Jof 08 00395 With Cover
Jof 08 00395 With Cover
Jof 08 00395 With Cover
724
Review
Special Issue
Leveraging Yeast Biodiversity for Biotechnology
Edited by
Prof. Dr. Isabelle Masneuf-Pomarede and Dr. Cécile Neuvéglise
https://doi.org/10.3390/jof8040395
Journal of
Fungi
Review
Past, Present, and Future Perspectives on Whey as a Promising
Feedstock for Bioethanol Production by Yeast
Jing Zou * and Xuedong Chang
College of Food Science and Technology, Hebei Normal University of Science and Technology,
Qinhuangdao 066600, China; [email protected]
* Correspondence: [email protected]; Tel.: +86-0335-2039074
Abstract: Concerns about fossil fuel depletion and the environmental effects of greenhouse gas
emissions have led to widespread fermentation-based production of bioethanol from corn starch
or sugarcane. However, competition for arable land with food production has led to the extensive
investigation of lignocellulosic sources and waste products of the food industry as alternative sources
of fermentable sugars. In particular, whey, a lactose-rich, inexpensive byproduct of dairy production,
is available in stable, high quantities worldwide. This review summarizes strategies and specific
factors essential for efficient lactose/whey fermentation to ethanol. In particular, we cover the
most commonly used strains and approaches for developing high-performance strains that tolerate
fermentation conditions. The relevant genes and regulatory systems controlling lactose utilization
and sources of new genes are also discussed in detail. Moreover, this review covers the optimal
conditions, various feedstocks that can be coupled with whey substrates, and enzyme supplements
for increasing efficiency and yield. In addition to the historical advances in bioethanol production
from whey, this review explores the future of yeast-based fermentation of lactose or whey products
for beverage or fuel ethanol as a fertile research area for advanced, environmentally friendly uses of
industrial waste products.
Citation: Zou, J.; Chang, X. Past,
Present, and Future Perspectives
on Whey as a Promising Feedstock
Keywords: whey; bioethanol; lactose; GAL gene; Kluyveromyces; Saccharomyces cerevisiae; metabolic
for Bioethanol Production by Yeast. engineering; optimization condition; evolutionary engineering
J. Fungi 2022, 8, 395. https://doi.org/
10.3390/jof8040395
Academic Editors:
1. Overview of Bioethanol Production and Whey as a Feedstock
Isabelle Masneuf-Pomarede and
Cécile Neuvéglise Energy security and environmental safety are two major issues currently faced by
the global population that have led to elevated demand for alternative and ecologically
Received: 7 March 2022 sustainable energy sources. By some estimates, fossil fuel reserves could be exhausted
Accepted: 11 April 2022
within the next 40–50 years due to the rapidly increasing consumption of these non-
Published: 12 April 2022
renewable fuels [1]. More importantly, the burning of fossil fuels contributes to the emission
Publisher’s Note: MDPI stays neutral of greenhouse gases and, consequently, global warming, which causes further climate
with regard to jurisdictional claims in change, rise in sea level, loss of biodiversity, and urban pollution [2–4]. In particular,
published maps and institutional affil- bioethanol refers to the alcohol produced from biological sources through the fermentation
iations. of starches, sugars, cellulose, or other waste by-products of industrial food or chemical
processing. Ethanol is distinct from gasoline in that it has both higher evaporation enthalpy
and laminar flame speed, which results in more efficient combustion with less greenhouse
gas emission. [5–8]. This higher evaporation temperature of ethanol results in higher
Copyright: © 2022 by the authors.
volumetric efficiency and thus more power generated by a gasoline/ethanol blend than
Licensee MDPI, Basel, Switzerland.
that provided by an equivalent unit of gasoline [9]. Specifically, bioethanol is more highly
This article is an open access article
oxygenated than gasoline (i.e., 34.7% oxygen) which improves its combustion efficiency
distributed under the terms and
by 15%.
conditions of the Creative Commons
Attribution (CC BY) license (https://
First- and second-generation bioethanol can be categorized according to the feedstocks
creativecommons.org/licenses/by/
used for production. The primary raw materials for first-generation bioethanol are starch
4.0/).
and sugars generally obtained from starchy cereal crops, especially corn, due to its global
availability, relatively simple and high yield conversion, and amenability to long-term
storage. The United States is the dominant producer of corn ethanol, with stated goals
of 36 billion gallons of ethanol production annually by 2022 using corn and corn stover
as inputs [10]. Sugar-based feedstocks include some energy crops, such as sugarcane,
sugar beet, and sweet sorghum as well as sugar refinery wastes, namely cane and beet
molasses [11–14]. These sugar crops offer advantages over other feedstocks through greater
sugar yields and lower costs of ethanol conversion compared. However, the availability of
these crops can be limited by growing season [13].
Among second-generation bioethanol, lignocellulosic biomass is the most commonly
used feedstock since it represents the largest resource pool worldwide and can thus be
obtained for ethanol production without competing for arable land and agricultural in-
puts with crops for human or livestock consumption [15–17]. The chief components of
lignocellulosic biomass that are converted to ethanol include cellulose, hemicellulose, and
lignin [16,18–21]. However, the major drawback of these feedstocks is the recalcitrance to
degradation of the lignocellulosic matrix, which is comprised of covalently and hydrogen-
bonded cellulose and hemicellulose polymers that are further linked to lignin in its natural
state [21,22]. In addition, Saccharomyces cerevisiae, the most widely used ethanol-producing
species in bioethanol production, has difficulty utilizing β-D-xylose and α-L-arabinose, the
main pentoses in hemicellulose polymers [18,23–26]. These factors thus limit the applica-
tion of lignocellulosic biomass in ethanol production until the efficiency of its degradation
can be improved.
Apart from starch materials and lignocellulosic biomass, industrial waste, especially
from food production, offers a range of viable feedstock options for fuel ethanol production.
Among these by-products, whey generated by the dairy industry can be reliably substituted
for sugar.
In the process of cheese making or casein production, the water component of milk
is largely separated into the whey, while the solids aggregate in curds, which are further
processed. Whey can be categorized as either sweet whey, which results from casein coagu-
lation by rennet activity, or acid whey, produced by acid coagulation of milk. The former
is typical of aged cheeses, while the latter is commonly used in fresh cheese production,
such as cottage cheese or ricotta [27,28]. Table 1 shows the average composition of sweet
and acid wheys. In general, acid whey has a characteristically low pH, while the pH of
sweet whey is around 6.5 [29]. Whey accounts for approximately 85–90% of milk used to
make aged cheeses. In 2019, the FAO reported that a total of 116.9 million tons of fresh
whey were produced globally, compared to 2.8 million tons of dry whey (Figure 1), with
90% of fresh whey coming from facilities in Europe and the Americas (FAOSTAT, 2022).
Whey contains roughly 55% of the nutrients from milk, and it includes a lactose content of
6.8–8.5% and 0.8–2% mineral salts, depending on the production method [30–33].
Despite its generally high biochemical and chemical oxygen demands (BOD and COD,
respectively), which are associated with environmental and health problems [34,35], in
many ways, whey represents an ideal substrate for fermentation into biofuel. Moreover,
whey can serve as an inexpensive resource for high-energy fuel gas production (e.g., hy-
drogen gas [36–38] or methane [39,40]) in anaerobic fermentation systems. In addition to
gaseous biofuels, whey can also be used as a feedstock in the fermentative production of
–
liquid fuels such as bioethanol [41,42], bio-butanol [43,44], or other commercially valuable
chemicals (e.g., 2,3-butanediol [45,46] or organic acids such as lactic acid, caproic acid,
or citric acid [47–49]). Despite these numerous possible uses, bioethanol production has
emerged as the predominant product of industrial whey fermentation.
dry whey
1.2 × 108 fresh whey
Production of dry and fresh whey, tonnes
1.0 × 108
8.0 × 107
6.0 × 107
4.0 × 107
2.0 × 107
0.0
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019
Years
Figure 1. Worldwide production of dry whey and fresh whey from 2010 to 2019 (FAOSTAT, 2022).
Therefore, whey is indeed an ideal alternative feedstock for fuel ethanol feedstock
because it can provide a remarkable 6–10 million tons of lactose annually. However,
despite the availability of this massive, underutilized resource, it faces challenges in being
adopted at a commercial scale since S. cerevisiae, the most common fermentative species for
transforming sugars to ethanol, lacks the enzyme required for lactose utilization and thus
cannot ferment whey into ethanol without further metabolic engineering. In this paper,
we review the past and future of S. cerevisiae and whey/lactose in bioethanol production
and introduce recent advances in whey/lactose utilization for biofuel fermentation, with
the broader goals of finding appropriate solutions to whey pollution and resolving the
shortage in raw materials for biofuel.
