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11 Alarms

The document discusses alarms that can occur on a machine control system. It describes: - The control system continuously monitors components to detect faults early before damage occurs. If a fault is detected, machining stops and the fault is displayed as an alarm. - Alarms are grouped into categories like power-on alarms, communication alarms, and axis or general reset alarms. - When multiple faults occur simultaneously, only the lowest alarm number is initially displayed. Pressing the DIAGNOSIS key provides an overview of all active alarms and messages.

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0% found this document useful (0 votes)

70 views62 pages

11 Alarms

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11.

90 11 Alarms
11.1 General

11 Alarms

11.1 General

The control contains permanently active monitors which detect malfunctions in the NC,
interface controller and machine at such an early stage that damage to the workpiece, tool or
machine is largely ruled out.
In the event of malfunctions, machining is first interrupted and the drives shut down, the cause
of the fault being stored and displayed as an alarm. At the same time the PLC is informed that
an NC alarm is present.

Monitors exist for the following:

• Read-in
• Format
• Measuring-circuit cables
• Position encoder and drive
• Contour
• Spindle speed
• Enable signals
• Voltage
• Temperature
• Microprocessor
• Serial interfaces
• Data transfer between NC and PLC
• Condition of back-up battery
• System program memory
• User program memory

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–1

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.2 Display of all messages and alarms with DIAGNOSIS softkey

11.2 Display of all messages and alarms with DIAGNOSIS softkey

If the monitor responds, this may be due to a number of different malfunctions

simultaneously.
However, only the least significant alarm number is displayed in the alarm line.
An overview of other alarms/messages is provided as follows:

Select DIAGNOSIS softkey function

in one of the 7 operating modes

aaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaa
aaaaa
Select NC ALARM
or PLC ALARM
or PLC MESSAGE
softkey function

Exception: Overall reset commissioning mode

Basic display

Key

Select NC alarms softkey

11.3 Alarm numbers and alarm groups / Clearing alarms

The alarms are brocken down into 7 alarm groups (5 NC alarm groups and 2 PLC alarm
groups).

NC alarms:

• POWER ON alarms
• RS232C (V.24) alarms
• RESET alarms /axis-specific
• RESET alarms /general
• ERASE alarms

PLC alarms:

• PLC error messages

• PLC operational messages

The texts for the PLC error messages and PLC operational messages are stored in RAM on
the CPU. They are input in the installation overall reset mode (see MD no. 5012).

11–2 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.3 Alarm numbers and alarm groups / Clearing alarms

Tabular overview with assignment of alarm number and clear mode:

Alarm cleared only by ...

Alarm number Alarm group

1 .... 15 Switching on
POWER ON alarms
40 .... 99 the control

1. Calling softkey menu

V.24 (RS 232) alarms
16 ... 39 containing the
”DATA IN-OUT”
function 1)
2. Actuating the
”DATA IN-OUT”
softkey
3. Actuating the
”STOP” softkey

100* .... 196* RESET alarms/ Actuating the

axis-specific RESET key
(*=axis no.)

132* POWER ON alarms/ Switching the

axis-specific control off/on
(*=axis no.)

2000 .... 2999 RESET alarms/general Actuating the

RESET key

3000 .... 3087 ERASE alarms Actuating the

acknowledgement
key

6000 .... 6063 PLC user alarms Actuating the

6100 .... 6163 PLC error message if no acknowledgement
alarm 3 is present key

7000 .... 7063 PLC operational message These messages are reset
automatically by the PLC
program

1) Additional note:

The”DATA IN-OUT” function can be called in the following modes:

• AUTOMATIC
• JOG
• REFPOINT
• INC1 ... INC 10 000
• PRESET
• Installation mode

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–3

SINUMERIK 810 GA3/820 GA3 (IA)
•

11–4
11.5
11.4

a
aaaaa a aaaaaaaaaaaa
a
aaaaaaaa
a
aaaaa a aaaaaaaaaaaa
a
aaaaaaaa

additional
a a a aaaaaaaaaaaa

Display format
aaaa a
aaaaaaaa
a a a aaaaaaaaaaaa

number and
aaaa a
aaaaaaaa

designations
a
a a a a aaaaaaaaaaaa
a a a
aaaaaa

Area for alarm

a
a a a a aaaaaaaaaaaa
a a a
aaaaaaaa
a
a a a a aaaaaaaaaaaa
a a a

There are 4 types of display format:

aaaaaaaa
a
a a a a aaaaaaaaaaaa
a a a
aaaaaaaa
a
a a a a
aaaaaaaaaaaa
a a a
aaaaaaaa
a
a a a a
aaaaaaaaaaaa
a a a
aaaaaaaa
Alarm display on screen

Example illustrating display format type A

a a a a
aaaaaaa
a a a a a a aa aaaaaaaa
a a a a
a
aaaaaaaaaaaa aaaaaaaa
a
a a
a a
a a
a
aaaaaaaaaaaa aaaaaaaa
a a a a
a a a a
aaaaaaaaaaaa aaaaaaa

a
a a a a
a a a
aaaaaaa aaaaaaaaa

for descriptive text

a a a a
Area for

ORD 1 ..... ORD99

Max. 28 characters
a a a a
aaaaaaaaaaaaaaaaa aaaaaaa
a a a a
alarm text

a a a a
aaaaaaa
a a a aa
aaaaaaaaa
The ”Alarm line” is the second line on the screen from the top.

a a a a

2152 ORD 2 Spindle speed too high

a a a a
aaaaaaaaaaa aaaaaaaa
a
a a a a
a a a
aaaaaaaa
a a a aa
aaaaaaaa

Applicable to alarm numbers 0 .... 39 and 2000 ...... 2999

a
a a
a a
a a
a
aaaaaaa
a a a aa
aaaaaaaa
a a a a

which the alarms occurred)

a a a a
aaaaaaa
a a a aa
aaaaaaaa
a
a a
a a
a a
a
aaaaaaa aaaaaaaa
a a a a
a a a a
aaaaaaaaaaaa aaaaaaaa
a
a a
a a
a a
a
aaaaaaaaaaaa aaaaaaaa
a a a a
Messages from the monitor are displayed on the screen in the ”Alarm line”.

a a a a
aaaaaaaaaaaa
a a a aa
aaaaaaaa
a a a a

Max. 4 characters for alarm number

a a a a
aaaaaaa
a a a aa
aaaaaaaa

Max. 5 characters for ordinal number

a a a a

1990 All Rights Reserved

a a a a
aaaaaaa
a a a aa
aaaaaaaa
a a a a
a a a a
aaaaaaaaaaa
a
aaaaaaaa
a a a a
a a a
aaaaaaaa
aaaa a
a
a a
a a
a a aaaaaaaa
a a aa a
a a
a a
aa aaaaaaaaaa

(the ordinal number indicates the sequence in

6ZB5 410-0DL02
SINUMERIK 810 GA3/820 GA3 (IA)
11.90
•
•
11.90

© Siemens AG
aaaaaa a
aaaaa aaaaaaaaa
a a
aaa a aaaaa
aaa aaaa
a
aaaaa aaaaaa
a
aaaaa aaaaaa
a a
aaa a aaaaaa
a a
aaa a aaaaaa
a a
aaa a
aaaaa
a a
aaa a
aaaaaa
a a
aaa a
aaaaaa

SINUMERIK 810 GA3/820 GA3 (IA)

a
aaa a
a
aaaaaa
a
a a
a a
a
aaaaaa
a
a a a
a a
aaaaa
a a a

1990 All Rights Reserved

a
a a
a a
aaaaaa
a a a
a
aaaaaa
a
a a a
a a
aaaaaaaa
a a
aaa
aaaaaa
a
aa
a a a
a
aaaaaa
a a a
a a a
aaaaaa
a
a a
a a
a aaaaaa
a a a
a a a
aaaaaa
Applies to alarm numbers 1000 ...... 1963

a
a a
a a
a aaaaaa

Example illustrating display format type C

Example illustrating display format type B

a a a
a a a
aaaaaa

6ZB5 410-0DL02
a a

”0” 1st axis

”4” 5th axis

”3” 4th axis
”2” 3rd axis
aaa aaaaaa

”1” 2nd axis

aa
a
a a a
a
”*” stands for: aaaaaa

”3” channel 3
”2” channel 2
”1” channel 1
a
a a a
a a
aaaaaa
a a a
a a a
aaaaa
116* ORD12 Contour monitoring

a a a

2155 1 N 45 Contour monitoring

for descriptive text

ORD 1 ..... ORD99

a a a
aaaaaaa

Max. 28 characters
Max. 28 characters

a a a
a a a
aaaaa
a
a a a
a a
aaaaaaa
a
a a
a a aaaaaa
a
aaaaa
a a a
a
aaaaaaaaa
which the alarms occurred)

a a a
a a a
aaaaa
a
a a
a a
a
aaaaaaa

4 characters for alarm number

a a a
a a a
aaaaa

Max. 5 characters for block number,

Max. 5 characters for ordinal number

a a a
aaaaaaa
a a a

in this case N45, in which error occurs

a a a
aaaaaa
a
a a
a a
a
aaaaaa
a
a a
a a
a
aaaaaa
a
a a a
a a
aaaaaa
a a a
Applicable to alarm numbers 2000 .... 2999 (partly) and 3000 .... 3055 (partly)

a a a aa a
(the ordinal number indicates the sequence in

11–5
•

11–6
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
11 Alarms

aaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaaaaa
aaaaaaaa
aaaaaaaa
Example illustrating display format type D

aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaa

aaaaaaa
6148 PLC Overtemperature in EU

aaaaaaaaa
aaaaaaaa
aaaaaaaa
presence of a PLC alarm

aaaaaaaa
aaaaaaaa
Specified text: ”PLC” signifies

aaaaaaaa
4 characters for alarm number

aaaaaaaa
and to alarm numbers 7000 .... 7063 (PLC operational messages)

aaaaaaaa
Applicable to alarm numbers 6000 .... 6163 (PLC error messages)

aaaaaaaa
aaaaaaaa

1990 All Rights Reserved

6ZB5 410-0DL02
SINUMERIK 810 GA3/820 GA3 (IA)
11.90
01.93 11 Alarms
11.6 Alarm list POWER ON

11.6 Alarm list POWER ON

1 Battery alarm - power supply

Cause: Voltage of back-up battery

Scan: • With POWER ON
• Cyclically
Explanation: Replace battery (see Instruction Manual)
The battery voltage has dropped to such a level that buffering of the
user memories is only guaranteed for a short period.
Remedy: Replace battery (see Instruction Manual).

