KFDJ &

KFDS-FS Diverters
Managing fluid below the rotary
500/1000/2000 psi Diverter Systems
The industry standard for offshore
drilling & production for over 50 years

Product description
ƒ HMH diverter systems lead the offshore drilling market,
providing field-proven protection from shallow gas
blowouts while minimizing equipment handling time and
enabling longer up-time. In the event of a shallow gas
kick, the diverter is energized to seal around the drill
pipe and divert the gas safely overboard

ƒ A diverter system is often used during top-hole drilling

and is primarily used for the potentially hazardous flows
that can be experienced prior to setting the casing
string on which the BOP stack and choke manifold will
be installed

ƒ The diverter system is not intended to shut-in or halt

well flow, rather it provides a low-pressure flow control
system to direct controlled or uncontrolled wellbore
fluids away from the immediate drilling area for the
safety of personnel and equipment

ƒ The HMH KFDJ and KFDS-FS diverter systems are used

on a variety of land and offshore rig types to protect
against shallow gas kicks during drilling operations

ƒ HMH KFDJ diverters include a full range of insert packer

sizes, all of which use a “J” type running tool

ƒ The HMH KFDS-FS diverter system utilizes a

conventional annular-style packing element

ƒ HMH is a single-source supplier for complete diverter

solutions, including diverter assembly, controls, valves,
spools, and overshot packers. An integrated package,
engineered to specific requirements will provide
maximum safety, efficiency and savings
Diverter Housing
HMH diverters meet or exceed
API RP64 or API Standard 64

Doubler plate (x2)

Support flange

Outlet flange

Outlet size
(customer driven)

Product description
The standard diverter support housing comes with a main flow return line and two vent lines up to 20” diameter and
can be configured for any of our diverter inserts. Additional outlets can be added as required. The support housing is
installed by bolting against a pair of doubler plate which is pre-welded onto the rotary beams. Standard ball valves come
with electrical feedback sensors for remote monitoring of the valve open/close position.

Diverter Overview
Application Platform/jackup/Floater
Installed above BOP
Rotary Table Options (in.) 37-1/2, 49-1/2, 60-1/2, 75-1/2

Diverter to body Latch KFDS-FS and KFDJ -Hydraulic latch

or
KFDJ "J" - J-latch
Closing Range (inches) 5.0 - 36.0 OD

Outlet Sizes 4" to 20"

Pressure Ratings (psi) 500, 1000, & 2000

Operating Pressure (psi) 1,500 - KFDJ 500 & KFDJ 1000

2,200 - KFDJ 2000

Main Components Diverter Body

Packer & Insert Packer
Flowline Seals
J-Ring
Overshot Spool

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KFDS-FS
The KFDS-FS diverter is
a single packing element workhorse

Product description
The KFDS-FS version utilizes an annular-style packing
element which eliminates the need for variable size
packers to seal on different size pipes.
The HMH KFDS-FS has a long successful history on rigs
with 49-1/2, 60-1/2 and 75-1/2 rotary tables.

Benefits
ƒ Uses Hydril Pressure Control MSP components
delivering long, dependable service life, as proven by
the MSP’s consistent field performance over the
past 50 years

ƒ Field-replaceable wear plate that eliminates contact

between the packing unit inserts and the diverter head,
making repair fast and economical

ƒ Bolted-in inner sleeve that eliminates the need to stress

relieve if the inner sleeve is damaged in the field

ƒ Conical bowl design of the piston provides a simple and

efficient method of closing the packing unit

ƒ Seals on drill pipe, kelly, tool joints, tubing, wireline, and

will completely seal off an open hole (CSO) to full
rated pressure

ƒ Can be configured with top or bottom hydraulic

connections to suit customer requirements

ƒ Capable of complete well bore shutoff (CSO) with legacy

active flowline seal configuration KFDJ-FS Specifications

Rotary table options (in.) 49-1/2, 60-1/2, 75-1/2

Features Bore (in.) 21.25
ƒ Qualified to API STD 64, packing element qualified to Working pressure (psi) 500 or 2000
API 16A 4th edition
Closing range (in.) CSO to 21" OD
ƒ Upper flowline seal swap is simplified
Volume to close (gal) 31.1
ƒ Back-to-front feedable rubber on the packing unit
permitting confident closure of the diverter Volume to open (gal) 18.9

