HAT8151734

HAT8151734 Rev. - V.
1
Contr.:
CDRL N.: -
N. di pag. / No. of pages : 40
File : HAT8151734.docx
Harbour Acceptance Trial (HAT) for

HELICOPTER VISUAL LANDING AIDS FOR
OPV FOR NIGERIAN NAVY
Prepared for: Customer
Calzoni S.r.l.
Prepared by: Calderara di Reno, Bologna – Italy
Milano - Italy
Property Information: This document and all information contained herein are property of Calzoni S.r.l. and must not be duplicated,
transmitted in any form, transferred to other document or disclosed to third parties, neither in total nor its part, without the express
written authorization of Calzoni S.r.l.
Emesso da / Issued by: Verificato da / Verified by: Approvato da / Approved by:
Anna Selis Fabio Ferracane Manuel Cavaletto
24/05/2023 29/05/2023 29/05/2023
Engineering Resp. Progetto / Project Mgr. Resp. Qualità / Quality Mgr.

Calzoni S.r.l.
Sede Legale: Via A. De Gasperi, 7 - 40012 Calderara di Reno (Bologna) Italy - Tel: +39 0514137 7 - Fax: +39 0514137555 / +39 0514137581 (Amministrazione) / +39 0514137523 (Acquisti)
Ufficio di Milano: Via Rimini, 22 - 20142 Milano Italy - Tel: +39 0258188 1 - Fax: +39 0258188250
E-mail: [email protected] / [email protected] - Web: www.calzoni.comCapitale sociale: € 2.550.000 - C.F. e R.I. di BO 12846910151 - P. IVA 02088221201 - S.r.l. con
unico socio, soggetta a direzione e coordinamento di L-3 Communications Corporation, NY, USA
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REVISIONS
Rev Date Prepared by Description of the changes
- 24/05/2023 SAN First Issue
Property Information: This document and all information contained herein are property of Calzoni S.r.l. and must not be duplicated, transmitted in any form, transferred
to other document or disclosed to third parties, neither in total nor its part, without the express written authorization of Calzoni S.r.l.
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TABLE OF CONTENT
1. PURPOSE ................................................................................................................................................................................ 5
1.1 IDENTIFICATION............................................................................................................................................................ 5
2. REFERENCE DOCUMENTS ................................................................................................................................................. 6
3. PRELIMINARY CHECKS ....................................................................................................................................................... 7
4. SET-UP AND START-UP ...................................................................................................................................................... 9
4.1 GENERAL CHECKS BEFORE THE FIRST START- UP ............................................................................................................ 9
4.2 FIRST START-UP OF THE SYSTEM ...................................................................................................................................... 9
5. HMI AND DEVICES FUNCTIONAL TEST FROM MCP.................................................................................................. 10
6. HMI AND DEVICES FUNCTIONAL TEST FROM PCU (FOR EMERGENCY USE ONLY) ...................................... 23
6.1 VLA-DIM-3U BOARD TESTS ........................................................................................................................................... 24
6.2 VLA-I/O BOARD TEST ...................................................................................................................................................... 26
6.2.1 A20 VLA I/O test (DSD device) .......................................................................................................................... 27
6.2.2 A21 VLA I/O test (Wave Off Device) ................................................................................................................. 28
7. HMI AND DEVICES FUNCTIONAL TEST OF DSD LIGHT SYSTEM FROM BRIDGE CONTROL PANEL ......... 30
8. HMI AND DEVICES FUNCTIONAL TEST OF WAVE OFF LIGHTS FROM WAVE OFF REMOTE SWITCH ...... 33
8.1 TEST PROCEDURE ........................................................................................................................................................... 33
9. PCU MAINTENANCE CONTROL DISPLAY TESTS ...................................................................................................... 34
10. GLOSSARY ....................................................................................................................................................................... 38
11. TEST EQUIPMENT USED............................................................................................................................................... 39
12. REMARKS TABLE ........................................................................................................................................................... 40
TABLE OF FIGURES
FIG. 1: SHIP STATUS PAGE ........................................................................................................................................................... 10
FIG. 2: MAIN MENU PAGE .............................................................................................................................................................. 11
FIG. 3: ALARM PAGE (ONLY AS A REFERENCE)............................................................................................................................... 14
FIG. 4: GSI MENU PAGE.................................................................................................................................................................. 15
FIG. 5: DAY/NIGHT MODE VISUALIZATION IN GSI MENU PAGE.................................................................................................. 15
FIG. 6: DAY/NIGHT MODE VISUALIZATION IN GSI MENU PAGE.................................................................................................. 16
FIG. 7: HRB MENU PAGE ................................................................................................................................................................ 17
FIG. 8: DAY/NIGHT MODE VISUALIZATION IN HRB MENU PAGE ................................................................................................ 17
FIG. 9: DECK STATUS DISPLAY MENU PAGE ........................................................................................................................... 18
FIG. 10: KEYBOARD PAGE (ONLY AS A REFERENCE) .................................................................................................................... 20
FIG. 11: CONFIGURATION LIST PAGE (ONLY AS A REFERENCE) ............................................................................................... 21
FIG. 12: SHUTDOWN ..................................................................................................................................................................... 22
FIG. 13: POWER AND CONTROL UNIT - MAIN RACK FRONT PANEL (ONLY AS A REFERENCE) ......................................................... 23
FIG. 14: BRIDGE CONTROL PANEL ................................................................................................................................................... 30
FIG. 15: W AVE OFF REMOTE SWITCH.............................................................................................................................................. 33
FIG. 16: MAINTENANCE CONTROL DISPLAY ..................................................................................................................................... 34
FIG. 17 MCD GSI SETTING PAGE AND HRB SETTING PAGE ......................................................................................................... 34
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TABLE OF TABLES
TAB. 1: REFERENCED DOCUMENTS .................................................................................................................................................... 6
TAB. 2: PART LIST TABLE ................................................................................................................................................................... 7
TAB. 3: INDICATORS AND CONTROLS ON THE VLA-DIM-3U BOARD FRONT PANEL ........................................................................ 24
TAB. 4: VLA-DIM-3U BOARD TEST .................................................................................................................................................. 25
TAB. 5: INDICATORS AND CONTROLS ON THE VLA-I/O BOARD FRONT PANEL ................................................................................. 26
TAB. 6: A20 VLA-I/O DSD BOARD TEST ......................................................................................................................................... 27
TAB. 7: A21 VLA-I/O W AVE OFF BOARD TEST ................................................................................................................................ 28
TAB. 8: DECK STATUS LIGHTS AND BCP TEST ................................................................................................................................ 31
TAB. 9: W AVE OFF LIGHTS TEST ...................................................................................................................................................... 33
TAB. 10: INDICATORS AND CONTROLS ON THE MAINTENANCE CONTROL DISPLAY - GSI .............................................................. 34
TAB. 11: INDICATORS AND CONTROLS ON THE MAINTENANCE CONTROL DISPLAY - HRB ............................................................. 35
TAB. 12: LOCAL DISPLAY TEST ......................................................................................................................................................... 36
TAB. 13: TEST EQUIPMENT USED...................................................................................................................................................... 39
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1. PURPOSE
1.1 IDENTIFICATION
Scope of this document is to describe the tests to perform the Harbour Acceptance Trial for
HELICOPTER VISUAL LANDING AIDS (HVLA) FOR OPV FOR NIGERIAN NAVY.
Particularly, the document describes all the checks to be performed in order to guarantee the
correct integration between all the units of the system.
This document shall be printed and filled with all informations requested. This document
functions as the official test report.
The tests on the single components of the system are part of specific dedicated WTPs,
including WTP8144580 and WTP8144395 for GSI, WTP8145221 and WTP8145287 for HRB
MK1.
For every item, a painting certification is stored and available at Calzoni Quality Department.
The weighing of each single item is performed before the FAT and the weight certification is
stored and available at Calzoni Quality Department.
All the WTPs (Workshop Test Procedures and reports) are stored and available at Calzoni
Quality Department.
The Factory Acceptance Test (FAT) on the system have already been performed according to
the document FAT8151733.
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2. REFERENCE DOCUMENTS
Tab. 1: Referenced documents

MIL-STD-2036 General requirements for electronic equipment specifications
D8225494 HELICOPTER VISUAL LANDING AIDS (HVLA) FOR OPV FOR NIGERIAN
NAVY
D8124567 External connection diagram for HELICOPTER VISUAL LANDING AIDS
(HVLA) FOR OPV FOR NIGERIAN NAVY
IDD8151731 Interface Design Document (IDD) for HELICOPTER VISUAL LANDING AIDS
(HVLA) FOR OPV FOR NIGERIAN NAVY
WTP8144580 Workshop Test Procedure (WTP) for GSI-MK3
WTP8145221 Workshop Test Procedure (WTP) for HRB-MK1
WTP8145287 Workshop Test Procedure-Factory Alignement Procedure (WTP-FAP) for
HRB-MK1
WTP8144395 Workshop Test Procedure-Factory Alignement Procedure (WTP-FAP) for GSI-
MK3
WTP8147575 Workshop Test Procedure for Power Control Unit (PCU)
WTP8147644 Workshop Test Procedure for Flash Sequencer Junction Box
WTP8147702 Workshop Test Procedure for LINE UP LIGHT
WTP8147696 Workshop Test Procedure for MFLD-3
WTP8147698 Workshop Test Procedure for MCP/BCP/WORS
WTP8143046 Workshop Test Procedure for DSD
WTP8148690 Workshop Test Procedure for COMBINED DE/DSF
WTP8147804 Workshop Test Procedure for OMNI-S
WTP8147876 Workshop Test Procedure for OMNI-D
FAT8142808 Factory Acceptance Test for SLIM LIGHT and FRAME
STV8151732 Painting Specification for HELICOPTER VISUAL LANDING AIDS (HVLA) FOR
SVD8151973 Software Version Description (SVD) for OPV FOR NIGERIAN NAVY
FAT8151733 Factory Acceptance Test (FAT) for OPV for Nigerian Navy
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3. PRELIMINARY CHECKS
The following conditions must be guaranted during the on board tests:

CONDITIONS REQUIRED OBTAINED
The ship must be at the mooring OK
Flight deck and all the areas near HVLA units must be free from
OK
operations
All the installed HVLA units must be free and accessible for visual
OK
inspection
Tab. 2: Part List Table

Q.ty CODE DESCRIPTION VERIFICATION
1 D8225512 MCP – MAIN CONTROL PANEL  Present  Missing
1 D8225514 WORS – WAVE OFF REMOTE SWITCH  Present  Missing
1 D8225513 BCP – BRIDGE CONTROL PANEL  Present  Missing
1 D8225526 JB – FLASH SEQUENCER JUNCTION BOX  Present  Missing
1 D8225516 HRB MK1 – HORIZON REFERENCE BAR  Present  Missing
2 D8217452 LRL MK1 – LINE REFERENCE LIGHTS  Present  Missing
1 D8215340 DSD – DECK STATUS DISPLAY  Present  Missing
1 D8225518 GSI MK3 – GLIDE SLOPE INDICATOR  Present  Missing
1 D8225515 PCU – POWER CONTROL UNIT  Present  Missing
2 D8225524 MFLD-3 – HANGAR FORWARD STRUCTURE  Present  Missing
4 D8225525 MFLD-3 – OVERHEAD FLOODLIGHTS  Present  Missing
5 D8216176 LINEUP – LINE UP LIGHTS  Present  Missing
5 D8214939 LINE UP - FRAME  Present  Missing
2 D8225522 OMNI-D – HOMING BEACON LIGHTST  Present  Missing
2 D8225519 OMNI-D – WAVE OFF LIGHTS  Present  Missing
8 D8318620 SLIM-S - DECK EDGE LIGHTS  Present  Missing
12 D8315055 BASE – SLIM-S  Present  Missing
6 D8315422 FRAME – SLIM-E  Present  Missing
1 D8225582 JB-HIFR – HIFR LIGHTS)  Present  Missing
D8315054 SLIM E – FORWARD EXTENDED LINE UP
3  Present  Missing
LIGHTS
3 D8318620 SLIM E – AFT EXTENDED LINE UP LIGHTS  Present  Missing
4 D8318620 SLIM-S – PILOT EYELINE  Present  Missing
3 D8225520 OMNI-S – HIFR LIGHTS  Present  Missing
2 D8225521 OMNI-S – OBSTACLE LIGHTS  Present  Missing
1 D8225517 OMNI-S – WARNING LIGHT  Present  Missing
6 D8225523 COMBINED DE-DSF (G-W/R/B)  Present  Missing
27 D8220864 JUNCTION BOX-LIGHT 3 WAYS  Present  Missing
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19 D8220863 JUNCTION BOX-LIGHT 2 WAYS  Present  Missing

