TMS311

Boonah STP ST56 Microfiltration (A090-0320-002 Pall Base Operations & Maintenance Manual OM Manual) General
Using the Pall Aria™ AP Water

Treatment System
Queensland Urban Utilities (QUU)
Pall Corporation
Project Number: A090
Pall Corporation
Document Number: A090-0320-002
Document
Rev Level: 0
Q-Pulse Id TMS311 Active 09/09/2013 Page 1 of 102

QUU Regional Lagoons Upgrade Project – Manuals Index
Queensland Urban Utilities

Regional Lagoons Upgrade Project
Manual
Page |i

Manuals Index
O&M Manuals
QPDocId Region Function Title Link
TMS311 Scenic Rim General Boonah STP ST56 Microfiltration (A090-0320-002 Pall Base Operations & Maintenance Manual OM Manual) General TMS311
TMS312 Scenic Rim General Boonah STP ST56 Microfiltration (A090-0402-001 HMI Software Screens Appendix B) General TMS312
TMS313 Scenic Rim General Boonah STP ST56 Microfiltration (A090-0321-001 System Functional Description Appendix C) General TMS313
TMS314 Scenic Rim General Boonah STP ST56 Microfiltration (A090-0305-001 AP3 Installation Manual - Boonah Appendix D) General TMS314
TMS315 Scenic Rim General Kalbar STP ST59 Microfiltration (A090-0320-002 Pall Base Operations & Maintenance Manual OM Manual) General TMS315
TMS316 Scenic Rim General Kalbar STP ST59 Microfiltration (A090-0402-001 HMI Software Screens Appendix B) General TMS316
TMS317 Scenic Rim General Kalbar STP ST59 Microfiltration (A090-0321-001 System Functional Description Appendix C) General TMS317
TMS318 Scenic Rim General Kalbar STP ST59 Microfiltration (A090-0305-001 AP3 Installation Manual - Boonah Appendix D) General TMS318
TMS319 Lockyer Valley General Forest Hill STP ST52 Microfiltration (A090-0320-002 Pall Base Operations & Maintenance Manual OM Manual) TMS319
TMS320 Lockyer Valley General Forest Hill STP ST52 Microfiltration (A090-0402-001 HMI Software Screens Appendix B) TMS320
TMS321 Lockyer Valley General Forest Hill STP ST52 Microfiltration (A090-0321-001 System Functional Description Appendix C) TMS321
TMS322 Lockyer Valley General Forest Hill STP ST52 Microfiltration (A090-0305-001 AP3 Installation Manual - Boonah Appendix D) TMS322
TMS323 Lockyer Valley General LaidleySTP ST53 Microfiltration (A090-0320-002 Pall Base Operations & Maintenance Manual OM Manual) TMS323
TMS324 Lockyer Valley General LaidleySTP ST53 Microfiltration (A090-0402-001 HMI Software Screens Appendix B) TMS324
TMS325 Lockyer Valley General LaidleySTP ST53 Microfiltration (A090-0321-001 System Functional Description Appendix C) TMS325
TMS326 Lockyer Valley General LaidleySTP ST53 Microfiltration (A090-0305-001 AP3 Installation Manual - Boonah Appendix D) TMS326
P a g e | ii

Manuals Index
Vendor Manuals
QP Vendor File Description Boonah Kalbar Forest Hill Laidley Link
VM213 ACP A090-070404-001 Compressed Air Pipe Manual x x x x VM213
VM256 Alpha A090-070422-001 FXM650 1100 2000 UPS Installation & Operation Manual x x x x VM256
VM214 Amiad A090-070405-001 Filtomat M100-750 Series Brochure x x x x VM214
VM215 Amiad A090-070405-002 Filtomat M100-750 Series Maintenance Instructions x x x x VM215
VM216 Amiad A090-070405-003 Filomat Inspection Certificate x x x x VM216
VM255 ARI A090-070421-001 D-021 ARV Data Sheet x x x x VM255
VM217 Asahi Kasei A090-070406-001 UNA-620A MF Module Operating Instruction x x x x VM217
VM257 Atlas Copco A090-070423-001 FXE1 Refrigerant Compressed Air Dryers - Instruction Book x x x x VM257
VM258 Atlas Copco A090-070423-002 GX 2-5 FM. Dimension drawing (2202 2609 60 ed. 01) x x x x VM258
VM259 Atlas Copco A090-070423-003 GX2-GX3 Instruction Book x x x x VM259
VM260 Atlas Copco A090-070423-004 PD & DD Filters Instruction Manual x x x x VM260
VM261 Atlas Copco A090-070423-005 Receiver VAR565-1170WP. 9724-5037-52 x x x VM261
VM262 Atlas Copco A090-070423-006 GX2-5 electrical drw x x x x VM262
VM263 Atlas Copco A090-070423-007 Dryer FXe1-3 Service Diagram x x x x VM263
VM264 Atlas Copco A090-070423-008 Dryer Instruction Book FXe1-5 EN x x x x VM264
VM265 Atlas Copco A090-070423-009 Dryer Spare Parts Book FXe1-5 x x x x VM265
VM266 Atlas Copco A090-070423-010 FX1 to 5 Dimension drawing x x x x VM266
VM267 Atlas Copco A090-070423-011 1000 L 10barg VAR STD x x VM267
VM218 Aussie Pumps A090-070407-001 B2KQ-A_EAR4 Data Sheet x x x VM218
VM219 Aussie Pumps A090-070407-002 B3XR-A-ST_EAS1 Data Sheet x x VM219
VM220 Aussie Pumps A090-070407-003 GMP Pump Manual x x x x VM220
VM221 Aussie Pumps A090-070407-004 GMP Pump Operating Instructions x x x x VM221
VM268 Bourke Valves A090-070424-001 Certificate of Conformance x x x x VM268
VM222 Bray Valves A090-070408-001 S20 21 Data Sheet x x x x VM222
VM223 Bray Valves A090-070408-002 S30 31 Data Sheet x x x x VM223
VM224 Bray Valves A090-070408-003 S92-93 Data Sheet x x x x VM224
P a g e | iii


VM225 Bray Valves A090-070408-004 S6A Dimensional Drawing x x x x VM225
VM226 Bray Valves A090-070408-005 S30-S92-S50 Dimensional Drawing x x x x VM226
VM227 Bray Valves A090-070408-006 S31-S92-S50 Dimensional Drawing x x x x VM227
VM228 Bray Valves A090-070408-007 Pneumatic Actuators Product Guide x x x x VM228
VM229 Bray Valves A090-070408-008 RSBV Product Guide x x x x VM229
VM230 BVCI A090-070409-001 2500L Round Squat Corrugated Tank x x x x VM230
VM231 BVCI A090-070409-002 5000L Round Corrugated Tank x VM231
VM232 Caps A090-070410-001 SRV390 Conrader DataSheet x VM232
VM233 Caps A090-070410-002 Equip - Air receiver -GA drawing x VM233
VM328 Cashco A090-070439-001 Cashco - Installation Manual - Pressure Reducing Regulators - x x x x VM328
Models D & DL
VM330 Condamine Electric A090-070441-002 Electrical Safety Compliance Certificate - Boonah x VM330
VM331 Condamine Electric A090-070441-003 Electrical Safety Compliance Certificate - Kalbar x VM331
VM329 Condamine Electrical A090-070441-001 Electrical Safety Compliance Certificate - Forest Hill x VM329
VM332 Condamine Electrical A090-070441-004 Forrest Hill Electrical Certificate x VM332
VM333 Condamine Electrical A090-070441-005 Laidley Electrical Certificate x VM333
VM209 Control IT A090-070401-009 ITP x x x x VM209
VM325 Danfos A090-070436-001 VLT Aqua Drive Operating Instructions x x x x VM325
VM269 Emerson A090-070425-001 Calibration Certificate - Serial 02813759 x VM269
VM273 Emerson A090-070425-005 3900 Manual x x x x VM273
VM234 EzyStrut A090-070411-001 ET3_ET5 Cable Tray Assembly Guide x x x x VM234
VM294 Festo A090-070431-001 Analog Modules x x x x VM294
VM295 Festo A090-070431-002 CPX - Pin Assignment Instructions x x x x VM295
VM296 Festo A090-070431-003 CPX IO and valve blocks - Analogue IO Modules x x x x VM296
VM297 Festo A090-070431-004 CPX IO and valve blocks - Digital IO Modules x x x x VM297
VM298 Festo A090-070431-005 CPX IO and valve blocks - Install & Commisisoning Manual x x x x VM298
VM299 Festo A090-070431-006 CPX IO and valve blocks - Manual x x x x VM299
P a g e | iv


VM300 Festo A090-070431-007 CPX Mounting - Data Sheet x x x x VM300
VM301 Festo A090-070431-008 CPX_EN x x x x VM301
VM302 Festo A090-070431-009 CPX-BG-RW-10X Assembly Instructions x x x x VM302
VM303 Festo A090-070431-010 CPX-FB32 IO and valve blocks - Electronics Manual x x x x VM303
VM304 Festo A090-070431-011 CPX-FEC IO and valve blocks - Electronics Manual x x x x VM304
VM305 Festo A090-070431-012 MSB Operating Instructions x x x x VM305
VM306 Festo A090-070431-013 MSF - MS6 Operating Instructions x x x x VM306
VM307 Festo A090-070431-014 MS-LFR Accessories - Data Sheet x x x x VM307
VM308 Festo A090-070431-015 MS-LFR Filter Regulator - Data Sheet x x x x VM308
VM309 Festo A090-070431-016 MS-W Operating Instructions x x x x VM309
VM310 Festo A090-070431-017 SDE1 Pressure Switch - Data Sheet x x x x VM310
VM311 Festo A090-070431-018 SDE1 Pressure Switch - Install Manual x x x x VM311
VM312 Festo A090-070431-019 SDE1 Pressure Switch - Manual x x x x VM312
VM313 Festo A090-070431-020 SDE1-SH Pressure Switch Protective Hood - Data Sheet x x x x VM313
VM314 Festo A090-070431-021 Universal Connecting Cables - Data sheet x x x x VM314
VM315 Festo A090-070431-022 VTSA Valve Terminal - Manual x x x x VM315
VM316 Festo A090-070431-023 QS Series Pneumatic Fittings x x x x VM316
VM317 Festo A090-070431-024 Silencers x x x x VM317
VM274 GMP A090-070426-001 Self Priming End Centrifugal Electric Pumps Installation x x x x VM274
Instructions
VM235 Grundfos A090-070412-001 522 Injection Valve - Operation Manual x x x x VM235
VM236 Grundfos A090-070412-002 DD Chemical Tanks x x x x VM236
VM237 Grundfos A090-070412-003 Foot Valve IOM x x x x VM237
VM238 Gruvlok A090-070413-001 Fig 7305 HDPE Coupling x x x x VM238
VM239 Gruvlok A090-070413-002 Fig 7307 HDPE Transition Coupling x x x x VM239
VM240 Gruvlok A090-070413-003 HDPE Coupling Manual x x x x VM240
VM275 Hach A090-070427-001 Calibration Test Certificate - SC200 Controller - 1206C0043665 x VM275
VM276 Hach A090-070427-002 Calibration Test Certificate - SC200 Controller - 1210C0049992 x VM276
VM277 Hach A090-070427-003 FT660 SC User Manual x x x x VM277
VM278 Hach A090-070427-004 sc200 Controller User Manual x x x x VM278
Page |v


VM279 Hach A090-070427-005 1720E Users Manual x x x x VM279
VM241 Harvel A090-070414-001 Sch. 80 PVC-U Data Sheet x x x x VM241
VM327 Hershey A090-070438-001 Valve - Catalog 2011.05 x x x x VM327
VM242 Jaco A090-070415-001 Compression Fittings Catalogue x x x x VM242
VM212 Johnson Screens A090-070403-001 S 12-69 Intake Screen Drawing x x x x VM212
VM280 Kelco A090-070428-001 F20 Modular Flow Switches Installation & Operating Guide x x x x VM280
Lines
VM243 Lowara A090-070416-001 SHE Pumps Catalogue x x x x VM243
VM244 Lowara A090-070416-002 SHE Pumps Operating Instructions x x x x VM244
VM245 Lowara A090-070416-003 SV-CO-FH-FC-SH-CEF-COF - Safety Instructions x x x x VM245
VM323 Maric A090-070434-001 CFF Brochure x x x x VM323
VM246 Merriman A090-070417-001 Line Strainer 305 x VM246
VM247 Merriman A090-070417-002 Y-strainer x VM247
VM248 Pall A090-070418-001 MF Fiber Information Sheet x x x x VM248
VM322 Pall Beijing A090-070433-001 Quality Documentation x x x x VM322
VM318 Perfab A090-070432-001 Material Data Record - Laidley x VM318
VM319 Perfab A090-070432-002 Material Data Record - Forest Hill x VM319
VM320 Perfab A090-070432-003 Material Data Record - Kalbar x VM320
VM321 Perfab A090-070432-004 Material Data Record - Boonah x VM321
VM281 Rosemount A090-070429-001 644H Temperature Transmitter with 4-20mA Hart Quick Start x x x x VM281
Guide
VM282 Rosemount A090-070429-002 2088, 2090P & 2090F Pressure Transmitter with 4-20 mA Hart x x x x VM282
Quick Installation Guide
VM283 Rosemount A090-070429-003 8700 Series Magnetic Flowmeter Sensors - Quick Intallation x x x x VM283
Guide
VM284 Rosemount A090-070429-004 8732e Magnetic Flowmeter System - Quick Installaiton Guide x x x x VM284
VM285 Rosemount A090-070429-005 Declaration of Conformity x x x x VM285
VM286 Rosemount A090-070429-006 Magnetic 8732 Flowmeter Factory Configuration - Serial No x x x x VM286
0354479
VM287 Rosemount A090-070429-007 Magnetic 8732 Flowmeter Factory Configuration - Serial No x x x x VM287
0354480
VM288 Rosemount A090-070429-008 148TemperatureTransmitter_RevAA x x x x VM288
P a g e | vi


VM289 Rosemount A090-070429-009 644HeadandRailMountTemperatureTransmitters_RevJA x x x x VM289
VM290 Rosemount A090-070429-010 RTD&ThermcoupleAssemblies_RevBA x x x VM290
VM324 Solberg A090-070435-001 F Series Filters x x x x VM324
VM249 Spears A090-070419-001 Saddle x x x x VM249
VM250 Spears A090-070419-002 Sch.80 Fittings x x x x VM250
VM251 Spears A090-070419-003 True Union Valves x x x x VM251
VM252 Spears A090-070419-004 Y-strainer x x x x VM252
VM326 Spill Station Australia A090-070437-001 Bunding Information x x x x VM326
VM210 TEE A090-070402-001 CIP Tank Heater - General Arrangement - TIH1001500 x x VM210
VM211 TEE A090-070402-002 CIP Tank Heater - General Arrangement - TIH1001200 x x x VM211
VM291 Vega A090-070430-001 PLICCOM Operating instructions x x x x VM291
VM292 Vega A090-070430-002 Vegason 61 Operating Instructions x x x x VM292
VM293 Vega A090-070430-003 Vegason 61 Product Info x x x x VM293
VM253 Wilden A090-070420-001 P25 Manual x x x x VM253
VM254 Wilden A090-070420-002 Declaration of Conformity x x x x VM254
VM334 Control IT A0901-070401-001 Checklist MCP - Boonah x VM334
VM335 Control IT A0901-070401-005 Commissioning MCP - Boonah x VM335
VM336 Control IT A0901-070401-010 Compliance Certificate - Boonah x VM336
VM337 Control IT A0902-070401-002 Checklist MCP - Kalbar x VM337
VM338 Control IT A0902-070401-006 Commissioning MCP - Kalbar x VM338
VM339 Control IT A0902-070401-011 Compliance Certificate - Kalbar x VM339
VM340 Control IT A0903-070401-003 Checklist - MCP - Laidley x VM340
VM341 Control IT A0903-070401-007 Commissioning MCP - Laidley x VM341
VM342 Control IT A0903-070401-012 Compliance Certifiate - Laidley x VM342
VM343 Control IT A0903-070401-013 Cabinet & Panel Checklist - MCP - Laidley x VM343
VM344 Control IT A0903-070401-014 Commissioning Checklist - MCP - Laidley x VM344
VM345 Control IT A0904-070401-004 Checklist MCP - Forest Hill x VM345
VM346 Control IT A0904-070401-008 Commissioning MCP - Forest Hill x VM346
VM347 Control IT A0904-070401-015 Compliance Certificate - Forest Hill x VM347
P a g e | vii


IMPORTANT – READ THIS FIRST

Before attempting to operate or install this equipment, Pall Corporation requires all
operators to read and understand this Operation and Maintenance manual and the
proper Installation Manual for the system. Attempting to operate any Pall Corporation
equipment without first reading the Operation and Maintenance manual may result in
personal injury and/or product damage and may void any and/or all warranties.
Direct all questions and/or inquiries to Pall Technology Services:

Telephone: +612 4340 8900
Fax: +612 4340 8999
* The telephone number +612 4340 8900 from 9 A.M. to 4 P.M. Eastern Standard
Daylight Savings Time. After 4 P.M., there is a service charge unless the customer has
an existing Pall service contract.
Throughout this manual, the word “customer” refers to Queensland Urban Utilities
(QUU).

