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NEW PRODUCTS INDUSTRIES CO. LTD.

PVC Schedule 40 & 80 and DWV ASTM Pipes

For POTABLE WATER AND SEWAGE SYSTEMS

Only products
bearing the nsf mark
are certified

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 Certifications

1 2

1 ISO 9001 : 2015

2 Intertek: ISO 45001:2018

3 NSF Product & Service Listings "ONLY PRODUCTS BEARING THE NSF MARK ARE CERTIFIED"
 I. Introduction
NEPROPLAST ASTM standard rigid PVC pipes are manufactured at our Jeddah factory to
meet the every growing demands in the commercial, housing, irrigation and industrial sectors
as well at the various amenities for water and sewage pipe line systems.

To assure NEPROPLAST clients of its quality over finished products, NEPROPLAST has
maintained throughout its operation a quality assurance system based on ISO 9001:2015
over raw material as well as finished products to guarantee the right products for a safe, tough
& reliable system.

MATERIAL MARKING
NEPROPLAST material fully meets or NEPROPLAST ASTM PVC pipes are marked as prescribed in the ASTM standards indicating
exceed the requirements of cell class manufacturer name, material designation code, nominal pipe size, schedule, size with
12454-B in accordance with ASTM D-1784 pressure rating in PSI, water at 730F and manufacturing date as below example.
Type, Grade 1 compound designated as
PVC 1120 with hydrostatic design stress
of 2000 psi.

STANDARDS
a) PVC pipes Schedule 40 (white) and
Schedule 80 (grey) series meet the
requirements of ASTM standards
specification ASTM D-1785
b) PVC (SDR Series) (White) meet the
requirements of ASTM D-2241.
c) PVC (DWV) pipe (Drain, Waste and Indicating manufacturer
Vent) (White) series meets the name, material designation
requirements of ASTM D-2265. code, nominal pipe size,
schedule, size with
SIZE RANGE pressure rating in PSI,
NEPROPLAST ASTM Rigid PVC pipes water at 730F and date of
are offered from size 1/2” through 8” manufacturing
diameters.

APPROVALS
NEPROPLAST ASTM PVC pipes approval includes Saudi ARAMCO, SCECO, Royal Commission, Marafiq, SABIC, Industrial factories and numerous
consulting offices, government ministries and many more.

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 II. Neproplast® ASTM PVC Pipes Properties
Table No. 1.0
All values are registered at 230C 730F

Properties Test Method as per ASTM Unit Values

General Properties
Specific Gravity D-792 g/cm3 1.43
Water Absorption D-570 / 24 hrs % < 0.05
Cell Designation D-1784 12454B
Flame Spread E-84 < 25
Poisson’s Ratio @ 730F 0.38
Friction Co-efficient Hazen-William (Factor) C 150

Mechanical Properties
PSI 7,000
Tensile Strength D-638 / Type 1
MPA > 48.3
PSI > 400,000
Modulus of Elasticity in Tension D-639 / Type 1
MPA > 2,758
PSI 9,718
Compressive Strength D-695
MPA 67
PSI 14,500
Flexural Strength D-790 Proc. B
MPA 100
Ft.-Lbs / In of Notch 0.65
Izod Impact D-256 / Notch
JM > 34.7
D-2240 Durometer “D” 80 ± 3
Hardness (Rockwell)
D-785 Rockwell “R” 110-120

Thermal Properties
D-696 in/in/0F 3.0 x 10-5
Coefficient of Thermal Linear Expansion
D-696 cm/(cm0C) 6.0 x 10-5
D-177 BTU/hr/ft20/F/in 1.2
Thermal Conductivity
D-177 Wm/0k/m2 0.14
Heat Deflection Temp @ 264 PSI (1.82 MPa) D-648 0C (0F) > 78 (173)

Electrical Properties
Dielectric Strength D-149 Votts/Mil 1,100
Dielectric Constant 60 Hz @ 300F D-150 60 cps @ 300C 4.06
Specific Volume Resistivity @ 730F D-257 Ohms/cm > 1014

Flammability Properties
Flammability D-635 Resistance Self-Extinguishing
Rate of Burning D-635 s < 10
Extent of Burning D-635 mm < 15
Flammability Rating UL-94/0.062” Rating V-0