Packer operating pressure (psi) 1300

Flowline seal operating pressure (psi) 350

Hangoff capacity (kip) 2,500

Upthrust capacity (kip) 2,000

Regulatory Conformance API Standard 64

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KFDJ Big Bore Diverter
The big bore KFDJ diverter assembly (36-1/2" bore
diameter) will sit within the 49-1/2" rotary support housing.
It works with a combination of insert packers with the
help of handling tool, running tool and J-rings to provide
sealing options for sizes of drill pipes stated in technical
specifications below.
The Diverter assembly, overshot spools and overshot
packers can be pulled or run without connecting or
disconnecting the flow return line, vent lines and other
auxiliary lines linked to the diverter.
Big bore diverter (36-1/2" bore diameter) and its overshot
equipment are supplied with nominal 39" EC-6 connectors.
Overshot equipment consists of pipes with minimum 0.75"
wall thickness. Typical package consist of 39" overshot
spools, 36" overshot packer, 30" overshot packer, 24"
overshot packer and overshot mandrel with flange to suit
the BOP annular top connection. These overshot packers
reduce the nipple up time normally required to weld
flanges or hubs to casing.

Diverter handling tool

ƒ Standard handling tool is 4 1/2 in. IF API tool joint box
up and pin down and can accommodate other tool
joints as required. The optional test tool provides the
means to pressure test the entire diverter system.

Sealing elements
ƒ A broad range of sizes to meet your drilling program needs
ƒ Qualified to API STD 64

R23011-7 49.5 Rotary Big Bore Diverter Assembly

4
KFDJ Standard Bore Diverter
The standard bore KFDJ assembly (27-1/2" bore diameter)
will sit within the 49-1/2" rotary support housing. It works with
a combination of insert packers with the help of handling tool,
running tool and J-rings to provide sealing options for sizes of
drill pipes stated in technical specifications.
The Diverter assembly, spacer spools and overshot
packers can be pulled or run without connecting or
disconnecting the flow return line, vent lines and other
auxiliary lines linked to the diverter.
Standard bore diverter (27-1/2" bore diameter) and its
overshot equipment are supplied with nominal 32" EC-6
connectors. Overshot equipment consists of pipe with
minimum 0.75" wall thickness. Typical package consist of
overshot spools, 30" overshot packer, 24" overshot packer
and overshot mandrel with flange to suit the BOP annular
top connection. These overshot packers reduce the nipple
up time normally required to weld flanges or hubs to casing.

Diverter handling tool

ƒ Standard handling tool is 4 1/2 in. IF API tool joint box
up and pin down and can accommodate other tool
joints as required. The optional test tool provides the
means to pressure test the entire diverter system.

Sealing elements
ƒ A broad range of sizes to meet your drilling program needs
ƒ Qualified to API STD 64

R23010-49.5 Rotary Standard Diverter Assembly

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KFDJ
Key features ƒ A BIG BORE option is available for the 49.5 in rotary
The KFDJ diverter was developed for platforms and jackup system to attain the full 37.5 in. bore. The overshot
rigs, is rated for 500, 1000 or 2000 psi wellbore pressure and packer on the bottom of the diverter spacer spool
designed to run through the rotary to maximize operating assembly reduces rig-up time by eliminating welding of
time. The KFDJ systems are in wide use globally and flanges or hubs to casing
supported by HMH through our regional service facilities.
ƒ Complete protection while running casing strings and
ƒ The fixed support housing is a proprietary feature open borehole is provided by a full range of insert
securely bolted to the rotary beams and provides fixed packer sizes, which all use a "J" type running tool
outlets for flowline, fill-up line, and vent lines
ƒ Available with rotating insert to provide low back
ƒ The support housing allows installation of outlets up to 20 pressure packoff on the kelly or drill pipe during drilling
in. diameter to virtually any configuration