extracellularly hydrolyzed into D-glucose and D-galactose, which are subsequently taken
up by the fungi (Figure 2a); and (2) the disaccharide is first imported into the cytosol and
β then hydrolyzed into glucose and galactose (Figure 2b). β
β
β
β-D-galactoseext β-D-galactose
uses the
T. reesei uses the former
former pathway
pathwayfor forlactose
lactoseuptake,
uptake,although
although thethe
extracellular
extracellular β
β-galactosidase (encoded by bga1 gene) is a critical factor for lactose-induced cellulase
production [62,63]. A. nidulans and K. lactis, a model microorganism of Kluyveromyces
yeast, both utilize lactose through the latter strategy by lactose permease (encoded by
sequent
LAC12hydrolysis by βtransport of the disaccharide into the intracellular
gene)-mediated gene)compartment
into glucose and β
and
subsequent hydrolysis by β-galactosidase (encoded by the LAC4 gene) into glucose and
sequent hydrolysis
β-D-galactose. Thisby β does not discuss the catabolism of es,
review gene)
α into
D -glucose glucose
in detail and β
since
several current reviews already address this topic. In most eukaryotes, α-D-galactose
epimerase to the α
is converted by aldose 1-epimerase to the α-anomer before entering es, α the Leloir path-
way (Figure epimerase
3) [64,65], although filamentous
to the α fungi contain a second pathway, the oxido-
bolicreductive
pathway, for αpathway, for α-D-galactose catabolism [55,66]. However, some strains
catabolic
of K. marxianus have been found to hydrolyze lactose outside of the cell (Figure 2a) [67,68].
bolic pathway, for α
β-galactoseext
1P-glucose
1P-galactose
Galactokinase 6P-glucose
Unlike K. lactis, S. cerevisiae lacks the gene for β-galactosidase synthesis, although some
S. cerevisiae strains can secrete intracellular α-galactosidase, encoded by the MEL1 gene.
lacks the gene for β
These S. cerevisiae strains can thus utilize
lacks melibiose
the gene as
fora βsole carbon source [69,70]. In S.
strains can secrete intracellular α
cerevisiae and K. lactis, galactose is catabolized through the Leloir pathway, which includes
strains can secrete intracellular α
a four-step enzymatic reaction [64,65]. In S. cerevisiae, the galactokinase Gal1 mediates the
initial phosphorylation of galactose in an ATP-dependent manner, resulting in galactose-
1-phosphate. Then, uridine diphosphoglucose 4-epimerase (Gal10) exchanges glucose
in UDP-glucose with the phosphorylated galactose, thereby generating UDP-galactose,
J. Fungi 2022, 8, 395 5 of 22
Table 2. Galactose/lactose catabolic and regulatory genes and their respective annotations in
S. cerevisiae and K. lactis.
S. cerevisiae K. lactis
Category
Gene Name Function Gene Name Function
MEL11 α-galactosidase LAC4 β-galactosidase
GAL2 Galactose permease LAC12 Lactose/galactose permease
Bifunctional Bifunctional galactokinase/sensor
GAL1 KlGAL1
Catabolic galactokinase/sensor inducer [74,75]
genes Galactose-1-phosphate Galactose-1-phosphate
GAL7 KlGAL7
uridylyltransferase uridylyltransferase
Uridine diphoshpoglucose Uridine diphoshpoglucose
GAL10 KlGAL10
4-epimerase 4-epimerase
GAL5(PGM2) Phosphoglucomutase KlGAL5 Phosphoglucomutase
GAL4 Transcriptional activator [75] KlGAL4(LAC9) Transcriptional activator [74,75]
Regulatory GAL80 Gal4p repressor [74,75] KlGAL80 Gal4p repressor
genes Gal80 repressor
GAL3
(sensor/inducer) [76]
1. Only some strains of S. cerevisiae carry the MEL1 gene.
In the third regulatory state, GAL gene expression is actively repressed in the presence
of glucose, or so-called glucose repression. To induce glucose repression, the concentra-
tion of the transcriptional repressor Mig1, a Cys2-His2 Zinc-finger DNA-binding protein,
increases within minutes of yeast cell exposure to glucose, after which Gal80 enters the nu-
cleus and interacts with the general co-repressor complex Cyc8/Ssn6-Tup1, to form a com-
plex that targets a specific upstream repression sequence (URSG) present in the promoter
region of GAL genes [83–85]. For K. lactis, which is more adapted to lactose/galactose-rich
environments, glucose repression of GAL/LAC gene expression is absent in some K. lactis
strains, and in strains that do exhibit glucose repression, the repression is less pronounced
than in S. cerevisiae. This phenomenon is reflected by the fact that only the GAL1 gene
promoter in K. lactis carries a URSG, whereas the promoters of GAL1/2/3/4 all harbor
URSG motifs in S. cerevisiae [78,80].
