120h CV Spec1

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120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP...

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Product: MOTOR GRADER


Model: 120H MOTOR GRADER 5FM
Configuration: 120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine

Specifications
120H and 135H Motor Graders Power Train
Media Number -SENR9157-04 Publication Date -01/07/2002 Date Updated -29/07/2002

i01774627

Selector and Pressure Control Valve


SMCS - 3073; 3174; 5479

S/N - 2AN104-UP

S/N - 3YK267-UP

S/N - 4MK404-UP

S/N - 5FM800-UP

S/N - 6NM1-UP

S/N - 6TM366-UP

S/N - 6YN1-UP

S/N - 7MM249-UP

S/N - 8WN350-UP

S/N - 9YR330-UP

S/N - BDJ1-UP

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120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... Page 2 of 5

Illustration 1 g00907239

(1) Torque for five assemblies of the adjuster ... 75 ± 7 N·m (55 ± 5 lb ft)

(2) Torque for plug ... 75 ± 7 N·m (55 ± 5 lb ft)

(3) Torque for five nuts ... 25 ± 4 N·m (18 ± 3 lb ft)

(4) Orifice

Equivalent diameter ... 0.7 mm (0.03 inch)


Color code ... silver

(5) Torque for plug ... 10 ± 2 N·m (90 ± 18 lb in)

(6) Torque for four valve groups ... 50 ± 5 N·m (37 ± 4 lb ft)

(7) Torque for four nuts ... 20.0 ± 2.5 N·m (175 ± 22 lb in)

(8) Torque for three green plugs ... 4.5 ± 1.0 N·m (40 ± 9 lb in)

(9) Minimum torque for yellow plug ... 0.6 N·m (5 lb in)

(10) Torque for plug ... 14 ± 4 N·m (10 ± 3 lb ft)

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120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... Page 3 of 5

Illustration 2 g00907244

Section A-A

(11) Spring

Test length ... 43.86 mm (1.727 inch)


Test force ... 565.7 ± 28.3 N (127.17 ± 6.36 lb)
Free length after test ... 55.58 mm (2.188 inch)
Outside diameter ... 21 mm (0.8 inch)

(12) Spring

Test length ... 12.2 mm (0.48 inch)


Test force ... 2.30 ± 0.18 N (0.517 ± 0.041 lb)
Free length after test ... 22.6 mm (0.89 inch)
Outside diameter ... 7.62 mm (0.300 inch)

(13) Spring (exterior)

Test length ... 32.0 mm (1.26 inch)


Test force ... 108.8 ± 5.4 N (24.46 ± 1.21 lb)
Free length after test ... 52.7 mm (2.07 inch)
Outside diameter ... 17 mm (0.7 inch)

(14) Spring (interior)

Test length ... 32.0 mm (1.26 inch)

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120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... Page 4 of 5

Test force ... 43.8 ± 2.2 N (9.85 ± 0.49 lb)


Free length after test ... 52.7 mm (2.07 inch)
Outside diameter ... 12 mm (0.5 inch)

(15) Spring (exterior)

Quantity ... two


Color code ... three light blue stripes
Outside diameter ... 14.732 mm (0.5800 inch)

First Test
Test length ... 79.5 mm (3.13 inch)
Test force ... 78.3 ± 3.9 N (17.60 ± 0.88 lb)

Second Test
Test length ... 63.0 mm (2.48 inch)
Test force ... 237.3 ± 8.7 N (53.35 ± 1.96 lb)
Free length after test ... 87.63 mm (3.450 inch)

(16) Orifice

Equivalent diameter ... 1.00 mm (0.039 inch)


Color code ... green

(17) Spring (interior)

Quantity ... two


Color code ... two orange stripes
Test length ... 63.93 mm (2.517 inch)
Test force ... 43.37 ± 2.17 N (9.750 ± 0.489 lb)
Free length after test ... 80.442 mm (3.1670 inch)
Outside diameter ... 8.128 mm (0.3200 inch)

(18) Shim

Outside diameter ... 15.09 ± 0.25 mm (0.594 ± 0.010 inch)


Thickness ... 0.80 mm (0.031 inch)
Pressure change of shim ... 77.4 kPa (11.23 psi)

(19) Spacer

Outside diameter ... 15.09 ± 0.25 mm (0.594 ± 0.010 inch)


Thickness ... 0.4 mm (0.02 inch)
Pressure change of spacer ... 38.7 kPa (5.62 psi)

(20) Spring (exterior)

Quantity ... two


Color code ... three light green stripes
Outside diameter ... 14.732 mm (0.5800 inch)

First Test
Test length ... 79.5 mm (3.13 inch)
Test force ... 68.0 ± 3.4 N (15.28 ± 0.76 lb)

Second Test
Test length ... 63.0 mm (2.48 inch)
Test force ... 313.8 ± 10.8 N (70.55 ± 2.43 lb)

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120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP... Page 5 of 5

Free length after test ... 84.07 mm (3.310 inch)

(21) Spring

Quantity ... four


Test length ... 20.5 mm (0.80 inch)
Test force ... 27.8 ± 1.4 N (6.25 ± 0.31 lb)
Free length after test ... 43.20 mm (1.700 inch)
Outside diameter ... 27.40 mm (1.078 inch)

(22) Spring

Quantity ... four


Test length ... 27.50 mm (1.082 inch)
Test force ... 8.90 ± 0.44 N (2.000 ± 0.100 lb)
Free length after test ... 30.69 mm (1.208 inch)
Outside diameter ... 7.50 mm (0.295 inch)

(23) Spring (interior)

Color code ... yellow


Test length ... 63.93 mm (2.517 inch)
Test force ... 57.8 ± 2.9 N (12.99 ± 0.65 lb)
Free length after test ... 80.442 mm (3.1670 inch)
Outside diameter ... 8.128 mm (0.3200 inch)

(24) Orifice

Equivalent diameter ... 0.90 mm (0.035 inch)


Color code ... brown

Copyright 1993 - 2023 Caterpillar Inc. Tue May 30 21:28:19 UTC+0700 2023
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