Chemical Engineering Science
Chemical Engineering Science
Chemical Engineering Science
A R T I C L E I N F O A B S T R A C T
Article history: The effect of the presence of monoethanolamine (MEA) degradation products on membrane hollow fibers
Received 24 December 2008 was investigated using untreated polypropylene (PP) as a model material. Common amine oxidative
Received in revised form 26 May 2009 degradation products were added to MEA to simulate a degraded solution. The effect of these degradation
Accepted 2 June 2009
products on the membrane gas absorption process using PP hollow fiber membrane was quantified.
Available online 10 June 2009
When PP membrane which has been exposed to amine degradation products is used in a membrane gas
Keywords:
absorption contactor, the mass transfer rate of CO2 is reduced relative to the use of unexposed PP. It was
Absorption found that the presence of oxalic acid reduced the mass transfer rate of CO2 in MEA most significantly
Amine followed by formic acid and then acetic acid. These acids are believed to adsorb into the PP, altering the
Degradation surface properties and reducing the hydrophobicity of the membrane. This in turn increases the degree
Gases of wetting of the membrane pores. The membrane was characterized before and after use in a membrane
Membranes gas absorption contactor containing degraded MEA solvent and studies showed that membrane pore
Process control wetting increased by 22–31% after 69 h of use. SEM images and XPS spectra of exposed PP membrane
indicate that wetting may be due to both morphological and chemical changes in the membrane due to
contact with the solvent. This study highlights the need to consider reductions in the mass transfer rate
of membrane gas absorption processes associated with inevitable changes in the solvent composition that
comes with prolonged use.
Crown Copyright 䉷 2009 Published by Elsevier Ltd. All rights reserved.
0009-2509/$ - see front matter Crown Copyright 䉷 2009 Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.ces.2009.06.012
J.A. Franco et al. / Chemical Engineering Science 64 (2009) 4016 -- 4023 4017
et al., 2004). Amine exposure introduced a C–N bond into the mem- 2. Theory
brane composition. This work confirmed that amines can react with
PP which may be another cause for their increase in wettability 2.1. Mass transfer of CO2
following amine solvent exposure.
One of the major problems associated with the use of amine The mass transfer rate of CO2 is hindered by three resistances in
solvents is that they undergo irreversible degradation in the presence series which include the gas, membrane and liquid phases (Franco
of CO2 and other flue gas components (Kohl and Nielsen, 1997). et al, 2008a):
Three types of degradation can occur when MEA is contacted with
1 1 1 1
flue gas streams: carbamate polymerisation, thermal degradation = + + (1)
K
kg km mEkl
and oxidative degradation (Strazisar et al., 2003).
Overall Resistance Membrane Resistance Liquid Resistance
Carbamate polymerisation requires high temperatures and the Gas Resistance
(2) The velocity profile down the length of the fiber (z-direction) is *CMEA
(0, z) = 0, Boundary Condition (1) (10b)
parabolic in shape and depends upon the position in the radial *r
direction (r-direction).
(3) There is symmetry in the radial direction of the hollow fibers.
*CMEA
(ri , z) = 0, Boundary Condition (2) (10c)
(4) Negligible axial diffusion in the tube side occurs which is reason- *r
able to assume because the concentration gradient in the axial These equations can be made dimensionless according to the follow-
direction is much smaller than that in the radial direction. ing definitions:
(5) Gas behaviour is ideal, the solvent is non-volatile and Henry's
CMEA
law applies. z r Cl
Z= , = , X1 = , X2 = (11)
(6) All mass transfer occurs due to chemical reaction and interface L ri mCg,0 CMEA,0
reactions are fast which is valid for the low CO2 partial pressures
(14 kPa) used. where X1 is the dimensionless free CO2 liquid phase concentration
and X2 is the dimensionless free MEA concentration.
An analysis of the system based on a differential mass balance is The following empirical correlation developed for gas shell-side
required. The following partial differential equations and boundary flow parallel to hollow fibers for gas absorption and stripping (Yang
conditions written in cylindrical coordinates can be used to describe and Cussler, 1986) has been used to estimate the gas resistance:
the mass transfer of CO2 :
de 0.93 1/3
Sh = 1.25 Reg Scg (12)
2
2 L
r * Cl * Cl 1 * Cl
2UL 1− = Dl + − k2 Cl CMEA (5)
ri *z *r2 r *r where de is the equivalent shell side diameter, L is the length of
the hollow fiber module. Other correlations give similar predictions
where l denotes liquid flow, Cl is the free CO2 concentration in the (Prasad and Sirkar, 1988; Dahuron and Cussler, 1988).
liquid phase, CMEA
is the concentration of unreacted MEA, k2 Cl CMEA An implicit numerical method was used to solve the model using
is the rate of reaction of CO2 in the liquid phase, Dl is the diffusivity Matlab 6.5䉷 modelling software. The calculated concentration pro-
of CO2 in the liquid, UL is the average liquid velocity and k2 is the files of free CO2 and unreacted MEA could be integrated across the
2nd order reaction rate constant. The relevant initial and boundary fiber radius to obtain average concentrations at the fiber exit. By de-
conditions include: termining the average number of moles of reacted MEA exiting the
contactor, the average bound CO2 concentration could be calculated.
