7.2.

3 Fault blink code overview

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Fault Fault Fault locality/ Blink code FMI SPN Cause Remarks Help
group no. Fault description
(in SERDIA) short long short

0,4 s 0,8 s 0,4 s

Zero error
display - No faults 2 - - 31 524287 No active faults present

Governor in emergency operation (if

sensor 2 available). Emergency
01 Speed sensor 1 2 1 1 8 190 switch-off (if sensor 2 not available
Sensor failure. Distance from gear or failed). Check distance. Check cable
too far. Additional fault impulses. connection. Check sensor and
Cable joint interrupted. Governor in emergency operation replace if required.
(with sensor 1)
02 Speed sensor 2 2 1 2 8 190 Emergency switch-off (if sensor 1
Revolutions not available or failed).
/ speed
acquisition Tacho failed. Additional fault Governor in emergency operation. Check cable connection and

EMR 2
03 Speed sensor 2 1 3 8 84 impulses. Cable connection
(see Chapter 4.15). Tacho. Replace if required.
interrupted.

Speed was/is in excess of limit.e. Engine stop. Check parameter (21). Check
Excess speed switch- (see Chapter 4.3.3) speed settings.
04 2 1 4 0 190
off Check PID setting. Check rods. Check actuator and replace if required. Check cable to actuator (impulse on
incorrect speed). Check No. of teeth. For vehicles check for possible thrust mode.

Set point sensor 1

05 2 2 1 2 91
accelerator pedal)

Diagnostic Button and

Fault Indicator Lamp
Set point sensor 2
06 2 2 2 2 201
(hand throttle)

07 Charge air pressure 2 2 3 2 102 See Chapter 4.15 influencing fault Check sensor cable. Check
Fault at corresponding sensor entry reaction. With failure of the sensor, sensor and replace if required.
Sensors (e.g. short circuit or cable break). the associated monitoring function is
08 Oil pressure 2 2 4 2 100 Check fault limits for sensor.
de-activated.
09 Coolant temperature 2 2 5 2 110

Charge air
10 2 2 6 2 105
temperature
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11 Fuel temperature 2 2 7 2 174

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Fault Indicator Lamp

Diagnostic Button and
Fault Fault Fault locality/ Blink code FMI SPN Cause Remarks Help
group no. Fault description
(in SERDIA) short long short

0,4 s 0,8 s 0,4 s

Fault message (disappears when oil Check engine (oil level, oil
Oil pressure below speed- pump). Check oil pressure
pressure is again above recovery
30 Oil pressure warning 2 3 1 1 100 dependent warning line limit). sensor and cable. Check oil
characteristic After a delay time - fill limitation. pressure warning line
characteristic.

Fault message (disappears when

Coolant temperature Coolant temperature has exceeded coolant temperature again drops Check coolant. Check coolant
31 2 3 2 0 110 warning level. below recovery level). After a delay temperature sensor and cable.
warning
time - fill limitation.

Fault message (disappears when

Charge air Charge air temperature has charge air temperature gain drops Check charge air. Check charge
Functional
32 2 3 3 0 105 exceeded warning level. below recovery level). After a delay
air-temperature sensor and
temperature warning cable.
fault time - fill limitation.
warning
Switch input “Low coolant level” is Check coolant level. Check
34 Coolant level warning 2 3 5 1 111 active. Fault message. coolant level sensor and cable.

EMR 2
revolutions was/is above (top) See Chapter 4.3.3 Excess speed Check parameters. Check speed
Speed warning (with revolution speed limit. “Thrust protection. settings(21).
mode” function is active.
35 thrust mode 2 3 6 14 SID 190
operation). Check PID setting. Check rods. Check actuator and replace if required. Check cable to actuator. Check speed
sensor (impulses on incorrect speed). Check No. of teeth. For vehicles check for possible thrust mode.

Fuel temperature Fuel-temperature has exceeded Fault message (disappears when fuel Check fuel. Check fuel
36 2 3 7 0 174 warning level. temperature again drops below temperature sensor and cable.
warning recovery level).
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© 06/02

Fault Fault Fault locality/ Blink code FMI SPN Cause Remarks Help
group no. Fault description
(in SERDIA) short long short

0,4 s 0,8 s 0,4 s

Check engine (oil level, oil
Oil pressure switch- pump). Check oil pressure
40 2 3 1 1 100 Oil pressure below switch-off limit sensor and cable. Check oil
off
pressure -switch-off limit.

Coolant temperature Coolant temperature has exceeded Emergency stop Check coolant level. Check
41 2 3 2 0 110 switch-off limit.
coolant level sensor and cable.
Functional switch-off Check switch-off limit.
fault,
switch-off Charge air Check charge air. Check charge
Charge air temperature has
42 temperature switch- 2 3 3 0 105 exceeded switch-off limit. air-temperature sensor and
off cable. Check switch-off limit.