Acknowledge alarm with

(from power supply unit version 6EV3055-0BC revision ”F”)

Note: Do not switch control off, otherwise data may be lost !
Dispose of all batteries as special waste.

3 PLC stop
Cause: PLC not ready
Scan: Cyclically
Effects: NC START disabled
• Setpoint 0 output
• NC Ready 2 (NCBB2) cancelled
• Servo enable cancelled after time in MD 156 has expired
• NC/PLC interface rendered inactive
• Resetting of all PLC outputs on I/O board
Explanation: Cyclical and interrupt-driven operation of the PLC is interrupted.
Travel with the machine is not possible.
Remedy: Using the PG (programmer) read out the cause of
interrupt (ISTACK). Evaluate PLC alarm on NC screen.

4 Incorrect unit system

Scan: • With POWER ON

• After modifying MD
Effect: • Conversion factor assumed to be 1
Explanation: • An illegal combination has been selected (conversion factor greater
than ten) for the units of the measuring system (position control
resolution) and the unit of the input system.
• Position control resolution for rotary axis < 0.5 · 10-3 degrees and
the ordering data option for this is missing.
Remedy: Correct the MD bits then switch the control off and on or include the
ordering data option ”Position control resolution for rotary axis < 10-3
degrees”

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–7

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.6 Alarm list POWER ON

5 Too many inp. buffer param.

Scan: When formatting user program memory with ”FORMAT USER M. ”
softkey.
Explanation: The input buffer parameters (MIB parameters) require so much space
in the user memory that the user program memory is now less than 13
Kbytes.
Remedy: Correct MD 5 (enter lower value) and reformat user program memory.

7 EPROM error
Scan: • Cyclically
Effect: • NC START disabled
• Output of setpoint 0
• NC Ready 2 (NCBB2) cancelled
• Servo enable cancelled after time in MD 156
has elapsed (servo enable relays drop out)
Explanation: • An error was detected while verifying the
check sums.
Remedy: • After switching the control off and on, the screen displays
which EPROM submodule is defective (see also Section
4.2.2)

8 Wrong axis/spindle assign.

Scan: • After modifying MD
Effect: • NC START disabled
• Output of setpoint 0
• NC Ready 2 (NCBB2) cancelled
Explanation: Illegal assignment entered in MD 200* or MD 400* or MD 461*.
(e. g. measuring circuit has been assigned to a fictitious axis)
Remedy: (See Section 8).

11–8 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.6 Alarm list POWER ON

9 Memory too small for UMS

Scan: With POWER ON
Effect: UMS declared invalid
Explanation: On switching on, the contents of the UMS are checked and an address
list then prepared. This address list requires a certain amount of storage
space in the RAM area. UMS lists are too large.

10 UMS error
Scan: With POWER ON
Effect: UMS declared invalid
Explanation: • MD 5015 bit 6 = 1 but no UMS inserted
• UMS (RAM) not loaded, i.e. empty
Remedy: • Insert UMS
• Load UMS (RAM)

11 Wrong UMS identifier

Scan: With POWER ON
Effect: UMS declared invalid
Explanation: • UMS (RAM) not loaded, i.e. empty
• Contents of UMS not defined
a) UMS (RAM) overturned
b) UMS (EPROM) empty
• Wrong UMS inserted
• Error when linking with WS 800
Remedy: • Insert correct UMS
• Reload UMS (RAM)

12 PP memory wrongly formatted

Scan: With POWER ON
Effect: • Error in RAM area of CPU or memory module
• The minimum size of the part program was
not reached
• module withdrawn
Remedy: • Check MD 12 and depress ”CLEAR PARTPR.”
softkey.

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–9

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.6 Alarm list POWER ON

13 RAM error on CPU

Scan: • With POWER ON
Effect: • Error in RAM area of module
Remedy: • Format user memory and clear part program
in installation overall reset mode
• Replace module

14 RAM error on memory module

Scan: • With POWER ON
Effect: • Error in RAM area of module
Remedy: • Format user memory and clear part program
in installation overall reset mode
• Replace module

11–10 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.7 RS232C (V.24) Alarms

11.7 RS232C (V.24) Alarms

16 Parity error RS232C (V.24)

Effect: • RS232C (V.24) transmission interrupted
• Last block declared invalid
Explanation: The alarm can only be activated when the setting data ”with parity bit”
is set. The parity of the started character (8 data and 1 parity) is
incorrect.
The alarm has no connection with the RS232C (V.24) character parity
error
Remedy: for ISO or EIA tape (Alarm 23)
• Check SD bits 5011, 5013, 5019, 5021
• Test external device

17 Overflow error RS232C (V.24)

Effect: • RS232C (V.24) transmission interrupted

• Last block declared invalid
Explanation: The external device has transmitted a new character although
the NC has not yet processed the old character.
Remedy: • Check SD bits 5011, 5013, 5019, 5021
• Test external device
• Line-controlled or character-controlled transmission
• Reduce baudrate

18 Frame error RS232C (V.24)

Effect: • RS232C (V.24) transmission interrupted
• Last block declared invalid
Explanation: • The number of stop bits is incorrect
• Wrong baud rate
• Number of data bits is wrong
Remedy: • Check SD bits 5011, 5013, 5019, 5021
• Test external device
• Number of data bits: 7 data + 1 parity

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–11

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.7 RS232C (V.24) Alarms

19 I/O device not ready RS232C (V.24)

Effect: • No files are read in
Explanation: • Low-level DSR signal from external device
Remedy: • Activate external device
• Do not use DSR

20 PLC-alarm-mem. not formated

Effect: • No PLC alarm texts read in
Explanation: The memory for PLC alarm texts was not set up properly
(formatted).
Remedy: Sequence:
a. Set NC MD 5012 bit 7

b. Key + NC ON

c. ”NC DATA” softkey

d. ”FORMAT AL-TEXT” softkey
e. RECALL key
f. Read in data once more in installation overall reset mode

22 Time monitoring RS232C (V.24)

Explanation: • The NC cannot output any characters for 60 seconds
– External device blocks CTS (clear to send) signal
for more than 60 s
– When control signals (DC1- DC4) are used, the external device
does not transmit DC1 within 60 s
• The NC has not received any characters for 60 seconds
Remedy: • Check external device and switch on
• Check and insert cable
• Set SD 5017/5025 bit 0

11–12 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.7 RS232C (V.24) Alarms

23 Char. parity error RS232C (V.24)

Cause: Tape dirty or damaged

Effect: • RS232C (V.24) transmission interrupted
• Last block declared invalid
Explanation: Depending on the definition of program start ”%” or ”EOB”, the NC
automatically specifies ISO or EIA code and thus character parity after
this character has been received.
When the subsequent characters were checked, it was found that one
character did not have the specified parity.
Remedy: Check tape

24 Invalid EIA char. RS232C (V.24)

Effect: • Data transmission interrupted
• Last block declared invalid
Explanation: An EIA character with correct parity has been read in
but the character is not defined in EIA code.
Remedy: Check tape:
Setting data 5026 (EIA code for ”@”),
Setting data 5027 (EIA code for ”:”) and
Setting data 5029 (EIA code for ”=”) should be checked.

26 Block > 120 characters RS232C (V.24)

Cause: The entered part program block has more than 120
characters. Only characters actually stored are counted (no
blanks, no CR, . . ).
Effects: • Data transmission interrupted
• Last block not stored
Remedy: Split block into two or more blocks

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–13

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.7 RS232C (V.24) Alarms

27 Data input disabled RS232C (V.24)

Cause: One of the following was read in in normal mode:
• NC/PLC-MD without active password
• PLC program (PCP), PLC alarm texts (only possible in overall reset
mode)
In overall reset mode PLC alarm texts were read in and
NC MD 5012.7=0.
Effect: No data stored.

Remedy: Correct the conditions.

28 Circ. buffer overflow RS232C (V.24)

Effect: • RS232C (V.24) transmission interrupted
• Last blocks declared invalid
Explanation: The signalling rate is so high that the number of characters read in
exceeds the number that can be processed by the NC.
When the program is re-transmitted, the defective program must first
be erased.
• RTS signal has no effect at input device (RTS initiates
input device STOP)
• Signalling rate (baud rate) too high

29 Block> 254 char. RS232C (V.24)

Cause: The block read in has more than 254 characters. All input characters
(e.g. blanks) are also included.
Effect: • RS232C (V.24) transmission interrupted
• Last block not stored
Remedy: Split block into two or more blocks.

30 PP memory overflow RS232C (V.24)

Cause: The maximum storage area for the part program
is occupied.
Effects: • Data transmission interrupted
• Last block not stored
Remedy: Erase old programs and reorganize memory.

