Hypertherm Automation

5 Technology Drive, Suite 300

W. Lebanon, NH 03784 USA
Phone: 603-298-7970
Fax: 603-298-7977

Automation

PHOENIX® SOFTWARE FOR

HYPERTHERM SHAPE CUTTING CONTROL
OPERATOR’S MANUAL
Version 8.5 for Touch Screen CNCs

January 2009
DISCLAIMER The information in this document is subject to change without notice and should not be
construed as a commitment by Hypertherm Automation. Hypertherm Automation
assumes no responsibility for any errors that appear.

TRADEMARKS Hypertherm Automation is a wholly owned subsidiary of Hypertherm, Inc.

Command, HT 4400, HD3070 HyDefinition Plasma and HD4070 HyDefinition Plasma

are registered trademarks of Hypertherm, Inc.

FASTLaser is a trademark of Hypertherm, Inc.

EDGE, HyperCAD, HyperNet, HyperNest, Phoenix, and ShapeWizard are registered

trademarks of Hypertherm Automation.

Align, APC, CutPro, Gemini, HPR130, HPR260 HyPerformance Plasma, Mariner,

Nester, Remote Help, Sensor, and Voyager are trademarks of Hypertherm Automation.

HASP is a registered trademark of Aladdin Knowledge Systems Ltd.

Indramat is a trademark of Bosch Rexroth.

Pacific Scientific is a trademark of Danaher Motion.

Pentium and Celeron are registered trademarks of Intel Corporation.

Virus Scan is a registered trademark of McAfee Associates, Inc.

Microsoft, the Microsoft logo, and Windows are registered trademarks of Microsoft
Corporation.

NJWIN is a registered trademark of NJStar Software Corporation.

SERCOS Interface is a trademark of SERCOS North America.

Norton AntiVirus and Norton Ghost are trademarks of Symantec Corporation.

Other trademarks are the property of their respective holders.

COPYRIGHT 2009 by Hypertherm Automation. All rights Reserved

Printed in USA

ii
Contents
Safety .......................................................................................................................................... 1
Operating the CNC ................................................................................................................... 1-1
Front Panel Layout ............................................................................................................... 1-1
Power Switch ................................................................................................................. 1-1
Touch Screen ................................................................................................................. 1-1
Front Panel (selected models) ............................................................................................. 1-1
Front Panel Keypad (Voyager III model) .............................................................................. 1-2
PC Keyboard Layout and Functions .............................................................................. 1-3
Key and Menu Functions ..................................................................................................... 1-5
Screen Navigation ................................................................................................................ 1-5
Dropdown List ................................................................................................................ 1-6
Radio Buttons ................................................................................................................. 1-6
Check Box ...................................................................................................................... 1-6
Data Input ....................................................................................................................... 1-6
Help Screen ......................................................................................................................... 1-7
Show Bookmarks ........................................................................................................... 1-8
Automated Operations ......................................................................................................... 1-8
Align Wizard ................................................................................................................... 1-8
CutPro Wizard ................................................................................................................ 1-8

The Main Screen ...................................................................................................................... 2-1

Preview Window................................................................................................................... 2-1
Watch Window ..................................................................................................................... 2-1
Soft Keys .............................................................................................................................. 2-1

Loading a Part .......................................................................................................................... 3-1

Loading a Part from the Shape Library ................................................................................ 3-1
Loading a Part from a Disk................................................................................................... 3-2
Downloading a Part from a Host .......................................................................................... 3-5
Saving Part Files to Disk ...................................................................................................... 3-7
Uploading Part Files to a Host ........................................................................................... 3-10
Importing DXF Files ........................................................................................................... 3-12
Raw DXF Files ............................................................................................................. 3-13
 Invalid Files ........................................................................................................................ 3-15
Resume Last Part .............................................................................................................. 3-16
Rush Job Interrupt ........................................................................................................ 3-16
Automated Power Loss Recovery ................................................................................ 3-17

Arranging Parts ........................................................................................................................ 4-1

Repeating Parts ................................................................................................................... 4-3
Straight Repeat .............................................................................................................. 4-3
Staggered Repeat .......................................................................................................... 4-4
Nested Repeat ............................................................................................................... 4-5
Aligning Parts ....................................................................................................................... 4-6
Align Wizard ................................................................................................................... 4-6
Aligning Parts Manually .................................................................................................. 4-7
Nesting Parts........................................................................................................................ 4-9
Manual Nesting .............................................................................................................. 4-9
Nester Setup ................................................................................................................ 4-11
Using Manual Nester .................................................................................................... 4-12
Adding Parts ................................................................................................................. 4-12
Saving a Nest ............................................................................................................... 4-14
HyperNest – CNC Automatic Nesting ................................................................................ 4-14
Setting Up HyperNest -- CNC ...................................................................................... 4-15
Using Nesting ............................................................................................................... 4-17
Removing a Part from a Nest ....................................................................................... 4-20
Nest Summary ............................................................................................................. 4-21
Main Screen View of Nest ............................................................................................ 4-22

Cutting Parts ............................................................................................................................ 5-1

CutPro Wizard ...................................................................................................................... 5-1
Cutting in Manual Mode ....................................................................................................... 5-1
Multitasking .......................................................................................................................... 5-4
Pausing Cutting .................................................................................................................... 5-6
Manual Operations ............................................................................................................. 5-10
Rip Cutting ......................................................................................................................... 5-13
Manual Options .................................................................................................................. 5-14
Home Axes......................................................................................................................... 5-16
System Setup ........................................................................................................................... 6-1
Cutting Setup ....................................................................................................................... 6-1
Watch Window Setup ........................................................................................................... 6-7

Process Setup .......................................................................................................................... 7-1

Oxy Fuel ............................................................................................................................... 7-2
Controlling Oxy Fuel with Analog Outputs...................................................................... 7-5
Plasma ................................................................................................................................. 7-8
HD3070 Auto Gas Interface ............................................................................................... 7-11
HD3070 Auto Gas I/O .................................................................................................. 7-13
Inputs ........................................................................................................................... 7-13
Outputs ......................................................................................................................... 7-14
HD4070 and HPR Overview .............................................................................................. 7-14
HPR Cut Charts ........................................................................................................... 7-15
Changing HPR Consumables ...................................................................................... 7-18
FineLine Overview ............................................................................................................. 7-18
Station Configuration .................................................................................................... 7-19
FineLine Cut Charts ..................................................................................................... 7-20
Changing FineLine Consumables ................................................................................ 7-22
Marker ................................................................................................................................ 7-23
Marker Interface ........................................................................................................... 7-23
Using Cut Consumables for Marking ........................................................................... 7-25
Laser Overview .................................................................................................................. 7-27
Laser Cut Types Screen .............................................................................................. 7-28
Laser Cut Charts .......................................................................................................... 7-31
Water Jet ............................................................................................................................ 7-37

Sensor THC Setup ................................................................................................................... 8-1

Cut Setups ........................................................................................................................... 8-2
Plasma Setup ....................................................................................................................... 8-3
Marker Setup........................................................................................................................ 8-6
Process Watch ..................................................................................................................... 8-8
Main Cut Screen .................................................................................................................. 8-9
Automatic THC Mode ..................................................................................................... 8-9
Sensor THC Setups ........................................................................................................... 8-10
Command THC Setup .............................................................................................................. 9-1
Command THC Main Cut Screen ........................................................................................ 9-4
Automatic THC Mode ..................................................................................................... 9-5
Manual THC Mode ......................................................................................................... 9-6
Machine Interface................................................................................................................. 9-7

Diagnostics and Troubleshooting ........................................................................................ 10-1

Remote Help ...................................................................................................................... 10-1
Installing Shared View .................................................................................................. 10-2
Using Remote Help ...................................................................................................... 10-2
CNC Information ................................................................................................................ 10-4
Using the Oscilloscope Function ........................................................................................ 10-6
Saving the Oscilloscope File ........................................................................................ 10-7
Loading an Oscilloscope File ....................................................................................... 10-7
Viewing an Oscilloscope File ....................................................................................... 10-8
Serial Port .......................................................................................................................... 10-9
Plasma System ................................................................................................................ 10-11
Error Messages ................................................................................................................ 10-13
Changing Consumables ................................................................................................... 10-18
Saving the Key Log to Disk .............................................................................................. 10-21

Appendix A: Library Shapes .................................................................................................. A-1

Rectangle ............................................................................................................................ A-2
Circle ................................................................................................................................... A-4
Triangle ............................................................................................................................... A-6
L-Bracket ............................................................................................................................. A-8
Trapezoid .......................................................................................................................... A-10
Slant Rectangle ................................................................................................................. A-12
Gambrel Rectangle ........................................................................................................... A-14
Roofed Rectangle ............................................................................................................. A-16
4-Sided Polygon ................................................................................................................ A-18
5-Sided Polygon ................................................................................................................ A-20
Oval ................................................................................................................................... A-22
Circle with Flat Side .......................................................................................................... A-24
Circle Slice ........................................................................................................................ A-26
Straight Slots ..................................................................................................................... A-28
Angled Slots ...................................................................................................................... A-30
Horizontal Rip.................................................................................................................... A-32
Vertical Rip ........................................................................................................................ A-34
Flange ............................................................................................................................... A-36
Circle with Rectangular Hole ............................................................................................. A-38
Gusset ............................................................................................................................... A-40
8-Sided .............................................................................................................................. A-42
Rectangle with Convex Corners........................................................................................ A-44
Rectangle with Concave Corners...................................................................................... A-46
L-Bracket with Elbow Radii ............................................................................................... A-48
Slant L-Bracket with Elbow Radii ...................................................................................... A-50
Trapezoid with Convex Corners ........................................................................................ A-52
Flange Slice ...................................................................................................................... A-54
Elbow ................................................................................................................................ A-56
Flange Repair Ring ........................................................................................................... A-58
Rectangle with Rectangular Hole ...................................................................................... A-60
Rectangle with Circular Hole ............................................................................................. A-62
Rectangle with Circular Hole and Convex Corners ........................................................... A-64
Rectangle with Tab ........................................................................................................... A-66
Rectangle with Convex Tab .............................................................................................. A-68
Rectangle with Notch ........................................................................................................ A-70
Rectangle with Slant Notch ............................................................................................... A-72
Rectangle with Radius Notch ............................................................................................ A-74
Convex Rectangle ............................................................................................................. A-76
Concave Rectangle ........................................................................................................... A-78
Triangle with Concave Side .............................................................................................. A-80
Polygon with Concave Side .............................................................................................. A-82
Slant Rectangle with Radius ............................................................................................. A-84
Slant Rectangle with Circular Hole.................................................................................... A-86
Slant Rectangle with Beveled Corners.............................................................................. A-88
Cross ................................................................................................................................. A-90
Cross with Circular Hole and Concave Inside Corners ..................................................... A-92
4 Sided Convex Rectangle................................................................................................ A-94
4 Sided Concave Rectangle.............................................................................................. A-96
Pipe Mount ........................................................................................................................ A-98
Bolt Hole Circle ............................................................................................................... A-100
Bolt Hole Flange.............................................................................................................. A-102
Bolt Hole Rectangle ........................................................................................................ A-104
Bolt Hole Rectangle with Convex Corners ...................................................................... A-106
Bolt Hole Rectangle with Center Hole ............................................................................. A-108
Bolt Hole Rectangle with Center Hole and Convex Corners ........................................... A-110
Rounded L-Bracket ......................................................................................................... A-112
Horseshoe ....................................................................................................................... A-114
Convex Roof Trapezoid with Hole................................................................................... A-116
Convex Roof Polygon with Hole...................................................................................... A-118
Convex Roof Polygon with Oval Hole and Concave Bottom........................................... A-120
Pulley Cover .................................................................................................................... A-122
Paddle Blind .................................................................................................................... A-124
Water Pump Gasket ........................................................................................................ A-126
Frame .............................................................................................................................. A-128
Pulley .............................................................................................................................. A-130
Sprocket .......................................................................................................................... A-132
Text ................................................................................................................................. A-134
Test Pattern..................................................................................................................... A-136
  
 

Safety
 

Read This Manual

Read and understand this instructional manual, the cutting machine manuals, and your
employer’s safety practices.

Note: This product is not designed to be field serviceable. Please return to an authorized repair
center for any required service.

Product Listings
 

MicroEdge and Voyager III

 

Note: This product has been designed and manufactured in accordance with CE and UL Safety
Standards.

Edge TI

Note: This product has been designed and manufactured in accordance with CE and UL Safety
Standards.

Please contact Hypertherm Automation for further safety listing information.

1 
 
2 Safety

RECOGNIZE SAFETY INFORMATION • Keep your machine in proper working condition.

Unauthorized modifications to the machine may
The symbols shown in this section are used to affect safety and machine service life.
identify potential hazards. When you see a safety
symbol in this manual or on your machine, understand
the potential for personal injury, and follow the related
instructions to avoid the hazard. DANGER WARNING CAUTION

A signal word DANGER or WARNING is used with a

FOLLOW SAFETY INSTRUCTIONS safety symbol. DANGER identifies the most serious
hazards.

Read carefully all safety messages in this manual and • DANGER and WARNING safety labels are located
safety labels on your machine. on your machine near specific hazards.
• WARNING safety messages precede related
• Keep the safety labels on your machine in good
instructions in this manual that may result in injury
condition. Replace missing or damaged labels
or death if not followed correctly.
immediately.
• CAUTION safety messages precede related
• Learn how to operate the machine and how to use
instructions in this manual that may result in
the controls properly. Do not let anyone operate it
damage to equipment if not followed correctly.
without instruction.

CUTTING CAN CAUSE FIRE OR EXPLOSION

Fire Prevention WARNING

• Be sure the area is safe before doing any cutting. Explosion Hazard
Keep a fire extinguisher nearby. Argon-Hydrogen and Methane
• Remove all flammables within 35 feet (10 m) of the
cutting area. Hydrogen and methane are flammable gases that
• Quench hot metal or allow it to cool before handling present an explosion hazard. Keep flames away from
or before letting it touch combustible materials. cylinders and hoses that contain methane or hydrogen
• Never cut containers with potentially flammable mixtures. Keep flames and sparks away from the torch
materials inside – they must be emptied and when using methane or argon-hydrogen plasma.
properly cleaned first.
• Ventilate potentially flammable atmospheres before
cutting. WARNING
• When cutting with oxygen as the plasma gas, an Hydrogen Detonation with Aluminum Cutting
exhaust ventilation system is required.
• When cutting aluminum underwater, or with the
Explosion Prevention water touching the underside of the aluminum, free
• Do not use the plasma system if explosive dust or hydrogen gas may collect under the workpiece and
vapors may be present. detonate during plasma cutting operations.
• Do not cut pressurized cylinders, pipes, or any • Install an aeration manifold on the floor of the water
closed container. table to eliminate the possibility of hydrogen
• Do not cut containers that have held combustible detonation. Refer to the Appendix section of this
materials. manual for aeration manifold details.
Safety 3

ELECTRIC SHOCK CAN KILL

Touching live electrical parts can cause a fatal shock • Install and ground this equipment according to the
or severe burn. instruction manual and in accordance with national
and local codes.
• Operating the plasma system completes an
• Inspect the input power cord frequently for damage
electrical circuit between the torch and the
or cracking of the cover. Replace a damaged power
workpiece. The workpiece and anything touching
cord immediately. Bare wiring can kill.
the workpiece are part of the electrical circuit.
• Inspect and replace any worn or damaged torch
• Never touch the torch body, workpiece or the water
leads.
in a water table when the plasma system is
• Do not pick up the workpiece, including the waste
operating.
cutoff, while you cut. Leave the workpiece in place
or on the workbench with the work cable attached
Electric Shock Prevention
during the cutting process.
All Hypertherm plasma systems use high voltage • Before checking, cleaning or changing torch parts,
in the cutting process (200 to 400 VDC are disconnect the main power or unplug the power
common). Take the following precautions when supply.
operating this system: • Never bypass or shortcut the safety interlocks.
• Wear insulated gloves and boots, and keep your • Before removing any power supply or system
body and clothing dry. enclosure cover, disconnect electrical input power.
• Do not stand, sit or lie on – or touch – any wet Wait 5 minutes after disconnecting the main power
surface when using the plasma system. to allow capacitors to discharge.
• Insulate yourself from work and ground using dry • Never operate the plasma system unless the power
insulating mats or covers big enough to prevent any supply covers are in place. Exposed power supply
physical contact with the work or ground. If you must connections present a severe electrical hazard.
work in or near a damp area, use extreme caution. • When making input connections, attach proper
• Provide a disconnect switch close to the power grounding conductor first.
supply with properly sized fuses. This switch allows • Each Hypertherm plasma system is designed to be
the operator to turn off the power supply quickly in used only with specific Hypertherm torches. Do not
an emergency situation. substitute other torches which could overheat and
• When using a water table, be sure that it is correctly present a safety hazard.
connected to earth ground.

STATIC ELECTRICITY CAN DAMAGE CIRCUIT BOARDS

• Store PC boards in anti-static containers.

Use proper precautions when handling printed
circuit boards. • Wear a grounded wrist strap when handling
PC boards.
4 Safety

TOXIC FUMES CAN CAUSE INJURY OR DEATH

The plasma arc by itself is the heat source used for The air quality level in any relevant workplace
cutting. Accordingly, although the plasma arc has not depends on site-specific variables such as:
been identified as a source of toxic fumes, the • Table design (wet, dry, underwater).
material being cut can be a source of toxic fumes or • Material composition, surface finish, and
gases that deplete oxygen. composition of coatings.
• Volume of material removed.
Fumes produced vary depending on the metal that is
cut. Metals that may release toxic fumes include, but • Duration of cutting or gouging.
are not limited to, stainless steel, carbon steel, zinc • Size, air volume, ventilation and filtration of the
(galvanized), and copper. work area.
• Personal protective equipment.
In some cases, the metal may be coated with a • Number of welding and cutting systems in
substance that could release toxic fumes. Toxic operation.
coatings include, but are not limited to, lead (in some • Other site processes that may produce fumes.
paints), cadmium (in some paints and fillers), and
beryllium. If the workplace must conform to national or local
regulations, only monitoring or testing done at the site
Gases produced by plasma cutting vary based on the can determine whether the site is above or below
material to be cut and the method of cutting, but may allowable levels.
include ozone, oxides of nitrogen, hexavalent
chromium, hydrogen, and other substances if such To reduce the risk of exposure to fumes:
are contained in or released by the material being cut. • Remove all coatings and solvents from the metal
before cutting.
Caution should be taken to minimize exposure to • Use local exhaust ventilation to remove fumes from
fumes produced by any industrial process. Depending the air.
upon the chemical composition and concentration of
• Do not inhale fumes. Wear an air-supplied
the fumes (as well as other factors, such as
respirator when cutting any metal coated with,
ventilation), there may be a risk of physical illness,
containing, or suspected to contain toxic elements.
such as birth defects or cancer.
• Assure that those using welding or cutting
It is the responsibility of the equipment and site owner equipment, as well as air-supplied respiration
to test the air quality in the area where the equipment devices, are qualified and trained in the proper use
is used and to ensure that the air quality in the of such equipment.
workplace meets all local and national standards • Never cut containers with potentially toxic materials
and regulations. inside. Empty and properly clean the container first.
• Monitor or test the air quality at the site as needed.
• Consult with a local expert to implement a site plan
to ensure safe air quality.
Safety 5

A PLASMA ARC CAN CAUSE INJURY AND BURNS

Instant-On Torches The plasma arc will cut quickly through gloves and
Plasma arc comes on immediately when the torch skin.
switch is activated. • Keep away from the torch tip.
• Do not hold metal near the cutting path.
• Never point the torch toward yourself or others.

ARC RAYS CAN BURN EYES AND SKIN

Eye Protection Plasma arc rays produce intense Skin Protection Wear protective clothing to protect
visible and invisible (ultraviolet and infrared) rays that against burns caused by ultraviolet light, sparks and
can burn eyes and skin. hot metal.
• Use eye protection in accordance with applicable • Gauntlet gloves, safety shoes and hat.
national or local codes. • Flame-retardant clothing to cover all exposed areas.
• Wear eye protection (safety glasses or goggles with • Cuffless trousers to prevent entry of sparks and
side shields, and a welding helmet) with appropriate slag.
lens shading to protect your eyes from the arcʼs • Remove any combustibles, such as a butane lighter
ultraviolet and infrared rays. or matches, from your pockets before cutting.

Lens Shade Cutting Area Prepare the cutting area to reduce

Arc Current AWS (USA) ISO 4850 reflection and transmission of ultraviolet light:
Up to 100 A No. 8 No. 11 • Paint walls and other surfaces with dark colors to
100-200 A No. 10 No. 11-12 reduce reflection.
200-400 A No. 12 No. 13 • Use protective screens or barriers to protect others
Over 400 A No. 14 No. 14 from flash and glare.
• Warn others not to watch the arc. Use placards or
signs.

GROUNDING SAFETY Input Power

• Be sure to connect the power cord ground wire to
the ground in the disconnect box.
Work Cable Attach the work cable securely to the • If installation of the plasma system involves
workpiece or the work table with good metal-to-metal connecting the power cord to the power supply, be
contact. Do not connect it to the piece that will fall sure to connect the power cord ground wire
away when the cut is complete. properly.
• Place the power cord's ground wire on the stud first,
Work Table Connect the work table to an earth then place any other ground wires on top of the
ground, in accordance with appropriate national or power cord ground. Fasten the retaining nut tightly.
local electrical codes. • Tighten all electrical connections to avoid excessive
heating.
6 Safety

COMPRESSED GAS EQUIPMENT SAFETY GAS CYLINDERS CAN

EXPLODE IF DAMAGED
• Never lubricate cylinder valves or regulators with oil
or grease. Gas cylinders contain gas under high pressure. If
• Use only correct gas cylinders, regulators, hoses damaged, a cylinder can explode.
and fittings designed for the specific application. • Handle and use compressed gas cylinders in
• Maintain all compressed gas equipment and accordance with applicable national or local codes.
associated parts in good condition. • Never use a cylinder that is not upright and secured
• Label and color-code all gas hoses to identify the in place.
type of gas in each hose. Consult applicable • Keep the protective cap in place over valve except
national or local codes. when the cylinder is in use or connected for use.
• Never allow electrical contact between the plasma
arc and a cylinder.
• Never expose cylinders to excessive heat, sparks,
slag or open flame.
• Never use a hammer, wrench or other tool to open
a stuck cylinder valve.

NOISE CAN DAMAGE HEARING PACEMAKER AND HEARING

AID OPERATION

Pacemaker and hearing aid operation can be affected

Prolonged exposure to noise from cutting or gouging
by magnetic fields from high currents.
can damage hearing.
Pacemaker and hearing aid wearers should consult a
• Use approved ear protection when using plasma
doctor before going near any plasma arc cutting and
system.
gouging operations.
• Warn others nearby about the noise hazard.
To reduce magnetic field hazards:
• Keep both the work cable and the torch lead to one
side, away from your body.
• Route the torch leads as close as possible to the
A PLASMA ARC CAN work cable.
DAMAGE FROZEN PIPES • Do not wrap or drape the torch lead or work cable
around your body.
• Keep as far away from the power supply as
Frozen pipes may be damaged or can burst if you possible.
attempt to thaw them with a plasma torch.

ADDITIONAL SAFETY INFORMATION 5. AWS F5.2, Recommended Safe Practices for Plasma Arc
Cutting, American Welding Society
1. ANSI Standard Z49.1, Safety in Welding and Cutting, American 550 LeJeune Road, P.O. Box 351040, Miami, FL 33135
Welding Society, 550 LeJeune Road 6. CGA Pamphlet P-1, Safe Handling of Compressed Gases in
P.O. Box 351020, Miami, FL 33135 Cylinders, Compressed Gas Association
2. ANSI Standard Z49.2, Fire Prevention in the Use of Cutting and 1235 Jefferson Davis Highway, Arlington, VA 22202
Welding Processes, American National Standards Institute 7. CSA Standard W117.2, Code for Safety in Welding and Cutting,
1430 Broadway, New York, NY 10018 Canadian Standards Association Standard Sales
3. ANSI Standard Z87.1, Safe Practices for Occupation and 178 Rexdale Boulevard, Rexdale, Ontario M9W 1R3, Canada
Educational Eye and Face Protection, American National 8. NFPA Standard 51B, Cutting and Welding Processes, National
Standards Institute, 1430 Broadway, New York, NY 10018 Fire Protection Association
4. AWS F4.1, Recommended Safe Practices for the Preparation for 470 Atlantic Avenue, Boston, MA 02210
Welding and Cutting of Containers and Piping That Have Held 9. NFPA Standard 70–1978, National Electrical Code, National Fire
Hazardous Substances, American Welding Society Protection Association, 470 Atlantic Avenue, Boston, MA 02210
550 LeJeune Road, P.O. Box 351040, Miami, FL 33135 10. OSHA, Safety and Health Standards, 29FR 1910
U.S. Government Printing Office, Washington, D.C. 20402
Safety 7

WARNING LABEL 1. Cutting sparks can cause explosion or fire.

This warning label is affixed to some power supplies. It is
1.1 Keep flammables away from cutting.
important that the operator and maintenance technician
understand the intent of these warning symbols as described.
1.2 Keep a fire extinguisher nearby, and have
The numbered text corresponds to the numbered boxes on a watchperson ready to use it.
the label.
1.3 Do not cut on any closed containers.

2. The plasma arc can cause injury and

burns.

2.1 Turn off power before disassembling torch.

2.2 Do not hold the material near cutting path.

2.3 Wear complete body protection.

3. Electric shock from torch or wiring can kill.

Protect yourself from electric shock.

3.1 Wear insulating gloves. Do not wear wet or

damaged gloves.

3.2 Insulate yourself from work and ground.

3.3 Disconnect input plug or power before

working on machine.

4. Breathing cutting fumes can be hazardous

to your health.

4.1 Keep your head out of the fumes.

4.2 Use forced ventilation or local exhaust to

remove the fumes.

4.3 Use ventilating fan to remove the fumes.

5. Arc rays can burn eyes and injure skin.

5.1 Wear hat and safety glasses. Use ear

protection and button shirt collar. Use
welding helmet with correct shade of filter.
Wear complete body protection.

6. Become trained and read the instructions

before working on the machine or cutting.
110647 Rev. A
www.hypertherm.com/weee 7. Do not remove or paint over (cover)
warning labels.
8 Safety
Operating the CNC
Front Panel Layout
The Phoenix software is designed for 15” TFT touch screens with 1024 x 768, or higher,
resolution and is used on all CNC models. Individual human machine interface (HMI)
and front panels may vary.

Power Switch
Hypertherm Automation controls are equipped with a momentary contact power switch.
Press this switch briefly then release to power on and power off the CNC.
Press the power switch for 10 seconds to force a hard system shutdown of Windows
and the CNC. Generally, a hard shutdown is not recommended.
Touch Screen
The touch screen software interface allows direct key input on the screen through the
use of check boxes, radial boxes, drop down selections and data input. Data input
boxes will automatically display a numeric or alphanumeric keypad depending on
datatype.

Front Panel (selected models)

Icon Function
Emergency stop

Start

Stop

Move forward or backward on path

Torch up/down

Manual
Speed Pot (manual feedrate)

1-1
Operator’s Manual

Front Panel Keypad (Voyager III model)

Key Function
Press this key to view the online Help file.

Use the arrow keys to select items in a dialog box.

Use the arrow keys to jog in manual mode. Manual key

functions (indicated in green) are available at the Manual,
Pause and Align screens. This keypad is also used for
navigating through a multi-variable dialog box (indicated in
yellow).
Use the Prev and Next buttons to move through the field boxes.
Use Page Up and Down buttons to scroll.
Press the Start key to start a program.
Press the Stop button to stop a program.

1-2
 Operating the CNC

Enter numbers or text with the alpha–numeric keypad.

To enter a number, press the key.
To enter a word, press and hold the matching colored shift key
(up arrow) while pressing the desired letter key. The + (plus)
and – (minus) keys are used to add and delete features at
selection and check boxes.

The alternate (ALT) soft key indicates that more soft keys and
features are available when you press this soft key on screen.
When the alternate soft key is displayed, use the purple
shift to view additional soft keys.
Press the space key to insert a space in a data entry field.
Use the space key to toggle between settings ( for example,
preheat sense input open or closed ).
You can also use the space key to add or delete features at
selection and check boxes.
Deletes the current character in the data entry field and backs
up one position.
Use the * and ? characters as wild cards to search for files.
Press this key (except during cutting) to return to the previous
menu without saving any changes.
Use the \ and : characters for mapping network drives.
Press Enter to accept the preceding entry.
Use the < and > characters for mapping network drives.

PC Keyboard Layout and Functions

A PC keyboard is a feature on selected CNC models but can be added to all models.

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Key Equivalent Function

F1-F8 Soft keys on the display screen
F9 Start
F10 and Pause Stop
F11 Manual mode
F12 Help
Arrow keys Direction for manual motion
Home Previous field
End Next field
[ Purple arrow shift key
] Blue arrow shift key
Alt F4 Exit Phoenix software.

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 Operating the CNC

Warning: This key combination will terminate the application.

Alt Tab Alternate between applications.
Warning: The selected application window displays on top of the
desktop and may cover or hide the CNC software window.

Key and Menu Functions

The following is a short form description of all menu functions in the control. This is only
a brief description of each function. Please consult the subsequent manual sections for
more complete information on operational usage of specific keys.
Note: Screens and features will vary depending on interface selection of Beginner,
Intermediate, or Advanced. For convenience, information provided here is in Advanced
Mode showing all options.

Screen Navigation
The eight keys located at the bottom of the screen act as programmable soft keys.

Soft keys to accept (OK) and reject (Cancel) changes.

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The touch screen software interface allows direct key input on the screen through the
use of check boxes, radio boxes, dropdown lists and data input.

Dropdown List
Press the arrow in the dropdown list to view options.

Radio Buttons
Press the round button to select the corresponding option.

Check Box
Press the square box to enable the corresponding option.

Data Input
Data input boxes automatically display a numeric or alphanumeric keypad depending on
data type. Double click on the field to enter data.

Alpha Numeric Keypad 

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 Operating the CNC

Numeric Keypad 

Help Screen

The CNC has a help screen function. Press the Help soft key to display Help
information for the screen you are looking at. Press the OK soft key to exit the Help
screen and return to the control screen.

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Show Bookmarks
Press the Show Bookmarks soft key on the Help screen to view the list of Help topics.
Click on a topic in the list for additional information.

Automated Operations
The Phoenix software that is loaded on your CNC includes two “wizards” that are
designed to automate your part aligning and cutting operations.

Align Wizard
The Align wizard automates the sequence of operations to enter information for a
skewed plate on the table and to align parts on a skewed or aligned plate.
The Align wizard opens automatically from the Align screen or you can press the Align
Wizard soft key on the Align window. For more information, see Align Wizard in the
Arranging Parts chapter.

CutPro Wizard
The CutPro wizard automates the sequence of choices and selections that you must
make before you begin cutting parts. If you have parts, nests, and cutting processes
stored on your system, you can use the CutPro wizard to simplify cutting operations.
You can launch the Align wizard from the CutPro wizard so you can align plates and
parts during your cut setup.
The CutPro wizard opens automatically from the Main screen or you can press the
CutPro Wizard soft key on the Main screen. For more information on the CutPro wizard,
see CutPro wizard in the Cutting Parts chapter.

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The Main Screen
The Main screen is the first screen you see when the CNC powers up.

Preview Window
This window displays the current part that is stored in memory, including its dimensions.

Watch Window
The watch window is the right part of the screen where monitoring features, such as a
speedometer, job keys, positions indicators, cut mode, and time are displayed. You can
configure this part of the screen, using the 10 different monitoring features in the Setups
window.

Soft Keys
The following table describes the soft keys on the Main screen and how they function.
Soft Key Function
Shape This soft key takes you to the Shape Manager screen where you can
Manager load a simple shape, edit a part using the text editor or shape wizard
or teach trace a part.

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Files This soft key takes you to the Files screen where you can load, save,
download or upload part files.
Current Part This soft key takes you to the Part Options screen where the current
Options part can be scaled, rotated, mirrored and/or repeated.
Setups This soft key takes you to the setup screens.
View Part/ View Part lets you view the entire current part in the Preview Window.
View Sheet View Sheet lets you view a part as it would appear on the plate. After
you press the View Sheet soft key, the display window zooms out to
show the part in relationship to the entire plate.
View Sheet is more useful when proper Plate Size values have been
entered in Cutting Setups.
Zoom +/- These soft keys allow you to change zoom level.

After zooming out, the display can be zoomed in again by pressing

the + key, which causes horizontal and vertical scroll bars to be
displayed. Press the - key to zoom back out.
Scroll bars While the scroll bars are displayed and the control is not cutting, the
view of the plate can be shifted horizontally and vertically by pressing
and moving the scroll bar or by holding down a shift key and pressing
the arrow keys on the keypad.
While the control is cutting, the view will automatically be shifted as
the cut path reaches one of the edges of the view. This mode is useful
in normal cutting to closely follow the cut-path while in zoom.
Change Cut Allows you to select trial, oxy fuel, plasma, water jet and laser cutting
Mode modes, depending on the setup configuration.
Change This soft key takes you to the Change Consumable screen.
Consumable
Zero Position This soft key zeros the current positions on the Transverse and Rail
axes as well as the Dual Gantry axis if used.

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Loading a Part
This chapter describes how to load a part from the Shape Library, a disk, or a host, as
well as how to save files and import DXF files.

Loading a Part from the Shape Library

The CNC contains a built-in Shape Library with more than 68 commonly used shapes.
These shapes are parametric, that is, shapes whose size or geometry you can edit. The
shapes in the library are color-coded from simplest (green) to most complex (black).

To select a simple shape:

1. On the Main screen, press Shape Library.
2. Double click a shape.
3. Press OK.
4. If the selection is incorrect, press Cancel and select the shape again.
Keypad operation:
1. Use the arrow keys to navigate to a shape.
2. Press Enter.

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The shape is displayed with the default parameters or the parameters from the last time
this shape was edited. For more information on the individual shapes and how to edit
them, see Appendix A: Library Shapes.

Loading a Part from a Disk

You can load part programs from internal disk drives, a USB memory stick or external
mapped drives (network option) into working memory on the CNC.
The following screen is used to load a part from a diskette, USB memory stick, or the
hard drive.

Load from Select the source from which you load a part: diskette, USB
memory stick, or a directory on the hard disk. To add or remove a
directory, double-click on the touch screen where indicated.
Keypad operation: To select a different directory, use the ↑ and ↓
keys on the keyboard. To add or remove new directory use the + or
– key.

Files Lists the files that are in the directory you selected in the Load from

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 Loading a Part

field. Press the name of the files that you want to load.
Keypad operation: To scroll through different files, use the ↑, ↓,
Page Up and Page Down keys on the keyboard. To remove a file,
use the - key on the keyboard. To select multiple files to load,
highlight the first file selection, then use the ↑ and ↓ keys while
pressing the shift key to highlight the remaining files.
Note: You can only select multiple files if you are loading them
from a diskette or USB memory stick to the hard drive.

File name/ Displays the name of the file you selected. To remove a file,
Diskette file name highlight the file name and double-click on the touch screen where
indicated.
Keypad operation: To remove a file using the keyboard, use the –
key.

Preview Check this box to preview the files you selected in the Preview
Window.

Load to Select the destination for the part; either load the part for cutting or
save it in a directory on the hard disk. To add or remove a
directory, double-click on the touch screen where indicated.
Keypad operation:
• To select a different directory, use the ↑ and ↓ keys on the
keyboard.
• To add a new directory, use the + key on the keyboard.
• To remove a directory, use the - key on the keyboard.
Note: This selection is only available if you are loading the part
from the diskette or USB memory stick.

Hard drive file Enter the name for the file that you are loading on the hard drive.
name Note: This selection is only available if you are loading the part
from the diskette or USB memory stick.

Show Certain Allows the operator to search the selected folder for specific part
Files files by using wildcard searches with both the asterisk (*) and
question mark (?).
Keypad operation: To input the asterisk when using a keyboard,

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press the left shift key (purple) and the backspace key. To input the
question mark, press the right shift key (blue) and the backspace
key.

Show All Files Allows the operator to switch from viewing the selected files to
viewing all files with the predetermined file extensions.
After all the parameters are set, press Enter on the keyboard to
load the part.

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Downloading a Part from a Host

The following screen is where you download a part from a host computer through a RS-
232C/ RS-422 serial port. After all the parameters below are set, press Enter on the
keyboard to start the download.

Download from Selects the directory on the host computer from which you want to
download a part. To add or remove a directory, double-click on the
touch screen where indicated.
Keypad operation:
• To select a different directory, use the ↑ and ↓ keys on the
keyboard.
• To add or remove new directory use the + or – key.

Files Lists the files in the download from directory that can be
downloaded from the host computer.
Keypad operation:
• To scroll through different files, use the ↑, ↓, PAGE UP and

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PAGE DOWN keys on the keyboard.

• To remove a file, use the - key on the keyboard.
• To select multiple files to download, highlight the first file
selection, then use the ↑ and ↓ keys while pressing the shift key
to highlight the remaining files.

Remote file name The name of the remote file that will be downloaded from the host
computer.

Preview Check this box to preview the file that you selected in the Files list
box. To check or uncheck the box, press the SPACE key on the
keyboard when the Preview box has the focus.

Download to Select where you want to download the part -- to the current part in
memory or to a directory on the local hard disk. If you select one of
the local directories, the Local file name field displays.
Keypad operation:
• To select a different directory, use the ↑ and ↓ keys on the
keyboard.
• To add a new directory, use the + key on the keyboard.
• To remove a directory, use the - key on the keyboard.

Local file name The user-defined file name assigned to the file that is being
downloading to the hard drive.

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Saving Part Files to Disk

This screen is used to save a part to a diskette, USB memory stick, or the hard drive.

Save to Select whether you save to the diskette, USB memory or to a

directory on the hard disk. To add or remove a directory, double-
click on the touch screen where indicated.
Keypad operation:
• To select a different directory, use the ↑ and ↓ keys on the
keyboard.
• To add a new directory, use the + key on the keyboard.
• To remove a directory, use the - key on the keyboard.

File name/ Enter the file name that you are giving the file you are loading on
Diskette file the disk.
If you select the Save Original Text option, the system will save the
part to the disk in its original programming format.
Note: This selection is not available if you are saving the file to the

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diskette or USB memory stick from the hard drive.

Save From Select whether you save from the current part or from a directory
on the hard disk.
To add or remove a directory, double-click on the touch screen
where indicated.
Keypad operation:
• To select a different directory, use the ↑ and ↓ keys on the
keyboard.
• To add a new directory, use the + key on the keyboard.
• To remove a directory, use the - key on the keyboard.
Note: This selection is only available if saving to the Diskette or
USB memory stick from the hard drive.

Files Select one or more part files from the list of all the files that are in
the Load from directory that can be loaded from the disk. To
remove a file, double-click on the touch screen where indicated.
Keypad operation:
• To scroll through different files, use the ↑, ↓, PAGE UP and
PAGE DOWN keys on the keyboard.
• To remove a file, use the - key on the keyboard.
• To select multiple files, highlight the first file selection, then use
the ↑ and ↓ keys while pressing the shift key to highlight the
remaining files.
Note: This selection and Multiple file selection are only available if
you are saving files to the diskette or USB memory stick from the
hard drive.

Hard drive file Enter the name that you are giving to the file if you are loading it on
name the hard drive.
Note: This selection is only available if you are saving files to the
diskette or USB memory stick from the hard drive.

Preview Check this box to preview the file that is selected in the Files
listbox.
Keypad operation: To check or uncheck the box, press the Space

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 Loading a Part

key on the keyboard when the Preview box has the focus.
Note: This selection is only available if you are saving files to the
diskette or USB memory stick from the hard drive.

After you have made all your selections and entries, press OK to save the part.

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Uploading Part Files to a Host

Use this screen to upload a part to a host computer. After all the parameters are set,
press Enter on the keyboard to start the upload.

Upload to Select the directory on the host computer to which you want to upload
a file. To add or remove a directory, double-click on the touch screen
where indicated.
Keypad operation: To select a different directory, use the ↑ and ↓
keys on the keyboard. To add a new directory, use the + key on the
keyboard. To remove a directory, use the - key on the keyboard.

Remote file Enter the name of the file that you are uploading to the host computer.
name

Upload from Select whether you upload the current part in memory or from a
directory on the local hard disk. If you select one of the local
directories, the Files, Local file name and Preview fields display. To

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add or remove a directory, double-click on the touch screen where

indicated.
Keypad operation: To select a different directory, use the ↑ and ↓
keys on the keyboard. To add a new directory, use the + key on the
keyboard. To remove a directory, use the - key on the keyboard.
Note: This selection is only available if you are saving a file to the
diskette or USB memory stick from the hard drive.

Files Lists all the files in the upload from directory that can be uploaded to
the host computer. To remove a file, double-click on the touch screen
where indicated.
Keypad operation: To scroll through different files, use the ↑, ↓,
Page Up and Page Down keys on the keyboard. To remove a file,
use the - key on the keyboard. To select multiple files to upload,
highlight the first file selection, then use the ↑ and ↓ keys while
pressing the shift key to highlight the remaining files.

Local file name The name of the local file that will be uploaded to the host computer.

Preview If you check this box, you can preview the file you selected in the
Preview window.
Keypad operation: To check or uncheck the box, press the SPACE
key on the keyboard when the Preview box has the focus.

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Importing DXF Files

Hypertherm Automation CNCs offer two styles of automated DXF import. The first DXF
feature allows the CAD designer to prepare a DXF file that includes the location of
pierces, pierce order and direction. When this file is loaded into the control, an EIA
format part program will be created for use at the control.
The second type of DXF file is a fully automatic DXF import feature that allows the
control operator to select lead style and length. The CNC Auto DXF software
automatically places the lead-in and lead-out based on the operator selections and
creates an EIA format part program ready for use and the CNC.
To load a DXF file, access the Files Load screen and select the source location and file.

Load from Select dxf from the dropdown list.

File name Select a .dxf file from the scroll box.

Preview Check this box to preview the file that is selected in the File name
scroll box.

Show Certain This soft key allows the operator to show only certain files from the

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 Loading a Part

Files selected directory. Both the asterisk and question mark may be
used in defining the files to show.
Keypad operation: The asterisk is generated by holding down the
left shift key and pressing the backspace key. The question mark is
generated by holding down the right shift key and pressing the
backspace key.

Show All Files This soft key allows the operator to undo Show Certain Files.
Note: An optional Network Card for connecting directly to a PC
Network for part file allocation is available.

If the file includes the lead-in and direction, the CNC detects this and translates the file.
If the file contains no pierce or lead-in /lead-out information, the HyperDxf utility prompts
the user for this information.
Note: To load DXF files the DXF extension must first be added to the Special Setups
screen.

Raw DXF Files

If the CNC does not detect pierce information in the DXF file, the operator has the
option to use the Hyper DXF translation utility to import the file and add lead-in and
lead-out information.

If you select Yes, a configuration screen displays fields to define the lead-in/ lead-out
format.

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Lead In/Out Select a Straight or Radius lead-in or lead-out.

Length / Radius Select the lead-in or lead-out length or radius.

Angle Select the angle, in degrees, for the lead-in or lead-out.

Auto Position If this box is checked, the software attempts to find a suitable
Lead-in corner for the lead-in.

Auto Corner Align If this box is checked, the software attempts to find a suitable
Lead-in corner for the lead-in.

Inside Lead-out If this box is checked, a lead-out is used on both internal and
external cuts. If the box is not checked, lead-outs are added to
external cuts only.

Overburn Overburn provides an overlapping cut in the lead-in/ lead-out area

of a hole.
After import, an EIA part program with a .txt extension is created
and placed in the source folder.

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 Loading a Part

Invalid Files
While loading the desired part file, the CNC checks the part for proper geometry and
other errors. If an error is detected, a message is displayed:

If the system attempts to load the part, the control highlights the invalid line of code in
the text editor.
For example, in the following sample code, the line of code “XXXXXXXX” is invalid and
has been circled for easy detection. Correct the file using the text editor. After the invalid
code is corrected, the control will attempt to translate the part file and will indicate
additional invalid codes.

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Resume Last Part

Displays when the Rush Job Interrupt or Automated Power Loss Recovery feature is in
use. These features allow you to pause the current part program and retain the part and
current position information. You can load and execute another part program and return
to the original part using the Resume Last Part soft key.
The Resume Last Part soft key is visible when the Rush Job Interrupt or Automated
Power Loss Recovery feature is in use. These features allow the user to pause the
current part program and retain the part and current position information. Then you can
load and execute another part program and return to the original part using the Resume
Last Part soft key.
Note: CNCs with the SERCOS interface will save position information every minute to
the hard drive. Some motion on path may be required for power or position loss
recovery.

Rush Job Interrupt

Allows you to pause the current part program and retain the part and current position
information. At the Pause screen, press the Cancel key. A message window offers you
the opportunity to save the part information to use later.

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 Loading a Part

If you select Yes, the Resume Last Part button will be viewable at the Files Screen. The
user can load and execute another part program and then press the Resume Last Part
soft key to return to the original part and resume cutting.

Automated Power Loss Recovery

Uses the Resume Last Part feature similar to the Rush Job Interrupt. However, the
machine must be homed to ensure proper positioning before it can resume cutting the
part.
You can also use this feature if there is an overtravel, or similar fault.

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Arranging Parts
There are a number of options available on the Part Options screen. These options can
be used to customize the current part loaded into working memory. All options will
display the effects of the changes in the Preview Window.

Scale Factor Allows the operator to scale the current part in memory by a
programmed factor. After a new scale factor has been entered, the
part is redrawn and its overall dimensions shown. The scale factor
must be greater than zero.
Rotate Angle Allows the operator to rotate the current part in memory by a
programmed value. After a new rotate angle has been entered, the
new part is displayed in the Preview window. The rotate angle can be
any positive or negative angle.
Mirror X/Mirror These checkboxes make the X or Y dimensions negative. The result
Y is a mirror image of the current part in memory.
For keypad operation, press the Next or Enter key to toggle to the X
or Y field. When the cursor is on the field, press the Space key to
enter a checkmark in the current highlighted field.
Kerf Press the Kerf soft key to show the kerf path in light blue. This helps
you see the Kerf path before cutting. Press the button again to turn

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the Kerf part graphics off.

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Repeating Parts
The control has three built-in automatic repeat types: straight, staggered, and nested.

Straight Repeat

Repeat Type Allows the user to select which type of the three repeats to use:
Straight, Staggered or Nested.
Start Corner Allows the user to select which corner of the plate from which to start
the shape repeat.
Number of Program the number of rows to cut.
Rows
Number of Program the number of columns.
Columns
X Pattern This control automatically calculates the pattern offset based on the
Offset/ dimension of the current part in memory.
Y Pattern
Offset
Scrap Allows the user to insert scrap clearance between parts in the grid
Clearance pattern. The same value is used for X and Y dimensions.

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Staggered Repeat

X Nest The control automatically calculates the nest offset based on the
Distance/ dimension of the current part in memory. This parameter is only
Y Nest available for the Nested type of repeat.
Distance

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 Arranging Parts

Nested Repeat

Pattern Offsets This is an automated feature that calculates the minimum spacing
required between repeated parts. The spacing is based on the size of
the part (including lead-in and lead-out), the kerf value and scrap
clearance. This calculated spacing allows the part to be repeated
without overlapping.
You can use this pre-calculated value or select new values manually.
If you enter new pattern offset values, the CNC automatically draws
the new pattern with the new values.
Nest Distance This automated feature calculates the minimum spacing required
between nested parts. The spacing is based on the size of the part
(including lead-in and lead-out), the kerf value and scrap clearance.
This calculated spacing allows the part to be repeated without
overlapping.
You can choose to use this pre-calculated value or select new values
manually. As you enter new offset values, the CNC automatically
draws the new nested pattern with the new values.
Tip: If you change Nest Distance values manually, start with a simple
nest (1 column, 1 row) and perform adjustments based on the display.
The pattern in the Preview window changes as you change values.
When the Nest Distance is what you want, increase the nest size to a
2-column, 2-row nest, then adjust the X and Y pattern offsets again.
When you have the nest spacing you want, increase the nest size to
the maximum that the plate allows.

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Aligning Parts
This screen allows you to:
• Launch the Align wizard.
• Align the current part to one of the four corners of the plate. This is common with
parts that have an internal pierce point such as a flange.
• Accommodate skewed plates when aligning the part. This is commonly used with a
nest of parts that has a small margin of error for placement of the nest on the plate.

Align Wizard
The Align wizard automates the sequence of operations to enter coordinates for a
skewed plate on the table and to align parts to a skewed or aligned plate.
The Align wizard opens automatically from the Align screen or you can press the Align
Wizard soft key on the Align window.

As you work with the Align wizard, it keeps track of your progress and displays it at the
bottom of the wizard window in the progress bar.
You can choose to use the torch or a laser pointer to align the plate. If you choose the
laser pointer, you must have a marker offset value of at least 1 entered for Marker
Offset 10, 11, or 12 on the Setups screen.

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Aligning Parts Manually

To align a part manually on the plate:
1. Set parameters that are needed to align your part in the upper right corner of the
screen.
2. Move the torch to the first corner location (Corner to Align with) using the jog keys.
3. Press At Corner.
4. If you are aligning a part, go to step 7.
5. Move the torch to a point along the edge of the plate toward the selected Skew
Reference.
6. Press At Skew Point.
7. Press OK. The machine will move to the start point for the part and return to the
Main screen and be ready for cutting.

Corner to Align Selects the corner of the plate to align the part in.
with
Scrap Clearance This is the amount of clearance between the edge of the plate and
the part the control will add in when moving to the start point of the
part.
Skew Adjustment This determines if the control will adjust for plate skew when
performing the align function.

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Skew Reference This is the skew reference corner which you will move towards and
mark a point along the edge. This is only available if Skew
Adjustment is On.
At Corner Press this soft key when at the corner of the plate you want to align
the part in.
At Skew Point Press this soft key when at the edge of the plate for skew
adjustment. This is only available if Skew Adjustment is On.

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 Arranging Parts

Nesting Parts
Manual Nesting
The main viewing area is the largest area of the screen and is located in the upper left
corner. The edge of the plate is displayed in dark green. The plate size displayed is
based on plate information that has been selected at the main setup screen.
The upper right corner of the main screen displays the part program list for the nest in
order of cut sequence. In the lower right, part position and orientation information for the
selected part program is displayed and can be manipulated for use as new parts are
added.

Add Part Allows you to select a part program from a selected source to add to
the nest.
Remove Part Remove the selected part from the nest parts list.
Cut Earlier Pressing the Cut Earlier soft key will move the selected part program
to an earlier position in the part cut list. The sequence in which the
parts are cut changes, but not the selected part location in the nest.
Cut Later Pressing the Cut Later soft key will move the selected part program to
a later position in the part cut list. The sequence in which the parts are
cut changes, but not the selected part location in the nest.

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View Sheet/ View Sheet allows the viewing of a part as it would appear on the
View Part plate. After pressing the View Sheet soft key, the display window
zooms out to show the part in relationship to the entire plate.
After zooming out, the display can be zoomed in again by pressing
the + key, which causes horizontal and vertical scroll bars to be
displayed. Pressing the - key will zoom back out.
More information on use of this feature is provided in the Manual
cutting section.
Arrow Key The Arrow Key allows the user to select one of five different preset
(Distance) move distances when the arrow keys are pressed to locate parts in
the nest. These five distances are definable and are selected in the
Nester setup screen.
Clear Nest Clear Nest will delete all the parts located in the nested parts list from
temporary memory.
Setup Pressing the Setup soft key accesses the Nester setup screen for
configuring the variable parameters when using Nester.

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Nester Setup
The following Setup parameters are used to configure the manual nesting process.

Nesting Select Manual.

Arrow At this screen, the user can select different move increment
Increment 1-5 dimensions. These dimensions are used as move distance references
when the control arrow keys are pressed to place parts in position on
the plate.
Autoposition Autoposition is an automated feature of the Nester software that
enables block nesting. This type of nesting compares the overall
block dimensions of the selected part and searches for the next
available block on the plate that is large enough to accommodate the
part being loaded.
Autoposition does not allow parts to be placed on top of other parts or
inside other parts. However, it can be disabled if you want to add
parts to scrap areas.
If Autoposition is not selected, imported parts are stacked in the lower
left corner of the plate and must be manually arranged.
Search The distance for the next available block on the plate that can be used

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Increment for the next nested part.

Scrap The amount of space that is added to a block in the nest.
Clearance

Using Manual Nester

To begin, first select the plate size requirements for the nest at the Main Setup screen.
This information is used to display the plate size and plate orientation at the main view
screen to place parts on the plate. The plate information is retained with the nested part
program when saved.
Press the Nester soft key from the Shape Manager screen then enter the Nester Setup
Screen to configure the nesting software for use. Press OK to return to the Nester Main
Screen to begin placing parts in the nest.

Adding Parts
At the Nester Screen, press the Add Part soft key to add a new part to the nesting part
list. The first screen viewed will allow the user to select a part from the Simple Shape
Library, from a disk or from the host computer via link communications.

After a part has been selected from either location, the user will be prompted to select
the number of pieces desired.

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As new parts are added, they are displayed on the selected plate in preparation for final
placement.

At this screen, the part can be oriented, scaled and moved to final position. This is done
by moving to the Nester Part List and highlighting the file name. Then select the desired
field to manually offset, rotate, mirror and scale the part.

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To position the selected part, use the manual direction keys. The view screen will be
outlined by a bold blue border indicating that the arrow keys are active. Pressing the
arrow keys will allow movement of the part to the desired location on the plate. Each
time the arrow keys are pressed, the selected part will move in the direction of the arrow
by the increment set by the Arrow Key distance soft key. Use the arrow distance key,
arrow keys and zooming in the view field, to place the part exactly as you need it.
Add more parts to the nest in the same fashion as described above. To customize your
nest, you may decide to delete parts or add parts to the list and change the order in
which they are cut by use of the soft keys displayed. When finished, press OK to return
to the Main Cut screen and begin cutting the nest. The part nest is currently saved as a
temporary file until another part is loaded.

Saving a Nest
From the Main Cut screen, press the Files soft key then Save to Disk. From here the
part can be saved to a hard disk folder on the CNC, Diskette or USB memory stick. The
nested parts file may be saved as a nest or a part. Saving as a nest using the save as
Nester File feature, will create a larger file which will allow future modification of the nest
through Nester. Nested parts saved as a part file cannot be modified.

HyperNest – CNC Automatic Nesting

The main viewing area of the Nester screen is in the upper left corner and is used to
preview manual nests. During an automatic nest, this area remains blank. The plate
size used during Automatic nesting is based on plate information that has been selected
at the main setup screen.
The upper right corner of the main screen displays the list of part programs and
quantities of parts that have been selected for nesting. In the lower right are fields for
saving the nest with a name and to a folder.

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Note: This software feature is protected both by a software enable and a hardware key
(dongle) installed on the CNC.

Setting Up HyperNest -- CNC

Pressing the Setup soft key accesses the following setup parameters and can be used
to configure the automatic nesting process for use.
Note: If this feature is not available (grayed out), the feature has not been enabled on
your CNC. Contact your CNC vendor for details on how to enable the Automatic Nesting
feature.

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Nesting Switching the Nesting Parameter to Automatic enables the feature.

Arrow The Part Spacing feature sets the spacing between parts during the
Increment 1-5 Automatic Nesting process.
Search This parameter allows the user to set spacing around the edge of the
Increment plate to be used during the Autoposition Nesting process.
Scrap The Program Origin (nest start location) may be set to lower left,
Clearance upper left, bottom left or bottom right.
Cut Direction Cut Direction allows to user to select the direction the parts will be
placed in during the automatic nesting process. Options are: Left or
Right, Right to Left, Top to Bottom and Bottom to Top.
Nest Direction Select the direction in which nests are placed in the automatic nesting
process.
Return to Nest When enabled, the Return to Nest Start feature will insert a traverse
Start segment back to the start point at the end of the nest.
Use Remnant If remnants are created and saved for future use, select On to use
one of these remnants for automatic nesting.
Generate and Select On to generate offcuts for standard, rectangular nests.
Cut Offcut If this feature is enabled, offcuts are created when 30% or more of the
sheet remains after nesting. The offcut is cut after a pause at the end
of the nest on the last nested rectangular sheet.

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M65 Auto Select On to allow new sheets to be reloaded automatically.

Reload When this feature is selected, there is a pause at the end of each
sheet until the operator presses Start to Resume. Then, a new sheet
automatically loads and runs. Auto reload works with standard,
rectangular nests only.

Using Nesting
1. On the Main Setup screen, select Shape Manager > Nester.
2. On the Nester Screen, press the Add Part soft key to add a new part to the nesting
part list.

3. Select a part from the Shape Library, from a disk or from the host computer via link
communications.
4. In the popup that displays, enter the number of pieces to be included in the nest.

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5. As new parts are added, the part file name and quantity are listed in the Files
window in preparation for final placement during the automatic nesting process.

6. Select a folder for the nest in the Save to dropdown list.

7. Enter the name of the nest in the File name field.
8. Press OK.
A progress window will be displayed during the nesting process.

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Note: The nest process progresses quickly and not all shapes may be visible on screen
or other drawing anomalies may be noted during the nesting process.
If more parts are selected than can fit on one plate, multiple plates or sheets (nested
program) files will be generated and saved in the selected folder with the selected file
name, but a numeric suffix will be added. For example, saving the part file as Nest may
generate multiple part files named NEST1.txt, NEST2.txt, NEST3.txt, etc.

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Removing a Part from a Nest

To remove a part from a nest:
1. Highlight the selected part in the Files list.
2. Press the Remove Part soft key.

Note: The software feature on the CNC is protected by a hardware key or dongle. If the
hardware key has been removed from the CNC, the following message will appear
when the Nest Parts soft key has been pressed.

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Nest Summary
Upon completion of the nest, the software will provide a summary of the Automatic
Nesting process.

Statistical analysis of the process is provided for the number of sheets, time to execute
nest, total nest utilization and total number of shapes nested.
Note: Sheets that are generated with the exact same part configuration will be listed as
“Sheet No. # (total #)”.

Scroll down to view an analysis of the parts used and to view the individual sheets
produced and a listing of the net utilization for the specific sheet.

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Press OK to accept the nest and have the first sheet become the current part. Press
the Cancel key to reject the nest and return to the main nesting screen to add or remove
parts from the nest.

Main Screen View of Nest

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Note: Parts with open loops or other invalid geometries may not be able to be
automatically nested. It may be possible to manually nest parts which have been
rejected by the Automatic Nesting function.

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Cutting Parts
CutPro Wizard
The CutPro wizard automates the sequence of choices and selections that you must
make before you begin cutting parts. If you have parts, nests, and cutting processes
stored on your system, you can use the CutPro wizard to simplify cutting operations.
The CutPro wizard also helps you to align parts and handle plate skew with the Align
wizard. For more information on the Align wizard, see the Arranging Parts chapter.
The CutPro wizard opens automatically from the Main screen or you can press the
CutPro Wizard soft key on the Main screen. As you work with the CutPro wizard, it
keeps track of your progress and displays it at the bottom of the wizard window in the
progress bar.

Cutting in Manual Mode

After you verify that the cut mode, cut speed and Kerf values are set correctly, press the
Start key on the Main or Manual window to cut a part. The following window is
displayed:

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To cut the part:

1. Verify that the Cut Mode is set to the selected cut type and that the Kerf and Cut
Speed settings are correct.
2. Press the Start key on the front panel.
This starts cutting in the selected Cut Mode.
To preview the path:
1. Press the Change Cut Mode soft key until Trial appears in the Cut Mode window.
2. Press the Start key to have the cutting device follow the cut path without cutting.
Motion is performed at the programmed speed.
3. Press the Stop key on the front panel to stop a cut.
The machine decelerates to a smooth stop along the cut path. If the cutting process
was on when you pressed the Stop key, it is de-activated according to the
programmed cut logic.
During a cut, the Watch window displays information about the part being cut, such as
the current cut speed, current axes positions and path position.
In sheet view, the control automatically scrolls to keep the cut location centered within
the view screen. This feature is useful during normal cutting to zoom in and follow the
cut-path.

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View Sheet is useful when proper plate size values have been entered in Cutting setups
and when the machine has been homed. If you attempt to view large parts with a fully
zoomed screen, the part may not be fully drawn on the screen before the next view
location displays and the screen may flash. Zoom out to correct this and view a larger
area.
Increase Speed Increases the current cut speed by 3%.
Decrease Speed Decreases the current cut speed by 3%.
Note: Double click the speed field to enter a new speed value.
Keyboard operation: To change the current cut speed while
cutting a part, press the Enter key once to highlight the current cut
speed, enter the new cut speed, and press Enter again.
Repeats If a Shape Repeat option has been enabled, press the Repeats soft
key to see the number of rows and columns remaining to be cut.
The Repeats soft key operates with the Extend soft key which is
only active during initiation of the cut sequence.
Cut Delay Timers Cut Delay Timers define the timing logic for the cut and are
available for both Oxy-fuel and plasma at the Cut Types setup
screen. In cut mode, the control displays the preset delays as they
are executed in the lower right corner of the screen. For certain
delay times, such as Preheat and Pierce, a countdown timer shows
the preset time and time remaining. An example of the Preheat
Timer is illustrated below:
The Preheat times, Total, Completed and Remaining, are shown to
a tenth of a second.

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When you activate the Cut Sense input, the Preheat delay time cycle ends. The time at
the point of activation becomes the new Preheat time for subsequent cuts.
Three soft keys are also displayed which can be used to modify the Preheat cycle in
progress. The function of these keys is explained below:
Extend Extends the Preheat timer until it is stopped with either the Set-Now
or Release soft key.
Set Now Ends the selected delay timer and saves the new set time. Use the
Set Now soft key with the Extend soft key to modify the preset
Preheat time.
Release Ends the selected delay timer, but does not modify the original delay
time.
Press the Start key twice to bypass the Preheat and Pierce Time Delays and begin the
cut in the Oxy Fuel cut mode.

Multitasking
Multitasking allows you to load and configure a new part program while another part
program is cutting. This feature is only available in advanced operation mode.
To use the multitasking feature:

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1. On the Shape Manager screen, press the Multitasking soft key.

The current part program displays in the lower right corner of the Preview Window.
2. Select another part program from the Shape Library or a storage device.
The new program displays in the Preview Window.

3. Press the multitasking soft key to switch between programs.

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Pausing Cutting

If the cut process fails, the CNC has recovery capabilities that are described in the
following table:
Cut Loss The Cut Loss Recovery features of the CNC are available from the
Recovery Pause screen which displays when the operator presses Stop or if
cut sense is lost.
Press the Cancel key on the Pause screen to cancel the current
part.
Return to Start This feature allows the operator to return to the initial starting point
of the part program.
Note: If you use the Return to Start function after a cut loss, all
information about the current position of the cutting device on the
path is lost.
Backup and Use these two soft keys to move backward and forward along the
Forward on Path cut path at the selected move speed to locate the pierce restart
point. Press the Start key to resume the cut at the programmed cut
speed. In addition to all segments of a standard part, the Backup
and Forward on Path functions allow full movement through all
sections of Shape Repeat part, as well.

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Like the Manual Mode functions, Backup and Forward on Path use
the currently selected move speed. The different speeds allow
moving rapidly along the path, or precisely positioning the cutting
device.
When a cut loss occurs, the initial backup and forward speed is the
one that was used last. To toggle between the move speeds, press
the Change Move Speed soft key in the Pause window. The
corresponding speed is displayed in the Move Speed window.
Move to Press the Move to Pierce/Mark soft key to move directly to any
Pierce/Mark pierce point.

Enter the information for the pierce point and press Enter. The
cutting device moves directly to the selected pierce point.
Change Cut Mode Alternates the restart mode between Cut and Trial. This allows the
operator to move through the part partially as a trial cut and
partially as an actual cut.
Change Move Cycles through the four move speeds that are available. The four
Speed move speeds are the Maximum Machine Speed, High Jog Speed,
Medium Jog Speed and Low Jog Speed from the Speeds setups.
On-Path Restart To restart the cut at the pierce point that you selected using On-
Path Backup, press the START key. The cut speed and the cut
mode are the same as they were before the motion was paused
unless the values have been edited in the Watch window.
While the Pause Window is displays, the manual arrow keys are
fully functional so you can move the cutting device. This allows you
to move the machine in any direction (not necessarily along the
path) to inspect the partially cut piece. Once the cutting device is
moved off the cut path, the Off-path Pause Window displays.
Return to Path Press the Return to Path soft key in the Off-path Pause window to
return the cutting device to the point on the cut path from which it
was jogged away. This feature is useful for inspecting or replacing
components after cut loss and then returning to the cut loss point.
When the cutting device is back on the cut path, the On-path Pause
Window is restored and cutting can resume.
Move Part Moves the entire part on the plate. The point along the cut path to
which the cutting device moves becomes the current position of the
cutting device. The On-path Pause window displays again because

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the cutting device is on path.

Off-Path Restart Press the Start key from the Off-path Pause window, to construct a
lead-in from the off-path point back to the original part.
In a cut loss situation, the operator can use the Backup on Path key
in the On-path Pause window menu to position the cutting device
on the cut path where the cut was lost. The operator can then use
the manual arrow keys to jog the cutting device off path to a
suitable pierce point.
Press Start at this point to cut a new lead-in from the off-path pierce
point to the point along the path from which the cutting device was
jogged away. When the cutting device is back on path, it continues
along the path to cut the remainder of the part.
Rush Job Allows the user to pause the current part program and retain the
Interrupt part and current position information. On the Pause screen, press
the Cancel key. A prompt displays on the screen to allow you to
save the part information.

If you select Yes, the Resume Last Part button displays on the
Files Screen. You can load and execute another part program and
then return to the original part using the Resume Last Part soft key.
The part program and position resumes.

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Manual Operations
The manual key is indicated by the hand icon.

Press the manual key on the screen to view the following screen. The directional jog
keys are active when they are green.

Whenever the manual keys are active, the cursor icon in the graphics display window is
the shape of a hand.
From the Manual window, the machine can be moved in one of eight directions using
the arrow keys. The cutting device moves while you hold an arrow key down. When the
key is released, the cutting device comes to a smooth stop.
If the latched manual key feature is enabled in the control setups, press the manual key
a second time to allow motion to continue without holding down the arrow key.
This feature is available for the manual direction keys in the Manual, Align and Pause
screens. When this feature is activated, the dialog “Latched Manual Keys On” will be
displayed in red at the bottom right corner of the part window.
Motion can be paused by use of the Stop, Cancel or an arrow key. The latched manual
key feature can be turned off by pressing the manual key again.

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Return to Start Whenever the Manual window is opened, the transverse and rail
positions at that point are saved.
After rip cutting or other manual operations, it may be necessary to
return to this "start" position.
Press the Return to Start soft key to generate motion in the
transverse and rail axes from the machine’s current position to the
position that was saved when the Manual window opened.
Move Distance When Move Only is displayed in the Manual Mode window, the
second soft key from the left changes to Move Distance.
The Move Distance soft key allows you to perform moves over
exact distances. After you press Move Distance, the CNC prompts
you for traverse and rail distance values for the machine’s motion.
Enter the appropriate values and press ENTER.
The cutting device moves the distance you entered in a straight line
without executing any cut logic.

As with any automatic motion, you may press STOP on the front
panel at any time to bring the machine smoothly to a stop before
the programmed motion is complete.
Cut Distance When Rip Cut mode is selected in the Manual Mode window, the
second soft key from the left changes to Cut Distance.
This soft key allows you to make rip cuts of an exact length. After
you press Cut Distance, the control prompts you for traverse and
rail distance values for machine motion. Enter the appropriate
values and press ENTER.
After the cutting device executes the cut logic sequence, it moves
the distance you entered in a straight line.

If you enter incorrect values, press the CANCEL key at any time.
After motion has begun, press STOP on the front panel to bring the

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machine smoothly to a stop before the programmed motion is

complete.
Rip Cut mode is useful for making a cut along a specified linear
path. Motion stops and cutting action ceases when the new position
is reached or when the STOP key is pressed.
If you do not know the exact distance, enter a distance longer than
needed in the right direction, and then press STOP to end the cut.
Manual Options Press the Manual Options soft key to access the Manual Options
screen.
Home Axes Press the Home Axes soft key to access the Homes Axes screen.
View Sheet/View View Sheet allows you to view a part as it would appear on the
Part plate. After you press the View Sheet soft key, the display window
zooms out to show the part in relationship to the entire plate.
After the display zooms out, you can zoom in again by pressing the
+ key, which adds horizontal and vertical scroll bars. Press the -
key to zoom out again.
While the scroll bars are displayed, you can hold down the scroll
bar and move it to adjust the view of the machine horizontally and
vertically. This mode is useful in normal cutting to closely follow the
cut path while in zoom.
While cutting in sheet view, the control automatically scrolls to keep
the cut location centered within the view screen. This feature is
useful in normal cutting to follow the cut-path while zoomed in.
View Sheet is more useful when proper plate size values have
been entered in cutting setups and when the machine has already
been homed. If you are viewing large parts being cut with the
display fully zoomed, the system may not be able to draw the part
on screen before it has to move to the next view location. In this
case, the view screen may flash but you can correct this by
zooming out to a larger view area.
Change Manual This soft key alternates the control Manual Mode between Move
Mode Only and Rip Cut.
If you press this soft key the second soft key from the left to
changes function from Move Distance to Cut Distance. Rip Cutting
is described in more detail below.
Change Move This soft key toggles through the four Move Speeds: maximum
Speed machine speed, high jog speed, medium jog speed and low jog
speed from the Speeds setups.
Zero Positions Press this soft key to return all axes positions to 0 (zero).

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 Cutting Parts

Rip Cutting
When the Manual Mode window displays Rip Cut, you can use the arrow keys to begin
a cut sequence and machine motion in the chosen direction.
To initiate a rip cut:
1. Verify that the correct cut-mode has been selected.
2. Verify that the proper cut speed is displayed in the Cut Speed window (editable in
Rip Cut mode).
3. Press the arrow key corresponding to the desired start direction for the cut.
The cutting sequence proceeds even after the key is released; however, machine
motion is generated only as long as an arrow key is held down, unless the
latched manual key feature has been enabled.
4. Use the arrow keys to change direction.
5. Press Stop, Cancel, or Manual to stop the operation of the cutting device.

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Manual Options

Raise Torch Raises the cutting torch while the soft key is pressed or until the
Torch Up sense input is activated.
Lower Torch Lowers the cutting torch while the soft key is pressed or until the
torch down sense input is activated. If the torch down output has
been enabled to stay on during the cut in plasma setups, press the
Lower Torch soft key to keep the torch in the down position until the
Lower Torch soft key is depressed a second time.
Manual Offset Manual Offset is useful for cutting tables that have a laser
alignment tool attached and allows you to use your laser alignment
tool for aligning a part to a plate.
The offset will stay in place until it is turned off from this screen or
a part is cut in either oxy-fuel or plasma cut mode.
You can select the following offsets:
• User Defined – Uses the selected X / Y Offset distance.
• Laser pointer to Plasma 1 – Offset 10
• Laser pointer to Plasma 2 – Offset 11
• Laser pointer to Oxy Fuel – Offset 12

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 Cutting Parts

Send Tilt Rotator

Home
Move Rotate Axis
Move Tilt Axis
Adjust Dual Allows you to realign the Dual Gantry Axis manually using the
Gantry Skew directional manual jog (arrow ↑ and ↓) keys.
Space Torches

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Home Axes
From the Home screen, each axis or all axes can be "homed". In addition, the
transverse and rail axes can be sent to one of up to 12 programmed alternate home
positions.

