Commissioning Service Department

Commissioning Standard Test Formats

Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 1 of 12
Contractor: Contract no.: Substation No :

As Per the Schematic drawings the contents in this Test format can be modified

Note:
The following should be done before starting the activity
1. Approved commissioning copy schematic drawing shall be pre-checked.
2. All secondary injection and all components tests shall be completed and witnessed.
All test results must be available and signed.
3. Auxiliaries, timers, contactors, pulse units, annunciators, MCB’s … etc.
4. All final settings shall be applied and signed

1. GENERAL DATA AND INFORMATION

Panel designation
Manufacture

2. MECHANICAL CHECK AND VISUAL INSPECTION As per TCS–P-105, Rev – 1 item no 4.1
Tested by: ENG. Witnessed by: ENG.
Signature & Date: Signature & Date:
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 2 of 12
Contractor: Contract no.: Substation No :

Item Description Checked

1.
Check tightness of all connections yes n/a
2.
Inspect for physical damage / defects yes n/a
3.
Panel condition, cleanliness, organization, labeling, readiness for service, panel doors, yes n/a
handles...etc
4. Ct shorting checked yes n/a
5. Indications checked yes n/a
6. Contact resistance of tripping and alarm checked Yes N/A
7. Check the ferrules as per specification Yes N/A
8. Confirm that each panel has been properly secured to the floor in its final service location. Yes N/A
9. Confirm that panels are constructed and wired as per SEC relevant specification. Yes N/A
10. Panel earthing checked Yes N/A
11. Check case cover and gasket for proper seal against dust. Yes N/A
12. Check all installed equipment nameplate information for compliance to approved Yes N/A
drawings and equipment /material lists.
13. For all internal and external panel wiring, confirm that all screw terminations are tight and Yes N/A
that crimp connectors are firmly secured to the wire and to the termination point. Ensure
that no part of the wire is bent at the termination point. Check Ferrules.
14. Check that panel equipment is mounted securely and protected against mal operation due Yes N/A
to vibration, shock, etc
15. Use of ring type terminals for wire termination for current circuit wires. Yes N/A
3. GENERAL FUNCTIONAL CHECK: As per TCS–P-105 Item no 5.1

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 3 of 12
Contractor: Contract no.: Substation No :

Item Description Remarks

1. Check Output Of 127v Ac Outlet Yes N/A
2. Check Output Of 220v Ac Outlet Yes N/A
3. Check Function Of Illumination Lamp Yes N/A
4. Check Function Of Door Switch Yes N/A
5. Check Function Of Heater Yes N/A

4. D.C. LOOP

Item Measuring X ---- : ---- , -- X ---- : ---- , --- X ---- : ---- , --- X ---- : ---- , ---
points in MCB
1
2
3
4

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 4 of 12
Contractor: Contract no.: Substation No :

Relay panel -------- Control panel ------ Fault Recorder CB operation FMK --- Function
Protection
Remarks as
operated Trip CBF Ind./ Close
CH Alarm CH Event Trip T.B expected
Relay start Flag Relay Block
Over current & BS -- Switch
50- 51/ 51/51N FR ---- ------
50/62 CH Earth Fault 51/51N (in / out )
50N -51N 86BU Protection Tc1 & -------- X ----:--, [ ] Yes
BF ---- Protection CH prot. "out"
protection Op. Tc2
Operated ---- Optd position
Inst. Over Switch
50- 51/50N - 50/50N -----
50/62 CH current & earth (in / out )
51N 86BU protection Tc1 & -------- X ---:--,- [ ] yes
BF ---- fault protection "in"
protection op. Tc2
operated position
86CBF FR --- ----- CBF ------
50/62BF Bkr CH CBF protection
86B----A 50/62BF CH prot. Tc1 & -------- X ----:-- [ ] Yes
failure prot. ---- operated
& ---- B ---- Opd Tc2
BB- ----- A
-----
Bus bar 50/62
86B- -A Tc1 & -------- [ ] Yes
protection BF
Tc2
trip
BB- ----- B
Bus bar 50/62
86B ---2B Tc1 & -------- [ ] Yes
protection BF
Tc2
trip

Event Relay panel ----- Control panel --------- FMK---- Remarks Function as
Tested by: ENG. Witnessed by: ENG.
Signature & Date: Signature & Date:
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 5 of 12
Contractor: Contract no.: Substation No :

Indication/flag relay CH Alarm T.B expected

Breaking path of 74R1 Over current& earth
CH --- X ---:--,--   [ ] Yes
supervision circuit R1 R1 DC supply fail Fault protection faulty
Breaking path of 74TRS
CH --- Control supply fail X ---:--,--   [ ] Yes
supervision circuit TRS TRS DC supply fail
Breaking path of 74BF CH
CBF protection faulty X ---:--,--   [ ] Yes
supervision circuit CBF CBF dc supply fail -----
Breaking path of sup ckt CH
74IC Control supply fail X ---:--,--   [ ] Yes
IND supply -----
Breaking path of 74 Tc1 CH
Trip circuit-1 faulty X ---:--,--   [ ] Yes
supervision circuit TC1 Trip ckt-1 faulty -----
Breaking path of 74 Tc2 CH
Trip circuit-2 faulty X ---:--,--   [ ] Yes
supervision circuit TC2 Trip ckt-2 faulty ------
CH Over current earth
51/51N faulty MCB off X ---:--,--   [ ] Yes
------ fault protection faulty
Synchro check relay Ch Synchro check relay
  X ---:--,--   [ ] yes
faulty ------ faulty

Event Relay panel ------ Control panel ------- Remarks Function as

Tested by: ENG. Witnessed by: ENG.
Signature & Date: Signature & Date:
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 6 of 12
Contractor: Contract no.: Substation No :

