conf iguration link underConf iguration and
then click the Sav e, Exit & Reboot link in the
CS121Conf iguration Managerf rame.
14 10 11
When the message "Connection to host lost." Once the password: prompt reappears, the The message, "Adapter will reboot now!"
appears, the telnet window can be closed. terminal window can be closed. appears. When the dev ice can once again be
reached using the web browser, the browser
window can then be closed.
15 11 12
Unplug the power supply of the CS121L and turn DIP switch 1 back of f . The CS121SC must be pulled out of the slot inorder to complete this task. Now
that both DIP switches are in the OFF position the adapter no longer has per def ault the IP address 10.10.10.10
16 12 13
Reconnect the power supply to the CS121L, respectiv ely plug CS121SC back into its slot.
17 13 14
Repeat steps 3 and 4 checking to see if the dev ice responds to the new IP address. Also open the new IP address in a web browser or connect to the
address using the UPS Monitor program.
6
General Information:
The CS121 Series are a group of products designed especially for critical resource
management within technical facilities. The CS121 can act as a power consumption
manager for all other computers in the network. All of these products share many of
the same basic CS121 features, and some have special components and functions.
The CS121 products are most commonly used for the management of UPS systems,
so in this manual we specially reflect to the usage of such devices with your CS121.
All of the basic features and most of the product specific features and operation are
explained in this manual. This manual is the basis also for other CS121 based
products like CS121, CS121BUDGET, SENSORMANAGER, SMT_COM,
SITEMANAGER, SITEMONITOR, SITESWITCH4 und RASMANAGER.
There are several CS121 SNMP adapters available for different UPS and although
they are mainly made for UPS, the adapters can easily be modified by simply
plugging in other products like the SiteSwitch SS4-AUX, SensorManager, and
Modems in order to add new features. There are two basic types of CS121 adapters
external and slot cards. The basic external adapters for UPS come with or without
modbus protocol. There are other external products based on the CS121 such as the
RASManager which is an adapter with a built-in ISDN or analog modem. Other
external devices include the SiteSwitch (for the direct control over power sockets),
the SiteMonitor (for monitoring up to 64 digital alarms), and the SiteManager (a
device with multiple functions) which are used for handling facility management
purposes that go beyond the UPS systems.
7
Functions of your CS121:
• SNMP Adapter CS121/CS121 Slot: The SNMP adapter is a
compact unit requiring minimal workspace (ca. 28x69x126 mm
for the external adapter CS121L). The slot card versions of the
adapter (CS-111 and CS121SC) get inserted into the
extension slots of UPS models supporting its card type.
• Serial Port: Two DIP switches change the adapter's serial port
(COM2) to a configuration port for installation or to a
communication port for modem operation. The MODBUS
version uses the COM2 as RS485 and is not available for
configuration. The MODBUS version can be configured via
Telnet and Default IP address.
• SNMP Traps for remote monitoring and pre-alarming: The main
function of the SNMP adapter lays in the transmission of alarm
conditions of the UPS to the monitoring station (traps). It also
makes UPS data access able for users in the network upon
request. With this function it is possible to retrieve and monitor
the battery load of an UPS from an SNMP management
station. The Event settings configuration menu also allows for
SNMP trap testing.
• Remote Control: With this function it is possible to switch the UPS
to Bypass (depending on the model). This remote command is
executed either via the Network Management Station or the
UPS Management Software.
• Telnet: Every Adapter maybe reconfigured via the network, using
Telnet or http after the initial configuration of an IP Address for
the adapter. Current UPS data can also be shown using
Telnet.
• Works with all major NMS: The SNMP adapter works with most,
widely used Network Management Systems e.g. HP Open
View HP UNIX and Microsoft Windows NT, Novell NMS,
Spectrum, Sun NetManager, IBM Net View/600 and others. All
SNMP systems which either allow the compilation of the MIB
or already incorporate MIB RFC 1628 for UPS Systems, can
be operated with Adapter.
• Multiserver shut down via RCCMD/RCCMD2 compatibility: The
SNMP adapter CS121 is able to initiate a network shutdown
with any RCCMD modules from the UPS-Management
Software CD. A TCP/IP based RCCMD signal is sent to all
RCCMD clients in the network. This enables the remote
shutdown of practically an unlimited number of client
computers, independent of which operating systems the clients
are running. RCCMD is an optional part of the UPS-
Management Software. Your UPS dealer is able to provide you
with CD keys for the RCCMD and UPS-Management Software
installation.
• RS-232 UPS Protocol Router – Pipe- through: The CS121 (not
BUDGET versions) is able to transfer the UPS RS-232
protocol on COM1 directly to COM2. This allows the use of
additional monitoring software on COM2 while making extra
hardware(RS-232 multiplexer) to multiply the UPS comport
unnecessary.
8
• Real time logfile: CS121 has an internal logfile synchronized with
either a set timeserver in your network or from timeservers in
the internet. This logfile can be accessed through the
UPSMON, JAVAMON or via FTP. Due to the maximum file
size of 720 lines, old entries are deleted automatically.
• Network settings : The CS121 Models are adjustable to the
network environment. An auto-sensing function 10 or 100Mbit
can be activated.
9
CS121
2. Adapter Software-Updates
10
Figure 2 CS121 configuration settings per ftp. The host address can be the either the
IP address or the DNS.
A firmware update via FTP changes not only the operating system part of the
CS121, if you want to change also UPS manufacturers data you have to overwrite
also the file UPSTYP.UPS. Please contact your UPS software support for further
information.
Notice: Any interruption of a firmware upload may damage your adapter if this is the
case, you have to reformat the adapter with special software Contact your UPS
software support for more information.
3. Add-on software
3.1 RCCMD/RCCMD2
With the UPS Management Software (optional UPS software product) you may use
the multi server shutdown module RCCMD (separate client license required) to
shutdown an unlimited number of networking computers, send messages and
execute other programs on remote computer via the CS121 SNMP adapter. In
general, most every job can be broadcasted and relayed from a machine within its
own segment. Depending on the network configuration and the number of RCCMD
licenses, an unlimited number of Computers/Servers can be shutdown. Please also
check the section RCCMD in the user manual of the UPS-Management Software,
and section 7.5 in this manual. Contact your UPS dealer to purchase RCCMD
software.
3.2 gChart
gChart is a GENEREX plug in for the internet explorer available as a free download
from the GENEREX web site. Quickly and easily visualise all of the CS121 adapter
log files using Generex's ActiveX graphical log controller GChart when using the
Internet Explorer. Discover UPS problems more easily and optimise system tuning
more rapidly. Navigate through the data with the mouse using functions like zoom
and pan with continuous motion in real time and query interpolated data values by
clicking in the areas of interest. Customize the view by moving or toggling off the
legend, toggle off and on the data grid and also switch individual log values on and
off.
Get the GChart experience now by visiting our online CS121 at:
http://q01.generex.de/ and be sure to follow the GChart log file links.
11
Figure 3 gchart plug in for the internet explorer
4. SNMP Adapter Package
12
Weight: 210 gr. german. Configurationcable for serial port configuration
Operating temperature: < 40° C via Terminalsoftware - and for connection of optional
devices for your CS121. Mini-8 connector for your
MODBUS RS-485 connection via COM 2.
CS121 BL (Budget Extern) 12V Powersupply external. (For USA/CA UL: Supplied by
300mA DC NEC Class 2 Powersupply only) Usermanual englisch,
Size: (12,5 cm x 7cm x 2,8 cm) german. Configurationcable for serial port configuration
Weight: 202 gr. via Terminalsoftware - and for connection of optional
Operating temperature: < 40° C devices for your CS121. (Configuration via networkcable
or via optional Zeromodemcable and Terminalsoftware)
CS121 BSC (Budget Slot Usermanual englisch, german. Configurationcable for
Chinese) serial port configuration via Terminalsoftware - and for
Size: (12,5 cm x 7 cm x 2,8 cm) connection of optional devices for your CS121.
Weight: 59 gr. (Configuration via networkcable or via inbuilt RS232
Operating temperature: < 40° C inteface of your UPS and the original RS232
communication cable via Terminalsoftware.)
Optional is a mounting kit for wall mounting.
13
4.2 Overview CS121Pictures
SNMP L, C and Slot card types
4.3 Details
14
error status „Communication lost“ will also be displayed via the red LED. The system
boot may take up to 3 minutes.
4.3.3 DIP-Switches
The DIP Switches differentiate between two functions: Configuration and Normal
mode.
Information for CS121 BUDGET : The BUDGET versions do not have an external
connection for COM2. This configuration interface has been routed to COM1 (UPS
port) .
EXTERNAL Version: At the CS121 Budget Extern in configuration mode a
zeromodem cable (not included) may be connected to COM1. Use a
Terminalprogramm to configure your CS121 BUDGET via this connection.
SLOT Version: At the CS121 Budget Slot in configuration mode you can use the
original UPS serial cable of the UPS and the inbuilt RS232 UPS interface to connect
via a Terminalprogramm to your CS121 BUDGET Slot.
15
4.3.5 MIB
The CS-121 comes with the standard MIB RFC 1628. This MIB is already part of
most SNMP software products. Because of this it is not required to compile the MIB.
Systems which do not have the standard MIB RFC1628 can download the MIB from
our website.
http://www.generex.de/e/download/cs12x/download_p.html
Copy the MIB file to the appropriate MIB directory of your SNMP station and compile
this file. In most cases your SNMP recognizes the MIB and a compilation is not
necessary. Please search the MIB2 directory tree for a UPSMIB. This MIB should be
a RFC1628 compatible version. Please use the MIB from the disk, if a correct MIB is
missing in the MIB2 directory.
4.3.6 Configuration cable
(not CS121 BUDGET) Your package contains a configuration cable, which connects
to the serial port (COM2) of the SNMP adapter and the serial port of a PC with
terminal software. It is sufficient to use a Dumb-Terminal or Terminal emulation
program, such as Microsoft Hyper Terminal. During configuration of the SNMP
adapter please ensure that the DIP switches are in the correct position. Please refer
to the chapter 7. Configuration: in this manual.
Note: If you are using a different power supply unit from the one in the adapter
package, please note that the polarity is set correctly. The SNMP adapter
might be damaged if the wrong polarity is used. The power supply
current should be at least 9V, 12 V is recommended .
For the CS121SC models C and the slot card, there are no power supply
units. These unit will receive power directly from the UPS device. The
SNMP adapter C and slot card both incorporate a variable 9-36V input.
4.3.8 UPS Interface cable
Please use the manufacturer’s serial port cable that came with your UPS to connect
the UPS with the SNMP adapter. Please contact your UPS manufacturer, if you have
questions. Only use the original RS-232 UPS cable for communication, which was
provided with the UPS. If your UPS has a contact closure port, please use the
manufacturer’s special cable. Please consult your UPS dealer on information
regarding special cables.
16
5.1 UPS Status Displays (LEDs)
(See section 4.2 Nr. 3)
During the boot procedure, the red LED is on, whereas the green LED is off. The
boot process can take up to 3 minutes. The red LED does not go out when there is
an error.
After five to ten seconds after the boot process, the green LED flashes rapidly; this
indicates that the SNMP adapter is trying to start the communication. The adapter
will indicate its communication accessibility with random green LED flashes.
The LEDs that are integrated into the RJ45 Connector will signal with green, a
connection to the network and with yellow network connectivity.
Note: The different response rates during the ping process do correspond to
an error. The adapter does not answer every ping signal at the same
speed, due to different sized UPS protocols. If UPS protocols are of
extensive size a timeout can occur briefly. A permanent timeout,
however is an error.
6. Preparing for Configuration
After you have completed the hardware setup and connected the SNMP adapter,
any of these three methods can be used to configure the adapter for the network.
For this purpose depending on the configuration method, a communication must be
17
established between the adapter and user via a serial terminal session or via an
established network route in a telnet or http sitting. Upon entering a telnet or terminal
session with the adapter authorization is required for which the default password is:
“cs121–snmp”
This password is also valid for the Configuration – Submenu ”Network and Security
settings” – Option 1
Upon entering a http configuration session, the user is also required to enter a user
name, ”admin”, in addition to the password,”cs121-snmp”.
Note: If the http method does not seem to be available, check to see whether or
not the red LED is lit. This may indicate that either the telnet or terminal
method must be initially used to configure the adapter(see section 5.1 a).
Starting the three methods:
Use of TELNET and configuration via the default IP address 10.10.10.10 (or the
configured IP-Address) Command: „telnet <IP-Address>“
Start a terminal program (e.g. MS Hyper terminal) and connect the serial
communication cable for COM 2. Details to follow in section 6.2.2.
Configuration via web browser - The entire configuration can be done via HTML
page. Please use the default-IP address 10.10.10.10 and the TELNET password
(default= cs121-snmp). The configured IP address can later be used address for the
web browser. Please refer to the online help buttons on the HTML page, if you have
further questions.
For the configuration, using the web browser/server please observe the following:
We recommend the use of Microsoft Internet Explorer 6.x or Mozilla 1.3x (Please
refer to the Mozilla Help in the Menu “Help” – “Help Contents”) Please note that Java
scripting has to be activated. Using Internet Explorer, the corresponding settings
have to be made under “Internet options” - “security”. If Java script is not activated,
18
some settings when changing the UPS model have to be made manually e.g. baud
rate, capacity etc.
We also recommend, to never use the history function of the browsers, as this may
lead to multiple transfer of commands (e.g. delete event jobs) to the adapter.
The following steps guide you in connecting the SNMP adapter to the network and
UPS. Please take care that your UPS has been correctly installed before and is
running.
6.2 Communication settings
As soon as the network LED is flashing, add a TCP/IP route on your computer to
10.10.10.10. This is done via a call from your command line e.g. "route add
10.10.10.10 <your computers IP address>“. See also route -? for more help of route
syntax.
Test if you can ping the device now, enter „PING 10.10.10.10“ and check if there is
any response. Now you can connect with any TELNET or http software and finish
your configuration.
We strongly recommend to update any firmware lower than 2.69 to the actual
version !
19
6.2.2 Basic configuration for a serial connection
The DIP switches of the SNMP adapter firstly need to be set for the configuration.
DIP switch 1 is switched off in the top (OFF) position. DIP switch 2 is switched on in
the bottom (OFF) position. Please note that the DIP switches of the SNMP slot card
adapter are situated on top of the circuit board and DIP switch 2 remains in the OFF
position in both configuration and normal mode.
Connect the SNMP adapter (COM2) with the provided configuration to a PC. A
Terminal emulation program or Microsoft Hyper Terminal needs to be started. .
Configuration of the communication settings: Please use the following table for the
configuration of the Terminal program. Clicking the restore default button results in
the same settings. Please confirm this window with OK, when you have done all
settings. The Terminal is now ready for communication with the SNMP adapter.
Adapter
Baud rate 9600
Data bits 8
Parity
None
Stop Bits 1
Flow Control
None
Xon/Xoff
Handshaking None
CR/LF OFF
Local Echo OFF
ANSI
Terminal Type
(VT100)
Figure 5 Terminal settings
20
7 Configuration: using the main menu
Although all of the configuration possibilities, Telnet, Terminal and http are generally
available, later in the newer parts of this manual like the section “Scheduled Actions”
only the explanation for usage of the http interface will be provided. The main menu
will start after the password has been entered. From this menu you can enter the IP
address, Gateway address, and MIB system group. You can also set the access
controls of the SNMP communities, set traps, set display settings, reset the settings
to default values, save the new values and exit the program, exit without saving, are
options that can be selected also.
To select any option in the main menu, enter the number of the option at the Enter
command => prompt. The program displays the desired screen.
21
7.1 Setting MIB System Group, IP and Gateway Addresses
To set the IP address, Gateway address, MIB system group, and other system
configurations, type 1 at the Enter command => prompt. The following menu
displays:
Note: The minimum requirement to operate the SNMP adapter is to set the IP
address, the subnet mask and the UPS model.
To change values, enter the number of the option, type a <space>, and enter the
name. Press <enter>. Your new value displays next to the field heading on the top of
the screen.
If you want to return to the main menu, press 0 (zero) and press <enter>.
To assign the IP address of the SNMP adapter, the gateway and the network, type
at the prompt:
22
7.2 Setting the access controls
To set access controls of the SNMP communities from the main menu, select „Set
access controls of SNMP communities“ The submenu displays a column of 10
manager IP addresses with the corresponding access permission, the commands
and an example. Use this screen to specify which managers have access to the
SNMP adapter agent, the community names (password) and also what type of
access the IP managers have - read only or read and write.
set, <space>, enter the number of the corresponding Manager Address from 1-10,
<space>, enter the IP address, <space>, name of the community string, <space>,
and access code - r for read only or -w for read and write. Press <enter>.
For example:
Enter Command => set 1 132.217.227.025 public w
To clear access controls of all manager IP address, type:
clear, <space>, and the desired list number at the prompt. Press <enter>.
Check:
Enter Command => clear 3
23
7.4 UPS settings (UPSMAN Configuration)
In this menu, the user needs to select a UPS model. The CS121 adapter
distinguishes here between CABLE and SERIAL models. With CABLE, the adapter
and the contact interface of the UPS are connected with a special cable. Using
SERIAL, UPS models connect to the adapter via the serial UPS cable. (Part of the
UPS package). SERIAL is default, when the user selects a UPS model name from
the drop-down list. When CABLE is used, please search the list for the
corresponding UPS model and cable type e.g. cable 6.
The CS-121 supports serial models with its own RS-232 protocol as well as contact
UPS models with the cable types O,C,1-10. Those contact cables are UPS or alarm
system specific and should be provided by the corresponding manufacturer. Our
CABLE documentation shows examples of those cables if they are individually made
cables (self-made).
UPS Model
Please choose the corresponding SERIAL UPS model or CABLE model
communication parameters, baud rate etc. are preset for the corresponding UPS
model.
This value determines how many minutes before a complete battery unload the
event action, (3) System shutdown from event menu (see picture below in the next
section) is executed.
The shutdown time interval needs to be set large enough, so that adequate time for
a system shutdown is allocated before the UPS runs out of power. Please calculate
this value generously e.g. if the battery time of the UPS is 10 minutes and the event
24
procedure takes 2,5 minutes, make sure you start (configure) the shutdown (or other
event action) 3 minutes before the UPS is switched off, so that more than enough
time is available to complete the corresponding event action.
Select 1, to get to the page with the UPS models. After choosing a model, the default
values of the corresponding UPS model can be configured by typing the number of
the option followed by the value. (see above picture)
25
Figure 11 Telnet - Log Event Settings
The CS121 Alarmlog contains the alarm protocol of events that were designated as
alarms in the Event/Settings section which include the user defined alarm settings of
the CS121 configuration as well as the events that are designated as alarms in the
UPS native protocol. These entries include such things as CS121 ADMIN defined
email notifications which lead to a much higher alarm entry log level than would
otherwise be the case if only UPS protocol defined alarms were being recorded. For
explanation, the following illustrates typical log file entries made by the UPS:
The CS121 logs the status of all connected devices after a new start up:
(The following entries result only from user defined settings as with the CS121
ADMINSTRATOR EMAIL Settings.)
26
These are 4 Emails indicating the status of the AUX Ports (Auxiliary connection for
external alarms), which are set to give notification of the status signal LOW. Since
the AUX Status can only be set to High or Low and given that the CS121 in itself
cannot distinguish the device, an alarm email will be sent by the CS121 to the
designated ADMIN at startup per default with the startup status of each connected
alarm. In this case, it is up to the administrator to determine if the emails indicate an
actual alarm or not.