ƒ The diverter system is qualified to API STD 64

ƒ The diverter, spacer spool, and overshot packer Rotary Table

assembly may be retrieved or run without connecting or A

disconnecting the flowline, fill-up line, and vent lines B
ƒ Single or dual overshot packer assemblies are available
Diverter
Assembly

and equipped with hydraulically inflatable seals which

allow them to be stabbed over the conductor pipe and
corresponding mandrels mounted on top of BOP stacks. F
This eliminates the need for welding and/or making up Rotary
Support Insert E
flanges each time different size casing is run Structure Locking
Dogs
Packer

ƒ Overshot packer assemblies are also equipped with wash G

out ports to clean out debris in the area above the seal(s)
and in the annular area between the OD of the conductor C Retainer
Bolts
/mandrel and ID of the overshot packer housing

ƒ Overshot spools and packers feature the reliable EC-6

Fill Up
Line

coupling for fast, sure make-up

Support

ƒ Mudline suspension hangers and bit sizes up to 27.41 in. Housing

for 37 1/2 in. rotary tables or 36.41 in. for 49 1/2" rotary Flowline Vent
Outlets
Flowline
Seals EC-6

tables can be run without removing the diverter assembly Coupling

ƒ The diverter, spacer spool, and overshot packer each fit Overshot
Spool
through a 37 1/2 in. rotary table. Minimum bore through
the standard support housing is 36 1/2 in. ID for the 37
1/2 in. rotary installation
D

KFDJ Dimensional Data - Standard hookup KFDJ with 12 in. nominal outlets
Rotary Table (in.) A B C D E F G
37.50 in. Standard 42.50 37.25 27.50 36.50 31.37 32.37 60.75

49.50 in. Standard 53.00 49.25 36.50 47.00 38.00 39.00 67.37

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KFDJ-"J"
Key features
Designed with all the field-proven features of the standard Rotary
KFDJ diverter, yet with fewer hydraulic connections, Table
the HMH KFDJ "J" diverter system includes a "J-lock"
between the diverter and support housing.
ƒ The KFDJ "J" requires just 3 hydraulic functions for
energizing/venting the following seals
Locking Mechanism
ƒ Diverter packer; energize/vent
Rotary
ƒ Flowline seals; energize/vent Beams
F
ƒ Overshot packer; energize/vent
The "J-lock" slots in the support housing align the diverter
and housing outlets. A mechanical latch secures the diverter
in the housing and the handle position provides a clear
visual indication of lock engagement. Other features include:
E
ƒ Simplified design A

ƒ All components of the support housing and the diverter C

assembly are heavy wall construction for pressure
containment and erosion protection during high velocity,
multi-phase flow D
(Diverter)
ƒ Full size range of packer inserts B
(Housing)

KFDJ "J" Dimensional Data - Standard hookup KFDJ "J" with 12 in. nominal outlets
Rotary Table (in.) A B C D E F
37.50 in. 78.50 36.50 27.50 36.25 35.25 15.62

49.50 in. 73.25 47.00 27.50 46.75 35.25 10.40

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KFDJ Equipment
Item/Parameter Standard and Big Bore KFDJ Feature/Information
KFDJ-500 or KFDJ-1000 Diverter Support Housing suitable Diverter system designed to the intent of API RP64
for use with 49-1/2" rotary table Flanges designed to the intent of ASME B16.5
Pipes designed to the intent of ASME B31.3
Metallic components to NACE MR 0175
Outlet pipe: SCH 80 (Default offer)
Outlet flange ring groove cladding:
Option A: SS 316 (Default offer)
Option B: Inconel 625 (Premium offer)
Flowline seal area on the support housing
Option A: No extra cladding (Default offer)
Option B: Inconel 625 (Premium offer)
ASME flange end ball valve with hydraulic actuator, Flanges on ball valve:
installed with position indicator. Option A: SS 316 (Default offer)
Option B: Inconel 625 (Premium offer)
Position Indicator (Feedback signal for remote monitoring)
Option A: Electrical switch box
Option B: Pneumatic switch box
*No external cable glands or cable provided.
KFDJ-500 or KFDJ-1000 Diverter Assembly Standard bore (27-1/2" bore diameter)
Pressure Ratings KFDJ-500: 500 psi
KFDJ-1000: 1000 psi
Hang off capacity 100 kips
Minimum Steel design temperature 20°C (-4°F)
Hydraulic operating pressure 750 psi (lock in pressure) up to 20% above bore pressure.