1 D8316408 MOUNTING PLATFORM ASSEMBLY  Present  Missing
On board spare parts list for OPV for Nigerian
Navy composed by:
D0585002 – Qty. 5.0
D8416424 – Qty. 5.0
D0587190 – Qty. 5.0
D0612650 – Qty. 2.0
D0612444 – Qty. 2.0
D0604797 – Qty. 2.0
D0604865 – Qty. 2.0
D0596981 – Qty. 10.0
D0600340 – Qty. 10.0
1 D8025663  Present  Missing
D0616717 – Qty. 10.0
D0596984 – Qty. 10.0
D0600058 – Qty. 10.0
D0596986 – Qty. 10.0
D8407503 – Qty. 2.0
D8407989 – Qty. 2.0
D0616188 – Qty. 2.0
D8318620 – Qty. 4.0
D8315054 – Qty. 1.0
D8313925 – Qty. 1.0
D8325628 – Qty. 1.0
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4. SET-UP AND START-UP
OPERATIONS REQUIRED OBTAINED

Connect the units of the system according to the Block Diagram
OK
D8124567 and the Interface Design Document IDD8151731.
The system is powered at 220 Vac – 60 Hz. Check that the
VOLTAGE PRESENCE indicator on Power Control Unit (PCU) is OK
lit.
Connect all units to the protective earthing system. OK
Connect PCU to the ship gyrocompass. OK
4.1 GENERAL CHECKS BEFORE THE FIRST START- UP

For the first start-up, presence of Calzoni personnel is strongly recommended.
Before the first power-on, maximum attention should be paid to
the power supply lines, in order to avoid damages to the electronic OK
components installed inside the units.
With all the general switches in OFF position (only the luminous
indicators for voltage presence must be lit), check the input power OK
supply.
The electronic cards shall be pre programmed with their relevant
OK
software before the general power-on of the system.
The electrical diagram of each unit must be used as reference to
OK
check the power supplies voltage.
4.2 FIRST START-UP OF THE SYSTEM

Power supply all HVLA system units, setting the PCU selector on
OK
REMOTE ON position and check that the POWERED indicator is lit.
Check that the MCP MAIN LINE and BCP SYSTEM ON indicators
OK
are lit.
The Human Machine Interface (HMI) devices in normal operation
mode are:
 Main Control Panel;
 Bridge Control Panel; -
 Wave Off Remote Switch;
If the Main Control Panel is not available, the light devices of VLA
system can be controlled from the PCU – POWER CONTROL UNIT
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5. HMI AND DEVICES FUNCTIONAL TEST FROM MCP

Put the Main Switch of MCP in ON position and check that the POWERED
OK
indicator on MCP is lit.
When MCP start-up sequences and the internal tests of the CPU cards inside
the PCU – POWER CONTROL UNIT are completed, the ship status view, of
both flight deck and hangar face, shows to the operator the status of all
lighting devices (see Fig. 1). If any fail is present, the buzzer sounds and
relevant alarm could be found in the alarm page.
OK
Fig. 1: SHIP STATUS page

Check that PCU completes the start-up sequence. OK
R/L on R
and
Check inside PCU that R/L switch of VLA-IO board is on R position and that REMOTE is
on
REMOTE led is on or is flashing on each VLA-DIM-3U.
Or
Flashing on
VLA-DIM-3U
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On MCP in command Press F1 Key, the MAIN MENU page will be displayed.
OK
Fig. 2: MAIN MENU page