THE PALL ARIA™ WATER TREATMENT SYSTEM
Revision History
Table A - Pall Revision History
Revision Date Originator Description
Pall Water
0 May 2008 Initial Document Release
Processing
A March 2013 SB Draft for Approval – Project Specific
Final
0 July 2013 SB
(As-constructed incl. client comments)
4
A090-0320-002_R0 Base O&M Manual

Table B - Operator Revision Sheet
Revision Date Originator Description
5

TABLE OF CONTENTS
1 SAFETY INFORMATION 11
1.1 USER’S RESPONSIBILITY 11

1.2 DOCUMENT SAFETY AND OPERATIONAL INDICATORS AND SYMBOLS 12
1.3 STATEMENT OF PROPER USE 13
1.4 W ARNINGS AND SAFETY INFORMATION 14
1.4.1 OBSERVE CAUTIONS AND W ARNING NOTICES 15
1.4.2 ESTABLISH A SAFE OPERATING ZONE 16
1.4.3 SAFETY INSPECTIONS 16
1.4.3.1 BEFORE A SYSTEM SHUTDOWN 16
1.4.3.2 AFTER SHUTDOWN 16
1.4.3.3 BEFORE STARTUP OR RESTART 17
1.4.4 GENERAL OPERATING SAFETY 17
1.4.5 ELECTRICAL SAFETY 19
1.4.6 CLEANING SAFETY 21
2 PALL ARIA™ SYSTEM OVERVIEW 23
2.1 SEQUENCE OF MODULE HANDLING 24

®
2.2 STORAGE AND PRESERVATION OF THE MICROZA MICROFILTRATION MODULES 25
2.3 INTRODUCTION TO THE PALL ARIA™ W ATER TREATMENT SYSTEM 26
2.4 HOW THE PALL ARIA™ W ATER TREATMENT SYSTEM OPERATES 27
2.5 DESCRIPTION OF MAIN COMPONENTS 28
2.6 FRAME AND ENCLOSURES 28
2.7 PALL ARIA™ SYSTEM CONTROL 28
2.8 PROCESSING HARDWARE 29
2.8.1 THE FEED TANK 29
2.8.2 RECIRCULATION PUMP 30
2.8.2.1 REVERSE FILTRATION (RF) TANK 30
2.8.3 REVERSE FILTRATION (RF) PUMP 31
2.8.4 BACKWASHING STRAINER 31
6

2.8.5 MODULE RACK AND FIBRE MODULES 31

®
2.8.6 MICROZA MODULE SPECIFICATIONS 32
2.9 PALL ARIA™ W ATER TREATMENT SYSTEM CONTROL 34
3 INSTALLATION, STORAGE, AND EQUIPMENT RETURNS 35
3.1 INTRODUCTION 35
3.2 INSPECT CONTENTS OF ALL SHIPPING CONTAINERS 36
3.3 STORAGE OF PARTS AND EQUIPMENT 37
®
3.3.1 MICROZA MICROFILTRATION MODULES STORAGE 37
3.4 CONNECTING UTILITIES 38
3.5 RETURNING DAMAGED EQUIPMENT 38
3.5.1 RETURNED GOODS AUTHORISATION 39
4 OPERATING DESCRIPTION 41
4.1 INTRODUCTION 41
4.2 PALL ARIA™ SKID AUTOMATED SYSTEM PROCESSES 42
4.3 PURCHASED OPTIONAL PROCESSES AND CONTROLS 46
4.4 PALL ARIA™ AP SYSTEM CONTROL 46
4.4.1 STANDARD CONTROL MODES 46
4.4.2 PALL ARIA™ OPERATIONAL SKID MODES 46
4.4.3 A PROGRAMMING OVERVIEW 47
4.4.3.1 CONTROL SYSTEM LEVELS 47
4.4.3.1.1 LEVEL 1 - PROCESS CONTROL 47
4.4.3.1.2 LEVEL 2 - FIELD INSTRUMENTS 47
4.4.3.2 STANDARD PROGRAMMING CONVENTIONS 47
4.4.3.3 PASSWORDS 48
4.4.3.4 ALARM HANDLING 49
4.5 INITIAL STARTUP AND FLUSH 50
4.5.1 INITIAL FLUSH PROCEDURE 51
4.6 HMI SOFTWARE SCREENS 53
4.6.1 THE PALL ARIA™ AP SYSTEM OPERATOR INTERFACE 53
4.6.2 OIT NAVIGATION 54
4.6.3 MANUAL CONTROL AND SETPOINT SCREENS 54
4.6.3.1 VIEWING AND CHANGING PROCESS SETPOINTS AND ENTERING DATA INTO DATA FIELD 55
4.6.4 MONITORING SYSTEM OPERATIONS 56
4.6.5 VIEWING THE PROCESS ON GRAPHICS SCREENS 56
7

4.7 W HEN AN ALARM SOUNDS 56

4.8 STOPPING THE PALL ARIA™ SYSTEM 57
4.8.1 STOPPING THE SYSTEM FROM THE HMI 57
4.8.2 CONTROL PANEL QUICK STOP BUTTON 57
4.8.3 SYSTEM STARTUP AFTER A PLANNED OR EMERGENCY SHUTDOWN 57
5 MAINTENANCE 59
5.1 INTRODUCTION 59
5.2 DAILY SUPPORT MAINTENANCE 59
5.2.1 DAILY INSPECTION 60
5.2.2 MAINTAIN CHEMICAL STOCKS 60
5.2.3 SPARE PARTS INVENTORY 60
5.2.4 UPDATE OPERATING RECORDS 60
5.3 PREVENTIVE MAINTENANCE 61
5.3.1 SYSTEM COMPONENT MAINTENANCE 62
5.3.2 EQUIPMENT MAINTENANCE SUMMARY FORM 63
5.4 SUPPLIES AND TOOLS 63
5.4.1 LUBRICANTS 63
5.4.2 SPARE PARTS 63
5.4.3 TOOLS 64
®
5.5 REPAIRING THE MICROZA HOLLOW FIBRE MODULES 65
5.6 REMOVING A MICROZA® MODULE 67
5.7 RECORD KEEPING 68
5.7.1 DAILY OPERATIONAL RECORDS 69
5.7.2 LABORATORY DATA 69
5.8 MAINTENANCE RECORD KEEPING 70
5.8.1 SPARE PARTS INVENTORY RECORDS 70
5.8.2 SERVICE RECORDS 70
5.9 LONG-TERM SHUTDOWN AND SYSTEM LAY-UP 70
5.9.1 INITIAL CONDITIONS 71
5.9.2 OPERATOR INSTRUCTIONS 71
6 TROUBLESHOOTING AND TECHNICAL SUPPORT 77
6.1 INTRODUCTION 77
6.2 OPERATOR RESPONSE TO SYSTEM ALARMS DURING FILTRATION 78
6.3 TECHNICAL SUPPORT 83
8

6.4 PALL SERVICE CONTRACT 84

6.5 SYSTEM REPLACEMENT PARTS 85
7 GLOSSARY 87
TABLE OF FIGURES
FIGURE 2-1: MODULE HANDLING SEQUENCE 24

FIGURE 2-2: A MICROZA® HOLLOW FIBRE MODULE 32
FIGURE 2-3: MICROZA® MODULE EXTERIOR PARTS 34
FIGURE 5-1: THE TP JOINT COUPLING 66
TABLE 2-1: MICROZA® MODULE SPECIFICATION 33
TABLE 5-1: GENERAL PREVENTIVE MAINTENANCE ACTIVITIES 62
TABLE 5-2: DAILY INSPECTION FORM 73
TABLE 5-3: EQUIPMENT SPARE PARTS INVENTORY RECORD 74
TABLE 5-4: EQUIPMENT SERVICE RECORD 75
TABLE 5-5: EQUIPMENT MAINTENANCE SUMMARY FORM 76
TABLE 6-1: TROUBLESHOOTING GUIDE 79
APPENDICES
APPENDIX A SPARE PARTS LISTS

APPENDIX B HMI SCREENS AND DESCRIPTIONS
APPENDIX C SYSTEM FUNCTIONAL DESCRIPTION
APPENDIX D INSTALLATION MANUAL
APPENDIX E COMPONENT DATA SHEETS
9

Blank Page
10

1 SAFETY INFORMATION
1.1 USER’S RESPONSIBILITY

In keeping with its commitment to the safe operation of its equipment, Pall
Corporation provides the information in this section as good working
practice safety guidelines and a guide for safe operation of Pall equipment.
Use of this information should be in conjunction with the safety procedures
at the facility where the Pall system/equipment is located.
Personnel working with or around the equipment should read and

understand A L L safety procedures before proceeding. Where there is
conflict with existing safety procedures, the in-force local facility safety
procedures take precedence. It is the buyer's responsibility to enforce the
adherence to safe operating procedures.
11

1.2 DOCUMENT SAFETY AND OPERATIONAL

INDICATORS AND SYMBOLS
IMPORTANT
Important indicators identify that the product documentation contains
important operating and maintenance instructions and/or information that
can help in the efficient use of the Pall Aria™ Water Treatment System.
CAUTION
Caution indicators identify the potential for hardware or product
damage and provide information for prevention.
This lightning symbol indicates that a dangerous voltage or other

electrical hazard is present and may constitute a risk of electrical
shock with the potential for BODILY HARM.
WARNING!
STOP WARNING SYMBOLS INDICATE THE SERIOUS POTENTIAL FOR
BODILY HARM AND PROVIDE INFORMATION FOR PREVENTION.
12

IMPORTANT
The symbols and their combinations in this section and throughout this
manual provide emphasis to important aspects of both safety and the
operation of this system. NOTE: ALL information contained in this
manual is important for the safe and efficient operation of this system.
1.3 STATEMENT OF PROPER USE

The Pall Aria™ Water Treatment Systems are highly flexible membrane
filtration systems designed and engineered by Pall Corporation for filtering
ground and surface waters for water supply and industrial uses and filtering
secondary wastewater effluent for reuse. The Pall Aria™ AP series
systems separate particulate matter from soluble components and remove
contaminants in water.
DO NOT convert or alter the Pall Aria™ Water Treatment System to any
purpose other than its intended one without first contacting Pall
Corporation. Pall Corporation is not responsible for any of its equipment
altered by others without Pall Corporation’s prior approval.
IMPORTANT
All Pall Aria™ Water Treatment System operators must be properly
trained by Pall Corporation or someone authorised by Pall Corporation.
Any damage to any part of the Pall Aria™ Water Treatment System
caused by an untrained operator voids all warranties.
caused by the modifying or loading of computer software onto the Pall
Aria™ Water Treatment System computers unauthorised by Pall
Corporation voids all warranties.
13

1.4 WARNINGS AND SAFETY INFORMATION
WARNING!
THE FOLLOWING MANUAL SECTIONS CONTAIN SAFETY INFORMATION,
WARNINGS, AND CAUTIONS BOTH MECHANICAL AND ELECTRICAL
THAT CAN RESULT IN BODILY HARM AND/OR EQUIPMENT DAMAGE IF
IGNORED!
DO NOT OPERATE OR SERVICE THIS EQUIPMENT UNTIL YOU HAVE

READ THIS OPERATION AND MAINTENANCE MANUAL AND THE SAFETY
INFORMATION IT CONTAINS. WHEN INSTALLING, OPERATING, OR
PERFORMING MAINTENANCE ON THIS EQUIPMENT, ALWAYS OBSERVE
CAUTION AND WARNING NOTICES.
The design and manufacture of all Pall Corporation equipment is with due
consideration and care for generally accepted safety standards. The proper
and safe performance of this equipment depends on using sound and
prudent operating, maintenance, and servicing procedures under properly
trained supervision.
For your protection and the protection of others:
• Learn and follow the safety guidelines outlined in this manual.
• Form safe working habits by incorporating and abiding by these

guidelines in the daily work routine.
• Keep this manual available for review.
Always operate the system within the safety operating guidelines of this
manual and the facility where the system is located.
NEVER ASSUME… ALWAYS VERIFY!
14

1.4.1 OBSERVE CAUTIONS AND WARNING NOTICES

Do not:
• Prevent the operation of any safety features.
• Start the machine until all personnel are clear.
Never:
• Remove the safety guards.
• Operate this equipment with any of the safety devices bypassed or

the guards removed. Only qualified personnel should operate this
machine.
• Perform service or maintenance procedures when the

equipment/machine is running or toxic materials are present.
This equipment includes an electrical system. To avoid shock or serious

injury, only qualified personnel should perform maintenance on the
electrical system. For maximum protection, the power source should be
LOCKED OUT using a lock for which only the operator has the key. This
prevents anyone from accidentally turning on the power while the operator
is servicing the equipment/machine.
All electric power must be OFF before servicing the equipment/machine. If

applicable, turn the main disconnect switch to the OFF (OPEN) Position. If
a main disconnect switch is not present, isolate (de-energise) the
machine/equipment of all power sources before any service takes place.
Refer to the section “Electrical Safety” on page 19 for more information.
CAUTION
If the main control panel is UPS protected, turning the disconnect
switch to the off position does not fully de-energise the panel.
Refer to the panel electrical drawings and schematics for means to

disconnect the UPS output power.
15

1.4.2 ESTABLISH A SAFE OPERATING ZONE

Trained and authorised installation personnel only:
• Are required for the establishment of the operating zone.
• Should install power sources, including electrical, air (pneumatic),

nitrogen, steam, and hydraulic.
• Should be within the operating zone when there is power applied to

the equipment/machine control circuits or when the
equipment/machine is in operation.
Use a brightly painted guardrail and/or warning strips to define an

operating zone around all equipment/machines.
Always operate the filter system within the safety guidelines of the facility
where the system is located.
Do not keep tools or other equipment within the operating zone.
Installations must comply with all applicable codes and standards, including
those established by OSHA.
1.4.3 SAFETY INSPECTIONS
1.4.3.1 BEFORE A SYSTEM SHUTDOWN
IMPORTANT
Operators must close manual valve HV-5 BEFORE proceeding with a
system shutdown.
1.4.3.2 AFTER SHUTDOWN
When the system is shut down, make sure that:
16

• All utilities such as air and electrical power are turned off and
disconnected, unless required.
• All pressure is relieved from any tanks, vessels, or other pressurised

equipment.
1.4.3.3 BEFORE STARTUP OR RESTART
Before the startup or restart of the system, make sure that all:
• Guards and safety devices are installed and operative.
• Non-operating personnel are clear of the equipment/machine.
• Materials, tools, or other foreign objects that could cause bodily

injury to personnel and/or damage the equipment/machine are
removed from the operating zone.
• Equipment is in operating condition by checking that:
All gas and fluid connections are tight and leak free.
All moving components are properly lubricated.
All process monitoring lights, horns, pressure gauges, and safety

devices or indicators are in good working order.
1.4.4 GENERAL OPERATING SAFETY

Do not:
• Operate any equipment until thoroughly trained in all facets of its
operation.
• Operate faulty or damaged equipment. Make sure that the

performance of proper service and maintenance procedures on all
equipment is up to date.
• Start any equipment until issuing warnings to all non-essential

personnel in the area. After issuing warnings, verify that all non-
essential personnel have moved outside the operating zone.
17

• Have loose clothing, neckties, necklaces, or unrestrained long hair

near any operating equipment. These restricted items include rings,
watches, bracelets, and other jewelry.
• Place fingers, hands, or any other part of your body on or into any
equipment or near moving parts when the power is on.
• Touch surfaces that are in temperature ranges above 40° C or below -

10° C.
Never:
• Operate any equipment if the removal or disconnection of a safety
device or guard has occurred.
• Operate any equipment above or below specified speeds, pressures,

or temperatures.
• Remove warning labels or signs that appear on any equipment.

Replace torn, worn, and unreadable warning markers immediately.
• Sit, stand, kneel, or lay on anything that may cause you to fall against
the equipment.
• Perform any unauthorised activity around or on any equipment at any

time. This is both dangerous and prohibited.
Always:
• Remove any tools or other unauthorised objects from the operating
zone before starting the equipment.
• Keep the operating zone free of obstacles that could cause a person
to trip or fall against the equipment.
• Keep alert and observe indicator lights, warnings, and alarms that
display on any equipment.
• Wear required safety equipment.
• Know the EMERGENCY or QUICK STOP procedure for the system.

Refer to the section “Stopping the Pall Aria™ System” on page 57.
18

NOTE Air, nitrogen, hydraulic, steam, and electrical power must be OFF when the
equipment is not in use unless it is required for maintenance, testing, or
troubleshooting purposes.
1.4.5 ELECTRICAL SAFETY

This equipment includes an electrical system. Only trained, qualified, and
authorised personnel should perform:
• All electrical/electronic maintenance and service.
• Maintenance on the electrical system to avoid bodily harm to other

personnel.
All electric power must be OFF before servicing the equipment unless
required for maintenance, testing, or troubleshooting procedures.
• If power is required, EXTREME CAUTION must be observed by all

personnel. If applicable, turn the MAIN DISCONNECT switch to the
OFF (OPEN) position.
• If a main disconnect switch is not present, isolate (de-energise) the

equipment of all power sources before any service takes place unless
required for maintenance, testing, or troubleshooting procedures.
Under circumstances where maintenance, testing, or troubleshooting

requires the power to be ON, make sure:
Your tools and body are clear of the chassis.
Proper grounding is in place.
To take extra safety precautions in damp areas.
To be alert and avoid outside distractions.
To post proper ELECTRICAL HAZARD warning signs.
To inform all personnel in the area that work is taking place with the
electrical power turned ON and applied to the equipment.
Always assume that the power is ON and treat all conditions as live.
19

To remove the load from a circuit or equipment:
• OPEN the disconnect switch or the appropriate circuit breaker and

LOCK it
in the open position.
For maximum safety, the power source should be LOCKED OUT

using a lock for which only the operator has the key. This prevents
anyone from accidentally turning on the power while the operator is
servicing the equipment/machine.
Always use standard OSHA Lockout/Tag-out procedures when

servicing the equipment, or the appropriate procedures of the
governing body in the country where the equipment is located.
• Make sure that the circuit is OPEN by using the proper test
equipment. It is important to check test equipment at regular
intervals for proper calibration and that it is functioning properly.
CAUTION
DANGER – Using a power source other than that specified in
this manual or the system drawings can cause BODILY HARM
and/or product damage. Make sure the power supply meets
the requirements as specified.
Improper grounding can cause electrical shock hazards. Make

sure that proper grounding, bonding, and overload protections
are in force. Do not defeat the grounding or polarisation of the
equipment/machine.
• Control panel doors should be open only when checking the

electrical equipment wiring. When the panel door is closed, make
sure that the disconnect handle mechanism (if applicable) is operating
properly.
• Protect all electrical connections by confining them inside a sealed

junction box. Close and secure all covers on electrical panels and
junction boxes before leaving any job.
• Replace fuses only with those of a similar rating and only when the
electrical power is OFF. If possible, the electrical power source
should be LOCKED OUT.
20

1.4.6 CLEANING SAFETY

Always:
• Turn OFF air (pneumatic), electric power, steam, and other utilities
before cleaning the equipment.
• Keep electrical panel covers CLOSED and the power OFF when using
liquids to clean the equipment.
For maximum safety, the power source should be LOCKED OUT

using a lock for which only the operator has the key. This prevents
anyone from accidentally turning on the power while the operator is
cleaning the equipment/machine.
• Make sure that all connections in the cleaning circuit are tight to
avoid contact with hot water or cleaning solutions during the Clean-
In-Place (CIP) process. Information on this process is in Appendix
C “System Functional Description”.
• Follow all site procedures regarding toxic, bio-hazardous, or

corrosive process materials.
Never:
• Attempt to clean any equipment while it is in operation.
• Use toxic or flammable solvents to clean a machine.
21

Blank Page
22

2 PALL ARIA™ SYSTEM

OVERVIEW
CAUTION
Do not install the Microza® modules in the rack or attempt to start a
filtration cycle until the Pall Aria™ Water Treatment System has
been properly flushed using the included dummy module.
Do not install the Microza® modules until after an initial flush of the
system has taken place. Always use a dummy module to perform the
initial system flush (see page 50).
Using the Pall Aria™ system before flushing may cause damage to
the modules and other system components from debris that has
inadvertently entered the system through fabrication, shipping,
storage, and/or installation.
23

2.1 SEQUENCE OF MODULE HANDLING

The following is a general sequence of module handling steps, starting with
the commissioning of a new Pall Aria™ Water Treatment System to an
incidence of module repair or replacement.
Cleaning of Module Disinfection

the System Mounting & Rinsing
Operation
Module Repair,
Integrity Chemical
Replacement,
Test Cleaning
or Dismounting
Figure 2-1: Module Handling Sequence
24

2.2 STORAGE AND PRESERVATION OF THE MICROZA®

MICROFILTRATION MODULES
CAUTION
The Microza® microfiltration module membranes can dry out if left
unattended. This adversely affects their performance. As a result,
the modules are shipped containing a storage solution to preserve the
membranes. This solution must be maintained in the modules until
put into service. For that reason, after receiving the modules and
before they are stored, the shipping containers must be opened and
the modules inspected for leaks or damage of any kind. If any
module leakage or damage is noticeable or suspected, contact Pall
Technology Services immediately.
After inspection, reseal the modules in their containers and place

them in an enclosed storage area that provides adequate protection
from extreme heat (no exposure to direct sunlight) and cold (no
temperatures below freezing). DO NOT STORE THE MODULES
OUTSIDE.
FAILURE TO ADHERE TO THIS CAUTION RESULTS IN THE VOIDING OF

ALL MODULE WARRANTIES!
DO NOT drop or expose either the modules or their shipping

containers to shock or impact. There may be damage to the
membrane even if no visible damage to the module case is evident.
After system installation, if the system is to be shut down for a short

time (less than 48 hours), the Microza® modules membranes must be
kept wet with clear water. If the system is to be shut down for more
than 48 hours refer to the section “Long-Term Shutdown and System
Lay-Up” on page 70 for more storage procedures.
DO NOT move or in any way transport the Pall Aria™ Water

Treatment System with the modules mounted on the skid. Any
vibration or shock may damage the module membrane. Always
dismount the modules and install dummy modules for system
transportation.
25

2.3 INTRODUCTION TO THE PALL ARIA™ WATER

TREATMENT SYSTEM
Pall Aria™ Water Treatment Systems use uniquely
designed hollow fibre microfiltration (MF) devices to
remove turbidity, bacteria, cysts, and particles from
ground and surface water supplies and secondary
wastewater effluent. Membranes trap impurities by means
of a fixed porous barrier. Membrane treatment
performance is relatively insensitive to rapid changes in
the feed water composition, unlike systems based on
chemical addition and coagulation.
Microfiltration is ideal for removing suspended particles,

bacteria, cysts, and oocysts. The Microza® Microfiltration
membranes normally operate at pressures of between 69
and 310 kPa. Nano-filtration and reverse osmosis (RO)
are practical in use to purify water even further, but the
pressure required for the feed water to these systems
increases significantly as a result.
The Pall Aria™ Water Treatment System automates MF processes. This

makes for a consistent performance and minimises labor.
For example, the Pall Aria™ system automatically sequences and

completes MF process steps such as the following:
• Normal production
• Regeneration/Flux maintenance (air scrubbing, reverse filtration)
• Enhanced flux maintenance
• Integrity testing of the membranes
Each module has an active surface area of approximately 50 m2.
Some of the features and benefits of the Pall Aria™ Water Treatment
System include the following:
• Simplified, operator-friendly process and control design
• Use of long-service hollow fibre modules
26

• Minimised cost of operation
• Compact system footprint
• Compatible with chlorine and other common treatment chemicals
• Unique Air Scrub and Reverse Feed/Filtration Flux Maintenance

Procedures
• Automated Integrity Testing
• Easy installation
2.4 HOW THE PALL ARIA™ WATER TREATMENT

SYSTEM OPERATES
Membrane filtration processes usually include many complex steps that may
be sensitive to operator interaction. The Pall Aria™ Water Treatment
System performs these complex steps automatically and consistently,
reducing labor costs. The Pall Aria™ system also has options available to
provide the customer with comprehensive process data and historical
trending. The section “Operating Description” on page 41 provides
process descriptions and information.
The Pall Aria™ Water Treatment System records, displays, and stores
operating data for process control, troubleshooting, and diagnostics. This
includes the following:
• Pressures, flows, temperatures, turbidities, and process volume

measurements
• Membrane performance before and after cleaning
• Membrane and system integrity
• Run activity and operator input
• Alarms and alarm acknowledgements
27

2.5 DESCRIPTION OF MAIN COMPONENTS

The Pall Aria™ Water Treatment System consists of several main
components:
• Frame, enclosures, and filtration modules
• Computer/control system with touch screen monitor and custom

system software
• Processing hardware and instrumentation (valves, pipes, pumps,

sensors)
Refer to the System Functional Description included in Appendix C for

further information.
2.6 FRAME AND ENCLOSURES

A welded, painted carbon steel frame supports the system’s hollow fibre
modules and the process equipment. This includes the piping, valves,
sensors, pumps, tanks, monitoring instrumentation, and electrical enclosure.
The electrical enclosure houses the Pall Aria™ Water Treatment System
controller, with a touch screen monitor, programmable logic controller
(PLC), and other process control electronics.
Mounted on the skid outside of the enclosure are variable frequency drives
(VFD’s) for pump control.
2.7 PALL ARIA™ SYSTEM CONTROL

Refer to Section 5 “Operating Description”, Appendix B “HMI Screens
and Descriptions” and Appendix C - System Functional Description for
more information on Pall Aria™ AP system control.
28

2.8 PROCESSING HARDWARE

The Pall Aria™ Water Treatment System processing hardware consists of
tanks, pipes, pumps, valves, sensors, and other equipment. Descriptions of
some of the major system components follow.
2.8.1 THE FEED TANK

The Feed Tank is a rectangular welded Polypropylene (PP) tank. The Feed
Tank includes the following:
• One (1) hinged lid access;
• One (1) pressure-type level transmitter for automatic monitoring of

liquid level;
• One (1) removable strainer to protect the pump from large particles;
The purpose of the feed tank is to provide a reservoir for incoming raw
feed and excess feed which recirculates. It also serves as the holding tank
for the cleaning chemical solution used during the CIP operations. The
removable strainer at the outlet of this tank prevents large particles from
damaging the recirculation pump. The operator must periodically check
and clean this strainer.
The Feed Tank has three (3) inlet lines:
• One (1) line from the primary feed water supply;
• One (1) line for recirculation of the excess feed (XR);
• One (1) line for recirculation of the Filtrate (as required).
The Feed Tank has two (2) outlet lines:
• One (1) line from the bottom of the tank is the primary feed water
supply to the recirculation pump. A branch connection and hand
valve is also included on this line for manually draining the Feed
Tank;
• One (1) overflow line (directed to drain).
29

2.8.2 RECIRCULATION PUMP

The Recirculation pump draws water from the feed tank to feed the
Microza® hollow fibre module rack.
The Pall Aria™ Water Treatment System uses a centrifugal pump,

controlled by a VFD through the Flow controller to feed the hollow fibre
modules. Flow measurements taken from a flow indicating transmitter
(FIT) determines automatic control of the pump speed.
2.8.2.1 REVERSE FILTRATION (RF) TANK
The reverse filtration tank is a rectangular welded Polypropylene (PP) tank,

it includes:
• One (1) sealed cover with fasteners and one (1) EPDM gasket;
• One (1) actuated tank fill valve;
• One (1) pressure-type level transmitter for automatic monitoring of

the liquid level;
• One (1) vent with filter designed to keep the tank contents clean
while preventing the potential of the tank drawing a vacuum. The
vent filter prevents bacteria, spores, and other contaminants from
entering the tank when it is draining during Reverse Filtration (RF)
or Air Scrub (AS).
This vent filter requires regular maintenance. Operators must check and/or
change the vent filter regularly. Pall Corporation recommends doing this
every three (3) months to make sure that clogging does not occur.
The efficiency of this filter relates directly to the evacuation rate of the
reverse filtration tank, which in turn affects module cleaning. Refer to the
manufacturer’s documentation in Appendix E for more information;
The reverse filtration tank provides a source of filtered water to use during
the reverse flow process step.
The reverse filtration tank has one (1) inlet line:
• One (1) line from the filtrate side of the hollow fibre modules.
30

The reverse filtration tank has two (2) outlet lines:
• One (1) line in the bottom of the tank that supplies the reverse
filtration pump with filtrate. A branch connection and hand valve is
also included on this line for manually draining the RF Tank;
• One (1) overflow line (directed to drain) with a check valve.
2.8.3 REVERSE FILTRATION (RF) PUMP
The Pall Aria™ Water Treatment System uses a centrifugal pump

controlled by a VFD through a flow controller. Flow measurements
determine automatic control of the pump. This pump provides the fluid
flow into the top of the hollow fibre modules during the backwashing steps.
2.8.4 BACKWASHING STRAINER

Feed water from the Recirculation Pump outlet passes through a
backwashing strainer before entering the hollow fibre modules. The
strainer backwashes automatically based on time or differential pressure.
2.8.5 MODULE RACK AND FIBRE MODULES

The module rack holds the Microza® microfiltration modules. It is
acceptable to cap off unused module spaces. Refer to the “Recommended
Replacement Parts List” in Appendix A and Table 3.2 on page 34 for a
detailed list of module parts and their appropriate Pall Corporation
identification.
31

Excess Recirculation Outlet

(Retentate)
Filtrate
Outlet
Feed PVC or ABS

Housing
Inlet
Bundle of Hollow
Bonded Area Fiber Membranes
Figure 2-2: A Microza® Hollow Fibre Module
2.8.6 MICROZA® MODULE SPECIFICATIONS

The outer shell of each module is nominally 165 mm in diameter and 2 m in
length, including the end caps. The weight of a new module is
approximately 32 kg, of which 14 kg is the membrane preservative solution.
The holdup volume of the module is 30 liters. Inside each module are
thousands of thin, long fibres with a combined total exterior surface area of
approximately 50 m2. Each fibre has thousands of pores of approximately
0.1 micron in diameter. The pores prevent virtually all particulate matter
from passing through the membrane surface. The membranes provide a
barrier against all bacteria.
The fibre ends are potted in epoxy and arranged so that the feed flow enters
the bottom of the module (sealed fibre ends) and flows on the outside of
the fibres in the body of the module. Filtration occurs through an “outside-
to-inside” flow path and the filtrate leaves from the top of the module
(open fibre ends, sealed from interaction with the water in the module
body).
32

Table 2-1: Microza® Module Specification

Parameter UNA Module
Membrane Inner Diameter 0.7 mm

Membrane Outer Diameter 1.3 mm
Membrane Area, based on fibre outer
diameter 50 m2
Membrane Length 2m
Module Diameter 165 mm
Nominal Pore Size 0.1 µm
Water Flux @ 1.03 bar, 25° C field trial 440 lmh
Maximum Operating Temperature 40 °C
Maximum TMP Differential 3 bar
Maximum Inlet Pressure 3 bar
Maximum chlorine, Cleaning Up to 5000 ppm
Maximum caustic, Cleaning 1N
Maximum acid, Cleaning 1N
Membrane PVDF
Housing ABS
Potting Material Epoxy Resin
Gasket NBR
Calcium Chloride 30% (Refer to
Preservative
page 50 regarding flushing).
33

4 6
1
Item Description
2
3
9 1 Module Upper End Cap

2 Module End Nut
3 Module End Nut O-Ring
4 Adapter Coupling
5 XR Nut/Blind Plate/Gasket
6 XR Assembly
7 Clamp
8 Module Lower End Cap
5
3 9 MF Module
2
7
8
Figure 2-3: Microza® Module Exterior Parts
2.9 PALL ARIA™ WATER TREATMENT SYSTEM

CONTROL
Refer to Section 4 “Operating Description” on page 41 and Appendix B
“HMI Screens and Descriptions” for more information on Pall Aria™ AP
system control.
34

3 INSTALLATION, STORAGE,
AND EQUIPMENT RETURNS
3.1 INTRODUCTION
Detailed system installation information for the Pall Aria™ Water
Treatment System is included in the relevant AP Installation Manual, refer
Appendix D.
Refer to Appendix C “System Functional Description” and the Pall

Corporation drawings for piping connections, line sizes, and other
specifications applicable to this system.
CAUTION
DO NOT Install the Microza® modules or attempt to operate the Pall
Aria™ Water Treatment System until after the installation of all
utilities, instruments, and interconnecting piping and the Pall
Aria™ System has had an initial flushing.
(CONTINUED ON NEXT PAGE)
35

The Pall Aria™ Water Treatment System requires flushing (water

and air) after these installations/connections are complete.
If a Pall Commissioning Engineer is not available to assist in this

process, contact Pall Technology Services. Refer to the section
“Initial Startup and Flush” on page 50 for further information.
The disks on elastomer-seated butterfly valves must be at least

partially open when tightening flange bolts. Failure to perform this
task causes premature failure and voids all warranties on the valve.
3.2 INSPECT CONTENTS OF ALL SHIPPING

CONTAINERS
Unless otherwise agreed to, ownership of parts or equipment shipped Free
On Board (F.O.B.) from Pall Corporation is transferred to the purchaser
upon placement on board the carrier.
Inspect all of the following system components for any possible damage
during shipping immediately upon arrival at the facility.
Pall Aria™ Water Treatment System (main unit(s) with enclosures

and frame)
Hollow fibre module manifold
Module rack(s)
Interconnecting piping
Compressed air unit (if purchased)
Other optional system components (if purchased)
If damage to any equipment is observed or suspected, contact Pall Water

Processing Contract Administration immediately at +612 4340 8900 For
more information on returning equipment to Pall Corporation, see Section
“Returning Damaged Equipment” on page 38.
36

3.3 STORAGE OF PARTS AND EQUIPMENT

After inspection, repackage any equipment that is to be stored and place it
in a dry, temperature controlled, secure location. Make sure to adhere to
the following:
• The site selected for storage must be inside and protected from
extreme heating conditions (no direct sunlight) and temperatures
below the freezing point of water (0 °C).
• Seal all nozzles and tap openings.
• Retain the original factory-supplied shipping materials.
CAUTION
Failure to comply with these conditions voids all warranties.
3.3.1 MICROZA® MICROFILTRATION MODULES STORAGE
If the modules are to be stored before installation on the Pall Aria™

Water Treatment System, see the section “Storage and Preservation of the
Microza® Microfiltration Modules” on page 25. After the modules have
been installed and the system commissioned, see “Long-Term Shutdown
and System Lay-Up” on page 70 for storage information and procedures.
37

3.4 CONNECTING UTILITIES
CAUTION
To ensure safe and efficient operation of the equipment and
compliance with applicable laws and regulations, only qualified
personnel should make utility connections. Pall Corporation
REQUIRES that certified electricians complete all wiring connections.
Installation technicians should reference specification information in
Appendix C “System Functional Description” and the Pall
Corporation drawings.
If required, Ethernet cable run to and between Pall equipment must

be Category 5 unshielded twisted pair data cable (Belden catalog #
1583B or equal). It is protected by installation in a PVC conduit or a
suitable cable tray. Do Not use a metal conduit. Telephone lines
connecting to Pall Aria™ AP equipment must be surge protected.
The main control panel is UPS protected. Turning the disconnect

switch to the off position does not fully de-energise the panel. Refer
to the panel electrical drawings and schematics for means to
disconnect the UPS output power.
If questions or problems arise during installation and a Pall

representative is not on-site, contact Pall Technology Services.
3.5 RETURNING DAMAGED EQUIPMENT

• Contact PASS Contracts Administration at +612 4340 8900 before
attempting to return any material to Pall Corporation. See the
“Return Goods Authorisation” section next.
• All shipping claims must be owner-processed with the carrier and not
by Pall Corporation.
• Pall Corporation will assist the owner in any way possible. The
individual(s) receiving the shipment should note on the delivery
receipt any indication of damage or careless handling by the carrier.
38

• Obtaining the delivery person's signed agreement will facilitate future

damage claims.
3.5.1 RETURNED GOODS AUTHORISATION

Before returning any equipment to Pall Corporation for any reason, the
customer must obtain a Return Goods Authorisation by following these
procedures:
1. Contact Pall Water Processing Contract Administration at +61 2

4340 8900 to discuss potential returns. Valid return situations are
assigned an authorisation number. A Return Goods Authorisation
Sticker is mailed to the contact name and location indicated by the
customer.
2. Attach the Return Goods Authorisation Sticker received from Pall

Corporation to the outside of the shipping container. If returning
more than one container, clearly mark each additional container with
the assigned authorisation number.
3. Return subject equipment or material to the address listed on the

Return Goods Authorisation Sticker unless otherwise directed.
Prepay all freight associated with returning the subject equipment or
material to Pall Corporation.
IMPORTANT
When returning any equipment, it is the customer’s responsibility to make
sure those responsible follow proper packing and shipping procedures. For
packaging assistance, contact Pall Water Processing Contract
Administration at +612 4340 8900
A Return Goods Authorisation does not constitute in itself a guarantee of

the issuing of credit by Pall Corporation. Final disposition of credit
allowance rests with Pall Corporation after receipt and inspection of subject
material or equipment. Pall Corporation does not accept returned material
or equipment without proper authorisation. Pall Corporation returns any
such shipments at the customer's expense.
39

Blank Page
40

4 OPERATING DESCRIPTION
4.1 INTRODUCTION
IMPORTANT
This section contains a brief overview description of how the Pall Aria™
Water Treatment System operates. For detailed information on the
operation of the purchased Pall Aria™ AP system, see Appendix C
“System Functional Description”.
Examples of the HMI software screens and their descriptions are in

Appendix B.
The engineering design of the Pall Aria™ Water Treatment System is to

remove particulate down to 0.1 micrometer (µm) to produce a filtrate flow of
clean water for municipal or industrial applications for the installation facility.
Operators should thoroughly understand the system design and how it works
before running the system.
41

IMPORTANT
All Pall Aria™ Water Treatment System operators must be properly
trained by Pall Corporation or someone authorised by Pall Corporation.
caused by an untrained operator voids all warranties.
caused by modifying or loading computer software onto the Pall Aria™
Water Treatment System computers unauthorised by Pall Corporation
voids all warranties.
This manual assumes that individuals assigned to operate and maintain this
equipment are trained technicians with basic skills and assumes some
knowledge of computerised machinery. This software package does not
include online Help menus.
CAUTION
Pall Corporation’s procedure for a power interruption is to power all
systems down after power is restored, wait thirty (30) seconds, then power
all systems back on.
4.2 PALL ARIA™ SKID AUTOMATED SYSTEM

PROCESSES
The Pall Aria™ AP series packaged system design is as an independent
entity and automates (if in Auto Mode) each of the following
microfiltration process steps.
Detailed descriptions of these processes and their process and alarm

setpoints are included in Appendix C “System Functional Description”.
Parameters listed in the following descriptions are starting points for

efficient system operation; however, these parameters may need to be
42

modified due to changing system conditions. Contact Pall Technology

Services for more information.
NOTE Raw Water Supply
The customer typically provides water to the inlet connection at the desired
flow rate and 14 - 207 kPa pressure. Supply water flow rate varies
depending on the control mode selected and the process step in which the
unit is operating.
1. Fill Process
The system starts the Fill Process when the on-skid feed tank
reaches the operating level. This process pushes all air out of the
feed side of the modules. When the Fill Process is complete, the
system moves to Forward Flow (FF), begins to produce filtrate, and
fills the RF Tank as required.
2. Forward Flow (FF) Process

This process produces filtrate (filtered feed water for end use). Water
from the on-skid Feed Tank feeds through an on-skid Feed Strainer
that removes any large solids before reaching the filter membranes.
Solids collected on the feed strainer discharge to drain during strainer
backwash cycles. After the strainer, the water flows into the filter
membranes, where it separates into filtrate and Excess Recirculation
(XR). The filtrate discharges to downstream equipment. The XR
flow, is returned to the on-skid Feed Tank.
3. Flux Maintenance (FM) Processes

The modules undergo a programmed regimen consisting of a
combination of processes that recovers the TMP and removes any
solids fouling the surface. Flux Maintenance (FM) cycles always
begin with an Air Scrub, followed with either a Feed Flush or a
Reverse Filtration. The operator can select which process follows
the Air Scrub. Flux Maintenance Processes are started after either
AP skid has processed a certain amount of filtrate volume or the AP
skid has been filtering for a certain amount of time.
Typically, the Flux Maintenance Processes interrupt water

production for two (2) minutes every twenty (20) minutes. The
actual process settings vary between water sources and the volume of
filtrate being produced.
43

• Air Scrub (AS) Process

Air is introduced to the feed side of the membranes at a rate of 3
scfm/module (0.085 scmm/module). The RF Pump starts at a
rate of 0.5 L/s/module. This reverse flow pushes filtrate back
through the membranes and, while air continues to agitate the
fibre bundle, carries any solids to drain. This lasts for about sixty
(60) seconds.
The process is completed by the performance of either a Feed

Flush (FL) process using the feed pump or a Reverse
Filtration (RF) process using the RF Pump. This flushes the
modules for about thirty (30) seconds. Any remaining solids are
carried to drain.
• Feed Flush (FL) Process

If selected on screen after completion of the AS, a Feed Flush
to drain occurs for approximately thirty (30) seconds. The feed
Pump sends water through the modules, flushing to drain any
remaining solids and air bubbles. The FL flowrate equals 1.1
L/s/module).
• Reverse Filtration (RF) Process

Under special circumstances (and if selected), after completion of
the AS, a Reverse Filtration (RF) to drain occurs for
approximately thirty (30) seconds. The RF pump sends water
back through the modules, flushing any remaining solids and air
bubbles to drain. The RF flowrate equals 0.88 L/s/module).
In addition to following an AS, the RF can be used instead of an

AS by setting the AS/RF ratio greater than one (1). The system
then performs an RF after only so many AS Processes. During
RF only, the reverse filtrate and any solids removed from the
membrane pores and surfaces are discharged to drain. This
process step can be combined with sodium hypochlorite
(NaOCl) injection to minimise biologicals in downstream
equipment and to assist in solids removal.
Typically, the AS and FL/RF interrupt the supply water feed flow rate
(upstream) for two (2) minutes and the filtrate flow rate (down-stream) for
two (2) minutes every twenty (20) minutes. The actual process settings vary
between water sources and the volume of water being produced.
Note: Only one skid may perform a FM at any one time.
44

4. Integrity Test (IT)

The system undergoes an automatic five (5) minute Integrity Test
based on a predetermined interval (runtime hours) in order to check
for broken fibres in the modules. During the IT, interruption of
Feed Flow and Filtrate Flow occurs. The customer can set the
time of day to coincide with periods of low flow and has the option
of performing an IT at any time the system is idle or in the Forward
Flow process. The operator can set the system to “Warn on IT
Failure” or “Warn and Shutdown.” The operator always has the
option of continuing to produce water if the modules fail IT.
Note: Only one skid may perform a IT at any one time.

