Oerlikon Products & Services
Oerlikon Products & Services
Oerlikon Products & Services
Gopinath
Director – Sales & Operations
A leading global presence to serve
our customers locally
World market leader with widest ranging From melt to yarn, fibers and nonwovens –
portfolio of surface technologies, world market leader for systems used in
advanced materials, coating equipment the manufacture of manmade fibers
and services
179 locations in
155 surface solutions sites 55 production and R&D sites 165 sales and service sites
37 countries
Employees in N. America Employees in EMEA Employees in Asia Pacific Employees in other regions
1 200 6 000 3000 350
+
COMBI-
TREATMENT
Page 5
Oerlikon Balzers Market Segments
Tools Components
Cutting tools for metal machining Forming tools for metal & Precision components High volume automotive
(e.g. end mills, drills, hobs, plastic processing (e.g. watch components, components
inserts) (e.g. moulds & dies) semi-conductor, Functional
Die Casting motorsports, bearings, Nitriding
Plastic Processing shaving knifes) ePD
Oerlikon Balzers is a leading global supplier of PVD coatings for tools and
components
Page 6
Production workflow for tool coatings
Packaging/ Pick-up
Delivery
Post- Incoming
treatment Inspection
Pre-treatment
Coating Systems
____ ____ ____
INGENIA INNOVA INNOVENTA giga
Compact solution for Flexible all-rounder for For large volumes
small batch sizes ambitious expectations and the highest throughput
Page 8
Reconditioning through your trusted source Oerlikon Balzers
One-stop-shop solution:
- Shortest delivery time saves time and money
- One supplier to manage
- Reduction of tool inventory through outstanding delivery times
- Oerlikon Balzers is able to provide logistics through own network
Page 9
New product available at Oerlikon Thailand
Cutting Tools
Product Coating Micro Friction Max. Coating Application
Name Composition Hardness coefficient Service Colour
(HV 0.05) against dry steel temp (oc)
Balinit DURANA AlTiN/TiSiN 3300 0.3 1000 Bronze Drilling, Milling & difficult to cut
material
BALINIT® FUTURA TiAlN (Nano) 3200 0.35 900 Violet Grey Moderate cutting speed Applications
NANO (E)
BALINIT® ALCRONA AlCrN based 3300 0.35 1100 Light Grey Very high oxidation resistance & hot
PRO hardness
BALINIT® LATUMA AlTiN based 3300 0.35 1000 Grey Versatile coating - except Aluminium
applications
BALINIT® DLC/Wcc A-C:H 2000 0.2 350 Black Old coating for Aluminium
Applications
New product available at Oerlikon Thailand
Forming Tools
Product Coating Micro Friction Max. Service Coating Application
Name Composition Hardness coefficient temp (oc) Colour
(HV 0.05) against dry
steel
BALINIT® FORMERA CrAlN based 3000+ 0.35 900+ Silver light Grey Advanced High Strength Steels
+ Drawing, Forming, Bending Sheet
BALINIT® LUMENA TiAlN 3300 0.35 900 Violet Grey Less than 500 MPa Sheet Metal Dies
+
Duplex
BALINIT® ALCRONA AlCrN based 3200 0.35 1100 Bright Grey For Piercing & Fine Blanking Punches
PRO
+
Duplex
Balinit C- C Star Cr-CrN-WCc 1000/1500 0.15 300 Black-grey Non-Ferrous Punching & Forming
Dies / Punches
Wear challenges in precision stamping
Load bearing capacity of the upper most layer of tool surface is crucial Diffusion treatments!
Coating
material
treatment finish
Tool steel
Page 14
Compressive strength of tool materials
Ceramic
[2400 MPa] Hardmetal
[3500-4500 MPa]
PM-Steel 2
[3500 MPa]
PM-Steel
[3200 MPa]
Cast Steel
[2000 MPa]
Nodular Cast
[540 MPa]
Laminar
[325 MPa]
Page 15
Heat treatment of tool steel
Page 16
Surface finish – Roughness and friction / Roghness Coating adhesion
Coefficient of friction for a CVD coating
as a function of surface roughness
Coil lubrication 2
g/m2
Coefficient of friction
Rz
optimal
Rz (m )
Topography of the
tool surface
20 µm
Page 17
Typical Coating Procedure for an
Automotive Draw Die Die Surface
Preparation Die Surface
Material to be formed By Tool Maker Prep Balzers
High Polish
Aluminium
1200 Grit
Medium
Steel Inserts
Mirror PVD Coating
SKD11,
Polish 480°C
DC53,
High
BALINIT®
DUPLEX
1000+
Typical Coating Procedure for an
Automotive Trimming Die
Die Surface
Die Surface
Material to be formed Preparation Prep Balzers
By Tool Maker
Polish
Inserts
&
SKD11
Edge
S7
High Polish Prep
Aluminium BALINIT PA-CVD
1200 Grit DLC Triton
DUPLEX PVD coatings
2.45 µm 0.28 µm
groove depth groove depth
Coating adhesion
Previous AHSS coating solution BALINIT® FORMERA
Increasing the load-bearing capacity
by diffusion treatments
PVD coating
ADVANCED
PVD coating
DUPLEX+ PVD
DUIPLEX
20
0
TD BALINIT® FORMERA DUPLEX
Page 24
BALINIT FORMERA DUPLEX
Deep drawing
Tool:
Deep drawing
SKD11
Part produced:
Automobile clutch pressure cover
Challenge:
Thick sheet, easily wear
Benefit:
Better surface quality of products, much longer
tool life without obvious wear
Source / Customer:
Jiangyin Tianguang Technology Co.,Ltd
Page 25
BALINIT FORMERA
6mm Thick HSLA Forming
FREE TO USE
Tool:
Number of produced parts
Deep drawing (OP10)
70000 of HSLA360, 6 mm, uncoated
+494%
60000
Tool Steel:
BOEHLER K340 62HRC
50000 Nitrided BFR BMI LPN 0.1 mm
Problem:
40000
Seizing due to reduction of the lubrication
(spray)
30000
Benefit:
Longer lifetime
20000
Improved part quality
Reduction of quality check
10000
Source/Customer:
Automotive OEM
0
BALINIT® VARIANTIC BALINIT® Le Mans France
XCELL DUPLEX FORMERA
Part produced:
Benefit:
Library *******
(http://oss.oerlikon.com/Tools/SM/toolbox/Templates)
Page 27
BALINIT FORMERA
960MPa 2mm Thick Deep Drawing
Tool:
Strokes Press hardening Draw Die
1,200,000 D2 - SLEIPNER
+733%
1,000,000 Workpiece material:
Ultra HSS (960MPa)
Thickness Welded 1.6mm + 2mm
800,000
Problem:
Short tool life due to wear, large reject rate
600,000 after 100,000 strokes with CVD.
Benefit:
400,000 More than 8 x tool life.
Cleaning reduced to 30mn every 70,000
strokes (120mn every 20,000 with CVD)
200,000
Source/Customer:
Pressing
0
Company
Competitor CVD BALINIT® FORMERA UK
Close to you –
Anywhere in the world