27
7.5.2 Email Event Settings
The email settings are configured here for the individual events. Please also check
the settings in section 7.6 “Network and Security settings”
Besides text entries, variables can also be integrated into the email from the CS121
adapter.
Example:
This method is valid for all events, whereas the job can only be executed by a real
event and not the Telnet test command. In order to test the above settings, the
command “test” and the corresponding list number (Email entries in the above
window) can be entered to check the functionality. For the test it is not required to
switch the UPS to battery mode, as the test only tries to send the email in this
scenario. The logfile will also show if the email has been sent or not.
7.5.3 RCCMD Shutdown
Certain presetting are imperative for all RCCMD actions. First of all in general
regards to the CS121 adapter as an UPSMON Server, the „Enable UpsMon Server“
and the „Use RCCMD2 Traps“ controls boxes must be checked. This enables the
CS121 to execute its RCCMD actions.
28
Figure 13 HTTP - Network & Security Settings
Secondly, the CS121 adapter and the RCCMD client must both be appropriately
configured in order to reach one another using RCCMD commands over the
network. Because the CS121 adapter plays an active roll when executing the first
three listed actions, Msg, SD, and Exe, (that is to say the CS121 adapter sends an
RCCMD signal to an RCCMD client) the parameters 1, IP address, and parameter 2,
port number of the RCCMD client must be entered into the event editor for these
jobs. Additionally, the RCCMD client must either be pre-configured with absolutely
no sender filter or be pre-configured with the IP addresses of the particular
UPSMON servers that are to function as recognized senders. These configurations
take place when installing the RCCMD client service. Further details are in the
RCCMD software documentation. By the fourth action, RCCMD Trap, it is the
RCCMD client which takes on the active roll and this is why no receiver information
is entered in the parameters of this job (see number 4 in the following figure), but in
this case it is imperative that the IP address of the UPSMON server to which the
RCCMD client should contact be entered into the UPSMON server list during
installation. Consequently, this means that a sender filter must be set on the
RCCMD client. In addition the „Enable Traps“ control box must be checked during
installation. These are the prerequisites for enabling an RCCMD client to establish a
connection to the UPSMON server of the CS121. Otherwise, the CS121 adapter as
UPSMON server will not be requested to send the traps with which it is configured.
29
Figure 14 HTTP - Server Job configuration menu
The timeout is 60 seconds, meaning that after this time the communication to the
RCCMD client will be stopped. When no response from the client is received, the
systems assumes a successful RCCMD Shutdown and proceeds with a shutdown of
the next 50 RCCMD clients. Every minute one batch of up to 50 RCCMD clients can
be executed.
Add RCCMD Here, IP addresses from computers with RCCMD connection
(receivers) in the network can be entered. The SNMP adapter
can then initiate a multi-server shut down. The timing for such a
shut down procedure depends on the configured down time of
the adapter (default, time of the remaining capacity of battery in
min., during a long power fail.) or on a count down timer.
Extended CS121 adapters can also use more Events (e.g.
battery low, battery defect, communication lost etc.) as RCCMD
signals. Please contact your UPS dealer for more information.
Test RCCMD In case a connection is established using telnet or http, the
RCCMD command can be tested without using disrupting power
to the UPS.
30
Figure 15 HTTP Event Editor RCCMD Shutdown test
From the menu, please choose the command „send <number of receiver>”. The
adapter will then send the command immediately.
Note: Due to network settings it is possible that this test is answered with
"failed". The signal is often sent and received although the receiver may
not respond correctly. In such cases, only use the receiver side to check
if the signal has actually been received.
Delete RCCMD This option deletes single RCCMD receivers from the list. The command
“del <Nr. of RCCMD receiver>“ executes the option.
RCCMD Broadcasting: Broadcasting RCCMD commands into your network are
possible after FW 3.20. This functions transmits your RCCMD command to all
computers in your LAN/WAN. Since this process may take a while, please consider
to start such broadcasts early during your discharge process.
31
Figure 16 RCCMD signal broadcast
SNMP adapter CS121 uses parameter based RCCMD Version 2, which can execute
different actions on the same channel. RCCMD Version 1 clients can only execute
one action (shutdown file execution as default).
Note: For all 3 RCCMD event functions a list of the user configured
RCCMD receivers appear in every RCCMD event.
32
Down time With a set down time of 3 minutes, the shut down procedure via
RCCMD would start when the UPS has only 3 minutes
remaining time left. The port address should be 6003. If a secret
port should be used, please enter an available port address on
which the RCCMD program is able to work with network
computers.
Countdown If instead of the system down time (remaining capacity time) of
the UPS, a count down is used for the start of the RCCMD
command, the value eg 5 minutes must be entered –5. The
RCCMD command is initiated after 5 minutes battery running
time.
License regulations:
Please note that in order to use these functions legally, the corresponding RCCMD
program is installed and started from the UPS-Management Software CD. The
license code can only be used once per installation. If more computers need to be
added to the shutdown process, additional licenses are required. The CS121
adapter does not contain any licenses for RCCMD, only the option to shutdown up to
50 network computers (at a time) the RCCMD send command is included.
Note: All network components, such as Routers, Hubs etc. need to be fully
UPS supported, as it is otherwise not possible to reach all clients during
the network shutdown.
7.5.4 RCCMD2 Message Event Settings
In this menu the user can combine and configure a text message with RCCMD
event. Text messages can be sent to RCCMD receivers. This makes it possible to
send text messages via RCCMD2 to a Windows 2000 server or a Unix computer,
using the “NET SEND” or the respective “WALL” method. The problem with notifying
network users on different operating systems is therefore solved.
33
Figure 19 Telnet - RCCMD2 Message Event Settings
34
Figure 21 Telnet- RCCMD2 Execute Event Settings
When a CS121 is set to act as an RCCMD listener, then it can also receive event
based RCCMD commands from another UPSMAN manager whether it be another
CS121 or a computer running UPS Management Software. The following example in
Figure 25 toggles the state of AUX output port 2 to high.
To insure that the above command works with a CS121 as RCCMD client the
following four criteria must be met:
Criteria 1:
Figure 22 CS121 as RCCMD client criteria 1: enable RCCMD listener and set
listener port
Criteria 2:
35
Criteria 3:
Figure 24 CS121 as RCCMD client criteria 3: Target AUX port must be set to "use as
Output"
Criteria 4:
Figure 25 CS121 as RCCMD client criteria 4: The send RCCMD exe must match the
settings of the CS121 RCCMD listener client.
See the UPSMAN User Manual for setting up this job on a computer running UPS
Management Software.
Generally there are 3 commands which can be transmitted from any RCCMD
Sender:
where “x” is the portnumber from 1-8 (4 ports for CS121 AUX, SENSORMANAGER
and SITESWITCH and there are 8 ports for the SITEMANAGER)
Syntax examples:
|UPSCMD|20000|1,1 = Output 1 on
|UPSCMD|20000|1,0 = Output 1 off
|UPSCMD|20000|2,1 = Output 2 on
|UPSCMD|20000|8,0 = Output 8 off
36
Confirm a Digital-Alarm : You can also use this syntax to eg. aonfirm alarms for
digital inputs (eg. Firealarm, door open, aircondition failed, etc.) which you see in the
UNMS software as “NEW ALARM”. Eg. If your UNMS software shows an active
alarm and you want to “acknowledge” this alarm by a switch wich you connected to a
CS121 or SITEMANAGER, than you can use the following syntax to program your
device to send an “ACK” signal to the receiver. After this your UNMS will show
“Alarm acknowledged – recovery action in progress”.
Syntax : |UPSCMD|20001|x
where x is the Portnr. (1-8). („20001“ is the ACK command for digital signals)
Confirm Analog-Alarm : The way it works with the ACK of analog alarms like
Temperature thresholds exceed on the UNMS.
Syntax : |UPSCMD|20002|x
where x is the Portnr. (1-8). („20002“ is the ACK command for for analog signals)
37
Configures that 60 seconds after the event powerfail has occurred, the UPS is
initiating a shutdown and the UPS waits another 120 seconds after the event
powerfail is gone (power restored), before the UPS start up is initiated.
38
SNMP traps. The most recent addition to the settings is point 8 which allows the
CS121 to act as an RCCMD listener client. This makes it possible for another
UPSMAN manager to send the adapter an RCCMD command like sending one of
the AUX output ports a high or low signal.
Note: The time server will synchronise immediately following the reboot
(feautured with FW 3.03 and newer). If the synchronisation fails the CS121 will
attempt another time server synchronisation. Following that, the CS121 will attempt
a sychronisation with the time server every 24 hours.
The adapter supports up to three different time server IP address. Both RFC868 and
SNTP protocols are available. Enter the IP address of any timeserver in your LAN or
in the internet. In the internet you will find many timeservers supporting RFC 868
39
TCP requests, eg. The IP address of the timeserver of the National Institute of
Standards and Technology is 129.6.15.29, the timeserver of the Physikalisch-
Technische Bundesanstalt is 192.53.103.103. You may also use any local
timeserver in your network if you have timeserver installed. If you need any
timeserver, search the internet for free timeserver tools for your OS. The CS121
uses a timeserver to supply the correct date and time of any event in its local logfile.
If no Timeserver is set, the CS121 will not use date and time in this logfile and will
default to the date stamp of 1970. For the normal operation of the CS121 a
timeserver is not required.
Time Difference
Please enter any offset from your timeserver to match your local time and or
summer/winter time adjustments in hours, range –24 - + 24. Note that this difference
is valid for all three of the time servers.
Test Timeserver connection
This option is testing the Timeserver connection with a time and date stamp. Please
note that the connection to the timeserver only works, when the adapter is not in the
configuration mode (IP 10.10.10.10).
The CS121 should have a any timeserver to synchronize the UPS alarms with your
local time. Without a timeserver the CS121 would use a default time 1970.
Microsoft Windows SNTP Timeserver: As timeserver you can use any eg. Windows
PC in your network which has access to a timeserver in the internet or a local PC
clock. To use the Microsoft Windows timeserver you have to configure and start
the “Windows Time Server” service – see screenshot in the service list:
To turn your Windows computer into a timeserver, double-click on the clock in the
lower right taskbar and open the following menue. After some seconds the “internet
time” tab should appear.
40
Click on “Internet Time” and check if the
timeserver you have choosen here works
correctly.
http://www.generex.de/e/download/cs12x
/download_p.html
41
name. An existing address (and account) should be used. Most servers require
matching account and mail server names. E.g. [email protected] would
be correct, whereas just “someone” would not be sufficient. If server name and
account name do not match, the following error message will be displayed in the
logfile:
Mail: bad answer from mail server: 501 UPSIP204@wrong server.com sender
domain must exist
The user can check the logfile if the email transfer works ok. The logfile (text.log
under: adapter root directory ../Flash/text.log) can be viewed using FTP or via the
UPSMON tool.
Please note that the email password remains empty, if the SMTP server does not
require authorization.
If authorization is required, the “AUTH LOGIN” (the CS121 adapter support only this
method to date) method needs to be supported. (eg. Freemail.de). This changes the
protocol from SMTP to ESMTP and a password is required.
42
7.6.4 Network Server Settings
The user may activate or deactivate different options from this menu. Telnet and or
SNMP may be switched on or off and the UPSMON access can be blocked. The
network speed can also be selected and the user can select and adjust the desired
security level.
Also, the menu for switching authentication and cold boot traps are located here. If
activated these traps are send to the configured SNMP trap receivers in the trap
receiver list.
The UPSMON password blocks entry to the UPSMON tools battery test and
emergency shut down. Knowledge of this password enable users to gain access to
these security relevant functions.
7.6.6 Change Static ARP Entries
From Firmware V 1.76 onwards the user may send a trap response from an adapter
to a specific IP address with a specific MAC (ARP) address.
43
Figure 33 Telnet - Static ARP Settings
7.6.7 SNMP Trap Test
In this menu the user may test the SNMP traps, whereas the defined traps are only
used for test purposes and do not represent real traps. The receiver must also be
configured in order to make this test work. Additionally, save settings before testing
communications with the configured IP address.
44
Figure 36 Telnet - COM2 Settings
7.7.1 Configuration Mode
This sets the normal configuration mode for using the provided cable (configuration
cable).
7.7.2 Pipe-Through Mode 1
Enable or disable the “pipe-through” of the adapter. If enabled, the RS-232 protocol
of the UPS will be transmitted to the COM 2 of the adapter, so now you can connect
any other RS-232 software to the adapter to make use of the RS-232 UPS protocol –
parallel to the adapter. This makes the use of multiplexer hardware is no longer
necessary. 2 serial interfaces on your UPS which are working parallel are utilized
now. Reminder: If you have enabled this function, you can no longer configure the
adapter via the serial cable, you must changed the settings via TELNET. As
communication cable between CS121 and your application you have to use the
original CS121 configuration cable.
7.7.3 Pipe-Through Mode 2
Analog to Pipe-through mode 1, the UPS data is piped through to COM2 but not
directly. In order to accelerate the internal processes of the adapter, the UPS data is
accumulated into memory before being made available to COM2. Consequently,
Pipe-through mode 2 also does not provide for the relaying of signals to the UPS
through COM2 either.
7.7.4 MODBUS
Note: The following menu entry is only visible, if the hardware is the MODBUS
CS121 SNMP adapter hardware. This menu entry is not visible for normal
CS121 SNMP adapters.
Modbus is a protocol used in the building surveillance and facility management. This
function is only available for adapters with the MODBUS RJ485 interface (CS121
MODBUS; see Appendix), where also output and protocol interface are shown.
Enable Modbus over IP: Every CS121 model after Firmware version 2.0 can
also transfer UPS data via MODBUS protocol on IP (port 502). You may use any
MODBUS client to read the UPS value from CS121. For using the RS-485 interface,
you must use a CS121MODBUS (special hardware) in other cases you have to use
MODBUS-over IP. This is enabled by default, you may disable this feature via
TELNET or HTML configuration.
45
Modbus Slave Address: Enter the corresponding number, meaning which
number in the chain (bus) the adapter is.
Modbus Mode: RTU (Binary mode) or ASCII mode text output. Please select the
type with the scroll down menu.
NOTE: ASCII Mode works with Parameters 7,N,1. The RTU Mode (binary) works
with 8,N,1.
7.7.5 TempMan/SensorMan
The TempMan and SensorManager are extensions to the CS121 that connect to
COM2 of the adapter. The newer of the two products is the SensorManager. These
devices are simply plugged into the CS121 for setup and the only mandatory change
on the adapter to enable this functioning is to set the COM2 Settings to either
TempMan or SensorMan. The configuration is easily achieved via the HTML page of
the CS121 web server. Please note the drop-down menu and entry fields on the
page. (see screen shot below)
A configuration via the usual CS121 telnet menu is also possible. Please note the
entry syntax of the telnet menu. (see screen shot below).
46
The scaling factors for the sensors currently available through GENEREX are in the
following picture. Further instructions for installing and setting up the SensorManager
are included separately with the SensorManager.
47
7.7.7 AUX and SS4 Settings
The AUX connection is an input/output port for connecting external contact devices
such as alarms or for connecting to an SS4AUX SiteSwitch power socket manager.
The SS4 SiteSwitch is a standalone device with a built in CS121. The SS4 AUX
SiteSwitch is an inexpensive and practical extension to the CS121 adapters enabling
the individual power switching of up to four power sockets.
By entering the corresponding list number, the AUX ports are switched to output or
input.
When using the AUX settings the user can switch the corresponding AUX ports (4
Pins) as input or output. The AUX port can only read signals, if the port is switched
to input. If switched to output the AUX port can send signals to an opto coupler for
example. (Refer to the circuit diagrams in the appendix.)
After a reboot, the state of the switches remains in the status previous to the reboot.
The following describes the configuration of the AUX ports using the HTML interface.
All of the AUX ports 1 – 4 can be manually set to „OUTPUT“ so that in the event of
an alarm, the CS121 can be pre configured in the “EVENTS” menu to switch the
ports individually. When all ports are set to “OUTPUT”, this is equivalent to activating
the „SS4 Mode“. The SS4 mode is to be activated when connecting a SiteSwitch 4 to
the AUX port of the CS121.
When the OUPTUT options are deactivated, the AUX ports act as inputs used for
monitoring signals such as input from alarm contacts. For example, while configuring
port 2 as an input to monitor an alarm, the CS121 can also be pre configured to
respond to the alarm signal from port 2 to shut on or off a device connected to one of
the other ports that has been set to OUTPUT.
48
Figure 42 HTTP COM2 & AUX with TempMan
The OUTPUT setting is to be configured with a Power up sequence so that ,for
example as in the picture above, the fileserver on port 1 will be switched on upon
Power up. In the Power up Delay fields the number of seconds after a Power up in
which a connected port device is to be switched on can be entered, in the picture
above, the setting 10 in the Power Delay column will cause the switching on of the
fileserver on Port 1 to be delayed by 10 seconds after the Power up. Note that
executing the Save, Exit & Reboot does not cause a Power up, in order to cause a
Power up the power supply to the adapter must be interrupted. The differences
between a Reboot and a Power up become more noticeable when considering the
AUX port contacts. During a Reboot the current status of the ports remain
unchanged unless the settings of the ports have been changed from input to output
or vice versa. A Power up will set the ports to the pre configured Power up settings.
The following picture depicts AUX Ports 1 and 2 in the OUTPUT configuration, and
AUX ports 3 and 4 in the INPUT configuration. Activating the SS4 mode
automatically sets all ports into the OUTPUT configuration.
49
Figure 43 HTTP AUX & TempMan Status
In the above picture, a button menu is presented in which the ports 1 and 2 can be
clicked on and off. A yellow light bulb indicates that output to the corresponding port
is being provided, while the gray unlit light bulb indicates the status of being switched
off in which case the connected device is not being provided with power.
The buttons „SWITCH OFF“ and “SWITCH ON” are password protected. This is the
same password that has been set in the CS121 configuration.
7.8 Display the settings
(only TELNET) This screen displays all of the SNMP adapters current settings as
list. Please check your entries and change it if necessary.
7.9 Delete the configuration settings
By pressing <6> in the main menu, the program will delete all values.
7.10 Save and Exit
If you are satisfied with your configuration, and wanting to save them, please enter
the number 7 at the prompt. Please wait until the adapter informs that a reboot is
necessary.
The setup program is now finished, please disconnect the SNMP adapter from the
power supply and bring DIP switch 1 in the lower position (switched on). You can
now reconnect the adapter with the power supply.
7.11 Exit without saving
This option lets you quit the program without saving any of your configuration
settings. To exit, type 0 (zero).
REBOOT Process:
50
Please notice that a reboot of the CS121 may take up to 3 minutes. During the boot
phase the CS121 is compiling the user settings and waits for timeserver response.
As soon as the startup process is through and all requested data are present or
„timed-out“, the UPS communication starts and the green LED is flashing to signalize
the UPS RS-232 traffic. Now the device is ready for use and you may check the UPS
values with any Web browser (http:://<IP address>) or SNMP software - or you may
connect with Datawatch Pro tools UPSMON, UNMS, USW or JAVAMON. When
connecting with UPSMON or UNMS, TCP/IP can be selected instead of SNMP. This
is faster and contains more UPS values than SNMP communication.