5. Feed Strainer Backwash (SBW)
The Feed Strainer is a self-cleaning type that requires a backwash at
regular intervals to avoid clogging. The strainer backwash cycle can
be triggered on time and/or differential pressure. The operator can
also manually initiate a backwash whenever the system is running in
Forward Flow (FF).
During a feed strainer backwash, the strainer flushes any debris

collected on the strainer to drain. This process lasts approximately
thirty-five (35) seconds.
6. Clean-In-Place (CIP) Process

Periodically, cleaning solutions must be used to return the
membranes to their original TMP. Typical compounds are Sodium
Hypochlorite (NaOCl), caustic solutions, and acid solutions.
Automated pumping cycles and durations take place according to
operator-entered setpoints. The system prompts the operator to add
the appropriate solution at the correct point and switch valves as
necessary.
7. Enhanced Flux Maintenance (EFM)

The AS and FL processes can be enhanced by a regular program of
processing with Sodium Hypochlorite (NaOCl) or other appropriate
solution(s). This automatic process fills the system with the EFM
additive and circulates the solution for fifteen to sixty (15 to 60)
minutes. The use of this process can increase the time interval
between CIP functions. The frequency of this process depends on
the incoming water quality.
These process steps are programmed and controlled to allow the Pall Aria™ AP
series systems to operate as a stand-alone water treatment system.
45

4.3 PURCHASED OPTIONAL PROCESSES AND

CONTROLS
See Appendix C “System Functional Description”.
4.4 PALL ARIA™ AP SYSTEM CONTROL
4.4.1 STANDARD CONTROL MODES
The Pall Aria™ AP Water Treatment System skid utilises custom-designed

Pall Microza® Microfiltration System software to operate in either one of
these modes:
• Constant Filtrate Flow Control
• Constant Lagoon Level Control
Refer to the section “System Startup” in Appendix C “System Functional

Description” for more information on selecting the Pall Aria™ Water
Treatment System Control Modes.
4.4.2 PALL ARIA™ OPERATIONAL SKID MODES

There are three (3) operational control modes for the skid: Auto, Manual,
and Disable. Operators can change modes on the individual Pall Aria™
AP skid’s AP Skid Control Screen or the System Modes Screen. Access
to the System Modes Screen is from the Navigation Screen. Access to
the AP Skid Control Screen is from the Navigation Screen or on any
screen where the AP Skid Control button appears.
See Appendix C “System Functional Description” for more information on

the Pall Aria™ skid operational modes.
46

4.4.3 A PROGRAMMING OVERVIEW

This section introduces the philosophy of the general control system and
details for some of the standard conventions and typical control functions
used in the control system.
A list of common acronyms and abbreviations used throughout this process

narrative is in Appendix C “System Functional Description”. Specific Pall
Aria™ AP Water Treatment System control components and descriptions
are in Appendix C “System Functional Description”.
4.4.3.1 CONTROL SYSTEM LEVELS
4.4.3.1.1 L EVEL 1 - P ROCESS C ONTROL
Programmable Logic Controllers (PLC) are intelligent units that control the
plant process and equipment.
The PLC also perform all necessary mathematical calculations on collected

data. These include flow totalisation, equipment run time, averages,
maximums, minimums, and any other data format considered necessary by
the operators.
4.4.3.1.2 L EVEL 2 - F IELD I NSTRUMENTS
Various measuring devices monitor at all times the plant processes such as
flows, levels, and pressures and send their data directly to the PLC. The
PLC will then send the proper instructions, based on control logic, to
controlled equipment such as pumps and valves.
4.4.3.2 STANDARD PROGRAMMING CONVENTIONS
In addition to the specific alarms and control functions described in this

section, the system follows standard control and programming standards.
The following is a list of these standard control functions.
Valves
All automatic valves receive a command to open or close.
47

Pumps
All pumps that receive a command to start or stop must be checked

within a specified time that they did start or stop. Failure of the pumps to
respond to the commands results in an alarm.
Flow Meters
All flow meters have a normal operating range programmed into the
PLC. The PLC checks the flow regularly to make sure that the flow is in
the normal range. If the flow is out of the normal range, an alarm
generates. Flows are displayed as both instantaneous and totalised flows.
Equipment Runtimes
All mechanical equipment started by the PLC have a consecutive

equipment runtime recorded and displayed on an HMI screen beside the
particular piece of equipment.
Alarm Setpoints
Alarms for indicators such as levels, pressures, and flows obtained from
calculated or virtual setpoints are operator adjustable from the HMI.
4.4.3.3 PASSWORDS
The HMI system requires passwords in order to access the system and
allow for manipulation of the parameters. The system incorporates the
following three (3) levels of passwords:
Level 1 - Operator Only
A Level 1 password allows the user to start and stop equipment and
perform basic control functions.
Level 2 - Engineer
A Level 2 password allows the user to perform all of the functions of

Level 1 and change the Engineer setpoints.
Level 3 - Pall
A Level 3 password allows changes to the Pall Factory setup setpoints.
48

4.4.3.4 ALARM HANDLING
The local HMI records all alarms and displays them on an alarm screen,
complete with the time that the HMI recorded the alarm.
Classification of the alarms is in the following two (2) categories:
• Category 1 - Advisory
• Category 2 - Critical Alarm
An English description for the latest unacknowledged alarm displays

continuously in a highlighted banner on all of the display screens.
All alarms require acknowledgement by the operator in the alarm screen.

Once acknowledged, if the alarm is no longer active, it is reset in the PLC.
The alarm screen displays a minimum of ten (10) alarms in chronological

order. The oldest alarm is removed from the display with the generation of
a new alarm event.
49

4.5 INITIAL STARTUP AND FLUSH
CAUTION
Always use the supplied dummy module(s) to perform the initial
system flush. Do not install the Microza® modules in the rack or
attempt to start a filtration cycle until the Pall Aria™ Water
Treatment System has been properly and completely flushed with
fluid and air using the procedure outlined in the “Initial Flush
Procedure” section, next. An initial system flush is necessary to
remove debris and loose particles that may have accumulated inside
the system piping during fabrication and installation. Using the Pall
Aria™ system before flushing may cause damage to the modules and
other system components. Pall Corporation is not responsible for
any damage to the Pall Aria™ Water Treatment System caused by
failure to provide sufficient protection of the system air components
or caused by failure to sufficiently flush the system before installing
the Microza® modules.
Pall Corporation recommends that a Pall Technology Services

engineer be present at initial system startup to assist the operator in
performing the system flush. If a Pall Technology Services
representative is not on site for system commissioning, contact Pall
Technology Services before initial system operation.
For the compressed air flush of the system, Pall Corporation strongly
recommends the installation of a temporary 400-micron filter in the
air line from the compressor to the skid to catch any construction
debris. Failure to do this could result in premature module or
instrument failures.
In addition to the system flush, during startup the Pall Technology

Services engineer determines initial setpoints, tank fills, flow
percentages, and other operating parameters for efficient system
operation.
If the customer elects to perform startup and commissioning without

the assistance or approval of a Pall Technology Services engineer, any
damage resulting from not following required system startup
procedures voids all warranties.
50

4.5.1 INITIAL FLUSH PROCEDURE
The Initial Flush of the Pall Aria™ AP system is generally, and preferably,
performed by a Pall Technology Services engineer at system startup and
commissioning. The following description is provided for reference. A
more detailed description of this process appears in the separate manual
Installing the Pall Aria™ AP Water Treatment System from Pall Corporation.
Contact Pall Technology Services for more information.
1. Install the dummy module(s) included in the system startup kit in the
rack and cap off all other module positions. Installation of the
dummy module must be in the location that allows flow through the
entire length of the manifold.
Never use actual Microza® modules for initial system flushing.
2. Fill the Feed Tank with filtrate quality water using an appropriate
source.
3. The operator manually initiates the flushing cycle by selecting

Manual Mode on the Skid Control Menu screen and setting the
valves as indicated in the Pall Aria™ Valve Truth Table included in
Appendix C, “System Functional Description. It is necessary to flush
all available components including the AP skid(s), and any purchased
optional skids, e.g. Hot Water, CIP, and Neutralisation transfer
systems.
4. The Pall Technology Services Engineer determines Feed Tank level

and Feed Level Control Valve PID control loop settings.
5. The operator starts the on-skid Recirculation Pump and selects a

speed that produces the correct filtrate flow, as determined by the
Pall Technology Services Engineer, through the Flow Indicating
Transmitter.
6. Manually flush the system for a minimum for fifteen (15) minutes.
When the system has completed the startup flushing cycle, the
operator must drain the system and clean the feed tank strainer.
7. When the operator has successfully completed the system startup

flush and drain cycles, the system is ready to go into service. The
operator can now remove the dummy module and install the
Microza® MF modules. Module installation instructions are included
in the separate manual:
51

Installing the Pall Aria™ AP Water Treatment System from Pall

Corporation
8. After installation of the Microza® modules is complete, another flush

of the system is necessary to dispose of any storage solution
potentially present in the modules (most of the solution is removed
during module installation). The storage solution is a non-toxic
antifreeze/bacteriostat fluid comprised of either sixty-five percent
(65%) glycerin and two percent (2%) ethanol or a thirty percent
(30%) calcium chloride solution.
IMPORTANT
It is the customer’s responsibility to properly dispose of any solution if local
regulations or site regulation prevent the type of solution from being
directed to a common drain.
CAUTION
Each Microza® microfiltration module is inspected at its production facility
and must conform to rigid specifications before shipment.
There remains a possibility, even when the standard operating conditions

are followed, a breach of integrity may take place. Pall Aria™ AP system
operators must perform regular system checks to ensure that system
integrity is maintained.
In addition, operators must have adequate countermeasures in place to

effectively prevent any damage that may occur by membrane failure. This
includes appropriate equipment and quality assurance procedures.
Pall Corporation is not liable for any damage or loss caused by membrane
failure resulting from disregarding this warning.
52

4.6 HMI SOFTWARE SCREENS

Graphic displays of the Human Machine Interface (HMI) software screens
and their descriptions are included in Appendix B. Process descriptions are
included in Appendix C, “System Functional Description”.
4.6.1 THE PALL ARIA™ AP SYSTEM OPERATOR

INTERFACE
This Pall Aria™ Water Treatment System includes an Operator Interface

Terminal (OIT) mounted on the master control panel door for controlling
the Pall Aria™ AP system. The OIT enables the operator to interact with
the software in controlling the Pall Aria™ Water Treatment System
filtration skids and the off-skid components.
Throughout this manual, OIT refers to the VersaView
Through this interface, the operator can perform the many functions,
including:
• Starting and stopping the system;
• Selecting system operational modes;
• Changing the operating parameter setpoints;
• React to alarm situations; and
• View process and historical data.
IMPORTANT
If required, Ethernet cable run to and between Pall equipment must be
Category 5 unshielded twisted pair data cable (Belden catalog # 1583B or
equal). It is protected by installation in a PVC conduit or a suitable cable
tray. Do Not use a metal conduit for Ethernet cable. This installation,
including material, is by others.
53

4.6.2 OIT NAVIGATION
After logging in to the Pall Aria™ control system using the OIT, the
Navigation Screen displays.
The Navigation Screen offers a starting point for the operator to easily
and efficiently monitor and control the Pall Aria™ AP system.
Certain buttons access advanced features of the Pall Aria™ system and
will only be available with a proper security level password login.
4.6.3 MANUAL CONTROL AND SETPOINT SCREENS
The Pall Aria™ Water Treatment System OIT allows access to operator
and engineer adjustable setpoints screens and device manual control screens
(only available when the Pall Aria™ AP system is in Manual Mode).
On the various Setpoints Screens, a valid security login determines an

operator’s ability to change operator or engineer setpoints. For example,
operators are only able to change engineer setpoints if their login password
is of the engineer security level. The setpoints displayed on the screen
examples in this manual are for reference only. Actual system setpoints are
described in Appendix C.
C AUTION
During system startup, Pall Technology Services engineers determine and
set the operating parameters, such as setpoints and instrument scaling, to
achieve the best results from the Pall Aria™ Water Treatment System.
To allow for flexibility in operation of the Pall Aria™ Water Treatment

System, the control program, through the HMI, allows for operators with
valid security login to “fine tune” system operations to achieve better
efficiency or attain desired results.
(Continued On Next Page)
54

This includes the ability to alter operational and alarm setpoints, scale
ranges of instruments and other devices, set percentages on how far an
automated valve opens or the speed of a pump motor, opening and closing
a valve, or stopping or starting pump motors. Manual control of devices is
only available in Manual Mode.
Pall Corporation emphasises that Manual Mode is NOT the preferred

operating mode. Manual Mode overrides all of the automatic equipment
functions and can adversely alter the process and the results of the process.
Pall Corporation is not responsible for the consequences of operators

altering system parameters without direct input from Pall Technology
Services engineers. Operators are solely responsible for results
occurring from operating in Manual Mode and modifying system settings
on their own initiative. For information or assistance, contact Pall
Technology Services.
Pall Corporation requires that all Pall Aria™ Water Treatment System
operators be properly trained by Pall Corporation representatives or
someone authorised by Pall Corporation. Any damage to any part of the
Pall Aria™ Water Treatment System caused by an untrained operator
voids ALL warranties.
4.6.3.1 VIEWING AND CHANGING PROCESS SETPOINTS AND

ENTERING DATA INTO DATA FIELD
The operator can view and alter, with valid security login, system process
setpoints at any time by pressing any Setpoints button on any OIT screen it
appears.
To control or access functions, the Pall Aria™ Water Treatment System

filtration skid OIT has a on screen pop up keypad. To change a setpoint,
press on the text in the setpoint data field. Using the keypad, enter the new
setpoint. The change saves automatically as the new current setpoint.
The only values the control program accepts are those values within the
factory setpoint ranges. If the operator enters a setpoint out of an
acceptable range, a “This value is out of range” notice appears.
55

4.6.4 MONITORING SYSTEM OPERATIONS
When Auto Filter is selected, the Pall Aria™ Water Treatment System
automatically sequences through the process steps required to produce
filtered water (filtrate) and prompts the operator to take action when
needed.
To monitor the active process, the operator can access the various Data
Screens or Graphics Screens.
4.6.5 VIEWING THE PROCESS ON GRAPHICS SCREENS

From any Graphics Screen, the operator can observe the position of
valves, the status of pumps and other devices, tank levels, and the flow of
fluids.
Color-coding on the graphics screens are as follows:
• Green highlighting indicates when valves are open and pumps are
running.
• Red indicates that the valves are closed and pumps stopped.
• Blinking Yellow/Red indicates active alarm condition is present.
4.7 WHEN AN ALARM SOUNDS

1. When an alarm occurs the Alarm Banner displays across the HMI
screen.
2. To acknowledge an alarm, the operator clicks on the Close Alarm

Banner button then presses the Alarms Active button on any screen
it appears. This displays the Alarms Active Screen.
3. The Alarms Active Screen provides the operator with a list of

alarms for troubleshooting and process control purposes. On the
Alarms Active Screen, the operator acknowledges the alarm by
pressing the Acknowledge All button and corrects the alarm if
necessary before continuing.
56

4.8 STOPPING THE PALL ARIA™ SYSTEM
CAUTION
In cases other than an emergency shutdown, operators must close the
turbidity meters manual isolation valve(s) before shutting the Pall Aria™
System down. In the case of an emergency shutdown, operators must close
these valves as soon as possible.
4.8.1 STOPPING THE SYSTEM FROM THE HMI
The operator can stop an active process by pressing the Skid Stop button
on any OIT screen that it appears. Follow the instructions in the section
“System Startup” in Appendix C when restarting the system.
4.8.2 CONTROL PANEL QUICK STOP BUTTON
In the event of an emergency, press the red Quick Stop pushbutton located
on the Pall Aria™ AP skid control panel door. This signals the PLC to cut
power to the control outputs, which stops the pumps and places valves into
their default positions (usually closed). This also cuts power to the digital
outputs, but inputs remain powered for indicating purposes.
4.8.3 SYSTEM STARTUP AFTER A PLANNED OR

EMERGENCY SHUTDOWN
Correct all alarm faults and/or other dangerous conditions to make sure it
is safe and feasible to begin operating the system again. If the Quick Stop
pushbutton on the control panel was pushed in to shut the system down,
pull it out and follow the instructions in the section “System Startup” in
Appendix C “System Functional Description”.
57