Using the function keys (F1, F2, F3, F4) and arrows keys ( ) on the MCP,
or using the TOUCH SCREEN functions, it is possible to select the various
buttons and menus displayed on the screen.
The operator can move through the buttons using the F2/F3 keys (or using -
touch screen function), the selected button is highlighted with a different color
frame.
Check all functionalities following the steps reported below:
Select the DECK EDGE LIGHTS (GREEN) button using F2/F3 keys; switch
ON/OFF the devices using the F4 key and change the light intensity (0% - OK
100%) using the arrow keys followed by a confirmation (F4 Key). Check that
the light intensity changes on the DECK EDGE LIGHTS.
Select the PILOT EYELINE LIGHTS (RED) button using F2/F3 keys; switch
ON/OFF the devices using the F4 key and change the luminous intensity (0% OK
- 100%) using the arrow keys followed by a confirmation (F4 Key). Check that
the luminous intensity changes on the PILOT EYELINE LIGHTS.
Select the EXTENDED LINE UP LIGHTS (WHITE/RED) button using F2/F3
keys; switch ON/OFF the devices using the F4 key and change the luminous
intensity (0% - 100%) using the arrow keys followed by a confirmation (F4 OK
Key). Check that the luminous intensity changes on the EXTENDED LINE UP
LIGHTS.
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Select the LINE UP LIGHTS (WHITE) button using F2/F3 keys; switch
the luminous intensity changes on the LINE UP LIGHTS.
Change the line up mode from STEADY LINE UP to FLASHING LINE UP OK
button using F2/F3 keys and using the F4 key.
Select the DECK SURFACE FLOODLIGHTS (WHITE/BLUE/RED) button
using F2/F3 keys; switch ON/OFF the devices using the F4 key and change
the luminous intensity (0% - 100%) using the arrow keys followed by a OK
confirmation (F4 Key). Check that the luminous intensity changes on the
DECK SURFACE FLOODLIGHTS. WHITE is the default color.
Select the RED DSF button using F2/F3 keys and change DSF color to red OK
using F4 key.
Select the WHITE DSF button using F2/F3 keys and change DSF color to OK
white using F4 key.
Select the BLUE DSF button using F2/F3 keys and change DSF color to blue OK
using F4 key.
Select the OBSTACLE LIGHTS (BLUE) button using F2/F3 keys; switch
the luminous intensity changes on the OBSTACLE LIGHTS.
Select the OVERHEAD FLOODLIGHTS (WHITE/AMBER/RED) button using
F2/F3 keys; switch ON/OFF the devices using the F4 key and change the
luminous intensity (0% - 100%) using the arrow keys followed by a OK
confirmation (F4 Key). Check that the luminous intensity changes on the
OVERHEAD FLOODLIGHTS. WHITE is the default color.
Select the AMBER OF button using F2/F3 keys and change OF color to
OK
amber using F4 key.
Select the WHITE OF button using F2/F3 keys and change OF color to white OK
using F4 key.
Select the RED OF button using F2/F3 keys and change OF color to red using OK
F4 key.
Select the HANGAR FORWARD STRUCTURE FLOODLIGHTS
(WHITE/AMBER/RED) button using F2/F3 keys; switch ON/OFF the devices
using the F4 key and change the light intensity (0% - 100%) using the arrow OK
keys followed by a confirmation (F4 Key). Check that the light intensity
changes on the HANGAR FORWARD STRUCTURE FLOODLIGHTS.
WHITE is the default color
Select the AMBER HFS button using F2/F3 keys and change HFS color to OK
amber using F4 key.
Select the WHITE HFS button using F2/F3 keys and change HFS color to
OK
white using F4 key.
Select the RED HFS button using F2/F3 keys and change HFS color to red OK
using F4 key.
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Select the WAVE OFF LIGHTS (RED) button using F2/F3 keys; switch
ON/OFF the devices using the F4 key and change the luminous intensity
(20% - 100%) using the arrow keys followed by a confirmation (F4 Key). OK
Check that the luminous intensity changes on the WAVE OFF LIGHTS. When
Wave Off lights are in ON status, they flash at 90 flash/minute and DSD
changes its status on RED.
Select the HOMING BEACON LIGHTS (WHITE) button using F2/F3 keys;
switch ON/OFF the devices using the F4 key and change the luminous
intensity (0% - 100%) using the arrow keys followed by a confirmation (F4 OK
Key). Check that the luminous intensity changes on the HOMING BEACON
LIGHTS. HOMING BEACON lights, in ON status, flash at 90 fl/minute
Select the HIFR LIGHTS (AMBER) button using F2/F3 keys; switch ON/OFF
the devices using the F4 key and change the luminous intensity (0% - 100%) OK
using the arrow keys followed by a confirmation (F4 Key). Check that the
luminous intensity changes on the HIFR LIGHTS.
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From the MAIN MENU Select the ALARM PAGE button using F2/F3 key;
Press F4 key and the ALARM PAGE will be displayed:
OK
Fig. 3: ALARM page (only as a reference)

In this page it is possible to see all the alarms that are active in that moment
and cancel all the alarms that are no more active through the F4 key (ACK).
 Raised alarm will be displayed with RED background. When at least one
alarm is active, the buzzer is beeping;
 No-more-active alarms will be displayed with GREEN background;
 Raised alarms could be acknowledge by means of the ACK command (F4
key);
- Acknowledged active alarms will be displayed with YELLOW
background and buzzer will stop;
- Acknowledging a no-more-active alarm will result in the deleting of the
alarm from the above table and buzzer will stop.
Simulate an error (i.e. remove the Gyro signal) and check that the raised OK
alarm is displayed in red.
Restore the original condition removing the cause of the error and check that
the background color of the alarm reflects the status of the steps described OK
above.
Select the SET DAY MODE button using F2/F3 keys followed by a
confirmation (F4 Key). Check that the DAY-MODE indicator is lit on the MAIN OK
MENU PAGE.
Select the SET NIGHT MODE (default status) button using F2/F3 keys
followed by a confirmation (F4 Key). Check that the NIGHT-MODE indicator OK
is lit on the MAIN MENU PAGE.
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Select the GSI MENU button using F2/F3 keys; press F4 key and the GSI
MENU page will be displayed.
OK
Fig. 4: GSI MENU page

Select the GSI LIGHT (YELLOW/GREEN/RED) button using F2/F3 keys;
switch ON/OFF the device using the F4 key and change the luminous OK
intensity (0% - 100%) using the arrow keys followed by a confirmation (F4
Key). Check that the luminous intensity changes on the GSI.
Select the DAY MODE button using F2/F3 keys and confirm pressing F4 key.
Select the GSI MENU button using F2/F3 keys; press F4 key and verify that
DAY MODE button is in ON status.
OK
Fig. 5: DAY/NIGHT MODE visualization in GSI MENU page

Check that the intensity changes accordingly on GSI.
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Select the NIGHT MODE button using F2/F3 keys and confirm pressing F4
key. Select the GSI MENU button using F2/F3 keys; press F4 key and verify
that NIGHT MODE button is in ON status.
OK
Fig. 6: DAY/NIGHT MODE visualization in GSI MENU page

Check that the intensity changes accordingly on GSI.
Select the NVG MODE button using F2/F3 keys, and confirm pressing F4 key.
When NVG MODE is ON verify that the YELLOW and RED sectors of the GSI
beam are flashing at different frequencies (about 0.78 Hz for green sector and OK
about 3.9 Hz for red sector) while the GREEN sector remains steady (not-
blinking light).
Select the TRAINING button using F2/F3 keys, change the orientation angle
of the GSI beam form 90 to 270 degrees pressing the arrow keys followed by OK
a confirmation. (F4 key)
Select the ELEVATION button using F2/F3 keys, change the elevation of the
GSI beam from 2 to 8 degrees pressing the arrow keys followed by a OK
confirmation. (F4 key).
Select the ENABLE STABILIZATION button using F2/F3 keys. Switch ON-
OFF the stabilization of the roll and pitch angles for the GSI pressing the F4 OK
key.
The indicators on the right part of the screen of GSI MENU page display the
related failures. OK
These alarms are visible also in the ALARM PAGE from MAIN MENU.
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Select the HRB MENU button using F2/F3 keys; press F4 key and the HRB
MENU page will be displayed.
OK
Fig. 7: HRB MENU page

Select the HRB LIGHT (GREEN) button using F2/F3 keys; switch ON/OFF
the device using the F4 key and change the luminous intensity (0% - 100%) OK
using the arrow keys followed by a confirmation (F4 Key). Check that the
luminous intensity changes on the HRB.
Select the DAY MODE button using F2/F3 keys and confirm pressing F4 key.
Select the HRB MENU button using F2/F3 keys; press F4 key and verify that
DAY/NIGHT MODE button is on DAY status.
OK
Fig. 8: DAY/NIGHT MODE visualization in HRB MENU page