7.12 Scheduled actions
The Scheduled actions tool is one of the easiest to use and most convenient
features of the CS121 adapters. When combined with the other facility managing
functions of the CS121 adapter, the Scheduled actions tool can be used to operate
and run many different tasks. After starting the “Scheduled Actions” configuration
window for the first time, one of the following two pictures will likely appear.
51
Figure 46 Edit Scheduled Action drop down menus
For WEEKLY routines the day of the week will be displayed in the
scheduler overview after making the entry. Note that a warning is still
displayed in the overview when no time server is
set.
This task can also be achieved using the full version of the UNMS UPS Network
Management Software.
Note: If you wish to use a UPS with your SS4, then you must install the
appropriate CS121 Firmware on your SS4. You must also be sure to set the
Exchange COM Ports checkbox and then use the configuration cable to connect the
SS4 with your UPS.
52
Figure 48 Exchange COM Ports 1 & 2 for SS4
Attention Due to errors that may cause the switched off power outlet to remain on
it is necessary to conduct the following: Before connecting any power
consuming devices with the SiteSwitch 4 or working on any power
consuming devices already connected to the SiteSwitch 4, make sure
that the SiteSwitch 4 is not connected to the power supply by pulling its
power cable out of the power socket.
8.3 SS4 Installation
The power consuming devices are connected to the SS4 using IEC 250 VAC/6A
plug cables. The SS4 has 4 IEC 250VAC/6A chassis sockets that can be switched
on and off separately. Special notice is to be given to the 8A threshold breaking
capacity; exceeding this limit will cause the SS4 fuse to break leaving all connected
devices without electricity.
Use the provided mounting irons to fix the SS4 into a 19“ rack. Place the SS4 so that
the front panel of the SS4 can be securely screwed onto the 19“ rack housing while
insuring also that the power cables can be connected from behind as well.
53
As soon as all of the power consuming devices are connected to the SS4, the IEC
16 power supply cable can be connected. Upon establishing power to the SS4, the
green „POWER„ LED will light up, and the 4 „Power Socket Status LED“ one for
each of the sockets should be unlit. This means that none of the sockets are being
provided with power thus cutting the connected devices from the power supply.
8.4 SS4 Operation
The CS121 establishes a user interface for the SS4 for which the user has the option
of using either UPSMON, Webbrowser, UNMS or an SNMP-Program. All
communications take place either through a modem or network connection. Detailed
information is covered in section 7.7.9 AUX and SS4 Settings.
8.5 SS4 Technical data
Inputvoltage: 230V AC +/- 5%
To identify CS121 adapters in your network you may use the MAC address. The
MAC address of every CS121 adapter starts with 00-03-05-02-XX-XX, whereas this
address can be found in the Telnet menu (menu: IP address, gateway address, MIB
system group).
Your SNMP adapter is now installed and fully functional. Please read the following
for configuration and functionality descriptions of the adapter.
The MIB (Management Information Base) are loaded onto each SNMP Management
Station that is monitoring an UPS via an UPS SNMP Agent. The MIB determines
which UPS parameters can be monitored and controlled with the SNMP commands
„get“ and „set“.
To complete the SNMP adapter installation and configuration process, you must
compile the necessary MIBs to configure the NMS. Any NMS with a MIB compiler
can manage the SNMP adapter.
For instructions on how to compile MIBs for the most popular NMSs - Novell's
NetWare Management Station, Hewlett-Packard´s OpenView Network Node
Manager, and SunConnect; SunNet Manager; see the corresponding heading below.
54
Please note that the CS121 uses the standard MIB, which is included in most SNMP
software already. This MIB is called UPSMIB and corresponds with the Standard
RFC 1628. In most cases compiling of the MIB is not required as it can be found
under – iso.org.dod.internet.mgmt.mib2.upsMIB Please check your MIB directory
before compiling the RFC 1628.
General Network Management Stations
Follow these general procedures to configure an NMS:
Set/compile the device MIB, if there is no standard UPS MIB RFC 1628 (CS121
only!)
Add the SNMP adapter object to the management map and configuration of the
events (e.g. message to the operator)
Due to the different compilation procedures of the SNMP software products, it is not
possible to explain the general procedures in greater detail. The compilation of a
MIB file is explained in the general SNMP software manuals. Please contact the
support, if you cannot resolve errors using this manual.
After the compilation the UPS software can be polled via a MIB browser and data
can be read. Please choose the corresponding MIB variable or string of MIB variable
and set the destination address TCP/IP of the adapter. The adapter will answer with
the UPS data.
Alternatively the Windows UPSMON, JAVAMON or the UPS SNMP WATCH of the
DataWatch Pro Software can be used. The UPS data will then be displayed
graphically and internal UPS information, which are only useful to the technical
support, will be hidden. In addition to this, the UPS SNMP WATCH is able to
manage groups of UPS devices, in order to manage parallel redundant UPS
systems.
As an optional add-on for the HP OpenView software, a snap-in may be ordered for
UPSMAN/CS121.
55
Benutzerhandbuch Deutsch
1. Quickstart und Funktionsübersicht
Quickstart mit den CS121L External und CS121SC Slot UPS SNMP Adapter
Kurzanleitung: 3 Methoden f ür die Einstellung der gewünschten IP-Adresse und Auswahl der USV Schritt f ür Schritt als allgemeiner Schnelleinstieg
(Die erfolgreiche Durchf ührung dieser Kurzanleitung setzt die neuesten Firmware Version f ür Ihr CS121 v oraus. Vor der Konf iguration, empf iehlt es sich
das aktuelleSof twareupdate aus dem Downloadbereichv on http://www.generex.dezu installieren.)
3 3
Warten Sie ca. 1 bis 3 Minuten bis das Gerät Warten Sie ca. 1 bis 3 Minuten bis das Gerät
gebootet hat und stellen Sie f est ob die Grüne gebootet hat und stellen Sie f est ob die Grüne
LED am LAN-Kabeleingang grün leuchtet. (Siehe LED am LAN-Kabeleingang grün leuchtet. Der
auch Abschnitt III.1.1 &1.2) Error Link sollte nicht rot leuchten. (Sonst ist das
Gerät möglicherweisev orkonf iguriert. Indiesem
Fall wenden Sie entweder die Telnet- oder die
Terminalmethodean.)
4 4
Setzen Sie eine TCPIP Route auf das Gerät mit Setzen Sie eine TCPIP Route auf das Gerät mit
dem Kommandoshellbefehl dem Kommandoshellbefehl
"route add 10.10.10.10 <Ihre IP Adresse>". "route add 10.10.10.10 <Ihre IP Adresse>".
(Sieheauch Abschnitt IV.1.1) (Sieheauch Abschnitt IV.1.1)
5 5
Wenn das Gerät auf den Bef ehl "PING Wenn das Gerät auf den Bef ehl "PING
10.10.10.10" keine Antwort gibt überprüf en Sie 10.10.10.10" keine Antwort gibt überprüf en Sie
die Einstellungen mit dem Bef ehl "route print". die Einstellungen mit dem Bef ehl "route print".
6 6
Öf f nen Sie dieTelneteinlogmaske mit dem Öf f nenSiedie IPAdresse,http://10.10.10.10
Kommandoshellbefehl: "Telnet 10.10.10.10" Einzelheiten hierzu entnehmenSie Abschnitt IV.
auf Seite 16.
7 3 7
Wenn die password: Auf f orderung auf dem Bildschirm erscheint tragen Sie das Passwort "cs121- Klicken Sie den Link zur Network &Securtiy unter
snmp" (klein geschrieben) ein. Conf iguration. Tragen Sie in die eingeblendete
Maske Ihren Benutzername: "admin" und
Kennwort: "cs121-snmp" ein und bestätigen Sie
dieses mit einem Klick auf den OK-Knopf .
8 4 8
Drücken Sie die Eingabetaste, um in die Maske des Hauptmenus zu gelangen. Tragen Sie die IP-Einstellungen in die
entsprechenden Felder ein und übernehmen Sie
die Veränderungen anschließend mit einem Klick
auf den APPLY -Knopf .
9 5
Geben Sie die Zif f er 1 am Enter Command => Prompt ein um in das Submenu f ür die Netzwerk zu
gelangen.
10 6
Richten Sie die einzelnen IP-Settings analog zu dem auf gef ührten Beispiel in der IP Setting Maske
nacheinander ein. Erst die Eingabe der Zeilen-Zahl und dann, nach Eingabe eines Leerzeichens
<space>, können Sie nun den neuen Wert eintragen und mit der Eingabetaste <enter> bestätigen.
Ihre Änderung erscheint im oberen linken Bereich des Bildschirms. (Siehe auch Bild s. 20 Abschnitt
IV.1.3)
11 7
Nachdem Sie mit der Konf iguration der IP-Adresse f ertig sind können Sie das IP Settingsmenu
v erlassen. Das Hauptmenü ist mit der Eingabe der Zif f er 0 und Betätigen der Eingabetaste <enter>
zu erreichen.
12 8 9
Als letzte Konf iguration wird die USV ausgewählt. Über die Auswahl 4 im Hauptmenu werden die Klicken Sie auf den unter Conf iguration
UPS Settings-menu Kommandozeilen erreicht. Zuerst kann die Zeile 1 ohne Parameter eingegeben UPS Model & Sy stem Link. Wählen Sie Ihre
werden um die USV-Modelzuordnungstabelle durchzugehen. Danach kommt die Eingabe der 1 und USV aus dem UPS Model: Dropdownmenu und
dann, nach Eingabe eines Leerzeichens <space>, können Sie nun den zu Ihrer USV zugehörigen übernehmen Sie die Veränderungen
Wert eintragen und mit der Eingabetaste <enter> bestätigen. Ihre Änderung erscheint im oberen anschließend mit einem Klick auf den APPLY -
linkenBereich des Bildschirms. Knopf.
13 9 10
Kehren Sie mit der "0"-Eingabe zurück in das Hauptmenu und "S" eingeben und die Returntaste Um den Conf igurationbereichzuv erlassen
drücken um die Veränderungen zu übernehmen und um zu Rebooten. klicken Sie den Save Conf iguration Link unter
Conf iguration und dann klicken Sie auf den Sav e,
Exit & Reboot Link in dem CS121 Conf iguration
ManagerFenster.
14 10 11
Wenn die "Connection to host lost." Meldung Wenn die Auf f orderung zur Passworteingabe im Die Meldung, "Adapter will reboot now!"
erscheint kanndas Telnetf enstergeschlossen Terminalf enster wieder erscheint kann der erscheint. Wenn das Gerät wieder über den Web-
werden. Terminal geschlossenwerden. browser erreichbar ist können Sie den Web-
browser schließen.
15 11 12
Das Netzteil des CS121L herausziehen und den DIP-Schalter 1 in die ON Position schalten damit das Gerät die IP-Adresse 10.10.10.10 nicht mehr
belegt. Das CS121SC muss hierf ür kurz aus den Schacht gezogen werden.
16 12 13
Bei CS121L, schließen Sie das Netzteil wieder an bzw. schieben Sie den CS121SC Adapter wieder in den Schacht.
17 13 14
Analog zu Schritt 3 warten Sie ein paar Minuten bis das Sy stem rebootet und dann wie im Schritt 4 kontrollieren Sie ob das Gerät unter der neuen IP
eine Antwort gibt bzw. öf f nen Sie die neue IP Adresse ev entuel mit dem Browser oder mit der UPS Monitor sof tware.
56
Alle Bilder werden nur im englischen Teil dieses Handbuches aufgeführt ! Im
deutschen Text wird lediglich auf die Bilder verwiesen. Zusätzlich werden die
Seitenzahlen der Bilder in das Abbildungsverzeichnis im Anhang abgelegt.
Der CS121 Series ist eine Reihe von Produkten die besonders für die
Anlagenverwaltung im Bereich der kritischen Ressourcenmanagement für
technische Einrichtungen entwickelt wurden. Für alle dieser Geräte ist die
Kernfunktion als Endgerätemanager mit SNMP Eigenschaften das gleiche und
dieses Handbuch beschreibt sowohl die Kernfunktion des CS121s als auch die
Funktionen die mit den zusätzlichen Komponenten zu tun haben. Damit bildet dieses
Handbuch auch die Grundlage für die Produkte CS121, CS121BUDGET,
SENSORMANAGER, SMT_COM, SITEMANAGER, SITEMONITOR, SITESWITCH4
und RASMANAGER.
Zumeist werden die CS121 Produkte für die Verwaltung von USV-Anlagen
eingesetzt. Hierfür stehen eine große Auswahl an CS121 SNMP Netzwerkadapter
zur Verfügung. Diese Adapter die im wesentlichen für die Verwaltung von USV-
Anlagen konzipiert sind können aber auch durch das anschließen von
Zusatzmodulen wie der SiteSwitch SS4-AUX, SensorManager, und Modems um
andere Funktionen erweitert werden. Es gibt externer Adapter (normaler Adapter
oder Modbusversion), Slotversionen des CS121 (Herstellerspezifische
Einschubkarte) und es gibt andere externer Geräte die auf dem CS121 basieren:
Der RASManager ist ein externer Adapter mit eingebautem ISDN/Analog Modem.
Die SiteSwitch (direkter Zugriff auf Stromverteilung), SiteMonitor (Verwaltung für bis
zur 64 digitale Alarme), und SiteManager (Multifunktionsgerät) sind externe Geräte
mit zusätzlichen Komponente um andere Überwachungs- und
Verwaltungsmöglichkeiten der technischen Anlagenverwaltung abzudecken die über
das eigentliche USV-Management hinaus gehen.
Im SNMP Betrieb arbeitet der CS121 Adapter mit einem eingebauten Simple
Network Management Protocol (SNMP) Software Agent. Dieser Agent reagiert auf
die SNMP Funktionen (Befehle) „get“ und „set“ und leitet so genannte „trap
messages“ an vorbestimmte Empfänger weiter. Diese „trap messages“ können den
Benutzer über kritische Situationen der Unterbrechungsfreie Stromversorgung (USV)
57
informieren. Hierzu zählt z.B. das Umschalten auf Batteriebetrieb. Zusätzlich kann
der SNMP Adapter Remote Console Command (RCCMD) Signale versenden die
z.B. auf RCCMD Empfangsrechnern einen Shutdown oder andere Funktionen
auslösen (RCCMD ist ein Zusatzmodul.).
58
unabhängig von deren Betriebssystem. RCCMD ist optionaler
Bestandteil der USV Management Software. USV-
Management software und RCCMD Lizenzen sind vom USV
Fachhändler erhältlich.
RS-232 USV Protokoll Router – Pipe- through: Der SNMP
Adapter Typ CS121 kann das USV Protokoll welches über
COM 1 gelesen wird direkt auf COM 2 wieder ausgeben.
Damit ergibt sich die Möglichkeit weitere Software an die USV
anzuschließen ohne zusätzliche Hardware (RS-232
Multiplexer) einzusetzen.
Zeitgenaues Logfile:
Der CS121 besitzt ein eigenes Logfile welche bei Verwendung
eines Timeservers im Netzwerk (Atomuhr im Internet oder ein
Server mit Zeitserver Software als Referenz) festhält welche
Alarme bisher aufgetreten sind. Auf dieses Logfile kann vom
UPSMON, JAVAMON oder via FTP zugegriffen werden. Die
Logfile Grösse beträgt 720 Zeilen und löscht ältere Einträge
automatisch.
Email Client:
Die CS121 Modelle besitzen einen Simple Mail Transfer
Protokoll (SMTP) kompatiblen Email Client, der automatisch
Emails bei Alarmen versenden kann.
Netzwerk settings:
Die CS121 Modelle können auf Ihre Netzwerkumgebung
abgestimmt werden, es kann z.b. 10Mbit oder 100 Mbit,
Autosensing on/off eingestellt werden.
59
2. Adapter Software-Updates
Hinweis: Die Konfiguration des CS121 kann mittels einer ftp-Verbindung zum
Adapter lokal gesichert werden. Hierfür wird die „upsman.cfg“ Datei im
„flash“ Verzeichnis des Adapters per ftp heruntergeladen. Nach einem
Firmwareupdate kann die gesicherte Konfiguration des Adapters auf den
Adapter per ftp zurückgespielt werden. Siehe Figure 2 CS121
configuration settings per ftp. The host address can be the either the IP
address or the DNS.
Ein Firmwareupdate über FTP ändert nicht nur die Betriebssoftware des CS121.
Sollen auch Herstellerspezifische Daten verändert werden, so ist immer eine
UPSTYP.UPS Datei notwendig – wenden Sie sich an ihren Support für weitere
Informationen. Hinweis: Ein Firmwareupdate kann bei Abbruch den Adapter
beschädigen. Sollte dies der Fall sein so muss der Adapter komplett neu formatiert
werden, dazu ist spezielle Software bei ihrem USV Support erhältlich. Wir empfehlen
die Nutzung des CS121x_upd.exe Tools.
3. Zusatz Software
3.1 RCCMD/RCCMD2
Mit dem zur USV-Management Software gehörenden Multiserver shutdown Modul
RCCMD bzw. RCCMD2 (zusätzliche „Client“ Lizenz notwendig) kann der SNMP
Adapter Typ CS121 unbegrenzt viele andere Netzwerkcomputer direkt
herunterfahren, Nachrichten senden und Programme auf Remote Rechnern
ausführen und bei entsprechender Netzwerk-Konfiguration können beliebig viele
Rechner/ Server gesteuert werden. Im allgemeinen können die meisten Signale von
einem Rechner aus, der sich in einem bestimmten Netzwerk befindet, als Rundruf
(Broadcast) versendet werden.
60
Fehler im USV System schneller aufgedeckt und Systementwickler brauchen
weniger Zeit, um die Optimierung der Leistung eines Systems durchzuführen.
Innerhalb des graphischen Bereiches können Ausschnitte vergrößert und verkleinert
werden und dabei wird die Maus dazu verwendet, durch den Datensatz hin und her
zu bewegen. Mit einem Mausklick in der Nähe einer gezeichneten Linie kann der
Anwender die interpolierten Werte direkt in der Graphik abfragen. Zusätzlich können
sowohl die ganze Legende oder einzelne Werte als auch die Gitterlinien anhand der
Toggelknöpfe und Häkchen für eine benutzerdefinierte Ansicht ein- und
ausgeschaltet werden.
Der GChart-Kontroller wird bereits auf dem Q01 eingesetzt und kann unter den
folgenden Links als Onlinedemo betrachtet werden: http://q01.generex.de/ Folgen
Sie bitte hierzu die Chart links. Siehe Figure 3 gchart plug in for the internet explorer.
4. Lieferumfang
4.1 Standard CS121 Adapter Kit Inhalt
Das Standard SNMP Adapter Kit beinhaltet ein SNMP Adapter und die
dazugehörige Hard- und Software. Einzelheiten zu den SS4 und SS4 AUX sind im
Abschnitt 8. SS4 Und SS4 AUX enthalten. Die Budget Modelle verfügen nicht über
alle Eigenschaften des Standardmodeles. Eine Vergleichstabelle ist im Anhang.
Siehe Seite 3 CS121 Comparison.