Blank Page
58

5 MAINTENANCE
5.1 INTRODUCTION
This section describes a typical regimen of preventative and support
activities to keep the Pall Aria™ Water Treatment System operating
effectively and efficiently. Performing maintenance involves checking
instrument accuracy, lubricating components, refilling chemical
reservoirs, and general housekeeping procedures.
The operating facility may have effective maintenance procedures already

in place into which the Pall Aria™ system can successfully integrate.
5.2 DAILY SUPPORT MAINTENANCE

To promote effective operation of the Pall Aria™ Water Treatment
System, Pall Corporation suggests the series of daily activities described
in this section.
59

5.2.1 DAILY INSPECTION

Table 5.2 on page 69 is an example of a Daily Inspection Form to guide the
operator through a standard routine of visual checks to quickly assess the
condition of the system and detect potential problems before they become
critical. The operator should sign each completed Inspection Form and
then file it with the system records.
5.2.2 MAINTAIN CHEMICAL STOCKS
The Pall Aria™ Water Treatment System consumes chemicals during

treatment plant operation. The system requires the replenishment of these
chemicals on a regular basis. It is the operator’s responsibility to coordinate
and confirm shipments, storage, and quality control of required chemicals.
A list of chemicals is in the Spare Parts List in Appendix A.
5.2.3 SPARE PARTS INVENTORY
The Pall Aria™ Water Treatment System recommends Spare parts be

stored at the water treatment plant for maintenance. It is the operator’s
responsibility to coordinate and confirm shipments, storage, and quality
control of required system Spare parts. To keep track of equipment Spare
parts, Pall Corporation recommends utilising an Equipment Spare Parts
Inventory Record. Table 5.3 on page Error! Bookmark not defined. is an
example of such a record.
5.2.4 UPDATE OPERATING RECORDS

Historical records of past maintenance activities and operator observations
can be very useful to the operator in determining the cause for observed
changes in treatment plant operation. Further discussion of record keeping
is next.
60

5.3 PREVENTIVE MAINTENANCE

The Pall Aria™ Water Treatment System equipment requires scheduled
preventative maintenance. For the equipment to function properly over the
life of the plant, it is vital to perform these maintenance activities when
scheduled.
Pall Corporation suggests that operators record equipment maintenance

information into individual Maintenance Summary Forms for the operator’s
benefit. An example of a Maintenance Summary Form appears in Table 5.5.
When service of equipment or machinery is necessary, operators should

make an entry into an Equipment Service Record similar to the one shown
in Table 5.4.
IMPORTANT
Specific maintenance requirements, including recommended frequency, are
in the equipment manufacturers’ component manuals located in Appendix
E. In every maintenance situation, the manufacturer’s recommendation
takes precedence over the Pall recommendations and must be followed.
Table 5.1 provides general maintenance and timing information for the
different system mechanical components.
During a long-term shutdown, different preventive maintenance may be

applicable. See the Section “Long-Term Shutdown and System Lay-Up” on
page 70 for more information on long-term shutdowns. Contact Pall
Technology Services before instituting a long-term shutdown.
61

Table 5-1: General Preventive Maintenance Activities

Daily Weekly Monthly Quarterly Annually
Automatic Check for Cycle if system
Valves Leaks is shutdown
Hand Valves Check for Cycle

Leaks
Pumps Check seals Inspect Grease

for leaks mountings motor
Pipework Check for Inspect flange Check for

leaks and thread signs of
integrity corrosion /
degradation
/ de-rating.
General Check
Instruments calibration
Air Pressure Check for Cycle

Regulators “weeping” regulator
Tanks Check for Inspect seams. Replace

Leaks Check internal internal vent
vent filter (if filter (if
applicable) applicable)
Bunded Check for Inspect bund

Areas signs of loss integrity
of
containment
Strainers Check for Inspect

Leaks screen, check
O-rings
Modules Inspect site CIP

glass for air
bubble
5.3.1 SYSTEM COMPONENT MAINTENANCE
The Pall Aria™ Water Treatment System contains components

manufactured by other suppliers. These component’s maintenance
requirements are located in the individual original equipment
manufacturer’s documentation in Appendix E. The Microza®
microfiltration modules are maintained through their periodic cleanings.
Refer to the section “Flux Maintenance (FM)” in Appendix C “System
Functional Description” for details.
62

5.3.2 EQUIPMENT MAINTENANCE SUMMARY FORM

Table 5.5 on page 76 is an example of an Equipment Maintenance
Summary Form. Pall Corporation recommends that operators use this form
or one similar to record and maintain information for each system device
that requires periodic maintenance.
Some useful information includes the consolidation of maintenance tasks,

schedule times, and intervals for all equipment requiring periodic service
included in the system.
Pall Corporation further recommends the utilisation of this form for both
Pall Corporation-supplied equipment and equipment supplied by others
that interfaces with or operates in conjunction with the Pall Aria™ Water
Treatment System.
5.4 SUPPLIES AND TOOLS
5.4.1 LUBRICANTS
Equipment with moving parts often requires periodic lubrication by the
operator. To optimise the performance and service life of the equipment,
the operator must provide the recommended lubricant type and frequency
of lubrication specified by the equipment manufacturer. Usually the
location of lubricant information is in the original equipment
manufacturer’s manual. That manual is in Appendix C of this manual.
5.4.2 SPARE PARTS

Equipment with fragile or moving parts often requires periodic replacement
of those parts by the operator. To optimise the performance and service
life of the equipment, the operator must maintain an on-site stock of Spare
parts and replace certain parts within the schedule specified by the
equipment manufacturer. Usually the location of lubricant and Spare parts
information is in the original equipment manufacturer’s manual, refer
Appendix E of this manual. A system Recommended Spare Parts List is
also included in Appendix A.
63

5.4.3 TOOLS
System operators are required to perform preventive maintenance and
minor corrective maintenance on a routine basis. Pall Corporation suggests
the following tools, at a minimum, for use in maintaining the microfiltration
system.
• Microza® Module Wrench: Supplied by Pall Corporation
• Mechanic’s Wrenches: Several sizes of adjustable wrenches and/or

sized wrench sets in both Imperial and Metric units
• Multimeter: Used to measure AC and DC voltages (600 VAC

minimum) and currents (20 mA DC)
• Pipe Wrenches: One pair each of 36-inch (91 cm) and 18-inch (46
cm) pipe wrenches
• Strap Wrenches: One pair each of large 10-inch (25-cm) to 14-inch

(36-cm) handle and small 6-inch (15-cm) to 8-inch (20-cm) handle
strap wrenches
• Bung Wrench: To open chemical drums
• Screwdrivers: Several sizes of flat, Phillips, and Torx head styles
• Hammers: Claw, ball peen, and hand maul styles
• Pliers: Lineman’s, locking, slip-joint, and needle-nose styles
• Tape Measures: 15-foot (4.5-metre) auto-returning and 50-foot (15-

metre) winding type
• Hacksaw
• Utility Hoses with Nozzles
• General Maintenance Liquids: Spray lube, bolt-loosening fluid,

silicone gasket gel, PVC joint prep, PVC solvent, Teflon pipe tape,
epoxy
• pH Meter or Litmus Paper
64

5.5 REPAIRING THE MICROZA® HOLLOW FIBRE

MODULES
If an Integrity Test (IT) Procedure indicates a faulty module in the
system, the faulty module can be easily located and repaired while still
installed. Detailed instructions for replacing the Microza® modules,
including torque values for individual module components, is in the manual
Installing the Pall Aria™ AP Water Treatment System from Pall Corporation.
CAUTION
Pall Corporation strongly recommends that two (2) people working
together perform the module repair procedure. Wet working conditions
exist during this procedure: TAKE APPROPRIATE SAFETY PRECAUTIONS.
The following tools are required to repair a module:
• Stepladder
• Flashlight
• Adjustable Pliers: VICE-GRIP® or equivalent
• Small Strap Wrench or Large Slip-Wrench
• Module Repair Pin: Supplied by Pall Corporation
Pall Corporation recommends the following procedure for module repair:
1. With the piping full of water, place the system in Manual Mode.
2. Open both the Filtrate Valve and the Air Scrub Air Valve . This
pressurises the feed side of the modules and displaces the water on
the feed side, as in an Integrity Test.
3. Observe the transparent TP joint coupling at the top of each module

(Figure 5.1). Use the ladder and flashlight if necessary. Any module
with a damaged fibre has a stream of bubbles flowing up through the
TP joint. This bubble stream is usually obvious.
65

4. After identifying the damaged module, carefully loosen the TP joint

of the module with the small strap wrench.
I M P O R TA N T
Be Prepared – the filtrate header is full of water, which starts to drain
out when loosening the TP joint.
5. Remove the upper end cap nut and end cap using the module
wrench. Do not misplace the O-ring.
6. The damaged fibre should be obvious by the stream of bubbles

coming out of the end of the fibre. It may be necessary to pour a
little water onto the top of the module to visualise the bubbles.
7. Using the adjustable pliers, push a repair pin about 0.5-inch (12.7
mm) into the leaking fibre. The flow of bubbles stops.
8. Reinstall the end cap and TP joint. Torque to recommended values.

If replacement of the damaged module is necessary, follow the
procedure outlined next.
9. Put the system back in Auto Mode and restart.
10. If additional assistance is required, contact Pall Technology Services.
Transparent
TP Coupling
Figure 5-1: The TP Joint Coupling
66

5.6 REMOVING A MICROZA® MODULE
CAUTION
Pall Corporation requires that two (2) people, working together, perform
the module removal procedure.
BE PREPARED – wet working conditions exist during this procedure: TAKE

APPROPRIATE SAFETY PRECAUTIONS!
WARNING!
To avoid personal injury or damage to equipment during the
removal process, the module must be properly supported at
all times.
The following equipment is required for removing a Microza® module:
• Clean Cloths
• Torque Wrench and Strap Wrench
• A Replacement Microza® Module
• Other common repair tools such as screwdrivers, pliers, and channel

locks
Follow this procedure for module removal:
1. Make sure that the modules and piping contain clean water. If the
operator is uncertain, perform a system flush and cleaning before
continuing.
2. Isolate and carefully drain all water from the selected module.
67

3. Loosen and disconnect all module connections, beginning at the top.

While loosening connections, it is essential to properly support the
module.
CAUTION
BE PREPARED – when loosening the module connections, water may
drain out.
4. Carefully remove the module from the rack.
5. Install the replacement Microza® module following the procedure for

module installation. Module installation instructions are in the
separate manual Installing the Pall Aria™ AP Water Treatment System
from Pall Corporation.
Before module installation, check all connection surfaces for dirt or

other debris that may affect module/system performance.
6. If a replacement is not available, remove the module and tightly cap

all rack fittings to the module. Leave the rack with one less module
until another one is obtained.
7. If additional assistance is required, contact Pall Technology Services.
5.7 RECORD KEEPING

Operations records, if collected consistently and effectively, can be
extremely useful in the efficient operation of the Pall Aria™ Water
Treatment System. Well-maintained records can help the operator to
determine the causes of system changes, determine answers to system
problems, and optimise the performance of the Pall Aria™ system.
Pall Aria™ Water Treatment System owners should refer to applicable

water treatment regulations and/or permit conditions to determine if
retaining operating records at the facility is required for a designated period.
A typical requirement for an operations history is three (3) years.
68

5.7.1 DAILY OPERATIONAL RECORDS

Pall Corporation highly recommends that a log or journal of Daily
Operations Records be established and maintained at the treatment plant.
The journal should be a bound book of sturdy construction with water-

resistant or waterproof pages. All entries should be in pen on the day that
the operations occur. Each page should be dated and the “end-of-day”
entry signed or initialed by the operator. Instrument readings or other visual
observations should include the time of day. For consecutive shifts, each
arriving operator should review the entries from the previous shift.
Examples of useful information to include in the Daily Operations Records

log include the following:
• Totaliser and instantaneous flow rate readings from local instrument

displays
• Pressures, temperatures, pH, and chlorine readings from local

instrument displays
• Tank levels
• Operator activities such as repairs, adjustments, instrument

calibrations, and the replenishment of chemicals
• Unusual occurrences, mishaps, or system breakdowns
• Weather conditions
• Record the names of any visitors to the treatment facility and the
purpose for their visit
5.7.2 LABORATORY DATA

The operator should refer to applicable water treatment
regulations and/or permit conditions to determine the
requirements for sampling and analysis of influent and effluent
water.
69

5.8 MAINTENANCE RECORD KEEPING
5.8.1 SPARE PARTS INVENTORY RECORDS

Spare parts required for preventive maintenance and repair should be kept
on-site for immediate availability. The operator is responsible for
maintaining an inventory record of Spare parts. Table 5.3 on page Error!
Bookmark not defined. is an example of a form for this purpose.
5.8.2 SERVICE RECORDS

An evaluation of well-maintained service records could indicate to the
operator if any equipment is not suited to its use, not performing to its
specifications, or has not been adequately maintained. After any scheduled
or unscheduled maintenance activity on any equipment, the operator, or
other appropriate personnel, should update that equipment’s service record.
Table 5.4 on page Error! Bookmark not defined. is an example of a form
for this purpose.
5.9 LONG-TERM SHUTDOWN AND SYSTEM LAY-UP
CAUTION
Operators must close the turbidity manual isolation valves BEFORE
proceeding with a system shutdown. Pall Corporation recommends that
operators refer to the component manuals in Appendix E for the required
shut down procedure for a particular instrument/device.
As both Pall Corporation and the operator gains knowledge and experience
through research in chemical processes and system operation, the
procedures in this section may change.
The operator must contact Pall Technology Services before initiating a

long-term system shutdown to determine any changes in procedure.
Failure to adhere to this procedure voids ALL warranties.
70

5.9.1 INITIAL CONDITIONS
• The Pall Aria™ Water Treatment System is on and producing

filtrate.
• The Pall Aria™ Water Treatment System’s control system is on and

the HMI is active.
• Operating conditions appear normal.
5.9.2 OPERATOR INSTRUCTIONS

1. Start a CIP Process. Instead of putting the system back into the
Auto Filter Process, continue with the next steps.
2. Using a field instrument, measure the pH of the rinse water as the

rinse period nears completion. When the Rinse cycle has completed
and the tank used for the CIP solution and module rack drains, the
OIT prompts the operator to either rinse again (the Rinse button) or
finish the CIP Process (the Done button). Press the Rinse button as
necessary to cause the pH to drop below 8.0.
3. When the pH has dropped below 8.0, select the Rinse button one (1)
more time. It may be necessary to refill the tank with CIP make-up
water to a pre-set level.
4. While the rinse water circulates through the system, take a sample of
the rinse water and add hypochlorite as necessary to maintain a
minimum of 1-2 mg/L in the rinse water for ten (10) minutes.
5. When the pH is below 8.0 and the free chlorine in the solution
successfully adjusts to approximately 1-2 mg/L, stop the rinse
process by pressing either the Rack Stop or Process Stop button.
6. The Pall Aria™ Water Treatment System is now prepared for long-
term shutdown. Follow the other general procedures for facility
shutdown as applicable.
71

I M P O R TA N T
Chlorine Residual – If the system is going to be shut down for an
extended period of time, it is important to leave a small chlorine
residual in the piping to protect the stainless steel from a
phenomenon known as Microbially Induced Corrosion (MIC).
In some waters, bacteria are present that can form colonies and
excrete acid waste products that can corrode stainless steel piping.
Water flow prevents these colonies from forming, as does
maintaining a chlorine residual.
Under stagnant conditions, colonies can form in as little as seventy-

two (72) hours and cause noticeable corrosion in one (1) week.
If the system is going to be shut down for longer than 48 hours, a

chlorine residual of 1-2 mg/L free chlorine must be left in the piping
and MF system. For long-term shutdowns, the operator should
check the level of chorine in the system weekly to maintain a level of
1-2 mg/L free chlorine in the system. If necessary to maintain
residual, initial chlorine levels can be increased to 5 mg/L.
Operators should operate the feed pump briefly each week to

circulate water inside the module rack to make sure that all piping,
including the XR manifold, is exposed to fresh chlorinated solution.
Once each month, operators should operate all pumps and valves to
ensure correct operation.
7. Before restarting the Pall Aria™ Water Treatment System, rinse and
clean the entire system with clear water. Then follow the instructions
in the section “Initial Startup and Flush” on page 50.
Contact Pall Technology Services for more information on the preservative

solution and other questions concerning the long-term shutdown
procedure.
72

Table 5-2: Daily Inspection Form
Inspection Date: _______________ Inspector Name: ____________________________________
Equipment Inspection Results and Corrective Action Required
Water Leaks: Pre-Filters/Feed

Tank/Feed Pump Area
Pre-Filters: Differential Pressure Gauge
Agrees with HMI?
Feed Tank Level: OK?
Feed Tank: Sediment Present?
Microfiltration Rack Area: Water or

Chemical Leaks?
Chemical Day Tank/Spent FL and
AS Tank Area: Water or Chem. Leaks?
Chemical Day Tank/Spent FL and
AS Tank Area: Tank Levels OK?
Air Compressor System: Condensate
Drained?
Air Compressor System: Air Filters
OK?
73

Table 5-3: Equipment Spare Parts Inventory Record
Pall Aria™ Water Treatment System Equipment / Tag #: _____________________________________________
Order Received Cost Invoice or Qty Item Description Catalog Location

Date Date P.O. Number Number
Sources
Name Address Telephone/Fax
Notes
74

Table 5-4: Equipment Service Record

Pall Aria™ Water Treatment System Equipment / Tag #: _____________________________________________
System System Parts Labor Labor

Effluent Downtime Cost Cost Cost In
Date Maintenance or Repair Activity Totaliser (Hours) Hours
Read @
Shutdown
75

Table 5-5: Equipment Maintenance Summary Form
76

6 TROUBLESHOOTING AND
TECHNICAL SUPPORT
6.1 INTRODUCTION
This section describes troubleshooting recommendations to complete
before contacting your Pall representative or Pall Technology Services for
assistance.
The control system for this Pall Aria™ Water Treatment System includes
self-monitoring features that notify the operator (through the HMI) when
either of the following situations occurs:
• Operating conditions are acceptable, but maintenance or adjustment

is required in the near future (warning and continued operation)
• Operating conditions are not acceptable (alarm and shutdown) and

the system requires immediate attention
In the event of an alarm, the operator must correct the alarm condition
before the control system can reset and permit treatment operation.
This section contains tables with guidance for the operator’s response to
system ALARM messages. If the operator has followed the suggested
77

evaluation and correction steps but the alarm condition persists, contact
Pall Technology Services immediately.
6.2 OPERATOR RESPONSE TO SYSTEM ALARMS

DURING FILTRATION
Warnings occur when the transmitters sense the preprogrammed setpoints
for Low or High alarms above or below the required length of time.
The various alarm screens show all of the Low, Low-Low, High, and High-
High conditions programmed into the Pall Aria™ Water Treatment
System.
How to troubleshoot these conditions is included in Table 6.1.
Low and High alarm conditions notify the operator of the presence
of the condition. However, these conditions DO NOT stop the
system operation.
Low-Low and High-High alarms do immediately shut down the

system.
If operators are still encountering problems after following the suggestions

in the Troubleshooting Table, or are unsure on how to proceed, contact
Pall Technology Services utilising the information in the Technical Support
section following the table.
78

