BAKERY Office
BAKERY Office
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Table of contents
I. Executive Summary1.Introduction
1.1Background………………………….……….5
2.1.3Source of Revenue…………………………………………….7
2.1.4Employment Opportunity………………………………………….8
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2.1.5Save the country foreign Exchange………………………………………..8
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4.2.1.UnderlyingAssumption………………………....................................................224.2.2.Source of
Fund ……………………………………………………….....234.2.3.Loan Repayment
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Schedule…………………………………….......244.2.4.Annual depreciation schedule of the fixed asset
( birr)...25
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4NationalityEthiopian
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7Total InitialInvestment CostBr.100,000,000from this amount 30% (30,000,000) is fromthe
Basic :-30employment
9Source of fund of
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1.2Working Capital =4,194,800 birr11Benefits of the project for theregion/ countryValue add,
thegovernment, save the foreign exchange, technology transfer and environmental protection
through recycling.
1.INTRODUCTION
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Bakery products, due to high nutrient value and affordability, are an item of huge
consumption.Due to the rapid population rise, the rising foreign influence, the emergence of a
female working population and the fluctuating eating habits of people, they have gained
popularity among people, contributing significantly to the growth trajectory of the bakery
industry. A number of healthy products have been launched in the bakery segment and are
gaining popularity at a highrate.Awareness of high quality baked goods is on the rise. Good
bread is a rare combination of nutrition, convenience, and luxury. Today's consumer has less
time to create wholesome,handmade bread, but increasingly appreciates the nutritional and
fat form that is portable anddelicious. Good bread never goes out of styleIn this regard, the
envisaged project is a newly established Ethiopian owned business founded byMr. Getachew
Legesse Segni , who has been engaged in hotel services business for more than adecade. The
new bakery project has intended to produce and sale bread and pastry products of high quality
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Project Proposal For Baker Plant objective is to generate income for the company by
surrounding community.Currently, the project promoter has finalized researching the market
and has concluded that theintended business is an attractive investment. The planned
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production capacity of the project isassumed initially based on two shifts with capacity
utilization rate at 70%, 80%, 90%, and 100%during 1st , 2nd , 3rd , and 4th-10th years
respectively. Accordingly, it will have a total production capacity for each item per annum as
followAlthough there are many established competitors with in the vicinity where the
underlying project has planned to be located; it will possess an advantage that lies with the high
quality of its products due to specialization and artisan manufacturing. The main marketing
focus will be of allcommunity inclusive and having an eye catching sign, the scent of fresh bread
operation, the company will explore the possibility of making takeout anddelivering wholesale
bread and baked goods to area restaurants and specialty retailers will also be considered.
Hence, the market for the products under consideration is projected to growrapidly in the
coming years. The products will be supplied to high demanding domestic marketand also will
improve the supply of breads to and improve the lives of local community throughemployment
creation.The Shawa bakery and Sheger bakery industry is one of the biggest sections in the
country’s processed bakery. Bakery products, which include bread and biscuits, form the major
bakedfoods accounting for over 82 per cent of the total bakery products produced in the
country (after the United States and China). The bakery segment in India can be classified into
the three broadsegments of bread, biscuits and cakes. India’s organized bakery sector produces
about 1.3million tonne of bakery products out of 3 million tonnes while the balance is produced
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Project Proposal For Baker Plant Despite the fact that there are many automatic and semi-
automatic bread and biscuitmanufacturing units in India, many people still prefer fresh bread
and other products from thelocal bakery. The popular biscuit variants in India are glucose
biscuits, Marie, cream biscuits,crackers, digestive biscuits, cookies and milk biscuits.As far as the
Shawa bakery and Sheger bakery market is concerned, the shares of the brandedand organized
sector and the unbranded and unorganized sectors are 60 per cent and 40 per centrespectively.
Shawa bakery and Sheger bakery products, especially biscuits, are in great demandin
annual growth rate (CAGR)of two per cent over the forecast period. The bakery industry in India
has witnessed an annualgrowth rate of more than 15 per cent during the past years. As the
business and the industrythrives, the challenges accruing out of it are also growing expediently.