Produkt Lieferumfang
CS121 L (Extern) 12VDC 300 Powersupply external. (For USA/CA UL: Supplied by
mA NEC Class 2 Powersupply only) Usermanual englisch,
Size: (12,5 cm x 7 cm x 2,8 cm) german. Configurationcable for serial port configuration
Weight: 210 gr via Terminalsoftware - and for connection of optional
Operating temperature: < 40° C devices for your CS121.
CS121 Typ SC (Slot chinese) Usermanual englisch, german. Configurationcable for
Size: (13,5 cm x 6 cm x 1,5 cm) serial port configuration via Terminalsoftware - and for
Weight: 66 gr. connection of optional devices for your CS121.
Operating temperature: < 40° C
CS121 Typ F (Slot FUJI) Usermanual englisch, german. Configurationcable for
Size: (7,5 cm x 8 cm x 1,5 cm) serial port configuration via Terminalsoftware - and for
Weight: 64 gr. connection of optional devices for your CS121.
Operating temperature: < 40° C
CS121 Typ R (Slot RIELLO) Usermanual englisch, german. Configurationcable for
Size: (14,5 cm x 7,5 cm x 1,5 serial port configuration via Terminalsoftware - and for
cm) connection of optional devices for your CS121.
Weight: 80 gr.
Operating temperature: < 40° C
CS121 M Modbus (Extern) Powersupply external. (For USA/CA UL: Supplied by
Size: (12,5 cm x 7 cm x 2,8 cm) NEC Class 2 Powersupply only) Usermanual englisch,
Weight: 210 gr. german. Configurationcable for serial port configuration
Operating temperature: < 40° C via Terminalsoftware - and for connection of optional
devices for your CS121. Mini-8 connector for your
MODBUS RS-485 connection via COM 2.
CS121 BL (Budget Extern) 12V Powersupply external. (For USA/CA UL: Supplied by
300mA DC NEC Class 2 Powersupply only) Usermanual englisch,
Size: (12,5 cm x 7 cm x 2,8 cm) german. Configurationcable for serial port configuration
Weight: 202 gr. via Terminalsoftware - and for connection of optional
Operating temperature: < 40° C devices for your CS121. (Configuration via networkcable
or via optional Zeromodemcable and Terminalsoftware)
CS121 BSC (Budget Slot Usermanual englisch, german. Configurationcable for
Chinese) serial port configuration via Terminalsoftware - and for
Size: (12,5 cm x 7 cm x 2,8 cm) connection of optional devices for your CS121.
61
Weight: 59 gr. (Configuration via networkcable or via inbuilt RS232
Operating temperature: < 40° C inteface of your UPS and the original RS232
communication cable via Terminalsoftware.)
Tabelle: Lieferumfang
Optional ist ein Montage-Kit für Wand bzw. Hutschienen-Montage erhältlich.
4.3 Einzelheiten
4.3.1 USV Status
Die rote/grüne LED (siehe Nr. 3 in oberer Grafik) hat die Aufgabe, über den Zustand
der USV Kommunikation zu informieren. Normale USV Kommunikation wird durch
eine in regelmäßigen Abständen blinkende grüne LED angezeigt. Die rote LED
leuchtet permanent während des Bootvorgangs. Der Fehlerzustand „Communication
lost“ wird ebenfalls durch die rote LED signalisiert. Der Bootvorgang kann bis zu 3
Minuten dauern, in dieser Zeit wird die rote LED angezeigt.
4.3.2 Netzwerkstatus
Die LED die in der RJ45 Buchse integriert sind (siehe Nr. 1 in oberer Grafik)
signalisieren mit grün eine Verbindung zum Netzwerk an und mit gelb
Netzwerkverkehr.
Grüne LED Gelbe LED Adapter
Aus An UPS wird gesucht/initialisiert, Startphase, dauert bis
zu 2 Minuten
Blinkt Aus Daten fließen/Normalzustand der USV
4.3.3 DIP-Schalter
Mit den DIP-Schaltern kann zwischen zwei Funktionen gewählt werden:
Konfigurationsbetrieb und Normalbetrieb.
Tabelle: DIP-Schalter Positionen
Schalter 1 Schalter 2 Beschreibung
ON OFF Normalbetrieb (Konfigurierte IP Adresse)
Default IP Adresse
OFF OFF
( =10.10.10.10 und COM 2 Konfigurationsbetrieb)
62
Bitte beachten Sie: Im Konfigurationsmodus ist nicht die gesamte
Funktionalität des CS121 verfügbar ! Bitte stellen Sie das Gerät auf eine
gültige IP Adresse in ihrem Netzwerk baldmöglichst um und fahren Sie erst
dann mit der endgültigen Konfiguration fort.
Hinweis für CS121 BUDGET : Die BUDGET Varianten des CS121 besitzen keine
Externe COM2 für Konfiguration mehr. Diese Konfigurationsschnittstelle wurde auf
die COM1 (UPS Port) umgeleitet.
EXTERNE Version: Beim CS121 Budget Extern kann im Konfigurationsbetrieb ein
Nullmodem am COM1 angeschlossen werden (nicht im Lieferumfang enthalten) und
via Terminalprogramm konfiguriert werden.
SLOT Version: Beim CS121 Budget Slot kann im Konfigurationsbetrieb das Original
seriellen Kabel der USV an die eingebaute RS232 Schnittstelle der USV
angeschlossen werden und mit ihrem Terminalprogramm eine Verbindung zum
CS121 BUDGET aufgebaut werden.
Hierzu kopieren Sie die MIB Datei in Ihr entsprechendes MIB Verzeichnis Ihrer
SNMP Station, und kompilieren Sie diese Datei. Suchen Sie daher zuerst im MIB2-
Baum nach einer UPSMIB. Dies sollte eine auf RFC1628 Standard MIB
entsprechen.
4.3.6 Konfigurationskabel
Ihr Adapter wird mit einem Konfigurationskabel geliefert (nicht BUDGET), welches
an die serielle Schnittstelle (COM2) des SNMP Adapters und an die Schnittstelle
eines PCs (mit Terminalsoftware) angeschlossen wird. (Außer MODBUS, hier erfolgt
Konfiguration ausschließlich über TELNET und Default IP Adresse). Hierzu genügt
ein Dumb-Terminal bzw. ein Terminal-Emulationsprogramm, wie z.b. Microsoft
Windows Hyperterminal. Im Falle der Konfiguration des SNMP Adapters stellen Sie
bitte sicher, dass sich die DIP-Schalter in der korrekten Position befinden.
Vergleichen Sie hierzu bitte den Abschnitt 7. Konfiguration: Verwendung des
Hauptmenus.
4.3.7 Spannungsversorgung
Die Spannungsversorgung des SNMP Adapters (nur externes Modell CS121L)
erfolgt über das mitgelieferte Steckernetzteil an einer Netzdose (230 V).
63
Hinweis: Für die CS121 Adapter Version L gilt, dass wenn Sie ein anderes als das
mitgelieferte Netzteil benutzen, Sie darauf achten sollten, dass die
Polarität richtig gewählt ist. Wird das Netzteil mit der falschen Polarität
an den SNMP Adapter angeschlossen, könnte der SNMP Adapter
beschädigt werden und die Garantie erlischt. Die Versorgungsspannung
sollte nicht geringer als 9V DC (Standardmodelle) sein, empfohlen ist
12Volt.
Für die CS121 Modelle C und die Slot Card wird kein Netzteil mitgeliefert.
Diese Adapter bekommen ihre Stromversorgung direkt von der USV,
wobei beide über einen variablen 9-36V DC Eingang verfügen.
4.3.8 USV Interface Kabel
Als USV Verbindungskabel nehmen Sie bitte das der USV beiliegende Originale
Schnittstellenkabel. Das herstellerspezifische Schnittstellenkabel verbindet die USV
mit dem SNMP Adapter. Bitte wenden Sie sich bei Fragen an den Hersteller der von
Ihnen eingesetzten USV. Verwenden Sie nur das Original RS-232 USV Kabel zur
Kommunikation. Wenn Ihre USV nur über eine Kontaktschnittstelle verfügt, müssen
Sie das entsprechende Spezialkabel verwenden. Weiter Informationen zu speziellen
Kabeln für Ihre USV erfragen Sie bitte bei Ihrem Lieferanten.
5. Überprüfung der SNMP Adapter Funktionen
Der Verbindungsstatus des SNMP Adapters kann sowohl vor einer als nach einer
Konfiguration kontrolliert werden. Dabei sind drei Punkte zu beachten.
5.1 USV Status Anzeigen Error/Link LED
(Siehe Error! Reference source not found.)
a) Während des Bootvorganges leuchtet die rote LED permanent.
Die grüne LED ist zunächst nicht an. Dieser Prozeß kann bis zu
3 Minuten dauern. Die rote LED bleibt an wenn ein ERROR
vorliegt.
b) Ungefähr fünf bis zehn Sekunden nach dem Ende des
Bootvorgangs beginnt die grüne LED zu blinken. Das grüne
Blinken bedeutet, daß der Adapter für die Kommunikation bereit
ist.
Die LEDs, die in der RJ45 Buchse integriert sind, signalisieren mit der grünen LED
eine Verbindung zum Netzwerk und mit der gelben LED, Netzwerkverkehr.
5.3 Ping(en) des SNMP Adapters
a) Senden Sie ein Ping Kommando von der SNMP Station oder
einem anderen Netzwerkrechner (NMS, Network Management
Station) an den SNMP Adapter ab wenn Sie die IP-Adresse des
Adapters kennen.
b) Für den Fall, daß Sie keine Rückmeldung bekommen,
überprüfen Sie bitte den Netzwerkanschluß und die IP Adresse
des SNMP Adapters. Weiteres hierzu im nächsten Abschnitt 7.
Konfiguration: Verwendung des Hauptmenus.
64
Hinweis: Die unterschiedlichen Antwortzeiten bei einem Ping stellen keinen Fehler
dar. Der Adapter beantwortet nicht jede PING Anfrage gleich schnell, bei
langsamen oder umfangreichen USV Protokollen kann es sogar zu einem
kurzfristigen timeout kommen. Eine ständiger timeout ist allerdings ein
Fehlerzustand.
6. Konfigurationsvorbereitungen
6.1 Methoden der Konfiguration
Es stehen drei Methoden zur Verfügung, um eine Konfiguration des SNMP Adapters
vorzunehmen: Telnet, Terminal und http. Diese Methoden unterscheiden sich in der
Art der Verbindung und in der Art der Benutzeroberfläche. Die Telnet Methode hat
Gemeinsamkeiten mit den zwei anderen Methoden. Die Telnet Methode lässt wie
bei der http Methode eine Kommunikationsverbindung zum Adapter über das
Netzwerk durch seine IP Adresse zu und in der Bedienung hat die Telnetmethode
die gleiche Benutzeroberfläche wie bei der Terminalmethode. Bei der
Terminalmethode wird der SNMP Adapter seriell mit einem Rechner verbunden.
Über die Terminal und Telnet Schnittstellen bietet der SC121 Adapter ein
Systemskonfigurationsmenu an über das der Benutzer verschiedene Ebenen des
Hauptmenus per Befehlszeilen durchwandert und einzelne Konfigurationen im
System vornimmt. Bei der http Methode bietet der Adapter Möglichkeiten an
Konfigurationen direkt in Maskenfelder einzutragen oder per Dropdown-Menü
auszuwählen.
Wenn Sie im Vorfeld Ihre USV aufgebaut und angeschlossen haben, können Sie
jetzt mit einer von diesen drei Konfigurationsmöglichkeiten des SNMP Adapters für
das Netzwerk fortfahren. Hierfür sollte der SNMP Adapter an einem PC mit einem
Terminal-Emulationsprogramm/Dumb-Terminal seriell angeschlossen sein und/oder
über TELNET/http per IP-Adresse vom Netzwerk erreichbar sein. Es gilt
grundsätzlich für alle drei Konfigurationszugänge eine Anmeldung im System zuerst
vorzunehmen. Für den Zugang per Terminal und Telnet wird der Benutzer gleich
beim Starten des Programms aufgefordert das Passwort einzutragen. Das
werksmäßig eingestellte Passwort lautet:
„cs121–snmp“
7.6 Network & Security Settings – Option 1 In diesem Abschnitt kann ebenfalls das
Passwort geändert werden.
Bei dem Zugang per http in die Konfiguration des Adapters muss zusätzlich der
Benutzername eingeben werden. Der Benutzername ist mit „admin“ voreingestellt
und das Passwort ist „cs121-snmp“.
65
Achtung Vergleichen Sie unbedingt den Abschnitt 5.3 Ping(en) des SNMP
Adapters a, wenn die ERROR LED rot leuchtet. In diesem Fall steht die
Konfigurationsmöglichkeit wahrscheinlich per http nicht zu Verfügung.
Aufruf der drei Methoden:
Verwendung von TELNET und Konfiguration des Adapters über die Default IP
Adresse 10.10.10.10 (oder bereits konfigurierte IP-Adresse) Befehl: „telnet <IP-
Address>“
Konfiguration über Web Browser - Hier wird über eine HTML Seite die gesamte
Konfiguration möglich gemacht. Hierzu kann entweder die default-IP Adresse
10.10.10.10 und dem User Name: admin; Passwort des TELNET Clients (default=
cs121-snmp). Später kann die konfigurierte IP Adresse als Adresse für den Web
Browser verwendet werden. Bitte beachten Sie die integrierten online Hilfen der
HTML Seite bei weiteren Fragen.
Für die Konfiguration mit Web Browser/Server sind folgende Dinge zu beachten:
Grundsätzlich empfehlen wir den Einsatz von Microsoft Internet Explorer 6.x oder
auch Mozilla 1.3x (Bitte holen Sie hierzu Informationen aus dem Mozilla „Help“ –
Help Contents“ Menü ein). Hierbei gilt zu beachten, dass Java Script aktiviert sein
sollte. Im Internet Explorer müssen unter „Internetoptionen“ - „Sicherheit“ – „Stufe
anpassen“ die entsprechenden Optionen aktiviert sein. Ist Java Script nicht aktiviert,
müssen bei einem Modellwechsel (USV) in der HTML Adapter Konfiguration,
Baudrate, Kapazität etc. manuell eingetragen werden.
Auf den Konfigurationsseiten empfehlen wir die Hitstory Funktion („Back“) des web
Browsers nie einzusetzen, da dieses dazu führen kann, dass Befehle (z.b. Löschen
von Event Jobs) an den Adapter unter Umständen mehrmals gesendet werden.
6.2 Kommunikationseinstellungen
6.2.1 Grundkonfiguration für eine Netzwerkverbindung
Stellen Sie den DIP Schalter 1 des Adapters auf OFF und verbinden Sie den
Adapter mit dem Ethernet Kabel und prüfen Sie ob die Netzwerk LED grün o. gelb
leuchtet. Bei den SLOT Modellen muss dazu das Gerät in die USV geschoben
werden – jeder Reboot erfolgt dann durch Hineinstecken des Gerätes.
Sobald die Netzwerk LED leuchtet setzen Sie eine TCP/IP Route auf das Gerät.
Dies erfolgt über einen Aufruf von der Kommandoshell Ihres Betriebssystems "route
add 10.10.10.10 <Ihre IP Adresse>“. Sehen Sie auch route -? für weitere
Informationen zu ROUTE und verwenden Sie eventuell andere Syntax für dieses
Kommando wenn dies von unserer Beschreibung abweicht.
Danach testen Sie ob der Adapter nun auf „PING 10.10.10.10“ eine Antwort gibt. Ist
dies der Fall, dann können Sie sich mit jedem TELNET bzw. http Programm nun mit
dieser IP Adresse verbinden und nach der Passwort Eingabe die Konfiguration fertig
stellen.
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HINWEIS: Nach Eingabe des Passworts können Sie die Versionsnummer der
Firmware sehen. Wir empfehlen alle Versionen unter V 1.87 auf den aktuellsten
Stand zu bringen.
6.2.2 Grundkonfiguration für eine serielle Verbindung
Die DIP-Schalter des SNMP Adapters müssen zunächst für die Konfiguration
eingestellt werden. Schalter 1 sollte in der OFF Position sein. Die Stellung von
Schalter 2 ist für die Konfiguration zunächst unerheblich und sollte auf OFF bleiben.
Bestätigen Sie mit OK, wenn Sie mit dem Windows Kommunikationsfenster die Ein-
stellungen vorgenommen haben. Ihr Terminal ist nunmehr bereit zur Kommunikation
mit dem SNMP Adapter.
7. Konfiguration: Verwendung des Hauptmenus
Grundsätzlich können alle (Telnet, Terminal und Webserver) Bedien- und
Konfigurationsmöglichkeiten verwendet werden. In den neueren Abschnitten dieses
Handbuches ab Abschnitt 7.12 Scheduled actions werden lediglich die Webserver
Erklärungen präsentiert werden da die neuesten Funktionen und
Konfigurationsmöglichkeiten nur noch über den Web-Server zur Verfügung, nicht
mehr in Telnet und Terminal. Nach der Eingabe des Passwortes gelangen Sie zum
Hauptmenü (main menu), von wo aus Sie die IP und Gateway Adressen, sowie die
MIB System Group setzen können. Des weiteren ist hier das Setzen der
Zugangsberechtigung der SNMP Communities, des Trap-Empfängers, der
Einstellungen im Display und das Löschen der Konfigurationseinstellungen möglich.
Das Sichern neuer Einstellungen, das Beenden des Programms ist ebenfalls aus
dem Hauptmenü anwählbar.
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Siehe Figure 7 Telnet - IP Settings
Hinweis: Die Mindestvoraussetzung für den Betrieb des SNMP Adapter, ist die
Eingabe der IP Adresse, der Subnetz Adresse und eines USV Modells.
Für die Änderung von Werten, geben Sie bitte zunächst die Nummer des Menüs ein.
Nach Eingabe eines Leerzeichens <space>, können Sie nun den neuen Wert
eintragen und mit der Eingabetaste <enter> bestätigen. Ihre Änderung erscheint im
oberen linken Bereich des Bildschirms.
Das Hauptmenü ist mit der Eingabe der Ziffer 0 und Betätigen der Eingabetaste
<enter> zu erreichen.
Um dem SNMP Adapter die richtigen IP und Gateway Adressen sowie die
Subnetzmaske zuzuweisen, geben Sie bitte wie folgt ein:
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<space>, Zugangscode -r für read only oder -w für read and write, Bestätigung der
Eingabe mit der Eingabetaste <enter>. Bitte beachten sie, das pro Community nur
ein Recht, also nur „read“ oder „read und write“ benutzt werden kann.
Beispiel :
Möchten Sie eine Manager IP Adresse löschen, so geben Sie bitte folgendes ein:
Beispiel:
Das Modell CS121 unterstützt sowohl serielle Geräte mit den jeweiligen USV
eigenen RS-232 Protokollen, als auch die Kontakt USV Modelle von Kabeltypen
O,C,1-10. Diese Kontaktkabel sind USV- oder alarmmeldesystemspezifisch und vom
Hersteller der USV oder des Alarmsystems zu liefern. Unsere CABLE
Dokumentation zeigt Beispiele für solche Kabel wenn diese selbst konfektioniert
werden sollen. Löschen: Bei CABLE muss der richtige Typ ausgewählt werden, die
Kommunikationsparameter sind automatisch auf die entsprechenden
Kommunikations-Werte voreingestellt.
UPS Model
69
Hier erfolgt die Auswahl des seriellen USV Typ oder des CABLE Modells, dabei
werden die Kommunikationsparameter Baudrate usw. bereits zur USV Anlage
passend vorgegeben.
