Catalogue Havells Power Solutions Components

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POWER

SOLUTION &
COMPONENTS
- Load Flow & Harmonic Analysis
- Harmonic Duty Power Capacitor
- IOT Enabled IPFC Relay
- HD Harmonic Detuned Reactor
- APFC Panel (Thyristorised / Contactor)
- Thyristor Switches
- SVG & Active Harmonic Filter
- Hybrid PQ Manager
- Broad Band Passive Filter
- Crusher Duty Capacitor
- MV Capacitor
- MFD Capacitor
About Havells

Havells India Limited is a leading Fast Moving Electrical Goods (FMEG) Company and a major power distribution
equipment manufacturer with a strong global presence. Havells enjoys enviable market dominance across a wide
spectrum of products, including Industrial & Domestic Circuit Protection Devices, Cables & Wires, Motors, Fans,
Modular Switches, Home Appliances, Air Conditioners, Electric Water Heaters, Power Capacitors, CFL Lamps,
Luminaires for Domestic, Commercial and Industrial Applications.
Today, Havells India Limited owns some of the most prestigious brands like Havells, Lloyd, Crabtree and Standard.
Its network constitutes of 6500 professionals, over 7650 dealers and 40 branches in the country. Our products are
available in over 50 countries. The company has twelve state-of-the-art manufacturing plants in India located at
Haridwar, Baddi, Sahibabad, Faridabad, Assam, Alwar and Neemrana, manufacturing globally acclaimed products,
synonymous with excellence and precision in the electrical industry.

Sahibabad Faridabad Baddi

Haridwar Alwar Neemrana


50
Presence in more

500
than 50 countries

More than 500 Galaxies


across India 12Manufacturing plants

7650
Dealers across India 14 R & D Centres

40
Branches covering
all India 6500 Professionals
Swiss
Technology
Load Flow & Harmonic Analysis

What is Harmonics? Harmonics Analysis – Havells Expert Approach


Harmonics are multiple frequency of current apart from
fundamental, which are the request of non-linear load.

Harmonics Fundamental
h3
h5
h7
sum
Amplitude

Time
Few critical parameters which should be captured as per their
relevant standards for proper solutions:
Benefits of Harmonics Analysis & its Solutions:
• Root cause analysis of Power Quality related issues REFERENCE STANDARD PARAMETERS
• Improve True Power Factor IEEE 519 Current Harmonics
• Reduce kVA Demand IEEE 519 Voltage Harmonics
• Reduce kVArh EN 50160 Load Unbalance
• Reduce Energy Losses EN 610002-12 Supply Voltage Unbalance
• Reduce Harmonics
EN 610006-1 & 6-2 Transient Over Voltage
• Eliminate Spurious operation of protection System
• Eliminate Erratic operation of Control Systems EN 50160. EN 50160 Long Interruption of Supply Voltage
• Stable Operation of Plant in Island as well as Grid connected mode EN 610006-1 & 6-2 Short Interruption of Supply Voltage
• Ensure accurate operation of metering systems EN 50160 EN 610006-1-2 Voltage Swells/Voltage Dips
• Reduce equipment failures EN 50160 Voltage Magnitude Variations
• Reduce Downtime
EN 50160 Frequency
• Increase productivity

Consulting, Optimizing & Delivering Performance


Right solution is the KEY Havells End to End Solution

Harmonic Duty (MPP, APP, High PIV


Mixed Dielectric & GAS Filled) Thyristor Switch
POWER CAPACITOR & MFD

High Linearity
HD DETUNED REACTOR

LOAD FLOW & HARMONICS ANALYSIS


IEEE 519-2014 Guidelines for Harmonics Limits
Recommended Voltage Harmonics Limits:
Table 1 - Voltage distortion limits
Bus Voltage V at PCC Individual Total harmonic
harmonic (%) distortion THD (%)
V < 1.0 kV 5.0 8.0
1 kV < V ≤ 69 kV 3.0 5.0
69kV < V ≤ 161 kV 1.5 2.5
161 kV < V 1.0 1.5
* High- voltage systems can have up to 2.0% THD where the cause is an HVDC terminal whose
effects will have attenuated at points in the network where future users may be connected.

