MINI LIMIT SWITCH

Mini Limit Switches

BCH Mini Limit Switches are designed with a single aim to improve productivity
better....faster....with less production down time. These Limit Switches deliver flawless,
continuous and consistent performance even in highly contaminated atmospheres and in
high shock and vibration applications. Manufactured to worldclass and exacting
standards, each product passes through Stringent Quality Tests.

Features Typical Applications

Compact design requiring less mounting space. Machine tools
Excellent contact reliability using crossbar contact method. Material handling
Dual cutoff circuit with minimum chatter and bounce. Food & beverages
Zinc Die cast base & high end polyamide cover. Textile machinery
Terminals spread in a tiered array allow ample wiring space Conveyors
Dust-proof, waterproof, oil resistant construction. Packaging machinery
Long mechanical & electrical life

Technical Data
Ref. standards IS 13947-5-1
Conditional S. C. Current 100A
EN 60947-5-1 Short Ckt Protection Device 10A fuse
Operating temp limits -20 to + 600 C Contact Combination 1 NO+ 1 NC
Rated operating voltage (Ue) 250V Mech. Life 10 million oprns.
Rated insulation voltage (Ui) 250V Frequency of Operation 7200 oprns / hr.
Rated impulse withstand Electrical Life 0.3 million oprns.
voltage (Uimp) 2.5kV
IP category IP 64
Rated Frequency 50/60 Hz
Pollution Degree 3
Rated thermal current (Ith) 5A Termination 1.5 sq. mm. cable
Resistive Load 5A, 250V AC Tightening Torque 0.6 Nm
0.4 A, 125V DC Shock resistance as 10g in free condition,
AC 15 Duty 3A, 125V AC per IEC 68-2-27 30 g in fully operated
2A, 250V AC condition
DC 13 Duty 0.1A, 125 V DC Vibration resistance as Max. 55 Hz
per IEC 68-2-6
Operating Data Table

OPERATING RETURN PRE TRAVEL MOVEMENT OVER TRAVEL TOTAL

FORCE FORCE (P.T) DIFF. (O.T) TRAVEL (T.T)
Max. gms (N) Min. gms (N) Max. mm (M.D), Max. Min. mm Min. mm
mm

Push Plunger
Roller Plunger
900 (8.83) 150 (1.47) 1.5 0.7 4 5.5
Cross Roller
Plunger

Roller Arm 600 (5.88) 50 (0.49) 200 100 750 950

Adjustable 800 (7.84)~ 50 (0.49)~

200 100 750 950
Roller Arm 342 (3.35) 21 (0.21)

800 (7.84)~ 50 (0.49)~

Adustable Rod 200 100 750 950
203 (1.99) 12 (0.12)

Cat's Whisker 90 (0.80) - 30 - 20 50

Flexible Rod 90 (0.88) - 50 - 20 70

General 1000 (9.81) - 1.5 - 4.3 5.8

Purpose

Travel & Operation Diagrams

Rotary Movement Linear Movement

( D L S M R L / D L S M R L A / D L S M J WA ) (DLSMRP/DLSMRP/DLSMRPX/DLSMPP/DLSMAR)

P.T.
Actuator
T.T
.
a M.D.
h
T.T.

O.T.

Resetting
P.T.
O.T

Point
.

M.D.

Resetting

T.T => Total Travel

O.T => Over Travel
M.D => Movement Differential
P.T => Pre Travel
h => 80% of T.T.
a => 450
Catalogue Reference Table

TYPE DESCRIPTION CAT. REF.

Push Plunger Standard DLSMPP

Standard DLSMRP
Roller Plunger
Cross DLSMRPX

Roller Lever Standard - 30 mm DLSMRL

Roller Lever Adjustable

DLSMRLA
30 mm - 70 mm

Rod Arm Adjustable DLSMJWA

Flexible Rod Nylon DLSMSR

Cat's Whisker Steel Wire DLSMSW

General
Standard DLSMAR
Purpose
Dimensions (mm)
Roller Arm (DLSMRL) Adjustable Roller Arm (DLSMRLA) Adjustable Rod Arm (DLSMJWA)
ax
0 m
0
41.2+0.8 47.7+0.8 PT 2 5.55
(44.9)
a x Ø18x7 Nylon 42.7+0.8
0m 36.2+0.8
0
2 roller (Roller ax 36.3+0.8
20 m
33.5+0.8
PT
0

can be rotated PT

Adjustable 30-118
and locked in
any position Adjustable
10.2 length of 28.5+0.8
through 360 )
o

R30 arm (30-70)

M4 arm
fixing

18.5
18.5

M4 arm fastening

18.5
Screw (with

12.5
screw with
12.5

12.5
hexagonal hexagonal holes
holes)
Arm fastening
38.1
plate

56
56+0.3
64

64
56

64
2

(46.4)

Flexible Rod (DLSMSR) Cat Whisker(DLSMSW) Roller/Cross Roller Plunger (DLSMRP/DLSMRPX)

PT 30 max 10.2
PT 50 max
Ø3
10.2
Ø12.5x3.8 10.2
Ø1.2
Steel Wire stainless
Nylon Rod steel roller

14.8
plunger
51.5
41.5

PT 1.5 Max
Ø5.8

38
100+1.5
100+1.5

2-Ø42 +0.2/0.
M3x6 Mounting holes 2-M5 (P=0.8)
Cover tapped 7 In
Screw deapth mounting
holes
4
20.4+0.3

56

64
56+0.3
56+0.3

64

2-M5 (P=0.8)
tapped mounting
holes

2-M3x23
14

Cover Scres 7.5+0.2

21+0.2
15.1
28 25

Mounting Dimensions General Purpose (DLSMAR)

Surface Mounting Through Hole Mounting
(Depth of Screws holes> 15mm) (Thickness of Panel< 5mm)
37.7
PT 1.5 Max

4 Nos.
4 Nos. Ø5.5
16.8

M4 TAP 21+0.3
Ø12.5x3.8
10

21+0.2 Stainless
10 steel roller
56+0.3

56

64
56+0.2

Push Plunger (DLSMPP)

Ø7 Stainless
Steel Plunger 10.2
3
PT 1.5 Max

26.5
56±0.3

64
IND-CONTROL/MINILIMIT/3000/DEC'04 RP / 5,000 / Jan. '08