In addition to this canonical model of GAL gene regulation, previously unrecognized
regulators of GAL gene function are still emerging. For instance, deletion of the cytochrome
c oxidase subunit COX9 results in a respiration-deficient strain that can rapidly and effi-
ciently ferment galactose [86]. Other work has shown that the SIP1 gene, which encodes a
component of the Snf1 kinase heterotrimer complex, is a regulator of preferential glucose
consumption in S. cerevisiae [87]. Deletion of SIP1 can destroy the glucose repression at 1:10
ratio of galactose-to-glucose [88]. In addition, the MIG1-related protein Imp2p has also
been reported to control GAL gene expression by positively affecting glucose de-repression
of maltose, galactose, and raffinose metabolic pathways. This protein was also found to
contribute to thermal, oxidative, or osmotic stress resistances in yeast [84].
two yeasts has been demonstrated to increase the percentage of theoretical yield over that
of monocultures and enhance the overall volumetric productivity. In addition, immobilized
co-cultures are reportedly more effective than suspension cultures for high-temperature
ethanol fermentations [135–140].
under glucose repression, AY-51024A produced only 35.9 g/L ethanol, consuming 63.7% of
the lactose input [164].
Apart from glucose repression, the regulation of GAL genes also impacts the rate
of galactose uptake. For example, the deletion of GAL6, GAL80, and MIG1, which all
downregulate GAL genes, can increase galactose uptake rates by 41% while overexpressing
the transcriptional activator GAL4 increases uptake rates by 26% [174]. Other studies
reported similar effects of manipulating GAL regulators [174,175]. Rønnow and colleagues
showed that deletion of MIG1 and GAL80, combined with transgenic expression of MEL1,
which encoded melibiase, resulted in a melibiose-consuming strain that can metabolize
galactose, even in the presence of glucose. This strain could produce ethanol through the
utilization of melibiose in molasses substrate [176].
Similarly based on the deletion of MIG1, the ∆mig1∆gal80 Lac+ S. cerevisiae strain AY-
GM, ∆mig1∆gal6 strain AYG6M, and ∆gal6∆gal80∆mig1 strain AYG68M were all constructed
using the loxp-KanMX-loxp resistance cassette [177]. However, AYG6M and AYG68M
performed the same or significantly worse than AY-GM and/or AY-51024M in preliminary
assays for carbon uptake and utilization, stress tolerance, and ethanol production [177].
Compared with the ∆mig1 strain, AY-51024M, diauxic growth and glucose repression were
both abolished in AY-GM, leading to significantly higher galactose uptake rates and final
ethanol concentrations. Moreover, tests of AY-GM in three repeated 5L batches using CWPS
medium with 100 or 150 g/L lactose revealed significantly higher rates of lactose uptake
and ethanol production compared to AY-51024M, with lower fermentation times.
the utilization or disposal of whey and cheese-whey pose a non-trivial problem as well as
a threat to the ecosystem [34,184,185]. In future solutions to this issue, whey utilization
may be categorized by application. From the perspective of maximizing the value of
this industrial by-product, whey could be used in several different fields, such as the
food industry [184,186–188], animal or livestock feed production [186,189,190], as a raw
substrate for industrial biosynthesis of recombinant proteins, lactic acid bacteria culture,
or for synthesizing metabolites such as L (+) lactic acid and medium-chain carboxylic
acids [191–194], or in the production of alcoholic beverages [195–197], or whey-based fruit-
flavored beverages [198–200]. Alternatively, from the perspective of solving the feedstock
shortage for bioethanol, future research will likely focus on whey-based raw materials and
development of efficient strains.
6.1. Whey/Cheese Whey Mixed with Other High Carbon Feedstocks for Bioethanol
As the lactose content is relatively low, direct fermentation of whey/cheese whey to
ethanol is generally not economically viable and results in low ethanol titre (2–3% v/v),
making distillation costs prohibitively expensive. Thus, concentrated whey powder (CWP)
represents an effective option for fermentation but requires yeast with a high tolerance
for lactose and ethanol. Alternatively, the sugar concentration can be increased by mixing
native whey with other easily-obtained or sustainable materials. Lignocellulosic feedstock
is considered the primary input material for second-generation bioethanol [201]. Ligno-
cellulosic plant matter is the most abundant form of biomass for ethanol fermentation
and can thus serve as a sustainable and cost-effective substrate for bioethanol production.