Like many industries,retail bakeries see rising costs in fuel, healthcare and other expenditures
cut into their bottomlines and increase the costs of doing business. Driven by the evolving
perception of bakery products in India and the changing consumer preferences, the Shawa
bakery and Sheger bakeryindustry would touch levels of Rs. 500 billion in the next five years.1.1
processing industry inthe country. In the modern times, it provides nutritious food to go large
number of households incities. The Shawa bakery and Sheger Bakery sector consists of some of
the foods like cakes, breads, biscuits and chips etc. Since the development of new food
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technology, a variety of products are prepared in the Bakery.. Based on its baking quality and
other quality indices suchas gluten quality and content, color, moisture content, granular size of
particles and others, flour is divided into different grades. The basic application of flour is for
bread making, cakes and biscuits, and porridge at household level. Semolina, a product
obtained by milling extra hard(durum) wheat, is also used in pasta and macaroni making. The
byproduct bran is used as animalfeed preparation. Biscuits are oven – baked food items with
greater nutritive value than plain bread of equal weight. They are classified as hard, soft and
“batter” biscuits. They can be savory,sweet, plain – baked, filled or coated (or a mixture of
several of these options).Biscuits satisfy special dietary needs, such as those for high fiber,
protein or extra vitamins (as ininfant rusks). Biscuits also contain fat and often sugar, and are
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Project Proposal For Baker Plant ked rapidly and thoroughly. If packed in a moisture proof
material, biscuits can have a long shelf life. Biscuit are largely consumed by children and
teenagers.
The Promoter Getachew Legessee planned proposed Land plan5000 M2own possession.
ThePromoter new of buildings, installed machineries, other requirements and the project
isoperational, of bakery, keki and Others related Factory and supplying to the local market
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andcreated job opportunity for the local peoples. The financial performance of the factory
wasviable.
Now a days, Bakery products are an item of mass consumption. In view of its low price and
withrapid growth and changing eating habits of people, bakery products have gained
popularityamong masses of the sector overall. The growth rate of bakery products has been
tremendous in both urban and rural areas. Increased number of working women, Change in
Shawa bakery andSheger bakery meal pattern, increased income, urbanization etc., has
increased the demand for bakery products In Ethiopia, the rural population used to consume
flour made from cereals bytraditional means at home. Grain mills, however, are expanding
deep into rural areas reducinglabour and time for women, replacing home-made flour
dwellers, on the other hand, consume more and more flour produced by flour mills thusshifting
to manufactured flour. Urban house-holds also consume food items like bread, biscuitsand
cakes prepared at home or in bakeries and pastries from industrially processed flour.The
demand for wheat flour is met through both local production and imports. The
apparentconsumption of flour, comprising both domestic production and Biscuits are very
popular fooditems. They are pleasant in taste and do not require cocking and hence ready to be
served.The local demand for biscuits is met both by domestic production and
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The main objective of this factory is to manufacture, cost effective, market oriented, client
basedand quality baker and Others related for local market.Promoter: Getachew Legesse Segni
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The envisaged project deemed to contribute to the economic development of the nation
2.1.3.Source of Revenue
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As public policy of any nation, the government collects different forms of taxes from different
business organizations and individuals. Among the different forms of taxes, business
incometaxes, payroll tax and VAT are collected from undertaking business activities. Therefore,
the project will serve as sources of revenue for both the region and nation as a whole.
2.1.4.Employment opportunity
One of the problems that our country faced is unemployment. Therefore, the current objective
organization. Hence, this project will hire50(20 permanent and 30 on temporarily basis)citizens.
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Project Proposal For Baker Plant All types of the envisioned products (Produced by the project)
are mostly imported from abroad.By producing in Ethiopia, the factory will save the foreign
currency of the nation.By minimizing the market demand and supply gab for these products,
the factory will help toreduce the nation’s foreign exchange cost to import these products. This
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As a corporate responsibility the promoter will engage in different development activities on
thesurrounding areas. This will better worse the community and contribute for the
This factory has positive externality in the country that will encourage the economic
movementof local economy. There will be economic relationship and transactions among
different factors.