11–14 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.7 RS232C (V.24) Alarms

31 No free PP number RS232C (V.24)

Cause: The maximum number of programs specified by means of
machine data has been reached.
Remedy: • Erase old programs and reorganize memory
• Modify MD 8 and reformat part program memory
Sequence:
a. ”SET UP OVERALL RESET” mode
b. ”FORMAT USER MEM.” softkey
c. ”CLEAR PARTPR.” softkey
Old programs are then deleted!!

32 Data format error RS232C (V.24)

Cause: • Permissible number of decades after an address is incorrect
• Decimal point in wrong position
• Part programs or subroutines are not correctly defined or
terminated (observe pre-header!)
• NC expects a ”=” character, but this character is not defined
in EIA code
Effect: Data transmission interrupted
Last block not stored
Remedy: Check data to be read in

33 Different programs same number RS232C (V.24)

Cause: Read-in and stored programs not identical for same
program number
Wrong program number in BTR mode.
Effect: No data stored
Remedy: Delete old program or
rename old program with ”RENAME”
Explanation: If an existing program with the same program number is
read in again, the two programs are compared.
If they differ,
Alarm 33 is activated.
If in BTR mode a program number 0 is preselected in the NC and a
program with another program number is offered from outside via the
serial interface, then Alarm 33 is given.

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–15

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.7 RS232C (V.24) Alarms

34 Operator error RS232C (V.24)

Cause: Data transmission initiated at the NC and the PLC issues a second
start signal
Effect: No data read in
Remedy: Stop data input and restart

35 Reader error RS232C (V.24)

Cause: Error message from Siemens tape reader
Scan: • Only if the setting data for the Siemens reader have been set
Data transmission interrupted
Effect: Last block not stored
• Restart data transmission
Remedy: • Replace Siemens reader if error recurs

36 BTR aborted by computer

Cause: Message frame with error detection received from BTR device
Remedy: Restart

11–16 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
01.93 11 Alarms
11.7 RS 232 C (V.24) Alarms

POWER ON alarms

40 Wrong data in MD 576*

Cause: Wrong data in MD 576* bit 7, 6, 5
Effect: NC START disabled
Remedy: Activate option or check MD 576*

41 Error absolute submodule

Cause: Error when using a SIPOS absolute submodule

Explanation: The type of error can be seen from the line ”Status absolute sub-
module” in the ”Service data axis” display.
The error number is displayed. The significance of the error number
can be seen from the documentation on the SIPOS absolute encoder
submodule.

48 PLC alarm texts from UMS not allowed

Scan: • With POWER ON
Effect: UMS declared invalid
Explanation: If the PLC alarm texts are not read in from tape (NC MD 5012 bit 7) but
instead are configured using the WS800 programming workstation, the
texts are transferred to the UMS together with cycles, displays and
menus. On checking the inventory of the UMS, the control has
established the presence of both PLC alarm texts
from tape and alarm texts in the UMS.
Remedy: • Reset NC MD 5012 bit 7
• Check UMS and re-configure if necessary using WS800

87 Illegal software limit switch

Cause: An illegal value has been entered in the machine data for software limit
switch MD 224*, 228*, 232*, 236*) or prelimit switch (MD 376*).
Effect: • Removal of NC-READY2
• Locking of NC START
Comment: The check is performed effectively after POWER ON, independently of
NC MD 560* bit 5 ”Working area limitation, Software limit switch”.

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–17

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.8 Axis-specific RESET alarms

11.8 Axis-specific RESET alarms

104* DAC limit reached

Scan: Cyclically
Effect: No direct effect. The error enters the following error Alarm 156*
Explanation: Setpoint at DAC is higher than input in MD 268* (max. DAC setpoint).
No further increase in setpoint possible!

Remedy: • Operate at lower speed

• Check actual values (pulse generator)
• Check MD 268*
• Check drive actuator (tachogenerator compensation at Vmax.)
• Check MD 364* and MD 368* (var. increment weighting)

108* Actual value difference overflow

Scan: With each axis movement (including in follow-up mode)
Effect: • NC START disabled
• Setpoint 0
• NC Ready 2 cancelled
• Servo enable cancelled after time in MD 156 has expired
• Follow-up mode
• Actual machine value is lost (wrong position)
Explanation: • With high-speed axis travel the register has overflown in the event
of an error. The reference point was lost in the process.
Remedy: • Reduce maximum speed. (Depending on MD 364* and 368*)
• Check MD for variable increment weighting (MD 364* and
MD 368*).

11–18 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.8 Axis-specific RESET alarms

112* Clamping monitoring

Cause: • Incorrect position feedback polarity
• Mechanically clamped axis forced out of position
• Fault at control device (actuator), tacho-generator,
motor, mechanical components or NC measuring-circuit
hardware
Scan: • At rest
• During clamping
• During deceleration
Effect: • NC START disabled
• Setpoint 0
• Servo enable cancelled after time in MD 156 has expired
• Follow-up mode
Explanation: • During positioning the following error could not be reduced more
rapidly than the time input in MD 156
• During clamping the limit specified in MD 212* was
exceeded
Remedy: • MD212* (clamping tolerance) must be greater than MD 204*
(exact stop limit coarse).
• MD156 (servo enable cutoff delay) must be such that
the following error can be suppressed within this time

116* Contour monitoring

Scan: • During processing in automatic mode but not:
during acceleration
during deceleration
at speeds less than in MD 336*
(contour speed)
Effect: • NC START disabled
• Setpoint 0
• Servo enable cancelled after time in MD 156 has expired
• Follow-up mode
Explanation: • Tolerance band MD 332* exceeded at a speed greater than in
MD 336*
• During acceleration or braking the axis has not reached
the new speed within the time specified by the
servo gain factor
Remedy: • Increase tolerance band MD 332*
• Check servo gain factor
• Check optimization of speed controller
• Check drive actuator

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–19

SINUMERIK 810 GA3/820 GA3 (IA)
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a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
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aa a aa a aa aa a aa aa a aa aa aa aa a a a a aa a aa a
a a aa a aa aa a aa aa a aa aa aa aa a a a a aa a aa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa a a aa a a a aa a a a a a a a aa aa a a a aa a a aa a aa a aa aa a aa aa a aa aa aa aa a a a a aa a aa a

11–20
a aa a a aa a a a aa a a a a a a a aa aa a a a aa a a aa a aa a aa aa a aa aa a aa aa aa aa a a a a aa a aa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

Scan:
Scan:
Scan:

a aa a a aa a a a aa a a a a a a a aa aa a a a aa a a aa a aa a aa aa a aa aa a aa aa aa aa a a a a aa a aa a

Effect:
Effect:
Effect:
a aa a a aa a a a aa a a a a a a a aa aa a a a aa a a aa a aa a aa aa a aa aa a aa aa aa aa a a a aa a aa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
11 Alarms

Remedy:
Remedy:
Remedy:
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa a aaaaaaaaaaaaaaaaaaaaaaaa a aaaaaa
aaaaaa
aa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa a a aa a a a aa a a a a a a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa a aa aa a a a aa a a aa a aa a aa aa a aa aa a
aaaaaaaaaaaaaaaaaaaaaaaaaa aa aa aa a a a
aaaaaa
aaaaaa
aa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa a a aa a a a aa a a a a a a a aa aa a a a aa a a a a aa a aa aa a aa aa a aa aa aa aa a a a

Explanation:
Explanation:
Explanation:
a
aa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aa
a a aaaaaaaaaaaaaaaaaaaaaaa
aaa a aaaa
aaaaaa
aa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa
aaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaa
aaaaaaaaaa
aaaaaa a aa
a aa
aaaaaa
aaaa
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aaaa
aa aaaa
aaaa
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aaaa
aa a aa
a aaaa
aaaaaa
aa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

152*
148*
136*
132*

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aa a aa a aa aa a aa aa a aa aa aa aa a a a a aa a aa a
a a aa a aa aa a aa aa a aa aa aa aa a a a a aa a aa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
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aa a aa a aa aa a aa aa a aa aa aa aa a a a a aa a aa a
a a aa a aa aa a aa aa a aa aa aa aa a a a a aa a aa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa a a aa a a a aa a a a a a a a aa aa a a a aa a a a a aa a aa aa a aa aa a aa aa aa aa a a a aa a aa a a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa a aaaaaaaaaaaaaaaaaaaaaaaa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
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a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
11.8 Axis-specific RESET alarms

Cyclically
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa a aaaaaaaaaaaaaaaaaaaaaa a
a aa a aa a a a aa a a a a a a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aa aa a a a a aa a aa a aa a aa aa a aa aa
aaaaaaaaaaaaaaaaaaaaaaa aa aa aa aa
a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
• Cyclically

a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa

• Setpoint 0
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a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
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• Follow-up mode

• are not in phase

• NC START disabled
Meas. system dirty
• NC START disabled

a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa

Check measuring system

With each axis movement

a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
• are missing altogether
• NC Ready 2 cancelled

a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
• Setpoint relay drops out

a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
a aa a aa a a a aa a a a a a a a aa aa a a a a aa a a a aa a aa aa a aa aa a aa aa aa a
circuit differential signals)

aa
a aa
a

- Software limit switch

+ Software limit switch
• are short-circuited to frame

© Siemens AG
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Measuring-circuit differential signals

a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa

• Check MD 224, 228, 232, 236

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a a
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a a
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a a
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a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
a
a a
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a a
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a a
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a aa a aa a a a aa a a a a a a a aa aa a a a a aa a a a aa a aa aa a aa aa a aa aa aa a
aa aa
a aa
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a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
a
signalled by the measuring system to the NC.
a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
• Check differential signals using oscilloscope

Alarm is only active after reference point approach

a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa

• Move away from limit switch in reverse direction

a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa

interface signal ”2nd software limit switch active”

1990 All Rights Reserved

a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
Control loop hardware (POWER ON required)

NC START disabled. The active program is fully executed.