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new products industries co. ltd.
 Sch. 40 & 80 Pipes

III. Dimensional Specification

Table No. 2.0 Dimensions are based on ASTM D 1785

Nominal Schedule 40 Schedule 80

Diameter Outside
Pipe Size Min. Wall Thickness Nominal Wt. Max W.P Min. Wall Thickness Nominal Wt. Max W.P
Inch Inch mm Inch mm kg/m PSI Inch mm kg/m PSI
1/2 0.840 21.336 0.109 2.77 0.248 600 0.147 3.73 0.309 850
3/4 1.050 26.670 0.113 2.87 0.329 480 0.154 3.91 0.418 690
1 1.315 33.401 0.133 3.38 0.483 450 0.179 4.55 0.614 630
1 1/4 1.660 42.164 0.140 3.56 0.652 370 0.191 4.85 0.850 520
1 1/2 1.900 48.260 0.145 3.68 0.779 330 0.200 5.08 1.030 470
2 2.375 60.325 0.154 3.91 1.040 280 0.218 5.54 1.430 400
2 1/2 2.875 73.020 0.203 5.16 1.658 300 0.276 7.01 2.174 420
3 3.500 88.900 0.216 5.49 2.160 260 0.300 7.62 2.910 370
4 4.500 114.300 0.237 6.02 3.070 220 0.337 8.56 4.260 320
6 6.625 168.275 0.280 7.11 5.410 180 0.432 10.97 8.130 280
8 8.625 219.075 0.322 8.18 8.315 160 0.500 12.70 12.600 250
10 10.731 273.050 0.365 9.27 11.626 140 0.593 15.06 18.307 230

Size and dimension of Schedule 40 pipes fully confirm to the requirements of ASTM D 2665

Table No. 3.0 Dimensions are based on ASTM D 2241 SDR Series

SDR 32.5 SDR 26 SDR 21 SDR 17

125 psi 160 psi 200 psi 250 psi
Nominal Pipe Size
Wall Nominal Wall Nominal Wall Nominal Wall Nominal
Thickness Weight Thickness Weight Thickness Weight Thickness Weight
Inch mm mm kg/m mm kg/m mm kg/m mm kg/m
1 1/2 48.26 1.52 0.370 1.85 0.437 2.29 0.526 2.84 0.628
2 60.32 1.85 0.551 2.31 0.656 2.87 0.803 3.56 0.967
2 1/2 73.02 2.24 0.791 2.79 0.957 3.48 1.163 4.29 1.398
3 88.90 2.74 1.156 3.43 1.411 4.24 1.705 5.23 2.124
4 114.30 3.50 1.865 4.39 2.289 5.43 2.810 6.73 3.436
6 168.28 5.18 4.012 6.48 4.982 8.03 6.112 9.91 7.447
8 219.08 6.73 6.795 8.43 8.441 10.41 10.315 12.90 12.621

The maximum pressure rating given above is based on water at 730F at 230C and for unthreaded pipes

Table No. 4.0 Temperature pressure relationship

Temperature Correction Factor

Operation (0C) 23 27 32 38 43 46 49 52 54 60 65 71 77 82 93

Temperature (0F) 73 80 90 100 110 115 120 125 130 140 150 160 170 180 200

% Correction 1.00 0.90 0.75 0.62 0.50 0.45 0.40 0.35 0.30 0.22 Not Recommended

In case operating temperature is above 730F / 230C. Working pressure must be derated as shown in Table No. 4

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 IV. Advantages of Neproplast® PVC pipes
over conventional piping materials
4.1 Corrosion Resistance & Scale 4.4 Chemical 4.7 Fire
Build up Resistance Proof
Weak Acids Strong
& Bases Poor Acids

Fair
Halogens
Esters & Good
Ketones
Excellent Aromatic
Solvents

Alphatic
Solutions
Strong
Bases
Strong
Oxidants Salts

Neproplast PVC pipes are chemically Neproplast PVC pipes inhibit Neproplast PVC pipes do not
resistant to nearly all acids, alkalis, excellent chemical resistance against support combustion and are self
alcohols, halogens as well as many other most acids, alcohols, alkalis, salt extinguishing. Pipes will not burn unless
corrosive fluids. Being non-conductor solutions and halogens. Neproplast an external flame source is applied.
of electricity, it eliminates galvanic or PVC pipes are also not adversely
electrolytic corrosion which is the cause affected by atmospheric conditions and
of expensive repairs. NEPROPLAST are well suited for outdoor installations.
PVC non-corroding properties ensure For specific applications see the
improved flow, lower maintenance costs NEPROPLAST chemical resistance
and longer performance life. chart.