Cl (r, 0) = 0, Initial Condition (6a) Thus, the average CO2 flux or overall mass transfer coefficient could
be calculated as required. A good agreement between the theoretical
*Cl
(0, z) = 0, Boundary Condition (1) (6b) model and the experimental data under different experimental con-
*r ditions was obtained by determining the proportion of pore wetting,
* Cl w that minimized the sum of the squares of the errors.
Dl (ri , z) = kex (C̄g − Cg,int ), Boundary Condition (2) (6c)
*r
3. Material and methods
In this case, the external resistance (1/kex ) includes both the mem-
brane and gas phase resistances: Laboratory grade MEA (Fisher Scientific, NJ, USA) was used for
all experiments. Oxalic acid (Sigma-Aldrich Inc., > 98% purity, MO,
1 1 1 USA), formic acid (Sigma-Aldrich Inc., > 88% purity, MO, USA) and
= + (7)
kex kg km acetic acid (Sigma-Aldrich Inc., > 99.7% purity, MO, USA) were added
in parts per million concentrations to aqueous MEA solution in or-
The driving force for mass transfer across these phases is equivalent
der to imitate degraded MEA solutions. CO2 absorption experiments
to the difference between the CO2 concentration in the gas bulk
were conducted using hollow fiber membrane cartridges and af-
and that at the gas–liquid interface Cg,int . The CO2 concentration in
ter exposure of PP membrane to these solutions, various membrane
the gas bulk C̄g has been assumed to be constant and equal to the
characterisation methods were used.
inlet concentration Cg,0 , while the CO2 gas phase concentration at
Flat sheet PP was sourced from Membrana Accurel (Germany)
the gas–liquid interface Cg,int can be related to the liquid phase by
with an average thickness of 92.5 m, a pore size of 0.1 m and
assuming applicability of Henry's law. Membrane wetting can be
a porosity of 61%. Hollow fiber PP membranes were sourced from
estimated using:
Memtec (Australia) with an inner/outer diameter of 0.3/0.67 mm, an
1 (1 − w) mw average pore size of 0.2 m and a porosity of 50%.
= + (8)
km Dg Dl
3.1. Membrane and solvent characterisation apparatus
where w denotes the fraction of wetted membrane pores, is the
membrane tortuosity, is the membrane thickness, is the mem- Since the wetting properties of a solvent are a function of its
brane porosity and Dl and Dg are the diffusivities of CO2 in the liquid surface tension, the surface tension of aqueous MEA solutions was
and gas phases respectively. measured using the pendant drop method. A modified pendant drop
The MEA concentration profile must also be considered. It is given method was used. A clear cuvette was filled with aqueous MEA so-
by the differential mass balance: lution in which an upturned metal needle with a horizontal flat tip
⎛ ⎞ was immersed. A bubble was formed at the end of the needle fed
2
r 2 *CMEA
⎝
* CMEA 1 *CMEA
⎠−2k2 Cl C by a syringe, which was controlled by a syringe pump. This equip-
2UL 1− = DMEA + MEA (9)
ri *z *r 2 r *r ment was interfaced to FTÅ200 software (First Ten Ångstroms Inc.,
Software Version 2.0 Build Number 187, UK) which allows careful
The relevant initial and boundary conditions include: control of the pump such that the bubble remains attached to the
needle. From a series of still shots of the bubble, the FTÅ200 software
CMEA (r, 0) = CMEA,0 , Initial Condition (10a) calculates the liquid surface tension, lg .
J.A. Franco et al. / Chemical Engineering Science 64 (2009) 4016 -- 4023 4019
Liquid Out
T5 Gas In
T4
Hollow G1
Fibres
G2
T3
Gas Out
T2
Liquid In
T1
G3
Fig. 1. Membrane contactor with liquid flow through fiber lumen (a) schematic diagram and (b) photograph of middle piece of contactor. G1–G3 = gas sample points,
T1–T5 = thermocouples.
and filter. Analytical grade MEA (Fisher Scientific, USA) was diluted different periods of time at room temperature. Contact angles were
with deionised water to 10–30 wt% and preloaded to 0.27–0.30 mol measured on a fresh membrane and then on the same membrane
CO2 /mol MEA by bubbling CO2 through the solution using a sintered after it had been exposed to MEA for 2 and 25 days (see Fig. 2).
glass sparger before use to simulate use of a regenerated solution. As shown in Fig. 2, the PP membrane experiences a drop in contact
A magnetic drive gear pump (Cole Parmer, IL, USA) pumped MEA angle of over 10 degrees after 2 days. However, beyond 2 days, the
solution through a liquid filter and rotameter before being passed contact angle for the PP membrane remains stable which suggests
through the membrane contactor. The liquid passed through a liq- that the PP membrane is degraded by the solvent very quickly and
uid trap before entering the outlet tank to create a positive liquid that further degradation is either very slow or does not occur. The
head and prevent gas entrainment. Analogue pressure readings were surface morphology of the PP membrane was observed to determine
available for the differential pressure across both the gas and liquid the reason for the contact angle change.
phases and also for the liquid inlet and outlet (Ashcroft, CT, USA). The PP membrane suffers extensive degradation on contact with
The CO2 gas phase concentration was measured using an on-line 20 wt% MEA for a period of 25 days. The pores appear larger and
infra-red gas analyser from Nova Analytical Systems Inc. (Hamilton, disrupted and a change in porosity is also apparent. Similar changes
Model 302WP, ON, Canada). are also evident from just 2 days of MEA contact. Various mechanisms
The CO2 gas phase concentrations at equilibrium at the contactor for the degradation of the PP membranes are possible. Studies have
inlet, outlet and mid-point were measured and used to calculate found that solvents can act to increase the pore size distribution and
the overall mass transfer coefficient. Liquid CO2 loading was also reduce the porosity of membranes by either intruding into the larger
measured to complete a mass balance for CO2 absorption across the pores and displacing the pore walls or by causing the pore structure
hollow fiber unit to verify the quality of each experiment. to contract as the wet membrane fibers dry (Kosaraju et al., 2004;
Kumar et al., 2002). This mechanism alone is unlikely to be causing
4. Results and discussion the substantial morphological changes evident in Fig. 3. The MEA
could be swelling or adsorbing into the PP or alternatively, it could
4.1. Membrane and solvent characterisation be reacting with the PP.
The surface tension and pH of 20 wt% MEA does not change sig-
In order to confirm that PP membranes will become degraded and nificantly when the aqueous solvent is contaminated by oxalic acid
lose hydrophobicity during MEA absorption using un-degraded sol- (1000 ppm), acetic acid (100 ppm) or formic acid (1000 ppm) (see
vent, PP membrane was left to float on a 20 wt% solution of MEA for Table 2). Moreover, the contact angle of each of these solutions with
untreated PP membrane is similar, with the exception of formic acid,
125 which affects a slight drop in the contact angle relative to uncon-
taminated 20 wt% MEA solution.
120 It is known that MEA contact causes PP degradation. However, it
is unknown whether the presence of MEA degradation products acts
Contact Angle, θ (Degrees)
Fig. 3. SEM images depicting the change in surface morphology of PP membrane between (a) fresh PP membrane and (b) PP membrane that has been exposed to 20 wt%
MEA for 25 days at a magnification of 5000×.
J.A. Franco et al. / Chemical Engineering Science 64 (2009) 4016 -- 4023 4021
Table 2
Properties of pure water, 20 wt% MEA and 20 wt% MEA contaminated with oxalic, acetic or formic acid.
20 wt% MEA+impurity
Oxalic acid (1000 ppm) 67.0 ± 0.5 117 ± 1.9 12.03
Acetic acid (100 ppm) 67.8 ± 0.4 120 ± 0.9 12.61
Formic acid (1000 ppm) 66.0 ± 0.4 115 ± 1.8 12.36
126
Static
Contact Angle with Water (degrees)
123
Advancing
120 Receding
117
114
111
108
105
102
99
96
20 wt% MEA 20 wt% MEA + Oxalic 20 wt% MEA + Acetic 20 wt% MEA + Formic
Acid 1000ppm Acid 100ppm Acid 1000ppm
Solution Impurity
Contact Solution
Fig. 4. Water static, advancing and receding contact angles measured on PP membrane. Each PP membrane has been exposed to 20 wt% MEA or 20 wt% MEA contaminated
with 1000 ppm oxalic acid, 100 ppm acetic acid or 1000 ppm formic acid for 1 day prior to the contact angle measurement.
Table 3
XPS analysis of inside of PP hollow fiber before and after exposure to both fresh and degraded 20 wt% MEA solution inside the fiber lumen.
fiber lumen. Table 3 shows that the mass concentration of oxygen in a MGA contactor for CO2 absorption, the performance of PP mem-
increases from 1.5% for contact with uncontaminated MEA solution brane is likely to drop at a faster rate for degraded MEA solution.
to 11.2% for contact with MEA contaminated with formic acid.