• Software limit switch 1 or 2 approached, depending on PLC

• By connecting measuring-circuit short-circuit connector, it is

a
aaaa a aa a a a aa a a a a a a a aa aa a a a a aa a a
aa
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aaaaaaaaaaaaaaaaaa
aaaa
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aaaa
a a aa a aa aa a aa aa a aa aa aa aa
a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
In measuring systems with contamination signal (e.g. EXE) an error is

a aa a aa a a a aa a a a a a a a aa aa a a a a aa a aa a aa a aa aa a aa aa a aa aa aa aa
possible to check whether the measuring-circuit module is in order

• Replace encoders (See Section 7 for characteristics of measuring-

6ZB5 410-0DL02
SINUMERIK 810 GA3/820 GA3 (IA)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa a a aa a aa aa a aa aa a aa aa aa a
09.91

aaaaaaaaaaaaaaaaaaaaaa a
09.91 11 Alarms
11.8 Axis-specific RESET alarms

156* Set speed too high

Scan: • Cyclically
Effect: • NC START disabled
• Setpoint 0
• Servo enable cancelled after time in MD 156 has expired
• Follow-up mode
Explanation: Set speed output in control is higher than specified
in MD 264*
• Motor could not follow set speed input
Remedy: • Check whether value in MD 264* is greater than in MD 268*
Check drive
• Check measuring system
• Earthing neutral point at NC ?
• Check drive actuator
• Check direction of position control (setpoint/actual value inverted?)

160* Drift too high

Scan: • Cyclically
Effect: • NC START disabled
• Green LED ”Position not yet reached” lights up
• No traversing movement possible
Explanation: The drift to be compensated by the NC has exceeded approx.
500 mV.
Remedy: • Perform drift compensation in MD 272* (see also Section 8)
Operator input:
– Select MD 272*
– Depress EDIT key
• Check whether drift was adjusted correctly at drive unit
• Check drive actuator
• Check earthing

168* Servo enable trav. axis

Scan: With each axis movement
Effect: • NC START disabled
• Setpoint 0
• Servo enable cancelled after time in MD 156 has expired
• Follow-up mode
Explanation: Axis-specific servo enable cancelled by PLC user program during
traversing movement
Remedy: • Check PLC program

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–21

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 01.93
11.8 Axis-specific RESET alarms

172* + Working area limit

176* - Working area limit

Scan: During processing in automatic mode
During axis traversing in JOG, INC and REPOS mode
Effect: • NC START disabled
• Setpoint 0
Explanation: Working area limitation in the setting data has been reached.
Remedy: • Check working limitation in setting data (select using ”Setting
Data”and ”Common Axial” soft keys)
• Check program
Note: • Working area limitation in JOG mode only active when
NC MD 5003 bit 6 is set

180* Axis in several channels

Cause: During simultaneous processing of two programs in different channels,
one axis has been programmed in both programs
(channels) such that a traversing movement for the axis in question
is output by both programs.
Effect: • NC START disabled
• Setpoint 0
Remedy: Check both programs

184* Stop behind reference point

Scan: During approach to reference point
Effect: • NC START disabled
• Setpoint 0
• Reference point not reached
Explanation: During approach to the reference point the axis was stopped between
the reference cam and zero mark of the measuring system.
Remedy: Repeat approach to reference point

196* Follow-up/park for axis

Explanation: • The interface signal PARK for the axis is active
• Changeover from spindle mode to rotary axis mode has not yet
taken place

11–22 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.9 General RESET alarms

11.9 General RESET alarms

2000 Emergency stop

Scan: Cyclically
Effect: • NC START disabled
• Setpoint 0
• Servo enable cancelled after time in MD 156 has expired
• Follow-up mode
Significance: PLC outputs ”EMERGENCY STOP” signal to NC.
Remedy: • Check with PLC-STATUS whether Q 78.1 = 0
• Check whether EMERGENCY STOP cam approached or
EMERGENCY STOP pushbutton actuated
• Check PLC program
Caution: According to legal requirements the EMERGENCY STOP status
must be selected not only by the control (software) but also
by the hardware (using relays).

2030 Wrong path increment

Cause: • Set part position too large with spline.

Incorrect spline coefficient K, path line I or axis position
• Axis offset not carried out before spline selection

2031 Eval. factor too high/low MD 388*

Scan: On every axis movement
Effect: • NC START disabled
• Setpoint 0
• Stop in processing

Remedy: Check MD 388*

2032 Stop during threading

Effect: • Setpoint 0
• NC Start disabled
Explanation: • Stoppage has occurred in feedrate per revolution during thread
cutting, resulting in destruction of the thread.
• Axis-specific feed enable was cancelled during ”G33 active”

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–23

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.9 General RESET alarms

2034 Speed reduction area

Explanation: The software pre-limit switch has been overrun and the axes braked to
reduction speed.
Remedy: • Check program
• MD0 - Pre-limit switch
• MD1 - Speed behind pre-limit switch
(reduction speed)

2035 Feed limitation

Cause: An axis speed was specified which was larger than the maximum axis
speed (MD 280*)
Effect: Speed is reduced to maximum speed
Explanation: • The programmed speed is greater than the tool path feedrate
resulting from the maximum speeds of the axes.
• During thread cutting G33 a spindle speed and a thread pitch were
programmed which would lead to an axis speed greater than the
maximum axis speed (MD 280*).
• One of the following data is greater than the maximum speed
• conventional feed (JOG)
• conventional rapid traverse (JOG)
• incremental speed
• reference point approach speed

2036 G35 thread lead decr. error

Scan: During thread cutting.

Significance: The lead decrease in the thread is so great that a diameter of 0
or less would result at the end of the thread.
a
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aaa
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aaa
a
a

Must be greater than 0

START STOP

Remedy: Program smaller lead decrease or shorter thread.

11–24 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.9 General RESET alarms

2037 Prog. S value too high

Explanation: Programmed, overstored spindle speed ”S” exceeds ”16 000”.
Enter slower spindle speed (S value limited in control
to ”16 000”).

2038 Path feed too great

Explanation: • The value entered in the machine data ”Max. velocity” exceeds the
permitted value range.
• The programmed path of velocity results in an axial velocity which
is outside of the value range.
The axis number is displayed after N.
Effect: Blocking of NC Start and dropping out of setpoint relay.
Remedy: Check the MD ”Max. velocity”. Observe the value range.

2039 Reference point not reached

Scan: • In AUTOMATIC/MDI mode after NC START

Effect: • NC START disabled
Significance: The reference point was not approached in all
defined axes
Remedy: • Approach reference point in axes concerned.
• Set NC MD 5004 bit 3 (NC START without reference point).
Caution: No software limit switches active.
• Set NC MD 560* bit 4.
Approach to reference point can then be suppressed for one or
more special axes on an axis-specific basis.
Caution: No software limit switches active in these axes.

2040 Block not in memory

Effect: • NC START disabled
Explanation: • The block number sought in block search is not available in
the program.
• With a jump in the program, the programmed block
number could not be found in the specified
direction.

2041 Program not in memory

Effect: • NC START disabled
Explanation: • Preselected program is not available in memory
• Subroutine called in program is not available
in memory
Remedy: • Preselect correct program, check program overview

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–25

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.9 General RESET alarms

2042 Parity error in memory

Scan: • During processing in automatic mode
Explanation: One or more characters are deleted in the memory, so they
can longer be recognized (these characters are output
as ”?”)
Effect: NC START disabled
Remedy: • Correct program in EDITOR or, if necessary, delete complete
block and re-input
• With a large number of ”?” the complete memory may
have been erased; in this case check the battery and reformat
the part program memory

2043 Progr. error on transform.

Explanatio:n • Programming of real axes of the transformation group when
transformation has been selected.
• Programming of fictitious axes when transformation has been
deselected.
• Programming traversing movements in the selection block

2046 Block > 120 characters

Scan • During processing in automatic mode
Effect: • NC START disabled
Explanation: ”LF” is inverted in the memory producing a block of more
than 120 characters.
Remedy: Insert ”LF” or delete complete block

2047 Option not available

Effect: • NC START disabled
Explanation: The programmed function is not included in the control's
function set.
Remedy: Correct program, check MD

11–26 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.9 General RESET alarms

2048 Circle end point error

Effect: • NC START disabled
• Programmed circle end point not on circle
• End point is further away by more than the input limit
in MD
• No geometry in first block of contour subroutine with L95 stock
removal cycle
Remedy: Correct program

2056 Travel thru transf. center

Explanation: • Radius axis (linear axis) tends to travel to the zero point of fictitious
coordinate system on the programmed path
Remedy: • Change cutter radius
• Program different path motion

2057 Opt. thread/rev. not available

Significance: • A thread has been programmed with G33, G34, G35 although this
function is not implemented in the control
• Feedrate per revolution G95 has been programmed
Remedy: • Correct program
• Check MD

2058 3D option not available

Explanation: • 3 axes programmed simultaneously
• Programmed block results in movement of 3 axes
Remedy: • Correct program, check MD

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–27

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.9 General RESET alarms

2059 G92 Program error

Explanation: • Use of an illegal address character
G92 is only allowed with address ”S” (programmed
spindle speed limitation for G96) or
”P” (cylindrical interpolation).