Check that the intensity changes accordingly on HRB and all LRLs.
Select the STABILIZATION button using F2/F3 keys. Switch ON-OFF the OK
stabilization of the roll angles for the HRB pressing the F4 key.
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The WARNING LIGHT (RED) indicator follows the luminous intensity set for
HRB. Simulate a HRB failure (remove gyro signal for example) and check that OK
the WARNING LIGHT switches ON automatically in flashing mode at 60
flash/minute.
During a failure event on HRB press F1 two times to return to the SHIP
STATUS and verify that the corresponding symbol displays the current light
status and flashes. Press F1 to return to the MAIN MENU and select the HRB OK
MENU button using F2/F3 keys. Press F4 key to return to the HRB MENU
page.
Select the HRB HEATER button using F2/F3 keys. Switch ON-OFF the OK
internal HEATER of HRB pressing the F4 key.
The indicators on the right part of the screen of HRB MENU page display the
related failures. OK
These alarms are visible also in the ALARM PAGE from MAIN MENU.
If lit, switch off the Wave Off lights and select the DSD MENU button using
F2/F3 keys. Press F4 key and the DSD MENU page will be displayed. Check
that the DSD is set to full NIGHT intensity (intensity level 20, NIGHT mode).
OK
Fig. 9: DECK STATUS DISPLAY MENU page

Check that the COMMAND PANEL indicator is set to BCP mode. Verify that OK
it is not possible to select the SET GREEN, SET YELLOW, SET RED buttons.
Select the COMMAND PANEL button using F2/F3 keys and confirm pressing OK
the F4 key to enable the MCP/BCP mode.
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Select the SET GREEN STATUS button using F2/F3 keys; verify that you can
switch the green light on using F4 key. The buzzer rings for approximately 5
s on MCP and BCP. Verify that the DSD indicator is lit and synoptic symbol OK
in SHIP STATUS page shows a FLASHING GREEN “O” symbol. DSD light
shows green flashing color (18 flash/minute)
Select the DSD INTENSITY AND MODE button and change the luminous (0
– 20 step, corresponding to 0% - 100% scale) intensity using the arrow keys
OK
followed by a confirmation (F4 Key). Check that the luminous intensity
changes on the DSD light.
Select the DAY/NIGHT MODE pressing F4 key. Verify that GREEN light OK
intensity decreases or increases accordingly on the DSD.
Select the SET YELLOW STATUS button using F2/F3 keys; verify that you
can switch the yellow light on using the F4 key. The buzzer rings for
approximately 5 s on MCP and BCP. Verify that the DSD indicator is lit and OK
synoptic symbol in SHIP STATUS page shows a FIXED YELLOW “” symbol.
DSD light shows yellow steady color.
– 20 step, corresponding to 0% - 100% scale) intensity using the arrow keys OK
changes on the DSD.
Select the DAY/NIGHT MODE pressing F4 key. Verify that YELLOW light OK
intensity decreases or increases accordingly on the DSD.
Select the SET RED STATUS button using F2/F3 keys; verify that you can
switch the red light on using the F4 key. The buzzer rings for approximately 5
s on MCP and BCP. Verify that the DSD indicator is lit and synoptic symbol OK
in SHIP STATUS page shows a FLASHING RED “X” symbol. DSD light
shows red flashing color (90 flash/minute).
– 20 step, corresponding to 0% - 100% scale) intensity using the arrow keys OK
changes on the DSD.
Select the DAY/NIGHT MODE pressing F4 key. Verify that RED light intensity OK
decreases or increases accordingly on the DSD.
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Press F4 key (CONFIG) and the KEYBOARD menu will be displayed:
OK
Fig. 10: KEYBOARD page (only as a reference)
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Enter the password “NGOPV” (case sensitive), press ENTER, then press F4
(CONFIRM). The CONFIG menu will be displayed.
OK
Fig. 11: CONFIGURATION LIST page (only as a reference)

In the left part of CONFIG page the LIST of all the saved Configurations is
shown. It is possible to select a saved configuration with the arrow buttons;
the respective configuration DATA is displayed in the right column.
Press F3 (Language). Select the desired file from the list and press confirm
(F4). Verify that all the labels change according to the selected language. OK
Press Config to return to CONFIG MENU.
Press F4 (CHANGE NAME). The KEYBOARD menu will be displayed.
Change the name of the configuration. Press ENTER, then press F4 OK
(ENTER). Return to the CONFIG menu.
Press the F2 key (DATA) and verify that the right part of the screen (CONFIG OK
DATA) is highlighted.
Press the F3 key (SAVE) and verify that the current configuration is saved in OK
the selected position of the list.
Press the F2 key (LIST), select a configuration with arrow keys and press
again F2 key (DATA) and the F4 key (LOAD). Verify that the light devices OK
change their status according to the loaded configuration.
Press F1 to return to the SHIP STATUS and verify that the Ship status page OK
shows the correct status of the system.
Press F1 to enter in the MAIN MENU and verify that all the buttons show the OK
new status according to the loaded configuration.
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Enter the SHIP STATUS menu and press F2 key to SHUTDOWN. The
following picture will be displayed:
OK
Fig. 12: SHUTDOWN

Press F4 key to confirm shutdown, check the switching-off of the software OK
embedded on the panel.
To definitely shutdown the system, switch off the MCP by the manual switch
in front of the panel.
Note: In case this procedure is not followed and only MCP software is off, OK
following lights can stay on: Overhead, Deck Surface and Hangar Forward
Structure Floodlight, the Deck Status Display, Bridge Control Panel and Wave
Off lights.
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6. HMI AND DEVICES FUNCTIONAL TEST FROM PCU (FOR EMERGENCY USE
ONLY)
This test allows to verify the functions of the HVLA system through the commands of the boards
inside the PCU – POWER CONTROL UNIT. The functioning from the PCU is provide only in
Emergency case, when the MCP is out of service.
The PCU is divided into two main rack, the upper rack is dedicated to GSI and HRB control,
while the lower rack is for VLA lights controls.
GSI and HRB can be controlled by the Maintenance and Control Display of the upper rack,
while each Control Board of the VLA lights rack is independent and has on the front panel all
the pushbutton and led indicator to actuate the controlled units (see the drawing below).
Fig. 13: Power and Control Unit - main rack Front Panel (only as a reference)
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6.1 VLA-DIM-3U BOARD TESTS
IMPORTANT NOTE
BEFORE PERFORMING THE TEST, MCP MUST BE SWITCHED OFF OR DISCONNECTED FROM
THE SERIAL PORT, AND PCU MUST BE RESTARTED
Tab. 3: Indicators and controls on the VLA-DIM-3U board front panel