Achtung: Mit der Auswahl des USV Typs bestimmen Sie das
Kommunikationsprotokoll. Sollte Ihre USV nicht aufgeführt sein, so
befragen Sie Ihren USV Fachhändler ob ein anderes USV Gerät aus
derselben Modellreihe gewählt werden kann.
Bitte beachten sie bei dem Menüpunkt ups model „System shutdown“ (minutes
before battery end – downtime):
Dieser Wert legt fest, wie viele Minuten vor dem vollständigen Entladen der
Batterien, die Event action „(3) System shutdown“ aus dem Event Menü (siehe Bild
im nächsten Abschnitt) ausgeführt (wenn Kreuz gesetzt ist = aktiv) wird.
Dieser Wert legt fest, wie viele Minuten vor Entladung der USV-Batterie der
Shutdown-Vorgang (bzw. die vom Benutzer konfigurierte Event Aktion) eingeleitet
wird. Dieses Zeitintervall muss so groß sein, dass beispielsweise zum Herunter-
fahren des Systems vor dem Abschalten der USV ausreichend Zeit verbleibt.
Kalkulieren Sie diesen Wert eher großzügig (Beispiel: Bei zehn Minuten Standzeit
der USV beginnen Sie mindestens 3 Minuten vor Entladung der Batterie den
Shutdown-Vorgang).
Mit 1 <Enter> kommen Sie zur nächsten Seite mit der USV Modellauswahl. Um nach
der Auswahl der USV aus der Liste die Default Werte zu ändern, geben sie die
entsprechende Option, gefolgt von dem neuen gewünschten Wert ein. (Siehe obige
Grafik)
7.5 Event Settings
In diesem Abschnitt des Konfigurationsmenus werden die Beziehungen zwischen
den auftretenden Systemereignisse bzw. Alarmen, die sog. events, und die darauf
zu erfolgende Maßnahmen bzw. Aktionen, die sog. actions, eingestellt. Dazu gehört
z.b. das senden von RCCMD, Email, Logfileeinträge, UPSDIALER, TempMan und
USV- Abschaltung. Dieser Bildschirm zeigt die mit „X“ markierten Aktionen als
AKTIV an, Aktionen ohne „X“ sind nicht aktiv und können konfiguriert werden. Im
unteren Abschnitt des Fensters wird erläutert wie eine Aktion konfiguriert werden
kann. Siehe Figure 10 Telnet - Event overview
7.5.1 Log Event Settings
In diesem Abschnitt der SNMP Adapter Konfiguration wird der Logfile Eintrag
eingestellt. Zum Beispiel kann mit „Powerfail“ p100 alle 100 Sekunden der Text
„Powerfail“ ins CS121 Logfile geschrieben werden, solange der Alarm ansteht.
Ebenso verhält es sich mit den anderen Funktionen Email, RCCMD Shutdown und
allen anderen Events – jedes Ereignis kann eine unbegrenzte Anzahl von Aktionen
(verzögert, sofort, wiederholt, etc.) zur Folge haben. Das CS121 Logfile befindet sich
70
im Adapter Root-Verzeichnis unter ../Flash/text.log. Der Benutzer kann das Logfile
mit dem UPSMON oder JAVAMON, aber auch mit FTP auslesen. (Unter Einsatz
der konfigurierten IP Adresse oder der Default IP Adresse 10.10.10.10 und der
Benutzername/Passwort Kombination „admin/cs121-snmp“ hat der Anwender Zugriff
auf den SNMP Adapter.)
Das Alarmlog des CS121 enthält Einträge die entweder durch die Konfigurations
gemacht werden (Customized EVENTS durch den Anwender mit eigenen
Logfiletexten) oder die durch den USV Typ als Alarm vorgegeben sind. Z.b. ein
Eintrag eines CS121 ADMINs bei der Emailkonfiguration würde erheblich mehr
Einträge verursachen weil auch weniger interessante Statusänderungen eingetragen
werden, die sonst nicht gemacht würden. Um das Logfile besser zu verstehen
zeigen wir folgend ein typisches Logfile an einer USV:
Der CS121 schreibt z.b. den Status aller angeschlossenen Geräte wenn das Gerät
"kalt" gestartet wird:
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Dies sind 4 Emails über den Status des AUX Ports (Auxiliary Schnittstelle für externe
Alarmkontakte), welche im Auslieferungszustand auf LOW stehen. Weil der AUX
Status entweder High oder Low für einen Alarmzustand konfiguriert sein kann und
es
dem CS121 unbekannt ist was dort angeschlossen wurde, sendet er den aktuellen
Status beim Start immer per Email weg so das der Benutzer sehen kann in welchen
Zustand beim Start sich die Schalter befunden haben. Ob dies ein Alarm ist oder
nicht kann in diesem Fall nur der Anwender entscheiden.
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werden.
7.6 Network & Security Settings. Siehe Figure 12 Telnet E-Mail Event Settings.
Es können neben Textangaben auch Variablen in die Email vom CS121 übergeben
werden
Beispiel:
Dieses Vorgehensweise ist grundsätzlich für alle Events möglich wobei der Job nur
durch einen echten Event ausgeführt werden kann und nicht durch das Telnet TEST
command. Um die oben konfigurierte Eingabe zu Testen kann mit dem Befehl „Test“
und der Listennummer (Email Entries) die Funktionalität überprüft werden, daher ist
es nicht notwendig die USV wirklich in Batteriebetrieb zu bringen – ein einfaches
TEST genügt um zu sehen ob z.b. die Email gesendet wird. Das Logfile im CS121
zeigt an, ob die Mail korrekt versendet wurde oder ob ein Fehler aufgetreten ist.
Zweitens müssen der CS121 Adapter und der RCCMD Clientrechner über das
Netzwerk einander erreichen können und hierfür sind weitere Einstellungen auf den
jeweiligen Rechner vorzunehmen. Weil der CS121 Adapter für die ersten drei
aufgelisteten Aktionen MSG, SD, und Exe eine aktive Rolle spielt (d.h. der Adapter
schickt ein RCCMD Signal an einen RCCMD Client) müssen bei diesen Jobs in dem
Event Editor als erster Parameter die IP Adresse und als zweiter Parameter die Port
Nummer des RCCMD Clients Deingetragen werden. Zusätzlich muss an dem
RCCMD Clientrechner entweder gar kein Senderfilter gesetzt sein oder es sind die
IP Adressen der UPSMON Server, die als zugelassene Sender fungieren sollen
einzutragen. Diese Einstellungen werden bei der Installation von RCCMD auf dem
Clientrechner vorgenommen.Weitere Einzelheiten hierzu sind in der RCCMD
Dokumentation aufgeführt.
Bei der vierten Aktion, RCCMD Trap, ist der RCCMD Client der aktiver Teilnehmer
und deswegen werden hier keine Empfänger-Parameterinformationen eingetragen
(siehe Nummer 4 im folgenden Bild). H müssen in der Liste der zugelassenen
UPSMON Server des RCCMD Clientrechners die UPSMON Server IP Adressen, zu
73
denen der RCCMD Client eine Verbindung aufbauen soll, eingetragen sein.
Außerdem sollte auf dem RCCMD Clientrechner ein Filter gesetzt werden so da nur
berechtigte Sender das Signal absenden dürfen. Ferner muss auch auf dem
RCCMD Client bei der Installation das „Enable Traps“ Häkchen gesetzt sein, sonst
wird sich der RCCMD client nicht beim CS121 Adapter anmelden. Hinweis: Bei
einem Reboot des CS121 sollte auch der RCCMD Dienst neu gestartet werden,
sonst wird der Neuaufbau der Verbindung erst nach 12 Stunden automatisch
erfolgen (auto. Loginprozess des RCCMD clients).
Achtung! Die selben RCCMD shutdown Einträge die man unter Powerfail gemacht
hat, muss mann AUCH UNTER Battery low eintragen und zwar OHNE
Verzögerung
Grundsätzlich gilt, dass die maximale RCCMD Anzahl unbegrenzt ist, jedoch können
immer nur 50 RCCMD Empfänger am Stück abgearbeitet werden. D.h. erst wird an
50 Empfänger gesendet, danach die nächsten 50 usw.
Der Timeout 60 Sekunden. Nach Ablauf dieser Zeit wird die Kommunikation mit
dem RCCMD Client beendet. Wenn keine Antwort des Clients empfangen wird,
unterstellt das System einen erfolgreichen RCCMD Shutdown und fährt mit dem
Shutdown der nächsten 50 RCCMD Klienten fort. In jeder Minute können 50
RCCMD Empfänger abgearbeitet werden.
Add RCCMD Hier können die IP Adressen von Computern im Netzwerk mit
RCCMD Empfängern angegeben werden, so dass der Adapter
direkt einen Multiservershutdown auslösen kann. Der Zeitpunkt
des Auslösens richtet sich nach der konfigurierten Downtime des
Adapters (default, Zeitpunkt der Batterierestkapazität in Minuten
während eines längeren Stromausfalls) bzw. nach einem
Countdown Timer. Erweiterte CS121 Modelle können
zusätzliche Events (z.B. Battery Low, Battery defect,
Communication lost, etc.) als RCCMD Signal verwenden,
befragen Sie dazu Ihren Fachhändler.
Test RCCMD Wenn mit Telnet oder per http auf das Gerät verbunden wird,
kann der RCCMD Befehl auch ohne Netzausfall der USV
getestet werden (Siehe Figure 15 HTTP Event Editor RCCMD
Shutdown test). Dazu wird in diesem Menü der Befehl „test
<Listen-Nr. des Empfängers>“ eingegeben. Dann führt der
Adapter das RCCMD Sendekommando auf diese Adresse sofort
aus.
74
Delete RCCMD Diese Option löscht einzelne der RCCMD Empfänger aus der
Liste. Der Befehl „del <Listen-Nr. des Empfängers>“ führt die
Option aus.
Der CS121 verwendet das Parameter Basierende RCCMD Version 2, welches auf
dem gleichen Kanal unterschiedliche Aktionen auslösen kann. Bei RCCMD Version
1 Clients kann nur eine Aktion (in der Regel wird ein Shutdown file ausgelöst)
gestartet werden.
Hinweis: Grundsätzlich gilt für alle 3 RCCMD Event Funktionen, dass die Liste der
vom Benutzer konfigurierten RCCMD Empfänger für diesen Event im
oberen Teil des Fensters aufgelistet wird.
Soll eine größere Anzahl von RCCMD Empfängern von diesem Adapter erreicht
werden, so muss einer der Empfänger als Relaisstation arbeiten. Dieser Empfänger
wird so konfiguriert, dass er von dem Adapter ein RCCMD Signal empfängt und
dieses dazu verwendet, ein Batchfile mit dem Aufruf weiterer RCCMD Sendersignale
zu starten. Dieser Computers ist damit Sender und Empfänger gleichzeitig und ein
wichtiges Glied in der USV Überwachungskette. Versorgen Sie diesen Computer
ebenfalls aus der USV.
Hinweis: Alle Netzwerkkomponenten wie Router/ Hubs, etc. müssen auch USV-
gestützt sein, da sonst bei einem Netzwerk-Shut Down nicht alle Clients
erreicht werden können.
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verschickt werden. Damit ist es z.b. möglich von einem CS121 eine RCCMD 2
Nachricht an einen Windows 2000 oder UNIX Rechner zu senden, welche dieser als
„NET SEND“ oder „WALL“ Nachricht ins Netzwerk weitersendet. Das Problem der
Benachrichtigung von Netzwerkbenutzern mit unterschiedlichen Betriebssystem
kann somit gelöst werden.
Wenn der „command“ durch zusätzliche Parameter ergänzt werden soll oder wenn
eine Reihe von Befehlen als Skript ausgeführt werden soll, dann müssen diese
Abläufe als entsprechende Batch- bzw. Skriptdatei auf dem RCCMD Klient
vorbereitet werden.
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Wenn der CS121 auch als RCCMD Listener Client konfiguriert ist, ist der CS121 in
der Lage RCCMD Nachrichten zu empfangen sei es von einem anderen CS121
Adapter oder von einem Rechner auf dem der UPSMAN Manager läuft. Der Beispiel
Event Job im Figure 25 sendet dem AUX output port 2 ein “high“ Signal.
Damit dieses funktioniert müssen auf dem CS121 als RCCMD Listener Client vier
Einstellungen vorgenommen werden:
1 Im CS121 Menu Network & Security Settings, muss das Häkchen „Enable RCCMD
Listener“ gesetzt sein und der „RCCMD Listener Port“ muss festgelegt werden.
(Siehe Figure 22)
2 Die IP Adresse des UPSMAN Senders muss in die „SNMP Communities“
eingetragen werden. (Siehe Figure 23)
3 Der Ziel AUX Port des CS121 als Listener Client muss als „use as Output“
konfiguriert werden. (Siehe Figure 24) und
4 Der „send RCCMD exe“ Befehl im Event Editor des CS121 Senders oder des
Rechners mit UPSMAN, (Siehe UPSMAN Handbuch) muss mit den Einstellungen
des CS121 als RCCMD Listener Clients übereinstimmen. (Siehe Figure 25)
Generell können 3 Arten von Kommandos mit dem RCCMD sender verschickt
warden:
wobei “x” die Portnummer des Ausgangs darstellt von 1-8 (4 Ausgänge am CS121
AUX, SENSORMANAGER, SITESWITCH, 8 Ausgäng am SITEMANAGER)
Syntax Beispiele:
|UPSCMD|20000|1,1 = Output 1 on
|UPSCMD|20000|1,0 = Output 1 off
|UPSCMD|20000|2,1 = Output 2 on
|UPSCMD|20000|8,0 = Output 8 off
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Bestätigen eines Digital-Alarms : Mittels RCCMD commands können auch Alarme
der UNMS bestätigt warden. Man kann beispielsweise einen digitalen Alarm an
einem SITEMANAGER oder CS121 AUX Eingang von fern durch einen Schalter der
an einem anderen SITEMANAGER oder CS121 AUX angebracht ist „bestätigen“
So kann zum beispile ein „Feueralarm” den man in der UNMS software als “NEW
ALARM” sieht von einem Schalter vor Ort als “erkannt” bestätigt werden, die UNMS
zeigt dann “Alarm acknowledged – recovery action in progress”. Dafür muss der
Sender an dem der Schalter angeschlossen ist die folgende Syntax verwenden:
Syntax : |UPSCMD|20001|x
wobei x die Portnr. ist (1-8). („20001“ ist das “ACK” Kommando für digitale signale)
Syntax : |UPSCMD|20002|x
wobei x die Portnr. ist (1-8). („20002“ ist das ACK Kommando für analoge Signale)
78
Diese Event Aktion ermöglicht den UPS SHUTDOWN. Hier kann festgelegt werden
wann an die USV ein Abschaltsignal zu senden ist wenn z.b. die USV auf „Battery
low“ läuft. Das folgende Beispiel:
stellt ein, dass 60 Sekunden nachdem der Event Powerfail eingetreten ist die USV
runtergefahren wird (Abschaltung) und nachdem der Event Powerfail vorüber ist
(Stromversorgung wiederhergestellt) die USV noch 120 Sekunden bis zum
Hochfahren wartet.
7.5.9 WOL
WOL ist eine Abkürzung für Wake-on-LAN mit dieser Funktion werden andere
Rechner im Netzwerk aufgefordert mittels eines Datenpakets sich einzuschalten und
hoch zufahren. Diese Funktion wird nicht von allen Netzwerkkarten unterstützt und
diejenigen die diese Funktion unterstützen muessen im BIOS Explizit angeschaltete
werden und benötigen eventuell noch ein Passwort.
Siehe Figure 27 WOL configuration.
79
Passwort des Adapters ist "cs121-snmp". Sollten Sie Ihr Passwort “vergessen”
haben, so wenden Sie sich an Ihren Hersteller für weitere Hilfe.
7.6.2 Timeserver Settings
Siehe Figure 29 HTTP Timer Settings.
Hinweis: Der Timerserver wird sofort nach dem Reboot (ab FW 3.03)
synchronisiert und wenn nicht erfolgreich wird erneut versucht nach 5 minuten und
danach wird der Timeserver alle 24 Stunden neu synchronisiert.
Hier können bis zur drei verschiedene Timeserver IP-Adressen aus dem LAN oder
Internet eingetragen werden. Für die jeweiligen Timeserver können zwischen zwei
Zeitprotokolle ausgewählt werden: RFC868 und SNTP. Im Internet finden Sie eine
große Zahl von Zeitservern, die Sie verwenden können. Zum Beispiel bietet das
National Institute of Standards and Technology unter IP 129.6.15.29 einen
hochgenauen Zeitserver an, genauso die Physikalisch- Technische Bundesanstalt
unter 192.53.103.103. Wenn Sie keinen Internetzugang haben können Sie auch
einen Timeserver in ihrem LAN installieren. Laden Sie sich dazu entsprechende
Software vom Internet (meist Free oder Shareware) und geben Sie nun dem Adapter
diese IP Adresse an. Timerserver wird benötigt um den lokalem Logfile des SNMP
Adapter richtige Zeitstempel zu übermitteln. Die Funktion ist ohne Timeserver nicht
beeinträchtigt, allerdings tragen die Logfiles dann Zeitstempel von 1970.
Time Difference
Geben Sie den Zeitunterschied zwischen Timeserver und ihrer Zeitzone an.
Beachten Sie dabei auch die Anpassung der Sommer- und Winterzeit. Sie können
Werte von –24 bis +24 Stunden eingeben. Beachten Sie auch dass dieser Eintrag
für alle drei eingetragenen Timeserver gilt.
Test Timeserver connection: Testet die Timeserver Verbindung und gibt einen
Datumstempel und Uhrzeit aus. Bitte beachten Sie, dass die Verbindung zu einem
Timeserver nur funktioniert, wenn der Adapter nicht im Konfigurations-Modus (IP
10.10.10.10) läuft.
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Microsoft Windows SNTP Timeserver: Als timeserver können Sie z.b. eine
Windows PC im Netzwerk benutzen. Dazu muss der Windows Time Dienst
configuriert und gestartet sein. Dazu bitte den Windows Time Dienst starten und
danach auf die „uhr“ im unteren rechten Taskbar clicken – nach einigen Sekunden
erscheint dann dort INTERNET TIME als Folder oben rechts. Prüfen Sie ob der
Windows Time Server funktioniert und ob Ihr Rechner im Netzwerk erreichbar ist
(Firewall !), dann können Sie Ihren CS121 unter Timerserver auf diesen Rechner
konfigurieren und verwenden.
Wenn Sie keinen MS Timeserver verwenden wollen können Sie auch andere
Timerserver z.b. als Freeware aus dem Internet laden, auf der GENEREX Website
finden Sie einige Freeware Timeserver unter:
http://www.generex.de/e/download/cs12x/download_p.html
Falls der Server Authentifizierung erfordert, muss er das Verfahren "AUTH LOGIN"
(Der CS121 SNMP unterstützt zur Zeit nur dieses Verfahren) unterstützen (z.b.