2060 TO, ZO Program error

Significance: • Unavailable tool offset number selected
• Selected zero offset or tool offset value
too large
• Type (P1) of tool offset called defined with 0

2061 General program error

Effect: NC START disabled
Remedy: • Contour calculation not possible
• Incorrect machine data for axis duplication function

2062 Feed missing/not prog.

Cause: • No F value programmed
• F value too small (machine data)
• Programmed feedrate per revolution G95 greater than
50 mm/rev
• No feedrate per revolution programmed
Remedy: • With G98, traversing path=0 for the rotary axis or the feedrate value
has been omitted.
Program feed correctly

2063 Thread lead too high

Effect: NC START disabled
Explanation: Thread pitch of more than 400 mm/revolution (16 inches per revolution)
programmed.
Remedy: • Program smaller thread pitch
• Possibly run program on a machine with SINUMERIK 850
(max. speed 2000 mm/revolution)

11–28 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.9 General RESET alarms

2064 Program error round axis

Scan: During processing in automatic/MDI mode

Explanation: In the case of rounding to half or full degrees with a rotary axis, the
control monitors the programmed positions to ensure that rounding has
been correctly performed.
Effect: • NC START disabled
• Programmed travel in block is not processed
Remedy: • Program correct position in rotary axis
• Check MD 560* bits 2 and 3
Note: In manual modes JOG, INC the control rounds automatically
to valid values; in AUTOMATIC or MDI mode it only
monitors the programmed positions and does not round
automatically.

2065 Pos. behind SW overtravel

Scan: During processing in automatic/MDI mode
Effect: • NC START disabled
• Programmed travel is not processed
Explanation: Programmed end position of block is behind software limit
switch.
Remedy: • Check program, tool offset and zero offset
• Check MD224*, 228*, 232*, 236* as a function of PLC interface signal
”2nd software limit switch active”

2066 Thread lead incr./decr.

Scan: During processing in AUTOMATIC/MDI mode
Effect: NC START disabled
Explanation: Thread or pitch increase or decrease of more than 16 mm per
revolution (0.6 inch/revolution) programmed.
Remedy: Program smaller thread lead increase/decrease

2067 Max. speed = 0

Scan: During processing in AUTOMATIC/MDI mode
Effect: NC START disabled
Explanation: The maximum speed of the axis programmed in the block
is ZERO.
Remedy: Check MD 280*

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–29

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.9 General RESET alarms

2068 Pos. behind working area

Scan: During processing in AUTOMATIC/MDI
Effect: • NC START disabled
• Programmed travel not processed
Explanation: Programmed end position of block is behind working area limitation in
one or more axes.
Remedy: • Check working area limitation (positive and negative)
• Modify working area limitation by means of G25/G26
in program

2072 Incorrect input value (contour definition)

Explanation: Value input not calculable for contour definition calculation.

2073 No intersection point (contour definition)

Explanation: No intersection is obtained with programmed values when calculating
contour definition.

2074 Incorrect angle value (contour definition)

Explanation: • Angle 360° programmed
• Angle value not practical for defined contour

2075 Incorrect radius value (contour definition)

Explanation: • Radius too large
• Radius not permitted with defined contour

11–30 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.9 General RESET alarms

2076 Incorrect G02/G03 (contour definition)

Explanation: Circle direction not possible with defined contour

2077 Incorrect block sequence (contour definition)

Explanation: Several blocks are required for calculating contour
definition:
• Block sequence incorrect
• Data not sufficient (under-determined)

Example:
N10...B15 LF
N20...G3 I20 LF

2078 Incorrect input parameter (contour definition)

Explanation: • Programmed parameter sequence not allowed
• Parameter sequence incomplete for defined contour

Example:
N10...X60 B15 LF (Z axis missing)
N20...X90 B10 LF

2081 CRC/TNRC not allowed

Explanation: With cutter/tool nose radius compensation (CRC/TNRC, G41/G42)
selected, the following functions must not be programmed:
G33, G34, G35, G58,G59, G92, M19 S...,
Remedy: • Cancel CRC/TNRC with G40 or program D0

2082 CRC plane not determinable

Significance: Axes of selected CRC plane do not exist.
Remedy: • Check MD 548*, 550*, 552*
• Select correct plane with G16

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–31

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.9 General RESET alarms

2087 Coord. rotation n. allowed

Explanation: When coordinate rotation has been programmed in the NC program a

circular motion is to be performed immediately after changing the
overall rotating angle.

Remedy: Check NC program

2088 Battery alarm abs. submod. 1

Cause: Battery voltage too low

Battery test every 10 minutes
Remedy: Replace battery submodule on absolute submodule 1 with control
under power.

2089 Battery alarm abs. submod. 2

Cause: Battery voltage too low

Battery test every 10 minutes
Remedy: Replace battery submodule on absolute submodule 2 with control
under power.

2152 Spindle speed too high

Scan: • Only when MD 5200 bit 2 is set (pulse generator available)

Explanation: • The spindle actual speed has exceeded the tolerance defined by the
machine data.

Effect: • Setpoint for all axes set to ”0”

• Servo enable of the axes is cancelled when the delay in MD 156 has
elapsed.
• Follow-up mode for all axes is given ( ”Axis in position control” is
removed)
• Spindle is halted (setpoint 0)

Remedy: • Program smaller S value

• Check MD 403*-410* (max. spindle speed for first to eighth gear
speed)
• MD 445* (tolerance band of the max. spindle speed)
• MD 451* (max. spindle speed)
• Gear speed correctly selected by the PLC?
• G 92 S... incorrectly programmed for v constant (G96)

11–32 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.9 General RESET alarm

2153 Control loop spindle - HW

Scan: Cyclically
Effect: • NC START disabled
Setpoint 0
• NC Ready 2 cancelled
• Spindle servo enable cancelled after time in MD 4470
has expired
Explanation: As for Alarm 132*
Remedy: As for Alarm 132*
Note: Axis measuring-circuit alarms which occur after the alarm in the order
control loop - spindle - hardware are recognized but not displayed.

2154 Spindle meas. system dirty

Scan: Cyclically
Explanation: In measuring systems with a contamination signal, the measuring
system has signalled an error to the NC.
Effect: NC START disabled
Remedy: Check measuring system

2155 Option M19 not available

Scan: • During processing in AUTOMATIC/MDI mode
Effect: NC START disabled
Explanation: ”M19 S...” programmed in part program although this function
is not available.
Remedy: • Correct program
• Retrofit option ”M19”

2160 Scale factor not allowed

Effect: Machining halted
Significance: Range of values from 0. 000 01 to 99, 999 99 exceeded
Remedy: Check NC program block with G51 P..

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–33

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 01.93
11.9 General RESET alarms

2161 Scale change not allowed

Effect: Machining halted
Significance: Scale change not allowed in NC program
Remedy: Check NC program with G51 X.. Y.. Z.. U.. P

2171 Approach not possible

Explanation: The control supplements no more than one axis in the programmed
plane. Approach is not possible when two axes in the programmed
plane are to be supplemented.
Remedy: • Check NC program for complete axis programming in approach
block.
• Programming of cancellation block immediately after selection block
not allowed (no tangent can be calculated).

2172 Retract not possible

Explanation: See Alarm 2171
Remedy: • Check NC program for complete axis programming in approach
block.
• An approach movement must be programmed with G48 progr.
cancel movement (retract as for approach).

2173 Wrong appr./retract plane

Explanation: The select/cancel movements for the smooth approach/retract function
are plane-related to the selected plane G16, G17, G18,
G19.
Remedy: Check NC program as to whether a change of plane is programmed in
the block after selection or in the cancellation block.

2183 N564* AXIS IS NOT A ROTARY AXIS

Explanation: Changeover to rotary axis although this axis has not been declared as
rotary axis. The relevant machine data is specified after N.

11–34 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
01.93 11 Alarms
11.9 General RESET alarms

2184 M function for C axis invalid

Explanation: M functions reserved by the NC have been used for
selecting/deselecting the rotary axis mode
(e.g. M01)

2189 Transformation undefined

Explanation: • Transformation type not defined
• Option bit not set
• Transformation axes defined several times or incorrectly

2190 Transformation axes assigned

Explanation: For transformation selection one of the real axes of the transformation
grouping is programmed in another channel.

2191 Transformation in zero

Explanation: 1st real axis located in zero for transformation selection
Remedy: Remove axis from zero in JOG, INC mode

2192 Axis doubling active

Cause: PLC signals QB 81.2 or 81.3 changed outside ”Reset state”.
Travel key activated in ”jog mode” without Automatic interrupted and
QB81.2 and 81.3 and MD 5019.0 set.
Axis duplication active and axial PLC signals (Servo enable, Feedrate
enable, Mirror, Follow-up mode, Axis disable) not identical for both
axes.
PLC signals QB 81.2 and 81.3 both equal to zero, but option bit set.
Effect: NC start disabled
Remedy: Set PLC signals correctly

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–35

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 01.93
11.9 General RESET alarms

2193 No additional axes possible

Cause: This occurs only at NC Start after block search in the target block
when the MD ”Add axis after block search” have been set:
• axes are to be added in G36 blocks
• axes are to be added in G98 blocks without axis traverse motion.
Abhilfe: Do not perform block search on this block.

2194 G36 position rotary axis missing

Cause: Occurs only if a G68 is to be generated for the rotary axis in a G36
block when MD 572* bit 2=1.
Remedy: • Program the rotary axis first of all with G0 or G01
(e.g. G0 91 C=0).
• Select target block in such a way that no G36 is active in the target
block and that the rotary axis is already programmed before the
G36 block.