Recommended Current Harmonics Limits:


Table 2 - Current distortion limits for systems
rated 120 V through 69 kV
Maximum harmonic current distortion in percent of IL
Individual harmoninc order (odd harmonics)a, b
Isc/IL 3≤h<11 11≤h<17 17≤h<23 23≤h<35 35≤h≤50 TDD
<20 4.0 2.0 1.5 0.6 0.3 5.0
20<50 7.0 3.5 2.5 1.0 0.5 8.0
50<100 10.0 4.5 4.0 1.5 0.7 12.0
100<1000 12.0 5.5 5.0 2.0 1.0 15.0
>1000 15.0 7.0 6.0 2.5 1.4 20.0
LT MPP
Harmonic Duty Cylindrical Power Capacitor

Range:
• 0.5 kVAr to 50 kVAr
• 220 Vac to 1000 Vac
• Soft Sticky Resin / Gas Filled
• IS: 13340 / IEC: 60831

Features:
• High inrush current withstand capability.
• Soft sticky resin to withstand high temperature.
• Special imported metallised hazy film profile to withstand high
voltage and current stress.
• Penta safety protection (Self healing, internal notch mechanism &
over pressure disconnector, safety cover, high grade resin).
• Explosion proof, low losses & high over current withstand
capabilities.

Swiss
Technology

(Splendid Duty) (Heavy Duty Plus) (Super Heavy Duty Plus) SHD - Gas Filled Agri Boost
0.5 kVAr - 50 kVAr 0.5 kVAr - 50 kVAr 0.5 kVAr - 50 kVAr 0.5 kVAr - 50 kVAr (Normal Duty)
220 Vac - 1000 Vac 220 Vac - 1000 Vac 220 Vac - 1000 Vac 220 Vac - 1000 Vac 1 kVAr - 15 kVAr
220 Vac - 525 Vac
Parameters Splendid Duty HD Plus SHD Plus SHD Agri Boost
Type MPP MPP MPP MPP-Gas MPP
Over Current withstand capacity upto 1.6 X Ir 2.2 Ir 3.0 X Ir 2.6 X Ir 1.3 X Ir
Peak Inrush Current Withstand Capacity 250 times 350 times 500 times 325 times 200 times
Losses 0.2 W / kVAr 0.2 W / kVAr 0.2 W / kVAr 0.2 W / kVAr 0.2 W / kVAr
No of switching per year 35000 52500 80000 60000 25000
Max Ambient Temp ( C)0 55 60 65 60 55
Operating life in hours 120000 215000 300000 180000 80000
LT MPP / APP / Mixed Dielectric
Harmonic Duty Square Power Capacitor

Range:
• 0.5 kVAr to 100 kVAr
• 220 Vac to 1000 Vac
• MPP / APP / Mixed Dielectric
• IS: 13340 / IEC: 60831 & IS: 13585 / IEC: 60931

Features:
• High inrush current withstand capability.
• Inbuilt high grade copper air core inductor for high inrush current
suppression.
• Soft sticky resin to withstand high temperature.
• Special imported metallised hezy film profile to withstand high
voltage and current stress.
• Wall mounting facility (for square cap capacitor)
• High grade oil impregnation
• Tripple safety protection (Self healing, internal notch mechanism &
over pressure disconnector
Vacuum • Explosion proof, low losses & high over current withstand
Technology capabilities.

(Splendid Duty) (Heavy Duty) (Super Heavy Duty) UHDXL UXDXL


Range Range Range (Ultra Heavy Duty) APP Mixed Dielectric
0.5 kVAr - 100 kVAr 0.5 kVAr - 100 kVAr 0.5 kVAr - 100 kVAr 1 kVAr - 100 kVAr 1 kVAr - 100 kVAr
220 Vac - 1000 Vac 220 Vac - 1000 Vac 220 Vac - 1000 Vac 220 Vac - 1000 Vac 220 Vac - 1000 Vac
Splendid Duty Heavy Duty Super Heavy Duty Ultra Heavy Duty Ultra Heavy Duty
MPP MPP MPP APP Mixed Dielectric
1.6 X Ir 2.4 Ir 3.2 X Ir 4.0 X Ir 5.0 X Ir
250 times 350 times 500 times 525 times 550 times
0.2 W / kVAr 0.2 W / kVAr 0.2 W / kVAr 0.2 W / kVAr 0.2 W / kVAr
35000 50000 65000 125000 135000
55 60 65 70 75
120000 200000 250000 325000 400000
Intelligent Power Factor Controller

Advance kVAr Sensing Technology

Range:
• 4, 6, 8, 12, 14 & 16 steps
• Size 96 mm X 96 mm and 144 mm X 144 mm
• Single CT & Three CT sensing APFC Relay
• Contactor Switching
• Thyristor switching
• LED & LCD Display.
• IEC: 61010-1

Features:
• Wide band of Auxiliary supply 90 Vac - 550 Vac
• Temper proof
• Plug & Play with Auto programming
• Dual Password protection
• Dual Source PF Relay (E.B./DG)
• IOT enabled with Data logging facility
• 4 digit display (0.xxx) PF
• Automatic CT Polarity Detection
• Advanced 32-bit Micro-controller based logic
• NTC Temperature sensor
• Communication interface through Wi-fi, RS 485, GSM &
Modbus RTU

3 CT : 8, 12 & 16 Steps
with Thyristor / Contactor
Switching with GSM
Zero
g
Programmin
f&
Temper Proo
IOT Enabled
HD Harmonic Detuned Reactor

Range:
• Copper / Aluminum
• 1 kVAr to 100 kVAr
• 5.67%, 7% & 14% filtering factor
• 185% to 225% Linearity
• IS: 5553 / IEC: 61558

Features:
• High linearity 185% to 225%
• Insulation Class H
• High harmonic loading capability
• Temperature protection-NC contact (UL approved)
• Long expected life time
• Low noise
• Very low losses
• Convenient mounting
• IEC-61558

Applications:
• Reduction of harmonic distortion (network clearing)
• Avoidance of resonance conditions
• Tuned and De-tuned harmonic filters Class - H
• Reduction of power losses
Insulation
& High
Linearity
APFCS - Automatic Power Factor
Correction System

How Havells use the Best Practices and Latest


Standards in manufacturing of APFC Panel
“INTERGRATED PROCESS”
m Fabrication
The sheet metal processing like cutting, sizing, punching & bending are
done on state-of-the-art, high accuracy CNC Turret Punch machines of
Amada (Japan) & Trumpf (Germany). The febrication is totally modular
design.
The busbar contains High conductivity electrical grade Copper conductors,
sourced directly from the manufacturers like Hindalco and other reputed
make. The copper bus bar are fully rated considering all design related
parameters and completely shielded by sendwitch casecading design
insulated by nylone robust shrouds with propter air vents.

Range:
• 10 kVAr - 1000 kVAr
• Switching: Contactor / Thyristorised (Ultra Fast)