The home feature sets a known, absolute physical position location on the cutting table
that is used for referencing future manual “Go to Home” and other motion commands.
This is generally performed through activation of a home switch positioned on the
appropriate axis giving it a known physical location.
When the homing command is entered at the CNC, the CNC moves the axis toward the
home switches at the fast home speed until the switches have been activated. After the
switches have been activated, motion stops and the axis moves in the opposite
direction off switch at the slow home speed.
When switch is deactivated, the position is recorded at the CNC and provides an
absolute reference point for future motion commands.
Transverse Press the Transverse soft key to initiate the automated homing
procedure. This procedure generally produces machine motion in
the transverse axis, depending on the homing parameters set in the

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Setups.
Rail Press the Rail soft key to initiate the automated homing procedure.
This procedure generally produces machine motion in the Rail axis,
depending on the homing parameters set in the Setups.
CBH Press the CBH soft key to initiate the automated homing procedure.
This procedure generally produces machine motion in the CBH
axis, depending on the homing parameters set in the Setups.
THC Press the THC soft key to initiate the automated homing procedure
for the Sensor THC. This procedure generally produces machine
motion in the THC axis, depending on the homing parameters set
in the Setups.
Tilt Press the Tilt soft key to initiate the automated homing procedure
for the Tilt Axis.
Rotate Press the Rotate soft key to initiate the automated homing
procedure for the Rotate Axis.

Note: If tilt and rotate axes are enabled, the following window will
appear and allow access to the Tilt/ Rotate or other axes.
Select Yes to access Homing for the Tilt and Rotate Axes.
Select No to access the Homing functions for the other axes.
All Press the All soft key to initiate the automated homing procedure.
This procedure generally produces machine motion in one or more
axes, depending on the homing parameters set in the Setups.
Go To Home Press one of the four Go To Home Position soft keys to move the
Position transverse and rail axes to the predefined position set in the
corresponding edit window. The Go To Positions are absolute and
require that an automated home procedure already be executed.

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System Setup
On the Setup screen, you make the selections that determine how you are going to cut.

Cutting Setup
If you press the Cutting soft key, you can adjust the parameters for the cut mode you
want to use. The available modes are:
• Trial (no cutting) motion
• Oxy-Fuel
• Plasma
• Laser
• Water jet

Cut Mode Specifies the current cut mode. Trial mode allows the operator to dry-
run the current part program without cutting.
Kerf Specifies the amount of kerf that will be applied to the current part
program. Care should be taken when selecting a kerf value as this
parameter can cause invalid geometries to be generated. For

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example, adding a kerf of 0.5” to an arc with a radius of 0.25”. After

entering a kerf value, the kerf compensated cut path can be viewed
by pressing the Kerf soft key under the Part Options menu.
Kerf Variable / Creates a kerf variable table that assigns a variable to a Kerf value.
Kerf Value Up to 200 variables can be entered to create a reference table.
This kerf variable can be used within a part program to define the kerf
value and as torch parts wear, the kerf value changes. If the kerf
variable value is updated as the consumable wears and changes, the
new value will be called by the kerf variable command with all
programs loaded that use the variable.
The EIA-274D part code for left kerf variable is the G43 code. In the
following example, G43 D1 X0.06:
• G43 is the kerf variable setting
• D1 is the kerf variable. Any number from 1 – 200 can be used.
• X0.06 is the selected kerf value.
Trial/Cut Speed Specifies the speed for the current cut mode. These speeds are
saved independently for trialing and cutting. Both speeds are limited
to the maximum machine speed. Cut and trial speeds can be
executed at the embedded F-code speed within a part program.
Marker 1 / Specifies the speed for the selected marker. These speeds are saved
Marker 2 independently for each marker and are executed through the marker
Speed tool selection within a part program.
Marker 1 is activated by EIA RS-274D M09 and M10, or an ESSI 9
and 10.
Marker 2 is activated by EIA RS-274D M013 and M14, or an ESSI 13
and 14.
Plate Size Specifies the dimensions of the current plate. This dimension is used
when loading a part to determine if it will fit on the plate. It is also used
for viewing the part in screen view.
Vent Controls Enter rail values for up to fifty programmable zones for fume
1 - 50 extraction damper control.
Based on the rail position, the vent controls digital outputs to activate
dampers at the selected zone for increased performance.
Marker Offsets Enter values for up to twelve programmable marker offsets. The
1 - 12 machine is offset by this amount at maximum speed when the

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appropriate marker code is detected.

If values other than 1 are entered for marker offsets 10, 11 or 12, the
Align wizard and CutPro Wizard will automatically allow the you to
select the use of the laser pointer or the torch for alignment
Dwell Time Specifies the amount of dwell (delay) that is inserted into the current
part program when an appropriate RS-274D program block is
reached. This time can be overridden in the part program. For
example, in EIA programming a G04 X3 causes a three second dwell
to be inserted at the current program block. A G04 with no X-code
inserts a dwell with the current Dwell Time parameter.
Arc Radial Specifies the arc error tolerance to be used when checking the
Error current segment for dimensional accuracy. All ESSI or EIA programs
are comprised of lines, arcs, and circles. Arc Radial Error is used to
make sure that the starting and ending radial vectors are within
tolerance to describe a valid geometry.
Dwell Override When this parameter is enabled, embedded dwell G04 X value codes
in an RS-274D program override the operator-entered dwell time.
Optional Allows overriding of the optional program stop code M01 in the
Program Stop current part program. If enabled, an M01 code operates identically to
M00. If disabled, the M01 code is ignored.
EIA I & J Selects absolute or incremental RS-274D programming mode. In
Codes incremental mode, all offsets for X, Y, I and J are relative to the
current block. In absolute mode, all offsets for X, Y, I and J are
relative to an absolute reference point unless they are changed by
using a G92 (set axis presets) program code.
EIA F-Code When this parameter is enabled, embedded F-codes in an RS-274D
Override program override any operator-entered cut speed.
Speed +/- When this parameter is enabled, the control applies the speed
Affects F- increase/decrease percentage to all embedded F-codes that are
Codes encountered in the part program.
EIA Decimal Some programming styles are structured so that the decimal point in
Shift the EIA positioning affecting part sizing is assumed. The EIA decimal
shift parameter allows the operator to select the location of the
decimal point when translating parts by selecting normal or single for
the correct translation. The selection should be set to Normal unless
your part programs have only a single digit to the right of the decimal
point.

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Process Select When enabled, this feature allows the part program to override the
Override process select input.
Station Select When enabled, this feature allows the part program to override the
Override currently selected station select input.
Auto Torch When enabled, this feature allows the part program to override the
Spacing manually selected torch spacing inputs.
Override
G97 Loop When enabled, this feature will post a message on the screen to enter
Count Prompt the number of loops or repeats to be selected when an EIA G97 code
without a “T” value is encountered in the part program.
ESAB Multi When enabled, this feature allows ESAB style ESSI part programs to
Torch Support map codes to specific station selects.
ESSI Code EIA Code Description
7 M37 T1 Select station 1
8 M38 T1 Deselect station 1
13 M37 T2 Select station 2
14 M37 T2 Deselect station 2
15 M37 T3 Select station 3
16 M38 T3 Deselect station 3
Force G40 Kerf In a part program, kerf is enabled and disabled using EIA G41/ G42
Disable and G40 codes. Standard operation is to disable kerf at the cut off
even if the G40 kerf disable is not in a program. With this parameter,
you can turn off the “forced” G40 kerf disable if no G40 is used in the
program by disabling the parameter.
G40 Used in This parameter is used with the Force Kerf Disable parameter to allow
Simple Shapes the G40 code that is normally inserted in to a simple shape from the
shape library to be omitted by disabling the parameter.
Auto Start after This parameter is used with the Automatic Plate Alignment feature to
APA allow cutting to begin automatically after completion of the automatic
plate alignment.
EIA Code 2 Some programming styles are structured so that the decimal point in
Decimal Shift the EIA positioning affecting part sizing is assumed. The EIA Code 2
Decimal Shift parameter allows the operator to select the location of
the decimal point when translating parts by selecting normal or single
for correct translation. The selection should be set to Normal unless
your part programs require two decimal shift to the right of the decimal
point.
M17, M18 This allows the EIA-274D M17 and M18 codes to be used for cut on

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 System Setup

Used as Cut and off commands when enabled.

Codes
M76 Rotary When enabled, this disables tilt and rotate software overtravels for
Shortest Path dual tilt-style bevellers and allows the EIA-274D M76 Rotate go to
Home command to select shortest path. When disabled it allows
motion by longest path when homing. This is advantageous for some
bevel head designs.
EIA Kerf If this setting is disabled, all kerf value codes and Load Kerf Table
Override variable are ignored. This parameter is enabled by default and
cannot be changed while the part program is paused. This is useful
when a process is used at a cutting machine that is different from the
one that was used to create the part program.
EIA G59 Code If this setting is disabled, all G59 codes are ignored. This parameter
Override is enabled by default and cannot be changed while the part program
is paused. This is useful when a process is used at a cutting machine
that is different from the one where the program was created.
Stop on Single If this setting is enabled, any cut sense input that is lost for longer
Arc Lost than the arc off time during the cut pauses the part program or nest
with a Cut Sense Lost message.
Show Traverse Allows traverse segment lines (displayed in yellow) to be turned OFF
Segments or ON during all part preview displays.
Retain Skew Retains the last calculated plate skew for all subsequent parts that are
Adjustment loaded. If disabled, any new part that is loaded will remove any
previously calculated plate skew.
THC Voltage The THC Voltage Offset parameter is used to offset individual Sensor
Offset THC arc voltages from the master set arc voltage. This allows the
individual THCs to be adjusted to compensate for consumable wear
and obtain optimum cut quality.
Note: The THC Voltage Offset parameter can be adjusted
automatically using the Volts per Minute parameter on the Change
Consumable screen.
Reenable All Press this soft key to re-enable any disabled HD4070 or HPR power
Power Supplies supply with auto gas. This key is enabled only if a power supply has
been disabled.

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 System Setup

Watch Window Setup

The CNC comes with a unique function for watching critical process-related parameters
during cutting. The Watch window allows the operator to customize a certain portion of
the screen to display functions that are critical for your particular cutting operation.
Whether it is Current Speed, Position, I/O status, or torch consumable life, you can
display the information that you want to view during operations.
As these parameters are turned on or off, the Watch window is updated.

Several options are available to personalize the Watch window and not all options can
be viewed at one time. The options are grouped into two sizes of widgets or icons.
Large widgets may be placed into the upper position at the top of the Watch window or
in the middle of the Watch window. Small widgets are positioned in the lower left corner
of the Watch Window next to the cut information and clock. The cut information and
clock at the lower right may not be edited.
Selections in the Watch window will change slightly based on the CNC I/O configuration
and machine option selections that have been enabled.
The Watch positions will allow for the following selections.
None Select None to leave the position blank.

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Input/Output Allows current state of selected Input, Outputs or Status information to

be displayed during cutting. This can be especially useful in
debugging gas control sequencing problems. To add or delete a
desired Input, Output or Status point to the Input/Output list box,
double-click an item or highlight an item and + (add) or – (delete) keys
on the alpha-numeric keypad.
Digital Allows the cut speed, maximum machine speed and current machine
Speedometer speed to be numerically displayed.
Position Allows the position for the selected axis to be displayed. Only two
axes may be displayed at the Upper or Middle locations. The Lower
location will allow up to four axes to be displayed.
Following Error Allows the Following Error to be displayed. Following Error is the
distance between the position the control has calculated and the
actual position of the torch. A large Following Error may indicate that
the cut speed selected may be beyond the capability of the cutting
system. Only two axes may be displayed at the Upper or Middle
locations. The Lower location will allow up to four axes to be
displayed.
Command Allows the user to view directional motion command voltage being
Voltage sent to the amplifier for velocity type drives. This displayed voltage
also equates to current being commanded for motion in current type
drives. Peak voltage can be displayed for a specified amount of time.
Temperature Selecting to add the Temperature information to the Watch window
will display the current temperature inside the control in Fahrenheit or
Celsius (selected at the Special Setups screen).
Note: Specific control hardware is required.
Speedometer Allows cut speed, maximum machine speed and current machine
speed to be graphically displayed while cutting.
Oxy Fuel Torch Allows the selected oxy fuel torch tip (1- 12) consumable life to be
Tip graphically displayed while cutting. This helps determine when the
torch tip should be replaced and keeping track of torch tip data for
statistical process control (SPC).
Plasma Torch Allows the selected plasma torch tip (1- 8) consumable life to be
Tip graphically displayed while cutting. This helps determine when the
torch tip should be replaced and keeping track of torch tip data for
statistical process control (SPC).
Plasma Allows the selected plasma electrode (1- 8) consumable life to be

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 System Setup

Electrode graphically displayed while cutting. This helps determine when the
electrode should be replaced and keeping track of electrode data for
statistical process control (SPC).
Jog Keys Selecting the jog keys option allows a directional keypad to be added
to the watch window for manual motion directly from the touch screen.
The operator can press the hand icon in the middle of the navigation
pad to enable manual mode. Select a move speed and press an
arrow for manual motion in the corresponding direction.
Laser Nozzle Laser Nozzle consumable life to be graphically displayed while
cutting. This helps determine when the nozzle should be replaced and
keeping track of nozzle data for statistical process control (SPC).
HPR Power Allows the user to view status for inputs, outputs and gas pressures
Supply for the HPR autogas console. Up to four power supplies may be
monitored. This is generally used for service diagnostics only.
Cut Time Allows the operator to see an estimate of the amount of time it will
take to cut the selected part or nest. This window also displays how
much time has been completed and how much remains. A progress
bar gives a graphical display of the cut time. The estimate of the cut
time is based on the complexity of the parts or nest and the cut
speed.
This window can help you optimize production plans and the use of
resources.
Pierces Shows the operator how many pierces are needed for the part or nest
that has been selected, how many pierces have been completed and
how many remain.
Operators can use this window to plan consumable changes.
Process Data The Process Data option allows the user to view up to four selected
items for a selected cut or marking process. Process timers and
status items for Oxy Fuel, Plasma, Marker, Water jet and Laser may
be selected.
Note: The process data will only be displayed during the current cut
process. Example: Plasma 1 process parameters will only be
displayed in the Watch window at the main cut screen while cutting in
Plasma 1 Mode.
Multiple Watch Up to ten different Watch windows may be configured on the control
Windows for quick selection and viewing of the Watch icons.

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To configure different Watch windows for

viewing, first access the Watch setup screen. Press the number ICON
to enter a number or the Left/Right arrows to move up and down
through the selections. The different Watch windows can be selected
and viewed during operation using the same selection process.

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 System Setup

Example

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Process Setup
Your CNC comes standard with several styles of built-in cut process logic which allows
the cut process timing to be configured for optimum performance. Selection will vary
due to control configuration.

In the Plasma Cut Type example provided above, various process timing adjustments
may be made to tune the process to the Plasma System and material being cut for the
desired performance. Pressing the Timing Diagram soft key or the space key on a
keyboard allows the user to view a graphical diagram of the process logic

Additionally, each cut type has the ability to save and load the process setups in a file
on the hard drive or to a floppy Diskette or USB memory stick. Pressing the ALT key
allows the Save Data and Load Data functions to be available.

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Oxy Fuel
The system supports configurations with both the Sensor OHC and other OHC lifters. In
such a mixed configuration, stations must be defined and using stations selects, auto/all
selects or manual selects. Although the system allows both types of OHC lifters, only
one type can be used at a time.
The CNC comes with the following built-in control logic for Oxy Fuel cutting. When oxy
fuel is selected, the following parameters are available to customize the logic for the
metal being cut. As these parameters are changed, the timing diagram below changes
to show the new timing parameters. This screen is located under the Cut Types soft key
in the Setups.
Note: Press the Start key twice to bypass all timers and begin the cut.

Ignition Time Specifies the length of time that the oxy fuel igniter is held on at each
ignition of the flame.
Low Preheat For those cutting systems that are equipped with a Low Preheat
feature, this parameter allows the operator to input a timing delay to
activate the Low Preheat output prior to the High Preheat.
High Preheat Specifies the length of time to wait at each pierce position for
preheating the piece prior to piercing. During the run-time, the
operator may use the SET, EXTEND, or RELEASE soft keys to

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 Process Setup

customize the preheat length for the particular metal being cut.
Pierce Time Specifies the amount of delay after the cutting gas is turned on before
lowering the torch to the cut position.
Moving Pierce The Moving Pierce Time parameter specifies the amount of time that
Time the Pierce Output remains on while piercing with motion.
Creep Time Specifies the amount of time after piercing the part that the torch
travels at creep speed. Creep Speed is determined by a setup
parameter at the Speeds setup screen and is a percentage of the
programmed cut speed. After the Creep Time is completed, the
control accelerates to full cut speed. This parameter is helpful in
allowing the operator to bring the cutting surface up to temperature
and completely pierce the metal before cutting at full speed.
Note: Depending on the performance of the plasma system, a creep
time may be required to allow for ramp up of the cut voltage after a
pierce.
Primary Torch Specifies the amount of time used for torch lift after completing each
Up Time cut. This is normally used to provide torch head clearance and return
the torch to its predefined rest position.
Primary Torch Specifies the amount of time used to lower the torch at the beginning
Down Time of each new cut. This is usually longer than the Pierce Torch Down
Time as it involves lowering the torch from its predefined rest position.
Pierce Torch Specifies the amount of time used for torch lift during piercing. This
Up Time parameter is used to provide distance between the torch tip and metal
surface for cutting.
Pierce Torch Specifies the amount of time used for torch lowering during piercing.
Down Time
Cut Off Time The Cut Off delay parameter species the amount of time the cut on
output will remain on at the end of a cut.
Bleedoff Time Specifies the amount of time that the cut torch will pause to purge the
oxygen at the end of a cut segment before traversing to the next cut
segment.
Igniters When “No” is selected, this feature will turn the Preheat on between
cut segments. This is to keep the torch lit for those cutting systems
that do not have automatic torch igniters. For those cutting systems
which have automatic torch igniters or that control the torch gases
outside of the control, set this parameter to “Yes”. This tells the
control not to turn on the Preheat between cut segments.
Preheat During Specifies whether the Preheat will be left on while cutting.
Cut
Staged Pierce This unique feature works with selected outputs to perform the pierce
in a staged progression of gas pressures.

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To enable this setting, select one of the three modes and set the three
staged pierce values:

Press the Timing Diagram soft key to view the timing diagram from setups.

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 Process Setup

Controlling Oxy Fuel with Analog Outputs

You can select analog outputs on the I/O screen to control oxygen fuel pressures.

To select the analog signals that are used for oxygen valve pressure control:
1. On the Machine Setups password screen, press the I/O button.

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2. Select each control and assign an analog output for it.

The controls are listed in groups. All items in each group should be selected and
matched with an analog output:
• Cut Oxygen
• Preheat Oxygen
• Preheat Fuel

• Cut Oxygen TBT 2

• Preheat Oxygen TBT 2
• Preheat Fuel TBT 2

• Cut Oxygen TBT 3

• Preheat Oxygen TBT 3
• Preheat Fuel TBT 3

• Preheat Oxygen TBPT

• Preheat Fuel TBPT

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 Process Setup

3. When you finish selecting controls and assigning outputs, press or click OK.
When you return to the Oxy Fuel screen, the parameters for the control you selected
are added to the screen.
4. Edit the values for the parameters to meet the needs of your process.

Oxy Torch Select the type of oxy fuel torch for the process.
Pressures
Oxy Cut Enter the pressure, in pounds per square inch, of the oxy fuel during
Pressure cutting.
Oxy Ramp Up Enter the time, in seconds, that the oxy fuel takes to reach cutting
Time pressure.
Preheat Low Enter the pressure, in pounds per square inch, of the oxy fuel at low
Pressure pressure during preheat.
Preheat High Enter the pressure, in pounds per square inch, of the oxy fuel at high
Pressure pressure during preheat.
Preheat Enter the preheat pressure, in pounds per square inch, for the triple
Pressure bevel head.
Preheat Ramp Enter the number of seconds that the process takes to move from low
Up Time to high pressure during preheat.
Preheat Ramp Enter the number of second that the process takes to move from high
Down Time to low pressure during preheat.
Fuel Low Enter the pressure, in pounds per square inch, of the oxy fuel at low
Pressure pressure during cutting.
Fuel High Enter the pressure, in pounds per square inch, of the oxy fuel at high
Pressure pressure during cutting.
Fuel Pressure Enter the fuel pressure, in pounds per square inch, for the triple bevel
head.
Fuel Ramp Up Enter the number of seconds that the process takes to move from low
Time to high pressure during cutting.
Fuel Ramp Enter the number of second that the process takes to move from high
Down Time to low pressure during cutting.

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Plasma
The CNC comes with the following built in control logic for Plasma cutting. When
Plasma is selected, the following parameters are available to customize the logic for the
particular metal being cut. As these parameters are changed, the timing diagram below
will change to show the new timing parameters.

Purge Time Specifies the time delay from torch ignition until motion is enabled if
Arc On Feedback is off. Purge Time should be set to zero if Arc On
Feedback is on.
Pierce Time Specifies the time delay from when the torch completes lowering until
motion is initiated at Creep Speed. Used to allow the plasma torch to
completely pierce the material before moving.
Creep Time Specifies the amount of time after piercing the part that the torch
travels at Creep Speed. Creep Speed is determined by a setup
parameter at the Speeds setup screen and is a percentage of the
programmed cut speed. After the Creep Time is completed, the
control accelerates to full cut speed.
Cut Off Time The Cut Off delay parameter species the amount of time the cut on
output will remain on at the end of a cut. A negative Cut Off time up to

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one second may be used to terminate the cut output prior to the end
of the cut segment. This is used to compensate for response delays
of the cut gases that will maintain the cut arc and widen the cut path
at the end of the cut segment.
Full Torch Up Specifies the length of time to raise the torch at the beginning and end
Time of each cut to provide clearance over the cut pieces.
Note: If you are using an automatic height control system, set Torch
Up Time to zero.
Partial Torch Specifies the length of time for a partial raise of the torch at the
Up Time beginning and end of each cut to provide clearance over the cut
pieces. If you are using an automatic height control system, set Torch
Up Time to zero.
Note: The Partial Raise parameter must be enabled.
Torch Down Specifies the length of time to lower the torch at the beginning of each
Time cutting cycle.
Note: If you are using an automatic height control system, set Torch
Down Time to zero.
Arc Off Time Specifies the amount of delay to allow prior to indicating a lost cut
signal. This can be useful in helping to minimize nuisance trips when
traveling over previously cut paths in complex nested parts.
Stop Time Specifies the amount of time that X/Y motion will pause at the end of
a cut. This pause is advantageous for allowing the torch to completely
raise and clear any cut irregularities before continuing to the next cut
segment.
Retract Delay Retract Delay specifies the amount of time X/Y and lifter motion will
pause at the end of a cut. This allows the cut process to finish before
lifting the torch and moving to the next pierce.
Set Arc Current The Set Arc Current feature allows the user to set the arc current at
the plasma supply. This feature uses the “Set Current BCD” digital
output from the control to activate the BCD inputs at the plasma
supply. The Set Arc Current parameter is also available for the
HD4070 via the serial link. EIA RS-274D part program code G59
Vvalue Fvalue for setting current is supported.
Corner Current The Corner Current Percent feature allows the operator to select a
Percent reduced current setting to be executed when cutting corners to
improve cut quality. This value is a percentage of the Set Arc Current
(above) and is active when the Torch Height Disable Output is on.
The Corner Current parameter is also available for the HD4070 via
the serial link.
Retry On The Retry On Transfer Fail feature is used to specify the number of
Transfer Fail times the control will attempt to fire the torch in the event that the

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torch fails to ignite.

Transfer Time The Transfer Time parameter specifies the amount of time used to
attempt ignition of the torch. The ignition is confirmed by the Arc
Sense Input (Arc on Feedback) to the CNC.
Arc on Specifies whether an arc-on (also called Plasma Go, Current Sense,
Feedback Arc Transferred) signal from the plasma system to the control is used.
With Arc On Feedback on, the control waits for Cut Sense input to
activate before initiating machine motion.
Ignition Enables use of the Ignition output for use in igniting the plasma torch.
If your plasma system requires a separate ignition signal, toggle
Ignition to ON. If not, leave Ignition OFF.
Dual Grid/THC The Dual Grid parameter enables use of the Torch Height Disable
output. This output is used to disable an automatic torch height
sensor or reduce the plasma current in a switchable current plasma
system when machine speed is less than Plasma Hi/Lo Speed.
Dual Grid/THC If Dual Grid is ON, the start mode can be configured to start (HI) or
Start (LOW) at ignition time. For switchable plasma systems, this usually
means that in low mode the plasma system will only deliver 50% of
the maximum output power.
Partial Raise Enabling the Partial Raise feature will execute a tool raise at the end
of the cut segment within a nest for the time specified in the Partial Up
Time parameter. Full raise will be executed at the end of the final cut
segment.
Torch Down Turning on the Torch Down During Cut feature forces the torch down
During Cut output to remain on throughout the cut process. This is advantageous
for pneumatic style torch lifters that require a constant output.
Torch Down Turning on the Torch Down Between Cuts feature forces the Torch
Between Cuts Down Output to remain on while traversing between cut segments.

Press the Timing Diagram soft key to view the timing diagram from setups.

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HD3070 Auto Gas Interface

This section provides information on the Hypertherm HD3070® Auto Gas Interface. The
Auto Gas screen is available from the Cut Types screen.
Note: The Auto Gas feature must first be enabled at the Special Password screen and
is designed for use with the six valve autogas console only

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The top of the Auto Gas screen lists the valve parameter settings for the HD3070. Valve
settings for the 3070 Auto Gas console are documented in the HD3070 manual. When
the values are set, these become the current setting and the operator can choose to
save the file to the diskette, USB memory stick or hard drive.
The settings at the supply are updated at control power up, whenever the settings are
changed at this screen or through commands in a part program. Supply settings are
also updated if power is lost and re-enabled at the power supply. There may be a brief
delay as these power supply settings are communicated from the control to the power
supply.

Save Data Pressing the Save Data soft key will allow the operator to save the
current Auto Gas setting to diskette, USB memory stick or hard drive.
Load Data Pressing the Load Data soft key will allow the operator to load stored
Auto Gas settings from diskette, USB memory stick or hard drive.

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 Process Setup

G59 V65 B0
G59 V66 B0
G59 V67 B0
G59 V68 B0
G59 V69 B0
G59 V70 B0
G59 V71 B0
Test Cutting If you save the data, a file is created with G59 codes with the selected
Gases valve settings. Here is an example of the data file where all
percentages are set to zero.
Test Preflow Pressing the Test Cutting Gases soft key allows the operator to test
Gases the HD3070 Cut Gases.

HD3070 Auto Gas I/O

The Interface to the HD3070 Auto Gas console is made through of Single Ended and
BCD (Binary Coded Decimal) inputs. The BCD style of interface allows for exact
settings by use of multiple inputs being active at any time. The active BCD inputs values
are summed together to obtain the exact set point.
These I/O points are wired in the same fashion as our other Single Ended I/O points.
The following I/O points are supplied for use of the HD3070 Auto Gas Console:

Inputs
• Gas Control Read Complete
• Gas Control Error

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Outputs
• Gas Control Write
• Remote Test Operate
• Remote Test Preflow
• Remote Air Plasma
• Remote H35/ N2 Plasma
• Remote O2 Plasma
• Gas Flow Set 1-100 (BCD)
• Valve Select 1-8 (BCD)

HD4070 and HPR Overview

The Mariner ™ and Voyager™ III controls offer the additional option of connecting
directly to the Hypertherm HD4070 HyDefinition®, HPR130™ and HPR260™ plasma
supplies for setup. This feature has the ability to improve power supply setup and
operational accuracy while having the flexibility to fine tune the process specific to the
operator’s needs.
When using this advanced feature, all necessary power supply settings are transmitted
from the control directly to the Plasma Supply configuring it for use via serial
communications. The Plasma Supply setup is performed through the use of a Cut Chart
(cut process parameter database) which is based on eight process variables. The
combination of these eight process variables are tied to the settings for the cut process
parameters (e.g. arc voltage, pierce delay, etc.) that are transmitted to the supply. For
additional convenience, consumable part numbers for the Plasma supply are displayed
at the Change Consumable screen.
This database allows the user to select factory recommended settings or amend the
database for personalized settings. The Cut Chart information may be saved or loaded
via the hard drive or floppy drive. The Cut Chart files containing the factory
recommended settings are available from Hypertherm.
Access to the Cut Chart data is available from the Plasma Cut Types or Marker Cut
Types screen using the soft key, as indicated below. The Plasma Supply parameters
must first be enabled in the password protected Station Configuration setups to allow
the Cut Chart Information for the Plasma Supply to be available for use.

Note: Screen information will vary depending on THC selection.

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 Process Setup

HPR Cut Charts

The Cut Chart Database (cut process parameters) transmitted to the power supply is
based on the following eight process variables.
Material Type Select the material type, such as mild steel, stainless steel or
aluminum.
Current Select the appropriate current setting for the material thickness and
Settings material type.
Plasma / Shield Select the appropriate Plasma / Shield gases for the desired process.
Gases
Material Select the material thickness.
Thickness

The following are the Cut Process parameters within the database which are used to
configure the process. Appropriate parameter information is transmitted to the power
supply.
Cut Speed Specifies the speed for the selected process variables.
Kerf Specifies the amount of kerf that is applied to the current part
program.

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Set Arc Voltage Enter the desired Arc Voltage for the material being cut.
Cut Height Select the desired cut distance from the plate.
Pierce Height Select the desired pierce height. This may be entered as a
multiplication factor that is calculated times the Cut Height or an
actual Pierce Height distance.
Preflow Setting Select the appropriate Plasma / Shield Preflow percentages for the
process.
Cutflow Select the appropriate Plasma / Shield Cutflow percentages for the
Settings process.
Preflow Time Specifies the amount of time the Preflow gases are on.
Purge Time Specifies the time delay from torch ignition until motion is enabled.
Pierce Time Specifies the time delay from when torch completes lowering until
motion is initiated at Creep Speed. This parameter allows the plasma
torch to completely pierce the material before moving.
Creep Time Specifies the amount of time after piercing the part that the torch
travels at Creep Speed. Creep Speed is determined by a setup
parameter at the Speeds setup screen and is a percentage of the
programmed cut speed. After the Creep Time is completed, the
control accelerates to full cut speed.
Save Process Press the Save Process soft key to save the current process settings
to the hard drive and create a custom user database based on the
eight process variables selected.
Reset Process Press the Reset Process soft key to reset the current settings to
factory recommend factory defaults based on the eight process
variables selected.
Save Cut Press the Save Cut Charts soft key to save the current User and
Charts Factory databases to Diskette or USB memory stick. User files are
designated with a .usr file extension and the factory files are
designated with a .fac file extension.
Examples of user and factory file names:
• Mild Steel-HT4400-HD4070.usr
• Mild Steel-HT4400-HD4070.fac
Load Cut Press the Load Cut Charts soft key to load the factory default
Charts database files which are supplied by Hypertherm in a Text file (.txt),
user files (.usr) or factory files (.fac) from Diskette or USB memory
stick.
Factory text file names:
• Mild Steel Cut Chart Datamschart.txt

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 Process Setup

• Aluminum Cut Chart Dataalchart.txt

• Stainless Steel Cut Chart Datasschart.txt
The Database should be updated through the CNC rather than the
power supply if the serial communications link is enabled.
Test Preflow Press the Test Preflow soft key to perform the Test Preflow Gases
function at the plasma supply.
Test Cutflow Press the Test Cutflow soft key to perform the Test Cutflow Gases
function at the plasma supply.
Notes:
• Refer to the power supply operator’s manual for complete
information on the operation and setup of the plasma supply.
• A serial communication port for the plasma supply must first be
selected at the port configuration screen to be enable the feature
for use.
• The Plasma supply parameters must first be enabled in the
password protected Station Configuration screen to allow the cut
chart information for the plasma supply to be available for use.
• Power supplies equipped with the integrated Command THC can
be used with the control setups.
• The Command THC must first be enabled in the Station
Configuration screen.

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Changing HPR Consumables

When the power supply link feature has been enabled, consumable data information
may be viewed at the Change Consumable screen.

FineLine Overview
The “Type V” control offers the additional option of interfacing directly to InnerLogic’s
FineLine Power Supply for setup via a user selected RS-422 serial port. This advanced
feature transmits all necessary power supply settings from the control directly to the
FineLine power supply.
The power supply setup is performed through the use of a Cut Chart (cut process
parameter database) which is based on eight process variables. The combination of
these eight process variables are tied to the settings for the cut process parameters
(e.g. arc voltage, pierce delay, etc.) that are transmitted to the supply. For additional
convenience, consumable part numbers for the FineLine are displayed at the Change
Consumable screen.
This database allows the user to select factory recommended settings or amend the
database for personalized settings. The Cut Chart information may be saved or loaded
via the hard drive or floppy drive. Specialized Cut Chart files containing the factory
recommended settings are available from the control vendor.

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 Process Setup

The Power Supply parameter must first be enabled in the password protected Station
Configuration setups to allow the Cut Chart Information for the feature to be enabled for
use. Once selected at the Station Configurations screen, the port must then be selected
for communications on the Ports setup screen and the selected port must then be
configured as RS-422. For more information on configuration of the port, refer to the
Configuring Ports section of the Installation and Setup Manual.

Station Configuration (example)

Access to the FineLine Cut Chart data is available from the Plasma Cut Types or
Marker Cut Types screen using the soft key, as indicated below.

Note: Screen information will vary depending on THC selection.

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FineLine Cut Charts

The Cut Chart Database (cut process parameters) transmitted to the power supply is
based on the following process variables.
Material Type Select the Material Type, such as mild steel, stainless steel or
aluminum.
Current Select the appropriate current setting for the material thickness and
Settings material type.
Plasma / Shield Select the appropriate Plasma / Shield gases for the process.
Gases
Material Select the material thickness.
Thickness

The following are the Cut Process parameters within the database which are used to
configure the power supply. Appropriate parameter information is transmitted to the
power supply.
1. Material Type – Mild Steel, Stainless Steel, Aluminum, or Mild Steel (Cold Rolled).
2. Thickness
3. Set Current

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 Process Setup

4. Pierce Delay
5. Set Preflow Pressure
6. Set Plasma Gas type
7. Set Plasma Pressure
8. Set Shield Gas Type
9. Set Shield Pressure
10. Set Process (Cut/Mark)
The following items are stored in the Cut Chart Data file and will be automatically
updated on the control.

Test Preflow Pressing the Test Preflow soft key performs the Test Preflow Gases
feature at the HD4070 power supply.
Test Cutflow Pressing the Test Cutflow soft key performs the Test Cutflow Gases
feature at the HD4070 power supply.
Cut Speed Specifies the speed for the selected process variables.
Kerf Specifies the amount of kerf that will be applied to the current part
program.
Preflow Time Specifies the amount of time the Preflow gases are on.
Purge Time Specifies the time delay from torch ignition until motion is enabled.
Pierce Time Specifies the time delay from when torch completes lowering until
motion is initiated at Creep Speed. This parameter allows the plasma
torch to completely pierce the material before moving.
Creep Time Specifies the amount of time after piercing the part that the torch
travels at Creep Speed. Creep Speed is determined by a setup
parameter at the Speeds setup screen and is a percentage of the
programmed cut speed. After the Creep Time is completed, the
control accelerates to full cut speed.
Save Process Pressing the Save Process soft key allows the user to save the
current process settings to the hard drive creating a custom user
database based on the eight process variables selected.
Reset Process Pressing the Reset Process soft key allows the user to reset the
current settings to factory recommend factory defaults based on the
eight process variables selected.
Save Cut Pressing the Save Cut Charts soft key allows the user to save the
Charts current User and Factory databases to Diskette or USB memory stick.
User files are designated with a .usr file extension and the factory files
are designated with a .fac file extension.Examples of user and factory
file names.Mild Steel-Fineline200-Fineline200.usrMild Steel-
Fineline200-Fineline200.fac
Load Cut Pressing the load Cut Charts soft key allows the user to the factory
default database files which are supplied by Hypertherm as a user

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Operator’s Manual

Charts files (.usr) or factory files (.fac) from Diskette or USB memory stick.

It is recommended that the Database be updated through the control rather than the
Power Supply if the serial communications link is enabled.
Notes:
• Please refer to the power supply operator’s manual for complete information on the
operation and setup of the FineLine Power Supply.
• The FineLine Power Supply parameters must first be enabled in the password
protected Station Configuration Screen to allow the Cut Chart Information for the
FineLine to be available for use.
• Serial communications for the FineLine Power supply are established on the user
select communication port. The port must be configured for RS-422 operation.

Changing FineLine Consumables

When the FineLine feature has been enabled, consumable data information may be
viewed at the Change Consumable screen.

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 Process Setup

Marker
The control comes with built in control logic for marking. When marking is selected, the
following parameters are available to customize the logic for the particular metal being
marked. As these parameters are changed, the timing diagram below will change to
show the new timing parameters. This screen is located under the Cut Types soft key in
Setups.

Marker Interface
The Marking feature from the control is operated through the use of existing I/O points
for cutting torches on the control I/O connector. These I/O points may be switched from
the cutting torch to the marking tool by use of an external relay(s) activated by the
Marker Output or the Marker Output may be used to activate the marking tool.

Ignition Time (Ignition Output) Specifies the length of time that the ignition output is
held on at each ignition point.
Marker On (Time Delay) This parameter allows the operator to insert a time
Time delay, which allows the marker to prepare for operation prior to the
start of Marker motion.
Marker Off (Time Delay) This parameter allows the operator to insert a time
delay, which allows the marker to prepare for operation prior to the

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Operator’s Manual

Time end of Marker motion.

Marker Up (Torch Up Output) Specifies the length of time to raise the marker at
Time the beginning and end of each mark.
Marker Partial (Torch Up Output) Specifies the length of time for partial raise of the
Up Time marker at the beginning and end of each mark.
Note: The Partial Raise parameter must be enabled.
Marker Down (Torch Down Output) Specifies the length of time to lower the marker
Time at the beginning of each marking cycle.
Set Arc Current The Set Arc Current feature allows the user to set the arc current at
the Plasma Marking supply. This feature uses the Current Set BCD
output from the control to activate the BCD inputs at the Plasma
Marking supply. EIA RS-274D part program code G59 Vvalue Fvalue
for setting current is supported.
Corner Current The Corner Current Percent feature allows the operator to select a
Percent reduced current setting to be executed when cutting corners to
improve marking quality. This value is a percentage of the Set Current
(above) and is active when the Torch Height Disable Output is on.
Ignition (Ignition Output Enable) The Ignition Off/On selection allows the
operator to use the Ignition Output when marking if set to On.
Arc On Specifies whether an arc-on signal from a plasma marking system to
Feedback the control is used. With Arc On Feedback ON, the control waits for
Cut/Mark Sense input to activate before initiating machine motion.
Partial Raise Enabling the Partial Raise feature will execute a tool raise at the end
of the Mark within a nest for the time specified in the Partial Up Time
parameter. Full raise will be executed at the end of the final Mark
segment.
Down On Turning on the Down On During Mark feature forces the torch down
During Mark output to remain on throughout the marking process. This is
advantageous for pneumatic style torch lifters that require a constant
output.
Down On Turn on the Down On Between Marks feature to force the Torch
Between Marks Down Output to remain on while traversing between marking
segments.
Note: For more information, refer to the Programmer’s Reference for
information on the Marker Font Generator feature.
Cut Control This parameter is used to determine if the Cut Control output is to be
Used for used for activating the Marking tool. If set to no, the Marking Output
Marking would be used.
Marker The Marker Down/Up With Each Marker On/Off will command the
Down/Up With send the appropriate Up/Down Output commands at each Mark On/

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 Process Setup

Each Marker Off.

On/Off
Preheat If you are marking with plasma, turn off Preheat by selecting Off.

Press the Timing Diagram soft key to view the timing diagram from setups.

Using Cut Consumables for Marking

If your plasma supply is an HPR or HPR bevel system, you can use the same
consumables for marking as for cutting. To use the same consumables for both
processes:
1. Select a cut chart for the plasma cut process you are using.
2. Click OK.
3. On the Main screen, select the marking cut chart for the corresponding marking
process.
4. On the marking cut chart screen, the values for the cut process are displayed in the
HPR – Cut Process Selection group box. If you change any of these, a message
displays to inform you that the consumables no longer match the plasma cut chart
you selected.

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Operator’s Manual

5. f you are using HPRXD consumables, you can select either argon or nitrogen for the
marking and shield gasses in the HPR – Marking Process Selection dropdown list. If
you are using any other HPR system, you can use only nitrogen gas.
6. Make any necessary changes to the marking cut chart variables on the right side of
the screen.

7. Click OK.
8. Click Yes to save any changes you made to the marking process.
9. Select Yes again to save the changes to the user plasma cut chart.
This allows you to use these settings for marking whenever you select the
corresponding plasma cut chart.

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 Process Setup

Laser Overview
The Mariner CNC offers a unique Laser process screen directly integrates to the
Hypertherm FAST Laser™ head. This feature has the ability to improve Laser setup and
operational accuracy while having the flexibility to fine tune the process specific to the
operator’s needs.
FAST Laser uses a patented design to create a dual flow zone that allows significantly
higher oxygen assist gas pressures in the tightly defined cut zone established by the
beam geometry, without the uncontrolled burning in the surrounding zone normally
induced by increased assist gas pressures. This accelerated high-velocity oxygen flow
along the beam path not only increases cut speed by fueling the exothermic reaction,
but also reduces sensitivity to common plate fabricating conditions and variables, most
notably plate chemistry and condition.
With this technology, Hypertherm has introduced a line of laser cutting heads that utilize
the FAST Laser process to deliver up to a 20% increase in cut speed over standard
CO2 laser heads on plate steel while also significantly expanding the capacity and
quality range of plate laser cutting systems. These combined benefits produce
substantial gains in productivity and unattended operation potential for dedicated plate
lasers (4 to 6 kW) – whether integrated or retrofitted – while also offering expanded
capacity range and cost performance for shared-duty systems (2 to 3 kW). The
Hypertherm LH2100 head offers two different focal lengths: 7.5 and 10.0 inches; the
LH2125 adds a 12.5-inch focal length option for thicker plate. The Hypertherm
LH2125/2100 series is used on laser systems with 1.5” or 2.0” optics. The Hypertherm
LH1575 head offers two different focal lengths: 5.0 and 7.5 inches for 1.5 inch optics.
Integrated with Hypertherm Automation’s Mariner CNC, on-board FAST Laser process
intelligence coupled to process monitoring optics standard on LH-series cutting heads,
achieves improved overall control of the cutting process with fewer system faults and
reduced operator involvement. Dynamic Pierce Control senses and initiates each cut
once the pierce is complete. These combined capabilities maximize uptime while
minimizing total cycle time.
Note: Refer to Laser Information provided with the FAST Laser head for proper
operation.

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Operator’s Manual

Laser Cut Types Screen

The Alt soft key indicates that additional soft keys are available. Among these additional
keys is the Test Lifter key.

Test Lifter Press the Test Lifter soft key to command the laser head THC1 lifter
to lower to the plate, sense the plate and retract to the pierce height.

The following parameters allow you to set up a laser process.

Purge Time Specifies the time delay for cutting gas purge before start of the laser
cut motion is enabled.
New Gas Specifies the Gas Purge Time for switching from one cutting gas to
Purge Time another cutting gas.
Shutter Time The Shutter Time parameter is used to specify the amount of time to

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 Process Setup

open the shutter prior to the laser beam on.

Power Ramp The Power Ramp Time parameter is used to specify the amount of
Time time to ramp up the laser power prior to the laser pierce.
Pierce Time Specifies the time delay from when laser head completes lowering
until motion is initiated at creep speed for cutting.
When Manual Pierce Control is selected, this is the total pierce time
allowed.
With Automatic Pierce Control is selected, this time is an additional
delay after pierce is complete.
Pulse On Time When Automatic Pulse Mode is selected for pierce control the user
can select Pulse On and Off Time to adjust duty cycle response of the
sensor pulses from the laser cutting head.
Pulse Off Time When Automatic Pulse Mode is selected for pierce control the user
can select Pulse On and Off Time to adjust duty cycle response of the
sensor pulses from the laser cutting head.
Creep Time Specifies the amount of time after piercing the material that the laser
head travels at Creep Speed for cutting. Creep Speed is determined
by a setup parameter in the Speed Setup Screen and is a percentage
of the programmed cut speed. After the Creep Time is completed, the
control accelerates to full cut speed.
Beam Off Time The Beam Off Time parameter specifies the amount of time the beam
output will be turned off prior to the stop of motion. This feature can
be used to tab parts for attachment to the skeleton.
Postflow Time Specifies the amount of time that the cutting gas remains on after the
cut is complete.
Cut Height The Cut Height setup parameter is used to select the desired cut
distance above the plate. This will set the initial cut height before the
laser cut motion is activated.
Cut Height is derived from the CHS signal and the calibration curve
and represents cut distance from nozzle tip to the plate.
Pierce Height The Pierce Height setup parameter is used to select the desired
Pierce Height above the plate. This can be entered as a multiplication
factor that is calculated times the Cut Height or an actual Pierce
Height distance.
Lens Cut Sets the focal lens position in the laser head for cutting.
Position
Lens Pierce Sets the focal lens pierce position in the laser head for cutting.
Position
Pulse Laser Sets the Laser Pulse Time duration for a one shot beam alignment.
Time

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Operator’s Manual

Pulse Laser Sets the Laser Pulse Power for a one shot beam alignment.
Power
Height Control Allows the user to either select a Manual or Automatic Height control
Manual/ for the laser head.
Automatic
IHS in Manual The IHS in Manual setup parameter allows the operator to select
whether or not to use the Initial Height Sense feature when operating
the Z axis lifter (THC1) in manual mode.
Retract Selects the retract distance to be set at Full or Partial. In the Full
Full/Partial retract mode, the laser head will retract to the Z-Axis Home position.
In Partial retract mode, the laser head will retract to the set retract
distance.
Partial Retract This setup parameter is used to select the THC 1 Retract Distance
Distance when configured for partial retract mode.
Start IHS The Start IHS Distance specifies the distance of travel for the THC 1
Distance to move the laser head at high speed before switching to low speed
and beginning Initial Height Sense. Caution should be taken when
selecting this distance so that the laser head does not crash into the
plate.
Preflow During Selecting ON will activate Preflow gases during the IHS cycle.
IHS
Nozzle Contact This parameter would be set to ON to select the THC 1 to use
IHS Contact Sense to detect the plate during the IHS cycle.
Nozzle Contact Nozzle Contact During Cut allows the CNC to detect contact with the
During Cut plate and generates a fault if this condition occurs.
Pierce Control Allows the user to select manual or automatic pierce control.
Manual/ Automatic control uses sensors in the laser head to detect when the
Automatic pierce is complete.
Manual mode uses a preset pierce time and preset laser program.
Automatic mode dynamically controls laser duty cycle.
Pierce Mode When Automatic Pierce is selected the user can select to use a
Pulse/Blast definable pulse output or a single blast.
Pierce The Automatic Pierce monitors the voltage of sensors in the laser
Complete head and compares them to the value set by this parameter to detect
the completion of the pierce.
Next Pulse Based on sensors in the laser head, the system can determine when
the next Laser Pulse is delivered during Automatic Pierce control. The
voltage is derived from the feedback of the sensors in the laser cutting
head.

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 Process Setup

Press the Timing Diagram soft key to view the timing diagram from setups.

Laser Cut Charts

A cut chart database allows the user to select factory recommended settings or amend
the database for personalized settings. The Cut Chart information can be saved or
loaded via the hard drive, floppy drive or USB memory stick. The Cut Chart files contain
the factory recommended settings that are available from Hypertherm.
Notes:
• Refer to the FAST Laser operator’s manual for complete information on the
operation and setup of the FAST Laser head.
• The FAST Laser Laser parameters must first be enabled in the password protected
Station Configuration screen to allow use of the Cut Chart Information.
• Specific Material, Process Power, Assist Gases, Material Thickness, Focal Length
and Nozzle data fields allow new values to be added. Double click on the field to
enter an new value or press the Plus key + to add or - to delete on the keypad.

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Operator’s Manual

Laser Cut Chart Screen 

The Cut Chart Database (cut process parameters) transmitted to configure the laser
head are based on the following process variables. All values are user definable.
Material Type Select the material type, such as mild steel, stainless steel or
aluminum.
Specific Allows the user to create a custom database based on unique
Material characteristics of the material type. Double click on the field or press
the Plus key “+” to enter an new material name or “-“ to delete on the
keypad.
Process Power Select the appropriate process power (wattage) for the material
thickness and material type.
Assist Gas Select the appropriate assist gas for the desired process.
Material Select the material thickness for the material type.
Thickness
Focal Length Select the specific focal length lens that must be installed in the laser
head.
Nozzle Select the diameter and type of nozzle that must be installed for the
process.

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 Process Setup

Test Gas Press the Test Gas soft key to perform the Test Gas function of the
cutting assist gas delivery system.
The following parameters are the Cut Process parameters within the database, which
are then available to configure the specific process.
Set Power Allows you to set the power (watts) to be used during the cut process.
This value can be less than the process power.
Cut Speed Specifies the Cut Speed for the selected material process.
Kerf Specifies the amount of kerf that will be applied to the current part
program.
Cut Height Select the cut distance from the nozzle tip to the plate. Cut Height is
derived from the CHS signal and the calibration curve.
Pierce Height Select the Pierce Height. This can be entered as a multiple factor that
is calculated value of the Cut Height or an actual Pierce Height
distance.
Lens Cut Sets the focal lens position in the laser head for cutting.
Position
Lens Pierce Sets the focal lens pierce position in the laser head for cutting.
Position
Resonator On Allows a specific time for the resonator to power up.
Time
Purge Time Specifies the time delay from switching from one cutting gas type to
another cutting gas type.
Pierce Time Specifies the time delay from when laser head completes lowering
until motion is initiated at creep speed for cutting.When Manual Pierce
Control is selected, this is the total pierce time allowed.With Automatic
Pierce Control is selected, this time is an additional delay after pierce
is complete.
Pulse On Time When Automatic Pulse Mode is selected for pierce control the user
can select Pulse on time to adjust the pulse.
Pulse Off Time When Automatic Pulse Mode is selected for pierce control the user
can select Pulse on and off time to adjust the pulse. The Off Time
starts when the sensor signal falls below the next pulse threshold.
Creep Time Specifies the period after pierce complete that the laser head travels
at Creep Speed. Creep Speed is determined by a setup parameter in
the Speeds setup screen and is a percentage of the programmed cut
speed. After Creep Time is complete, the control accelerates to full
cut speed.
Pierce The Automatic Pierce monitors voltage of sensors in the laser head to
Complete detect completion of the pierce. This is used in conjunction with Pulse
On Time, Pulse Off Time and next pulse.

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Operator’s Manual

Next Pulse Based on sensors in the laser head, the system can determine when
the next pulse occurs. The Next Pulse will be delivered when the
voltage drops below the Next Pulse setting.
Start Corner The Start Corner Power allows the user to define a speed where the
Power corner power analog signal will be used to start to decrease laser
power. This is defined as a percentage of cut speed.See Corner
Power graph, where the example shows this set to 80%.
Minimum This parameter defines the minimum laser resonator power to switch
Corner Power when the cut speed reduces to zero in a corner. This is defined as a
percentage of selected power (watts). See Corner Power graph,
where the example shows 30%.
Save Process Press the Save Process soft key to save the current process settings
to the hard drive and create a custom user database based on the
eight process variables selected.
Rest Process Press the Reset Process soft key to reset the current settings to
factory recommended defaults based on the eight process variables
selected.
Save Cut Press the Save Cut Charts soft key to save the current user and
Charts factory databases to diskette or USB memory stick. User files are
designated with a .usr file extension and the factory files are
designated with a .fac file extension
Load Cut Press the load Cut Charts soft key to load the factory default
Charts database files which are supplied by Hypertherm in a Text file (.txt),
user files (.usr) or factory files (.fac) from Diskette or USB memory
stick.
Pulse Laser Sets the Laser Pulse Time duration for a one shot beam alignment.
Time
Pulse Laser Sets the Laser Pulse Power for a one shot beam alignment.
Power
Height Control Allows the user to select a manual or automatic height control for the
Manual/Automa laser head.
tic
IHS in Manual The IHS in Manual setup parameter allows the operator to select
whether to use the Initial Height Sense feature when operating the Z
axis lifter (THC1) in manual mode.
Retract Selects the retract distance to be set at full or partial. In the Full
Full/Partial retract mode, the laser head will retract to the Z-Axis Home position.
In partial retract mode, the laser head will retract to the set retract
distance.
Partial Retract This setup parameter is used to select the THC Retract Distance
Distance when configured for partial retract mode.

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 Process Setup

Start IHS The Start IHS Distance specifies the distance of travel for the THC to
Distance move the laser head at high speed before switching to low speed and
beginning Initial Height Sense. Take care when selecting this distance
so that the laser head does not crash into the plate.
Preflow During Select ON to activate Preflow gas during the IHS cycle.
IHS
Nozzle Contact Set to this parameter to ON to configure the THC to use Contact
IHS Sense to detect the plate during the IHS cycle.
Nozzle Contact Allows the CNC to detect contact with the plate and fault.
During Cut
Pierce Control Allows the user to select manual or automatic pierce control.
Manual/Automa Automatic control uses sensors in the laser head to detect when the
tic pierce is complete.
Pierce Mode When Automatic Pierce is selected, you can select to use a definable
Pulse/Blast pulse output or a single blast.
Pierce Monitors voltage of sensors in the laser head to detect completion of
Complete the pierce.
Next Pulse Based on sensors in the laser head, the system can determine when
the next Pulse Pierce occurs during Automatic Pierce control. The
voltage is derived from the feedback of the sensors.
Cut Chart A cut chart database allows the user to select factory recommended
settings or amend the database for personalized settings. The Cut
Chart information can be saved or loaded via the hard drive, floppy
drive or USB memory stick. The Cut Chart files contain the factory
recommended settings that are available from Hypertherm.

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Operator’s Manual

Example of Corner Power Graph

Notes:
• Refer to the FAST Laser operator’s manual for complete information on the
operation and setup of the FAST Laser head.
• The FAST Laser Laser parameters must first be enabled in the password protected
Station Configuration screen to allow use of the Cut Chart Information
• Specific Material, Process Power, Assist Gases, Material Thickness, Focal Length
and Nozzle data fields allow new values to be added. Double click on the field to
enter an new value or press the Plus key “+” to add or “-“ to delete on the keypad.

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 Process Setup

Water Jet

Purge Time Specifies the time delay from torch ignition until motion is enabled.
Pierce Time Specifies the time delay from when cutting tool completes lowering
until motion is initiated at Creep Speed. Used to allow the cutting tool
to completely pierce the material before moving.
Creep Time Specifies the amount of time after piercing the part that the torch
travels at Creep Speed. Creep Speed is determined by a setup
parameter at the Speeds setup screen and is a percentage of the
programmed cut speed. After the Creep Time is completed, the
control accelerates to full cut speed.
Abrasive Off The Abrasive Off delay parameter species the amount of time the
Time abrasive will remain on at the end of a cut.
Abrasive When selected, the Abrasive Charging feature will charge or fill the
Charging abrasive into the cutting system for use while cutting.

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Operator’s Manual

Press the Timing Diagram soft key to view the timing diagram based on your setup.

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Sensor THC Setup
The Sensor THC (Torch Height Control) system is an automated torch height control
that maintains the appropriate cut height for the set arc voltage to obtain the optimum
cut quality regardless of variations in plate positioning.
Sensor THC is operated as a separate closed-loop servo axis on the control and has
several setup parameters available to customize the system for optimal performance
and individual requirements. The THC system includes four parts: the control, the
analog input card mounted in the control, the voltage divider card and the mechanical
slide with a motor to operate the slide. The voltage divider card, which is mounted in the
plasma power supply, monitors the arc voltage of the cutting process at the torch then
transmits 1/40th of this voltage to the analog input card in the control where it is restored
to the original value. This value is then compared to the value of the Set Arc Voltage
field. If the values are different, the control will raise or lower the torch on the slide to
correct the cut voltage.
For operation, the Sensor THC must first be enabled in the password machine setups.
Setup parameters specific to the cut process and the THC axis will then be available for
configuration.

Warning! Installation, Setup and Calibration should only be performed by trained

service personnel.

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Operator’s Manual

Cut Setups

THC Voltage Offsets the individual Sensor THC arc voltages from the master set
Offset arc voltage. This allows the individual THCs to be adjusted to
compensate for consumable wear and obtain optimum cut quality.
Note: The THC Voltage Offset parameter can be automatically
adjusted using the Volts per Minute parameter of the Change
Consumable screen. For more information see Change
Consumables.

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 Sensor THC Setup

Plasma Setup

Test Lifter The test lifter soft key allows you to test the IHS function.
Press the Test Lifter soft key to command the torch lifter to
descend to the plate, sense the plate, and retract to the pierce
height.
Timing Diagram Press the Timing Diagram soft key to view the timing diagram from
setups.
Retract Delay Specifies the delay between the cut off and the torch retract.
Auto Voltage Set Samples the Arc Voltage that is generated when cutting at a
specific cut height. The Arc Voltage value relative to the manual cut
height sample is used when cutting the part instead of a
predetermined Arc Voltage.
Set Arc Voltage The Arc Voltage to use for the material being cut.
Cut Height Selects the cut height from the plate. This sets the initial cut height
before arc voltage control is activated when the system is operating
in automatic mode.
Pierce Height Selects the pierce height. This can be entered as a percentage of
the cut height or as an actual distance.

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Operator’s Manual

Voltage Control Allows the operator to select whether the Sensor THC operates in
manual or automatic mode. Manual mode disables the torch height
control and allows the torch to cut at the specified cut height and
voltage. Automatic mode allows the THC to command the torch up
and down to maintain the voltage at the specified arc voltage set
point.
Ignition Output Enables the use of the ignition output to ignite the plasma torch. If
your plasma system requires a separate ignition signal, select On.
If not, leave Ignition Off.
Voltage Tracking Specifies the allowable variation in arc voltage from the set point. If
Range the arc voltage goes above or below this allowable range, the
system faults and pauses cutting.
IHS in Manual Allows the operator to select whether to use initial height sensing
when operating the Sensor THC in manual mode.
Retract Allows the retract distance to be set at full or partial. During a full
Full/Partial retract, the torch retracts to the home position. During a partial
retract, the torch retracts to the set retract distance.
Partial Retract Selects the THC retract distance for a partial retract.
Distance
Start IHS Specifies the distance that the THC travels to move the torch at
Distance high speed before switching to low speed and beginning initial
height sense. Take care to select a distance that allows the torch to
clear the plate.
Skip IHS Within Disables initial height sense at pierce points if IHS falls within the
selected distance. This setting increases cutting productivity. The
distance is measured from the end point of the cut segment to the
next pierce point.
Preflow During Select On to activate preflow during the IHS cycle.
IHS
Early Preflow if Select On to activate preflow during the traverse before the pierce if
Skip IHS skip IHS is enabled.
Nozzle Contact Select On to require the Sensor THC to use contact sense to detect
IHS the plate during the IHS cycle. Use this parameter when cutting
light gauge material to prevent plate deflection.
Nozzle Contact Select On to require the Sensor THC to use the contact sense input
During Cut to detect the plate contact during cut and pause operations.
Offset IHS Activates a remote probe for plate detection and initial height
sense. If this feature is enabled, the control system executes the
Tool Offset 9 or Marker Offset 9. The plasma torch moves the
distance of the offset, performs the IHS and then returns the torch
to the pierce location at each commanded pierce or cut on. The Z

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 Sensor THC Setup

axis parameter is used to adjust for height differences between the

torch and the probe.

Auto Kerf Detect Reduces the possibility of the torch diving into the plate. When Yes
is selected, the THC detects sudden changes in arc voltage when
crossing a kerf path and freezes the height motion of the THC.
Auto Kerf Voltage Sets the change in voltage that disables the THC when the torch
Change passes over a previous cut. This setting prevents the torch from
diving and requires that the Auto Voltage Lock On parameter be
active.
Kerf Detect Determines the amount of time after a change in voltage is
Reacquire Time detected that the CNC disables THC height motion.

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Operator’s Manual

Marker Setup

Test Lifter The test lifter soft key is available to test the IHS function. Press the
Test Lifter soft key to command the torch lifter to descend to the
plate, sense the plate, and retract to the pierce height.
Purge Time Specifies the time delay from torch ignition until motion is enabled.
Start Time Specifies the time delay from when torch completes lowering until
motion is initiated at Creep Speed. Used to allow the Marker to
completely transfer to the material before moving.
Sample Voltage If this parameter is enabled, it samples the Arc Voltage that is
recorded when cutting at a specified cut height. The value of this
sample arc voltage is used to cut the part instead of a
predetermined arc voltage.
Set Arc Voltage Records the arc voltage for the material being cut.
Mark Height Sets the cut distance from the plate. This value sets the initial cut
height before arc voltage control is activated when operating in
automatic mode.
Start Height Sets the start height for the cut. This can be entered as a
percentage of the start height or as an actual start height distance.

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 Sensor THC Setup

Voltage Control Allows the operator to select the Sensor THC to operate in manual
or automatic mode. Manual mode disables the torch height control
and allows the torch to cut at the specified cut height and voltage.
Automatic mode allows the THC to command the torch up and
down to maintain the voltage at the specified arc voltage set point.
Voltage Tracking Sets the allowable variation in arc voltage from the set point. If the
Range arc voltage exceeds this range, the system faults and pauses
cutting.
IHS in Manual Allows the operator to select whether to use the initial height sense
when the Sensor THC is in manual mode.
Retract Selects the retract distance. If Full is selected, the torch retracts to
Full/Partial the home position. If Partial is selected, the torch retracts to the
distance set in the Partial Retract Distance field.
Partial Retract Sets the distance that the THC retracts when partial retract is
Distance selected.
Start IHS Specifies the distance that the THC moves the torch at high speed
Distance before switching to low speed and beginning initial height sense.
Take care to select a distance that allows the torch to clear the
plate.
Skip IHS Within Disables initial height sense at pierce points if IHS falls within the
selected distance. This setting increases cutting productivity. The
distance is measured from the end point of the cut segment to the
next pierce point.
Preflow During Select On to activate preflow during the IHS cycle.
IHS
Nozzle Contact Select On to require the Sensor THC to use contact sense to detect
IHS the plate during the IHS cycle. Use this parameter when cutting
light gauge material to prevent plate deflection.

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Operator’s Manual

Process Watch

Input/Output In addition to the standard I/O options, the Watch window can be
configured to include the status of the voltage tracking for the
Sensor THC. This indicates when the automated voltage tracking
has “locked on” and is adjusting the torch height based on voltage.
Position The Sensor THC is operated as a separate axis on the CNC.
Position information for the THC axis can be displayed in the Watch
window.
Plasma Process Information critical to the THC operation may be added to the Lower
Location. This information includes Arc Voltage, the Set Arc Voltage,
Cut Height and Pierce Delay. Values for the Set Arc Voltage, Cut
Height and Pierce Delay can be adjusted on the main cut screen to
customize the cut process.

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 Sensor THC Setup

Main Cut Screen

You can operate the Sensor THC in automatic or manual mode.
Automatic THC Mode

When the Sensor THC is cutting in automatic mode, three soft keys are available on the
main cut screen that allow the operator to manually increase and decrease arc voltage
for the cut and to switch to manual mode.
When the Sensor THC is cutting in manual mode, three soft keys are available on the
main cut screen that allow the operator to manually raise and lower the manual cut
height and to switch to automatic mode.

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Sensor THC Setups

Analog Input The Sensor THC requires that additional inputs, outputs and analog
voltage be transmitted to the CNC to monitor the process. These
signals are transmitted to the CNC through an analog input card that
is installed in the CNC. In addition to THC operations, this analog
input card can also be used for operation of an optional joystick and
external speed pots.
Note: The appearance of the view screens varies depending upon
the analog input card that has been installed.
Inputs / Outputs Single-ended inputs and outputs located on the analog input card
are displayed.
Analog Inputs The analog input values shown in the upper right of the screen are
the actual voltages coming into the analog card. Analog inputs that
are assigned to the THC axis and the analog input for the THC are
visible here.

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Command THC Setup
The Command THC is an automated torch height control system that adjusts the
distance between the plasma torch and the work surface to provide improved cut
quality. After the Command TCH is set up using the password-protected parameters,
you can set up operational parameters for the Command THC on the Plasma Setups
screen.
For additional information on the use of the Command THC, refer to the operating
instructions provided with the Command THC system.

Additional soft keys:

Clear Error The Clear Error soft key allows you to clear an error at the
Command THC control box. After the soft key is pressed, a
message is posted on the CNC displaying a description of the
error.
Test Cycle Press the Test Cycle ON/ OFF soft key to operate the Command
ON/OFF THC in test mode. In test mode, the Command THC completes the

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cycle without firing the torch.

Test Lifter Press the Test Lifter soft key to command the torch lifter to lower to
the plate, sense the plate and retract to its pierce height.
Timing Diagram Press the Timing Diagram soft key to view the timing diagram from
setups.

Purge Time Specifies the time delay from torch ignition until motion is enabled, if
the value for Arc On Feedback is Off. Enter 0 (zero) for the Purge
Time if the value for Arc On Feedback is On.
Pierce Time Specifies the delay between the time that the torch is fully lowered
until motion is initiated at Creep Speed. This value allows the
plasma torch to pierce the material completely before moving.
Creep Time Specifies the amount of time that the torch travels at creep speed
after piercing the material. Creep Speed is a percentage of the
programmed cut speed and is determined by a setup parameter on
the Speed Setup screen. After Creep Time has elapsed, the CNC
accelerates to full cut speed.

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 Command THC Setup

Arc Off Time Specifies the amount of time to wait before indicating a lost cut
signal. This delay helps minimize nuisance trips when the torch
travels over previously cut paths in complex nested layouts.
Stop Time Specifies the amount of time that motion pauses at the end of a cut.
This pause allows the torch to raise completely and clear cut
irregularities before advancing to the next cut segment.
Accel Delay Delays the activation of the Automatic Voltage Control so the cutting
table can reach a steady cutting speed. This parameter should be
set as low as possible without allowing the torch to dive excessively
at the beginning of a cut.
Retract Delay Specifies the delay between the end of the cut signal and retracting
Time the torch.
Ignition Enables the Ignition output to ignite the plasma torch. If your plasma
system requires a separate ignition signal, select On. If your system
does not require a separate ignition signal, select Off.
Voltage Control Allows the operator to select manual or automatic mode for the
Command THC. Manual mode disables the torch height control and
allows the torch to cut at the specified cut height and voltage.
Automatic mode allows the THC to command the torch up and down
to maintain the voltage at a specified set point.
Retract Selects a full or partial retract distance for the torch. In the Full
Full/Partial retract mode, the torch retracts to the Home position. In Partial
retract mode, the torch retracts to the set retract distance.
Retry On Specifies the number of times the CNC attempts to fire the torch if
Transfer Fail the torch fails to ignite.
Transfer Time Specifies the amount of time to attempt ignition of the torch. The
ignition is confirmed by the Arc Sense Input (Arc on Feedback) to
the CNC.
Set Arc Current Allows the user to set the arc current at the plasma supply. This
feature uses the “Set Current BCD” output from the CNC to activate
the BCD inputs at the plasma supply and supports EIA RS-274D
part program code G59 Vvalue Fvalue for setting current.
Corner Current Allows the operator to improve cut quality at corners by selecting a
Percent reduced current setting for cutting corners. This value is a
percentage of the Set Current (above) and is active when the Torch
Height Disable output is on.
Set Arc Voltage Selects the necessary arc voltage for the material being cut.
Cut Height Selects the desired cut distance from the plate and sets the initial
cut height before Arc Voltage control is activated.
Retract Distance Selects the THC Retract Distance when partial retract mode is

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configured.
Pierce Height Is a factor that is multiplied by the Cut Height value to set the
Factor distance for the pierce height.
IHS Stall Current Sets the lifter downward force to detect when the torch makes
contact with the plate during the IHS cycle. This is a relative factor
between 1 and 10. The limited stall force is always used if nozzle
ohmic sense is turned off.
IHS Speed Sets the lifter downward speed during the IHS cycle. This is a
relative factor between 1 and 10.
Homing Speed Determines the retract or homing speed. This is a relative factor
between 1 and 10.
Nozzle Ohmic Select On for the Command THC when using Ohmic Contact Sense
Contact to detect the plate during the IHS cycle.
Preflow During Select On to activate preflow during the IHS cycle.
IHS
Auto Kerf Detect Select On to reduce the possibility of the torch diving into the plate.
When this feature is enabled, the THC detects sudden changes in
arc voltage when it crosses a kerf path and freezes the THC.

Command THC Main Cut Screen

You can operate the Command THC in automatic or manual mode.

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 Command THC Setup

Automatic THC Mode

Increase/Decrease These two soft keys display on the main cut screen while the
Arc Voltage Command THC is operating in automatic mode. These soft keys
allow you to increase and decrease the Arc Voltage for the cut.
Extend Press this soft key during the pierce cycle to extend the pierce
timer until it is stopped either by the Set-Now or Release soft key.
Set Now Press the Set Now soft key to end the pierce cycle and save the
new pierce time. The Set Now soft key is often used in with the
Extend soft key to modify the preset pierce time.
Release Press the Release soft key to end a pierce cycle without modifying
the original pierce time. The original pierce time is saved for the
remaining pierces.

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Manual THC Mode

Raise/Lower These two soft keys, display on the main cut screen while the
Torch Command THC is operating in Manual mode. These soft keys allow
you to raise and lower the torch for the cut.
Extend Press this soft key during the pierce cycle to extend the pierce
timer. To stop the timer, press either the Set-Now or Release soft
key.
Set Now Press the Set Now soft key to end the pierce cycle and save the
new pierce time. The Set Now soft key operates with the Extend
soft key to modify the preset pierce time.
Release Press the Release soft key to end a pierce cycle but keep the
original pierce time.
Diagnostics

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 Command THC Setup

Machine Interface
The current Command THC Interface and Real Time Revision Levels are displayed at
the Control Information screen when it is enabled.

Warning! Configure the port for RS-422 operation before connecting to the
Command THC. The Command THC Link must first be enabled on the Machine Setup
screen for Type “P” controls and on the Station Configuration screen for type “V”
controls. For more information on configuring the serial port for RS-422 communication,
refer to the Serial Ports chapter of the Installation and Setup Manual.

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Diagnostics and Troubleshooting
The following sections describe tools that you can use to diagnose and troubleshoot
your CNC and Phoenix software.

Remote Help
Remote Help allows up to 15 computers or CNCs to be connected in a single internet
session, in which local touch screen, mouse, and keyboard control, as well as screens,
files, and chat information can be passed between all 15 members.
Remote Help insures system security by using a secure connection to the central
SharedView service. If firewall protections require it, SharedView can also use secure
https. In addition, only screen data is shared so viruses cannot be transmitted during
sessions. The CNC has virus protection software preinstalled. If you are using the
Handouts feature you should verify that all the other computers that download the file
also have virus protection software installed.

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Installing Shared View

To install SharedView on a CNC:
1. Press Remote Help.
2. Press Yes to indicate that you want Remote Help.
3. Press Yes to download SharedView.
4. On the Microsoft website, press the Shared View download field.
5. Press Run on the Free Download popup window.
6. Press Run on the Internet Explorer Security Warning popup.
7. Select Accept on the SharedView Service Agreement and press Next.
8. Remove all checks from the boxes on the SharedView setup window and press
Install.
9. Press Finish after the setup is complete.
10. Close the Internet Explorer window after SharedView is intalled.

To install SharedView on a PC:

1. Enter the following URL in your browser’s Address field:
http://www.sharedview.com.
2. On the Microsoft website, press the Shared View download field.
3. Press Run on the Free Download popup window.
4. Press Run on the Internet Explorer Security Warning popup.
5. Select Accept on the SharedView Service Agreement and press Next.
6. Remove all checks from the boxes on the SharedView setup window and press
Install.
7. Press Finish after the setup is complete.

Using Remote Help

A certified technician is required to administer a Remote Help session. Before you
launch Remote Help, contact your machine manufacturer or a certified technician to
request a session. Include the email address of all participants.
To use Remote Help from the console or PC:
1. At the CNC, press the Remote Help button on the Main screen.
At a PC, launch SharedView using Windows.
2. Click or press Yes on the message popup that asks if you need Remote Help.
3. Click or press Yes to use the on-screen keyboard.
This is helpful for users at a CNC who have no keyboard.
4. When you receive an email from the Remote Helper with the session name and
password, press or click Join a session.
5. Enter the session name and password from the Remote Helper.
6. When the session is created, click or press Join Now.
7. Click Share.

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 Diagnostics and Troubleshooting

8. Click Share Entire Desktop to share the CNC with the Remote Helper.
Note: If your CNC or PC does not have the latest version of SharedView, an
upgrade message pops up and you can upgrade.
9. When the Remote Helper requests control, click or press Allow on the message
popup.
Note: If you click anywhere on the screen after this step, the Remote Helper loses
control and must request it again.
10. Click or press the message field at the top of the SharedView screen to enter text
messages to other participants.
11. To share files, click or press on Handouts and add or download a handout.
Notes:
• The Remote Helper is not allowed to control motion unless the CNC is in forced
simulation mode or is a demo version of software running on a desktop. However,
the Remote Helper can view motion that is controlled by the user.
• If a user loses the on-screen keyboard:
1. Press Remote Help.
2. Press Yes to use the same session.
3. Press Yes to use the on-screen keyboard.

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CNC Information
This screen displays the current software versions and hardware configuration of the
CNC. You must provide this information if you contact the factory for support.
From the Main screen, select Setups > Diagnostics > Control Information.

Hardware The Hardware section shows the current hardware configuration which
includes the Processor Type, Processor Speed, Memory Installed, Hard
Drive Size, Hard Drive Free Space and Motion Control Card revision.
Software The Software Versions section shows the current version of the CNC’s
Versions operating system, operator interface (software version), virtual device driver
and the motion control card software.
Control The control Information section displays the hardware key number, the CNC
Information model number, serial number, control I/O type, axes enabled and I/O
enabled.
Software The Software Modules information displays the optional software that has
Modules been installed, such as DXF Translator, McAfee VirusScan Software, or
NJWIN font Viewer. If a number appears after the name of a software
option, a timer is associated with this software and the number lets you
know how many days/uses remain.
Voltage System Voltages at the motherboard are displayed for motherboards

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 Diagnostics and Troubleshooting

equipped with this monitoring feature.

Temperature Temperature at the motherboard is displayed for motherboards equipped
with this monitoring feature.
Fans Fan speeds at the motherboard are displayed for motherboards equipped
with this monitoring feature.
Limited Version The Limited Version information is displayed if the CNC is operating on a
trial version of the software. The version of software is available for 90 days.
Contact your CNC vendor to have this timer reset.

Control Days Appears only when a timer has been set up on the Control Information
Left screen to limit the number of days that the Phoenix software is valid, for
example when a limited version upgrade has been installed. Contact your
OEM to have this timer reset.
OEM Days Left A timer that the OEM can set on the Phoenix software on the Control
Information screen. Contact your OEM to have this timer reset.
THC Revision The current Command THC Interface and Real Time Revision Levels are
displayed at the Control Information screen when enabled.

System Press the System Diagnostics soft key to access the touch screen
Diagnostics calibration utility for tuning touch screen response.

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Using the Oscilloscope Function

You can use the Oscilloscope to log I/O, servo output voltage to the drive amplifiers,
analog inputs, and drive status while the CNC is operating. The grid represents the time
rate in which the function is recording data.
You can set up the Oscilloscope to help you understanding an issue with an input or
output or to log a function and then provide a visual representation of the log file.

To create an Oscilloscope log:

1. Double click on an item in the scroll boxes on the left of the screen to add it to the
Oscilloscope grid. You can add up to eight items.
2. To remove an item from the grid, double-click on it in the appropriate scroll box.
3. In the Start dropdown list, select when you want the Oscilloscope to begin recording.
4. In the Stop dropdown list, select when you want the Oscilloscope to end recording.
5. In the Rate dropdown list, select the intervals at which the Oscilloscope to record the
data you selected.

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 Diagnostics and Troubleshooting

Saving the Oscilloscope File

When you are finished with a test, you can save the log file so you can use it later.
If you have created a function that starts recording at the beginning of a part program
and ends at the last cut off, the file will be overwritten when the next part program is
started. Be sure to save the file before executing the next nest.
To save the log file:
1. Press the Save soft key.
The window where you enter file information opens.
2. Select the device where you want to save the file from the Save file to dropdown list.
3. Enter a name for the file in the File name field.
4. Press or click OK.

Loading an Oscilloscope File

After you have saved an Oscilloscope file, you can reload it and play it back on the
CNC. This is the only way you can view this type of file.
In addition, a technical support organization can develop a customized log file for your
operation, save it, and email it to you. You can load this customized file onto your CNC,
and execute the function.

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To load an oscilloscope log file:

1. Press Load on the Oscilloscope screen.
The window where you enter file information opens.
2. Select a device from the Load file from dropdown list.
3. Enter the name of the file you want to load in the File name field.
4. Click or press OK.

Viewing an Oscilloscope File

After you create and save a log file, you can replay it for diagnostics and
troubleshooting.
To play an Oscilloscope log file:
1. Reload the file using the steps in the previous procedure.
2. Use the soft keys at the bottom of the screen to control the file:
• Press Play to start the file.
• Press Stop to end the file.
• Press Pause to stop the file temporarily.
• Press Fast Forward to speed up the file.

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 Diagnostics and Troubleshooting

Serial Port
This diagnostic screen allows you to test the CNC serial ports.

To perform the test:

1. Install the appropriate jumper or jumpers.
• If the serial port you are testing is configured for RS-232, jump pin 2 to pin 3.
• If you are testing a serial port that is configured for RS-422, jump pin 2 to pin 3
and pin 4 to pin 7.
2. Select the appropriate serial port to test.
3. Press the Test Port soft key to initiate the test.
• If the serial port is functioning properly, the text in the Send window will appear in
the Received window.
• If the serial port is not functioning properly, a Communications Time Out
message will appear below the Received window.
• If the serial port test fails, the CNC may be defective and the factory should be
consulted for further instructions.
Port Select the port that you want to test.
Test Select a single or continuous signal to send for testing.

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Send window Contains the text that will be transmitted during the serial port test.
Received Displays the text that is received during the serial port test. If the test
window is successful, the text in the Send and Received windows is the same.
Test Port Initiates the serial port test on the selected port.

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 Diagnostics and Troubleshooting

Plasma System
After serial link communication has been established between the power supply and the
CNC, I/O and remote diagnostics screens are accessible through the standard
Diagnostic screen. You can view status for the plasma supply software revision, gas
pressure, usage, I/O and remote tools.

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Test Preflow Tests the preflow gases at the power supply. This feature is used to
set the inlet gas pressures under normal flow conditions to the
recommended level.
Test Cutflow Tests the cutflow gases at the power supply. This feature is used to
set the inlet gas pressures under normal flow conditions to the
recommended level.
Test Gas Performs automated tests for the AutoGas console. Contact an
Console authorized service agent for use of these tests.
Coolant Overrides a coolant error and tests the coolant pump. This is useful
Override for bypassing the error and purging the coolant line of air bubbles at
initial power up.
Inputs Displays inputs to the plasma supply or gas console.
Outputs Displays the current status of the outputs from the plasma supply or
gas console.
Note: Outputs for the supply cannot be activated through the
diagnostic screen.
HPR Status items for the plasma supply are available on the Information
Information screen.

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 Diagnostics and Troubleshooting

Error Messages
The CNC displays error messages when programming, machine, or internal errors are
detected.
A number of different errors can be posted from the SERCOS Interface for both motor
and I/O performance. The error messages are specific to the drive and I/O modules in
use. Refer to information supplied by the drive and I/O hardware supplier for the
appropriate actions.

SERCOS Ring Not Running

This error indicates that communication with the SERCOS ring has been lost. Generally,
this is caused by a fault condition on the ring. Check SERCOS hardware, SERCOS
software settings, and cycle power.

No Part Loaded
This message displays if the CNC does not contain a valid part program in memory. To
clear this error message, load a valid part program from either the Shape Library, hard
drive, diskette USB memory, or from a host system.

Part Larger than Plate

This message displays if the part program that has been loaded is larger than the plate
size information in Setups. The operator can ignore the message and continue the cut
or return to Setups to correct the plate size.

Kerf too Large, Arc/Line has Disappeared. Abort Cut?

This message displays if the kerf size selected is too large and will affect the shape of
the part. The operator can continue to cut the part, abort the cut to review the kerf that
was selected, or abort the cut to review the part program for errors. If the operator
chooses to continue cutting the part program that prompted this error, unexpected
results can result.

Cut Sense Lost

This message displays if the Arc ON Feedback setup parameter is enabled and the Cut
Sense input is deactivated by the plasma unit while cutting. When this condition occurs,
the CNC displays the Pause screen. The operator can then use the Cut Recovery
feature to finish cutting the piece.

Communications Time Out

This message displays if the host system does not respond within the time set in the
Link Time Out field for either a Host Upload or Download.
To correct this problem:
Increase the Link Time Out setup parameter.
Check the communications setup parameters on the host system and the CNC.

Host Not Responding

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Operator’s Manual

This message displays if communication to the Host system is lost after initial
communication has been established.
To correct this problem:
Re-establish communications to the host by exiting and re-entering the Upload or
Download to Host screens.
Review the communications setup parameters on the Host system and the CNC.

Scale Factor must be between .001 and 1000

This message displays if a value less than .001 or greater than 1000 is entered for a
Scaling Factor.
To correct this problem, enter a value between .001 and 1000 for the Scaling Factor.

Radius at Arc Beginning and Radius at Arc End are not within the Arc Radial
Error Tolerance
This message displays if the radius beginning-arc and the radius-ending arc of a part
program are not within the Arc Radial Error setup parameter in the Main Setup screen.
To correct this problem:
Increase the Arc Radial Error Tolerance setup parameter.
Correct the part program itself.

Transverse Position Error Exceeded

This message displays if the current Transverse position error exceeds the Servo Error
Tolerance Setup parameter in the machine setups screen. This message also displays
if the position feedback loops are not operating properly, or the machine is being
commanded to move or accelerate faster than it is able.
Generally, this error is displayed if the setting for Incremental or Absolute EIA I and J
codes is set to the wrong state for the active part program. To correct this problem:
Increase the Servo Error Tolerance Setup parameter in the machine setups screen.
Re-tune the system.
Decrease the Maximum machine speed setup or acceleration rate setup parameters.

Rail Position Error Exceeded

This message displays if the current Rail position error exceeds the Servo Error
Tolerance Setup parameter in the machine setups screen. It can also appear if the
position feedback loops are not operating properly or if the machine is being
commanded to move or accelerate faster than it is able.
This error generally indicates a servo drive or motor problem. To correct this problem:
Check for fault indications on the servo drives.
Increase the Servo Error Tolerance Setup parameter in the machine setups screen.
Re-tune the system.
Decrease the maximum machine speed setup or acceleration rate setup parameters.

Dual Gantry Position Error Exceeded

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 Diagnostics and Troubleshooting

This message displays if the current Dual Gantry position error exceeds the Servo Error
Tolerance Setup parameter in the machine setups screen. It also may appear if the
position feedback loops are not operating properly or the machine is being commanded
to move or accelerate faster than it is able.
This error generally indicates a servo drive or motor problem. To correct this problem:
Check for fault indications on the servo drives.
Increase the Servo Error Tolerance Setup parameter in the machine setups screen.
Re-tune the system.
Decrease the Maximum machine speed setup or the acceleration rate setup
parameters.

Transverse Positive Hardware Overtravel Reached

This message displays if the CNC detects a positive limit switch in the Transverse axis.
This can also occur if the limit switch input is set for the wrong polarity or the limit switch
wiring is not properly connected.
This error generally indicates a servo drive or motor problem. First check for fault
indications on the servo drives. If the Transverse axis tripped the positive limit switch,
use Manual mode to jog the Transverse axis away from the limit switch.

Rail Positive Hardware Overtravel Reached

This message displays if the CNC detects a positive limit switch in the Rail axis. This
can also occur if the limit switch input is set for the wrong polarity or the limit switch
wiring is not properly connected.
If the Rail axis tripped the positive limit switch, use Manual mode to jog the Rail axis
away from the limit switch.

Transverse Negative Hardware Overtravel Reached

This message displays if the CNC detects a negative limit switch in the Transverse axis.
This can also occur if the limit switch input is set for the wrong polarity or the limit switch
wiring is not properly connected.
If the Transverse axis tripped the negative limit switch, use Manual mode to jog the
Transverse axis away from the limit switch.

Rail Negative Hardware Overtravel Reached

This message displays if the CNC detects a negative limit switch in the Rail axis. This
can also occur if the limit switch input is set for the wrong polarity or the limit switch
wiring is not properly connected.
If the Rail axis tripped the negative limit switch, use Manual mode to jog the Rail axis
away from the limit switch.

Transverse Positive Software Overtravel Reached

This message displays if the Transverse axis position is greater than the Maximum
Travel Limit setup parameter for the Transverse axis.

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Operator’s Manual

If this occurs, use Manual mode to jog the Transverse axis to a position within the
Travel Limit setup parameters.

Rail Positive Software Overtravel Reached

This message displays if the Rail axis position is greater than the Maximum Travel Limit
setup parameter for the Rail axis.
If this occurs, use Manual mode to jog the Rail axis to a position within the Travel Limit
setup parameters.

Transverse Negative Software Overtravel Reached

This message displays if the Transverse axis position is less than the Minimum Travel
Limit setup parameter for the Transverse axis.
If this occurs, use Manual mode to jog the Transverse axis to a position within the
Travel Limit setup parameters.

Rail Negative Software Overtravel Reached

This message displays if the Rail axis position is less than the Minimum Travel Limit
setup parameter for the Rail axis.
If this occurs, use Manual mode to jog the Rail axis to a position within the Travel Limit
setup parameters.

Dual Gantry Skew Error Exceeded

This message displays when the CNC has detected a position error fault between the
two drive axes on the dual gantry. It also may appear if the position feedback loops are
not operating properly, or the machine is being commanded to move or accelerate
faster than it is capable.
To correct this problem:
Increase the Skew Error Tolerance Setup parameter in the machine setups screen.
Re-tune the system.
Decrease the maximum machine speed or the acceleration rate setup parameters.

Need Station Selection

This message displays if the input for a station or process has not been activated.
Example: When cutting in Plasma mode, a Plasma 1 or Plasma 2 input may be required
to execute the selected Plasma cut process.

Buffer Time Out

This message displays if there is an instance where the motion buffer is full and cannot
record the data being saved. This error allows the operator to stop the motion, back up
on path to the last pierce and start over without a position error. This error should be
reported to the CNC vendor.

CNC Time Out

This is a general error that may appear if there is an instance when any buffer is full and
cannot record the data being saved. This error allows the operator to stop the motion,

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 Diagnostics and Troubleshooting

back up on path to the last pierce and start over. This error should be reported to the
CNC vendor.

Unable to Find HASP

The HASP is a hardware protection key (dongle) that enables the software. If the HASP
is not installed, the CNC will not work. If this message appears and the hardware key is
in place, contact your CNC vendor for assistance.

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Operator’s Manual

Changing Consumables
This screen tracks consumable life data for statistical analysis. In addition, the feature
can prompt the operator that a consumable has reached its expected life by using an
output from the CNC to activate an indicator such as an indicator lamp or audible alarm.
This feature allows the operator to change the consumable and avoid a consumable
failure that can affect cut quality or damage the torch.
Note: This Change Consumable feature can only track consumable life data and offer
features related to that data. The CNC cannot detect consumable condition or failures.

If the New Torch Tip or New Electrode soft key is pressed every time a torch tip or
electrode is changed, the last information for the corresponding consumable will be
added to a database. This database shows the date a consumable was changed and
how long it lasted in minutes, pierces, inches and millimeters.
To reset the current consumable value, press the New Tip/New Electrode button. Select
the torch tip or electrode to be updated. The value of the tracking information is reset to
zero and starts counting up as you cut in the selected mode. The “Installed on” date for
the selected consumable is updated and the current values for the selected consumable
are recorded, with the date, in a database that can be saved to disk.
In addition, you can set up a Watch Window to view this data during cutting.
The consumable information that is updated (Oxy torch 1-12 / Plasma torch 1-8) is
determined by the “Station Select 1-20” inputs.
In the previous example, Plasma Torch #1 torch tip has a limit of 5000 minutes of
operation. After 5000 minutes, the Change Consumable output becomes active and is
indicated with a lamp or audible alarm. The intent is to set the limits at an expected life

10-18
 Diagnostics and Troubleshooting

value of the consumable so that the operator is reminded to change the consumable
when it has reached its expected life.
The data collected on the consumable life automatically updates to the new highest
value. In the previous example, the new maximum value could extend above 5000
minutes when the new value is reached so the value would increase to 5001 and
continue. This auto update feature can be disabled in the password protected Special
Setups screen.
Minutes The estimated life in time that the torch tip or electrode lasts. This
value increases to the maximum life achieved or a maximum value
can be entered.
Pierces The estimated life in pierces that the torch tip or electrode lasts. This
value increases to the maximum life achieved or a maximum value
can be entered.
Inches/ The estimated life in distance that the torch tip or electrode lasts. This
millimeters value increases to the maximum life achieved or a maximum value
can be entered.
Minutes per Piercing causes additional wear on the consumables. This parameter
Pierce allows the user to enter a value which is added to the overall minutes
value for each pierce, providing a more accurate representation of
overall consumable wear.
Arc Errors Actual Arc Errors can be tracked using the Arc Error Input to the CNC
from the Plasma supply. The power supply indicates an Arc Error
when the Plasma Arc did not achieve a long-life ramp down. The Arc
Error input to the CNC is through the HD4070 serial communication or
through the discrete Arc Error input.
Volts per The Volts per Minute parameter allows the user to enter a value that
Minute is used to change the cut Arc Voltage, based on the number of
minutes that have elapsed while cutting in Plasma mode. This value
adjusts the Voltage offset value.
Note: This feature is only available for systems configured with the
Sensor THC.
Last Torch Tip Displays the date and time when the selected tip was installed.
Installed
Last Electrode Displays the date and time when the selected electrode was installed.
Installed
New Torch Tip Press the New Torch Tip soft key to select which Torch Tip has been
replaced and to update the database.

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Operator’s Manual

New Electrode Press the New Electrode soft key to select which Electrode has been
replaced and to update the database.

Setups Press the Setups soft key to access the CNC setups and adjust the
cutting process.
Reset Resets the values in the database on the CNC and clears the torch tip
Database or electrode information after uploading or saving the database.
Upload Uploads the current database to a host computer running our link.
Database
Save Database Saves the current database to the diskette or USB memory stick.

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 Diagnostics and Troubleshooting

Saving the Key Log to Disk

If the Key Logging feature is enabled on your system, is can be used as a diagnostic
tool to record key presses that are made at the CNC. When this feature is enabled, all
key preses and application faults are saved in a daily log file that can be sent to the
CNC manufacturer for evaluation.

To save a key log to disk:

1. From the Main screen, select Files > Save Log to Disk.
2. On the Log File screen, select a file from the Select Log File list.
The date of the file is highlighted on the calendar below.
3. Press or click Save to Disk.

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Operator’s Manual

10-22
Appendix A: Library Shapes
Double-click on a shape to edit it.

A-1
Operator’s Manual

Rectangle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-2
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Height Enter the height of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Note: the Rectangle simple shape has the ability to select the
location for the lead-in and lead-out by pressing the Space key.
Press the Space key to move the lead-in and lead-out to the
next available location.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.
Lead Type Depending on the shape you select, the style of the lead in/ lead
out can be selected as radius, lock or straight line.
The lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection is
only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

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Operator’s Manual

Circle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-4
 Appendix: Library Shapes

Circle Enter the diameter of the part.

Diameter
Lead In Enter the radius of the lead-in arc.
Radius
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.
Lead Type Depending on the shape you select, the style of the lead in/ lead
out can be selected as radius, lock or straight line. The lock
style lead-in creates greater stability for the part and is only
available if the part type is set to piece.
Lead-in selection is only available if the part type is set to piece
or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

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Operator’s Manual

Triangle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-6
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Left Side Enter the number of degrees for the angle on the left side of the
Angle part.
Right Side Enter the number of degrees for the angle on the right side of
Angle the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths..

A-7
Operator’s Manual

L-Bracket

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-8
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Top Width Enter the width of the top of the part.
Overall Height Enter the height of the part from the base to the top.
Side Height Enter the height of the shortest side of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-9
Operator’s Manual

Trapezoid

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-10
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Height Enter the height of the part.
Left Side Enter the number of degrees for the left side angle of the part.
Angle
Right Side Enter the number of degrees for the right side angle of the part.
Angle
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-11
Operator’s Manual

Slant Rectangle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-12
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Top Width Enter the width of the top of the part.
Overall Height Enter the height of the part from the base to the top.
Side Height Enter the height of the shortest side of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-13
Operator’s Manual

Gambrel Rectangle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-14
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Left Slant Enter the width (measured horizontally) of the left, slanted side
Width of the part.
Right Slant Enter the width (measured horizontally) of the right, slanted side
Width of the part.
Overall Height Enter the height of the part from the base to the top.
Side Height Enter the height of the sides of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-15
Operator’s Manual

Roofed Rectangle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-16
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Left Slant Enter the width (measured horizontally) of the left, slanted side
Width of the part.
Overall Height Enter the height of the part from the base to the point at the top.
Side Height Enter the height of the sides of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

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Operator’s Manual

4-Sided Polygon

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-18
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Left Slant Enter the width (measured horizontally) of the left, slanted side
Width of the part.
Overall Height Enter the height of the part from the base to the point at the top.
Side Height Enter the height of the sides of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-19
Operator’s Manual

5-Sided Polygon

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-20
 Appendix: Library Shapes

Overall Width Enter the width of the part.

Left Slant Enter the width of the slant (measured horizontally) of the left
Width side of the part.
Right Slant Enter the width of the slant (measured horizontally) of the right
Width side of the part.
Overall Height Enter the height of the part, from base to top.
Side Height Enter the height of the right side of the part.
Lead In Radius Enter the radius of the lead-in arc.
Lead Out Enter the radius of the lead-out arc.
Radius
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece.
Lead-in selection is only available if the part type is set to piece
or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-21
Operator’s Manual

Oval

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-22
 Appendix: Library Shapes

Width Enter the width of the part.

Height Enter the height of the part.
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-23
Operator’s Manual

Circle with Flat Side

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-24
 Appendix: Library Shapes

Circle Diameter Enter the length of the diameter of the part.

Center to Flat Enter the distance from the center to the flat side of the part.
Side
Lead-In/Lead- Enter the appropriate value to ensure proper piercing (lead-in)
Out Length and gas bleed-off (lead-out) to obtain optimum cut quality.
The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-25
Operator’s Manual

Circle Slice

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-26
 Appendix: Library Shapes

Circle Radius Enter the radius (straight side) of the part.

Slice Angle Enter the number of degrees of the angle of the part.
Lead-In/Lead- Enter the appropriate value to ensure proper piercing (lead-in)
Out Length and gas bleed-off (lead-out) to obtain optimum cut quality.
The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-27
Operator’s Manual

Straight Slots

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-28
 Appendix: Library Shapes

Slot Width Enter the width of the slots.