11–36 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.10 RESET alarms spindle-specific

11.10 RESET alarms spindle-specific

225* Spindle speed too high

Scan: Only when NC MD 520* bit 2 is set (encoder available)
Explanation: The actual spindle speed is greater than that set in the machine data or
in the setting data.
Remedy: • Program smaller S value
• NC MD 403* to 410* (max. spindle speed for 1st to 8th gear stage)
• NC-MD 445* (tolerance band of max. spindle speed)
• NC-MD 451* (max. spindle speed)
• Check gear stage of PLC
• Check G92 S ... for ”v=constant”
• Check setting data for spindle speed limitation
• Program G26 S ...

226* Control loop spindle hardware (POWER ON ALARM)

Scan: Cyclically
Effect: • Locking of ”NC START”
• Drop-out of setpoint relay, setpoint 0
• Removal of NC Ready2
• Controller enable of the spindle is removed after expiry of time in
MD 447*
Explanation: • As for alarm 132*
Remedy: • As for alarm 132*

227* Contamination measuring system (spindle)

Remedy: Cyclically
Effect: Locking of ”NC Start”
Explanation: In measuring systems with contamination signal, an error has been
signalled from the measuring system to the NC.
Remedy: Check the measuring system.

228* Option M 19 missing

Scan: The interface signal ”M 19 from PLC” is on although this function is
not implemented in the control.
Effect: Locking of ”NC START”
Remedy: • Check program
• Check NC MD
• Retrofit option E42

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–37

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.11 Alarm list ACKNOWLEDGE

11.11 Alarm list ACKNOWLEDGE

3000 General program error

Explanation: A general programming error which cannot be precisely defined
has been made in a block in the program.
Example: • The programmed axis is not available at the machine.
• Incorrect interpolation parameters programmed.
• Axis duplication option active and D number in part
program greater than 49.
• Spindle was programmed in rotary axis mode.
Remedy: Check defective block in ”Correction Block”
Cursor is set in front of incorrect word if possible.
Number of the defective block is behind the alarm no. in the alarm line.

3001 Geometry parameters >5

Explanation: More than 5 geometry parameters such as axes, interpolation
parameters, radii, angles etc. have been programmed in the block.
Remedy: As for Alarm 3000

3002 Polar/radius error

Explanation: No programming in block with polar/radius programming for:
• Angle
• Radius
• Centre point coordinates
Remedy: As for Alarm 3000

3003 Invalid address

Explanation: • The address programmed is not defined in the
machine data.
• The axis names for basic setting plane (MD 548*, 550*,
552*) do not correspond to the defined axis designations
(MD 568*)
• Axis duplication option active and tool system 2 axes programmed
in part program.
Remedy: MD 108*...MD 118* are not correctly assigned
The MDs for I, J, K parameters (MD 304*) contain a number not equal
to 0, 1, 2 or 3.
• As for Alarm 3000
• Correct machine data

11–38 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.11 Alarm list ACKNOWLEDGE

3004 CL800 error

Explanation: • @ function not available
• Incorrect address after @
• Number of addresses after @ incorrect
• Value in K, R or P not permissible
• Number of decades excessive
• No decimal point allowed
• Jump address incorrectly defined
• System memory (NC MD, PLC MD, TO, ...) not available
• Bit number excessive
• Sine or cosine angle incorrectly stated
• MD write @ inhibited MD 5012.2=1
Remedy: • @ as per Programming Guide
• Only addresses allowed are K, R and P
• Jump addresses forwards with ”+”
backwards with ” - ”
• Check validity of values in stated addresses
• If necessary select decoding single block (DEC-SBL) and
re-check program

3005 Contour definition error

Explanation: Coordinates in blueprint programming have been defined such
that no intersection is produced.
Remedy: As for Alarm 3000

3006 Wrong block structure

Explanation: • More than 3 M functions programmed in block
• More than 1 S function programmed in block
• More than 1 T function programmed in block
• More than 1 H function programmed in block
• More than 4 auxiliary functions programmed in block
• More than 3 axes with G00/G01 programmed in block
• More than 2 axes with G02/G03 programmed in block
• G04 programmed with addresses other than ”X” or ”F”
• M19 programmed with addresses other than ”S”
• Incorrect or no interpolation parameter for G02/G03 (MD 304*)
• G92P... not alone in block
• G74 not alone in block
• Spline interpolation not allowed
• G98 active without G0, G1 or G36
• Contour elements are traversed with G98 feed
• In the G36 block there is no thread lead or the thread lead is not
assigned through MD 304* to the infeed axis
• In a G98 or G36 block, TRANSMIT/cylindrical interpolation is active
with the same rotary axis
• Wrong number of rotary axes with G98
• Wrong number of axes with G36
• Radius, angle or L or P have been programmed in a G35 block
• Because of the thread lead and the distance to go for the infeed
axis, the distance to go in the rotary axis is to great with G36.
Remedy: As for Alarm 3000

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–39

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.11 Alarm list ACKNOWLEDGE

3007 Wrong setting data program

Explanation: • G25 / G26 programmed

• G92 programmed with an address other than ”S” or ”P”
• M19 programmed with an address other than ”S”
Remedy: As for Alarm 3000

3008 Subroutine error

Explanation: • M30 programmed as program end
• M17 missing at program end
• 5th nesting depth activated
(only 4 subroutine levels possible with SINUMERIK 810)
• M17 programmed in main program
Remedy: As for Alarm 3000

3009 Program disabled

Explanation: L0 preselected in AUTOMATIC display (is prohibited)

3010 Intersection error

Significance: This error may occur in conjunction with stock removal cycle L95
if:
• Contour program programmed without G0, G1, G2, G3
• @ 714 programmed in contour program
• Incorrect plane in contour program
• No intersection found
• More than quarter circle programmed in contour program
• No geometry in first block of contour program of L95
stock removal cycle
Remedy: As for Alarm 3000

11–40 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.11 Alarm list ACKNOWLEDGE

3011 Number of axes > 2 / axes twice

Explanation: • An axis has been programmed twice in the same block.
• More axes have been programmed than are available at the machine
Remedy: As for Alarm 3000

3012 Block not in memory

Explanation: • Program not terminated with M02 / M30 / M17.
• Block number stated in the jump (@ 100, 11x, 12x, 13x) was not
found in the specified direction.
Remedy: As for Alarm 3000

3013 Simulation disabled

Explanation: With the machine data set accordingly, graphic simulation (for checking
the part program) is only possible if no program is being processed
simultaneously at the machine (depending on MD 5007,
bit 4).
Remedy: • Interrupt the part program at a suitable point using the
RESET key
• Process the part program up to the end, then simulate

3016 External data input error

Effect: Data transfer interrupted.

Explanation: With external data input from the PLC to the NC:
• Code is incorrect
• Value excessive
• Dimensional identifier impermissible
• Option not available
Remedy: • Check PLC program
• Check NC MD, PLC MD

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–41

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.11 Alarm list ACKNOWLEDGE

3017 Part program no. occurs twice

Scan: With ”POWER ON RESET” (switching on of control)
Effect: NC START disabled
Explanation: The EPROM card for the cycles has a part program
in duplicate
Remedy: Check UMS

3018 Distance from contour too great

Scan: After NC start (automatic)
Effect: • Stop in processing
Explanation: The distance from the circle contour (MD 9) is too large after
repositioning
Remedy: Note MD 9, move closer to the contour

3019 Option RS 232 not available

Explanation: The second RS 232 C (V.24) interface has been activated by the PLC
or using the soft key without the option being available.
Remedy: • Transmit data via the first RS 232C interface
• Retrofit option C62 (second RS 232C interface)

3020 Option not available

Explanation: A function has been programmed which is not available in the control.

Remedy: • As for Alarm 3000

• Retrofit option

3021 CRC/TNRC contour error

Scan: • With CRC/TNRC selected
NOT: • in selection block
• in cancellation block
Explanation: Correction calculation produces a traversing movement opposing the
programmed movement.

11–42 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.11 Alarm list ACKNOWLEDGE

3024 Display description not available

Explanation: A configured softkey has been used to skip to a display which is not
available in the user memory submodule or system memory.
Remedy: • Check display number
• Check softkey function

3025 Display description error

Explanation: • A display with graphics has been configured but the control
does not have the ”Graphics” option.
• The selected display has too many variables or fields.
• A display type not known to the control has been configured.
Remedy: • Check display with programming workstation
• Retrofit ”Graphics” option if necessary

3026 Graphics / text too volum.

Explanation: • Configuring error in selected display
• Sum of graphics and text elements too large
Remedy: • Check display with programming workstation
• Split contents over 2 displays if necessary

3027 Graphics command too volum.

Explanation: Sum of graphics commands in selected display too large.
Note: This alarm activates Alarm 3026.

Remedy: • As for Alarm 3026

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–43

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.11 Alarm list ACKNOWLEDGE

3028 Too many fields / variables

Explanation: • Configuring error in selected display. The number of fields or
variables is limited in view of the specific length of the transfer
buffer. A maximum number of fields/variables cannot be stated
since the fields/variables can have different formats and positions.
Remedy: • Check display with programming workstation
• Reduce number of fields/variables
• Split contents over 2 displays if necessary

3029 Graphics option not available

Explanation: Graphics elements have been configured in the selected display
although NC MD 5015 bit 2 ”Graphics” is not available in the control.
Remedy: • Set bit 2 of NC MD 5015
• Configure displays without graphics elements

3030 Cursor memory not available

Explanation: The cursor memory configured in the selected display is not correct
(number not permitted or too large).
Remedy: Re-determine cursor memory with programming workstation.
Note: • The function of the cursor memory is to place the cursor
at its original position when the display is called
once more.