81
Freemail.de ). Hierdurch ändert sich das Protokoll von SMTP zu ESMTP und ein
Passwort ist erforderlich. Beim Verfahren "AUTH LOGIN" stellt sich folgende
Unsicherheit dar: Das Passwort wird nur gering verschlüsselt verschickt. Es wird
zwar nicht im Klartext verschickt. Jedoch könnte ein Anwender, der in der Lage ist
die Netzwerkpakete abzufangen, das Passwort zu dekodieren (BASE64-Verfahren).
Dies ist der einzige Nachteil, aber bei USV Anlagen mitunter von nicht zu hoher
Bedeutung. Die Länge des Passwortes sollte mindestens 3 Zeichen lang sein und
maximal 63.
7.6.4 Network Server Settings
Der Benutzer kann verschiedene Optionen aus dem Menü 6 aktivieren und
deaktivieren. Der Benutzer hat die Möglichkeit Telnet und/oder SNMP an/aus
zuschalten, oder den UPSMON Zugang zu blockieren, außerdem kann die
Netzwerkgeschwindigkeit gewählt werden. Damit kann die vom Benutzer
gewünschte Sicherheitsstufe individuell angepasst werden.
Des weiteren gibt es hier die Menüpunkte zum Ein- bzw. Ausschalten der
Authentication und Cold boot Traps, für die im Adapter konfigurierten SNMP
Receiver. Wenn aktiviert, werden diese Traps an die konfigurierten SNMP Trap
Empfänger in der Liste geschickt. Der Cold boot Trap wird gesendet, nachdem der
Adapter nach einem Kaltstart hochfährt, wobei eine Meldung auf der SNMP Konsole
ausgegeben wird (z.b. HP Openview). Bei dem Authentication Trap wird ein Trap an
die SNMP Manager gesendet, wenn ein nicht-autorisierter Benutzer versucht, auf
den Adaptern zuzugreifen. Die Liste der autorisierten Benutzer ist dabei in den
„Access Controls“ im Telnet Menü des Adapters festgelegt.
Siehe Figure 31 Telnet - Network Server Settings.
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7.7 Com 2 Settings & AUX Settings
Über das „COM2 & AUX Settings“ Menu gelangt man in zwei Untermenüs für die
Konfiguration der COM2 und der AUX Port. Ab FW 2.56 stehen 6 Einträge im Telnet
Untermenu für COM2. Die Webserver Konfiguration enthält hierfür noch einen
Eintrag „SensorMan“. Die Bilder für dieses Menu sind wie folgend abgelegt:
Siehe Figure 35 Telnet COM2 & AUX Settings.
Siehe Figure 36 Telnet - COM2 Settings.
Hinweis: Der nachfolgende Menüpunkt wird nur sichtbar, wenn es sich um einen
MODBUS (Hardware) SNMP Adapter handelt. Für normale SNMP Adapter
ist dieser Menüpunkt nicht sichtbar.
D MODBUS Interface im Anhang dieses Handbuches. Hier wird die Belegung des
MODBUS Ausganges und die Protokollschnittstelle offengelegt.
Enable Modbus over IP: Diese Funktion ist im Standard aktiviert. Die Funktion kann
via TELNET oder HTML Konfiguration deaktiviert werden. Jeder CS121 nach
83
Firmware 2.0 kann auch USV Daten via Modbus Protokoll über IP (Port 502)
übermitteln. Es kann jeder Modbus client eingesetzt werden, um USV Daten vom
CS121 zu lesen. Bei einem RS-485 Interface muss der CS121 MODBUS (spezielle
Hardware) zum Einsatz kommen, in allen anderen Fällen kann Modbus über IP zum
Einsatz kommen.
Modbus Slave Address: Bitte tragen Sie hier die entsprechende Nummer ein, wobei
die Nummer des Adapters in der Reihe der Modbus Geräte zu wählen ist.
Modbus Mode: RTU (Binär mode) oder ASCII mode Text Ausgabe. Bitte wählen Sie
mit der Menübox aus.
Hinweis: ASCII Mode arbeitet mit Schnittstellenparametern 7,N,1. Der RTU Mode
(binär) wird mit 8,N,1betrieben.
7.7.5 TempMan/SensorMan
Der TempMan und SensorManager sind Erweiterungsmodule für den CS121 die
über COM2 angeschlossen werden. Der SensorManager ist der Nachfolger des
Tempman und kann 8 anstelle von 4 Temperaturen oder auch andere Messwerte
verarbeiten. Beide dieser Geräte werden einfach per Kabel an den CS121 COM2
Port angeschlossen - es muss nur die COM2 Settings im Adapter auf diese Geräte
eingestellt werden um die zugehörigen Funktionen einzuschalten.
Die Konfiguration (Alarme, threshold Werte) kann komfortabel über die HTML Seite
des CS121 Webservers vorgenommen werden. Bitte beachten Sie hierzu die drop-
down bzw. Eingabe Felder. Siehe Figure 39 HTTP Sensor Manager Settings
calibration.
Eine Konfiguration im Telnet Menü des CS121 Adapters ist ebenfalls möglich. Bitte
beachten Sie hierzu die Syntax bei der Eingabe im Telnet Menüs. Siehe Figure 38
Telnet - Tempman Settings.
7.7.6 RAS
Der letzter Eintrag in der HTTP COM2 Dropdown menu ist “RAS”. Siehe Figure 37
HTTP COM2 Tempman/SensorMan. Diese Option schaltet die RASManager
Funktion ein. Obwohl diese Funktion im Telnet auch eingeschaltet werden kann ist
die Konfiguration des RASManagers (bis FW 2.56) nur im HTTP Menu möglich.
Dieses ist die standardmäßige Einstellung für den richtigen RASManager, der
CS121 mit eingebautem Modem. Um ein normaler CS121 Adapter in ein
RASManager um zubauen ist eine zusätzliche PPP Lizenz (RASControl Software
Paket) und ein passendes Modem erforderlich. Der Setup und die Bedienung vom
RASManager und RASControl wird ausführlich im Beiblatt für den RASManager und
die RASControl Software beschrieben. Siehe Figure 40 HTTP RAS Manager
Settings.
84
7.7.7 AUX und SS4 Settings
Der AUX Port ist ein Ausgang/Eingang für externe Geräte oder Alarme über
Kontakte oder für den Anschluss eines SS4 Steckdosenmanagers. Der SS4
SiteSwitch wird mit einem eingebautem CS121 Adapter ausgestattet. Der SS4 AUX
SiteSwitch ist eine kostengünstige Erweiterung für CS121 Adapter die das
individuelle Schalten von bis zu vier Steckdosen ermöglicht.
Durch Eingabe der entsprechenden Listennummer wird der jeweilige AUX Port auf
Input oder Output geschaltet.
Bei den AUX Settings kann der Benutzer die jeweiligen AUX Ports (4 Pins) entweder
als Eingang (Input) oder Ausgang (Outputs) schalten. Ist der jeweilige AUX Port als
Eingang geschaltet, so kann der Adapter Signale einlesen, wenn die AUX Ports als
Ausgänge geschaltet sind, können Signale z.b. an einen Opto-Koppler geleitet
werden. Siehe hierzu auch den Schaltplan etc. im Anhang (Appendix) im englischen
Teil des Benutzerhandbuches.
Die Schaltlage der Eingänge oder Ausgänge wird beim Reboot des Adapters in der
Lage belassen, wie vor dem Reboot gesetzt.
Über HTML sieht die AUX Konfiguration wie folgt aus. Man kann den
Port 1 - 4 des AUX manuell auf „OUTPUT“ umkonfigurieren und bei Eintritt eines
Alarms dann über die „EVENTS“ des CS121 die einzelnen Ports schalten. Dies
entspricht dann der Einstellung „SS4 Mode Active“. Diese Einstellung wird gewählt
wenn man einen SS4 an den AUX Port anschließen will.
Wenn man den OUTPUT abschaltet, dann werden die AUX Signale als
Alarmeingang benutzt, d.h. hierüber können Alarmkontakte ihr Alarmsignal zur
Weiterverarbeitung an den CS121 übergeben, daraufhin kann z.b. der CS121 den
Port 2 als OUTPUT benutzen und ein Gerät ihrer Wahl einschalten.
Dabei kann auch ein OUTPUT Zustand bei einem Power up des CS121 gesetzt
werden, z.B. wenn Switch on CS121 Power up eingeschaltet ist (siehe Beispiel im
oberen Bild: Port 1 „Fileserver“), dann wird der OUTPUT 1 bei einem Power up des
CS121 sofort wieder eingeschaltet. Hierbei kann noch eine Zeitverzögerung in
Sekunden angegeben werden, z.b. 10 bedeutet dass der Port 1 erst 10 Sekunden
nach Power up des CS121 wieder angeschaltet wird. Der Vorgang: Save, Exit &
Reboot löst keinen Power up aus, hierfür muss die Stromversorgung des Adapters
einmal unterbrochen werden. Dieser Unterschied zwischen Reboot und Power up
wird beim Zustand der AUX Kontakte deutlich. Beim Reboot bleiben die Zustände
der Kontakte erhalten es sei denn die Einstellung der Portkonfiguration sich von
OUTPUT auf INPUT oder umgekehrt verändert hat. Beim Neustart wird der Zustand
der Kontakte auf die konfigurierte Einstellungen zurückgesetzt.
Das folgende Bild zeigt die Bedienung der AUX Ports 1 und 2 an, wenn diese als
OUTPUT und die AUX Ports 3 und 4 als INPUTs konfiguriert sind. Das Aktivieren
der SS4 Mode schaltet alle Ports auf OUTPUT ein.
85
Über dieses Menu kann im oberen Bild nun der Port 1 des AUX OUTPUT ein- bzw.
ausgeschaltet werden. Eine gelbe Glühbirne symbolisiert den eingeschalteten
Zustand der Steckdose, eine graue Glühbirne zeigt an dass der Port ausgeschaltet
ist, also die angeschlossenen Geräte nicht mit Strom versorgt werden.
Der Knopf „SWITCH OFF“ bzw. “SWITCH ON” ist mit einem Passwort geschützt.
Dieses Passwort ist identisch mit dem CS121 Konfigurationspasswort.
Das Setup-Programm ist jetzt beendet. Trennen Sie den SNMP Adapter von der
Spannungsversorgung und bringen Sie den DIP-Schalter 1 in die untere Position
(eingeschaltet). Nachdem dieses geschehen ist, können Sie den Adapter wieder mit
der Spannungsversorgung verbinden.
7.11 Exit without saving
Schließen ohne Sichern der Einstellungen: Mit dieser Option beenden Sie das
SNMP Programm und sichern dabei nicht die Konfigurationseinstellungen. Vom
Hauptmenü aus, geben Sie bitte den Buchstaben Q ein.
REBOOT Hinweis:
Bitte beachten Sie, dass der Neustart des CS121 bis zu 3 Minuten dauern kann. In
dieser Zeit werden die Eingaben umgerechnet und eventuelle Timeserver Daten
abgefragt. Sobald der Startprozess durchlaufen wurde und die erforderlichen Daten
vorhanden sind bzw. als „Timed-out“ markiert wurden, startet die USV
Kommunikation und die grüne LED fängt an zu leuchten. Nun ist das Gerät
betriebsbereit und man kann die USV Daten mit einem Webbrowser (http:://<IP
Adresse>) oder SNMP Software überprüfen - oder auch sich mit dem UPSMON,
UNMS, USW oder JAVAMON verbinden. Beim UPSMON und UNMS sollte TCP/IP
anstelle SNMP als Verbindungsprotokoll gewählt werden – dies ist schneller und
enthält mehr Daten als das SNMP Protokoll.
7.12 Scheduled actions
Das „Scheduled actions“ Menu ist einer der praktischsten und am leichtesten zu
bedienenden Werkzeugs des CS121 Adapters und stellt eine Art Terminplaner für
den Anwender dar. Im Zusammenhang mit den anderen Verwaltungsfunktionen des
86
CS121 Adapters können viele regelmäßige Aufgaben erledigt werden. Nachdem
ersten Start von dem Terminplaner werden eins zwei Bildern angezeigt.
Siehe Figure 44 Scheduled Actions no time server und Figure 45 Scheduled actions
empty.
Durch das betätigen vom dem “NEW” Knopf wird die “Edit Scheduled Action”
Konfigurationsmaske aufgerufen. Diese Maske ist sehr leicht zu konfigurieren da es
sich auf die Auswahl der „Action“ im Dropdown menu gleich anpasst und stellt dem
Anwender die „Action“ Auswahl- und Konfigurationsmöglichkeiten zur Verfügung.
Die Wiederholungsmöglichkeiten werden auch im „Frequency“ Dropdown Menü
zugänglich gemacht werden.
Siehe Figure 46 Edit Scheduled Action drop down menus.
Für Termine die jede Woche ausgeführt werden wird in der Übersicht der geplanten
Aufgaben der Name des nächsten Wochentages an dem die nächste Ausführung
vorkommt. Achte auf den Warnhinweis des Adapters wenn kein Timeserver
eingestellt ist um Zeitfehler zu vermeiden.
Hinweis: Wenn Sie eine USV mit Ihrem SS4 verwenden wollen dann
müssen Sie die entsprechende CS121 Firmware installieren. Beachten Sie , dass
die COMPORTS 1 & 2 miteinander vertauscht werden müssen. Setzen Sie hierfür
ein Häkchen in das „Exchange COM Ports“ Checkbox und verbinden Sie den SS4
mit Ihrer USV mittels des Konfigurationskabels. (Siehe Figure 48 Exchange COM
Ports 1 & 2 for SS4)
8.1 SS4 Funktionsübersicht
4 konfigurierbare Ausgänge / Kaltgeräte Steckdosen mit Schaltleistung 230V/8A
Abfrage des Status der Steckdosen über HTML, UPSMON, UNMS oder SNMP
Steuerung über internen CS121
Fernbedienung der Ausgänge über HTML Browser (Passwort geschützt)
LED-Statusanzeige der Steckdosen
Kleines Metallgehäuse mit 1.5 HE, vorbereitet für 19"-Rack Montage
(Winkelbefestigung im Lieferumfang)
87
Hohe Schaltleistung (8A), Eingang mit IEC 16A.
Termingesteuerte Schaltvorgänge programmierbar über HTML und UPSMON
Scheduler
Verzögerte Schaltvorgänge als Reaktion auf Alarme am COM1 des CS121 (z.b.
USV Alarme)
Bei Betrieb des SS 4 einem 19“ Rackgehäuse sind die mitgelieferten Winkel
anzubringen und der SS4 mit der Vorderseite im 19“ Gehäuse zu verschrauben. Die
Versorgungskabel werden von hinten angeschlossen.
Sobald alle Endgeräte angeschlossen sind kann der IEC 16 Versorgungsstecker
angeschlossen werden. Bei Betrieb muss die grüne „POWER“ LED aufleuchten
und die 4 Zustands LEDs („Power Socket Status LED“) für die Steckdosen müssen
AUS sein.
Wenn die LEDs aus sind bedeutet dies das KEINE Versorgungsspannung anliegt –
also die Endgeräte werden nicht mit Strom versorgt.
88
Max. zulässiger Strom je Ausgang: 8A (bei ohmscher Last, cos phi 1)
Maße: 270mm x 160mm x 70mm (BxTxH)
mit Halterwinkeln: 19”, 1,5HE
Betriebstemperatur: 0 - 40°C
Rel. Luftfeuchte: 0 - 95%, nicht betauend
Schutzart: IP 20
Anzeigen Vorderseite:
1 – Steckdose 1 an/aus (LED AN = Steckdose AN)
2 – Steckdose 1 an/aus (LED AN = Steckdose AN)
3 – Steckdose 1 an/aus (LED AN = Steckdose AN)
4 – Steckdose 1 an/aus (LED AN = Steckdose AN)
Anschlüsse/ Schalter Rückseite:
1 – Stromversorgung IEC 16A
2 - 4 Kaltgeräte Steckdosen 8A
3 - Sicherung 230V 16A
4 - LAN-Anschluss
5 - COM 2 Anschluss
6 - Schalter zur Konfiguration CS121
89
9. Konfigurieren der NMS
Führen Sie ein "get" und "set" Kommando aus. Sollte dies nicht gelingen, überprüfen
Sie bitte die Zugangsberechtigung des Adapters. Der Manager muss eine read
Genehmigung haben, um ein "get" Kommando auszuführen. Für ein "set"
Kommando benötigt der Manager eine read/write Genehmigung. Dafür kann
üblicherweise ein SNMP MIB Browser eingesetzt werden.
die auf die SNMP Management Station geladen wird, welche eine USV über einen
SNMP Agenten überwacht. Die MIB bestimmt, welche USV Parameter durch die
SNMP Befehle „get“ und „set“ überwacht und kontrolliert werden sollen.
Hinweis: Der CS121 verwendet eine Standard MIB welche in den modernen SNMP
Software bereits enthalten ist. Diese MIB nennt sich „UPSMIB“ und entspricht dem
Standard RFC 1628. In den meisten Fällen kann daher auf das Einspielen der MIB
verzichtet werden da die MIB bereits unter – iso.org.dod.internet.mgmt.mib2.upsMIB
- vorhanden ist. Bitte prüfen Sie Ihren MIB Zweig bevor Sie die RFC1628 MIB
einspielen.
Für weitere Instruktionen zur Kompilierung der MIB der einzelnen NMS wie z.B.
Novell/ NetWare Management Station, Hewlett-Packard /Open View Network Node
Manager sowie SunConnect und SunNet Manager beachten Sie bitte die
nachfolgenden Unterkapitel.
General Network Management Stations
Grundsätzlich gelten für die Konfiguration einer NMS folgende Prozeduren:
• Einsetzen/Kompilieren der MIB Datei, wenn nicht bereits eine Standard
USV MIB RFC 1628 vorhanden ist. (nur bei CS121)
• Hinzufügen des SNMP Adapter Objekt zur Management Map und
Konfigurierung der Ereignisse (z.B. Meldung an Operator).
• Ping(en) des SNMP Adapters und Test ob Traps empfangen werden.
Da sich der Kompilierungsprozess bei den unterschiedlichen SNMP
Softwareprodukten deutlich unterscheidet, kann hier nicht weiter darauf
eingegangen werden. Die Einkompilierung einer MIB Datei wird in den Handbüchern
der SNMP Software ausführlich beschrieben. Bitte setzen Sie sich mit dem Support
90
in Verbindung falls Sie hier Fehler nicht durch die Nutzung des Handbuches lösen
können.
Nachdem die MIB einkompiliert ist kann mittels eines MIB Browsers die USV
angepollt werden und die Daten ausgelesen werden. Dazu wählen Sie die
entsprechende MIB Variable oder auch Satz von Variablen aus und setzen die Ziel
TCP/IP Adresse des Adapters ein. Der Adapter antwortet mit den Messwerten.
Alternativ kann auch der Windows UPSMON, JAVAMON, UNMS oder UPS-SNMP-
WATCH der USV-Management Software CD eingesetzt werden, dieser stellt die
USV Daten in grafischer Form leicht verständlich dar und unterdrückt interne USV
Informationen welche nur für den technischen Support wichtig sind. Neben diesen
Darstellungsformen kann der USV SNMP WATCH auch Gruppen von USV Geräten
verwalten um so parallel-redundanten USV Anlagen zu managen.
Als optionale Zusatzsoftware kann für HP Openview auch ein Snap-In für UPSMAN /
CS121 bestellt werden.
ANHANG : Mehr Informationen auch zur Reparatur ihres CS121 finden Sie im
Anhang/Appendix des Handbuches ab Seite 92.