4.2 Low Bacteria 4.5 Thermal 4.8 Ease of Handling, Installation

Build up Conductivity & Maintenance
Heat Sound Resistance to
Average Biofilm concentration on the Pipe Wall Retention Dampening Condensation
250 Above
Average
Biofilm (pg ATP/cm2)

200
Average
150
PVC Pipes

PVC Pipes

PVC Pipes

100 Below
Average
50

0
PVC Stainless PPR PEX Copper PVC Pipes Metal Pipes
Steel

Studies shows that bacteria build up NEPROPLAST PVC pipes have lower NEPROPLAST PVC pipes are quick
with NEPROPLAST PVC pipes are thermal conductivity than for metal and easy to install and maintained with
far lower than with alternative piping which reduces heat losses (essentially complete range of solvent cement
materials. NEPROPLAST PVC piping acts as an insulator) and offer better fittings saving time, effort and money as
systems are resistant to fungi and uniform fluid temperature, prevent it is light in weight and easy to handle.
bacteria growth, particularly those “sweating” formation of condensation
which cause corrosion in metal piping on the pipe wall. Insulation in certain
systems. instances, may be completely
eliminated.

4.3 Reduced Additive Migration 4.6 Mechanical Strength 4.9 Fluid Friction

NEPROPLAST PVC pipes do not allow NEPROPLAST PVC pipes are light in NEPROPLAST PVC pipes being a
migration of additives into water supply weight having a specific weight which is mirror-smooth inner surface has lower
and hence no bad odour or taste of about one fifth of steel pipes. This will friction loss as compared to metals, i.e.
drinking water. cut down on transportation costs and lower pressure losses.
facilitate easier pipes installation.

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new products industries co. ltd.
 Sch. 40 & 80 Pipes

V. Solvent Welding of
PVC Pipes and Fittings
The method of joining is very simple and reliable, if followed correctly, but any deviations from the recommended basic steps may reduce the
strength and integrity of the joint. The procedures for preparation, insertion and curing should be followed very carefully. For further details
consult the manufacturer or its representative.

Wheel Cutter Deburring / Beveling Dry fit pipe & fitting

PRIMER APPLICATION CEMENT APPLICATION ASSEMBLING & CLEANING

(Fitting-Pipe-Fitting) (Pipe-Fitting-Pipe)

Primer Application Solvent Cement Application

Primer Application Solvent Cement Application

Primer Application Solvent Cement Application

Table No. 5.0 Recommended Joint Curing Time Chart (the necessary time to allow before pressurizing system)
Relative Humidity Test Pressure for Test Pressure for Test Pressure for
60% or less Pipe Size 1/2” to 1 1/4” Pipe Size 1 1/2” to 3” Pipe Size 4” to 8”
Temperature range
Upto Above Upto Above Upto Above
during assembly and
180 PSI 180 to 370 PSI 180 PSI 180 to 315 PSI 180 PSI 180 to 370 PSI
cure periods
600 - 1000 F 01 h.r.s 06 h.r.s 02 h.r.s 12 h.r.s 06 h.r.s 24 h.r.s
400 - 600 F 02 h.r.s 12 h.r.s 04 h.r.s 24 h.r.s 12 h.r.s 48 h.r.s
00 - 400 F 08 h.r.s 48 h.r.s 16 h.r.s 96 h.r.s 18 h.r.s 08 h.r.s

Table No. 6.0 Average number of Joints / Quart (1 Kg) of cement

Pipe Diameter 1/2” 3/4” 1” 1 1/2” 2” 3” 4” 6” 8”

Number of Joints 300 200 125 90 90 40 30 10 5

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 VI. Handling & Storage of PVC Pipes

NEPROPLAST PVC pipes should be adequately supported during handling and storage. Pipes should not
come into severe contact with sharp objects such as corners of truck beds, buildings, forklift trucks or
other obstacle on the ground. Forklifts must never be inserted into the ends of pipes as a means of lifting
or moving. NEPROPLAST PVC pipes to be stacked in layers with socket, placed at alternative ends with
socket protruding outside.