3032 Too many fields / variables (DIS GGS)

Note: As for Alarm 3028

3033 Display text not available

Explanation: An error has occurred during linking with the programming workstation.
Remedy: Check link list and re-link with programming workstation
(watch for link errors!).

11–44 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.11 Alarm list ACKNOWLEDGE

3034 Text not available

Explanation: The followings texts have been incorrectly linked or not linked at all in
the selected display:
• Menu texts
• Dialog texts
• Mode texts
• Alarm texts etc.
Remedy: Check display using programming workstation

3040 Fields / var. not displayable

Explanation: • Field/variable incorrectly configured or not configured
• Field/variable configured with inadequate number of positions
• Field/variable overflow (range of values exceeded)
Remedy: Check field/variable using programming workstation; if necessary delete
and re-input.
Note: If the error occurs in the Siemens standard displays, the range of
values has been exceeded.

3041 Too many fields / variables (DID DIS)

Explanation: As for Alarm 3028

3042 Display description error

Explanation: An error has been determined in the display description which cannot
be accurately assigned, e.g. a non-existent field has been configured
(NC MD for 5th axis).
Remedy: Check display using programming workstation, graphics not available

3043 Display description error

Explanation: As for Alarm 3024
Remedy: As for Alarm 3042

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.11 Alarm list ACKNOWLEDGE

3046 Variable error

Explanation: A variable has been selected which cannot be represented in control.
Remedy: Check display using programming workstation; re-input variable if
necessary

3048 Wrong workpiece definition

Explanation: Minimum and maximum values have been reversed when defining the
workpiece.
Example: Xmin. = 100
Xmax. = 50

Remedy: Check workpiece definition for valid values.

3049 Wrong simulation area

Explanation: No values or incorrect values have been input when defining the
simulation area.
Remedy: • Check values for simulation area (all levels).
• Simulation may only be restarted after depressing
RESET and the ACKNOWLEDGE ALARM key.

3050 Incorrect input

Explanation: Simulation data incorrect/not defined.

3063 Data block not available

Explanation: In PLC STATUS a DB No. was selected, which is not available.

Remedy: Select or create correct DB.

SINUMERIK 810 GA3/820 GA3 (IA)
01.93 11 Alarms
11.11 Alarm list ACKNOWLEDGE

3081 CRC not selected on approach

Explanation: The function ”soft contour approach and retract” is only possible when
cutter radius compensation has been selected. G41/ G42 D0 is then
considered to have been selected.
Remedy: Select CRC

3082 Feed missing/not prog.

Explanation: When simulating a part program:

• No feedrate F programmed
• F value too small (MD)
• Wrong feed type in G36 block
Remedy: Programm feedrate correctly

3083 Feed limit fictitious axis

Explanation: The feedrate is reduced block by block if necessary to ensure that the
rotary axis is not moved faster than specified in MD 280* when the
Transmit function is active.
Alarm ist not actuated when rapid reverse ist programmed in the part
program (G00, G10)
Remedy: Programm smaller feedrate or select other cutter radius

3084 Wrong data in DB 39

Explanation: • R parameter no. not within permissible range

• Incorrect assingment axis /cam parameter
Remedy: Correct DB 39 values and specify value transfer

3087 Transformationsdaten-Fehler

Erläuterung: Fehlerhafter Inhalt in Transformationsmaschinendatum

(wird nur bei Neustart gemeldet).
Der Alarm ist satzbezogen. Die Nummer des fehlerhaften Maschinen-
datums wird an Stelle der Satznummer angegeben.

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 01.93
11.11 Alarm list ACKNOWLEDGE

3200 e.g. 1N5 illegal working area limitation

Explanation: N5 = axis number 5 (a number from 1 to 7 is possible)

1 =min. working area limitation
2=max. working area limitation
This alarm is issued when the entry for working area limitation is
beyond the permitted values. Together with this alarm, the values are
limited to the maximum possible. This alarm sinply indicates that this
limitation has taken place.

3201 Spindle not synchronized

Explanation: Initiation of C axis mode without the spindle being synchronized. This
can occur if the spindle has not been rotated after POWER ON.

Remedy: Rotate spindle.

3202 M19 still active

Explanation: Initiation of rotary axis mode although M19 is still active.

Remedy: Terminate M19.

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.11 Alarm list ACKNOWLEDGE

6000
: PLC user alarm

6063
Explanation: Initiation bit was set in the PLC user program
Remedy: Check PLC program or machine function

6100 Signal converter missing

Cause: Load or transfer command to unavailable peripheral device

(I/Os), e.g. L PB, T PB
Effect: PLC STOP
Remedy: Check peripheral address or STEP 5 program

6101 Illegal MC 5 code

Cause: STEP-5 instruction cannot be interpreted

Effect: PLC STOP
Remedy: Check or reload PLC program
Evaluate ISTACK

6102 Illegal MC 5 parameter

Cause: Illegal parameter type (I, Q, F, C, T) or

illegal parameter value
Effect: PLC STOP
Remedy: Check PLC program
Evaluate ISTACK

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.11 Alarm list ACKNOWLEDGE

6103 Transfer to missing DB

Cause: L DW or T DW without prior ”opening”

(A DB ...) of a data block
Effect: PLC STOP
Remedy: Check PLC program

6104 Substitution error

Cause: Parameterization error in BMW or BDW command

Effect: PLC STOP
Remedy: Correct PLC program

6105 Missing MC 5 block

Cause: Unavailable block in control called
(OB, PB, SB, FB).
Effect: PLC STOP
Explanation: OB2 not available, for example
Remedy: Enter missing block

6106 DB missing
Cause: Unavailable data block in control called
Effect: PLC STOP
Remedy: Enter missing DB

6107 Illegal segment LIR / TIR

Cause: LIR: Segment No. 0-A allowed

TIR: Segment No. 0-6 allowed
Effect: PLC STOP
Explanation: Programming Guide LIR/TIR
Remedy: Correct program

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.11 Alarm list ACKNOWLEDGE

6108 Illegal segment block transfer TNB / TNW

Cause: Source : Segment No. 0-A allowed

Destination : Segment No. 0-6 allowed
Effect: PLC STOP
Explanation: See Programming Guide TNB / TNW
Remedy: Correct program

6109 Overflow - BSTACK

Cause: Nesting depth of more than 12

Effect: PLC STOP
Explanation: When a block calls itself, for example
Remedy: Correct program

6110 Overflow - ISTACK

Cause: More than two ISTACK entries

Effect: PLC STOP
Explanation: Cyclic program (OB1) interrupted by interrupt handler (OB2)
and interrupt handler interrupts itself
Remedy: See processing delay OB2, Alarm 6162.

6111 MC 5 instruction STS

Cause: STS instruction programmed in FB

Effect: PLC STOP
Explanation: Immediate termination of STEP 5 program processing

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.11 Alarm list ACKNOWLEDGE

6112 MC 5 - command STP

Cause: STP instruction programmed

Effect: PLC STOP
Explanation: PLC STOP after termination of STEP 5 program processing

6113 Illegal MC 5 timer / counter

Cause: STEP 5 timer or counter not available or not enabled via MD. Time with
a constant of 10 ms progr.
PLC STOP.
Effect:
• Correct program, correct time constant (100 ms, 1 s, 10 s)
Remedy:
• Change PLC MD 6

6114 Function macro

Cause: Error in use of a function block (basic program)

Effect: PLC STOP
Remedy: See Programming Guide, Function Macros
Evaluate ISTACK (error number in ACCU 2)

6115 System commands disabled

Cause: Programmed command LIR, TIR, TNB, TNW

Effect: PLC STOP
Remedy: Set PLC MD 2003 bit 4

6116 MD 0000: Alarm byte No.

Cause: PLC MD 0 set greater than 31

Effect: PLC STOP
Remedy: Correct MD

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.11 Alarm list ACKNOWLEDGE

6117 MD 0001: CPU load

Cause: PLC MD 1 greater than 20 %

Effect: PLC STOP
Remedy: Correct MD

6118 MD 0003: Alarm runtime

Cause: PLC MD 3 greater than 2500 µs

Effect: PLC STOP
Remedy: Correct MD

6119 MD 0005: Cycle time

Cause: PLC MD 5 greater than 320 ms

Effect: PLC STOP
Remedy: Correct MD

6121 MD 0006: Last MC 5 time

Cause: PLC MD 6 greater than 31

Effect: PLC STOP
Remedy: Correct MD

6122 This arrangement n. permitted

Cause: A wrong coupling area position ( 0) was set at the link module master
PLC by DIP-FIX (S6).
Remedy: Set DIP-FIX (S6) properly

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 09.91
11.11 Alarm list ACKNOWLEDGE

6123 Illegal servo sampling time

Cause: NC MD 155 greater than 5

Effect: PLC STOP
Remedy: Correct MD

6124 Gap in MC 5 memory

Cause: Legal and illegal blocks do not follow on smoothly

Effect: PLC STOP
Remedy: Overall reset and reload PLC program

6125 Inputs assigned twice

Cause: Same address for central and distributed inputs

Effect: PLC STOP
Remedy: Check addressing for input modules
Explanation: Address central I/O device before distributed device

6126 Outputs assigned twice

Cause: Same address for central and distributed outputs

Effect: PLC STOP
Remedy: Check addressing for output modules
Explanation: Address central I/O device before distributed device

6127 Alarm byte missing

Cause: Selected interrupt input byte not available in hardware
Effect: PLC STOP
Remedy: • Change PLC MD 0
• Adjust address decoding for interrupt byte