91
Anhang/Appendix
A. RFC1628.MIB implemented commands
For the CS121 SNMP MIB Implementation, please refer to the GENEREX
downloadpage at: http://www.generex.de/e/download/cs12x/download_p.html
This MIB is specially designed for the CS121 and includes SNMP values for all
CS121 optional products (Temperature, humidity, Alarmkontakts, etc.) Basicly this
RFC1628CS121.MIB is the original UPS MIB, extended by extra values supported
from your CS121.
Operating 0 – 40 °C 0 – 40 °C 0 – 40 °C
temperature
Humidity during 10-80%, no condensation
normal
operations
92
C. Cable and Circuit board configuration/ Pin/ AUX-Ports and Sensor Manager
SUB-D 9 male
connector
1
PIN 3 6
PIN 2 2
PIN 1 3 7
8
shield 4
9
Pin COM2 5
Mini-DIN 8 pol
(male), CS121
93
Pin Layout CS121 COM1:
94
Figure 53 Pin COM2 Mini-DIN 8 pol
Mini DIN 8 socket
RS-485 (optional):
RS-232: Pin1: -> RS485-A
Pin1: -> DCD Pin5: -> RS485-B
Pin2: -> RxD
Pin3: -> TxD RS-422 (optional):
Pin4: -> DTR Pin1: -> RS422-TX-A
Pin5: -> DSR Pin5: -> RS422-TX-B
Pin6: -> RTS Pin2: -> RS422-RX-A
Pin7: -> CTS Pin6: ->RS422-RX-B
Pin8: -> RI
Schirm -> GND
95
Pin3: -> Input/Output 2
Pin4: -> Input/Output 3
Pin5: -> Input/Output 4
Pin6: -> GND
The maximum input voltage is 3,3V. The input signals may be fed from external
power sources or fed directly from Pin 1. If the external power supply delivers more
than 5V a pre-resistor has to be fitted. The input resistance of the input is 5,1 kΩ
When using a opto coupler switch, a Pull up resistor of 1,5kOhm has to be used.
96
Figure 58 Example (AUX Output at cables with more than 10 m)
D MODBUS Interface
Note: Please note that not all UPS models support all or specific measurement
values (e.g. battery low).
D.2 Available Modbus Function Codes
Implemented MODBUS functions in the CS121 M units:
The CS121 M makes no difference between output- and input-bits or words, that
means there is no difference between function 03H and 04H. The baud rate is
adjustable up to 115200 Baud.
97
Note: Please note that the MODBUS adapter client allows for a timeout of 40ms
at 9600 baud for one value.
D.3 Exception Codes
Except for broadcast messages, when a master device sends a query to a slave
device it expects a normal response. One of four possible events can occur from the
master's query:
If the slave device receives the query without a communication error, and can handle
the query normally, it returns a normal response.
If the slave does not receive the query due to a communication error, no response is
returned. The master program will eventually process a timeout condition for the
query.
If the slave receives the query, but detects a communication error parity, LRC, or
CRC, no response is returned. The master program will eventually process a timeout
condition for the query.
If the slave receives the query without a communication error, but cannot handle it (for
example, if the request is to read a non existent register the slave will return an
exception response informing the master of the nature of the error.
Available Exception codes:
Code Meaning
Illegal data Address:
02H The data address received in the query is not an allowable address for the
slave.
Illegal data value:
03H A value contained in the query is not an allowable value for the slave.
Slave device busy:
06H The slave is processing a long-duration program command. The master should
retransmit the message later when the slave is free.
The following tables contain the general command descriptions and examples with
ASCII and RTU framing.
Read Words (Functions 03h and 04h)
For the CS121 there is no difference between these two functions.
Query:
98
bytes
high Checks
low byte with
slave function Byte byte of um
of first contents
number code count first LRC or
word of n
word CRC
words
n * 2 1 or 2
1 byte 1 byte 1 byte 1 byte 1 byte
bytes byte(s)
Query:
Answer:
ASCII: Data, which will send over the link as ASCII characters.
99
Query:
Byte 1 2 3 4 5 6 7 8
silent address of silent
word count to
interv first word to CRC interv
read
al Slave functi read al
Bede
>= numb on >=
utung
3.5 er code high low high low low High 3.5
chara byte byte byte byte byte byte chara
cters cters
RTU
[01] [04] [00] [63] [00] [01] [C1] [D4]
HEX
Answer:
Byte 1 2 3 4 5 6 7
silent Contents of Silent
CRC
interv the word interv
al Slave functi al
Bede byte
>= numb on >=
utung count high low low high
3.5 er code 3.5
byte byte byte byte
chara chara
cters cters
RTU
[01] [04] [02] [12] [34] [B4] [47]
HEX
Query:
Answer:
Write one word at address 3Dh (= 61 decimal) with value 10E1h (= 1234 decimal).
Query:
100
colon er hig ge fee
high low h low ret d
byte byte byt byte urn LF
e
ASCII : 0 1 0 6 0 0 3 D 1 E 1 C B <C <L
0 R> F>
HEX [3A] [30][3 [30][36] [30][3 [33][4 [31 [45][3 [43][4 [0D [0A
1] 0] 4] ][3 1] 2] ] ]
0]
Answer :
Byte 1 2 3 4 5 6 7 8
silent address of silent
word value CRC
interv word to write interv
al Slave functi al
Bede
>= numb on >=
utung high low high low low high
3.5 er code 3.5
byte byte byte byte byte byte
chara chara
cters cters
RTU
[01] [06] [00] [3D] [10] [E1] [D5] [8E]
HEX
Answer:
Byte 1 2 3 4 5 6 7 8
silent address of Silent
word value CRC
interv word to write interv
al Slave functi al
Bede
>= numb on >=
utung high low high low low high
3.5 er code 3.5
byte byte byte byte byte byte
chara chara
cters cters
RTU
[01] [06] [00] [3D] [10] [E1] [D5] [8E]
HEX
Query:
101
slav func Address of Number of num high low data che
e tion first word to words to ber byte data byte cks
num cod write write of for byte s um
ber e data first for LRC
byte wor first or
s d wor CR
d C
1 or
Hig n
1 1 low high low 1 1 1 2
h byte
byte byte byte byte byte byte byte byte byte
byte s
(s)
Answer:
Query:
102
Answer :
Query:
Byte 1 2 3 4 5 6 7
silent address of number of
interv first words
numb
al Slave functi word to write to write
Bede er of
>= numb on
utung data
3.5 er code high low high low
bytes
chara byte byte byte byte
cters
RTU
[01] [10] [00] [41] [00] [03] [06]
HEX
8 9 10 11 12 13 14 15
word value word value word value silent
for for for CRC interv
first word second word third word al
>=
High low high low high low low high 3.5
byte byte byte byte byte byte byte byte chara
cters
[10] [E1] [13] [57] [AB] [CD] [00] [E6]
103
Answer:
Byte 1 2 3 4 5 6 7 8
silent address of number of silent
interv first words CRC interv
al Slave functi word to write to write al
Bede
>= numb on >=
utung
3.5 er code high low high low low high 3.5
chara byte byte byte byte byte byte chara
cters cters
RTU
[01] [10] [00] [41] [00] [03] [D0] [1C]
HEX
Note: “Type U/S” – this defines whether the answer has a algebraic sign (math. +/-) or
not. U means “unsigned”. S means “signed”, this answer may be positive or negative.
Write Descriptio
Address Type Name Length
able n
Outpower
100 U No OUTP0WER0 1
Phase 1
Outpower
101 U No OUTP0WER1 1
Phase 2 %
Outpower
102 U No OUTP0WER2 1
Phase 3 %
Battery
103 U No BATTCAP Capacity 1
%
Input
104 S No INVOLT0 Voltage 1
Phase 1 V
Input
105 S No INVOLT1 Voltage 1
Phase 2 V
Input
106 S No INVOLT2 Voltage 1
Phase 3 V
Temperatu
107 S No TEMPDEG 1
re C°
Autonomy
108 S No AUTONOMTIME Time 1
minutes
104
Write Descriptio
Address Type Name Length
able n
UPS
Status
(ASCII
HEX)
Please
109 U No STATUS
note 1
UPSMAN
statusbyte
s table
below
Battery
110 S No BATTVOLT 1
Voltage V
Input
Frequency
111 U No INFREQ0 1
Hz
Phase 1
Input
Frequency
112 U No INFREQ1 1
Hz Phase
2
Input
Frequency
113 U No INFREQ2 1
Hz Phase
3
Powerfail
114 U No CNT_PF 1
Counter
1 = active
Alarm
115 U No 0 = not 1
Battery Bad
active
1 = active
Alarm
116 U No 0 = not 1
On Battery
active
1 = active
Alarm
117 U No 0 = not 1
Battery Low
active
1 = active
Alarm
118 U No 0 = not 1
Battery Depleted
active
1 = active
Alarm
119 U No 0 = not 1
Over temperature
active
1 = active
Alarm
120 U No 0 = not 1
Input Bad
active
1 = active
Alarm
121 U No 0 = not 1
Output Bad
active
1 = active
Alarm
122 U No 0 = not 1
Output Overload
active
Alarm 1 = active
123 U No 1
On Bypass 0 = not
105
Write Descriptio
Address Type Name Length
able n
active
1 = active
Alarm
124 U No 0 = not 1
Bypass Bad
active
Alarm 1 = active
125 U No Output Off as 0 = not 1
requested. active
Alarm 1 = active
126 U No UPS Off as 0 = not 1
requested. active
1 = active
Alarm
127 U No 0 = not 1
Charger Failed
active
1 = active
Alarm
128 U No 0 = not 1
UPS Output Off
active
1 = active
Alarm
129 U No 0 = not 1
UPS System Off
active
1 = active
Alarm
130 U No 0 = not 1
Fan Failure
active
1 = active
Alarm
131 U No 0 = not 1
fuse failure
active
1 = active
Alarm
132 U No 0 = not 1
general fault
active
Alarm 1 = active
133 U No diagnose test 0 = not 1
failed active
Alarm 1 = active
134 U No communication 0 = not 1
lost active
1 = active
Alarm
135 U No 0 = not 1
awaiting power
active
1 = active
Alarm
136 U No 0 = not 1
shutdown pending
active
Alarm 1 = active
137 U No shutdown 0 = not 1
imminent active
1 = active
Alarm
138 U No 0 = not 1
test in progress
active
1 = active
(high)
139 U No AUX Port 1 0 = not 1
active
(low)
106
Write Descriptio
Address Type Name Length
able n
1 = active
(high)
140 U No AUX Port 2 0 = not 1
active
(low)
1 = active
(high)
141 U No AUX Port 3 0 = not 1
active
(low)
1 = active
(high)
142 U No AUX Port 4 0 = not 1
active
(low)
Section
NEWAVE UPS :
OEM
Manual Bypass 0 = open
139 U No 1
Switch Closed 1 = closed
Outputvolt
140 U No OUTPUT_VOLT0 age Phase 1
1
Outputvolt
141 U No OUTPUT_VOLT1 age Phase 1
2
Outputvolt
142 U No OUTPUT_VOLT2 age Phase 1
3
Output
Current
OutputCurrent
143 U No Phase 1 in 1
Phase A * 10
Ampere
*10
Output
Current
OutputCurrent
144 U No Phase 1 in 1
Phase B * 10
Ampere
*10
Output
Current
OutputCurrent
145 U No Phase 1 in 1
Phase C * 10
Ampere
*10
Statusbit
of UPS 1 =
146 U No xid3017 Bits 0-15 1
true, 0 =
false
Statusbit,
for details
xid3017 Bits 16-31
147 U No please 1
contact
NEWAVE
107
Write Descriptio
Address Type Name Length
able n
Alarmbit,
for details
148 U No xid645 Bits 0-15 please 1
contact
NEWAVE
Alarmbit,
for details
149 U No xid645 Bits 16-31 please 1
contact
NEWAVE
Alarmbit,
for details
150 U No xid645 Bits 32-47 please 1
contact
NEWAVE
Alarmbit,
for details
151 U No xid645 Bits 48-63 please 1
contact
NEWAVE
Section
MASTERGUARD
OEM
139 U No PXWARN 2
108
UPS Status Hex-Value Description
D.7 Configuration
Please use Telnet (network connection) for the configuration with the default IP
address 10.10.10.10. Put DIP switch 1 into the “OFF” position. If you have a RS-232/
RS-485 converter available you can also use a HyperTerminal via COM2 with both
DIP switches in the “OFF” position.
D.8 TCP/IP - UDP Ports
The following are ports of the CS121 SNMP Adapter. These are the ports that have to
be made available in the Firewall in order to use all of the CS121 functions:
Echo 7/tcp
echo 7/udp
109
ftp-data 20/tcp
ftp 21/tcp
telnet 23/tcp
smtp 25/tcp
http 80/tcp
snmp 161/udp
snmptrap 162/udp
time (rfc868) 37/tcp
time (sntp) 123/tcp
rccmd 6003
Upsmon 5769
Modbus over IP 502/tcp
NOTE: it is very important that the Shield is connected to the MINI 8 housing and to
the MODBUS requesting device common ground !
110
E. CS121 Recovery
CAUTION ! This upgrade process requires some technical knowledge. This process
can seriously damage your CS121 if not performed correctly. Please follow the
instructions carefully to avoid damaging your system!
General information regarding the upgrading process of the CS121 - Known Problems
and Preliminary Precautions:
- Any update will cause a deletion of all former settings. The adapter must be
reconfigured after the update. The current settings information can be saved by using
an FTP connection to your adapter to save the upsman.cfg file in the flash directory to
a local directory. This file contains all of the information about the current CS121
settings in a formatted text. Do not copy this file back onto the adapter after the update
as a replacement for the new upsman.cfg. The information must be entered back into
the settings using the adapters configuration interface. Note that the http interface
often contains newer settings options that are not yet implemented in the telnet and
terminal interfaces.
- Any recovery should be made on the default IP Address 10.10.10.10. Put DIP
Switch 1 and 2 in the OFF position before starting.
- Please avoid the use of routers and switches between your computer and the
CS121, if available use Hub (recommended) or a direct line (Ethernet-cross-cable).
In case the CS121 is not running, has any defect or other problem, please put dip
switch 1 to OFF (Dip 2 should be always OFF) and follow the procedure below:
1. Before starting the update, unplug the adapter from the power supply (slot cards
have to be removed from the slot).
3. Check if your route is correctly set with the console command "route print". You
should see that 10.10.10.10 is in the list
4. Make sure that no other device is answering on "ping 10.10.10.10". If you get any
answer then you have to disable this device first before you can continue.
5. As an extra notice, the update interface displays an unmark able stereo button with
the text "FORMAT & REWRITE" to show that all settings will be lost.
6. Press the "Start Update" button and re-power the CS121 in THE EXACT SAME
MOMENT !
If the start was successful, you will see that the firmware is loading. DO NOT
INTERRUPT THIS PROCESS ! Pay attention to the process. If during the loading the
following text reappears in the dialogue:
"Connecting to target 10.10.10.10 on port 4000....."
111
then shortly disrupt the power supply to the adapter in order to initiate the
communication call between the updating computer and the adapter once again. The
process should then flow through all the way to the following text: "update successful"
It is important to start the update and the adapter at the same time because even with
a defect firmware installation, there is a window of 1 second during the start of a cold
boot in which the CS121 will answer IP calls to 10.10.10.10. When the firmware
update tool gets a connection during this time, the recovery process can start.
If you get a timeout, retry this procedure.
7. After the firmware has been loaded, you can reboot the adapter and configure the
system with TELNET, still using IP address 10.10.10.10
FINISH.
112
CS121 Wiederherstellung (deutsch):
- Es empfiehlt sich grundsätzlich das Upgrade aller Adapter mit der vorgegebenen IP
Adresse 10.10.10.10 durchzuführen. Hierfür werden vor dem Upgradebeginn beide
DIP Schalter 1 und 2 auf OFF umgelegt.
Falls der CS121 nicht mehr läuft oder einige Fehler oder Defekten aufweist, schalten
Sie zuerst beide DIP-Schalter 1 und 2 in die Ausgangsposition OFF (Dip 2 bleibt
grundsätzlich in der OFF Position.) und folgen Sie anschließend mit den folgenden
Schritten fort:
1. Vor dem Beginn des Updates, entfernen Sie die Stromversorgung von dem
Adapter. Slot Adapter müssen hierfür aus der USV Stecker hinaus gezogen werden.
Wenn Sie das "set route" Häkchen in der Updatemaske des Setuptools setzen wird
das gleiche bewirkt wie mit dem "route add ..." Befehl.
113
4. Überprüfen Sie ob andere Geräte im Netzwerk die vorgegebene IP belegen mit dem
Befehl "ping 10.10.10.10". Wenn Sie eine Antwort erhalten, dann müssen Sie zuerst
das Gerät vom Netzwerk trennen bevor Sie fortfahren.
5. Mit dem Stereoknopf "FORMAT & REWRITE" das nicht umgestellt werden kann
direkt über den "Start Update" Knopf soll Ihre Aufmerksamkeit auf die Endgültigkeit
dieses Vorgangs dass alle Voreinstellungen verloren gehen geweckt werden.
6. Während Sie den "Start Update" Knopf betätigen fügen Sie dem CS121 die
Stromversorgung zeitgleich wieder hinzu. Gelingt dieser Start erscheint die Meldung:
"firmware is loading". Unterbrechen Sie diesen Vorgang auf keinem Fall!
Folgen Sie aufmerksam den Ablaufsprozess. Achten Sie darauf ob der Prozess wieder
zum folgenden Zustand zurückkehrt: "Connecting to target 10.10.10.10 on port
4000....."
An dieser Stelle sollten Sie die Stromversorgung des Adapters erneut kurz
unterbrechen um die Kommunikation noch mal im Gang zu setzten. Anschließend
sollte der Prozess durch laufen bis zur folgenden Meldung: "update successful"
Es ist äußerst wichtig den Updatevorgang zeitgleich mit dem Stromzufuhr zum
Adapter zu starten denn selbst bei einer defekten Firmware Installation wird der
CS121 Adapter kurz für ca. 1 Sekunde die Kommunikationsleitung im Rahmen einer
sog. Coltboot offen legen mit Antwort auf einem Ping Aufruf auf seiner vorgegebenen
IP 10.10.10.10. Während dieser Antwort, ergreift das Firmware Updatetool die
Möglichkeit den Adapter vollständig wieder her zu stellen.
Sollte stattdessen nach einer gewissen Zeit eine "timeout" Meldung erscheinen
müssen Sie den Vorgang erneut versuchen.
7. Nachdem die neue Firmware erfolgreich geladen wurde können Sie den Adapter
Neustarten und mittels TELNET und die IP 10.10.10.10 den Adapter konfigurieren.
FERTIG.