Indication / flag relay CH Alarm expected

Over current& earth fault
R1 DC supply R1 DC supply fail CH --
protection faulty   [ ] Yes
MCB off
74R1    
Over current& earth fault *DCDB MCB trip
DCDB- switch off R1 DC supply fail CH ---
protection faulty alarm also come in [ ] Yes
----- off
74R1     common panel
TRS DC supply TRS DC supply fail
CH --- Status indication supply fail   [ ] Yes
MCB off 74TRS
*DCDB MCB trip
DCDB- switch off TRS DC supply fail
CH --- Status indication supply fail alarm also come in [ ] Yes
----- Off
74TRS common panel
CBF DC supply
CBF DC supply fail CH --- CBF protection faulty   [ ] Yes
pushbutton
CBF DC supply
MCB off in BB CBF DC supply fail CH --- CBF protection faulty   [ ] Yes
CHZ panel

5. OPERATIONAL CHECK:

LCC D ----- From control From FMK Device operated Command Remarks
Tested by: ENG. Witnessed by: ENG.
Signature & Date: Signature & Date:
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 7 of 12
Contractor: Contract no.: Substation No :

panel(k --- ) Flickering Operation

-------------- Indications
Local/ Remote CR/ECC operation as expected
Remote CR Disconnector ---- A Close
Remote ECC Disconnector ----- A Close
Remote CR Disconnector ----- A Open
Remote ECC Disconnector ----- A Open
Remote CR Disconnector ----- B Close
Remote ECC Disconnector ---- B Close
Remote CR Disconnector ----- B Open
Remote ECC Disconnector ----- B Open
Circuit breaker ---------
Remote CR Close
(Test & service position)
Circuit breaker -----
Remote ECC Close
(service position)
Circuit breaker ----------
Remote CR Open
(test & service position)
Circuit breaker ------
Remote ECC Open
(service position)
Remote CR - Earth switch ---- A Close
Remote CR - Earth switch ----- A Open
Remote CR - Earth switch ---- B Close
Remote CR - Earth switch ----- B Open

Remarks
LCC
Tested by: D -----ENG. Device operated Command Witnessed by: ENG.
Semaphore indications Operation as expected
Signature & Date: Signature & Date:
Operate from LCC Earth switch 221A Close
Operate from LCC Earth switch 221A Open
Operate from LCC Earth switch 221B Close
Operate from LCC Earth switch 221B Open
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 8 of 12
Contractor: Contract no.: Substation No :

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 9 of 12
Contractor: Contract no.: Substation No :

6. CIRCUIT BREAKER CLOSE BLOCK CHECK

Control
Synchronism Operation of circuit
panel Circuit breaker close blocking protection Remarks
Circuit check breaker
(k --- )
breaker
By By syn BB BB Bk/up
CR/ position CBF prtn Vt--- Vt--
manual relay prtn prtn prtn
ECC --------- MCB -- MCB To Expected
switch ------- ------ ------ --------
CR Test - - - - - - - - Close Close
CR Test - - - - - - - - Open Open
CR Service On Close N/O N/O N/O N/O On On Close Close
CR Service Off Close N/O N/O N/O N/O On On Close Not close
CR Service On Open N/O N/O N/O N/O On On Close Not close
CR Service On Close O N/O N/O N/O On On Close Not close
CR Service On Close N/O O N/O N/O On On Close Not close
CR Service On Close N/O N/O O N/O On On Close Not close
CR Service On Close N/O N/O N/O O On On Close Not close
CR Service On Close N/O N/O N/O N/O Off On Close Not close
CR Service On Close N/O N/O N/O N/O On Off Close Not close
ECC Test - - - - - - - - Close Not close
ECC Test - - - - - - - - Open Not open
Ecc Service Off Close N/O N/O N/O N/O On On Close Close
ECC Service Off Open N/O N/O N/O N/O On On Close Not close
ECC Service Off Close O N/O N/O N/O On On Close Not close
Tested by: ENG. Witnessed by: ENG.
Signature & Date: Signature & Date:
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 10 of 12
Contractor: Contract no.: Substation No :

ECC Service Off Close N/O O N/O N/O On On Close Not close
ECC Service Off Close N/O N/O O N/O On On Close Not close
ECC Service Off Close N/O N/O N/O O On On Close Not close
ECC Service Off Close N/O N/O N/O N/o Off On Close Not close
ECC Service Off Close N/O N/O N/O N/o On Off Close Not close

Note: N/O - not operated O – operated

7. CIRCUIT BREAKER TRIP CIRCUIT(TC-1) CHECK:

Circuit Bb Back-up Operation Remarks

Bb protection
breaker protection protection
-------- Expected Operated
position ------ ------------
Test/service Trip
Test/service Trip
Test/service Trip

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 11 of 12
Contractor: Contract no.: Substation No :

8. CIRCUIT BREAKER TRIP CIRCUIT (TC-2) CHECK:

Circuit Back-up Operation Remarks

Bb protection Bb protection
breaker protection
------ -------- Expected Operated
position -------------
Test/service Trip
Test/service Trip
Test/service Trip

Note: N/O - not operated O – operated

9. ANNUNCIATION ALARM CHECK

Tested by: ENG. Witnessed by: ENG.
Signature & Date: Signature & Date:
 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST – BUS SECTION Record No.:
Bay no.: Drawing ref.: Sheet: 12 of 12
Contractor: Contract no.: Substation No :

Alarm Event K ---- control panel(ann) Fmk------ panel(TB) Indication Remarks

Note: *Checked by Multi-meter

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date: