Alfa Disc

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AlfaDisc

All-welded Plate Heat Exchanger

Applications
AlfaDisc is suitable for most of the applications, such as
general cooling and heating duties, condensation, evapora-
tion, reboiling and stream heating.

Standard design
AlfaDisc is built on the Plate & Shell concept. It is able to
withstand higher design pressure, is more compact, is better
developed for fatigue applications, has the possibility for
asymmetric flow and is cleanable on one side. These features
in combination with an attractive price give us a range of
competitive advantages over other welded concepts.

The AlfaDisc all-welded plate heat exchanger provides the


thermal efficiency and compactness of a plate and frame unit
under conditions that would normally call for a shell and tube
unit.

Designed for use with liquids, gases and two-phase mixtures


at pressure up to 100 bars (CE/PED) and 47 bars (ASME)
and at temperatures up to 538°C, the Plate&Shell unit works
well with aggressive media, such as organic solvents, steam
heaters and interchangers that are beyond the capability of a
gasketed unit. The unit is also available with removable core
design. AlfaDisc 50

Typical capacities The AlfaDisc unit can be fabricated from dissimilar


Liquid flow rate metals when only one side will be exposed to
Up to 139 kg/s (2085 gpm), depending on media, permitted corrosive conditions.
pressure drop and temperature program.
Turning plate port

Sizes
AlfaDisc 50
AlfaDisc 100 Bypass restriction
diverters
AlfaDisc 150

Working principle
The unit features a plate side and a shell side, which offer high
pressure ratings. It has alternating channels for hot and cold
media, and can offer true counter-current or co-current flow.
Number of passes could be up to 4 on each side. Shell
divider

Nozzle sizes up to DN 400 can be accommodated on


the shell side of the exchanger, offering higher steam
and liquid flow rates. Nozzles on the plate side can
be up to DN 150.
Flow principle of a multi-pass AlfaDisc.
TECHNICAL DATA AlfaDisc – PED/ASME approval pressure/temperature graph
PS (bar/PSI)
Design pressure
CE/PED Vacuum to 100 bars
20 (290)
ASME Vacuum to 47 bars
18 (261)

ent
Design temperature
16 (232)
dev elopm
Carbon steel Shell -29 - 538°C 14 (203)
Under
Stainless steel Shell -160 - 538°C 12 (174)

TS
-196 75 125 175 225 250 350 450 550 ºC
Standard design pressure (g) / temperature (-321) (167) (257) (347) (437) (482) (662) (842) (1022) (ºF)

HS ASME/PED 10 bar / -29 - 300°C PED


ASME
US ASME/PED 25 bar / -29 - 300°C
SS ASME/PED 40 bar / -29 - 300°C.

Maximum heat transfer surface


AlfaDisc 50 22 m2 (235 sq.ft.)
AlfaDisc 100 66 m2 (706 sq.ft.)
AlfaDisc 150 162 m2 (1733 sq.ft.)

STANDARD MATERIALS H

Shell Material
Mild steel, Epoxy painted or stainless steel

Cover Material
Mild steel, Epoxy painted or stainless steel
L D

Nozzles
Stainless steel and Titanium
Could be combined with carbon steel flanges
Measurements mm (inch)
Plate material
H D Lmin Lmax
316L & Titanium
AD50 686(27) 305(12) 483(19) 1219(48)
AD100 1117(44) 559(22) 635(25) 1448(57)
AD150 2032(80) 863(34) 965(38) 1880(74)
STANDARD CONNECTIONS

Sizes mm (inch) Plateside Shellside


AlfaDisc50 50 (2”) 50-150 (2”- 6”) Particulars required for quotation
AlfaDisc100 100 (4”) 100-300 (4”-12”) - Flow rates or heat load
AlfaDisc150 150 (6”) 150-400 (6”-16”) - Temperature program
- Physical properties of liquids in question (if not water)
Pressure ratings - Desired working pressure
CE/PED PN16, 25&40 - Maximum permitted pressure drop
ASME ASME cl. 150, 300 & 600 - Available steam pressure

PCT00064EN 0708 Alfa Laval reserves the right to change specifications without prior notification.

How to contact Alfa Laval


Up-to-date Alfa Laval contact
details for all countries are
always available on our website
at www.alfalaval.com.

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