Features:
• Ref. Standard: IEC 61921/IS 8623/IS 16636 / IEC 61439
• Manufactured with highly precise modern Amada CNC machine.
• 11 tank process for corrosion proof powder coating.
• Ergonomic, compact and robust design.
• Designed with fully copper conductor.
• Heavy duty power capacitor for long life.
• Advance C-MOS technology based micro processor relay for m Smart Surface Pre-Treatment
intelligent power factor control. Prior to the painting process, all sheet metal enclosure and fabricated
• Air core reactor for extra safety from inrush current (High currents). metallic parts of the Panel undergo a robust Eleven Tank process of
• Provision of top and bottom cable entry. surface pre-treatment.
• Automatic temp. control through fans and louvers in panel. The pre-treatment consists of:
• Double side earthing connection. 1. Degreasing 2. Rinsing-I 3. Rinsing – II
4. De-rusting 5. Rinsing- III 6. Rinsing –IV
7. Activation 8. Phosphating 9. Rinsing
Modular 10. Passivation 11. Dry Off
Design
with 100%
Copper
Conductor
m Fully Automatic Advance Painting Process m In-process & Final Inspection
After the Eleven Tank process of surface pre-treatment, the enclosures All products and systems during In-process & as finished products
& fabricated metal sections are ready for painting. The painting process undergoes inspection and testing in accordance with stringent Quality
is carried out by powder coating done on fully automated conveyorised Assurance Plan (QAP) and results are recorded.
painting line & baking in advance automatic and computerised
temperature control oven thereafter.

IOT Enabled
&
On Site
Service
-

Thyristor Switch

Range:
• Rating: 5 kVAr - 100 kVAr
• Voltage: 200 Vac – 1000 Vac

Features:
• Ultra High Speed capacitor switching with response time as Half
supply cycle
• Intergral Protection to Thyristors facilitates non usage of costly
Semiconductor Fuses
• High end Smart Microcontroller Technology
• Multifold Protection system in built
• Remote and Local override control
• Continuous display of Capacitor Current and any annunciation on
4-digit 7-seg LED display & LCD display
• Thyristor rating 2300 V for up to 500 Vac supply and 3600 V for up
to 800 Vac supply
• THD monitoring and protection
• Capacitor kVAr value deterioration monitoring and protection
• Thyristor health check and supply health check monitoring
• Standard Protection like Over/Under Voltage, Over temperature,
Applications: spike current and supply voltage transient protection
• Production Lines involving automation and CNC machines. • Extra Heavy duty fan for super fast cooling
• Lifts / Elevators.
• Sheet Metal Press Shops.
• Wind Turbines involving induction generators.
• Central Air Conditioning Load.
• Metal Rolling Mills, Electrical furnaces and Coiling / De-coiling
plants.
• Printing Presses. High PIV
• Welding Machines. &
Ultra Fast
Cooling
SVG (Static Var Generator)
& Active Harmonic Filter

Range:
• Rating: 10 A - 5000 A

AHF Technology & Innovation


• Heavy Duty IGBT used for Switching Technology
• Latest technology & Ultra-Fast algorithm used for sensing and
control which provides smooth & precise compensation.
• Advanced LCD display with intelligent 32 bit microprocessor.
• User friendly programs and customization as per customer
requirement for data display.
• Modular design enclosure fabricated by latest Amada CNC
Machines & painted through fully automatic powder coating plant
after 11 tank process.

AHF Features:
• The Havells make AHF is a unique innovation solution for Power
Quality that address all power quality issues effectively. Major
features are:
• Ultra- fast response
• No deration up-to 50 0C ambient temperature
Applications:
• Havells unique Quad Pro feature- These features enables user to
• Compliance of IEEE-519
program AHF as per its priority for following compensation :
• Printing Press
q Current harmonics
• Pharmaceutical
q Reactive compensation
• Data Centre
q Load balancing
• IT Park
q Neutral compensation
• Automobile
• Priority selection feature for maximum capacity utilization as per the
• Textile system requirement.
• Hospitals
• Airports
Quad Pro
&
• Harmonic rich environment Technology
intelligen t
algorithm
Hybrid PQ Manager

Range:
• 10 kVAr to 3000 kVAr
• Switching IGBT / Contactor / Thyristor

Hybrid Technology & Innovation


• Heavy Duty IGBT used for Switching Technology
• Ultra-Fast algorithm used for sensing and control which provides
smooth & precise compensation
• Modular expandable design
• Common algorithm and controller to achieve highest accuracy for
detuned PF and active harmonics system

