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    Ps 125 SM

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    Gab
    The document provides a brief operational description of the primary and secondary DC power supplies and switching supply of the Icom PS-125 power supply. The primary supply converts the AC input to 310V DC which is then applied to a switching supply containing a controller IC and transformer. Secondary windings from the transformer along with diodes and capacitors produce the 25 amp 13.8V DC output. The output voltage and current are adjustable and circuits monitor temperature, voltage and current.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Ps 125 SM

    Uploaded by

    Gab
    68 views7 pages
    The document provides a brief operational description of the primary and secondary DC power supplies and switching supply of the Icom PS-125 power supply. The primary supply converts the AC input to 310V DC which is then applied to a switching supply containing a controller IC and transformer. Secondary windings from the transformer along with diodes and capacitors produce the 25 amp 13.8V DC output. The output voltage and current are adjustable and circuits monitor temperature, voltage and current.

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    ps125sm

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    The document provides a brief operational description of the primary and secondary DC power supplies and switching supply of the Icom PS-125 power supply. The primary supply converts the AC input to 310V DC which is then applied to a switching supply containing a controller IC and transformer. Secondary windings from the transformer along with diodes and capacitors produce the 25 amp 13.8V DC output. The output voltage and current are adjustable and circuits monitor temperature, voltage and current.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    68 views7 pages

    Ps 125 SM

    Uploaded by

    Gab
    The document provides a brief operational description of the primary and secondary DC power supplies and switching supply of the Icom PS-125 power supply. The primary supply converts the AC input to 310V DC which is then applied to a switching supply containing a controller IC and transformer. Secondary windings from the transformer along with diodes and capacitors produce the 25 amp 13.8V DC output. The output voltage and current are adjustable and circuits monitor temperature, voltage and current.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    Brief operational description

    of the Icom PS-125 power supply

    A. Primary DC supply
    1. AC input voltage is applied through the AC switch, to input fuse F-1 and filters IF1, IF2, and
    associated capacitors C1-5, C24 & C25, through R-2 to the primary rectifier array D-1. Triac Q-1
    that is connected across R-2 conducts once the switching supply starts, thus limiting the voltage
    drop across R-2. A movable jumper from D-1 to the junction of C-9 & C-10 configures the
    primary supply for 110-volt operation as a voltage doubler. For 220-volt operation, this jumper
    is not connected. The +310 volt DC output voltage of D1 is connected through L2, & D2 to series
    connected electrolytic capacitors C-9 & C-10 which filter the DC output voltage of D-1.

    B. Switching supply
    1. The output of the primary 310V DC supply is now applied to series connected power FETs Q4 &
    Q5 and the primary of high frequency transformer T-1. Switch mode controller IC, HIC-1, drives
    the gates of Q4 & Q5. Upon initial power application, Q4 or Q5 will conduct first, thus causing
    an ac output voltage on all secondary windings of T-1. The voltage of T-1 pins 7 & 8 is rectified
    by D-8, regulated by D-9 & Q-6 and applied to HIC-1 pin 12 (vcc) to operate HIC-1. The voltage
    from T-1 pins 9 &10 is rectified by D23, & filtered by C40 to supply voltage for all IC’s and
    transistors except HIC-1. HIC-1 now begins operating and alternately drives Q4 & Q5 at a high
    AC frequency.

    C. Secondary DC supply
    1. T-1 secondary windings pins 12 & 13, 16 & 17, 14 & 15, 10 &11 and fast recovery diodes D 21 &
    D22, along with electrolytic capacitors C31,32,33.34.& 35 form the 25 amp 13.8 volt DC output
    supply. The output is applied to the output terminals through L-12 & L-13.
    2. The 13.8 Volt DC output is sensed via R-58 to the base of Q-11, the collector of which drives
    opto- isolator PC-1. Adjustment of VR-11adjusts the base voltage of Q-11 thus establishing via
    HIC-1, the power supply DC output voltage.
    3. IC-11 pins 1, 2, & 3 sense the voltage drop across R-31 & R-32 via VR-12 and R-44, to establish
    via the adjustment of VR-12, the maximum output current limit.
    4. Zener diode D-26, Q13, R-48, R-49, PC-2 and associated components detect an over voltage
    condition of the 13.8 volt supply output.
    5. IC-11, pins 5,6, & 7, Q-14 & associated components sense temperature rise inside the supply via
    Thermistor R54 which touches power transformer T-1 and turns on the fan as appropriate.
    PS-125 parts list

    Item Description Qty ea.

    Q1 TM1641S-L Triac 1
    Q2 2SC4002 NPN transistor 1
    Q3, 12 DTC 114E digital transistor 2
    Q4, 5 FS22SM-9 Power Mosfet transistor 2 or FS22SM-10 or NTE 2970
    Q6 2SC3246 NPN transistor 1
    Q13 2SA733 PNP transistor 1
    Q11,14 2SC945 NPN transistor 2
    HIC-1 MB 2013A switching controller IC 1
    IC 1 S80745 1
    IC 11 LM2904 dip op amp 1
    IC 12 LM 431 precision regulator 1
    PC 1, PC 2 PS2561 opto isolators 2
    D1 R8V1506 Bridge rectifier 1
    D2 FMN-G12S 200V 5A fast recovery diode 1
    D3,25,26 15 volt ½ w zener diode 3
    D4,5,6 ISS270A diode 3
    D10,11 RG1C, 1kv 1A fast recovery diode 2
    D23 ERA91-02 diode 1
    D24 7 volt zener diode 1
    D21, D22 KCQ60A04 fast recovery power diode 2
    F1 fuse, 5x20mm, 4A (120V) 3A (230V) 1 RS 270-1055 or 270-1054
    R2 ERU5TAK6R8 1.6 W fuse resistor 1 Panasonic
    C1, C2 0.47uf, 250V 2
    C3, C4, C11, C18 .0022uf 4
    C5, C37, C38, C41 0.22uf 4
    C6, C7, C8 76pf 3
    C9, C10 1200uf 200V electrolytic 2
    C12 41pf 1
    C13, C40 22uf 50V 2
    C14, C16 470pf 1KV 2
    C15, C17 0.56uf 1KV 2
    C19 100uf 35V 1
    C28 0.22uf 50V 1
    C31, C32, C33, C34 2200uf 35V 4
    C35, C36 1000uf 25V 2
    C39, C43, C44, C45 0.1uf 50V 4
    C42 0.33uf 50V 1
    Fan 12V DC, 60 x 60 x 20 mm ,14.5 CFM (ADDA) 1 AD0612MX-C70GL-LF

    Note: VR-11 adjusts Output Voltage


    VR-12 adjusts Output Current

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