NAME ON PANEL TYPE DESCRIPTION
It shows current level out step:

No led: Light OFF
1 green led: ON – NIGHT 1%
2 green leds: ON – NIGHT 5%
3 green leds: ON - NIGHT 25%
INTENSITY LED
4 green leds:ON - NIGHT 100%
+1 yellow led: ON - DAY 5%
+2 yellow leds: ON - DAY 15%
+ PushButton Increase intensity
- PushButton Decrease intensity
2
BLINK (+ & -) Flashing mode ON/OFF
PushButton
RUN LED red Double blink in normal
operating
REMOTE LED yellow It flashes when serial
communication is present
FAIL LED red Lit when error is present
POWER LED green Lit when power supply is
present
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Tab. 4: VLA-DIM-3U board test

VLA-DIM-3U name:
Check the green indicator POWER POWER Indicator lit
RUN indicator is
Check the red indicator RUN
flashing double
Check and eventually disconnect every
REMOTE indicator off
RS485 connector from RS485 port
Intensity LED and
Push the “+” pushbutton output device intensity
increases accordingly
Intensity LED and
Push the “-“ pushbutton output device intensity
decreases accordingly
Push both the “+” and “-“ pushbutton Intensity LED blinks,
together for almost 2 seconds output devices blink
REMOTE indicator lit or
flashing, intensity can
Reconnect RS485 connector to serial change accordingly to
port serial communication
configuration sended by
external device (MCP)
Perform the above-mentioned verifications for at least 50% of VLA-DIM-3U board installed in
the PCU. As stated at paragraph 1.1, in order to complete the final report, print, fill and attach
as many copies of this page as the number of VLA-DIM-3U under test.
For Wave Off Dim3U, switch off the related VLA-IO.
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6.2 VLA-I/O BOARD TEST

Tab. 5: Indicators and controls on the VLA-I/O board front panel
NAME ON TYPE DESCRIPTION
PANEL
ON/OFF Switch Switch on/off the card
R/L Switch Remote/Local control mode
CONF Pushbutton Display errors
+/- Switch Increase/decrease light
intensity
Switch Set Digital Inputs 1-8
24V LED green Lit when +24 Vdc power
supply present
ON LED green Lit when card is ON
RUN LED green Blinking when CPU operates
normally
REM LED yellow Lit when device is in remote
control mode
LIGHT Display 3 Light intensity indicator
INTENSITY digit green
IN TX/RX LED yellow Serial communication with
MCP
OUT TX/RX LED yellow Serial communication with
Light device dimmer board or
DSD
IN 1-6 LED amber Digital Input indicator (Lit =1)
IN 7-11 LED green Digital Input indicator (Lit =1)
IN 12-16 LED yellow Digital Input indicator (Lit =1)
OUT 1-6 LED amber Digital Output indicator (Lit =1)
OUT 7-11 LED green Digital Output indicator (Lit =1)
OUT 12-16 LED yellow Digital Output indicator (Lit =1)
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6.2.1 A20 VLA I/O test (DSD device)

Tab. 6: A20 VLA-I/O DSD board test
Id OPERATIONS REQUIRED OBTAINED
1. Check the green indicator 24 V 24 V Indicator Lit
2. Move the ON/OFF switch to ON position and
ON Indicator Lit
check the ON indicator
3. Put the switch R/L in L position (LOCAL) REM Indicator off
4. GREEN OUT LED lit,
BUZZER OUT LED lit for 5
seconds
ACK OUT LED flashes
Actuate the momentary switch N° 1 (GREEN) The DECK STATUS

DISPLAY, changes to
FLASHING GREEN (18
fl/min) status.
Buzzer sounds on MCP and
BCP for 5 seconds
5. YELLOW OUT LED lit,
seconds
ACK OUT LED flashes
Actuate the momentary switch N° 2 (YELLOW) The DECK STATUS
DISPLAY, changes to
YELLOW steady status.
BCP for 5 seconds
6. RED OUT LED lit,
seconds
ACK OUT LED flashes
Actuate the momentary switch N° 3 (RED) The DECK STATUS

DISPLAY, changes to
FLASHING RED (90 fl/min)
status.
BCP for 5 seconds
7. The DAY/NIGHT status will
toggle. DAY/NIGHT LED lit
accordingly (ON = DAY
Actuate the momentary switch N° 5 (DAY/NIGHT) mode).
DECK STATUS DISPLAY
luminous intensity will
change accordingly.
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Id OPERATIONS REQUIRED OBTAINED

8. ACK OUT LED steady
Actuate the momentary switch N° 6 (ACK)
If active, buzzer stops
9. The HB-L ON/OFF status
will toggle. HB-L ON/OFF
LED lit accordingly.
Actuate the momentary switch N° 7 (HB-L
The Homing Beacon lights
ON/OFF)
status changes accordingly
(when switched on flash (90
fl/min)).
10. DECK STATUS DISPLAY
Actuate the momentary switch + and – and light increases or decreases
change the intensity, follow “CONF” button intensity accordingly
11. Control board off, DECK
Switch-off the unit by using the switch ON/OFF. STATUS DISPLAY keep the
last status.
6.2.2A21 VLA I/O test (Wave Off Device)