Features:
• Havells Hybrid PQ manager is a unique solutions for harmonics
and detuned power factor solution
• Ultra-fast response
• Centrilised advanced intelligent controller for De-tuned PF and
Harmonic control
• Modularity and Expandability-existing PF system can be
converted in to hybrid with retro fit hybrid PQ Manager kit
• No deration upto 50 0C ambient temperature
Applications: • Havells unique Quad Pro feature- These features enables user to
program as per its priority for following compensation :
• Printing Press
q Current harmonics
• Textile
q Reactive compensation
• Transmitter
q Load balancing
• Automobile
q Neutral compensation
• Hospitals
• Priority selection feature for maximum capacity utilization as per
• Airports the system requirement.
• VFD Application
• Solar
Intelligent
centerlised
• Harmonic rich environment
F
• Compliance of IEEE-519 control for Ps
& Harmon ic
Broad Band Passive Filter

Range:
• Copper / Aluminum
• .5 kW to 1000 kW

Features:
• High linearity 185% to 225%
• Insulation Class H
• High harmonic loading capability
• Temperature protection-NC contact (UL approved)
• Long expected life time
• Low noise
• Very low losses
0.5 kW-1000 kW
• Convenient mounting
• IEC-61558

Applications:
• Complex harmonic rich environment
• VFD application
• Textile
• Automobiles

Class - H
Insulation
& High
Linearity
Crusher Duty Capacitor

Crusher Duty Capacitor


Range:
• 0.5 kVAr to 50 kVAr
• 220 Vac to 1000 Vac
• Concentrated oil based

Features:
• Very High inrush current withstand capability.
• concentrated oil to withstand high temperature.
• Special imported metallised hazy film profile to withstand high voltage
and fluctuation.
(Crusher Duty) • Penta safety protection (Self healing, internal notch mechanism &
0.5 kVAr - 50 kVAr over pressure disconnector, safety cover, high grade Concentrated oil).
220 Vac - 1000 Vac • Explosion proof, low losses & high over current withstand capabilities.

d
Concentrate
oil
T nology
e c h
MV Capacitors

Range:
• 1.1 kV, 2.2 kV, 3.3 kV, 6.6 kV, 11 kV, 33 kV
• Fixed and Automatic
• Heavy edge APP based technology

Features:
• High inrush current withstand capability.
• High grade oil to withstand high temperature.
• Special imported hazy film profile to withstand high voltage and
current stress.
• Ultra safety protection
• Explosion proof, low losses & high over current withstand
capabilities.
• Brass terminals

Applications:
• Transformer testing
• Reactive power Injetion in EB substation
• Steel plants (Hot rolling, Cold rolling) induction
furnace, sponge iron etc.
• Sugar mills
• Paper mills
• Cement Plants
• Automobiles
MFD Capacitor

Range:
Rating : 2.25 mF - 120 mF

Available in : P0, P2 type

Casing : Plastic & Aluminium

Terminal : Wire, SFO, DFO, QFO

Features:
Vacuum,
• Low dissipation factor Swiss
&
• Extended life capacity Technology
Explos io n
• Self healing properties Proof
• Self extinguishing plastic material

Fan Air Conditioner Washing Machine

Motor Start Motor Run Submersible Lighting


Certifications

Major
ng
Manufacturi
& Quality
Certificates
The most trusted service network

Havells Service Team

Havells Service Centres


Pan India

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E-mail: [email protected], www.havells.com

Consumer Care No.:


1800 11 0303, 1800 103 1313
(All Connections)
011-4166 0303 (Landline)
Regional & Branch Offices:
NORTH - REGIONAL OFFICE: Corporate Office: QRG Towers, 2D, Sector-126, Expressway,
Noida-201304, Tel: 0120-3331000, Delhi: Tel: 011-47676700, 23888200,
Chandigarh: Tel: 0172-4232400-401, Dehradun: Tel: 0135-6670202,
Noida / Haryana: Tel: 0120-3331000, Ludhiana: Tel: 0161-4676000 / 24, Jammu: Tel: 0191-
2478330, 2479330, Srinagar: Tel: 0194-2490431, Jaipur: Tel: 0141 3914645, 3988210
Jodhpur: Tel: 0291-9214201640 / 45, Lucknow: Tel: 0522-6672100,
Kanpur: Tel: 0512-6710400, 6710409
EAST - REGIONAL OFFICE: Kolkata: ICC Tower, 5th Floor, 4 India Exchange Place,
Kolkata-700001, Tel: 033-40129851 / 52, Bhubaneshwar: Tel: 0674-6668101/102/103/104,
Guwahati: Tel: 0361-2134521, 2458923, 2460355, Siliguri: Tel: 0353-2525907,
Ranchi: 0651-2244861, 2244862, 2244864, 2244868, 2244869, Jamshedpur: Tel: 0657-
6542492, 09234369436, Patna: Tel: 0612-2207221, 2207222, 2207223, 2655518
WEST - REGIONAL OFFICE: Mumbai: 1271, Solitaire Corporate Park, Bldg. No. 12, 7th Floor,
Andheri - Ghatkopar Link Road, Chakala, Andheri (East), Mumbai- 400093. Ph.: 022 - 67298600-
602, Ahmedabad: Tel: 079-40061111, 40060738-740, Indore: Tel: 0731-2572340-41, 4009998
(Airtel), Rajkot: Tel: 0281-2481112, 2921212, Nagpur: Tel: 0712-2240932, 2242692, 2242699
Pune: Tel: 020-64016413 / 14, Raipur: Tel: 0771-4243400 / 01,
Surat: Tel: 0261-2350137, 9979890137, Jabalpur: Tel: 0761-4064491
SOUTH - REGIONAL OFFICE: Chennai: Sigapi Achi Building, No. 18 / 3, 6th Floor, Rukmani
Lakshmipathy Road, Egmore, Chennai-600008, Tel: 044-42280600, 605,
Bangalore: Tel: 080-49075000, Coimbatore: Tel: 0422-2305767, 2306199, 2305199,
Hyderabad: Tel: 040-27533372, 27533355, 27533632, 66320407/0408/6401/6402,
Kochi: Tel: 0484-4099000, Vishakapatnam: Tel: 0891-6514339, Vizag: Tel: 0891-6514339,
Vijayawada: Tel: 91+9247058847/57, Calicut: 4954019194, Madurai: 09994493242,
Trivandrum: 4714015323, Hubli: 09448146028, Trichy: 09944460160

Representative Offices: • Goa • Solapur • Gwalior • Kathmandu • Bhopal

Important Information:
Some parts of this publication contain statements about the suitability to our products for certain areas
of application. Actual products may vary in colour, design, description and colour combination etc. These
statements are based on our knowledge of typical requirements that are often placed on our products. We
expressly point out that these statements cannot be regarded as binding statement about the suitability of our
products for a particular customer application. It is incumbent on the customer to check and decide whether
the product is suitable for use in a particular application. This publication is only a brief product survey which
may be changed from time to time. Our products are described in detail in our data sheets. The important notes
(www.havells.com) and the product specific warnings and cautions must be observed. All relevant information is
available through our sales offices.
ZHQRC00023/May 19/Dec19v

Havells India Ltd.


QRG Towers, 2D, Sector -126, Expressway, Noida - 201 304 (UP), Ph. +91-120-3331000,
E-mail: [email protected], www.havells.com
Consumer Care No.: 1800 11 0303, 1800 103 1313 (All Connections), 011-4166 0303 (Landline)
Join us on Facebook at www.facebook.com/havells and share your ways to save the planet!
(CIN) - L31900DL1983PLC016304.
“Copyright Subsists. Imitation of trade dress, graphics and color scheme of this document is a punishable offence.”

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