NEPROPLAST PVC pipes should not be exposed to solar radiation for any length of time and ultraviolet
rays which may cause discoloration. It is recommended to stock pipes in cool ventilated and shady places.

For field storage, where racks are not available, the ground should be leveled flat, free from coarse stones
and dry. Pipes stored should not exceed 1.5 meters height.

VII. General Manufacture

Recommendations or Guidelines
(Common Practice)
Table No. 7.0

Max. Temp. Variation 0F, Between Installation and Final Operation

100 200 300 400 500 600 700 800 900 1000

Loop Length (Feet) Loop Offset (Inches)

20 3.0 3.5 4.5 5.0 6.0 6.5 7.0 7.0 8.0 8.0
50 7.0 9.0 11.0 13.0 14.0 15.5 17.0 18.0 19.0 20.0
100 3.0 18.0 22.0 26.0 29.0 31.5 35.0 37.0 40.0 42.0

Pipe Snaking Diagram

TRENCH
PIPE CENTERLINE

OFFSET
LOOP LENGTH
2 LOOP LENGTHS OF PIPE

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new products industries co. ltd.
 Sch. 40 & 80 Pipes

Temperature / Pressure

The working pressure of PVC pipes and fittings varies with changes in temperature. Before placing a Piping
System into service the maximum working pressure should be verified. (See Table 4)

Hanging and Supporting

The modulus of elasticity of PVC pipes is smaller than for metal pipes. Maximum working temperature and
room temperature should be considered when determining the required support spacing.

Table No. 8.0

Spacing
Outside Diameter
210C 500C 700C 800C

(Inch) (mm) M M M M

1/2” (20 mm) 1.7 1.4 0.9 0.8

3/4” (25 mm) 1.7 1.5 0.9 0.8
1” (32 mm) 1.8 1.7 0.9 0.9
1 1/4” (40 mm) 2.0 1.8 1.1 0.9
1 1/2” (50 mm) 2.1 2.0 1.1 1.1
2” (63 mm) 2.1 2.0 1.2 1.1

Trench Preparation include the appropriate air relief vacuum breaker

When laying the PVC pipe under the ground, care should be taken to remove all rocks, boards, empty valves to vent air during normal operation after
primer and cement cans, brushes, bottles and other debris from the trench. Smaller diameter pipes should installation. Trapped air is a major cause of the
be “snaked” in the trench to allow for expansion and contraction. Since solvent cement welding is used for surge and burst failure in plastic piping systems.
the method of joining snaking and pressure testing and pipe movement should not be done until after the
joints have been given sufficient time to dry. Following filing of the system, do not pressurize
until the responsible engineer is present to
PVC for Non-Liquid Transport witness the test. All personnel in the vicinity of
The manufacturers do not recommend its PVC Pipes and Fittings for use in air or compressed gas systems. the system should wear safety glasses and hard
PVC pipes and fittings are excellent products for the transport of water and corrosive chemicals, but there hats. High voltage electrical equipment should
are a number of other piping products that are specially designed and suitable for compressed air and be shielded from a possible spray.
gasses.
The piping system should be pressurized
Testing to 120% of its maximum design operating
Air or gas for pressure testing of PVC piping systems is not premitted. pressure. This pressure must not exceed
the working pressure of the lowest rated
Hydrostatic Pressure Testing Procedure component in the system. i.e. Flanges, unions,
The assembled joints should be fully cured before filling the system with water. threaded parts, valves, etc.

All valves and air relief mechanisms should be opened at the ends and at elevations. The system should The pressure test should not exceed 24.0 hours.
be filled slowly with flow velocities which does not exceed 1 feet per second. Preventing surges, water This should provide enough time to inspect all
hammers and air entrapments. joints for leak repair. The system should be then
recharged and retested.
Water flow should continue until all entrapped air is completely flushed out at every branch of the system.
Maintain the 1 ft/s velocity until every valve is checked. A rapidly fluctuating gauge needle during the
increase of pressure may be an indication that entrapped air still remains in the system. System should

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 VIII. Application of Neproplast® PVC pipes

8.1 Water Supplies

Non-toxic Neproplast PVC pipes will not affect the taste, color or smell of drinking water.
They will never corrode and are therefore extremely sanitary. Deposits and scales will not
build up inside as in the case for conventional steel pipes. Their strength is greater than that of
asbestos pipes. NEPROPLAST obtained SASO certification and NSF 61 for drinking water use.