For the following test, MCP should be on and connected.
Tab. 7: A21 VLA-I/O Wave Off board test
Check the green indicator 24 V 24 V Indicator Lit
Move the ON/OFF switch to ON
ON Indicator Lit
position and check the ON indicator
REM Indicator off
Put the switch R/L in L position On MCP, Wave Off
(LOCAL) button is yellow
highlighted
On BCP, WAVE-OFF
STATUS toggle
Wave off status LED
Actuate the momentary switch N° 1 toggle on VLA-io panel
(W.OFF ON/OFF) Wave Off Lights switch
on flashing (90fl/min)
DSD changes its status
on RED
Actuate the momentary switch N° 2 DAY/NIGHT mode
(W.OFF DAY/NIGHT) toggle
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Wave Off lights
changes intensity
accordingly
On MCP main menu,
HFS color changes
If on, Hangar Forward
Actuate the momentary switch N° 3 floodlights changes the
(HANGAR FORWARD COLOR) selected color
Color sequence is
WHITE -> AMBER ->
RED and restart
On MCP main menu,
DSF color changes
If on, Deck surface
(DECK SURFACE COLOR) selected color
Color sequence is
WHITE -> RED ->
BLUE and restart
On MCP main menu,
OF color changes
If on, Overhead
(OVERHEAD COLOR) selected color
Color sequence is
WHITE -> AMBER ->
RED and restart
Control board off, wave
off light keep the last
Switch-off the unit by using the switch status
ON/OFF.
All Floodlight switch to
White
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7. HMI AND DEVICES FUNCTIONAL TEST OF DSD LIGHT SYSTEM FROM

BRIDGE CONTROL PANEL
Fig. 14: Bridge Control Panel

The Bridge Control Panel (BCP) is composed of the following pushbuttons, selectors and
indicators:
 N° 8 lighted pushbuttons and indicators (GREEN, RED, YELLOW to set the DSD status,
ON and OFF of HOMING BEACON LIGHTS, ON and OFF of WAVE OFF LIGHTS);
 N° 1 lighted pushbutton (TEST LAMP) to test the panel indicators;
 N° 2 indicators (SYSTEM ON and ACK), the first one to show if the panel is correctly
power supplied by the Power and Control Unit and the last one to notify the DSD status
variation;
 N° 1 potentiometer (DIMMER) to change the luminous intensity of the panel indicators;
 N° 1 buzzer that beeps every time there is a status change;
ATTENTION: MCP panel should be on for this test
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Tab. 8: Deck Status Lights and BCP test

BCP: Check the SYSTEM ON indicator Indicator lit
BCP: Push the TEST LAMP pushbutton All indicators switch on
BCP: operate the DIMMER potentiometer Brightness of panel
to change the luminous intensity of the indicators changes
light-indications of the BCP accordingly
- Verify that the DECK
STATUS DISPLAY
changes to FLASHING
GREEN status
STATUS GREEN
indicator is lit
BCP: Press the GREEN pushbutton - Verify that the DECK
STATUS RED and
YELLOW indicators are
switched off
- Verify that the buzzer
sounds for 5 seconds
Verify that the ACK
indicator start to flash
STATUS DISPLAY
changes to YELLOW
status
STATUS YELLOW
indicator is lit
BCP: Press the YELLOW pushbutton - Verify that the DECK
STATUS RED and
GREEN indicators are
switched off
Verify that the ACK
indicator start to flash
STATUS DISPLAY
changes to FLASHING
BCP: Press the RED pushbutton RED status
STATUS RED indicator
is lit
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STATUS YELLOW and
GREEN indicators are
switched off
Verify that the ACK
indicator starts to flash
- Verify that Homing
beacon lights switch on
flashing
- Verify that “ON” indicator
BCP: Press the ON pushbutton in homing in Homing Beacon
beacon section section of BCP switches
on
- Homing beacon status is
correctly updated on
MCP panel
- Verify that Homing
beacon lights switch off
- Verify that “OFF”
BCP: Press the OFF pushbutton in indicator in Homing
homing beacon section Beacon section of BCP
switches on
- Homing beacon status is
MCP panel
- Verify that Wave Off
lights switch on flashing
- Verify that “ON” indicator
in Wave Off section of
BCP: Press the ON pushbutton in Wave BCP switches on
Off section - Wave Off status is
MCP panel
- DSD changes its status
on RED
- Verify that Wave Off
lights switch on flashing
- Verify that “OFF”
BCP: Press the OFF pushbutton Wave indicator in Wave Off
Off section section of BCP switches
on
- Wave Off status is
MCP panel
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8. HMI AND DEVICES FUNCTIONAL TEST OF WAVE OFF LIGHTS FROM WAVE
OFF REMOTE SWITCH
Fig. 15: Wave Off Remote Switch
The Wave Off Remote Switch (WORS) is composed by a sealed case equipped with:
 N° 1 Pushbutton (RED MUSHROOM).
8.1 TEST PROCEDURE

Tab. 9: Wave Off Lights test
- Verify that the WAVE-
OFF lights are
activated, flashing
On Wave Off Remote Switch push the rate 90 flash per
red mushroom pushbutton minute;
- Check that the DSD
changes on RED
status.
Turn the WAVE-OFF pushbutton to - Verify that the WAVE-
release it OFF lights are
switched off.
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9. PCU MAINTENANCE CONTROL DISPLAY TESTS
The maintenance control display is located inside the PCU (D8225515). The MCD can be
turned on/off by pressing the ON/OFF button placed nearby the Display.
Fig. 16: Maintenance Control Display
Fig. 17 MCD GSI Setting Page and HRB Setting Page

Tab. 10: Indicators and controls on the Maintenance Control Display - GSI
ON/OFF Physical button Switche on/off the display
Light state ON/OFF Button Turn ON/OFF light (Button label show the light state)
Light mode Select light mode (Mode selected is the one
DAY/NIGHT/NVG Switch highlighted)
Light intensity Label Show the intensity value selected (0 to 100)
+/-1 Increase/decrease light value (step value 1)
+/- 10 Increase/decrease light value (step value 10)
Elevation angle Label Show elevation / slope angle selected (2 to 8)
+/-1 Increase/decrease slope angle (step value 1)

Azimuth angle +/- 0.1 Show the azimuth value selected (90 to 270)
Label Increase/decrease azimuth value (step value 1)

+/-1 Increase/decrease azimuth value (step value 10)
Turn ON/OFF stabilization (Button label show the
Stabilization ON/OFF +/- 10 selected state)
Remote/Local control mode (Button label show the
CMD LOCAL / REMOTE Button selected command mode)
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Tab. 11: Indicators and controls on the Maintenance Control Display - HRB
ON/OFF Physical button Switch on/off the display
Light state ON/OFF Button Turn ON/OFF light (Button label show the light state)
Select light mode (Mode selected is the one
Light mode DAY/NIGHT Switch highlighted)
Light intensity Label Show the intensity value selected (0 to 100)
+/-1 Increase/decrease light value (step value 1)