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.11 Alarm list ACKNOWLEDGE

6128 Wrong I/O jumpering

Cause: Same address for central and distributed I/O device

Effect: PLC STOP
Remedy: Change address decoding

6130 Synch. error basic program

Cause: Synchronization pattern for assembler function blocks no longer correct

Effect: PLC STOP

Remedy: PLC OVERALL RESET, reload PLC program if necessary

6131 Synch. error MC 5 program

Cause: Synchronization pattern for STEP 5 program blocks no longer correct

Effect: PLC STOP

Remedy: PLC OVERALL RESET, reload PLC program

6132 Synch. error MC 5 data

Cause: Synchronization pattern for STEP 5 data blocks no longer

correct
Effect: PLC STOP
Remedy: PLC OVERALL RESET, reload PLC program

6133 Illegal block basic program

Effect: PLC STOP

Remedy: Replace system software

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.11 Alarm list ACKNOWLEDGE

6134 Illegal block MC 5 program

Effect: PLC STOP

Remedy: PLC OVERALL RESET, reload PLC program

6135 Illegal block MC 5 data

Effect: PLC STOP

Remedy: PLC OVERALL RESET, reload PLC program

6136 Sumcheck error MC 5 block

Effect: PLC STOP

Remedy: PLC OVERALL RESET, reload PLC program

6137 Sumcheck error basic program

Effect: PLC STOP

Remedy: Replace system software

6138 No response from EU

Cause: • No operating voltage at EU

• Cable to EU not connected or defective
Effect: POWER ON : PLC STOP, control ramps up automatically after
fault has been rectified
Cyclic : PLC STOP, as a function of PLC-MD 2003 bit 2
Explanation: May also occur in the event of major interference
Remedy: Check cable, address setting EU No. = 0; +24V supply
voltage OK?

SINUMERIK 810 GA3/820 GA3 (IA)
09.91 11 Alarms
11.11 Alarm list ACKNOWLEDGE

6139 EU transmission error

Cause: Incorrect protocol between EU and central controller (NC).

Effect: See 6138
Remedy: Check cable; observe installation instructions for fibre-optics cables;
shielding (interference)

6140 Impermissible warm restart

Cause: Problems in operating system after voltage dip

Effect: PLC STOP
Remedy: Start control with cold restart

6143 Decoding DB not available

Cause: DB 80 missing
Effect: PLC STOP
Remedy: Input DB 80

6144 Decoding DB not modulo 6

Cause: DB 80 must have 3 DWs per extended M function

Effect: PLC STOP
Remedy: Number of DWs in DB must be a multiple of 3
(3 DWs, 6 DWs, 12 DWs etc.)

6145 Wrong number of decoding units

Cause: Possible number of decoding units 2, 4, 8, 16, 32

Effect: PLC STOP
Remedy: Number of M functions entered in DB must be
2, 4, 8, 16 or 32

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.11 Alarm list ACKNOWLEDGE

6146 Decoding DB too short

Cause: DB 80 not set up over full length (DW 0 - 95)

Effect: PLC STOP
Remedy: Set up DB 80 in start-up procedure or input subsequently

6147 Distributed I/Os changed

Cause: Module(s) withdrawn or inserted in cyclic operation

Effect: PLC STOP dependent on PLC MD 2003 bit 2
Explanation: (Intended for installation)

6148 Overtemperature in EU

Cause: Temperature rise in EU, fan breaks down

Effect: PLC message 6148 displayed
Explanation: Monitor on CC interface module
6FX1132-1BA01 module
Remedy: Check fan

6149 Stop via softkey PG

Cause: Stop command via PG

Effect: PLC STOP
Remedy: • PLC Start via PG
• POWER ON

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.11 Alarm list ACKNOWLEDGE

6150 Timeout: MC5 user

Cause: PLC STOP

Effect: (S5 prog.)
Remedy: Evaluate fine coding of errors, see Programming Guide

6151 Timeout: Link memory

Cause: PLC STOP

Effect: Only when master PLC link is used (not currently implemented)
Remedy: Check hardware

6152 Timeout: LIR / TIR

Cause: Unavailable addresses accessed

Effect: PLC STOP
Explanation: See Programming Guide
Remedy: Check segment and offset address. Hardware available?

6153 Timeout: TNB / TNW

Cause: Programming error or incorrect use of TNB/TNW

Effect: PLC STOP
Explanation: See Programming Guide
Remedy: Check reliability of source and destination addresses
Addresses available

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.11 Alarm list ACKNOWLEDGE

6154 Timeout: LPB / LPW / TPB / TPW

Cause: Load/transfer command to faulted I/O device

Effect: PLC STOP
Remedy: Check I/O device or replace modules

6155 Timeout substitution command

Effect: PLC STOP

Remedy: Check PLC program

6156 Timeout not interpretable

Cause: No acknowledgement (Timeout) not definable by system program

Effect: PLC STOP
Remedy: Evaluate fine error diagnostics
PLC OVERALL RESET, reload PLC program

6157 Timeout: JU FB /JC FB

Cause: Unavailable addresses accessed in resident function macros

Effect: PLC STOP
Remedy: Check hardware

SINUMERIK 810 GA3/820 GA3 (IA)
11.90 11 Alarms
11.11 Alarm list ACKNOWLEDGE

6158 Timeout with I / O transfer

Cause: Central I/O device no longer signalling

Effect: PLC STOP
Explanation: All I/O modules detected on start-up (If the no. of I/O modules changes
in cyclic operation this alarm appears)
No alarm on failure of +24 V supply!
Remedy: Check bus connections to I/O submodules

6159 Time exceeded STEP 5

Cause: Maximum runtime in PLC MD 1 exceeded

Effect: PLC STOP, dependent on PLC MD 2003 bit 1
Explanation: Evaluate diagnostic DB
Remedy: • Increase MD 1 CPU load increases
• Set MD 2003 bit 6 cycle time increases
• Time-optimize PLC program

6160 Runtime exceeded OB2

Cause: Maximum runtime in PLC MD 3 exceeded

Effect: PLC STOP, dependent on PLC MD 2003 bit 0
Explanation: Evaluate diagnostic DB
Remedy: • Increase MD 3
• Time-optimize OB2

6161 Cycle time exceeded

Cause: Maximum runtime in PLC MD 5 exceeded

Effect: PLC STOP
Remedy: • Increase MD 5
• Time-optimize PLC program

SINUMERIK 810 GA3/820 GA3 (IA)
11 Alarms 11.90
11.11 Alarm list ACKNOWLEDGE

6162 Processing time delay OB2

Cause: The alarm program interrupted itself.

Effect: PLC STOP, dependent on PLC MD 2003 Bit 0.
Explanation: Evaluate diagnostic DB.
Remedy: Time-optimize OB2, i.e. reduce active processing time of interrupt
handler

6163 Host PLC failure

(available soon)

7000
PLC user messages

7063
Cause: Initiation bit was set in the PLC user program

SINUMERIK 810 GA3/820 GA3 (IA)

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11 Alarms

Uploaded by

11 Alarms

Uploaded by

11.

Monitors exist for the following:

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–1

11.2 Display of all messages and alarms with DIAGNOSIS softkey

If the monitor responds, this may be due to a number of different malfunctions

Select DIAGNOSIS softkey function

Exception: Overall reset commissioning mode

Select NC alarms softkey

11.3 Alarm numbers and alarm groups / Clearing alarms

• PLC error messages

11–2 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

Tabular overview with assignment of alarm number and clear mode:

Alarm cleared only by ...

1. Calling softkey menu

100* .... 196* RESET alarms/ Actuating the

132* POWER ON alarms/ Switching the

2000 .... 2999 RESET alarms/general Actuating the

3000 .... 3087 ERASE alarms Actuating the

6000 .... 6063 PLC user alarms Actuating the

The”DATA IN-OUT” function can be called in the following modes:

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–3

Area for alarm

There are 4 types of display format:

Example illustrating display format type A

for descriptive text

ORD 1 ..... ORD99

2152 ORD 2 Spindle speed too high

Applicable to alarm numbers 0 .... 39 and 2000 ...... 2999

which the alarms occurred)

Max. 4 characters for alarm number

Max. 5 characters for ordinal number

1990 All Rights Reserved

(the ordinal number indicates the sequence in

SINUMERIK 810 GA3/820 GA3 (IA)

1990 All Rights Reserved

Example illustrating display format type C

”0” 1st axis

”4” 5th axis

”1” 2nd axis

2155 1 N 45 Contour monitoring

for descriptive text

ORD 1 ..... ORD99

4 characters for alarm number

1 character for channel number;

Max. 5 characters for block number,

in this case N45, in which error occurs

1990 All Rights Reserved

11.6 Alarm list POWER ON

1 Battery alarm - power supply

Cause: Voltage of back-up battery

Acknowledge alarm with

(from power supply unit version 6EV3055-0BC revision ”F”)

4 Incorrect unit system

Scan: • With POWER ON

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–7

5 Too many inp. buffer param.

8 Wrong axis/spindle assign.

11–8 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

9 Memory too small for UMS

11 Wrong UMS identifier

12 PP memory wrongly formatted

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–9

13 RAM error on CPU

14 RAM error on memory module

11–10 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

11.7 RS232C (V.24) Alarms

16 Parity error RS232C (V.24)

17 Overflow error RS232C (V.24)

Effect: • RS232C (V.24) transmission interrupted

18 Frame error RS232C (V.24)

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–11

19 I/O device not ready RS232C (V.24)

20 PLC-alarm-mem. not formated

c. ”NC DATA” softkey

22 Time monitoring RS232C (V.24)

11–12 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02

• Check MD 224, 228, 232, 236