Coolant level switch- Switch input “Low coolant level” is Emergency stop. Start lock. Check coolant level. Check
44 2 3 5 1 111 active. coolant level sensor and cable.
off

EMR 2
Check actuator, replace if
50 Feedback 12 SID 24 required. Check cable, check
fault limits for “Confirmation”.
Actuator not connected. Fault in Emergency switch-off. Actuator
actuator confirmation. cannot be operated. Check actuator, replace if
required. Check cable, check
52 Reference feedback 2 5 1 13 SID 24 fault limits for “Rifeness
confirmation”.

Injection pump/actuator jammed or Check actuator/actuator rods /

Control travel not connected. Difference between Fault message (disappears when
53 7 SID 23 injection pump, replace if

Diagnostic Button and

difference nominal/actual control travel is difference is < 10 %). required. Check actuator cable.
Actuator > 10 % of the overall control path.

Fault Indicator Lamp

Check actuator and replaced if
required. Check feedback cable.
Check voltage supply/cables.
Engine stop / start lock. Governor Check fault limits and reference
Auto calibration No automatic actuator equalization cannot be taken into use. EDC values of the feedback. Program
59 BOSCH-EDC pumps 2 5 2 13 SID 23 possible. Incorrect input of the
actuator calibration required
the fault limits for feedback, save
faulty operation actuator reference values. (see Chapter 8.4). values. Switch ignition off and on
again.Check again. If faulty,
inform DEUTZ-Service and carry
out automatic equalization again.
Set fault limits again.
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Fault Indicator Lamp

Diagnostic Button and
Fault Fault Fault locality/ Blink code FMI SPN Cause Remarks Help
group no. Fault description
(in SERDIA) short long short

0,4 s 0,8 s 0,4 s

Digital output 3
60 (Switch-off solenoid, 2 6 1 2 SID 51 Driver level is switched off.
pin M 2) Fault (short circuit / cable break) at Check cable of digital output
digital output. (cable break or short circuit).
Digital output 6, pin
62 2 6 2 2 SID 60 Fault message.
Hardware M7
inputs/
outputs Excess voltage
63 2 6 1 6 SID 51
switch-off solenoid

67 Error Hand Setp1 11 91

2 6 2
68 Error CAN Setp1 2 898
CAN-controller for CAN-bus is

EMR 2
faulty. Fault removal despite re-
70 CAN-Bus controller 12 SID 231 initialising continuously not
possible Check CAN connection,
Application-dependent. terminating resistor (see Chapter
12.4), Check control unit.
Communi- CAN interface Overflow in input buffer or a
cation 71 2 7 1 9 SID 231 transmission cannot be placed on
SAE J 1939 the bus.

Cable break, Check CAN connection, cable

74 short circuit or 14 SID 231 connection. Check sensor and
bus-error replace if required.

Parameter
Fault in parameter programming in
76 programming 12 SID 253 the governor fixed value memory.
(write EEPROM) Switch ignition off and on again.
Check again. If faulty inform
DEUTZ Service
Constant monitoring of program Emergency switch-off. engine cannot
Memory 77 Cyclic program test 2 8 1 12 SID 240 memory shows error (so-called be started.
“Flash-test”).

Note values of parameters (3895

Constant monitoring of working and 3896). Switch ignition off
78 Cyclic RAM test 2 SID 254 memory shows error. and on again. Check again. If
faulty inform DEUTZ Service.
© 06/02
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Fault Fault Fault locality/ Blink code FMI SPN Cause Remarks Help
group no. Fault description
(in SERDIA) short long short

0,4 s 0,8 s 0,4 s

Power supply Power supply for actuator not in the Fault message (disappears when Switch ignition off and on again.
80 2 9 1 2 SID 254 permissible range. power again in the normal range).
Check again. If faulty inform
(Actuator) DEUTZ Service.

83 Reference voltage 1 2 SID 254

Fault message (disappears when Check voltage supply. Switch
Reference voltage for actuator not ignition off and on again. Check
84 Reference voltage 2 2 8 2 2 SID 254 in the permissible range. power again in the normal range). again. If faulty inform DEUTZ
Auxiliary value 5 V
Control unit Service.
hardware 85 Reference voltage 4 2 SID 254
Internal temperature for control unit Fault message (disappears when
86 Internal temperature 12 171 not in permissible range. power again in the normal range).
Switch ignition off and on again.
2 9 2 Fault message (disappears when Check again. If faulty inform
Atmospheric pressure not in power again in normal range). DEUTZ Service.
87 Atmospheric pressure 12 108 permissible range. Atmospheric pressure monitoring
function de-activated.

EMR 2
Parameter fault No data found or checksum of data Check data for correct settings.
is faulty (note: fault only occurs Save parameters. Switch ignition
90 (EEPROM retrieval or 2 SID 253 during setting of parameter / saving Engine cannot be started. off and on again. Check again. If
checksum faulty). or reset.). faulty inform DEUTZ Service.
Program Note parameters (3897 and
logic 2 10 1
Internal calculation fault (so-called Emergency switch-off. Engine cannot 3898). Switch ignition off and on
93 Stack overflow 2 SID 240 “Stack overflow” fault). be started. again. Check again. If faulty
inform DEUTZ Service.

Diagnostic Button and

94 Internal fault 2 SID 254

Fault Indicator Lamp

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