Slot Height Enter the height of the slots.
Number of Enter the number of slots in the part.
Slots
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.

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Operator’s Manual

Angled Slots

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-30
 Appendix: Library Shapes

Slot Width Enter the width of the slots.

Slot Height Enter the height of the slots.
Slot Angle Enter the number of degrees for the angles at the end of each
slot.
Number of Enter the number of slots in the part.
Slots
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.

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Operator’s Manual

Horizontal Rip

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-32
 Appendix: Library Shapes

Length Enter the length of the horizontal rip.

A-33
Operator’s Manual

Vertical Rip

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-34
 Appendix: Library Shapes

Length Enter the length of the vertical rip.

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Operator’s Manual

Flange

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-36
 Appendix: Library Shapes

Flange Outer Enter the diameter of the outer edge of the part.
Diameter
Flange Inner Enter the diameter of the inner edge of the part.
Diameter
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-37
Operator’s Manual

Circle with Rectangular Hole

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-38
 Appendix: Library Shapes

Circle Diameter Enter the diameter of the outer circle.

Hole Width Enter the width of the rectangular hole.
Hole Height Enter the height of the rectangular hole.
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-39
Operator’s Manual

Gusset

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-40
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Height Enter the height of the part.
Clearance Enter the length of the radius of the clearance curve.
Radius
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-41
Operator’s Manual

8-Sided

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-42
 Appendix: Library Shapes

Left Slant Enter the width of the side that slants to the left.
Width
Base Width Enter the width of the base of the part.
Right Slant Enter the width of the side that slants to the right.
Width
Top Slant Enter the height of the slanted sides on the top of the part.
Height
Side Height Enter the length of each side.
Bottom Slant Enter the height of the slanted sides on the bottom of the part.
Height
Lead In Enter the radius of the lead-in arc.
Radius
Lead Out Enter the radius of the lead-out arc.
Radius
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.
Lead Type Depending on the shape you select, the style of the lead in/ lead
out can be selected as radius, lock or straight line. The lock
style lead-in creates greater stability for the part and is only
available if the part type is set to piece. Lead-in selection is only
available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-43
Operator’s Manual

Rectangle with Convex Corners

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-44
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Height Enter the height of the part.
Corner Radius Enter the length of the radius of the curve in the convex corners.
Convex Enter the number of convex corners on the part.
Corners
Lead In Enter the radius of the lead-in arc.
Radius
Lead Out Enter the radius of the lead-out arc.
Radius
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.
Lead Type Depending on the shape you select, the style of the lead in/ lead
out can be selected as radius, lock or straight line. The lock
style lead-in creates greater stability for the part and is only
available if the part type is set to piece. Lead-in selection is only
available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-45
Operator’s Manual

Rectangle with Concave Corners

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-46
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Height Enter the height of the part.
Corner Radius Enter the length of the radius of the curve in the concave
corners.
Convex Enter the number of convex corners for the part.
Corners
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-47
Operator’s Manual

L-Bracket with Elbow Radii

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-48
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Top Width Enter the width of the top of the part.
Overall Height Enter the height of the part, from base to top.
Side Height Enter the height of the right side of the part.
Inside Elbow Enter the radius of the inside curve of the part.
Radius
Outside Elbow Enter the radius of the outer curve of the part.
Radius
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality. The
Length location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-49
Operator’s Manual

Slant L-Bracket with Elbow Radii

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-50
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Top Width Enter the width of the top of the part.
Overall Height Enter the height of the part from base to top.
Side Height Enter the height of the short side of the part.
Inside Elbow Enter the radius of the inside curve of the part.
Radius
Outside Elbow Enter the radius of the outer curve of the part.
Radius
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths..
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-51
Operator’s Manual

Trapezoid with Convex Corners

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-52
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Height Enter the height of the part.
Left Side Enter the number of degrees for the angle on the left side of the
Angle part.
Right Side Enter the number of degrees for the angle on the right side of
Angle the part.
Corner Radius Enter the radius of the curve in the convex corners of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-53
Operator’s Manual

Flange Slice

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-54
 Appendix: Library Shapes

Flange Outer Enter the radius of the outside curved edge of the part.
Radius
Flange Inner Enter the radius of the inside curved edge of the part.
Radius
Slice Angle Enter the angle of the straight sides of the part
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-55
Operator’s Manual

Elbow

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-56
 Appendix: Library Shapes

Elbow Outer Enter the radius of the outer edge of the part.
Radius
Elbow Inner Enter the radius of the inner edge of the part.
Radius
Elbow Angle Enter the number of degrees of the angle formed by the
straight edges of the part.
End Length Enter the length of the ends of the part.
Lead-In/Lead- Enter the appropriate value to ensure proper piercing (lead-in)
Out Length and gas bleed-off (lead-out) to obtain optimum cut quality. The
location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-57
Operator’s Manual

Flange Repair Ring

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-58
 Appendix: Library Shapes

Flange Outer Enter the length of the diameter of the outer, circular edge of
Diameter the part.
Flange Inner Enter the length of the diameter of the inner hole within the
Diameter part.
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-59
Operator’s Manual

Rectangle with Rectangular Hole

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-60
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Overall Height Enter the height of the part from base to top.
Hole Width Enter the width of the hole within the part.
Hole Height Enter the height of the hole within the part.
Side to Hole Enter the distance between the left edges of the part and the
hole within it.
Top to Hole Enter the distance between the top of the part and the top of
the hole within it.
Lead-In/Lead- Enter the appropriate value to ensure proper piercing (lead-in)
Out and gas bleed-off (lead-out) to obtain optimum cut quality.
The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Hole Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-61
Operator’s Manual

Rectangle with Circular Hole

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-62
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Overall Height Enter the height of the part from base to top.
Hole Diameter Enter the diameter of the hole within the part.
Side to Hole Enter the distance from the left side of the part to the center of
the hole within it.
Top to Hole Enter the distance from the top of the part to the center of the
hole within it.
Lead-In/Lead- Enter the appropriate value to ensure proper piercing (lead-in)
Out and gas bleed-off (lead-out) to obtain optimum cut quality.
The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Hole Lead Depending on the shape you select, the style of the lead in/
Type lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-63
Operator’s Manual

Rectangle with Circular Hole and Convex Corners

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-64
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Overall Height Enter the height of the part from the base to the top.
Hole Diameter Enter the diameter of the hole within the part.
Side to Hole Enter the distance between the left side of the part and the
center of the hole within it.
Top to Hole Enter the distance between the top of the part and the center of
the hole within it.
Corner Radius Enter the length of the radius of the convex corners.
Lead-In/Lead- Enter the appropriate value to ensure proper piercing (lead-in)
Out Length and gas bleed-off (lead-out) to obtain optimum cut quality.
The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Hole Lead Depending on the shape you select, the style of the lead in/
Type lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-65
Operator’s Manual

Rectangle with Tab

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-66
 Appendix: Library Shapes

Tab to Left Enter the distance between the left side of the part and the left
Side side of the tab.
Tab Width Enter the width of the tab.
Tab to Right Enter the distance between the right side of the part and the
Side right side of the tab.
Tab Height Enter the height of the tab.
Overall Heigth Enter the height of the part from the base to the top of the tab.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-67
Operator’s Manual

Rectangle with Convex Tab

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-68
 Appendix: Library Shapes

Tab to Left Enter the distance between the left side of the part and the left
Side side of the tab.
Tab Width Enter the width of the tab.
Tab to Right Enter the distance between the right side of the part and the
Side right side of the tab.
Tab Height Enter the height of the tab.
Overall Height Enter the height of the part from the base to the top of the tab.
Convex Enter the diameter of the convex curve of the tab.
Diameter
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-69
Operator’s Manual

Rectangle with Notch

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-70
 Appendix: Library Shapes

Notch to Left Enter the distance between the left sides of the part and the
Side notch.
Notch Width Enter the width of the notch.
Notch to Right Enter the distance between the right sides of the notch and the
Side part.
Notch Height Enter the height of the notch.
Overall Height Enter the height of the part from base to top.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-71
Operator’s Manual

Rectangle with Slant Notch

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-72
 Appendix: Library Shapes

Notch to Left Enter the distance between the left sides of the part and the
Side notch.
Left Slant Enter the width of the left slant in the notch.
Width
Notch Width Enter the width of the notch.
Right Slant Enter the width of the right slant in the notch.
Width
Notch to Right Enter the distance between the right sides of the notch and the
Side part.
Notch Height Enter the height of the notch.
Overall Height Enter the height of the part from base to top.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-73
Operator’s Manual

Rectangle with Radius Notch

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-74
 Appendix: Library Shapes

Radius to Left Enter the distance between the left sides of the part and the
Side radius.
Radius Enter the diameter of the radius.
Diameter
Radius to Right Enter the distance between the right sides of the part and the
Side radius.
Height Enter the height of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-75
Operator’s Manual

Convex Rectangle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-76
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Side Height Enter the height of the rectangular portion of the part.
Convex Enter the diameter of the convex portion of the part.
Diameter
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-77
Operator’s Manual

Concave Rectangle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-78
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Center Height Enter the height of the part between the base and the lowest
point of the concave side.
Concave Enter the diameter of the concave portion of the part.
Diameter
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-79
Operator’s Manual

Triangle with Concave Side

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-80
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Height Enter the height of the part.
Concave Radius Enter the length of the radius of the concave portion of the
part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-81
Operator’s Manual

Polygon with Concave Side

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-82
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Overall Height Enter the height of the part from the base to the top.
Side Height Enter the height of the right side of the part.
Concave Enter the radius of the concave portion of the part.
Radius
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-83
Operator’s Manual

Slant Rectangle with Radius

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-84
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Top Width Enter the width of the top of the part.
Overall Height Enter the height of the part from the base to the top.
Side Height Enter the height of the right side of the part. The height of the
side must be less than the overall height of the part.
Clearance Enter the length of the radius of the clearance curve.
Radius
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-85
Operator’s Manual

Slant Rectangle with Circular Hole

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-86
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Top Width Enter the width of the top of the part.
Overall Height Enter the height of the part from the base to the top.
Side Height Enter the height of the right side of the part. The height of the
side must be less than the overall height of the part.
Hole Diameter Enter the diameter of the hole within the part.
Side to Hole Enter the distance from the left side of the part to the center of
the circle within it.
Top to Hole Enter the distance from the top of the part to the center of the
circle within it.
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius

A-87
Operator’s Manual

Slant Rectangle with Beveled Corners

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-88
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Top Width Enter the width of the top of the part.
Overall Height Enter the height of the part from the base to the top.
Side Height Enter the height of the right side of the part. The height of this
side must be less than the height of the left side.
Corner Use the dropdown list to select a corner of the part. Use the
Selection remaining fields to specify the style of that corner. Repeat your
selections for up to three corners.
Corner Type Use the dropdown list to select a square or bevel corner.
If you select a bevel corner, use the Corner Width and Corner
Height fields to enter the dimensions of the bevel.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-89
Operator’s Manual

Cross

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-90
 Appendix: Library Shapes

Left Width Enter the width of the left side of the part.
Center Width Enter the width of the center of the part.
Right Width Enter the width of the right side of the part.
Top Height Enter the height of the top of the part.
Center Height Enter the height of the central portion of the part.
Bottom Height Enter the height of the bottom portion of the part
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-91
Operator’s Manual

Cross with Circular Hole and Concave Inside Corners

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-92
 Appendix: Library Shapes

Left Width Enter the width of the left side of the part.
Center Width Enter the width of the center of the part.
Right Width Enter the width of the right side of the part.
Top Height Enter the height of the top of the part.
Center Height Enter the height of the central portion of the part.
Bottom Height Enter the height of the bottom portion of the part
Hole Diameter Enter the length of the diameter of the hole within the part.
Inside Corner Enter the length of the radius of the curve on the inside of the
Radius corner.
Lead In Radius Enter the radius of the lead-in arc.
Lead Out Enter the radius of the lead-out arc.
Radius

A-93
Operator’s Manual

4 Sided Convex Rectangle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-94
 Appendix: Library Shapes

Base Width Enter the width of the rectangular base of the part.
Base Height Enter the height of the rectangular portion of the part.
Left Convex Enter the length of the radius of the left convex side of the part.
Radius
Right Convex Enter the length of the radius of the right convex side of the
Radius part.
Top Convex Enter the length of the radius of the top convex side of the part.
Radius
Bottom Convex Enter the length of the radius of the right convex side of the
Radius part.
Corner Size Enter the length and height of the corners of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.

A-95
Operator’s Manual

4 Sided Concave Rectangle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-96
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Base Height Enter the height of the part from the base to the top.
Left Concave Enter the length of the radius of the left concave side of the
Radius part.
Right Concave Enter the length of the radius of the right concave side of the
Radius part.
Top Concave Enter the length of the radius of the top concave side of the
Radius part.
Bottom Enter the length of the radius of the bottom concave side of the
Concave part.
Radius
Corner Size Enter the length and height of the corners of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.

A-97
Operator’s Manual

Pipe Mount

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-98
 Appendix: Library Shapes

Left End Width Enter the distance between the left side and the center of the
left pipe.
Distance Enter the distance between the center of the pipes.
Between Pipes
Right End Enter the distance between the right side and the center of the
Width right pipe.
Height Enter the height of the part.
Pipe Radius Enter the radius (measured vertically) of the pipes.
Number of Enter the number of pipes in the part.
Pipes
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

A-99
Operator’s Manual

Bolt Hole Circle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-100
 Appendix: Library Shapes

Circle Diameter Enter the length of the diameter of the part.

Bolt Hole Enter the length of the diameter of the bolt holes.
Diameter
Bolt Hole Offset Enter the distance between the centers of the bolt holes .
Number of Bolt Enter the number of bolt holes within the part.
Holes
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-101
Operator’s Manual

Bolt Hole Flange

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-102
 Appendix: Library Shapes

Flange Outer Enter the length of the diameter of the outer edge of the part.
Diameter
Flange Inner Enter the length of the diameter of the circle at the center of the
Diameter part.
Bolt Hole Enter the length of the diameter of the bolt holes.
Diameter
Bolt Hole Offset Enter the distance between the centers of the bolt holes .
Number of Bolt Enter the number of bolt holes within the part.
Holes
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-103
Operator’s Manual

Bolt Hole Rectangle

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-104
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Overall Height Enter the height of the part from the base to the top.
Bolt Hole Enter the length of the diameter of the bolt holes.
Diameter
Bolt Hole Offset Enter the distance between the center of the bolt holes and the
Width side of the part.
Bolt Hole Offset Enter the distance between the center of the bolt holes and the
Height top or bottom of the part.
Lead In Enter the radius of the lead-out arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Bolt Hole Lead Depending on the shape you select, the style of the lead in/
Type lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-105
Operator’s Manual

Bolt Hole Rectangle with Convex Corners

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-106
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Overall Hieght Enter the height of the part from the base to the top.
Corner Radius Enter the length of the radius of the convex corners.
Bolt Hole Enter the length of the diameter of the bolt holes.
Diameter
Bolt Hole Offset Enter the distance between the center of the bolt holes and the
Width side of the part.
Bolt Hole Offset Enter the distance between the center of the bolt holes and the
Height top or bottom of the part.
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

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Operator’s Manual

Bolt Hole Rectangle with Center Hole

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-108
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Overall Height Enter the height of the part from the base to the top.
Center Enter the length of the diameter of the central hole.
Diameter
Bolt Hole Enter the length of the diameter of the bolt holes.
Diameter
Bolt Hole Offset Enter the distance between the center of the bolt holes and the
Width side of the part.
Bolt Hole Offset Enter the distance between the center of the bolt holes and the
Height top or bottom of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Hole Lead Depending on the shape you select, the style of the lead in/
Type lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

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Operator’s Manual

Bolt Hole Rectangle with Center Hole and Convex

Corners

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-110
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Overall Height Enter the height of the part from the base to the top.
Corner Radius Enter the radius of the convex corners.
Center Enter the diameter of the central hole.
Diameter
Bolt Hole Enter the diameter of the bolt holes.
Diameter
Bolt Hole Offset Enter the distance between the center of the bolt holes and the
Width side of the part.
Bolt Hole Offset Enter the distance between the center of the bolt holes and the
Height top or bottom of the part.
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius

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Operator’s Manual

Rounded L-Bracket

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-112
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Top Width Enter the width of the top of the part.
Overall Height Enter the height of the part from the base to the top.
Side Height Enter the height of the right side.
End Radius Enter the length of the radius of the curve at the corners of the
part.
Elbow Radius Enter the length of the radius of the curve at the elbow of the
part.
Lead In Radius Enter the radius of the lead-in arc.
Lead Out Enter the radius of the lead-out arc.
Radius
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

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Operator’s Manual

Horseshoe

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-114
 Appendix: Library Shapes

Outside Enter the diameter of the outside curved portion of the part.
Diameter
Inside Diameter Enter the diameter of the inside curved portion of the part.
Side Height Enter the height of the straight sides of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Part Type Indicate whether you want to cut the part as a separate piece
(Piece) or as a hole in a larger part (Hole). The Chain option is
available for simple shapes that have external cut paths.

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Operator’s Manual

Convex Roof Trapezoid with Hole

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-116
 Appendix: Library Shapes

Convex Enter the diameter of the convex portion of the part.

Diameter
Hole Diameter Enter the diameter of the hole within the part.
Left Side to Enter the distance between the left corner of the base to the
Hole center of the circle.
Right Side to Enter the distance between the right corner of the base to the
Hole center of the circle.
Bottom to Hole Enter the distance between the base and the center of the
circle.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Hole Lead Depending on the shape you select, the style of the lead in/
Type lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-117
Operator’s Manual

Convex Roof Polygon with Hole

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-118
 Appendix: Library Shapes

Convex Enter the diameter of the convex portion of the part.

Diameter
Hole Diameter Enter the diameter of the hole within the part.
Left Side to Enter the distance between the left corner of the base to the
Hole center of the circle.
Right Side to Enter the distance between the right corner of the base to the
Hole center of the circle.
Bottom to Hole Enter the distance between the base and the center of the
circle.
Side Height Enter the height of the straight sides of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Hole Lead Depending on the shape you select, the style of the lead in/
Type lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-119
Operator’s Manual

Convex Roof Polygon with Oval Hole and Concave

Bottom

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-120
 Appendix: Library Shapes

Convex Enter the diameter of the convex portion of the part.

Diameter
Hole Width Enter the width of the hole within the part.
Hole Height Enter the height of the hole within the part.
Left Side to Enter the distance between the left corner of the base to the
Hole center of the hole.
Right Side to Enter the distance between the right corner of the base to the
Hole center of the hole.
Bottom to Hole Enter the distance between the base and the center of the
hole.
Side Height Enter the height of the straight sides of the part.
Bottom Radius Enter the radius of the curve on the bottom of the part.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.

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Operator’s Manual

Pulley Cover

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-122
 Appendix: Library Shapes

Left Height Enter the diameter of the outside, left edge.

Right Height Enter the diameter of the outside, right edge.
Left Hole Enter the diameter of the left hole within the part.
Diameter
Right Hole Enter the diameter of the right hole within the part.
Diameter
Hole Offset Enter the distance between the centers of the two holes.
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-123
Operator’s Manual

Paddle Blind

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-124
 Appendix: Library Shapes

Left Height Enter the diameter of the outside, left edge.

Center Height Enter the height of the center of the part.
Right Height Enter the diameter of the outside, right edge.
Left Hole Enter the diameter of the left hole within the part.
Diameter
Right Hole Enter the diameter of the right hole within the part.
Diameter
Hole Offset Enter the distance between the centers of the two holes.
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-125
Operator’s Manual

Water Pump Gasket

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-126
 Appendix: Library Shapes

Side Heights Enter the diameter of the outside edges of the sides of the part.
Center Height Enter the diameter of the outside, center edge of the part.
Outside Hole Enter the diameters of the outside holes within the part.
diameters
Center Hole Enter the diameter of the center hole.
Diameter
Corner Radius Enter the radius of the curve in the corners of the part.
Outside Hole Enter the distance between the centers of the outside holes.
Offset
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

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Operator’s Manual

Frame

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-128
 Appendix: Library Shapes

Base Width Enter the width of the base of the part.

Height Enter the height of the part.
Left Thickness Enter the distance between the inner and outer edges on the
left side of the part.
Top Thickness Enter the distance between the inner and outer edges on the
top of the part.
Right Enter the distance between the inner and outer edges on the
Thickness right side of the part.
Bottom Enter the distance between the inner and outer edges on the
Thickness bottom of the part.
Corner Use the dropdown list to select a corner of the part. Use the
Selection remaining fields to specify the style of that corner. Repeat your
selections for up to three corners.
Corner Type Use the dropdown list to select a square, bevel, or round
corner.
• If you select a bevel corner, use the Corner Width and
Corner Height fields to enter the dimensions of the bevel.
• If you select a round corner, use the Corner Radius field to
enter the radius of the corner.
Lead-In/ Enter the appropriate value to ensure proper piercing (lead-in)
Lead-Out and gas bleed-off (lead-out) to obtain optimum cut quality.
Length The location for the lead-in and lead-out is fixed, but can be
changed by using the ShapeWizard and then saving the new
shape to disk.

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Operator’s Manual

Pulley

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-130
 Appendix: Library Shapes

Outer Diameter Enter the diameter of the outside edge of the part.
Inner Diameter Enter the diameter of the inside edge of the part.
Hub Diameter Enter the diameter of the hub in the center of the part.
Spoke Width Enter the width of the spokes of the part.
Corner Radius Enter the radius of the curve in the corners of the part.
Number of Enter the number of spokes in the part.
Spokes
Lead In Radius Enter the radius of the lead-in arc.
Overburn Parts that contain a circular element use overburn. Overburn
Length specifies the arc length that the torch will travel past the circle
closure point. The dimension entered is the chord length of the
overburn-arc.
In some cases it is desirable to have an underburn length. For
these conditions, enter a negative number for the overburn
length.
Lead Out Enter the radius of the lead-out arc.
Radius
Lead Type Depending on the shape you select, the style of the lead in/
lead out can be selected as radius, lock or straight line. The
lock style lead-in creates greater stability for the part and is
only available if the part type is set to piece. Lead-in selection
is only available if the part type is set to piece or hole.
Note: Some shapes offer drop down fields to increase options
with additional parameters.

A-131
Operator’s Manual

Sprocket

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-132
 Appendix: Library Shapes

Outside Enter the diameter of the outside edges of the teeth on the
Diameter sprocket.
Root Diameter Enter the diameter of the part at the root of the curves between
the teeth of the sprocket.
Hole Diameter Enter the diameter of the hole in the center of the part.
Roller Diameter Enter the diameter of the roller that defines the curve at the
corners of the roots of the tooth.
Rollers Enter the number of rollers that fit between the root corners of
between Teeth the teeth.
Number of Enter the number of teeth on the sprocket.
Teeth
Tooth Angle Enter the number of degrees of the angle of the straight side of
the tooth.
Tooth Corner Enter the radius of the curve at the corner of the teeth.
Radius
Lead In Radius Enter the radius of the lead-in arc.
Lead Out Enter the radius of the lead-out arc.
Radius

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Operator’s Manual

Text

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-134
 Appendix: Library Shapes

Character Enter the height of the characters in the text.

Height
Text Use the radio buttons to select whether the text will be cut or
marked.
If you select Marked, use the dropdown lists to select the
marker and the offset.
Text Enter the text you want to cut or mark.

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Operator’s Manual

Test Pattern

Library Shape Setup

Enter the correct dimensions to create the part you require. There is a small Help
icon in the lower right hand corner of the display to indicate which parameter the
control is looking for. The current parameter is highlighted with a yellow arrow.
While you are entering parameters, the control is performing some general
checks for proper geometries. If the control finds a set of parameters that conflict,
a warning message is displayed and the parameters in conflict are highlighted in
red.
Note: The system does not check for all incorrect geometries and it is possible to
enter a part that does not make geometric sense.
As you enter dimensional parameters, the control automatically draws the new
shape with the values you enter. This is extremely useful in providing a visual
check of the shape that has been entered.

A-136
 Appendix: Library Shapes

Base Enter the width of the base of the part.

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Operator’s Manual

A-138
  

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