Table 6-1: Troubleshooting Guide

Warning Reason for the Possible Causes Operator Response
Alarm Message
Feed Turbidity High at AIT-1 Exceeded the The Feed stream has changed. The microfiltration system can continue to operate with
AIT-1 (If Applicable) High Setpoint Level high levels of turbidity in the feed water.
for the number of
seconds on the The operator must be aware that this may cause
Timer Preset. increased TMP at a faster than normal rate.
Suggestion: Increase the frequency of Flux

Maintenance cycles.
Malfunction of Turbidity Meter AIT-1 Confirm that:
Turbidity Meter sample flow rate is correct
Test cell is clean
Unit is properly calibrated
Air bubbles in feed line Check:
The feed lines to the Turbidity Meter for leaks.
The suction side of the raw water pumps.
The flow rate through the Turbidity Meter to make sure
it is in the 12 gph (45.4 lph) range.
Clean the bubble trap on Turbidity Meter.
Filtrate Turbidity High AIT-2 Exceeded the Malfunction of Turbidity Meter AIT-2
High at AIT-2 High Setpoint Level
(If Applicable) for the number of
seconds on the
Timer Preset.
The Filtrate stream has changed and Confirm that:

the particle count is too high. Turbidity Meter sample flow rate is correct
Test cell is clean
Unit is properly calibrated
Check for sources of high turbidity. If membrane

integrity is suspect, perform an integrity test. If
necessary, perform an integrity test failure follow-up.
Feed Tank Level Low The Pall Aria™ Possible causes include:
at LIT-1 Water Treatment
System is processing 1) Operating problems with the pre- 1) Check that the upstream process system is working
water FASTER than filtration pumps/ upstream process; properly.
the flow rate of raw or
water into the Feed
Tank. 2) Valves in the wrong position – 2) Confirm that the tank drain valve is fully closed (HV-
malfunction of V-1, the automated 2) and that all of the flow control valves are in the correct
Feed Inlet line valve or HV-2 the OPEN/Closed positions. V-1 should be fully open to
Feed Tank (manual) Drain Valve; or allow the feed flow to enter.
3) Malfunction of the Level Indicator

Transmitter LIT-1 3) Confirm that the level transmitter is working properly.
79


Alarm Message
Feed Tank Level High V-1 is not closing Possible causes include: Check that the Tank High Level control system is
at LIT-1 when it should. working properly and that the automated valve V-1
1) Level Transmitter LIT-1 problems; closes when the tank reaches the FULL level.
or
2) V-1 valve in the wrong position.
Feed Pressure High at Excess pressure in Possible causes include:

PIT-1 the Feed Line
downstream of the 1) Operating problems with valves 1) Check feed pressure on the pressure gauge, PI-3 at
pressure transmitter. such as CV-1, or V-4; or the P-1 pump outlet. Complete a backwash cycle if there
In the absence of is a high differential pressure between PIT-1 and PI-3.
high TMP, high
feed pressure is 2) Check and eliminate any other line blockages.
being caused by 2) There may also be a blockage in
some component of the piping between PIT-1 and the
the system other modules; or
than the modules. 3) Check the operation of the pressure transmitter.
This causes 3) Malfunction of Pressure Indicator
excessive Transmitter PIT-1.
backpressure on the
Recirculation Pump
P-1 and / or reduced
system flow.
Filtrate Pressure High High pressure at Possible causes include:

at PIT-2 PIT-2
1) Operating problems with valves 1) Check feed pressure on the pressure gauge, PI-3 at
such as CV-1, or V-4; or the P-1 pump outlet. Complete a backwash cycle if there
is a high differential pressure between PIT-2 and PI-3.
2) Check and eliminate any other line blockages.

2) There may also be a blockage in
the piping between PIT-2 and the
modules; or
3) Check the operation of the pressure transmitter.
3) Malfunction of Pressure Indicator
Transmitter PIT-2; or
4) Check downstream processes.
4) High backpressure on system.
Feed Temperature The feed The cleaning make-up solution is too Reduce the temperature of the cleaning solution to
High at TT-1 temperature has HOT! within the acceptable limits before continuing the
exceeded the safe cleaning cycle.
high temperature
allowed during
cleaning.
The maximum
allowable
temperature is 104°°
F (40°° C).
System TMP High Differential pressure 1) Typically, high TMP is an 1) Perform a CIP process.
(PIT1 – PIT2) indication that the membrane
across the hollow modules are fouling with collected
fibre modules is too solids, but effective module cleaning
high. is no longer being achieved by the
Flux Maintenance cycles.
2) This warning may also be a 2) Check operation of PIT-2.

malfunction of Press. Ind. Trans.
80


Alarm Message
PIT-2.
Filtrate High-High The microfiltration Instrument is out of calibration Confirm that Turbidity Meter AIT-2 sample flow rate is
Turbidity filtrate quality has correct, the test cell is clean, and the unit is properly
become too poor. Air bubbles in filtrate lines calibrated. Investigate the cause of the poor filtrate
quality. Loss of module integrity is suspected at this
stage. Perform an integrity test. Perform an integrity
test failure follow-up if necessary.
Feed Pump VFD-1 or There is a problem Multiple possible causes Contact Pall Technical Support. Refer to supplied
VFD-2 Fault with the Variable drives manual.
Speed Drive (VSD)
that controls Feed
Pump P-1 or Pump
P-2.
Fill Watchdog Fault The microfiltration Incorrect valve positions or feed Confirm that hand-actuated valves and check valves on
system piping and pump speed too low the process water piping are fully open.
modules have not Check feed pump fill speed.
filled with water
within the required
time while preparing
to return to forward
flow after a draining
event (such as after
the IT process).
“QUICK STOP” Quick Stop 1) Quick Stop button pressed; or 1) Pull out Quick Stop button, then press QSTOP
blinks across the top of
button pressed. Power has been cycled; or RESET button.
the Operator Interface
Power has been PLC communication error with I/O
screen Press QSTOP RESET button.
cycled. module on initialisation.
PLC Cycle power, press QSTOP RESET button.
communication
error with I/O 2) Blown fuse
2) Determine cause and correct; replace fuse.
module on
initialisation.
Blown fuse
Transmitter Fault Transmitter is no 1) Blown fuse in instrument circuit 1) Check for cause and replace fuse.
-AIT1 (If Applicable) longer sending a
-AIT2 (If Applicable) signal to PLC input. 2) Disconnected wiring 2) Check that all terminations are securely made and
-FIT1 correct any that are loose.
-TT1
-PIT1
-PIT2
-LIT1 3) Failed transmitter 3) Contact Pall Technical Support.
-LIT2
PSL-1 Air pressure is too Air compressor tripped out Restart air compressor
low to operate
system values.
PSL-2 Air pressure too low High demand on air compressor Remove demand
to perform AS
T1 - Pause Feed tank not filling Raw water flow stopped Reset raw water pumps, clean raw water strainers
CR120-1 Skid pauses Loss of AC Power 1) Loss of AC Power 1) Restore AC power

(with UPS only)
2) Failed CR120 relay 2) Replace relay
81

T30/T50 off-skid External tank(s) Pause level reached, LIT-30/LIT-50 Check LIT-50/LIT-30
tank(s) pause Pause level malfunction
indicated
TT-1 Effluent Raw or CIP water TT-1 malfunction Drain system and refill. Check TT-1
temperature high exceeding
recommended
temperature limit
T-2 level change CIP solution leaking HV-20 position wrong. LIT-2 Check HV-20, LIT-2
during CIP through HV-20 malfunction
(Pause CIP/EFM)
T-2 not ready for FM Tank T-2 level Level setpoint too low Manually fill T-2 to proper level. Lower T-2 FM level
insufficient to setpoint
perform a Flux Leaky pipe fittings
Maintenance
Process Bad sensor Check sensor
IT pressure decay Pressure loss during Module connections loose. PIT-1 Check module connections. Check PIT-1
High IT is close to failure malfunction
IT pressure decay Pressure loss during Module or piping connections loose; Re-run IT test and look for air bubbles in module clear
High-High IT indicates leaks in PIT-1 malfunction coupling. If bubbles not present, check module and
piping or module piping connections. Check PIT-1
S1 strainer backwash S1 unable to perform S1 filter screen clogged Remove S1 strainer filter screen and clean or replace
failure self- cleaning
backwash
IT cycle watchdog Premature IT timer Stabilisation pressure not reached Perform a manual IT and check pressure stabilisation
timer time out expiration aborts IT
EFM cycle abnormal EFM termination 1) Chemical flow failure 1) Rinse skid before restarting
shutdown before completion –
skid shutdown 2) Hot water failure 2) Check chemicals
Rinse watchdog timer CIP/EFM rinse No rinse water Rinse system manually
time out premature end
EFM chemical transfer Watchdog timer 1) No chemical 1) Add chemicals to the drum
watchdog timer time time out before
out completing 2) Transfer rate too slow 2) Clean suction strainer
chemical transfer
82

6.3 TECHNICAL SUPPORT

If issues or questions arise with system components not manufactured by
Pall Corporation, utilise the component manuals in Appendix E before
contacting Pall Technology Services.
When making inquiries provide the following system information:
1. The operating conditions

2. The approximate time this unit has been in service
3. Other applicable information
To obtain technical support:
Pall Australia
6 Chivers Road
SOMERSBY NSW 2250
Australia
Telephone*:+612 4340 8900
Fax: +612 4340 8999
* The telephone number (+612 4340 8900) is from 9

A.M. – 4 P.M. Eastern Standard Day Light Saving
Time. After 4 P.M., there is a service charge
unless the customer has an existing Pall service
contract.
Another excellent source of information is Pall Corporation’s Internet site:

http://www.Pall.com
Customers may also want to contact their local Pall Corporation

representative, if available.
83

6.4 PALL SERVICE CONTRACT

A Pall Service Contract establishes and formalises a committed business
relationship between Pall Corporation and the customer. Pall Technology
Services is committed to providing customers with well-prepared, ongoing
support at reduced cost. This allows the customer to remain focused on
their core business, while Pall focuses its highly qualified skills and
resources on the customer’s system.
A Pall Service Contract allows Pall Technology Services to track, plan, and
anticipate customer needs and commit resources, replacement parts and
consumable stocks, maintain technical resources and services, and establish
accommodating schedules.
A Pall Service Contract provides the customer with optimised system

performance and reduced operating and maintenance cost by allowing Pall
Technology Services to efficiently allocate resources, smoothly administrate
all required services, and plan schedules and training.
Contact Pall Technology Services to review the service and system purchase
options that can best serve your needs.
Pall Australia
6 Chivers Road
SOMERSBY NSW 2250
Australia
Telephone*:+612 4340 8900
Fax: +612 4340 8999
* The telephone number (+612 4340 8900) is from 9

contract.
84

6.5 SYSTEM REPLACEMENT PARTS

Pall Corporation has After Market Sales Specialists who are dedicated to
system replacement parts. Contact one of these specialists for information
or a quotation for replacement parts.
Pall Australia
6 Chivers Road
SOMERSBY NSW 2250
Australia
Telephone*: +612 4340 8900
Fax: +612 4340 8999
* The telephone number (02 4340 8900) is from 9

contract.
When contacting Pall After Market Sales, reference the system information
listed in the previous section, “Technical Support”.
Refer to the Spare parts list in Appendix A to identify the part number and
the quantity required for each component requested.
85

Blank Page
86

7 GLOSSARY
Term Description
ABS Acrylonitrile Butadiene Styrene
Air Scrub (AS) A membrane module cleaning technique, programmed to occur on
a regular interval many times each day for Pall systems, in which air
bubbles are blown around the exterior of the membrane fibres to
shake contaminants loose from the filter surfaces and remove them
from the modules.
AP Pall Aria™ Package System
ASME American Society of Mechanical Engineers
Backwash In Pall’s Microza® systems, backwash is used as a generic term for
waste flow generated by the AS and FL cycles, as well as any pre-
filter or strainer waste.
Backwash Recovery A filtration subsystem designed to re-filter backwash from the
System main plant so that it is not wasted.
CFF Constant Flow Fitting
Clean-In-Place (CIP) A chemical cleaning process performed while part or all of the
microfiltration system is off-line, in which a rinse of caustic and
acid solutions flow through the membrane modules to attack and
dissolve stubborn contaminants from the filter surfaces and
remove them from the modules.
Controlled Variable The output signal from an automatic control loop. The CV is
87

Term Description
(CV) applied to a device, like a valve or pump drive, to cause a Process
Variable to match a setpoint.
DI Water De-ionised water
Enhanced Flux Automatic chemical wash of module membranes to remove
Maintenance (EFM) deposits. Used to extend time between CIP Procedures.
Excess Recirculation A fraction of the feed flow, typically equal to about ten percent
(XR) (10%) of filtrate flow, which enters the membrane modules but
bypasses the fibres. XR leaves the modules, unfiltered, through a
separate port.
Feed The unfiltered influent source water that is intended for
microfiltration.
FIFO First In, First Out.
Filtrate Also called “permeate”; this is the filtered effluent water that has
passed through the membrane modules.
FIT Flow Indicating Transmitter
Flux Refers to the filtered water flow through a “unit area” of
membrane, typically expressed as either “gallons per square foot
per day (gfd)” or “gallons per minute (gpm) per module.”
Flux Maintenance (FM) This process consists of a programmed regimen of a combination
of procedures that the modules undergo to recover the TMP and
remove any solids fouling the surface.
F.O.B. Free On Board. A type of product shipping.
Forward Flow (FF) The normal mode of microfiltration system operation that
produces filtered water.
HOA Hands-Off-Auto: An HOA switch allows a device to be put into
one of these three states.
HCS Hydraulic Control Structure
HDPE High Density Polyethylene

Human Machine Generically, any control interface between operators and a process.
Interface (HMI) In the case of Pall Microza systems, this term typically refers to a
graphical control program used to interact with the filtration plant.
Integrity Test (IT) A membrane module testing technique in which compressed air is
introduced to the feed side of the modules and the modules are
then isolated or “valved off” from the rest of the system piping. If
the modules maintain pressure during the test period, then all
membrane fibres in the modules have been confirmed to be intact.
Interlock A process condition that causes the process to stop, with a message
88

Term Description
posted to the operator indicating the fault.
LCV Level Control Valve
MF Module A group of microfiltration (MF) fibres encased in a housing.
MGD Millions of Gallons per Day.
MIC Microbially Induced Corrosion. In some waters, bacteria are

present that can form colonies and excrete acid waste products that
can corrode stainless steel piping. Water flow prevents these
colonies from forming, as does maintaining a chlorine residual.
Microza® The brand name of hollow fibre micro- and ultrafiltration modules
manufactured by Asahi Chemical Company for exclusive license by
Pall Corporation.
Microfiltration (MF) The process of physical removal of suspended solids from a fluid,
with a solids removal rating usually considered being in the range
of 0.01 to 20 microns.
Micron One one-millionth (1 x 10-6) of one meter; usually represented by
the Greek letter µ. A typical human hair is about 50µ in diameter.
NaOCl Sodium hypochlorite

NBR Nitrile-Butadiene Rubber
NEMA National Electrical Manufacturers Association
NEMA 4 Specification Enclosures constructed for either indoor or outdoor use to provide
a degree of protection for personnel against incidental contact with
the enclosed equipment and the elements.
OIT Operator Interface Terminal
OSHA Occupational Safety and Health Administration
pH Potential of Hydrogen. The logarithm of the reciprocal of hydrogen-ion
concentration in gram atoms per liter; provides a measure on a scale from
0 to 14 of the acidity or alkalinity of a solution, where 7 is neutral and
greater than 7 is acidic and less than 7 is basic.
PID Control Loop Proportional-Integral-Derivative. A type of control algorithm used
to maintain control of a process variable such as flow or pressure
at a particular value.
P&ID Process and Instrumentation Diagram. A drawing used to
represent the devices, piping, and instrumentation used in a
process.
PLC Programmable Logic Controller
Pre-filtration In order to protect the microfiltration system from large chunks of
solids suspended in the feed flow, pre-filtration is often used.
89

Term Description
Process Setpoint Data in the MF system is characterised as either “process
setpoints” or “process variables”. A process setpoint is a value
that is used to specify the action of a control device.
Process Variable Data in the MF system is characterised as either “process
setpoints” or “process variables”. A process variable is a value that
represents the status of a control device.
PVC Polyvinyl Chloride
PVDF Polyvinylidene Fluoride
Regeneration Any of several methods of cleaning membranes.
Reverse Osmosis (RO) A filtration process that uses pressure (above osmotic pressure) to
force small molecular weight species (usually water) through a
semi-permeable membrane against the concentration gradient
(from the region of low concentration toward the region of higher
concentration).
Sodium Hypochlorite Chemical formula is NaOCl.
Supervisory Control An HMI system that specifically includes Data Acquisition and
and Data Acquisition control of lower level devices such as PLC’s.
(SCADA)
Transparent Plastic The slip coupling used on the filtrate connection of each MF
Joint (TP) module.
Transmembrane A measure of differential pressure across a membrane module or
Pressure (TMP) group of modules.
Ultrafiltration (UF) A process that uses a semi-permeable membrane to separate
relatively large molecular weight solutes from a feed stream.
Uninterruptible Power An electrical system, which continues to provide power for a finite
Supply (UPS) time period in the event that the power utility faults.
UNA-620A Model numbers of Asahi’s microfiltration modules used for
potable and recovery water use. The chlorine-resistant modules
have a nominal rating of 0.1µ, and contain 50 m2 of membrane
area, based on the outside diameter of the hollow fibres.
Variable Frequency An electrical device that allows motors to be run at variable speeds.
Drive (VFD) Typically, in filtration plants, VFDs control flow through pumps.
Also known as AFDs (adjustable frequency drives) or VSDs
(variable speed drives).
WWTP Waste water treatment plant
90

Pall Water Processing

6 Chivers Road
Somersby NSW 2250
Australia
Telephone: +612 4340 8900
Fax: +612 4340 8999
Pall Corporation
6 Chivers Road
Somersby NSW 2250
Australia
Telephone: +612 4340 8900
Fax: +612 4340 8999
http://www.pall.com
Copyright and Trademark Notice
All data, specifications, and information contained in this publication are based on information we
believe reliable and represent values in effect at the time of printing. Pall Corporation reserves the
right to make changes without prior notice. Because of developments in technology, these data or
procedures may be subject to change. Consequently, we advise users to review their continuing
validity. The transmission of information in this document in any form to anyone other than the
intended user(s) without prior written consent of Pall Corporation is a violation of applicable laws.
The Pall Corporation name and logo and all related product and service names, design marks and
slogans are the trademarks, service marks or registered trademarks of Pall Corporation. Other
manufacturers' products contained in this document are trademarks of their respective companies.
In this document a trademark, service mark, or other copyright indicator that appears on devices,
brand, or product names are trademarks or registered trademarks of their respective companies
and/or organisations and are copyrights of those companies and/or organisations and used with their
permission. A copyright indicator displayed with a device, brand, or product name once, is equivalent
to that indicator being displayed on every instance of that device, brand, or product name in this
document whether it is displayed or not. The names of actual companies and products mentioned
herein may be the trademarks of their respective owners. Documents, information, specifications,
and/or other material, written or graphic, contained or attached to this document is the property of its
owners and may not be altered, copied, or distributed without their consent.
© Copyright 2013, Pall Corporation. All Rights reserved.
Filtration. Separation. Solution.SM