G. Abbildungsverzeichnis/Picture catalogue
Figure 1 CS121 in a network environment 10
Figure 2 CS121 configuration settings per ftp. 11
Figure 5 gchart plug in for the internet explorer 12
Figure 8 HTTP administrator login 18
Figure 9 Terminal settings 20
Figure 10 Telnet - Main Menu 21
Figure 11 Telnet - IP Settings 22
Figure 12 Telnet - SNMP communities 23
Figure 13 Telnet UPS Settings 24
Figure 14 Telnet - Event overview 25
Figure 15 Telnet - Log Event Settings 26
Figure 16 Telnet E-Mail Event Settings 28
Figure 17 HTTP - Network & Security Settings 29
Figure 18 HTTP - Server Job configuration menu 30
Figure 19 HTTP Event Editor RCCMD Shutdown test 31
Figure 3 RCCMD signal broadcast 32
Figure 4 HTTP Event overview configuration with tool tips 32
Figure 20 Telnet - RCCMD- Shutdown Event Settings 32
Figure 21 Telnet - RCCMD2 Message Event Settings 34
Figure 22 RCCMD execute/command 34
Figure 23 Telnet- RCCMD2 Execute Event Settings 35
Figure 24 CS121 as RCCMD client criteria 1: 35
Figure 25 CS121 as RCCMD client criteria 2: 35
Figure 26 CS121 as RCCMD client criteria 3: 36
114
Figure 27 CS121 as RCCMD client criteria 4: 36
Figure 28 Telnet - UPS Shutdown Event Settings 38
Figure 29 WOL configuration 38
Figure 30 Telnet Network & Security Settings 39
Figure 31 HTTP Timer Settings 39
Figure 32 Telnet - E-Mail Client Settings 42
Figure 33 Telnet - Network Server Settings 43
Figure 34 Telnet - Change Upsmon Password 43
Figure 35 Telnet - Static ARP Settings 44
Figure 36 Telnet - SNMP Trap Test 44
Figure 37 Telnet COM2 & AUX Settings 44
Figure 38 Telnet - COM2 Settings 45
Figure 39 HTTP COM2 Tempman/SensorMan 46
Figure 40 Telnet - Tempman Settings 46
Figure 41 HTTP Sensor Manager Settings calibration 47
Figure 42 HTTP RAS Manager Settings 47
Figure 43 Telnet AUX Settings 48
Figure 44 HTTP COM2 & AUX with TempMan 49
Figure 45 HTTP AUX & TempMan Status 50
Figure 46 Scheduled Actions no time server 51
Figure 47 Scheduled actions empty 51
Figure 48 Edit Scheduled Action drop down menus 52
Figure 49 Scheduled actions overview with warning 52
Figure 50 Exchange COM Ports 1 & 2 for SS4 53
Figure 51 Appendix: Cable configuration COM2 93
Figure 53 External D-SUB 9-polig male 94
Figure 54 Slot version: Circuit board connection 94
Figure 55 Pin COM2 Mini-DIN 8 pol 95
Figure 60 AUX-Port (HW Rev.1.1) 95
Figure 61 Example (Inputs): Opener or closer contact 96
Figure 62 Opto Coupler logic 96
Figure 63 Example (Outputs) 96
Figure 64 Example (AUX Output at cables with more than 10 m) 97
Figure 65 Cable 112 110
115
Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
The unit in question is an electrical device dangerous level of voltage and current.
Installation, operation, maintenance and servicing should be carried out in strict accordance with
these documents.
Ensure that only trained and authorised personnel have access to the unit. Only certain persons
should be authorised to open the housing.
Even when the unit is switched off, some of the internal components may still be lives as long as
they are connected to the mains power supply or to the battery.
Integrated capacitors may still be live, even when the unit is disconnected and free of any voltage.
They should there before be correctly discharged by a qualified person before to touch to the
terminals.
All persons working with the unit should be familiar with first aid-measure to be taken in the event
of an accident involving electricity.
The regulations of the local power supply authority and all applicable safety regulations should be
observed at all times.
Preventive maintenance:
The UPS system is virtually maintenance-free however, please respect the following
instructions:
To ensure trouble free operation, it is recommended to check the air inlet and outlet
yearly. Dust should be removed by suction. Do not used compressed air, as dust particles
may enter the interior of the UPS part.
The door filters must be cleaned or replaced periodically, the period will be determined with
the site ambient conditions.
It’s recommended every 8 years to replace the front UPS cooling fans and the chemical
capacitors of the power bridges.
14/15
Conversion d'énergie Technical Manual – Dual UPS 40kVA V5370-02
15/15
May 2020
•F
loat level should be corrosion protected by
■ F or cells filled on location or for
= 1.42 ± 0.01 V/cell for L cells coating with a thin layer of anti-
filled cells which have been stored
= 1.40 ± 0.01 V/cell for M and H cells corrosion oil or NO-OX-ID”A”
more than 6 months:
a) Charge for 30 h at 1.65 V/cell •H
igh level (Boost) ■ High water consumption is usually
with current limited to 0.2 C5 A = 1.47 - 1.70 V/cell for L cells caused by high improper voltage
(see Tables A or B) = 1.45 - 1.70 V/cell for M and H cells. setting of the charger.
b) Discharge at 0.2 C5 A to 1.0 V/cell A high voltage will increase the speed Note that all these maintenance
c) Charge for 30 h at 1.65 V/cell and efficiency of the recharging. recommendations followed the IEEE
with current limited to 0.2 C5 A or
For single level charge (Float and 1106 standard ‘Recommended
charge for 48 h at 1.55 V/cell
Boost charge are not available): Practice for Installation, Maintenance,
current limited to 0.2 C5 A
(see Tables A or B) 1.43 - 1.50 V/cell. Testing and Replacement of Vented
Nickel-Cadmium Batteries for
The battery container temperature is 5.2. Buffer operation, where the load
Stationary Applications’.
to be monitored during charge. If the exceeds the charger rating.
temperature exceeds + 45°C (+113°F) Recommended charging voltage 6.1. Changing Electrolyte
during charging, then it must be (+20°C to +25°C / +68°F to +77°F):
stopped to reduce the temperature. In most stationary battery applications,
1.50 - 1.60 V/cell. the electrolyte will retain its
The charging can be resumed when
battery container temperature drops effectiveness for the life of the battery.
6. Preventive maintenance
below + 40°C (+ 104°F). However, under special battery
■ Keep the battery clean using only
operating conditions, if the electrolyte
4.3.Electrolyte adjustment after water. Do not use a wire brush or
commissioning is found to be carbonated, the battery
solvents of any kind. Vent plugs can
performance can be restored by
or cells delivered filled by the
■ F be rinsed in clean water if necessary.
replacing the electrolyte.
factory: heck the charging voltage.
■ C
- Check the electrolyte level and The electrolyte type to be used for
It is important that the
adjust it to the maximum level mark replacement in these cells is: E13.
recommended charging voltage
(upper) by adding distilled or remains unchanged. Refer to "Electrolyte Instructions".
deionized water.
The charging voltage should be
or cells filled on location:
■ F 7. Environment
checked and recorded at least once
- Check the electrolyte level and yearly. If a cell float voltage is found To protect the environment all used
adjust it to the maximum level mark below 1.35 V, high-rate charge is batteries must be recycled. Contact
(upper) by adding: electrolyte. recommended to apply to the cell your local Saft representative for
The battery is ready for use. concerned. further information.
Block battery Ni-Cd range
Table A: Standard range
Electrolyte Electrolyte Cell Electrolyte Cell
Charging Cell Charging Charging
per cell Cell per cell connect. Cell per cell connect.
Cell current connect. current current
type 0.2 C5 A bolt type 0.2 C5 A Solid* Liquid* bolt type 0.2 C5 A Solid* Liquid* bolt
Solid* Liquid*
(A) (kg) (l) per pole (A) (kg) (l) per pole (A) (kg) (l) per pole
SBLE 7.5 1.5 0.08 0.2 M6 SBM 11 2.2 0.10 0.3 M6 SBH 8.3 1.7 0.1 0.4 M6
SBLE 15 3.0 0.11 0.4 M6 SBM 15 3.0 0.11 0.3 M6 SBH 12 2.4 0.1 0.4 M6
SBLE 22 4.4 0.17 0.5 M6 SBM 22 4.4 0.15 0.5 M6 SBH 16 3.2 0.2 0.5 M6
SBLE 30 6.0 0.15 0.5 M6 SBM 30 6.0 0.15 0.5 M6
SBH 19 3.8 0.3 0.9 M6
SBLE 40 8.0 0.29 0.9 M6 SBM 43 8.6 0.32 1.0 M6
SBLE 47 9.4 0.19 0.6 M6 SBM 50 10 0.32 1.0 M6 SBH 29 5.8 0.4 1.1 M6
SBLE 62 12 0.23 0.7 M6 SBM 56 11 0.39 1.2 M6 SBH 39 7.8 0.4 1.2 M8
SBLE 75 15 0.32 1.0 M8 SBM 65 13 0.36 1.1 M8 SBH 49 9.8 0.5 1.5 M8
SBLE 85 17 0.45 1.4 M8 SBM 72 14 0.36 1.1 M8 SBH 59 12 0.5 1.6 M 10
SBLE 95 19 0.45 1.4 M8 SBM 84 17 0.42 1.3 M8 SBH 69 14 0.7 2.1 M 10
SBLE 110 22 0.49 1.5 M 10 SBM 93 19 0.42 1.3 M8 SBH 79 16 0.6 2.0 M 10
SBLE 125 25 0.58 1.8 M 10 SBM 100 20 0.52 1.6 M8
SBLE 140 28 0.58 1.8 M 10 SBM 112 22 0.52 1.6 M8 SBH 88 18 0.8 2.5 M 10
SBLE 165 33 0.71 2.2 M 10 SBM 118 24 0.52 1.6 M8 SBH 98 20 0.8 2.4 M 10
SBLE 185 37 0.71 2.2 M 10 SBM 130 26 0.58 1.8 M 10 SBH 110 22 0.9 2.9 M 10
SBLE 200 40 0.84 2.6 M 10 SBM 138 28 0.65 2.0 M 10 SBH 118 24 0.9 2.7 M 10
SBLE 215 43 0.84 2.6 M 10 SBM 150 30 0.75 2.3 M 10 SBH 137 27 1.3 4.1 2 x M 10
SBLE 230 46 0.84 2.6 M 10 SBM 161 32 0.68 2.1 M 10 SBH 157 31 1.3 3.9 2 x M 10
SBLE 255 51 0.97 3.0 M 10 SBM 168 34 0.87 2.7 M 10
SBH 177 35 1.6 4.9 2 x M 10
SBLE 275 55 0.97 3.0 M 10 SBM 184 37 0.87 2.7 M 10
SBLE 300 60 1.26 3.9 2 x M 10 SBM 192 38 0.87 2.7 M 10 SBH 196 39 1.5 4.7 2 x M 10
SBLE 325 65 1.26 3.9 2 x M 10 SBM 200 40 1.04 3.2 M 10 SBH 204 41 1.5 4.6 2 x M 10
SBLE 355 71 1.39 4.3 2 x M 10 SBM 208 42 1.04 3.2 M 10 SBH 236 47 1.7 5.4 2 x M 10
SBLE 365 73 1.39 4.3 2 x M 10 SBM 216 43 1.04 3.2 M 10 SBH 256 51 1.8 5.5 2 x M 10
SBLE 375 75 1.39 4.3 2 x M 10 SBM 231 46 0.97 3.0 M 10 SBH 265 53 2.4 7.4 3 x M 10
SBLE 395 79 1.52 4.7 2 x M 10 SBM 241 48 0.97 3.0 M 10
SBH 270 54 2.0 6.1 2 x M 10
SBLE 415 83 1.52 4.7 2 x M 10 SBM 250 50 1.26 3.9 2 x M 10
SBLE 435 87 1.68 5.2 2 x M 10 SBM 260 52 1.26 3.9 2 x M 10 SBH 281 56 2.2 6.7 2 x M 10
SBLE 460 92 1.68 5.2 2 x M 10 SBM 277 55 1.26 3.9 2 x M 10 SBH 294 59 2.3 7.0 3 x M 10
SBLE 480 96 1.81 5.6 2 x M 10 SBM 300 60 1.30 4.0 2 x M 10 SBH 307 61 2.1 6.4 2 x M 10
SBLE 500 100 1.81 5.6 2 x M 10 SBM 323 65 1.36 4.2 2 x M 10 SBH 323 65 2.4 7.5 3 x M 10
SBLE 510 102 1.81 5.6 2 x M 10 SBM 346 70 1.56 4.8 2 x M 10 SBH 345 69 2.9 8.8 3 x M 10
SBLE 550 110 1.94 6.0 2 x M 10 SBM 369 74 1.72 5.3 2 x M 10 SBH 353 71 2.6 8.1 3 x M 10
SBLE 600 120 2.20 6.8 3 x M 10 SBM 392 78 1.91 5.9 2 x M 10
SBH 363 73 2.8 8.6 3 x M 10
SBLE 650 130 2.37 7.3 3 x M 10 SBM 415 83 2.07 6.4 2 x M 10
SBLE 700 140 2.49 7.7 3 x M 10 SBM 438 88 1.98 6.1 2 x M 10 SBH 383 77 2.7 8.3 3 x M 10
SBLE 750 150 2.62 8.1 3 x M 10 SBM 461 92 1.91 5.9 2 x M 10 SBH 393 79 3.0 9.3 4 x M 10
SBLE 790 158 2.75 8.5 3 x M 10 SBM 482 96 1.91 5.9 2 x M 10 SBH 400 80 2.9 8.9 3 x M 10
SBLE 830 166 2.88 8.9 3 x M 10 SBM 505 101 2.37 7.3 3 x M 10 SBH 422 84 3.3 10.1 3 x M 10
SBLE 890 178 3.18 9.8 4 x M 10 SBM 526 105 2.37 7.3 3 x M 10 SBH 440 88 3.2 9.9 3 x M 10
SBLE 925 185 3.34 10.3 4 x M 10 SBM 555 111 2.59 8.0 3 x M 10
SBH 460 92 3.1 9.6 3 x M 10
SBLE 980 196 3.47 10.7 4 x M 10 SBM 576 115 2.59 8.0 3 x M 10
SBLE 1000 200 3.60 11.1 4 x M 10 SBM 600 120 2.75 8.5 3 x M 10 SBH 471 94 3.5 10.8 4 x M 10
SBLE 1020 204 3.60 11.1 4 x M 10 SBM 625 125 3.08 9.5 3 x M 10 SBH 491 98 3.8 11.7 5 x M 10
SBLE 1070 214 3.73 11.5 4 x M 10 SBM 649 130 3.08 9.5 3 x M 10 SBH 510 102 3.6 11.0 4 x M 10
SBLE 1100 220 3.86 11.9 4 x M 10 SBM 674 135 3.01 9.3 3 x M 10 SBH 560 112 4.3 13.4 4 x M 10
SBLE 1150 230 4.18 12.9 5 x M 10 SBM 690 138 2.88 8.9 3 x M 10 SBH 590 118 4.4 13.5 5 x M 10
SBLE 1200 240 4.31 13.3 5 x M 10 SBM 723 145 2.88 8.9 3 x M 10 SBH 600 120 4.2 12.9 4 x M 10
SBLE 1250 250 4.41 13.6 5 x M 10 SBM 740 148 3.43 10.6 4 x M 10
SBLE 1300 260 4.54 14.0 5 x M 10 SBM 768 154 3.43 10.6 4 x M 10 SBH 615 123 4.1 12.8 4 x M 10
SBLE 1350 270 4.67 14.4 5 x M 10 SBM 792 158 3.63 11.2 4 x M 10 SBH 640 128 4.5 13.8 5 x M 10
SBLE 1400 280 4.80 14.8 5 x M 10 SBM 830 166 4.11 12.7 4 x M 10 SBH 655 131 4.7 14.4 5 x M 10
SBLE 1450 290 5.12 15.8 6 x M 10 SBM 866 173 4.11 12.7 4 x M 10 SBH 670 134 4.9 15.0 5 x M 10
SBLE 1500 300 5.38 16.6 6 x M 10 SBM 890 178 4.05 12.5 4 x M 10 SBH 705 141 5.4 16.7 5 x M 10
SBLE 1560 312 5.51 17.0 6 x M 10 SBM 920 184 3.82 11.8 4 x M 10 SBH 765 153 5.2 16.0 5 x M 10
SBLE 1600 320 5.64 17.4 6 x M 10 SBM 940 188 3.89 12.0 4 x M 10
SBH 800 160 5.5 17.0 6 x M 10
SBLE 1660 332 5.77 17.8 6 x M 10 SBM 965 193 4.05 12.5 6 x M 10
SBLE 1690 338 5.77 17.8 6 x M 10 SBM 1009 202 4.63 14.3 5 x M 10 SBH 865 173 5.9 18.2 6 x M 10
SBM 1040 208 5.15 15.9 5 x M 10 SBH 920 184 6.2 19.1 6 x M 10
SBM 1082 216 5.15 15.9 5 x M 10
SBM 1107 221 5.05 15.6 5 x M 10
SBM 1150 230 4.76 14.7 5 x M 10
* Value for initial filling (E22).
SBM 1181 236 4.86 15.0 5 x M 10
The cell type shows the rated capacity
SBM 1220 244 5.99 18.5 6 x M 10
in ampere hours (Ah).
SBM 1274 254 5.99 18.5 6 x M 10
SBM 1324 264 6.09 18.8 6 x M 10
SBM 1390 278 5.73 17.7 6 x M 10
SBM 1445 289 5.73 17.7 6 x M 10
Block battery Ni-Cd range
Table B: Non standard range
SBL 7.5 1.5 0.08 0.24 M6 SBM 86 17 0.42 1.3 M8 SBH 25 5.0 0.30 0.92 M6
SBL 16 3.2 0.11 0.35 M6 SBM 287 57 1.39 4.3 2 x M 10 SBH 38 7.6 0.39 1.2 M6
SBL 30 6.0 0.15 0.46 M6
SBM 359 72 1.62 5.0 2 x M 10 SBH 51 10 0.42 1.3 M8
SBL 37 7.4 0.22 0.69 M6
SBM 431 86 2.07 6.4 3 x M 10 SBH 64 13 0.52 1.6 M8
SBL 45 9.0 0.19 0.59 M6 SBM 540 108 2.43 7.5 3 x M 10 SBH 77 15 0.52 1.6 M 10
SBL 48 9.6 0.28 0.86 M6
SBM 575 115 2.78 8.6 4 x M 10 SBH 89 18 0.61 1.9 M 10
SBL 59 12 0.23 0.7 M6
SBM 720 144 3.24 10.0 4 x M 10 SBH 102 20 0.68 2.1 M 10
SBL 70 14 0.32 1.0 M8
SBM 900 180 4.05 12.5 5 x M 10 SBH 115 23 0.91 2.8 M 10
SBL 90 18 0.39 1.2 M8 SBH 128 26 0.84 2.6 M 10
SBL 102 21 0.39 1.2 M 10
SBH 141 28 1.07 3.3 M 10
SBL 131 27 0.49 1.5 M 10
SBL 135 27 0.55 1.7 M 10 SBH 153 31 1.04 3.2 M 10
SBH 179 36 1.23 3.8 2 x M 10
SBL 167 34 0.65 2.0 M 10
SBH 230 46 1.81 5.6 2 x M 10
SBL 173 35 0.65 2.0 M 10
SBL 199 40 0.78 2.4 M 10
SBL 214 43 0.74 2.3 M 10
Saft
Doc N° 22037-0520-2
Industrial Standby Division
26, quai Charles Pasqua Data in this document is subject to change without
notice and becomes contractual only after written
92300 Levallois-Perret - France confirmation.
Tel: +33 1 58 63 16 00 Société Anonyme au capital de 26 300 205 €
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