This oxygen increase could be due to oxidation of the PP mem- 4.2. Membrane gas absorption tests
brane due to direct contact with a CO2 /air stream or chemical re-
action between the membrane and MEA and the MEA degradation It has been established that the presence of MEA degradation
products. However, the fact that the oxygen concentration varies in products acts to reduce the hydrophobicity of PP membrane because
all four cases along with the nitrogen concentration suggests that the these reagents chemically react with the PP. Here, the absorption
MEA and its degradation products are interacting with the PP. It is performance of PP is examined when 20 wt% MEA solvent contains
likely that the hydrophobicity of the PP hollow fiber membrane con- either 1000 ppm oxalic, 100 ppm acetic or 1000 ppm formic acid. In
tacted with uncontaminated MEA is the highest (followed by MEA addition, the change in absorption performance over a period of 69 h
containing acetic acid, MEA containing oxalic acid and then MEA has been considered. Fig. 5 shows the difference in the CO2 flux for
containing formic acid) due to these chemical reactions. When used both pure and degraded MEA solvent.
4022 J.A. Franco et al. / Chemical Engineering Science 64 (2009) 4016 -- 4023
As expected from the membrane characterization study con- in the elemental mass concentration of oxygen on the surface of PP
ducted in Section 4.1, the presence of each degradation product (by 1 and 9%, respectively), while the presence of acetic acid does
causes the mass transfer rate to be reduced relative to the case of not increase the amount of oxygen relative to when PP is exposed
pure 20 wt% MEA. Since each solvent mixture contains the same to pure 20 W% MEA solution. Experiments show that the that the
number of moles of MEA to react with CO2 , it is likely that the PP fibers used with pure 20 W% MEA show a 22% reduction in mass
drop in mass transfer performance is caused by an increase in the transfer rate after 69 h, while those used with the contaminated MEA
membrane mass transfer resistance due to the PP membrane being solutions show a 22–31% reduction in mass transfer rate after 69 h
degraded or fouled by the acids. However, in the concentrations (Fig. 6).
commonly occurring in degraded MEA solvent (Kamo et al., 1992),
PP appears to be more susceptible to degradation by oxalic and 5. Conclusions
formic acid than by acetic acid. This is supported by XPS data (Table
3) which shows that oxalic and formic acid both cause an increase Aqueous MEA solvent was contacted with PP membrane to con-
firm that destructive morphological changes occur to the PP mem-
brane surface, which reduces the membrane's hydrophobicity (a
4.5 drop in contact angle of approximately 10◦ was measured). Com-
Base mon amine oxidative degradation products (oxalic, formic and acetic
AA acid) were then added to MEA to simulate a degraded solution. The
4.0 FA effect of these degradation products on the membrane gas absorp-
OA tion process using PP hollow fiber membrane was quantified.
3.5 Contact of the three common MEA degradation products was con-
firmed to change the chemical composition of the membrane sur-
face, presumably through chemical reactions with the PP. The mass
CO2 Flux (mol/m2s) ×104
Base Case FA AA OA
0.8
0.75
KGav (kmol/m3 kPa hr)
0.7
0.65
0.6
0.55
0.5
0.45
0.4
0.35
0.3
0 100 200 300 0 100 200 300 0 100 200 300 0 100 200 300
Liquid Flow Rate (m3/m2hr)
Fig. 6. Change in the product KG aV with liquid flow rate. Experiments were conducted with solvent flowing through the fiber lumen for fresh 275 fiber PP cartridges (䊏)
and then after 69 h of absorption (×). Four cases are shown: uncontaminated 20 wt% MEA solution (base) and 20 wt% MEA contaminated with 1000 ppm formic acid (FA),
100 ppm acetic acid (AC) and 1000 ppm oxalic acid (OA).
J.A. Franco et al. / Chemical Engineering Science 64 (2009) 4016 -- 4023 4023
Notation Centre for CO2 Capture, Canada. The authors would also like to ac-
knowledge Paul Pigram and Penelope Hale for assistance provided
av specific surface area (mass transfer area per unit vol with XPS analysis.
contactor), m2 /m3
A cross-sectional area for fluid flow, m2 References
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The authors would like to thank the Cooperative Research Cen-
32, 1910.
tre for Greenhouse Gas Technologies (CO2CRC), Particulate Fluids
Processing Centre (PFPC) and Australian Research Council (ARC) for
financial assistance. Also, the receipt of a Melbourne University Post-
graduate Overseas Research Scholarship (PORES) and help from Har-
ald Berwald and the workshop at the University of Regina allowed
absorption experiments to be conducted at the International Test