Pall Replacement Parts List (OFF SKID PARTS)

Date Issued: 05/07/13
Revision: 0
Number of Units: 2
(Note: The quantities stated in the following list are for one site only) Items Suggested
Per Skid Spares
P&ID Tag Function Equipment QTY QTY Manufacturer Part Number
Valves
HV-2220-01 Feed Turbidity Isolation Valve Ball Isolation Valve, Spears 1 SPEARS 2000 series, 3629-005C
CFF-2220-01 Feed Turbidity Constant Flow Fitting Constant Flow Fitting 1 MARIC 6-FF-P-P-0.4
VLV-2240-50 (Boonah & Laidley) Filtrate Isolation Valve VALVE,BTFL,3.0IN, Fail Open 1 BRAY S30 S93-83FO
VLV-2240-51 CIP / Neutralisation Tank Filling Valve VALVE,BTFL,2.0IN, Fail Closed 1 BRAY S30 S93-63FC
VLV-2240-50 (Kalbar & Forest Hill) CIP / Neutralisation Tank Filling Valve VALVE,BTFL,3.0IN, Fail Open 1 BRAY S30 S93-63FC
VLV-2211/2212-60 (Boonah & Laidley) CIP Return Drain (High Flow Gravity) Control Valve VALVE,BTFL,3.0IN, Fail Closed 1 BRAY S30 S93-83FC
VLV-2211/2212-61 (Boonah & Laidley) RF/AS Drain (High Flow Gravity) Control Valve VALVE,BTFL,4.0IN, Fail Closed 1 BRAY S30 S93-83FC
VLV-2211/2212-60 (Kalbar & Forest Hill) CIP Return Drain (High Flow Gravity) Control Valve VALVE,BTFL,2.0IN, Fail Closed 1 BRAY S30 S93-63FC
VLV-2211/2212-61 (Kalbar & Forest Hill) RF/AS Drain (High Flow Gravity) Control Valve VALVE,BTFL,2.0IN, Fail Closed 1 BRAY S30 S93-63FC
Instruments
AE-2220-01 Feed Water Turbidity Transmitter/Analyser (Common Feed turbidity instrument) Turbidity Sensor, 1720e 1 HACH 60101-01
FITS: AE-2220-01 Feed Water Turbidity Transmitter/Analyser (Common Feed turbidity instrument) - Turbidity 20NTU stablcal 1L 1 1 HACH Turbidity 20 stablcal 1L
Calibration Solution
PIT-2220-01 Feed Pressure Transmitter Pressure Transmitter 1 Rosemount 2088G2S22B2M5Q4
SN61.XXAGHKMAX /
LIT-2220-01 Lagoon Level Transmitter Level Transmitter, Vega, Vegason61 1 Vega MONTZUB-WS.GD /
PLICSSH.A
Equipment
PU-2220-01 (Boonah & Laidley) Raw Water Feed Pump Pump, B3XRA-ST 1 1 Aussie Pumps EAS1
PU-2220-01 (Kalbar & Forest Hill) Raw Water Feed Pump Pump, B2KQA-ST 1 1 Aussie Pumps EAR4
STR-2220-01 Raw Water Intake Strainer Strainer 1 1 Johnson Screens S12-267
CP-1012-70 (Boonah & Laidley) Compressed Air System Compressor Assembly, Inc. Dryer 1 Atlas Copco GX-3P-10, FX1
CP-1012-70 (Kalbar & Forest Hill) Compressed Air System Compressor Assembly, Inc. Dryer 1 Atlas Copco GX-2P-10, FX1
FLT-1012-70 Secondary Filter Filter, compressed air 1 Atlas Copco DDx11
FLT-1012-71 Hydrocarbon Filter Filter, compressed air 1 Atlas Copco PDx11
PV-1012-71 (Boonah & Laidley) Compressed Air Receiver Air Receiver, 1000L 1 Atlas Copco VR1000
PV-1012-71 (Kalbar & Forest Hill) Compressed Air Receiver Air Receiver, 565L 1 Atlas Copco VAR565
SRV-1012-71 Safety Release Valve Safety Release Valve, Air Receiver 1 Atlas Copco SV25/1034

Pall AP3 Replacement Parts List

Revision: 0
Number of Units: 2
(Note: The quantities stated in the following list are for one skid only) Items Suggested
Per Skid Spares
Valves
LCV-2211/2212-01 MF Feed Tank Level Control Valve PNEUMATIC BUTTERFLY REGULATING VALVE, DOUBLE 1 BRAY
S30/S92-0830/S6A,3",ASME16.5,Class 150
ACTING, Seat: EPDM/disc: SS316
FITS: LCV-2211/2212-01 ACTUATOR,BRAY,3.0IN,DA 1 1 BRAY S92-0830
FITS: LCV-2211/2212-01 POSITIONER 1 1 BRAY S6A
VLV-2211/2212-02 XR Control Valve, On/Off VALVE,BTFL,2.0IN 1 BRAY S30/S92-063,2",ASME16.5,Class 150
FITS: VLV-2211/2212-02 ACTUATOR,BRAY,2.0IN DA 1 BRAY S92-063
VLV-2211/2212-03 Upper Drain Valve, Used for CIP Air Scrub, RF, FL VALVE,BTFL,4.0IN,DA 1 BRAY S30/S92-083,4",ASME16.5,Class 150
FITS: VLV-2211/2212-03 ACTUATOR,BRAY,3.0IN & 4.0IN,DA 1 BRAY S92-083
VLV-2211/2212-04 Lower Drain Valve, Skid Drains, RF Cycle VALVE,BTFL,4.0IN,DA,TS 1 BRAY S30/S92-083,Actuator W/travel switch,4",ASME16.5,Class 150
VLV-2211/2212-05 Filtrate Outlet Valve, On/Off Fail Closed VALVE,BTFL,3.0IN,Single Acting, TS, Air to open 1 BRAY S30/S93-1192/FC, Actuator W/travel switch,3",ASME16.5,Class 150
FITS: VLV-2211/2212-05 ACTUATOR,BRAY,3.0IN,SR 1 BRAY S93-1192/FC
VLV-2211/2212-06 RF Fill Valve/ Backwash Outlet Valve VALVE,BTFL,3.0IN,DA 1 BRAY S30/S92-083,3",ASME16.5,Class 150
VLV-2211/2212-07 Air Scrub Control Valve, On/off VALVE,BTFL,Air to open, single acting 1 BRAY S30/S93-0833/FC,2",ASME16.5,Class 150
FITS: VLV-2211/2212-07 ACTUATOR, Air to open, single acting 1 BRAY S93-0833/FC
VLV-2211/2212-14 Bypass Valve of XR Constant Flow Fitting for CIP Flow VALVE,BTFL,AUTO,2.0IN 1 BRAY S30/S93-0833/FC,2",ASME16.5,Class 150
VLV-2211/2212-20 CIP Block Valve VALVE,BTFL,3.0IN,AUTO,EPDM/disc: SS316 1 BRAY S30/S93-083/FO
HV-2211/2212-02 Hand Valve to drain tank TK-2211/2212-01 VALVE,BALL,2.0IN,PVC 1 HERSHEY VP-640
HV-2211/2212-03 RF Tank Drain Valve VALVE,BALL,2.0IN,PVC 1 HERSHEY VP-640
HV-2211/2212-04 Filtrate Sample valve VALVE,BALL,0.25IN,PVC 1 PRAHER 122355
HV-2211/2212-05 Hand Valve to Feed turbidity AE-2211/2212-02 VALVE,BALL,0.25IN,PVC 1 NANJING LUOKIA AHMC0404
HV-2211/2212-07 Compressed Air Shut Off, Lock out/tag out capable VALVE,1.5IN,SST 1 GUANGDE BT-2F-I
HV-1012-13A/B Air Scrub Throttle Valve Set manually VALVE,GLOBE,1.50,200,FPT,304ST 1 GUANGDE GBTL-150-I
HV-2211/2212-18 Backwash Drain sample Valve VALVE,BALL,0.25IN,PVC 1 PRAHER 122355
NV-1012-1A/B Strainer Clean Back Flow Control Valve NEEDLE VALVE 1 FESTO GRA-1/4-B, 6509
CV-2211/2212-01 Check Valve for PU-2211/2212-01 VALVE,CHECK,BTFL,3.0IN,PVC 1 GF 3“,161562109,Type:562 PVC-U,SF
CV-1012-2A/B Check Valve for Air Line VALVE,CHECK,BALL,1.50IN,FPT,SST, Spring loaded 1 GUANGDE SCT-200
CV-2211/2212-05 RF Tank Overflow check valve VALVE,CHECK,2IN,200#,PVC 1 GF TYPE 562, 161562107
CFF-2211/2212-01 XR Constant Flow Fitting VALVE,1.000,200,NPT,PV,1.0 LPS 1 PLAST-O-MATIC FC100EP-015-PV
CFF-2211/2212-05 Turbidity Constant Flow Fitting VALVE,1.000,200,NPT,PV (~300mL/min) 1 MARIC 6-FF-P-P-0.4
Instruments
AIT-2211/2212-02, AE-2211/2212-02 Filtrate Water Turbidity Transmitter/Analyser TURBIDITY TRANSMITTER,660sc,0-1 NTU,24V DC, SC200 HACH 660sc (6016000) sc200 (LXV404.99.70552)
FITS: AIT-2211/2212-02 Filtrate Water Turbidity Transmitter/Analyser - Calibration Solution Turbidity .88 mNTU stablcal 1L 1 1 HACH Turbidity .8 stablcal 1L
PIT-2211/2212-01 Strainer Outlet Pressure, Module Feed pressure, TMP Calc, Strainer DP PRESS TRANS,ROSEMOUNT, 0-400kPa 1 1 ROSEMOUNT 2088G2S22B2M5Q4
PIT-2211/2212-02 Filtrate Pressure, Module outlet pressure, TMP Calc, PRESS TRANS,ROSEMOUNT, 0-400kPa 1 1 ROSEMOUNT 2088G2S22B2M5Q4
PIT-2211/2212-03 Pump PU-2211/2212-01 Discharge Pressure, Used for Strainer DP and TMP PRESS TRANS,ROSEMOUNT, 0-400kPa 1 1 ROSEMOUNT 2088G2S22B2M5Q4
Alarms
LIT-2211/2212-01 Indicates and transmits Level in Tank TK-2211/2212-01, High/Low alarms for TK- PRESS TRANS, ROSEMOUNT, low range 1 1 ROSEMOUNT 2088G1S22B2M5Q4
2211/2212-01
LIT-2211/2212-02 TK-2211/2212-02 RF Tank Level, Alarms for CIP, Backwash PRESS TRANS, ROSEMOUNT, low range 1 1 ROSEMOUNT 2088G1S22B2M5Q4
TT-2211/2212-01 Feed water/CIP water temperature, alarmed Feed temperature with Thermowell 1 ROSEMOUNT 148HNNAU1XA // 0068N21N00A025T32XA
FIT-2211/2212-01 Filtrate Flow Rate FLOW TRANSMITTER incl Flow Element, Magnetic Flow Meter, 1
ROSEMOUNT 8732EST2A2N0DA1M4D1 / 8711SSE030U1N0D1DW
3.0IN
PHC-1012-3A/B, PI-1012-3A/B Air Pressure to Strainer backwash shuttle REGULATOR, AIR PRESS,1/4",ADJ,ALUM 1 FESTO MS4-LFR-1/4-D7-CRV-AS
PS-1012-1A/B Pressure Switch, for Low/High Air Pressure, Low/High Air Scrub pressure PRESSURE SENSOR 1 1 FESTO SDE1-D10-G2-H18-C-P2-M8
PHC-1012-1A/B, PI-1012-1A/B, FLT-1012-1A/B Pressure regulator, Gauge Filter to solenoid bank ASSY,REGULATOR, 3/8 NPT,1 STAT W/FILTER 1 FESTO MS6-LFR-1/2-D7-CRV-AS
FITS: PI-1012-1A/B Replacement Pressure Gauge for Regulator PRESSURE GAUGE,0-11 BAR 1
FITS: FLT-1012-1A/B Replacement Filters for Skid Regulator FILTER ELEMENT,AIR,0.1MICRON 1
PHC-1012-2A/B Pressure regulator for Air scrub REGULATOR, AIR PRESS,1.5IN,ADJ,W/GAGE 1 CASHCO 2H8-2B27-12000000A
FI-1012-2A/B Air Scrub Air Flow Rate FLOW INDICATOR,Stubbe,10-100SCFM,AIR 1 1 Stubbe DFM350 DN40 PA/EPDM
Equipment
TK-2211/2212-01 Feed/CIP tank (833 L) ASSY,TANK,AP3,833L,FEED 1 NIUBAO 833L TANK
TK-2211/2212-02 Reverse Filtration Tank (1325 L) ASSY,TANK,AP3,1325 L,RF 1 NIUBAO 1325 L TANK
PU-2211/2212-01 Recirculation PUMP LOWARA, pump, 7.5KW 1 1 LOWARA SHE50-160/75
PU-2211/2212-02 Reverse Filtration Pump LOWARA, pump, 7.5KW 1 1 LOWARA SHE50-160/75
STR-2211/2212-01 Membrane Pre-Strainer STRAINER,AMIAD,3.0IN,CS,400 MICRON 1 AMIAD FILTOMAT M103C-PTM
FITS: STR-2211/2212-01 PARTS,SPARE,400MICRON SCREEN,M102C&103C 1 AMIAD #1150067 400 MICRON SCREEN M
FITS: STR-2211/2212-01 KIT,REPAIR Amiad STRAINER ,M102C & M103C 1 AMIAD (EPDM LID SEAL & SCREEN SEAL,SCREEN PULLER)
FITS: STR-2211/2212-01 PARTS,SPARE,DIRT COLLECTOR M102C & M103C AMIAD #1400018 DIRT COLLECTOR
STR-2211/2212-02 Strainer inside tank TK-2211/2212-01 Outlet to Feed/Recirculation Pump - 1 NIUBAO In Tank Strainer
FLT-2211/2212-02 RF Tank 10 Micron Filter FILTER,INTAKE,AP3,RF,VENT 1 SOLBERG F-19P-150, 10µm
FITS: FLT-2211/2212-02 AIR FIL ELEM,POLYESTER 4 SOLBERG
VSD-2211/2212-01 VARIABLE-FREQUENCY DRIVE Feed for Pump PU-2211/2212-01 & PU- DANFOSS AQUA FC200 7.5KW 1 1 DANFOSS
FC202P7K5T4E66H2XGXXXXSXXXXAXBXCXXXXDX
2211/2212-02
FITS: VSD-2211/2212-01 SS Backplate for 7.5kW FC200, IP66 1 DANFOSS SS Backplate for 7.5kW FC200, IP66
Module Parts
MF Module Microfiltration modules MF MODULES PALL/ASAHI WH015807
Installation Kit, including the following: INSTALLATION KIT FOR MF MODULES PALL/ASAHI WH061509
Module XR Connection Gasket GASKET 1 PALL/ASAHI WH014325
Module End Cap Nut NUT 1 PALL/ASAHI WH060417
Module End Cap Gasket O-RING B 1 PALL/ASAHI WH014298
Module End Cap, Top 6IN MDL END CAP,PL END,PVC 1 PALL/ASAHI WH016474
Module End Cap, Bottom 6IN MODULE ENDCAP, VIC END, 1 PALL/ASAHI WH016475
CLEAR COUPLING COUPLING,ADAPTER,50MM,PVC,CLEAR 1 PALL/ASAHI JP010030889
Spare wrench Module Nut Wrench MODULE WRENCH 1 PALL WH060418
Repair Pins Module Repair Pins MODULE REPAIR PIN 10 PALL WH014299
XR Hose (Boonah) XR Hose, AP3 On Skid ASSY,HOSE,1 IN FLEX HOSE, XR AP3 ONSKID 1 PALL WH017202
XR Hose (Laidley) XR Hose SHORT ASSY,HOSE,1 IN FLEX HOSE, XR CONN,SHORT 1 PALL WH014314