1. Production Process
The production process of baker plan consists of four major operations:-• Wheat Intake and
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Project Proposal For Baker Plant Wheat Intake and Pre-cleaning:- The major unit operations are
the working bins of the cleaningroom.Wheat Cleaning and Preparation: - The main unit
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operations involved are weighing,screening, destining, impurity separation, ferromagnetic
purifying, milling (grounding), resifting and entoleting.Packing and Dispatching: - The major
operations involved are collection of flour streams and bran, mixing and aerating, resifting,
entoleting, packing, sewing, loading and dispatching. The process does not release any
A.Location
The envisioned project is planned to be located in Addis Ababa City. Generally, the rental value
period of rural land are determined and fixed by land use regulations of the
regionalgovernmental of Addis Ababa City. The area of land needed for development activities
are basedon the types of projects. The maximum period of land allotted for investment
purposed is notgreater than forty five (45) years. Rental prices in rural are determined on the
types, magnitudeand location of the project areas.An Investor has the right to hold land either
on lease or rental basis in Addis Ababa. Theinvestment Board of the region with priority given
to approve investments delivers land to aninvestor within a short period of time through its
channels. Urban land in these cities and townscan also be given with the maximum price within
a short period based on the interest andcapacity of the investor. The maximum and minimum
annual lease charge ranges will largelydepends on the type of project location of the land and
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Most of the residents of the Country earn its living means from business activity, even
thoughthe number of civil servants can’t be under mined. The location of the town on a get way
tomany zonal towns facilitated by types, quantity of transactions being under taken, &
differenttypes of private industries are allocated in the town. Bars, restaurants, hotels, pastry,
recreationcenters and Industrialization area are flourishing as well as response to demand from
the businesscommunity. This is further facilitated by the number of daily arrivals from different
The Promoter acquired a total of5000 M2 areas of land the promoter had been using the land
and planned to use it as indicated in table below.Table: Land Use Plan for bakery and related
product Factory
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The current price of flour at Addis Ababa, adama, bale and arsi is Birr 1,600 per quintal. For this
project, an ex-Factory price of Birr 1,600 per quintal is proposed. bakers is an industrial as
wellas a consumer product. Bakeries and pastries could be supplied directly at factory gate or
distributioncenters to be established by the new project itself. The prices of most biscuit brands
are withinreach of ordinary people’s budget. Biscuits are, therefore, in demand in both urban
and ruralareas of the country. There are also many convenient outlets for biscuits including
neighborhoodand village shops. The general situation in the market for biscuits is going towards
advertisements and packaging. The price of biscuits varies with the brands and their contents
and packaging are alsodifferent. The average price some of the most popular brands is Birr
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4/100 gm. On the basis of this price level and taking in to account a margin of 25% for
wholesalers and distributors, therecommended ex-factory price for the new project is Birr
3.20/100gm.
According to the market study, the unsatisfied demand of wheat flour in the year 2008 will
be65,445 tones, whereas this demand will grow to 384,611 tons by the year 2020. Taking
onlyabout 50% of the demand of the year 2008, the envisaged plant will have an annual
capacity of processing 41,000 tones pure wheat and produce 31,160 tons of wheat flour and
9,840 tones of bran. The plant will operate 3 shifts of 24 hours a day, and for 300 days a
year.Based on the outcome of market study and considering the minimum economic scale of
production, the envisaged plant will have production capacity of 1,500 tons of hard biscuits per
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Project Proposal For Baker Plant annum. This capacity is proposed on the basis of a single shift
2.3.2.Production Programmed
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The plant will start operation at 75% of its installed capacity during the first year, and
willincrease production to 85% in the second year, and then to 100% in the third year and then
after.1kg of flour corresponds to 1.33kg of baked bread (depend on daily consumption of flour
5,000,000 1,080,000
Production capacityThe project starts supply the product after the establishment of the
factory.After the factory construction is completed the company will produce standard
bakery,chocolate, candy and chewing gum products. with regard to market potential, there is a
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Project Proposal For Baker Plant Land requirement and land use planThe area of land required
for the proposed project is estimated to be 5,000 m2. The landrequirement of the project has
been decided by taking the dimension of building and for other facilities.
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Various types of baker do exist depending on the ingredients used and manufacturing
processemployed. The envisaged plant will produce hard biscuit. The raw materials required for
production of hard biscuit comprise wheat flour, sugar, shortenings, salt, Sal volatile, sweet
jelly,glucose, and starch. The major raw materials like wheat flour and sugar can be obtained
locallyfrom flour mills and sugar factories while the remaining 8 raw materials will be
imported.Annual requirement for raw materials at full production capacity of the envisaged
plant and theestimated costs are givenThe principal raw material for flour production is wheat
grain. Flour for baking bread is produced from hard wheat or a blend of hard and soft wheat,
while flour for cakes and biscuits ismilled from soft wheat. Wheat can be available in different
part of the region. The impurity ratefor local wheat should not exceed 8%.Promoter: Getachew
Legesse Segni
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Project Proposal For Baker Plant B.UtilitiesA number of utilities would be put in place in order
1.General ManagerDuties and responsibilitiesShe/he will plan, organize, direct and control the
overall activities of the factoryShe/he will devise policies and strategies that will enable the
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factory to be profitable.She/he will incorporate modern technological innovation that will
facilitate the servicedelivery of the project center and increase customer’s satisfaction.He/he
will plan, organize, direct and control the human and non-human resources of the plant so as to
Duties and responsibilities: -It is the core department of the project center and has the
Project Proposal For Baker Plant Use modern manufacture, processing and technologies that
will enhance the qualityof those products.Produce quality product that will enable the center
manage its products.Control on the quality of raw materials, inputs, quality of the product and
also theoverall production process.Produce products in least cost so that the profitability of
the center is guaranteed.Moreover, control over the quality of the final products
Duties and responsibilities: -Will plan, organize direct and control the financial transaction of
the plant by using theentire necessary document.Will develop sound financial control system
and prepare condensed reports for thegeneral manager, owner and other concerned
government body.Will control the human and non human resources of the plant, which
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include: effectivehandling of the different inventories of the machineries, equipments, raw
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Project Proposal For Baker Plant Duties and responsibilities:- Will handle the overall
product design, profileApproval of new products profile & brand plan analyzes market
design and implement effective advertisement and promotion schemesWill develop the
marketing strategies for future project center’s development.Conduct both foreign and
domestic market research for expanding the sales of The promoter All workers have
B. TRAINING REQUIREMENT
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The production supervisor and skilled workers require few weeks training on machine
andcommissioning period and the cost is in built there and hence about Birr 25,000 is sufficient
The total manpower required for the factory will be50(20 temporary and 30 permanent)
persons. The manpower list and the Corresponding labor cost are shown in part 5 on the
financial part.