Approximately 650 billion tonnes of carbon in lignocellulose are estimated to be stored
in forests worldwide, and the forestry or timber industries generate staggering amounts
of sawdust and thinned trees, representing a completely unused lignocellulose resource,
accompanied by increased greenhouse gas emissions. Among harvested trees, Eucalyptus
is the most widely planted hardwood (approximately 18 million ha) and includes over
700 species across tropical, subtropical, and temperate growing regions. Therefore, Eucalyp-
tus waste is a strong candidate raw material for bioethanol production [202,203]. In order to
use these wood by-products for fermentation, they are first subjected to autohydrolysis or
hydrothermal treatment in hot water. This process is purported to have low environmental
impacts and enables simultaneous saccharification and fermentation (SSF) of bioethanol
from lignocellulose in hardwoods or agro-industrial waste. In order to increase sugar con-
centration, the hydrothermally pretreated E. globulus wood (EGW) can also be mixed with
cheese whey powder to increase the available carbon and subsequently obtain high ethanol
concentrations [42]. Whey can also be mixed with other cellulosic biomass than E. globulus,
such as sugarcane bagasse [204,205], spent brewer’s grains [206], or corn cob [131], all of
which improve ethanol yields and result in high ethanol titers when mixed with whey to
increase nitrogen and micronutrient bioavailability.
production from galactose, the overexpression of a truncated TUP1 variant, tTUP1, resulted
in strikingly increased capability for galactose fermentation, 250% higher in both the rate
of galactose consumption and ethanol productivity compared to that of the control strain.
In addition, overexpression of tTUP1 significantly shortened the lag periods accompanying
the change in carbon source from glucose to galactose [207]. The mechanism for improving
galactose metabolism through SEC53 overexpression may be similar to that of PGM2
overexpression, which encodes a phosphoglucomutase [208].
Adaptive evolution may also serve as an effective strategy for improving galactose
metabolism, especially in combination with metabolic engineering, as illustrated in the
following examples. In a screen for unique strategies for improving galactose uptake in
yeast, Hong et al. used integrated, systems-level analyses to determine the mechanisms
responsible for enhancing galactose metabolism over ≈400 generations of serial culture
on galactose [209]. They found that isolates that evolved the most efficient galactose
consumption harbored mutations in Ras/PKA pathway proteins, which mediate global
carbon sensing, and that these strains had upregulated reserve carbohydrate metabolism
and ergosterol biosynthesis. In particular, the RAS2Tyr112 mutation resulted in a higher
specific growth rate on galactose, indicating that adaptive evolution can lead to increased
galactose flux through cellular exploitation of unexpected pathways, whereas rationally
engineered strains rely on pathways with known effects. This demonstration of the effec-
tiveness of adaptive evolution suggests its potential as a viable alternative approach to
bioengineering metabolically-enhanced strains compared to rational design. In conjunction
with systems biology analyses, genes harboring mutations that strongly affect metabolism
can be rapidly identified and used as targets of further metabolic engineering to enhance
microbial production of biofuels and other valuable metabolites [209].
7. Conclusions
The research focused on using biodegradable wastes, such as whey, for ethanol produc-
tion by combining biochemical pathways from various organisms is very important for both
reducing environmental impacts of food production while improving, cost-effectiveness
and sustainability for other industrial sectors (such as commercial polymers and fuel pro-
duction). Despite the numerous innovations described here, the potential for renewable
energy production and other applications of whey fermentation are largely untapped. Thus,
the research aimed at improving production efficiency and energy consumption through
fermentation of agricultural by-products such as cheese whey will provide substantial eco-
nomic benefits while decreasing energy dependence and mitigating the effects of pollution
as developing nations adopt these advanced technologies.
Author Contributions: J.Z. contributed to the conception and literature survey of the study and to the
first draft and revision of the manuscript. X.C. contributed to the critical revision of the manuscript.
All authors have read and agreed to the published version of the manuscript.
Funding: This research funded by Hebei Province Innovation Ability Promotion Project, grant num-
ber 20537101D and National Sustainable Development Innovation Demonstration Zone Construction
Science and Technology Special Project (Chengde), grant number 202104F025.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: Not applicable.
Conflicts of Interest: The authors declare no conflict of interest.
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