Flowline seals hydraulic operating pressure 250 psi – 1500 psi

36" (BB only) 30" and 24" overshot packer hydraulic KFDJ-500: *250 psi (lock in pressure)
operating pressure KFDJ-1000: *500 psi (lock in pressure)
Locking dog hydraulic operating pressure 1500 psi (lock in pressure)

Doubler plate A516 GR70-S5 or equivalent material

Tubing assembly for Locking dog Stainless steel material (SS316)

Elastomer material for packers and flowline seals Nitrile (NBR) material is recommended for use with sweet gas and/or crude, low aromatic fluid
(<20% aromatic), water and ethylene glycol base fluids (Hydrolubes).
Recommended Operating Temperature Range :
40°F to 180°F (4°C to 82°C)
NBR packers are not suitable for H2S service.
NACE Compliance Applicable to metal component that will be in constant contact with wellbore fluid during
drilling operations.
i.e. Diverter main body, Support housing pipe outlets, Overshot equipment end connectors

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KFDJ Packer Insert Closing Ranges and Volumes

Packer Diverter I.D. (in) Casing/Pipe Max Bore Pressure (psi) Closing
Part Number
I.D. (in) 27.5 36.5 Dia (in) KFDJ-500 KFDJ-1000 KFDJ-2000 Volume (Gal.)

5.00 2.7
10.00   1000 2000 H11226-1
8.00 1.3
8.00 5.9
500 500
15.00   10.75 4.0 A20955-1
13.375 * * 1.7
8.00 9.2
17.75 10.75 7.3
 N/A 722998
(MMS) 13.375 5.0
Insert
16.00 500 500 2.1
Packer
19.5 N/A  16.00 4.6 H11925-1DW1
16.00 8.3
22.00   18.625 5.0 92359701

20.00 * * 3.1
27.5 N/A  24.00 6.6 -
500
30.5 N/A  26.00 9.3 H139278-1
30.75 26.00 9.9
  -
30.75 30.00 1.7
22.00 12.0

Outer/ Liner 28.50 24.00 8.7 H176822-1

N/A 
Packer 26.00 5.0

38.00 32.00 500 500 15.4 H139278-13

17.00 14.00 3.4 02117001

21.00 18.75 3.3 02373901

Overshot 24.50 20.00 7.3 02206101

N/A N/A
Packer 26.50 24.00 4.6 04354601

30.50 28.00 5.4 H139278-1

37.00 36.00 2.7 05748701

* to collapse presure of casing, not to exceed diverter rating.

ƒ N/A - Not available for this diverter size

ƒ Rigs with 49/12" rotary using the big bore (36.5") diverter will require a liner packer to bridge the gap between the
36-1/2" main packer and other insert packers.
ƒ MMS required an insert packer to allow passage of the 17-1/2" BHA. To accomplish this, the 10" insert packer fits
inside the 17-3/4" insert. This allows the 17-3/4" insert to pass the 17-1/2" BHA while providing protection on the
drill collars followed by the installation of the 10" insert packer to provide protection on the drill pipe.

KFDJ Operating Pressures (psi)

Component KFDJ-500 KFDJ-2000
Normal Max Normal Max

Diverter Packer 750 1500 750 2200

Flowline Seals 250-300 750 250-300 2000

30" Overshot 300 750 - -

24" Overshot 300 750 300 2000

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