8.2 Irrigation Systems

Neproplast PVC pipes are ideal for agricultural irrigation and sprinkler systems. Non-
corrosive NEPROPLAST PVC pipes are perfect for carrying water which contains chemical
fertilizers and insect inhibitors. Within a thick wall and large diameter NEPROPLAST PVC pipes
liquids can be transported under high pressure, which is convenient for the management of
large volumes.

8.3 NEPROPLAST PVC Pipes Casing & Screen

Engineering difficulties and the probability of adverse chemical reactions, make it impractical
to overcome corrosion and encrustation through the use of protective coating, chemical
treatment or cathodic protection. Thus, NEPROPLAST non-corrosion PVC pipes for water
well casing and screen rapidly received approval by the appropriate ministry consultants and
engineers.

8.4 Industry
Resistant to most chemicals, NEPROPLAST PVC pipes have an important role to play in
industrial plants. Light, non-corrosive and easy to assemble they allow more complex piping
work than with steel or cast-iron pipes.

8.5 Soil, Waste & Drainage Sewer System

Waste lines for corrosive gases, ventilation for office buildings and factories, drainage
systems for private homes and elevated highways these are a few of the many possibilities
for NEPROPLAST PVC pipes. A full line of PVC fittings is available to ensure easy installation.

8.6 Mining
Neproplast PVC pipes particularly are well suited for draining corrosive liquids found in
mines. They make an ideal vent line for pits because they are easily installed in hard to reach
places.

8.7 Plumbing
stack vent
stack

Neproplast Rigid PVC pipes are the most popular, widely used types of plumbing plastic
closet trap
pipes for cold water supply lines.
bend

water
inlet hot

cold
water
heater
cleanout

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new products industries co. ltd.
 Manufacturing Plant

New Products Industries Co. Ltd.

Manufacturing Plant, Jeddah
P. O. Box 460, Jeddah 21411. Kingdom of Saudi Arabia.
Tel. : +966 12 636 3558 / 1596 / 1205
Fax : +966 12 636 2364
Email : [email protected]

Distributor

‫شركة المؤسسة الوطنية للتسويق المحدودة‬

NATIONAL MARKETING EST. CO. LTD.

JEDDAH RIYADH
P. O. Box 16375, Jeddah 21464. Kingdom of Saudi Arabia. P. O. Box 2729, Riyadh 11461. Kingdom of Saudi Arabia.
Tel. : +966 12 227 3271 Tel. : +966 11 478 0015
Fax : +966 12 227 1796 Fax : +966 11 478 2567
Email : [email protected] Email : [email protected]

DAMMAM EXPORT
P. O. Box 2145, Al Khobar 31952. Kingdom of Saudi Arabia. P. O. Box 16375, Jeddah 21464. Kingdom of Saudi Arabia.
Tel. : +966 13 847 1315 Tel. : +966 12 627 8526
Fax : +966 13 847 1312 Email : [email protected]
Email : [email protected] Email : [email protected]

Customer Service
www.namat.com
+966 9200 18858

 @NAMATksa  @NAMATksa  Namat_ksa  (NAMAT) youtube NAMAT ksa

‫شركة صناعات المنتوجات الجديده المحدودة‬
NEW PRODUCTS INDUSTRIES CO. LTD.

ASTM ‫( نظام امريكي‬DWV) ‫ و‬80 ‫ و‬40 ‫أنابيب بي في سي مجموعة‬

‫أنظمة مياه الشرب و الصرف الصحي‬

Only products
bearing the nsf mark
are certified

NP - Sch. 40 & 80 Pipes - Dec. 2021

‫التوزيع من قبل شركة المؤسسة الوطنية للتسويق المحدودة‬

Distributed by NATIONAL MARKETING EST. CO. LTD.

www.namat.com