The organizational structure of the project is designed by including all the necessary
personnelunder the right division. At the top of the organizational structure, there will be
manager with theresponsibility of supervising the overall activity of the plant. Depending up on
the nature of thecenter and the amount of work to be performs; there exist auxiliary units
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Project Proposal For Baker Plant Employees under each unit will be supervised by the
department head that is accountable for thegeneral manager. General Manager is appointed by
the owners.3.4.Salary ExpenseThe total number of manpower, manpower list, qualification, and
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qualificationUnitRequiredNumberMonthlysalary (Br.)Annualsalary (Br.) Project
ManagerManagement
No13,00036,000CashierDip. Accounting“2150036,000AdministrationBA.in
mgt“22,50060,000Store
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FinanceDepartmentCommercialDepartmentExecutiveSecretary
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Project Proposal For Baker Plant Tire and fuel manGrade 10“280019,200GuardsGrade
8“580048,000SupervisorBA in economics“4180086,400AccountantBA
(40*12*320)-“12-153,600Total 50 88,200,000
The total cost of money that is required to estimated the envisaged Bakery Plant Factory is to
NoDescriptionCost1Fixed Investment
2Operating Expense
2.2Salary Expense88,200,0000.00
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Promoter: Getachew Legesse Segni
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100,000Total5,00018,052,000
A. Total Cost Machinery and Equipment for Wheat flour and macaroni and Pasta
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7Miscellaneous equipment includes different types oftray, mold, nozzles and cutter, spatula,
Service11,550,0001,550,000Total4,300,0004,300,000
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22,0004,000
SNDescriptionCost in br.
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4.2.2.Material and Inputs
A. Raw and Auxiliary MaterialsThe major raw materials and auxiliaries required for the
All the raw and auxiliary materials are to be imported.Promoter: Getachew Legesse Segni
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Sr. No. Description Unit ofMeasureUnit Price (CIF)1 Different Bakery Raw materialsand other
4.2.3.Salary Expense
As indicated in part three of this study, the total cost of salary and wage is estimated to be
8,200,000 birr .
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3Uniforms1,6001% of FC
Legesse Segni
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4.3.1.Underlying Assumption
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The financial analysis of the envisioned Baker plant is based on the data provided in the
Building………………………………………….5%
Office Furniture…………………………10%
Vehicles……………………..…..20%
C.Working Capital
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Accounts Receivable…………….30 days
4.3.2.Source of Fund
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YearPrincipalPaymentInterest(10%)Total Annual
PaymentRemainingBalance000070,000,00017,000,0007,000,0001,400,0006,300,00027,000,000
630,0001,330,0005,600,00037,000,000560,0001,260,0004,900,00047,000,000490,0001,190,00
04,200,00057,000,000420,0001,120,0003,5,000,00067,000,000350,0001,050,0002,800,00077,0
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00,000280,000980,0002,100,00087,000,000210,000910,0001,400,00097,000,000140,000840,0
007,000,000107,000,00070,000770,0000
Depreciationestimated(Br.)
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Asset100,000,000LiabilityAccount Payable4,194,800Owner EquityCapital30,000,000Total
5. FINANCIAL EVALUATION
1. ProfitabilityAccording to the projected income statement, the project will start generating
profit in the firstyear of operation. Important ratios such as profit to total sales, net profit to
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Project Proposal For Baker Plant equity) and net profit plus interest on total investment (return
on total investment) show anincreasing trend during the life-time of the project.The income
statement and the other indicators of profitability show that the project is viable.
2. Break-even Analysis
The break-even point of the project including cost of finance when it starts to operate at
30%Sales – Variable Cost 48-163. Pay Back PeriodThe investment cost and income statement
projection are used to project the pay-back period.The project’s initial investment will be fully
recovered within 2-4 years.4. Internal Rate of Return and Net Present ValueBased on the cash
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flow statement, the calculated IRR of the project is 12 % and the net presentvalue at 8.5%
C. ECONOMIC BENEFITS
The project can create employment for 35 persons. In addition to supply of the domestic
needs,the project will generate Birr 18.38 million in terms of tax revenue. The establishment of
suchfactory will have a foreign exchange saving effect to the country by substituting the
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