+/- 10 Increase/decrease light value (step value 10)
Turn ON/OFF the heaters (Button label show the
Heater ON/OFF Button light state)
Changes from ON to OFF when a HRB critical
Warning Light Status Indicator failure occurs, indicating the status of WARNING
LIGHT
Turn ON/OFF stabilization (Button label show the
Stabilization ON/OFF +/- 10 selected state)
Remote/Local control mode (Button label show the
CMD LOCAL / REMOTE Button selected command mode)
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Tab. 12: Local display test

Switch on the display by pressing
Display on
ON/OFF physical button
CMD LOCAL shown, On MCP
Verify that the system is in local control the GSI Menu button and all the
buttons with yellow outline
Beam on (steady sector)
Switch on the GSI MK3 beam - Green Upper Sector
- Yellow Central sector
- Red Lower sector
Beam intensity change
Change light mode (day night)
accordingly
Beam lights up as described
below:
- Yellow sector flashing:
Switch on the NVG function 7.8 cycles ± 1 per 10 s
- Green sector steady
- Red sector flashing: 39
cycles ± 1 per 10 s
Beam intensity changes
Change the light intensity
accordingly
Correct movement of the GSI;
Correct indication on MCD.
Change the AZIMUTH and Range Values:
ELEVATION
Azimuth: + 90° ÷ + 270°
Elevation: + 2° ÷ + 8°
Switch on the Stabilization AND GSI moves according to sensor
Qualitative verify Pitch and Roll values.
compensation using the GYRO signal: Max possible value are:
Roll: ± 30°max
Pitch: ± 15°max
Enter the HRB page and Verify that the CMD LOCAL shown, On MCP
system is in local control the HRB Menu button and all
the
buttons with yellow outline
Switch on the HRB light HRB and LRL on
Change light mode (day/night) Change light mode (day/night)
Intensity change accordingly Intensity change accordingly
Change the light intensity of the HRB HRB intensity changes
accordingly
Switch on the Heaters Heaters on HRB switches on
Switch off the Heaters Heaters on HRB switches off
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Simulate a HRB critical error removing Warning light indicator switches
gyro signal on and an alarm appears in
MCD alarm page
Reinsert gyro signal Warning light indicator switches
off and the alarm is cleared
Qualitative verification Pitch and Roll Check the compensation:
compensation using the GYRO signal:
Roll: ± 20° max
Display off, MCPs, GSI and
Switch-off the display HRB keep the last status
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10. GLOSSARY
HAT Harbour Acceptance Trial

CPU Central Processing Unit
DSF Deck Surface Floodlight
OF Overhead Floodlight
HFS Hangar Forward Structure
HIFR Helicopter In-Flight Refuelling
LINEUP Line Up
BCP Bridge Control Panel
WORS Wave Off Remote Switch
FAT Factory Acceptance Test
GSI Glide Slope Indicator
HB-L Homing Beacon Light
HMI Human-Machine Interface
HRB Horizon Reference Bar
HVLA Helicopter Visual Landing Aids
IDD Interface Design Document
JB-L Junction Box Lights
LINEUP Line-up Light
LRL Line Reference Light
MCP Main Control Panel
MCD Maintenance Control Display
PCU Power Control Unit
DSD Deck Status Display
WTP Workshop Test Procedure
HAT Harbour Acceptance Trial
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11. TEST EQUIPMENT USED
Tab. 13: Test equipment used
TEST EQUIPMENT USED
Description & Model No. Serial Number Notes
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12. REMARKS TABLE
Remark N. REMARK
Date: ___________________
L3 Harris Calzoni Customer ……………………… ………………….

MR/MRS: MR/MRS: MR/MRS: MR/MRS:
………………………….. ………………………….. ………………………….. …………………………..
SIGNATURE SIGNATURE SIGNATURE SIGNATURE
………………………….. ………………………….. ………………………….. …………………………..
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HAT8151734 Rev. - V.

Harbour Acceptance Trial (HAT) for

Prepared for: Customer

Emesso da / Issued by: Verificato da / Verified by: Approvato da / Approved by:

Anna Selis Fabio Ferracane Manuel Cavaletto

24/05/2023 29/05/2023 29/05/2023

Engineering Resp. Progetto / Project Mgr. Resp. Qualità / Quality Mgr.

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Tab. 1: Referenced documents

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The following conditions must be guaranted during the on board tests:

Tab. 2: Part List Table

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19 D8220863 JUNCTION BOX-LIGHT 2 WAYS  Present  Missing

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4. SET-UP AND START-UP

OPERATIONS REQUIRED OBTAINED

4.1 GENERAL CHECKS BEFORE THE FIRST START- UP

4.2 FIRST START-UP OF THE SYSTEM

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5. HMI AND DEVICES FUNCTIONAL TEST FROM MCP

OPERATIONS REQUIRED OBTAINED

Fig. 1: SHIP STATUS page

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OPERATIONS REQUIRED OBTAINED

Fig. 2: MAIN MENU page

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OPERATIONS REQUIRED OBTAINED

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OPERATIONS REQUIRED OBTAINED

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OPERATIONS REQUIRED OBTAINED

Fig. 3: ALARM page (only as a reference)

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OPERATIONS REQUIRED OBTAINED

Fig. 4: GSI MENU page

Fig. 5: DAY/NIGHT MODE visualization in GSI MENU page

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OPERATIONS REQUIRED OBTAINED

Fig. 6: DAY/NIGHT MODE visualization in GSI MENU page

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OPERATIONS REQUIRED OBTAINED

Fig. 7: HRB MENU page

Fig. 8: DAY/NIGHT MODE visualization in HRB MENU page

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OPERATIONS REQUIRED OBTAINED

Fig. 9: DECK STATUS DISPLAY MENU page

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OPERATIONS REQUIRED OBTAINED

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OPERATIONS REQUIRED OBTAINED

Fig. 10: KEYBOARD page (only as a reference)

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OPERATIONS REQUIRED OBTAINED

Fig. 11: CONFIGURATION LIST page (only as a reference)

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OPERATIONS REQUIRED OBTAINED