Pall AP2 Replacement Parts List

Revision: 0
Number of Units: 2
(Note: The quantities stated in the following list are for one skid only) Items Suggested
Per Skid Spares
Valves
LCV-2211/2212-01 MF Feed Tank Level Control Valve PNEUMATIC BUTTERFLY REGULATING VALVE, DOUBLE 1 BRAY
S30/S92-0630/S6A,2",ASME16.5,Class 150
ACTING, Seat: EPDM/disc: SS316
FITS: LCV-2211/2212-01 ACTUATOR,BRAY,2.0IN,DA 1 1 BRAY S92-0630
FITS: LCV-2211/2212-01 POSITIONER 1 1 BRAY S6A
VLV-2211/2212-02 XR Control Valve, On/Off VALVE,BTFL,2.0IN 1 BRAY S30/S92-063,2",ASME16.5,Class 150
FITS: VLV-2211/2212-02 ACTUATOR,BRAY,2.0IN DA 1 BRAY S92-063
VLV-2211/2212-03 Upper Drain Valve, Used for CIP Air Scrub, RF, FL VALVE,BTFL,2.0IN,DA 1 BRAY S30/S92-063,2",ASME16.5,Class 150
FITS: VLV-2211/2212-03 ACTUATOR,BRAY,2.0IN,DA 1 BRAY S92-063
VLV-2211/2212-04 Lower Drain Valve, Skid Drains, RF Cycle VALVE,BTFL,2.0IN,DA,TS 1 BRAY S30/S92-063,Actuator W/travel switch,2",ASME16.5,Class 150
FITS: VLV-2211/2212-04 ACTUATOR,BRAY,2.0IN,DA 1 BRAY S92-063
VLV-2211/2212-05 Filtrate Outlet Valve, On/Off Fail Closed VALVE,BTFL,2.0IN,Single Acting, TS, Air to open 1 BRAY S30/S93-0833/FC, Actuator W/travel switch,2",ASME16.5,Class 150
FITS: VLV-2211/2212-05 ACTUATOR,BRAY,2.0IN,SR 1 BRAY S93-0833/FC
VLV-2211/2212-06 RF Fill Valve/ Backwash Outlet Valve VALVE,BTFL,2.0IN,DA 1 BRAY S30/S92-063,2",ASME16.5,Class 150
FITS: VLV-2211/2212-06 ACTUATOR,BRAY,2.0IN, DA 1 BRAY S92-063
VLV-2211/2212-07 Air Scrub Control Valve, On/off VALVE,BTFL,Air to open, single acting 1 BRAY S20/S93-063/FC,1",ASME16.5,Class 150
FITS: VLV-2211/2212-07 ACTUATOR, Air to open, single acting 1 BRAY S93-063/FC
VLV-2211/2212-14 Bypass Valve of XR Constant Flow Fitting for CIP Flow VALVE,BTFL,AUTO,2.0IN 1 BRAY S30/S93-0833/FC,2",ASME16.5,Class 150
VLV-2211/2212-20 CIP Block Valve VALVE,BTFL,2.0IN,AUTO,EPDM/disc: SS316 1 BRAY S30/S93-083/FO
HV-2211/2212-02 Hand Valve to drain tank TK-2211/2212-01 VALVE,BALL,0.5IN,PVC 1 HERSHEY VP-640
HV-2211/2212-03 RF Tank Drain Valve VALVE,BALL,0.5IN,PVC 1 HERSHEY VP-640
HV-2211/2212-04 Filtrate Sample valve VALVE,BALL,0.25IN,PVC 1 PRAHER 122355
HV-2211/2212-05 Hand Valve to Feed turbidity AE-2211/2212-02 VALVE,BALL,0.25IN,PVC 1 NANJING LUOKIA AHMC0404
HV-2211/2212-07 Compressed Air Shut Off, Lock out/tag out capable VALVE,0.5IN,SST 1 GUANGDE BT-2F-I
HV-1012-13A/B Air Scrub Throttle Valve Set manually VALVE,GLOBE,0.5,200,FPT,304ST 1 GUANGDE GBTL-150-I
HV-2211/2212-18 Backwash Drain sample Valve VALVE,BALL,0.25IN,PVC 1 PRAHER 122355
NV-1012-1A/B Strainer Clean Back Flow Control Valve NEEDLE VALVE 1 FESTO GRA-1/4-B, 6509
CV-2211/2212-01 Check Valve for PU-2211/2212-01 VALVE,CHECK,BTFL,2.0IN,PVC 1 GF DN50,161562107,UPVC,Type 562
CV-1012-2A/B Check Valve for Air Line VALVE,CHECK,BALL,1.0IN,FPT,SST, Spring loaded 1 GUANGDE SCT-200
CV-2211/2212-05 RF Tank Overflow check valve VALVE,CHECK,2IN,200#,PVC 1 GF TYPE 562, 161562107
CFF-2211/2212-01 XR Constant Flow Fitting VALVE,200,NPT,PV,0.3 LPS 1 PLAST-O-MATIC FC100EP-005-PV
CFF-2211/2212-05 Turbidity Constant Flow Fitting VALVE,1.000,200,NPT,PV (~300mL/min) 1 MARIC 6-FF-P-P-0.4
Instruments
AIT-2211/2212-02, AE-2211/2212-02 Filtrate Water Turbidity Transmitter/Analyser TURBIDITY TRANSMITTER,660sc,0-1 NTU,24V DC, SC200 HACH 660sc (6016000) sc200 (LXV404.99.70552)
FITS: AIT-2211/2212-02 Filtrate Water Turbidity Transmitter/Analyser - Calibration Solution Turbidity 0.88 mNTU stablcal 1L 1 1 HACH Turbidity .8 stablcal 1L
PIT-2211/2212-01 Strainer Outlet Pressure, Module Feed pressure, TMP Calc, Strainer DP PRESS TRANS,ROSEMOUNT, 0-400kPa 1 1 ROSEMOUNT 2088G2S22B2M5Q4
PIT-2211/2212-02 Filtrate Pressure, Module outlet pressure, TMP Calc, PRESS TRANS,ROSEMOUNT, 0-400kPa 1 1 ROSEMOUNT 2088G2S22B2M5Q4
PIT-2211/2212-03 Pump PU-2211/2212-01 Discharge Pressure, Used for Strainer DP and TMP PRESS TRANS,ROSEMOUNT, 0-400kPa 1 1 ROSEMOUNT 2088G2S22B2M5Q4
Alarms
LIT-2211/2212-01 Indicates and transmits Level in Tank TK-2211/2212-01, High/Low alarms for TK- PRESS TRANS, ROSEMOUNT, low range 1 1 ROSEMOUNT 2088G1S22B2M5Q4
2211/2212-01
LIT-2211/2212-02 TK-2211/2212-02 RF Tank Level, Alarms for CIP, Backwash PRESS TRANS, ROSEMOUNT, low range 1 1 ROSEMOUNT 2088G1S22B2M5Q4
TT-2211/2212-01 Feed water/CIP water temperature, alarmed Feed temperature with Thermowell 1 ROSEMOUNT 148HNNAU1XA // 0068N21N00A025T32XA
FIT-2211/2212-01 Filtrate Flow Rate FLOW TRANSMITTER incl Flow Element, Magnetic Flow Meter, 1
ROSEMOUNT 8732EST2A2N0DA1M4D1 / 8711SSE020U1N0D1DW
2.0IN
PHC-1012-3A/B, PI-1012-3A/B Air Pressure to Strainer backwash shuttle REGULATOR, AIR PRESS,1/4",ADJ,ALUM 1 FESTO MS4-LFR-1/4-D7-CRV-AS
PS-1012-1A/B Pressure Switch, for Low/High Air Pressure, Low/High Air Scrub pressure PRESSURE SENSOR 1 1 FESTO SDE1-D10-G2-H18-C-P2-M8
PHC-1012-1A/B, PI-1012-1A/B, FLT-1012-1A/B Pressure regulator, Gauge Filter to solenoid bank ASSY,REGULATOR, 3/8 NPT,1 STAT W/FILTER 1 FESTO MS6-LFR-1/2-D7-CRV-AS
FITS: FLT-1012-1A/B Replacement Filters for Skid Regulator FILTER ELEMENT,AIR,0.1MICRON 1
PHC-1012-2A/B Pressure regulator for Air scrub REGULATOR, AIR PRESS,0.5IN,ADJ,W/GAGE 1 CASHCO 2B4-2B27-12000000B
FI-1012-2A/B Air Scrub Air Flow Rate FLOW INDICATOR,Stubbe,10-100SCFM,AIR 1 1 Stubbe DFM350 DN40 PA/EPDM
Equipment
TK-2211/2212-01 Feed/CIP tank (265 L) ASSY,TANK,AP2,265L,FEED 1 NIUBAO 265L TANK
Tk-2211/2212-02 Reverse Filtration Tank (435 L) ASSY,TANK,AP2,435 L,RF 1 NIUBAO 435 L TANK
PU-2211/2212-01 Recirculation PUMP LOWARA, pump, 4KW 1 1 LOWARA SHE32-200/40
PU-2211/2212-02 Reverse Filtration Pump LOWARA, pump, 4KW 1 1 LOWARA SHE32-200/40
STR-2211/2212-01 Membrane Pre-Strainer STRAINER,AMIAD,2.0IN,CS,400 MICRON 1 AMIAD FILTOMAT M102C-PTM
FITS: STR-2211/2212-01 PARTS,SPARE,400MICRON SCREEN,M102C&103C 1 AMIAD #1150067 400 MICRON SCREEN M
FITS: STR-2211/2212-01 KIT,REPAIR Amiad STRAINER ,M102C & M103C 1 AMIAD (EPDM LID SEAL & SCREEN SEAL,SCREEN PULLER)
FITS: STR-2211/2212-01 PARTS,SPARE,DIRT COLLECTOR M102C & M103C AMIAD #1400018 DIRT COLLECTOR
STR-2211/2212-02 Strainer inside tank TK-2211/2212-01 Outlet to Feed/Recirculation Pump - 1 NIUBAO In Tank Strainer
FLT-2211/2212-02 RF Tank 10 Micron Filter FILTER,INTAKE,AP2,RF,VENT 1 SOLBERG F-19P-150, 10µm
FITS: FLT-2211/2212-02 AIR FIL ELEM,POLYESTER 4 SOLBERG
VSD-2211/2212-01 VARIABLE-FREQUENCY DRIVE Feed for Pump PU-2211/2212-01 & PU- DANFOSS AQUA FC200 4KW 1 1 DANFOSS
FC-202P4K0T4E66H2XGXXXXSXXXXAXBXCXXXXDX
2211/2212-02
FITS: VSD-2211/2212-01 SS Backplate for 4kW FC200, IP66 1 DANFOSS SS Backplate for 4kW FC200, IP66
Module Parts
MF Module Microfiltration modules MF MODULES PALL/ASAHI WH015807
Installation Kit, including the following: INSTALLATION KIT FOR MF MODULES PALL/ASAHI WH061509
Module XR Connection Gasket GASKET 1 PALL/ASAHI WH014325
Module End Cap Nut NUT 1 PALL/ASAHI WH060417
Module End Cap Gasket O-RING B 1 PALL/ASAHI WH014298
Module End Cap, Top 6IN MDL END CAP,PL END,PVC 1 PALL/ASAHI WH016474
Module End Cap, Bottom 6IN MODULE ENDCAP, VIC END, 1 PALL/ASAHI WH016475
CLEAR COUPLING COUPLING,ADAPTER,50MM,PVC,CLEAR 1 PALL/ASAHI JP010030889
Spare wrench Module Nut Wrench MODULE WRENCH 1 PALL WH060418
Repair Pins Module Repair Pins MODULE REPAIR PIN 10 PALL WH014299
XR Hose XR Hose, AP2 On Skid ASSY,HOSE,1 IN FLEX HOSE, XR AP2 ONSKID 1 PALL WH017200

Pall CHN System Replacement Parts List

Revision: 0
Number of Units: 1
(Note: The quantities stated in the following list are for one site only) Items Suggested
Per Skid Spares
Valves
VLV-2250-80 CIP / Neutralisation Tank Isolation Valve VALVE,BTFL,2.0IN,AIR OPEN SPRING CLOSE 1 BRAY S31, S93-063/4 FC
VLV-2250-81 CHN Discharge Valve VALVE,BTFL,2.0IN,AIR OPEN SPRING CLOSE 1 BRAY S31, S93-063/4 FC
VLV-2250-82 CHN Recirculation Valve VALVE,BTFL,2.0IN,AIR OPEN SPRING CLOSE 1 BRAY S31, S93-063/4 FC
VLV-2250-83 CHN Drain Valve VALVE,BTFL,2.0IN,AIR OPEN SPRING CLOSE 1 BRAY S31, S93-063/4 FC
VLV-2250-84 CHN Return Valve VALVE,BTFL,2.0IN,AIR OPEN SPRING CLOSE 1 BRAY S31, S93-063/4 FC
VLV-2250-85 Filtrate Rinse Tank Isolation Valve VALVE,BTFL,2.0IN,AIR OPEN SPRING CLOSE 1 BRAY S31, S93-063/4 FC
HV-2250-80 CIP / Neut. Tank drain valve VALVE,BTFL,2.0IN,MANUAL 1 BRAY S31, SERIES 1 LEVER OP
HV-2250-81 Filtrate Rinse Tank drain valve VALVE,BTFL,2.0IN,MANUAL 1 BRAY S31, SERIES 1 LEVER OP
HV-2250-87 Drain Sample Valve VALVE, BALL, 0.5IN, MANUAL 1 SPEARS 2000 SERIES, 3629-005C
CV-2250-81 CHN Pump Discharge Non Return Valve VALVE, CHECK, 2.0IN 1 SPEARS 2000 SERIES, 4529C-020
CV-2511-90A NaOCl Pump Suction Check Valve Flexible Foot Valve GRUNDFOS SERIES 522-95730920
CV-2532-91A Acid Pump Suction Check Valve Flexible Foot Valve GRUNDFOS SERIES 522-95730920
CV-2521-92A Caustic Pump Suction Check Valve Flexible Foot Valve GRUNDFOS SERIES 522-95730920
CV-2513-93A SMBS Pump Suction Check Valve Flexible Foot Valve GRUNDFOS SERIES 522-95730920
CV-2511-90B NaOCl Dosing Check Valve Injection Valve (Check Valve, Spring loaded) GRUNDFOS L05, 91835757
CV-2532-91B Acid Dosing Check Valve Injection Valve (Check Valve, Spring loaded) GRUNDFOS L05, 91835757
CV-2521-92B Caustic Dosing Check Valve Injection Valve (Check Valve, Spring loaded) GRUNDFOS L05, 91835757
CV-2513-93B SMBS Dosing Check Valve Injection Valve (Check Valve, Spring loaded) GRUNDFOS L05, 91835757
Instruments
FS-2250-80 Hot Water Supply Flow Switch, detection of flow/supply of hot water, alarmed Flow switch, Paddle 1 1 KELCO F20-S-NPT
1056-02-22-32-AN
AIT-2250-80 Waste Water ORP/pH Transmitter pH/ORP Display, 1056 1 ROSEMOUNT
AE-2250-80 Waste Water pH Sensor pH Sensor and Cable (15ft cable with VP8 connector) 1 1 ROSEMOUNT 3900VP-01-10, 24281-00
FITS: AE-2250-80 Waste Water pH Sensor - pH Calibration solution pH solution kit (pH 4, pH 7 & pH 10, 500 ml each) 1 1 Pall P0012295
AE-2250-81 Waste Water ORP Sensor ORP Sensor and Cable (15ft cable with VP8 connector) 1 1 ROSEMOUNT 3900VP-01-12, 24281-00
FITS: AE-2250-81 Waste Water ORP Sensor - ORP Calibration Solution 600 mV (500ml) 1 1 Pall P0012296
PHC-1012-86, HV-1012-86, PI-1012-
CHN Skid Compressed Air Regulator Combination Pressure Regulator Filter 1 FESTO MSB6-1/2:C4:J22-WPB
86, FLT-1012-86
PSL-1012-86 CHN Skid Compressed Air Low Pressure Switch Pressure Switch 1 FESTO SDE1-D10-G2-H18-C-P2-M12
TT-2250-80 CIP / Neutralisation Tank Temperature Transmitter TEMPERATURE TRANSMITTER 1 ROSEMOUNT 644HANAXAJ6M5Q4K1063 / 0065N31J0080J0150T44XA
LIT-2250-80 CIP / Neutralisation Tank Level Transmitter Pressure Transmitter for Level, Hastelloy ROSEMOUNT 2088G1S33B2M5Q4
LIT-2240-81 Filtrate Rinse Tank Level Transmitter Pressure Transmitter for Level ROSEMOUNT 2088G1S22B2M5Q4
Equipment
PU-2250-80 CHN Recirculation Pump PUMP, CENTRIFUGAL 1 LOWARA SHE4 50-125/03
PU-2511-90 NaOCl Transfer Pump DIAPHRAGM PUMP 1 1 WILDEN P.025/KZPPP/TNL/TF/KTV
PU-2532-91 Acid Transfer Pump DIAPHRAGM PUMP 1 1 WILDEN P0,025/PPPP/WFS/TF/PWF
PU-2521-92 Caustic Transfer Pump DIAPHRAGM PUMP 1 WILDEN P0,025/PPPP/WFS/TF/PWF
PU-2513-93 SMBS Transfer Pump DIAPHRAGM PUMP 1 WILDEN P0,025/PPPP/WFS/TF/PWF
TK-2250-80 (Boonah & Laidley) CIP/Neutralisation Tank TANK, 5000L, LLDPE 1 BVCI 5000L
TK-2240-81 (Boonah & Laidley) Filtrate Rinse Tank TANK, 5000L, LLDPE 1 BVCI 5000L
TK-2250-80 (Kalbar & Forest Hill) CIP/Neutralisation Tank TANK, 2500L, LLDPE 1 BVCI 2500L
TK-2240-81 (Kalbar & Forest Hill) Filtrate Rinse Tank TANK, 2500L, LLDPE 1 BVCI 2500L
HE-2250-80 (Boonah & Laidley) CIP/Neutralisation Heater 10W IMMERSION HEATER, TK-2250-80 1 TEE TEE Custom
HE-2250-80 (Kalbar & Forest Hill) CIP/Neutralisation Heater 7.5W IMMERSION HEATER, TK-2250-80 1 TEE TEE Custom
STR-2250-80 CIP/Neutralisation Tank Strainer Y TYPE STRAINER 1 SPEARS Y TYPE SEDIMENT STRAINER - 30 MESH, 2" ANSI 150 FLG
TK-2511-90 (Boonah & Laidley) 200L Drum - NaOCl 200L Dosing Tank 1 GRUNDFOS 98150053
TK-2532-91 (Boonah & Laidley) 200L Drum - Acid 200L Dosing Tank 1 GRUNDFOS 98150053
TK-2521-92 (Boonah & Laidley) 200L Drum - Caustic 200L Dosing Tank 1 GRUNDFOS 98150053
TK-2513-93 (Boonah & Laidley) 200L Drum - SBS 200L Dosing Tank 1 GRUNDFOS 98150053
TK-2511-90 (Kalbar & Forest Hill) 100L Drum - NaOCl 100L Dosing Tank 1 GRUNDFOS 98150051
TK-2532-91 (Kalbar & Forest Hill) 100L Drum - Acid 100L Dosing Tank 1 GRUNDFOS 98150051
TK-2521-92 (Kalbar & Forest Hill) 100L Drum - Caustic 100L Dosing Tank 1 GRUNDFOS 98150051
TK-2513-93 (Kalbar & Forest Hill) 100L Drum - SBS 100L Dosing Tank 1 GRUNDFOS 98150051
Chemicals
NaOCl (12.5%) Chemical Drum 1
Citric Acid (50%) Chemical Drum 1
Caustic (25%) Chemical Drum 1
SBS (12.5%) Chemical Drum 1

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Boonah STP ST56 Microfiltration (A090-0320-002 Pall Base Operations & Maintenance Manual OM Manual) General

Using the Pall Aria™ AP Water

Queensland Urban Utilities (QUU)

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QUU Regional Lagoons Upgrade Project – Manuals Index

Queensland Urban Utilities

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QUU Regional Lagoons Upgrade Project – Manuals Index

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QUU Regional Lagoons Upgrade Project – Manuals Index

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QUU Regional Lagoons Upgrade Project – Manuals Index

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QUU Regional Lagoons Upgrade Project – Manuals Index

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QUU Regional Lagoons Upgrade Project – Manuals Index

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QUU Regional Lagoons Upgrade Project – Manuals Index

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IMPORTANT – READ THIS FIRST

Direct all questions and/or inquiries to Pall Technology Services:

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THE PALL ARIA™ WATER TREATMENT SYSTEM

Revision Date Originator Description

A March 2013 SB Draft for Approval – Project Specific

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THE PALL ARIA™ WATER TREATMENT SYSTEM

Table B - Operator Revision Sheet

Revision Date Originator Description

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THE PALL ARIA™ WATER TREATMENT SYSTEM

1.1 USER’S RESPONSIBILITY 11

2.1 SEQUENCE OF MODULE HANDLING 24

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THE PALL ARIA™ WATER TREATMENT SYSTEM

2.8.5 MODULE RACK AND FIBRE MODULES 31

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THE PALL ARIA™ WATER TREATMENT SYSTEM

4.7 W HEN AN ALARM SOUNDS 56

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THE PALL ARIA™ WATER TREATMENT SYSTEM

6.4 PALL SERVICE CONTRACT 84

FIGURE 2-1: MODULE HANDLING SEQUENCE 24

APPENDIX A SPARE PARTS LISTS

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THE PALL ARIA™ WATER TREATMENT SYSTEM

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THE PALL ARIA™ WATER TREATMENT SYSTEM

1.1 USER’S RESPONSIBILITY

Personnel working with or around the equipment should read and

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THE PALL ARIA™ WATER TREATMENT SYSTEM

1.2 DOCUMENT SAFETY AND OPERATIONAL

This lightning symbol indicates that a dangerous voltage or other

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THE PALL ARIA™ WATER TREATMENT SYSTEM

1.3 STATEMENT OF PROPER USE

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THE PALL ARIA™ WATER TREATMENT SYSTEM